CN211777873U - Square linear compressor - Google Patents
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Abstract
本实用新型涉及直线压缩机技术领域,公开了一种方形直线压缩机,包括机座、方形直线振荡电机和多个气缸活塞组件,方形直线振荡电机包括定子部件和动子部件,定子部件固接于机座,动子部件的一端插设于定子部件形成的气隙中;气缸活塞组件包括活塞和气缸,气缸固接于机座,活塞的末端柔性连接于动子部件的另一端;活塞的前端可往复移动地安装于气缸内,活塞的前端壁面和气缸围设成压缩腔,活塞的前端壁面安装有吸气阀;至少一个活塞设有吸气孔,且至少一个气缸的压缩腔设有排气阀。该方形直线压缩机通过多个气缸活塞组件柔性连接于动子部件,实现方形的动子部件的周向定位,可以防止方形直线电机的动子部件的周向转动,避免造成动子卡死。
The utility model relates to the technical field of linear compressors, and discloses a square linear compressor. In the base, one end of the mover part is inserted into the air gap formed by the stator part; the cylinder piston assembly includes a piston and a cylinder, the cylinder is fixed on the base, and the end of the piston is flexibly connected to the other end of the mover part; The front end is reciprocatingly installed in the cylinder, the front end wall of the piston and the cylinder are surrounded by a compression chamber, and the front end wall of the piston is provided with a suction valve; at least one piston is provided with a suction hole, and the compression chamber of at least one cylinder is provided with Vent. The square linear compressor is flexibly connected to the mover component through a plurality of cylinder piston assemblies, so as to realize the circumferential positioning of the square mover component, which can prevent the circumferential rotation of the mover component of the square linear motor and prevent the mover from being stuck.
Description
技术领域technical field
本实用新型涉及直线压缩机技术领域,尤其涉及一种方形直线压缩机。The utility model relates to the technical field of linear compressors, in particular to a square linear compressor.
背景技术Background technique
空气压缩机是一种将原动机的机械能转变为气体的能量,用来给气体增压并输送气体的流体机械。传统的活塞式空气压缩机主要是由旋转电机驱动,旋转电机转子的旋转运动通过曲柄、连杆滑块和活塞杆转变为活塞的往复直线运动。该类型压缩机的结构复杂、易损件多、机械效率低。An air compressor is a fluid machine that converts the mechanical energy of the prime mover into gas energy, and is used to pressurize and transport gas. The traditional piston air compressor is mainly driven by a rotary motor, and the rotary motion of the rotor of the rotary motor is transformed into the reciprocating linear motion of the piston through the crank, the connecting rod slider and the piston rod. This type of compressor has complex structure, many wearing parts and low mechanical efficiency.
1992年美国的Beale和Redlich等人提出了Redlich型结构的动磁式直线振荡电机,这种结构的动磁式直线振荡电机是在励磁线圈的圆周上安装导磁材料,形成与励磁线圈同心的圆筒形气隙的磁路结构,由圆筒形的内、外定子组成气隙,径向充磁的圆筒形永磁体在气隙中做往复运动。Redlich型结构直线电机具有磁路结构设计较优,磁路损失小的优点。现有的技术应用是以Redlich结构的圆筒形直线振荡电机作为驱动器,是将气缸与活塞部件设置在内定子的圆筒内。该结构使得直线压缩机压缩气体过程中产生热量以及电机本身的发热量互相影响,影响压缩效率,同时压缩机整体结构外形偏向于短而高。这种圆筒形结构压缩机的外形特点是长径比较小,偏向于短而高。内、外定子分别在圆周上呈辐射状装配的难度也较大。In 1992, Beale and Redlich in the United States proposed a moving magnet linear oscillating motor with a Redlich structure. The moving magnet linear oscillating motor of this structure is to install a magnetic conductive material on the circumference of the excitation coil to form a concentric with the excitation coil. The magnetic circuit structure of the cylindrical air gap is composed of cylindrical inner and outer stators to form an air gap, and the radially magnetized cylindrical permanent magnets reciprocate in the air gap. The Redlich type linear motor has the advantages of better magnetic circuit structure design and small magnetic circuit loss. The existing technical application uses a cylindrical linear oscillating motor of Redlich structure as a driver, and the cylinder and piston components are arranged in the cylinder of the inner stator. The structure makes the heat generated in the process of compressing the gas of the linear compressor and the heat generated by the motor itself affect each other, which affects the compression efficiency. At the same time, the overall structure of the compressor tends to be short and tall. The shape of this cylindrical structure compressor is characterized by a relatively small length and diameter, which tends to be short and high. It is also difficult to assemble the inner and outer stators radially on the circumference.
对于一些小型制冷装置来说,尤其是冰箱,冷藏箱等设备,低高度卧式外形细长的方形直线压缩机占有空间小,可以增加设备的有效使用空间,但是方形直线压缩机在工作过程中承受负荷时,动子部件会发生周向转动,会造成接触表面的磨损,导致结构不稳定。For some small refrigeration devices, especially refrigerators, refrigerators and other equipment, the low-height horizontal and slender square linear compressor occupies a small space, which can increase the effective use space of the equipment, but the square linear compressor is in the working process. When under load, the mover components will rotate circumferentially, which will cause wear on the contact surfaces, resulting in structural instability.
实用新型内容Utility model content
本实用新型实施例提供一种方形直线压缩机,用以解决现有的方形直线压缩机的动子部件易发生周向转动,导致接触表面磨损、结构不稳定的问题。The embodiment of the present utility model provides a square linear compressor, which is used to solve the problems that the mover components of the existing square linear compressor are prone to circumferential rotation, resulting in wear of the contact surface and unstable structure.
本实用新型实施例提供一种方形直线压缩机,包括机座、方形直线振荡电机和多个气缸活塞组件,所述方形直线振荡电机包括定子部件和动子部件,所述定子部件固接于所述机座,所述动子部件的一端插设于所述定子部件形成的气隙中;An embodiment of the present utility model provides a square linear compressor, which includes a frame, a square linear oscillating motor and a plurality of cylinder piston assemblies. The square linear oscillating motor includes a stator part and a mover part, and the stator part is fixed to the the frame, one end of the mover part is inserted into the air gap formed by the stator part;
所述气缸活塞组件包括活塞和气缸,所述气缸固接于所述机座,所述活塞的末端柔性连接于所述动子部件的另一端;所述活塞的前端可往复移动地安装于所述气缸内,所述活塞的前端壁面和所述气缸围设成压缩腔,所述活塞的前端壁面安装有吸气阀;至少一个所述活塞设有吸气孔,且至少一个所述气缸的压缩腔设有排气阀,以使气体经所述吸气孔进入所述压缩腔,并被压缩后经所述排气阀排出所述气缸。The cylinder-piston assembly includes a piston and a cylinder, the cylinder is fixedly connected to the machine base, the end of the piston is flexibly connected to the other end of the mover component; the front end of the piston is reciprocatingly installed on the In the cylinder, the front end wall of the piston and the cylinder are surrounded by a compression chamber, and the front end wall of the piston is provided with a suction valve; at least one of the pistons is provided with a suction hole, and at least one of the cylinders is The compression chamber is provided with an exhaust valve, so that the gas enters the compression chamber through the suction hole, and is compressed and discharged from the cylinder through the exhaust valve.
其中,多个所述气缸活塞组件中的n个气缸活塞组件依次连通构成n级压缩机构,n为大于或者等于2的整数;Wherein, n cylinder-piston assemblies in the plurality of cylinder-piston assemblies are sequentially connected to form an n-stage compression mechanism, and n is an integer greater than or equal to 2;
第n级气缸活塞组件的第n级活塞的前端将第n级气缸的内部分隔成第n级吸气腔和第n级压缩腔,且所述第n级活塞的前端设有通孔,以连通所述第n级吸气腔和所述第n级压缩腔;所述第n级压缩腔通过第n级排气阀排出压缩后的气体;The front end of the nth stage piston of the nth stage cylinder piston assembly divides the interior of the nth stage cylinder into the nth stage suction chamber and the nth stage compression chamber, and the front end of the nth stage piston is provided with a through hole to connecting the n-th stage suction chamber and the n-th stage compression chamber; the n-th stage compression chamber discharges the compressed gas through the n-th stage exhaust valve;
当n大于2时,第n-1级气缸活塞组件的第n-1级活塞的前端将第n-1级气缸的内部分隔成第n-1级吸气腔和第n-1级压缩腔,且所述第n-1级活塞的前端设有通孔,以连通所述第n-1级吸气腔和所述第n-1级压缩腔;所述第n-1级压缩腔通过第n-1级排气阀连通至封闭的第n-1级排气腔;所述第n-1级排气腔通过第n级吸气通道连通至所述第n级吸气腔;When n is greater than 2, the front end of the n-1st stage piston of the n-1st stage cylinder piston assembly divides the interior of the n-1st stage cylinder into the n-1st stage suction chamber and the n-1st stage compression chamber , and the front end of the n-1st stage piston is provided with a through hole to communicate with the n-1st stage suction chamber and the n-1st stage compression chamber; the n-1st stage compression chamber passes through the The n-1 stage exhaust valve is connected to the closed n-1 stage exhaust cavity; the n-1 stage exhaust cavity is connected to the nth stage suction cavity through the nth stage suction passage;
第一级气缸活塞组件的第一级活塞的前端壁面和第一级气缸围设成第一级压缩腔,第一级活塞设有所述吸气孔,以使气体经所述吸气孔进入所述第一级压缩腔;所述第一级压缩腔通过第一级排气阀连通至封闭的第一级排气腔;所述第一级排气腔通过第二级吸气通道连通至第二级吸气腔。The front end wall of the first-stage piston of the first-stage cylinder-piston assembly and the first-stage cylinder are surrounded by a first-stage compression chamber, and the first-stage piston is provided with the suction hole, so that the gas can enter through the suction hole. the first-stage compression chamber; the first-stage compression chamber is communicated to the closed first-stage exhaust chamber through the first-stage exhaust valve; the first-stage exhaust chamber is communicated to the closed first-stage exhaust chamber through the second-stage suction passage Second stage suction chamber.
其中,多个所述气缸活塞组件中至少有一个为单级压缩气缸活塞组件,所述单级压缩气缸活塞组件包括单级活塞和单级气缸,所述单级活塞设有所述吸气孔,所述单级气缸的压缩腔设有单级排气阀,以使气体经所述吸气孔进入所述单级气缸的压缩腔,并被压缩后经所述单级排气阀排出所述单级气缸。Wherein, at least one of the plurality of cylinder piston assemblies is a single-stage compression cylinder piston assembly, the single-stage compression cylinder piston assembly includes a single-stage piston and a single-stage cylinder, and the single-stage piston is provided with the suction hole The compression chamber of the single-stage cylinder is provided with a single-stage exhaust valve, so that the gas enters the compression chamber of the single-stage cylinder through the suction hole, and is compressed and discharged through the single-stage exhaust valve. The single-stage cylinder.
其中,多个所述气缸活塞组件中至少有一个为气弹簧气缸活塞组件,所述气弹簧压缩气缸活塞组件包括气弹簧活塞和气弹簧气缸,所述气弹簧活塞设有所述吸气孔,所述气弹簧气缸的压缩腔为封闭腔体,以使气体经所述吸气孔进入所述气弹簧气缸的压缩腔,并被压缩后形成气弹簧。Wherein, at least one of the plurality of cylinder piston assemblies is a gas spring cylinder piston assembly, the gas spring compression cylinder piston assembly includes a gas spring piston and a gas spring cylinder, and the gas spring piston is provided with the suction hole, so The compression cavity of the gas spring cylinder is a closed cavity, so that the gas enters the compression cavity of the gas spring cylinder through the suction hole, and is compressed to form a gas spring.
其中,所述定子部件包括两个E型的中间磁导体定子、两个边磁导体定子和一个线圈绕组;两个所述中间磁导体定子的开口相对设置,所述线圈绕组套设在两个所述中间磁导体定子的开口中;两个所述边磁导体定子分别间隔地设置于所述中间磁导体定子的两侧,以形成两组所述气隙;Wherein, the stator part includes two E-shaped middle magnetic conductor stators, two side magnetic conductor stators and a coil winding; the openings of the two middle magnetic conductor stators are arranged oppositely, and the coil windings are sleeved on the two in the opening of the middle magnetic conductor stator; the two side magnetic conductor stators are respectively arranged on both sides of the middle magnetic conductor stator at intervals to form two sets of the air gaps;
所述动子部件包括两个分别插设于所述气隙中的片状永磁体。The mover component includes two sheet-shaped permanent magnets respectively inserted in the air gap.
其中,所述动子部件还包括动子支架,两个所述片状永磁体相互平行地安装于所述动子支架的一侧的两端;所述动子支架的一侧通过第一谐振弹簧连接于所述定子部件,所述动子支架的另一侧通过第二谐振弹簧连接于所述气缸,所述第一谐振弹簧的轴线和所述第二谐振弹簧的轴线相互平行。Wherein, the mover component further includes a mover support, and the two sheet-shaped permanent magnets are installed on both ends of one side of the mover support in parallel with each other; one side of the mover support passes through the first resonance The spring is connected to the stator part, the other side of the mover bracket is connected to the cylinder through a second resonance spring, and the axes of the first resonance spring and the second resonance spring are parallel to each other.
其中,所述动子支架的外缘设有用于安装所述第一谐振弹簧的弹簧定位凸缘,所述动子支架的中部设有用于安装所述第二谐振弹簧的弹簧定位凹部。Wherein, the outer edge of the mover bracket is provided with a spring positioning flange for installing the first resonance spring, and the middle part of the mover bracket is provided with a spring positioning recess for installing the second resonance spring.
其中,所述吸气阀为一端固接于所述活塞的前端壁面的吸气阀片;所述排气阀的一端抵住所述压缩腔的排气口,所述排气阀的另一端通过预紧弹簧连接于所述气缸。The suction valve is a suction valve plate with one end fixed on the front end wall of the piston; one end of the exhaust valve is pressed against the exhaust port of the compression chamber, and the other end of the exhaust valve passes through A preload spring is connected to the cylinder.
其中,还包括油泵,所述油泵用于泵送润滑油至所述气缸和所述活塞的运动界面。Wherein, an oil pump is also included, and the oil pump is used for pumping lubricating oil to the motion interface of the cylinder and the piston.
其中,所述活塞与所述动子部件之间的柔性连接方式包括活塞销连接、球头连接或者弹性螺纹丝杆连接。Wherein, the flexible connection between the piston and the mover component includes piston pin connection, ball head connection or elastic threaded screw connection.
本实用新型实施例提供的方形直线压缩机,包括机座、方形直线振荡电机和多个气缸活塞组件,方形直线振荡电机的动子部件插设于定子部件形成的气隙中,通过电磁力驱动动子部件往复移动;气缸活塞组件的数量至少为两个,每个气缸活塞组件均包括活塞和气缸,活塞的末端柔性连接于动子部件,活塞的前端可往复移动地安装于气缸内,以将动子部件的往复运动传递至活塞,以产生压缩气体,同时通过至少两个活塞柔性连接于动子部件,以实现方形的动子部件的周向定位。该方形直线压缩机通过多个气缸活塞组件柔性连接于动子部件,实现方形的动子部件的周向定位,可以防止方形直线电机的动子部件的周向转动,避免造成动子卡死,以提高结构的稳定性。The square linear compressor provided by the embodiment of the present utility model includes a frame, a square linear oscillating motor and a plurality of cylinder piston assemblies. The mover part of the square linear oscillating motor is inserted into the air gap formed by the stator part, and is driven by electromagnetic force. The mover part reciprocates; the number of cylinder-piston assemblies is at least two, each cylinder-piston assembly includes a piston and a cylinder, the end of the piston is flexibly connected to the mover part, and the front end of the piston is reciprocatingly installed in the cylinder to The reciprocating motion of the mover part is transmitted to the piston to generate compressed gas, while at least two pistons are flexibly connected to the mover part to realize the circumferential positioning of the square mover part. The square linear compressor is flexibly connected to the mover part through a plurality of cylinder piston assemblies, so as to realize the circumferential positioning of the square mover part, which can prevent the circumferential rotation of the mover part of the square linear motor and avoid the mover being stuck. to improve the stability of the structure.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative work.
图1是本实用新型实施例中的一种方形直线压缩机的俯视角度下的剖视图;1 is a cross-sectional view of a square linear compressor in an embodiment of the present invention from a top view;
图2是图1中的方形直线压缩机的主视图;Fig. 2 is the front view of the square linear compressor in Fig. 1;
图3是图1中的方形直线压缩机的主视角度下的剖视图;Fig. 3 is the sectional view under the front view angle of the square linear compressor in Fig. 1;
图4是本实用新型实施例中的另一种方形直线压缩机的俯视角度下的剖视图;4 is a cross-sectional view of another square linear compressor in an embodiment of the present invention from a top view;
图5是图4中的方形直线压缩机的主视图;Fig. 5 is the front view of the square linear compressor in Fig. 4;
图6是图4中的方形直线压缩机的主视角度下的剖视图;Fig. 6 is the sectional view under the front view angle of the square linear compressor in Fig. 4;
图7是本实用新型实施例中的又一种方形直线压缩机的俯视角度下的剖视图;7 is a cross-sectional view of another square linear compressor in an embodiment of the present invention from a top view;
图8是图7中的方形直线压缩机的主视图;FIG. 8 is a front view of the square linear compressor in FIG. 7;
图9是图7中的方形直线压缩机的主视角度下的剖视图。FIG. 9 is a cross-sectional view of the square linear compressor in FIG. 7 from a front view angle.
附图标记说明:Description of reference numbers:
1、机座; 2、中间磁导体定子; 3、边磁导体定子;1. Machine base; 2. Middle magnetic conductor stator; 3. Side magnetic conductor stator;
4、线圈绕组; 5、气隙; 6、永磁体;4. Coil winding; 5. Air gap; 6. Permanent magnet;
7、动子支架; 8、第一谐振弹簧; 9、第二谐振弹簧;7. The mover bracket; 8. The first resonance spring; 9. The second resonance spring;
10、油泵; 11、活塞销; 12、吸气孔;10. Oil pump; 11. Piston pin; 12. Suction hole;
13、第一级气缸活塞组件; 131、第一级气缸;13. First-stage cylinder piston assembly; 131. First-stage cylinder;
132、第一级活塞; 133、第一级压缩腔; 134、第一级排气阀;132, the first stage piston; 133, the first stage compression chamber; 134, the first stage exhaust valve;
135、第一级气缸盖; 136、第一级吸气阀; 137、第一级预紧弹簧;135. The first-stage cylinder head; 136. The first-stage suction valve; 137. The first-stage preload spring;
138、第一级排气腔;138. The first stage exhaust chamber;
14、第二级气缸活塞组件; 141、第二级气缸;14. Second-stage cylinder piston assembly; 141. Second-stage cylinder;
142、第二级活塞; 143、第二级压缩腔; 144、第二级排气阀;142, the second stage piston; 143, the second stage compression chamber; 144, the second stage exhaust valve;
145、第二级气缸盖; 146、第二级吸气阀; 147、第二级预紧弹簧;145, the second-stage cylinder head; 146, the second-stage suction valve; 147, the second-stage preload spring;
148、第二级排气腔; 149、第二级吸气通道; 140、第二级吸气腔;148, second-stage exhaust chamber; 149, second-stage suction passage; 140, second-stage suction chamber;
15、供油通道; 16、第一单级气缸; 17、第二单级气缸;15. Oil supply passage; 16. The first single-stage cylinder; 17. The second single-stage cylinder;
18、第一单级活塞; 19、第二单级活塞; 20、单级吸气阀;18. The first single-stage piston; 19. The second single-stage piston; 20. The single-stage suction valve;
21、单级排气阀; 22、单级预紧弹簧; 23、单级排气腔;21. Single-stage exhaust valve; 22. Single-stage preload spring; 23. Single-stage exhaust chamber;
24、单级气缸盖; 25、气弹簧气缸; 26、气弹簧活塞;24. Single-stage cylinder head; 25. Gas spring cylinder; 26. Gas spring piston;
27、气弹簧吸气阀。27. Gas spring suction valve.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“第一”“第二”是为了清楚说明产品部件进行的编号,不代表任何实质性区别。“上”“下”“左”“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型实施例中的具体含义。In the description of the embodiments of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "first" and "second" are used to clearly describe the numbering of product components and do not represent any substantial difference. "Up", "Down", "Left", "Right", etc. are only used to indicate relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific situations.
需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在实用新型实施例中的具体含义。It should be noted that, unless otherwise expressly specified and limited, the term "connection" should be understood in a broad sense, for example, it may be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood in specific situations.
如图1至图9所示,本实用新型实施例提供的一种方形直线压缩机,包括机座1、方形直线振荡电机和多个气缸活塞组件。方形直线振荡电机包括定子部件和动子部件,定子部件固接于机座1,动子部件的一端插设于定子部件形成的气隙5中。具体地,机座1包括一个底板以及垂直立设于底板上的相互平行的三个立板,左侧的两个立板用于固定方形直线振荡电机,右侧的一个立板用于固定多个气缸活塞组件。方形直线振荡电机的外形为长方形,可以满足一些小型制冷装置的空间利用率需求,例如冰箱、冷藏箱等低高度卧式设备。同时相较于圆筒形电机的内、外定子需要分别在圆周上呈辐射状装配,方形直线振荡电机的装配更加简单。方形直线振荡电机主要是利用电磁力产生振动,然后结合机械共振推动活塞往复振动压缩气体,方形直线振荡电机可以采用动磁式、动圈式或者动铁式,本实施例中主要以动磁式为例进行说明。As shown in FIGS. 1 to 9 , a square linear compressor provided by an embodiment of the present invention includes a
气缸活塞组件的数量大于或者等于两个,多个气缸活塞组件的排布方式可以有多种情况,例如两个气缸活塞组件沿方形直线振荡电机的长度方向或者高度方向设置,或者三个及以上的气缸活塞组件呈圆形设置或者共线设置,具体的排布方式可以根据实际使用需求来设计,此处不做限制,只要保证活塞的轴向与动子部件的运动方向平行即可。相较于现有的方形直线压缩机仅在中心轴处的设置有单个气缸活塞组件而言,当方形直线电机存在不稳定的周向转动,本实施例通过设置多个气缸活塞组件可以产生反向力矩,阻止动子部件发生周向转动,使电机运转更加稳定。The number of cylinder-piston assemblies is greater than or equal to two, and the arrangement of multiple cylinder-piston assemblies can be various, for example, two cylinder-piston assemblies are arranged along the length or height direction of the square linear oscillating motor, or three or more The cylinder and piston components of the cylinder are arranged in a circle or in a collinear arrangement. The specific arrangement can be designed according to the actual use requirements. There is no restriction here, as long as the axial direction of the piston is parallel to the movement direction of the mover component. Compared with the existing square linear compressor, which is only provided with a single cylinder-piston assembly at the central axis, when the square linear motor has unstable circumferential rotation, the present embodiment can generate a countermeasure by arranging multiple cylinder-piston assemblies. To prevent the mover components from rotating in the circumferential direction, so that the motor runs more stably.
气缸活塞组件包括活塞和气缸,气缸固接于机座1,活塞的末端柔性连接于动子部件的另一端,防止方形直线振荡电机的动子卡死。此处的柔性连接方式包括活塞销11连接、球头连接或者弹性螺纹丝杆连接等。弹性螺纹丝杆连接是将一根簧丝加工成螺杆形式。本实施例以活塞销11连接为例进行说明,如图3所示,活塞销11的两端通过螺纹固定于动子部件,活塞的末端套接于活塞销11的中部,且可以绕活塞销11的轴线转动,因而当直线振荡电机发生周向偏转时,可以通过活塞销11之类的柔性连接防止卡死。The cylinder-piston assembly includes a piston and a cylinder, the cylinder is fixedly connected to the
活塞的前端可往复移动地安装于气缸内,活塞的前端壁面和气缸围设成压缩腔,活塞的前端壁面安装有吸气阀。当活塞朝向动子部件运动时,气缸内形成一定的负压,吸气阀打开,气体通过吸气阀进入压缩腔;当活塞背离动子部件运动时,压缩腔的气体被活塞压缩后,气体压力升高,当压力达到一定值时,排气阀打开,气体排出压缩腔外。The front end of the piston is reciprocatingly installed in the cylinder, the front end wall of the piston and the cylinder are enclosed to form a compression chamber, and the front end wall of the piston is provided with a suction valve. When the piston moves towards the mover, a certain negative pressure is formed in the cylinder, the suction valve opens, and the gas enters the compression chamber through the suction valve; when the piston moves away from the mover, the gas in the compression chamber is compressed by the piston, and the gas enters the compression chamber. The pressure rises, and when the pressure reaches a certain value, the exhaust valve opens and the gas is discharged out of the compression chamber.
在多个气缸活塞组件中,至少一个气缸活塞组件的活塞设有吸气孔,且至少一个气缸活塞组件的气缸的压缩腔设有排气阀,以使气体经吸气孔进入压缩腔,并被压缩后经排气阀排出气缸。气缸活塞组件可以有多种形式,例如可以构成单缸单级压缩结构、多缸单级压缩结构、多缸多级压缩结构或者气弹簧谐振结构等等,本实施例中的多个气缸活塞组件可以由上述多种形式的结构进行自由排列组合,只要保证气缸活塞组件的数量大于或者等于两个即可。Among the plurality of cylinder-piston assemblies, the piston of at least one cylinder-piston assembly is provided with a suction hole, and the compression chamber of the cylinder of at least one cylinder-piston assembly is provided with an exhaust valve, so that the gas enters the compression chamber through the suction hole, and After being compressed, it is discharged from the cylinder through the exhaust valve. The cylinder-piston assembly can have various forms, such as a single-cylinder single-stage compression structure, a multi-cylinder single-stage compression structure, a multi-cylinder multi-stage compression structure, or a gas spring resonance structure, etc. The multiple cylinder-piston assemblies in this embodiment The above-mentioned various forms of structures can be freely arranged and combined, as long as it is ensured that the number of cylinder-piston assemblies is greater than or equal to two.
本实施例提供的一种方形直线压缩机,包括机座、方形直线振荡电机和多个气缸活塞组件,方形直线振荡电机的动子部件插设于定子部件形成的气隙中,通过电磁力驱动动子部件往复移动;气缸活塞组件的数量至少为两个,每个气缸活塞组件均包括活塞和气缸,活塞的末端柔性连接于动子部件,活塞的前端可往复移动地安装于气缸内,以将动子部件的往复运动传递至活塞,以产生压缩气体,同时通过至少两个活塞柔性连接于动子部件,以实现方形的动子部件的周向定位。该方形直线压缩机通过多个气缸活塞组件柔性连接于动子部件,实现方形的动子部件的周向定位,可以防止方形直线电机的动子部件的周向转动,避免造成动子卡死,以提高结构的稳定性。A square linear compressor provided by this embodiment includes a frame, a square linear oscillating motor and a plurality of cylinder-piston assemblies. The mover part of the square linear oscillating motor is inserted into the air gap formed by the stator part, and is driven by electromagnetic force. The mover part reciprocates; the number of cylinder-piston assemblies is at least two, each cylinder-piston assembly includes a piston and a cylinder, the end of the piston is flexibly connected to the mover part, and the front end of the piston is reciprocatingly installed in the cylinder to The reciprocating motion of the mover part is transmitted to the piston to generate compressed gas, while at least two pistons are flexibly connected to the mover part to realize the circumferential positioning of the square mover part. The square linear compressor is flexibly connected to the mover part through a plurality of cylinder piston assemblies, so as to realize the circumferential positioning of the square mover part, which can prevent the circumferential rotation of the mover part of the square linear motor and avoid the mover being stuck. to improve the stability of the structure.
进一步地,如图1至图3所示,多个气缸活塞组件中的n个气缸活塞组件依次连通构成n级压缩机构,n为大于或者等于2的整数;Further, as shown in FIG. 1 to FIG. 3 , n cylinder-piston assemblies in the plurality of cylinder-piston assemblies are sequentially connected to form an n-stage compression mechanism, where n is an integer greater than or equal to 2;
第n级气缸活塞组件的第n级活塞的前端将第n级气缸的内部分隔成第n级吸气腔和第n级压缩腔,且第n级活塞的前端设有通孔,以连通第n级吸气腔和第n级压缩腔;第n级压缩腔通过第n级排气阀排出压缩后的气体。The front end of the nth stage piston of the nth stage cylinder piston assembly divides the interior of the nth stage cylinder into the nth stage suction chamber and the nth stage compression chamber, and the front end of the nth stage piston is provided with a through hole to communicate with the nth stage The n-stage suction cavity and the n-stage compression cavity; the n-stage compression cavity discharges the compressed gas through the n-stage exhaust valve.
当n大于2时,第n-1级气缸活塞组件的第n-1级活塞的前端将第n-1级气缸的内部分隔成第n-1级吸气腔和第n-1级压缩腔,且第n-1级活塞的前端设有通孔,以连通第n-1级吸气腔和第n-1级压缩腔;第n-1级压缩腔通过第n-1级排气阀连通至封闭的第n-1级排气腔;第n-1级排气腔通过第n级吸气通道连通至第n级吸气腔;当n大于2时,第二级至第n-1级气缸活塞组件均相同。When n is greater than 2, the front end of the n-1st stage piston of the n-1st stage cylinder piston assembly divides the interior of the n-1st stage cylinder into the n-1st stage suction chamber and the n-1st stage compression chamber , and the front end of the n-1st stage piston is provided with a through hole to connect the n-1st stage suction chamber and the n-1st stage compression chamber; the n-1st stage compression chamber passes through the n-1st stage exhaust valve. Connected to the closed n-1 stage exhaust cavity; the n-1 stage exhaust cavity is connected to the n-th stage suction cavity through the n-th stage suction channel; when n is greater than 2, the second stage to the n-
当n=2时,只有两级气缸活塞组件,即第一级和第二级,第二级即第n级。When n=2, there are only two stages of cylinder piston assemblies, namely the first stage and the second stage, and the second stage is the nth stage.
第一级气缸活塞组件13的第一级活塞132的前端壁面和第一级气缸131围设成第一级压缩腔133,第一级活塞132设有吸气孔12,以使气体经吸气孔12进入第一级压缩腔133;第一级压缩腔133通过第一级排气阀134连通至封闭的第一级排气腔138;第一级排气腔138通过第二级吸气通道149连通至第二级吸气腔140。The front end wall of the first-
如图1至图3所示,本实施例以n=2为例进行具体说明。As shown in FIG. 1 to FIG. 3 , this embodiment takes n=2 as an example for specific description.
第一级气缸活塞组件13包括第一级气缸131、第一级活塞132、第一级压缩腔133、第一级排气阀134、第一级气缸盖135、第一级吸气阀136、第一级预紧弹簧137和第一级排气腔138,第一级气缸131可以为两端开放的气缸,第一级气缸131的右端固接有封闭的第一级气缸盖135,以形成封闭的第一级排气腔138,通过安装在第一级气缸盖135的内壁的第一级预紧弹簧137将第一级排气阀134抵住于第一级气缸131的右端开口处,第一级预紧弹簧137可以为锥弹簧、柱弹簧或板弹簧。第一级活塞132可以为阶梯状,第一级活塞132的前端直径大于末端直径,第一级活塞132的前端壁面、第一级气缸131和第一级排气阀134共同围设成第一级压缩腔133。The first-stage cylinder-
第一级吸气阀136位于第一级压缩腔133内,可以采用吸气阀片的形式,吸气阀片上开设有吸气口。吸气阀片的尺寸可以略大于第一级气缸131的内径,且吸气阀片具有一定的柔韧性。吸气阀片的一端固接于第一级活塞132,吸气阀片的另一端可以随着第一级活塞132的往复运动而贴合或者远离第一级活塞132,并且第一级活塞132的吸气孔12的位置对应于吸气阀片上的封闭阀体部分,错开吸气口,因而当吸气阀片贴合于第一级活塞132时,吸气孔12被封堵,吸气阀片处于关闭状态;当吸气阀片的另一端远离第一级活塞132时,吸气孔12打开,吸气阀片处于打开状态。当第一级活塞132左移时,气体经吸气孔12、穿过吸气阀片的吸气口进入第一级压缩腔133内;当第一级活塞132右移时,吸气阀片紧贴第一级活塞132的前端壁面,进而封堵住吸气孔12,第一级压缩腔133内的气体被压缩;直至第一级压缩腔133内的压力超过第一级预紧弹簧137的预紧力,第一级排气阀134被顶开,压缩后的气体进入第一级排气腔138。The first-
第二级气缸活塞组件14包括第二级气缸141、第二级活塞142、第二级压缩腔143、第二级排气阀144、第二级气缸盖145、第二级吸气阀146、第二级预紧弹簧147、第二级排气腔148、第二级吸气通道149和第二级吸气腔140。第二级气缸141为左端封闭、右端开放的气缸,且第二级气缸141可以和第一级气缸131共用一个气缸壁。第二级气缸141的右端固接有第二级气缸盖145,第二级气缸盖145上设有用于输出压缩气的排气口。通过安装在第二级气缸盖145的内壁的第二级预紧弹簧147将第二级排气阀144抵住于第二级气缸141的右端开口处,第二级预紧弹簧147可以为锥弹簧、柱弹簧或板弹簧。The second-stage cylinder-
第二级活塞142同样也为阶梯状,但是与第一级活塞132不同的是,第二级活塞142并未设置连通外界的吸气孔12,第二级活塞142的前端将第二级气缸141的内部分隔成第二级吸气腔140和第二级压缩腔143,且第二级活塞142的前端设有通孔,以连通第二级吸气腔140和第二级压缩腔143,第二级吸气腔140又通过第二级吸气通道149连通于第一级排气腔138,以吸入经过第一级压缩后的气体。第二级吸气阀146位于第二级压缩腔143内,同样也可以采用吸气阀片的形式。当第二级活塞142左移时,位于第二级吸气腔140中的经过第一级压缩后的气体经第二级活塞142的通孔、穿过吸气阀片的吸气口进入第二级压缩腔143内;当第二级活塞142右移时,吸气阀片紧贴第二级活塞142的前端壁面,进而封堵住第二级活塞142的通孔,第二级压缩腔143内的气体被进行第二级压缩;直至第二级压缩腔143内的压力超过第二级预紧弹簧147的预紧力,第二级排气阀144被顶开,经过两级压缩后的气体进入第二级排气腔148,被排出压缩机。The second-
本实施例中通过多个气缸活塞组件依次连通构成多级压缩机构,使得单台压缩机即可形成多级压缩,有利于降低单级压缩压比,提升压缩机效率。In this embodiment, a multi-stage compression mechanism is formed by connecting a plurality of cylinder-piston assemblies in sequence, so that a single compressor can form multi-stage compression, which is beneficial to reduce the pressure ratio of single-stage compression and improve the efficiency of the compressor.
进一步地,如图4至图6所示,多个气缸活塞组件中至少有一个为单级压缩气缸活塞组件,单级压缩气缸活塞组件包括单级活塞和单级气缸,单级活塞设有吸气孔12,单级气缸的压缩腔设有单级排气阀21,以使气体经吸气孔12进入单级气缸的压缩腔,并被压缩后经单级排气阀21排出单级气缸。具体地,如图4所示,本实施例以两个单级压缩气缸活塞组件为例进行说明,第一单级压缩气缸活塞组件和第二单级压缩气缸活塞组件的原理和结构大致相同,第一单级压缩气缸活塞组件包括第一单级气缸16、第一单级活塞18、单级吸气阀20、单级排气阀21、单级预紧弹簧22、单级排气腔23和单级气缸盖24;第二单级压缩气缸活塞组件包括第二单级气缸17、第二单级活塞19、单级吸气阀20、单级排气阀21、单级预紧弹簧22、单级排气腔23和单级气缸盖24。不同的是,第一单级气缸16为两端开放的气缸,而第二单级气缸17为左端封闭、右端开放的气缸;相应的,第一单级活塞18的供油通道15比第二单级活塞19少了一段。Further, as shown in FIGS. 4 to 6 , at least one of the plurality of cylinder piston assemblies is a single-stage compression cylinder piston assembly, and the single-stage compression cylinder piston assembly includes a single-stage piston and a single-stage cylinder, and the single-stage piston is provided with a
下面以第一单级压缩气缸活塞组件的工作过程为例进行说明,当第一单级活塞18左移时,气体经吸气孔12、穿过单级吸气阀20的吸气口进入单级气缸的压缩腔内;当第一单级活塞18右移时,单级吸气阀20封堵住吸气孔12,单级气缸的压缩腔内的气体被压缩,直至单级气缸的压缩腔内的压力超过单级预紧弹簧22的预紧力,单级排气阀21被顶开,经过单级压缩后的气体进入单级排气腔23,被排出压缩机外。本实施例同时通过多个单级压缩气缸活塞组件直接从压缩机背压腔吸气,构成多缸压缩机,有利于提升压缩机排气量。The working process of the first single-stage compression cylinder piston assembly is taken as an example to illustrate. When the first single-
更进一步地,如图7至图9所示,多个气缸活塞组件中至少有一个为气弹簧气缸活塞组件,气弹簧压缩气缸活塞组件包括气弹簧活塞26和气弹簧气缸25,气弹簧活塞26设有吸气孔12,气弹簧气缸25的压缩腔为封闭腔体,以使气体经吸气孔12进入气弹簧气缸25的压缩腔,并被压缩后形成气弹簧。具体地,本实施例以一个气弹簧气缸活塞组件和一个单级压缩气缸活塞组件的组合为例进行说明,其中单级压缩气缸活塞组件的结构和原理参见上述实施例,此处不再赘述。气弹簧压缩气缸活塞组件包括左端开放、右端封闭的气弹簧气缸25、柱状的气弹簧活塞26和气弹簧吸气阀27,气弹簧吸气阀27可以采用吸气阀片。更具体地,气弹簧活塞26的轴向长度比单级活塞的轴向长度短,在单级活塞运动到上止点位置时,气弹簧活塞26的端头距离气弹簧气缸25的端头仍有一段距离,因此构成一个气弹簧,起到谐振支撑作用。其中,上止点位置是指单级活塞不会冲撞排气阀时所能达到最远点。Further, as shown in FIG. 7 to FIG. 9, at least one of the plurality of cylinder piston assemblies is a gas spring cylinder piston assembly, and the gas spring compression cylinder piston assembly includes a
本实施例通过气弹簧活塞与气弹簧气缸构成的压缩空间作为气弹簧谐振元件使用,可减少一套排气装置,同时提高压缩机谐振弹簧刚度。In this embodiment, the compression space formed by the gas spring piston and the gas spring cylinder is used as the gas spring resonant element, which can reduce a set of exhaust devices and at the same time improve the resonant spring stiffness of the compressor.
在上述实施例的基础上,如图1至图9所示,定子部件包括两个E型的中间磁导体定子2、两个边磁导体定子3和一个线圈绕组4。两个中间磁导体定子2的开口相对设置,线圈绕组4套设在两个中间磁导体定子2的开口中。两个边磁导体定子3分别间隔地设置于中间磁导体定子2的两侧,以形成两组气隙5。动子部件包括两个分别插设于气隙5中的片状的永磁体6。其中,中间磁导体定子2和边磁导体定子3为磁导体叠片。中间磁导体定子2与两侧的边磁导体定子3形成对称式磁路,线圈绕组4通交流电产生磁场,通过对称式磁路在长条形的气隙5中形成正反方向交替的磁场,永磁体6在磁场的作用下,产生轴向的往复电磁驱动力,进而推动气缸中的活塞压缩气体。On the basis of the above embodiment, as shown in FIGS. 1 to 9 , the stator component includes two E-shaped middle
更进一步地,动子部件还包括动子支架7,两个片状的永磁体6相互平行地安装于动子支架7的一侧的两端。动子支架7的一侧通过第一谐振弹簧8连接于定子部件,动子支架7的另一侧通过第二谐振弹簧9连接于气缸,第一谐振弹簧8的轴线和第二谐振弹簧9的轴线相互平行,均平行于动子的往复运动方向。具体地,动子支架7可以采用塑料、玻璃纤维或碳纤维等定型材料。第一谐振弹簧8的轴线和第二谐振弹簧9可以采用锥弹簧、柱弹簧、气弹簧或板弹簧。Further, the mover component also includes a
更进一步地,动子支架7的外缘设有用于安装第一谐振弹簧8的弹簧定位凸缘,动子支架7的中部设有用于安装第二谐振弹簧9的弹簧定位凹部,弹簧定位凸缘和弹簧定位凹部均设有用于弹簧安装定位的金属或非金属连接件。本实施例可以实现动子支架7的两侧的谐振弹簧的部分尺寸重叠安装,提高谐振的稳定性。Further, the outer edge of the
更进一步地,还包括油泵10,油泵10用于泵送润滑油至气缸和活塞的运动界面。气缸壁、活塞内以及活塞销11内均设有相互连通的供油通道15。Further, an
通过以上实施例可以看出,本实用新型提供的方形直线压缩机,包括机座、方形直线振荡电机和多个气缸活塞组件,方形直线振荡电机的动子部件插设于定子部件形成的气隙中,通过电磁力驱动动子部件往复移动;气缸活塞组件的数量至少为两个,每个气缸活塞组件均包括活塞和气缸,活塞的末端柔性连接于动子部件,活塞的前端可往复移动地安装于气缸内,以将动子部件的往复运动传递至活塞,以产生压缩气体,同时通过至少两个活塞柔性连接于动子部件,以实现方形的动子部件的周向定位。该方形直线压缩机通过多个气缸活塞组件柔性连接于动子部件,实现方形的动子部件的周向定位,可以防止方形直线电机的动子部件的周向转动,避免造成动子卡死,以提高结构的稳定性。It can be seen from the above embodiments that the square linear compressor provided by the present invention includes a frame, a square linear oscillating motor and a plurality of cylinder piston assemblies, and the mover part of the square linear oscillating motor is inserted into the air gap formed by the stator part. , the mover part is driven to reciprocate by electromagnetic force; the number of cylinder-piston assemblies is at least two, each cylinder-piston assembly includes a piston and a cylinder, the end of the piston is flexibly connected to the mover part, and the front end of the piston can reciprocate. It is installed in the cylinder to transmit the reciprocating motion of the mover part to the piston to generate compressed gas, and at the same time, it is flexibly connected to the mover part through at least two pistons to realize the circumferential positioning of the square mover part. The square linear compressor is flexibly connected to the mover part through a plurality of cylinder piston assemblies, so as to realize the circumferential positioning of the square mover part, which can prevent the circumferential rotation of the mover part of the square linear motor and avoid the mover being stuck. to improve the stability of the structure.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit of the technical solutions of the embodiments of the present invention and range.
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| CN112964003A (en) * | 2021-01-23 | 2021-06-15 | 上海朗旦科技集团有限公司 | Control method of refrigerator using micro moving-magnetic type series two-stage linear compressor |
| CN113374668A (en) * | 2020-02-25 | 2021-09-10 | 中国科学院理化技术研究所 | Square linear compressor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113374668A (en) * | 2020-02-25 | 2021-09-10 | 中国科学院理化技术研究所 | Square linear compressor |
| CN113374668B (en) * | 2020-02-25 | 2025-07-22 | 中国科学院理化技术研究所 | Square straight line compressor |
| CN112964003A (en) * | 2021-01-23 | 2021-06-15 | 上海朗旦科技集团有限公司 | Control method of refrigerator using micro moving-magnetic type series two-stage linear compressor |
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