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CN211838924U - A series structure of eccentric shaft of acoustic wave exciter - Google Patents

A series structure of eccentric shaft of acoustic wave exciter Download PDF

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Publication number
CN211838924U
CN211838924U CN202020051008.1U CN202020051008U CN211838924U CN 211838924 U CN211838924 U CN 211838924U CN 202020051008 U CN202020051008 U CN 202020051008U CN 211838924 U CN211838924 U CN 211838924U
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vibration unit
eccentric shaft
additional
vibration
eccentric
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罗文龙
赵杰珂
姚金柯
陈晓峰
陈赣平
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Institute of Building Mechanization of Chinese Academy of Building Research
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Institute of Building Mechanization of Chinese Academy of Building Research
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Abstract

The utility model relates to a construction machinery technical field specifically is a series connection structure of sound wave vibration exciter eccentric shaft. The utility model provides a series structure of the eccentric shaft of the sound wave vibration exciter, which comprises a vibration unit and a base, wherein the vibration unit comprises an eccentric shaft and a bearing; the vibration unit is arranged in the base mounting hole; the eccentric part of the eccentric shaft of the vibration unit is positioned at the axial middle part; the bearings are symmetrically arranged at the shaft diameters of two ends of the eccentric shaft; the vibration unit comprises an additional vibration unit and a basic vibration unit; the additional vibration unit is connected with the basic vibration unit in series. The utility model discloses can effectively reduce the load of single bearing, can prolong the life of bearing, improve the reliability of acoustic power head product.

Description

一种声波激振器偏心轴的串联结构A series structure of eccentric shaft of acoustic wave exciter

技术领域technical field

本实用新型涉及建筑机械技术领域,具体为一种声波激振器偏心轴的串联结构。The utility model relates to the technical field of construction machinery, in particular to a series structure of an eccentric shaft of an acoustic wave exciter.

背景技术Background technique

现有技术中声波动力头钻机利用钻头的旋转和轴向的高频振动完成钻孔操作,在钻进时可以使土壤液化,减少对周边地质的扰动。由于声波动力头激振器的振动频率在90赫兹以上,且工作中需要足够的激振力,造成偏心轴的轴承容易损坏。因此,目前急需一种能够提高轴承使用寿命的结构。In the prior art, the sonic power head drilling rig utilizes the rotation of the drill bit and the high-frequency vibration of the axial direction to complete the drilling operation, which can liquefy the soil during drilling and reduce the disturbance to the surrounding geology. Since the vibration frequency of the sonic power head exciter is above 90 Hz, and sufficient excitation force is required during operation, the bearing of the eccentric shaft is easily damaged. Therefore, there is an urgent need for a structure that can improve the service life of the bearing.

实用新型内容Utility model content

本实用新型的目的在于提供一种声波激振器偏心轴的串联结构,该结构能够延长轴承的使用寿命,提高声波动力头产品的可靠性。The purpose of the utility model is to provide a series structure of the eccentric shaft of the acoustic wave exciter, which can prolong the service life of the bearing and improve the reliability of the acoustic wave power head product.

为实现上述目的,本实用新型提供以下技术方案:For achieving the above object, the utility model provides the following technical solutions:

一种声波激振器偏心轴的串联结构,包括振动单元和机座,所述振动单元包括偏心轴和轴承;所述振动单元安装在所述机座安装孔内;所述振动单元偏心轴的偏心部分位于轴向中间部位;所述振动单元的偏心轴的两端轴径处对称安装所述轴承;A series structure of an eccentric shaft of a sound wave exciter includes a vibration unit and a machine base, the vibration unit includes an eccentric shaft and a bearing; the vibration unit is installed in the installation hole of the machine base; the eccentric shaft of the vibration unit is The eccentric part is located in the middle part of the axial direction; the bearings are installed symmetrically at the shaft diameters of both ends of the eccentric shaft of the vibration unit;

所述振动单元包括基本振动单元和附加振动单元;所述基本振动单元包括端部偏心轴和轴承;所述基本振动单元设置在所述机座的端部;所述端部偏心轴的一端为输入端,其形式为花键或平键用以动力的输入;所述附加振动单元包括附加偏心轴和轴承;所述附加偏心轴与所述端部偏心轴串接;所述附加偏心轴之间也相互串接;所述基本振动单元和所述附加振动单元的偏心轴的两端轴径处均对称安装所述轴承。The vibration unit includes a basic vibration unit and an additional vibration unit; the basic vibration unit includes an end eccentric shaft and a bearing; the basic vibration unit is arranged at the end of the base; one end of the end eccentric shaft is The input end is in the form of a spline or a flat key for power input; the additional vibration unit includes an additional eccentric shaft and a bearing; the additional eccentric shaft is connected in series with the end eccentric shaft; The bearings are also connected in series with each other; the bearings are installed symmetrically at both ends of the eccentric shafts of the basic vibration unit and the additional vibration unit.

优选地,所述附加振动单元的偏心轴之间通过卡槽相串接;所述附加振动单元与所述基本振动单元通过卡槽相串接。Preferably, the eccentric shafts of the additional vibration units are connected in series through a card slot; the additional vibration unit and the basic vibration unit are connected in series through a card slot.

优选地,所述附加振动单元带有凸槽的一端与所述附加振动单元带有凹槽的一端相串接;所述附加振动单元带有凸槽的一端与所述基本振动单元带有凹槽的一端相连接。Preferably, the end of the additional vibration unit with a convex groove is connected in series with the end of the additional vibration unit with a groove; the end of the additional vibration unit with a convex groove and the basic vibration unit with a concave end One end of the slot is connected.

优选地,所述机座安装孔为圆柱通孔;所述振动单元外部安装位置为圆柱面;所述圆柱面的外径与所述圆柱通孔直径相配合。Preferably, the mounting hole of the machine base is a cylindrical through hole; the external mounting position of the vibration unit is a cylindrical surface; the outer diameter of the cylindrical surface is matched with the diameter of the cylindrical through hole.

优选地,所述振动单元的轴承外圈设置有套圈。Preferably, the outer ring of the bearing of the vibration unit is provided with a ferrule.

优选地,所述轴承外圈的两侧还设置有挡圈,用以定位。Preferably, retaining rings are also provided on both sides of the outer ring of the bearing for positioning.

优选地,所述声波激振器偏心轴的串联结构还包括隔套和端盖;所述相邻的振动单元之间用所述隔套进行隔离;所述振动单元的两端使用所述端盖与所述机座相连接并进行轴向定位。Preferably, the series structure of the eccentric shaft of the acoustic wave exciter further comprises a spacer and an end cover; the spacer is used to isolate the adjacent vibration units; A cover is connected to the base and positioned axially.

本实用新型相对于现有技术具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本实用新型的支承方式,n个振动单元串接组合后的偏心轴可以获得2n个支承。相比同类单一偏心轴激振器只有2个支承,可以有效降低单个轴承的载荷。能够延长轴承的使用寿命,提高声波动力头产品的可靠性。According to the support method of the present invention, the eccentric shafts after n vibration units are connected in series can obtain 2n supports. Compared with the same type of single eccentric shaft exciter, it has only 2 supports, which can effectively reduce the load of a single bearing. It can prolong the service life of the bearing and improve the reliability of the sonic power head product.

本实用新型的轴承外圈还安装了套圈,通过这种方式可以增大振动单元的安装直径,允许偏心轴有更大的偏心量,以获得较大的激振力。The outer ring of the bearing of the utility model is also installed with a ferrule, in this way, the installation diameter of the vibration unit can be increased, allowing the eccentric shaft to have a larger eccentricity, so as to obtain a larger exciting force.

附图说明Description of drawings

图1为激振器的轴向剖面示意图;Fig. 1 is the axial sectional schematic diagram of the vibration exciter;

图2为激振器的径向剖面示意图;图3为基本振动单元的剖面示意图;Fig. 2 is the radial sectional schematic diagram of the vibration exciter; Fig. 3 is the sectional schematic diagram of the basic vibration unit;

图4为附加振动单元的剖面示意图。FIG. 4 is a schematic cross-sectional view of an additional vibration unit.

附图标记reference number

1.振动单元、2.机座、3.隔套、4.端盖、11.端部偏心轴、12.轴承、13.挡圈、14.附加偏心轴、111.输入端、112.凹槽、113.凸槽。1. Vibration unit, 2. Machine base, 3. Spacer, 4. End cover, 11. End eccentric shaft, 12. Bearing, 13. Retaining ring, 14. Additional eccentric shaft, 111. Input end, 112. Concave Slot, 113. Convex groove.

具体实施方式Detailed ways

下面结合说明书附图,对本实用新型的技术方案作进一步地详细的描述。The technical solutions of the present invention will be described in further detail below in conjunction with the accompanying drawings.

在本实用新型中,附加振动单元的数量没有限制,可以根据需要进行设置。In the present invention, the number of additional vibration units is not limited, and can be set as required.

一种声波激振器偏心轴的串联结构,包括振动单元1和机座2,所述振动单元1包括偏心轴和轴承;所述振动单元1安装在所述机座2安装孔内;所述振动单元1偏心轴的偏心部分位于轴向中间部位;所述振动单元1的偏心轴的两端轴径处对称安装所述轴承;A series structure of an eccentric shaft of a sound wave exciter, comprising a vibration unit 1 and a base 2, the vibration unit 1 includes an eccentric shaft and a bearing; the vibration unit 1 is installed in the installation hole of the base 2; the The eccentric part of the eccentric shaft of the vibration unit 1 is located in the middle part of the axial direction; the bearings are installed symmetrically at the axial diameters of both ends of the eccentric shaft of the vibration unit 1;

所述振动单元1包括基本振动单元和附加振动单元;所述基本振动单元包括端部偏心轴11和轴承12;所述基本振动单元设置在所述机座2的端部;所述端部偏心轴11的一端为输入端111,其形式为花键或平键用以动力的输入;所述附加振动单元包括附加偏心轴14和轴承12;所述附加偏心轴14与所述端部偏心轴11串接;所述附加偏心轴14之间也相互串接;所述基本振动单元和所述附加振动单元的偏心轴的两端轴径处均对称安装所述轴承12。The vibration unit 1 includes a basic vibration unit and an additional vibration unit; the basic vibration unit includes an end eccentric shaft 11 and a bearing 12; the basic vibration unit is arranged at the end of the base 2; the end is eccentric One end of the shaft 11 is the input end 111, which is in the form of a spline or a flat key for power input; the additional vibration unit includes an additional eccentric shaft 14 and a bearing 12; the additional eccentric shaft 14 and the end eccentric shaft 11 are connected in series; the additional eccentric shafts 14 are also connected in series with each other; the bearings 12 are installed symmetrically at both ends of the eccentric shafts of the basic vibration unit and the additional vibration unit.

作为本实用新型的一个实施例,如图3、图4所示,所述附加振动单元的附加偏心轴14之间通过卡槽相串接;所述附加振动单元与所述基本振动单元通过卡槽相串接。As an embodiment of the present invention, as shown in FIGS. 3 and 4 , the additional eccentric shafts 14 of the additional vibration unit are connected in series through a card slot; the additional vibration unit and the basic vibration unit are connected by a card slot. Slots are connected in series.

作为本实用新型的一个实施例,如图3、图4所示,所述附加振动单元带有凸槽113的一端与所述附加振动单元带有凹槽112的一端相串接;所述附加振动单元带有凸槽113的一端与所述基本振动单元带有凹槽112的一端相连接。As an embodiment of the present invention, as shown in FIGS. 3 and 4 , the end of the additional vibration unit with the convex groove 113 is connected in series with the end of the additional vibration unit with the groove 112 ; The end of the vibration unit with the convex groove 113 is connected with the end of the basic vibration unit with the groove 112 .

作为本实用新型的一个实施例,如图2所示,所述机座2安装孔为圆柱通孔;所述振动单元外部安装位置为圆柱面;所述圆柱面的外径与所述圆柱通孔直径相配合。As an embodiment of the present invention, as shown in FIG. 2 , the mounting hole of the base 2 is a cylindrical through hole; the external mounting position of the vibration unit is a cylindrical surface; the outer diameter of the cylindrical surface is connected to the cylindrical through hole. match the hole diameter.

作为本实用新型的一个实施例,如图3所示,所述振动单元1的轴承外圈设置有套圈。通过这种方式可以增大振动单元的安装直径,允许偏心轴有更大的偏心量。所述轴承外圈的两侧还设置有挡圈13,用以定位。As an embodiment of the present invention, as shown in FIG. 3 , the outer ring of the bearing of the vibration unit 1 is provided with a ferrule. In this way, the installation diameter of the vibration unit can be increased, allowing the eccentric shaft to have a larger amount of eccentricity. The two sides of the outer ring of the bearing are also provided with retaining rings 13 for positioning.

本实用新型通过机座2两端安装端盖4与隔套3一起实现振动单元1的轴向定位,轴承12外圈两侧用挡圈13进行定位,轴承12内圈在两轴承相邻侧利用偏心轴的轴径定位。The utility model realizes the axial positioning of the vibration unit 1 by installing the end covers 4 at both ends of the machine base 2 together with the spacer 3, the two sides of the outer ring of the bearing 12 are positioned by the retaining rings 13, and the inner ring of the bearing 12 is on the adjacent sides of the two bearings. Use the shaft diameter of the eccentric shaft for positioning.

作为本实用新型的一个实施例,如图1所示,所述声波激振器偏心轴的串联结构还包括隔套3和端盖4;所述相邻的振动单元1之间用所述隔套3进行隔离;所述振动单元1的两端使用所述端盖4与所述机座2相连接。As an embodiment of the present invention, as shown in FIG. 1 , the series structure of the eccentric shaft of the acoustic wave exciter further includes a spacer 3 and an end cover 4; The sleeve 3 is used for isolation; the two ends of the vibration unit 1 are connected to the base 2 using the end caps 4 .

本实用新型还提供了一种声波激振器偏心轴的串联结构的使用方法:The utility model also provides a method for using the series structure of the eccentric shaft of the acoustic wave exciter:

本实用新型的偏心轴使用于声波动力头激振器时,需要两个相同基本振动单元和附加振动单元组合平行布置在一个机架上,通过在两个基本振动单元的端部连接驱动结构,驱动两个振动轴以相反旋向、以5400rpm以上的相同速度高速同步旋转,即可以获得所需的声波振动。When the eccentric shaft of the present invention is used in a sonic power head exciter, two identical basic vibration units and additional vibration units are required to be arranged in parallel on a frame, and by connecting the drive structures at the ends of the two basic vibration units, The desired acoustic vibration can be obtained by driving the two vibration shafts to rotate synchronously at high speed and at the same speed above 5400 rpm in opposite directions.

Claims (7)

1. A series structure of eccentric shafts of a sound wave vibration exciter comprises a vibration unit and a base, and is characterized in that the vibration unit comprises an eccentric shaft and a bearing; the vibration unit is arranged in the base mounting hole; the eccentric part of the eccentric shaft of the vibration unit is positioned at the axial middle part; the bearings are symmetrically arranged at the shaft diameters of two ends of the eccentric shaft of the vibration unit;
the vibration unit comprises a basic vibration unit and an additional vibration unit; the basic vibration unit comprises an end eccentric shaft and a bearing; the basic vibration unit is arranged at the end part of the base; one end of the end eccentric shaft is an input end, and the form of the input end is a spline or a flat key for inputting power; the additional vibration unit comprises an additional eccentric shaft and a bearing; the additional eccentric shaft is connected with the end eccentric shaft in series; the additional eccentric shafts are also mutually connected in series; the bearings are symmetrically arranged at the shaft diameters of the two ends of the eccentric shafts of the basic vibration unit and the additional vibration unit.
2. The series structure of the eccentric shafts of the acoustic vibration exciter according to claim 1, wherein the eccentric shafts of the additional vibration units are connected in series through clamping grooves; the additional vibration unit is connected with the basic vibration unit in series through a clamping groove.
3. The tandem structure of the eccentric shafts of the acoustic vibration exciter according to claim 2, wherein one end of the additional vibration unit having the convex groove is in tandem connection with one end of the additional vibration unit having the concave groove; one end of the additional vibration unit with the convex groove is connected with one end of the eccentric shaft of the basic vibration unit with the groove.
4. The series structure of the eccentric shafts of the acoustic vibration exciter according to claim 1, wherein the base mounting hole is a cylindrical through hole; the outer mounting position of the vibration unit is a cylindrical surface; the outer diameter of the cylindrical surface is matched with the diameter of the cylindrical through hole.
5. The series structure of the eccentric shafts of the acoustic vibration exciter according to claim 1, wherein a bearing outer ring of the vibration unit is provided with a ferrule.
6. The series structure of the eccentric shafts of the acoustic vibration exciter according to claim 5, wherein the outer ring of the bearing is further provided with retaining rings at both sides for axial positioning between the vibration units.
7. The series structure of the eccentric shafts of the acoustic vibration exciter according to any one of claims 1 to 6, further comprising a spacer and an end cap; the adjacent vibration units are isolated by the spacer bushes; and the two ends of the vibration unit are connected with the base by using the end covers and are axially positioned.
CN202020051008.1U 2020-01-10 2020-01-10 A series structure of eccentric shaft of acoustic wave exciter Active CN211838924U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111112038A (en) * 2020-01-10 2020-05-08 中国建筑科学研究院有限公司建筑机械化研究分院 A series structure of eccentric shaft of acoustic wave exciter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111112038A (en) * 2020-01-10 2020-05-08 中国建筑科学研究院有限公司建筑机械化研究分院 A series structure of eccentric shaft of acoustic wave exciter
CN111112038B (en) * 2020-01-10 2024-12-06 中国建筑科学研究院有限公司建筑机械化研究分院 A series structure of eccentric shafts of acoustic exciter

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