CN211838924U - A series structure of eccentric shaft of acoustic wave exciter - Google Patents
A series structure of eccentric shaft of acoustic wave exciter Download PDFInfo
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- CN211838924U CN211838924U CN202020051008.1U CN202020051008U CN211838924U CN 211838924 U CN211838924 U CN 211838924U CN 202020051008 U CN202020051008 U CN 202020051008U CN 211838924 U CN211838924 U CN 211838924U
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Abstract
Description
技术领域technical field
本实用新型涉及建筑机械技术领域,具体为一种声波激振器偏心轴的串联结构。The utility model relates to the technical field of construction machinery, in particular to a series structure of an eccentric shaft of an acoustic wave exciter.
背景技术Background technique
现有技术中声波动力头钻机利用钻头的旋转和轴向的高频振动完成钻孔操作,在钻进时可以使土壤液化,减少对周边地质的扰动。由于声波动力头激振器的振动频率在90赫兹以上,且工作中需要足够的激振力,造成偏心轴的轴承容易损坏。因此,目前急需一种能够提高轴承使用寿命的结构。In the prior art, the sonic power head drilling rig utilizes the rotation of the drill bit and the high-frequency vibration of the axial direction to complete the drilling operation, which can liquefy the soil during drilling and reduce the disturbance to the surrounding geology. Since the vibration frequency of the sonic power head exciter is above 90 Hz, and sufficient excitation force is required during operation, the bearing of the eccentric shaft is easily damaged. Therefore, there is an urgent need for a structure that can improve the service life of the bearing.
实用新型内容Utility model content
本实用新型的目的在于提供一种声波激振器偏心轴的串联结构,该结构能够延长轴承的使用寿命,提高声波动力头产品的可靠性。The purpose of the utility model is to provide a series structure of the eccentric shaft of the acoustic wave exciter, which can prolong the service life of the bearing and improve the reliability of the acoustic wave power head product.
为实现上述目的,本实用新型提供以下技术方案:For achieving the above object, the utility model provides the following technical solutions:
一种声波激振器偏心轴的串联结构,包括振动单元和机座,所述振动单元包括偏心轴和轴承;所述振动单元安装在所述机座安装孔内;所述振动单元偏心轴的偏心部分位于轴向中间部位;所述振动单元的偏心轴的两端轴径处对称安装所述轴承;A series structure of an eccentric shaft of a sound wave exciter includes a vibration unit and a machine base, the vibration unit includes an eccentric shaft and a bearing; the vibration unit is installed in the installation hole of the machine base; the eccentric shaft of the vibration unit is The eccentric part is located in the middle part of the axial direction; the bearings are installed symmetrically at the shaft diameters of both ends of the eccentric shaft of the vibration unit;
所述振动单元包括基本振动单元和附加振动单元;所述基本振动单元包括端部偏心轴和轴承;所述基本振动单元设置在所述机座的端部;所述端部偏心轴的一端为输入端,其形式为花键或平键用以动力的输入;所述附加振动单元包括附加偏心轴和轴承;所述附加偏心轴与所述端部偏心轴串接;所述附加偏心轴之间也相互串接;所述基本振动单元和所述附加振动单元的偏心轴的两端轴径处均对称安装所述轴承。The vibration unit includes a basic vibration unit and an additional vibration unit; the basic vibration unit includes an end eccentric shaft and a bearing; the basic vibration unit is arranged at the end of the base; one end of the end eccentric shaft is The input end is in the form of a spline or a flat key for power input; the additional vibration unit includes an additional eccentric shaft and a bearing; the additional eccentric shaft is connected in series with the end eccentric shaft; The bearings are also connected in series with each other; the bearings are installed symmetrically at both ends of the eccentric shafts of the basic vibration unit and the additional vibration unit.
优选地,所述附加振动单元的偏心轴之间通过卡槽相串接;所述附加振动单元与所述基本振动单元通过卡槽相串接。Preferably, the eccentric shafts of the additional vibration units are connected in series through a card slot; the additional vibration unit and the basic vibration unit are connected in series through a card slot.
优选地,所述附加振动单元带有凸槽的一端与所述附加振动单元带有凹槽的一端相串接;所述附加振动单元带有凸槽的一端与所述基本振动单元带有凹槽的一端相连接。Preferably, the end of the additional vibration unit with a convex groove is connected in series with the end of the additional vibration unit with a groove; the end of the additional vibration unit with a convex groove and the basic vibration unit with a concave end One end of the slot is connected.
优选地,所述机座安装孔为圆柱通孔;所述振动单元外部安装位置为圆柱面;所述圆柱面的外径与所述圆柱通孔直径相配合。Preferably, the mounting hole of the machine base is a cylindrical through hole; the external mounting position of the vibration unit is a cylindrical surface; the outer diameter of the cylindrical surface is matched with the diameter of the cylindrical through hole.
优选地,所述振动单元的轴承外圈设置有套圈。Preferably, the outer ring of the bearing of the vibration unit is provided with a ferrule.
优选地,所述轴承外圈的两侧还设置有挡圈,用以定位。Preferably, retaining rings are also provided on both sides of the outer ring of the bearing for positioning.
优选地,所述声波激振器偏心轴的串联结构还包括隔套和端盖;所述相邻的振动单元之间用所述隔套进行隔离;所述振动单元的两端使用所述端盖与所述机座相连接并进行轴向定位。Preferably, the series structure of the eccentric shaft of the acoustic wave exciter further comprises a spacer and an end cover; the spacer is used to isolate the adjacent vibration units; A cover is connected to the base and positioned axially.
本实用新型相对于现有技术具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型的支承方式,n个振动单元串接组合后的偏心轴可以获得2n个支承。相比同类单一偏心轴激振器只有2个支承,可以有效降低单个轴承的载荷。能够延长轴承的使用寿命,提高声波动力头产品的可靠性。According to the support method of the present invention, the eccentric shafts after n vibration units are connected in series can obtain 2n supports. Compared with the same type of single eccentric shaft exciter, it has only 2 supports, which can effectively reduce the load of a single bearing. It can prolong the service life of the bearing and improve the reliability of the sonic power head product.
本实用新型的轴承外圈还安装了套圈,通过这种方式可以增大振动单元的安装直径,允许偏心轴有更大的偏心量,以获得较大的激振力。The outer ring of the bearing of the utility model is also installed with a ferrule, in this way, the installation diameter of the vibration unit can be increased, allowing the eccentric shaft to have a larger eccentricity, so as to obtain a larger exciting force.
附图说明Description of drawings
图1为激振器的轴向剖面示意图;Fig. 1 is the axial sectional schematic diagram of the vibration exciter;
图2为激振器的径向剖面示意图;图3为基本振动单元的剖面示意图;Fig. 2 is the radial sectional schematic diagram of the vibration exciter; Fig. 3 is the sectional schematic diagram of the basic vibration unit;
图4为附加振动单元的剖面示意图。FIG. 4 is a schematic cross-sectional view of an additional vibration unit.
附图标记reference number
1.振动单元、2.机座、3.隔套、4.端盖、11.端部偏心轴、12.轴承、13.挡圈、14.附加偏心轴、111.输入端、112.凹槽、113.凸槽。1. Vibration unit, 2. Machine base, 3. Spacer, 4. End cover, 11. End eccentric shaft, 12. Bearing, 13. Retaining ring, 14. Additional eccentric shaft, 111. Input end, 112. Concave Slot, 113. Convex groove.
具体实施方式Detailed ways
下面结合说明书附图,对本实用新型的技术方案作进一步地详细的描述。The technical solutions of the present invention will be described in further detail below in conjunction with the accompanying drawings.
在本实用新型中,附加振动单元的数量没有限制,可以根据需要进行设置。In the present invention, the number of additional vibration units is not limited, and can be set as required.
一种声波激振器偏心轴的串联结构,包括振动单元1和机座2,所述振动单元1包括偏心轴和轴承;所述振动单元1安装在所述机座2安装孔内;所述振动单元1偏心轴的偏心部分位于轴向中间部位;所述振动单元1的偏心轴的两端轴径处对称安装所述轴承;A series structure of an eccentric shaft of a sound wave exciter, comprising a
所述振动单元1包括基本振动单元和附加振动单元;所述基本振动单元包括端部偏心轴11和轴承12;所述基本振动单元设置在所述机座2的端部;所述端部偏心轴11的一端为输入端111,其形式为花键或平键用以动力的输入;所述附加振动单元包括附加偏心轴14和轴承12;所述附加偏心轴14与所述端部偏心轴11串接;所述附加偏心轴14之间也相互串接;所述基本振动单元和所述附加振动单元的偏心轴的两端轴径处均对称安装所述轴承12。The
作为本实用新型的一个实施例,如图3、图4所示,所述附加振动单元的附加偏心轴14之间通过卡槽相串接;所述附加振动单元与所述基本振动单元通过卡槽相串接。As an embodiment of the present invention, as shown in FIGS. 3 and 4 , the additional
作为本实用新型的一个实施例,如图3、图4所示,所述附加振动单元带有凸槽113的一端与所述附加振动单元带有凹槽112的一端相串接;所述附加振动单元带有凸槽113的一端与所述基本振动单元带有凹槽112的一端相连接。As an embodiment of the present invention, as shown in FIGS. 3 and 4 , the end of the additional vibration unit with the
作为本实用新型的一个实施例,如图2所示,所述机座2安装孔为圆柱通孔;所述振动单元外部安装位置为圆柱面;所述圆柱面的外径与所述圆柱通孔直径相配合。As an embodiment of the present invention, as shown in FIG. 2 , the mounting hole of the
作为本实用新型的一个实施例,如图3所示,所述振动单元1的轴承外圈设置有套圈。通过这种方式可以增大振动单元的安装直径,允许偏心轴有更大的偏心量。所述轴承外圈的两侧还设置有挡圈13,用以定位。As an embodiment of the present invention, as shown in FIG. 3 , the outer ring of the bearing of the
本实用新型通过机座2两端安装端盖4与隔套3一起实现振动单元1的轴向定位,轴承12外圈两侧用挡圈13进行定位,轴承12内圈在两轴承相邻侧利用偏心轴的轴径定位。The utility model realizes the axial positioning of the
作为本实用新型的一个实施例,如图1所示,所述声波激振器偏心轴的串联结构还包括隔套3和端盖4;所述相邻的振动单元1之间用所述隔套3进行隔离;所述振动单元1的两端使用所述端盖4与所述机座2相连接。As an embodiment of the present invention, as shown in FIG. 1 , the series structure of the eccentric shaft of the acoustic wave exciter further includes a
本实用新型还提供了一种声波激振器偏心轴的串联结构的使用方法:The utility model also provides a method for using the series structure of the eccentric shaft of the acoustic wave exciter:
本实用新型的偏心轴使用于声波动力头激振器时,需要两个相同基本振动单元和附加振动单元组合平行布置在一个机架上,通过在两个基本振动单元的端部连接驱动结构,驱动两个振动轴以相反旋向、以5400rpm以上的相同速度高速同步旋转,即可以获得所需的声波振动。When the eccentric shaft of the present invention is used in a sonic power head exciter, two identical basic vibration units and additional vibration units are required to be arranged in parallel on a frame, and by connecting the drive structures at the ends of the two basic vibration units, The desired acoustic vibration can be obtained by driving the two vibration shafts to rotate synchronously at high speed and at the same speed above 5400 rpm in opposite directions.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111112038A (en) * | 2020-01-10 | 2020-05-08 | 中国建筑科学研究院有限公司建筑机械化研究分院 | A series structure of eccentric shaft of acoustic wave exciter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111112038A (en) * | 2020-01-10 | 2020-05-08 | 中国建筑科学研究院有限公司建筑机械化研究分院 | A series structure of eccentric shaft of acoustic wave exciter |
| CN111112038B (en) * | 2020-01-10 | 2024-12-06 | 中国建筑科学研究院有限公司建筑机械化研究分院 | A series structure of eccentric shafts of acoustic exciter |
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