CN211893100U - High Voltage Circuits for Electric Vehicles - Google Patents
High Voltage Circuits for Electric Vehicles Download PDFInfo
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- CN211893100U CN211893100U CN201922391928.8U CN201922391928U CN211893100U CN 211893100 U CN211893100 U CN 211893100U CN 201922391928 U CN201922391928 U CN 201922391928U CN 211893100 U CN211893100 U CN 211893100U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
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Abstract
本申请公开一种电动汽车的高压电路,包括高压电源、预充可控开关、放电可控开关、多功能电阻和高压用电器模块;高压电源、预充可控开关、多功能电阻和高压用电器模块串联连接以构成电动汽车的高压电路的预充电回路;放电可控开关、多功能电阻和高压用电器模块串联连接以构成电动汽车的高压电路的放电回路;高压用电器模块包括高压电容;当放电可控开关断开,预充可控开关闭合时,预充电回路连通以使高压电源通过多功能电阻对高压电容进行预充充电;当预充可控开关断开,放电可控开关闭合时,放电回路连通以使高压电容通过多功能电阻进行放电。本申请的高压电路解决了现有技术中的预充电阻和放电电阻分别设置,体积大,成本高昂的问题。
The application discloses a high-voltage circuit for an electric vehicle, including a high-voltage power supply, a precharge controllable switch, a discharge controllable switch, a multi-function resistor and a high-voltage electrical module; The electrical modules are connected in series to form the pre-charging circuit of the high-voltage circuit of the electric vehicle; the discharge controllable switch, the multi-function resistor and the high-voltage electrical module are connected in series to form the discharge circuit of the high-voltage circuit of the electric vehicle; the high-voltage electrical module includes a high-voltage capacitor; When the discharge controllable switch is disconnected and the precharge controllable switch is closed, the precharge circuit is connected to enable the high voltage power supply to precharge the high voltage capacitor through the multi-function resistor; when the precharge controllable switch is disconnected, the discharge controllable switch is closed When , the discharge circuit is connected to discharge the high-voltage capacitor through the multi-function resistor. The high-voltage circuit of the present application solves the problems in the prior art that the pre-charging resistor and the discharging resistor are set separately, which is large in size and high in cost.
Description
技术领域technical field
本申请涉及电子电路技术领域,尤其涉及一种电动汽车的高压电路。The present application relates to the technical field of electronic circuits, and in particular, to a high-voltage circuit of an electric vehicle.
背景技术Background technique
在新能源汽车领域中,高压用电器具有高压电容,在对高压用电器进行供电时,需要先对高压电容进行充电,以避免大电流直接冲击高压电容及开关器件而造成高压用电器损坏的情况。即需要设计预充回路来对高压电容进行充电。而预充回路对高压电容进行充电的原理为在预充回路中加入预充电阻和预充继电器,以控制高压电容的充电电流。In the field of new energy vehicles, high-voltage electrical appliances have high-voltage capacitors. When supplying power to high-voltage electrical appliances, the high-voltage capacitors need to be charged first, so as to avoid high-voltage electrical appliances from being directly impacted by large currents. . That is, a pre-charging circuit needs to be designed to charge the high-voltage capacitor. The principle of charging the high-voltage capacitor by the pre-charging circuit is to add a pre-charging resistor and a pre-charging relay to the pre-charging circuit to control the charging current of the high-voltage capacitor.
而在电动汽车的下电后,又因高压电容上存储了大量电荷,这对高压用电器和操作人员都具有很大的危险,因此,需要先对高压电容进行放电。即,需要设计放电回路来对高压电容进行放电。而放电回路对高压电容进行放电的原理为在放电回路中加入放电电阻来进行放电。现有的预充电阻和放电电阻分别设置,体积大,成本高昂。After the electric vehicle is powered off, a large amount of charge is stored on the high-voltage capacitor, which is very dangerous to the high-voltage electrical appliances and operators. Therefore, the high-voltage capacitor needs to be discharged first. That is, a discharge circuit needs to be designed to discharge the high-voltage capacitor. The principle of discharging the high-voltage capacitor in the discharge circuit is to add a discharge resistor to the discharge circuit to discharge. The existing precharge resistance and discharge resistance are set separately, which is bulky and expensive.
实用新型内容Utility model content
本申请提供一种电动汽车的高压电路,以解决现有技术中的预充电阻和放电电阻分别设置,体积大,成本高昂的问题。The present application provides a high-voltage circuit for an electric vehicle, so as to solve the problems in the prior art that the pre-charging resistance and the discharging resistance are set separately, the volume is large, and the cost is high.
本申请提供一种电动汽车的高压电路,所述电动汽车的高压电路包括高压电源、预充可控开关、放电可控开关、多功能电阻和高压用电器模块;The application provides a high-voltage circuit of an electric vehicle, the high-voltage circuit of the electric vehicle includes a high-voltage power supply, a precharge controllable switch, a discharge controllable switch, a multi-function resistor and a high-voltage electrical module;
所述高压电源、所述预充可控开关、所述多功能电阻和所述高压用电器模块串联连接以构成所述电动汽车的高压电路的预充电回路;the high-voltage power supply, the pre-charge controllable switch, the multi-function resistor and the high-voltage electrical appliance module are connected in series to form a pre-charge circuit of the high-voltage circuit of the electric vehicle;
所述放电可控开关、所述多功能电阻和所述高压用电器模块串联连接以构成所述电动汽车的高压电路的放电回路;The discharge controllable switch, the multifunctional resistor and the high-voltage electrical appliance module are connected in series to form a discharge loop of the high-voltage circuit of the electric vehicle;
所述高压用电器模块包括高压电容;The high-voltage electrical module includes a high-voltage capacitor;
当所述放电可控开关断开,所述预充可控开关闭合时,所述预充电回路连通以使所述高压电源通过所述多功能电阻对所述高压电容进行预充充电;When the discharge controllable switch is turned off and the precharge controllable switch is turned on, the precharge circuit is connected, so that the high voltage power supply precharges the high voltage capacitor through the multifunctional resistor;
当所述预充可控开关断开,所述放电可控开关闭合时,所述放电回路连通以使所述高压电容通过所述多功能电阻进行放电。When the precharge controllable switch is turned off and the discharge controllable switch is turned on, the discharge circuit is connected to discharge the high-voltage capacitor through the multifunctional resistor.
一实施例中,所述电动汽车的高压电路还包括主可控开关,所述高压电源、所述主可控开关和所述高压用电器模块串联连接以构成所述电动汽车的高压电路的主充电回路;In an embodiment, the high-voltage circuit of the electric vehicle further includes a main controllable switch, and the high-voltage power supply, the main controllable switch and the high-voltage electrical module are connected in series to form the main controllable switch of the high-voltage circuit of the electric vehicle. charging circuit;
当所述预充可控开关和所述放电可控开关断开,所述主可控开关闭合时,所述主充电回路连通以使所述高压电源对所述高压用电器模块进行充电。When the precharge controllable switch and the discharge controllable switch are disconnected, and the main controllable switch is closed, the main charging circuit is connected to allow the high-voltage power supply to charge the high-voltage electrical module.
一实施例中,所述电动汽车的高压电路还包括电池管理系统,所述电池管理系统与所述预充电回路、所述主充电回路和所述放电回路连接,所述电池管理系统用于控制所述预充电回路、所述主充电回路和所述放电回路连接的通断。In one embodiment, the high-voltage circuit of the electric vehicle further includes a battery management system, the battery management system is connected to the pre-charging circuit, the main charging circuit and the discharging circuit, and the battery management system is used to control The connection of the pre-charging circuit, the main charging circuit and the discharging circuit is on and off.
一实施例中,所述电池管理系统包括电压检测单元,所述电压检测单元用于检测所述高压电容的电压以生成电压检测值。In one embodiment, the battery management system includes a voltage detection unit for detecting the voltage of the high-voltage capacitor to generate a voltage detection value.
一实施例中,所述电动汽车的高压电路还包括控制单元,所述控制单元与所述电压检测单元连接,所述控制单元用于控制所述预充可控开关、所述主可控开关和所述放电可控开关的断开和闭合。In an embodiment, the high-voltage circuit of the electric vehicle further includes a control unit, the control unit is connected to the voltage detection unit, and the control unit is used to control the precharge controllable switch and the main controllable switch and the opening and closing of the discharge controllable switch.
一实施例中,所述控制单元能够判断所述电压检测值是否大于预设预充电压阈值,并在所述电压检测值大于所述预设预充电压阈值时,通过控制所述预充可控开关断开,所述主可控开关闭合以使所述预充回路断开而所述主充电回路连通。In one embodiment, the control unit can determine whether the voltage detection value is greater than a preset precharge voltage threshold, and when the voltage detection value is greater than the preset precharge voltage threshold, by controlling the precharge voltage The control switch is open and the main control switch is closed so that the pre-charging circuit is open and the main charging circuit is connected.
一实施例中,所述控制单元能够判断所述电压检测值是否小于预设安全电压阈值,并在所述电压检测值小于所述预设安全电压阈值时,通过控制所述放电可控开关断开而使所述放电回路断开。In one embodiment, the control unit can determine whether the detected voltage value is less than a preset safe voltage threshold, and when the detected voltage value is less than the preset safe voltage threshold, by controlling the discharge controllable switch to turn off open to disconnect the discharge circuit.
一实施例中,所述预设安全电压阈值为36V或60V。In one embodiment, the preset safety voltage threshold is 36V or 60V.
一实施例中,所述高压用电器模块包括多个子模块,多个所述子模块相互并联且每一所述子模块均包括一个所述高压电容。In one embodiment, the high-voltage electrical appliance module includes a plurality of sub-modules, the plurality of sub-modules are connected in parallel with each other, and each of the sub-modules includes one of the high-voltage capacitors.
一实施例中,所述放电可控开关为继电器、IGBT或者MOSFET。In one embodiment, the discharge controllable switch is a relay, an IGBT or a MOSFET.
本申请的电动汽车的高压电路通过使预充电阻的功能和放电电阻的功能均集成于多功能电阻,能够将原有需要两个电阻而完成的功能,简化为使用同一电阻而完成,一方面使得多功能电阻的功能集成化,便于安装和维护,故障时连带危害小,使得电动汽车的高压电路的电路功能定义更加清晰,有利于整车电路的功能集成;另一方面,节省了一个大功率电阻及其控制电路的成本和安装空间,提高了电动汽车的高压电路的功率密度和容积密度,经济效益强,灵活性高,应用范围广泛。The high-voltage circuit of the electric vehicle of the present application integrates the function of the pre-charge resistor and the function of the discharge resistor into the multi-function resistor, which can simplify the function that originally required two resistors to be completed by using the same resistor. The function of the multi-function resistor is integrated, which is easy to install and maintain, and the associated damage in the event of failure is small, which makes the circuit function definition of the high-voltage circuit of the electric vehicle clearer, which is beneficial to the function integration of the vehicle circuit; on the other hand, it saves a large amount of damage. The cost and installation space of the power resistor and its control circuit improve the power density and bulk density of the high-voltage circuit of the electric vehicle, with strong economic benefits, high flexibility and wide application range.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以如这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the following briefly introduces the accompanying drawings used in the implementation manner. Obviously, the accompanying drawings in the following description are only some implementations of the present utility model. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是现有技术的电动汽车的高压电路的电路图;1 is a circuit diagram of a high-voltage circuit of an electric vehicle in the prior art;
图2是本申请实施例提供的电动汽车的高压电路的电路图。FIG. 2 is a circuit diagram of a high-voltage circuit of an electric vehicle provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在新能源汽车领域中,如图1所示,高压用电器具有高压电容C1,在对高压用电器进行供电时,需要先对高压电容C1进行充电,以避免大电流直接冲击如继电器、接触器等可控开关器件和高压电容而造成可控开关器件和高压用电器损坏的情况。即需要设计预充回路来对高压电容进行充电。而预充回路对高压电容进行充电的原理为在预充回路中加入预充电阻R'和预充继电器S1',以控制高压电容C1的充电电流。In the field of new energy vehicles, as shown in Figure 1, high-voltage electrical appliances have a high-voltage capacitor C1. When supplying power to high-voltage electrical appliances, it is necessary to charge the high-voltage capacitor C1 first to avoid direct impact of large currents such as relays and contactors. Such as controllable switching devices and high-voltage capacitors, resulting in damage to controllable switching devices and high-voltage electrical appliances. That is, a pre-charging circuit needs to be designed to charge the high-voltage capacitor. The principle of charging the high-voltage capacitor by the pre-charging loop is to add a pre-charging resistor R' and a pre-charging relay S1' to the pre-charging loop to control the charging current of the high-voltage capacitor C1.
而在电动汽车下电后,又因高压电容上存储了大量电荷,会对高压用电器和操作人员都带来很大的危险,因此,需要先对高压电容进行放电。即,需要设计放电回路来对高压电容进行放电。而放电回路对高压电容进行放电的原理为在放电回路中加入放电电阻R1,并使放电电阻R1与高压电容C1并联来进行放电。现有的预充电阻R'和放电电阻R1分别设置,体积大,成本高昂。After the electric vehicle is powered off, a large amount of charge is stored on the high-voltage capacitor, which will bring great danger to both high-voltage electrical appliances and operators. Therefore, the high-voltage capacitor needs to be discharged first. That is, a discharge circuit needs to be designed to discharge the high-voltage capacitor. The principle of discharging the high-voltage capacitor in the discharge loop is to add a discharge resistor R1 to the discharge loop, and connect the discharge resistor R1 and the high-voltage capacitor C1 in parallel to discharge. The existing pre-charging resistor R' and the discharging resistor R1 are set separately, which are bulky and expensive.
鉴于此,请参阅图2,本申请提供一种电动汽车的高压电路,电动汽车的高压电路包括高压电源、预充可控开关S1、放电可控开关S2、多功能电阻R和高压用电器模块10。In view of this, please refer to FIG. 2, the present application provides a high-voltage circuit of an electric vehicle, the high-voltage circuit of the electric vehicle includes a high-voltage power supply, a pre-charge controllable switch S1, a discharge controllable switch S2, a multi-function resistor R and a high-voltage
高压电源、预充可控开关S1、多功能电阻R和高压用电器模块10串联连接以构成电动汽车的高压电路的预充电回路;放电可控开关S2、多功能电阻R和高压用电器模块10串联连接以构成电动汽车的高压电路的放电回路;高压用电器模块10包括高压电容C;当放电可控开关S2断开,预充可控开关S1闭合时,预充电回路连通以使高压电源通过多功能电阻R对高压电容C进行预充充电;当预充可控开关S1断开,放电可控开关S2闭合时,放电回路连通以使高压电容C通过多功能电阻R进行放电。The high voltage power supply, the precharge controllable switch S1, the multifunctional resistor R and the high voltage
可以理解的是,在整车上电前,仅使预充可控开关S1闭合,从而预充电回路连通,高压电源的电流流过多功能电阻R而流向高压电容C,以为高压电容C进行预充电。随着高压电容C的电压越来越大,电压的变化量(高压电源的电压-高压电容C的电压)会越来越小,即预充电流会越来越小,从而能够有效避免大电流直接冲击高压电容C和预充可控开关S1而造成高压电容C和预充可控开关S1损坏的情况发生。整车上电时期,高压电容C存储了大量电荷,若不及时放出会增加操作人员误触的风险而造成严重的安全事故。因此,在整车下电后,仅使放电可控开关S2闭合,从而放电回路连通,高压电容C作为电源而流过多功能电阻R以开始放电,随着放电的过程的行进,高压电容C的电压会越来越小,从而能够有效的将高压电容C的电压泄放至不易造成人误触安全安全电压的范围内,有利于保证操作人员的人身安全。It can be understood that, before the whole vehicle is powered on, only the pre-charge controllable switch S1 is closed, so that the pre-charge circuit is connected, and the current of the high-voltage power supply flows through the multi-function resistor R and flows to the high-voltage capacitor C, so that the high-voltage capacitor C can be pre-charged. Charge. As the voltage of the high-voltage capacitor C becomes larger and larger, the variation of the voltage (the voltage of the high-voltage power supply - the voltage of the high-voltage capacitor C) will become smaller and smaller, that is, the precharge current will become smaller and smaller, so that the large current can be effectively avoided. The high-voltage capacitor C and the pre-charged controllable switch S1 are directly impacted to cause damage to the high-voltage capacitor C and the pre-charged controllable switch S1. When the whole vehicle is powered on, the high-voltage capacitor C stores a large amount of charge. If it is not released in time, it will increase the risk of accidental touch by the operator and cause serious safety accidents. Therefore, after the whole vehicle is powered off, only the discharge controllable switch S2 is closed, so that the discharge circuit is connected, and the high-voltage capacitor C acts as a power source to flow through the multi-function resistor R to start discharging. As the discharge process progresses, the high-voltage capacitor C The voltage of the capacitor C will become smaller and smaller, so that the voltage of the high-voltage capacitor C can be effectively discharged to a safe voltage range that is not easy to cause accidental touch, which is beneficial to ensure the personal safety of the operator.
由此,多功能电阻R即能够在预充电回路里作为预充电阻使用,从而提高预充电回路的阻值,进而进一步的提高预充电的效率,使得高压电容C的电压能够快速的提升至不易受大电流影响的安全电压的范围内。并且,多功能电阻R还能够在放电回路里作为放电电阻使用,从而提高放电回路的阻值,进而进一步的提高放电的效率,使得高压电容C的电压能够快速的泄放至不易造成人误触安全电压的范围内。即多功能电阻R具有预充电阻和放电电阻的双重功能。Therefore, the multi-function resistor R can be used as a pre-charging resistor in the pre-charging circuit, thereby increasing the resistance of the pre-charging circuit, thereby further improving the efficiency of pre-charging, so that the voltage of the high-voltage capacitor C can be rapidly increased to a level that is difficult to achieve. Within the range of safe voltages affected by large currents. In addition, the multi-function resistor R can also be used as a discharge resistor in the discharge circuit, thereby increasing the resistance of the discharge circuit, thereby further improving the discharge efficiency, so that the voltage of the high-voltage capacitor C can be quickly discharged so that it is not easy to cause accidental touch. within the safe voltage range. That is, the multifunctional resistor R has the dual function of a precharge resistor and a discharge resistor.
通过使预充电阻的功能和放电电阻的功能均集成于多功能电阻R,能够将原有需要两个电阻而完成的功能,简化为使用同一电阻而完成,一方面使得多功能电阻R的功能集成化,便于安装和维护,故障时连带危害小,使得电动汽车的高压电路的电路功能定义更加清晰,有利于整车电路的功能集成;另一方面,节省了一个大功率电阻及其控制电路的成本和安装空间,提高了电动汽车的高压电路的功率密度和容积密度,经济效益强,灵活性高,应用范围广泛。By integrating the functions of the precharge resistor and the discharge resistor into the multifunctional resistor R, the original function that requires two resistors can be simplified to the same resistor. On the one hand, the function of the multifunctional resistor R can be simplified. Integrated, easy to install and maintain, with little damage in the event of a fault, making the circuit function definition of the high-voltage circuit of the electric vehicle clearer, which is beneficial to the functional integration of the vehicle circuit; on the other hand, it saves a high-power resistor and its control circuit. The cost and installation space of the electric vehicle have improved the power density and bulk density of the high-voltage circuit of the electric vehicle, with strong economic benefits, high flexibility and a wide range of applications.
需说明的是,多功能电阻R为功率电阻,其既可以在预充电回路连通时,承受预充电流的要求,又可以在放电回路连通时,满足放电功率的需求。换言之,多功能电阻R的阻值大小需根据电动汽车的高压电路的实际需求来进行设计,举例而言,可根据高压电源的输出能力、预充可控开关S1的输出能力等来进行调整,本领域的技术人员可根据实际情况进行设计,本申请对此不做具体限制。It should be noted that the multifunctional resistor R is a power resistor, which can not only withstand the requirements of the precharge current when the precharge circuit is connected, but also meet the requirements of the discharge power when the discharge circuit is connected. In other words, the resistance value of the multi-function resistor R needs to be designed according to the actual needs of the high-voltage circuit of the electric vehicle. For example, it can be adjusted according to the output capability of the high-voltage power supply and the output capability of the precharged controllable switch S1. Those skilled in the art can design according to the actual situation, which is not specifically limited in this application.
此外,本申请的实施例中,多功能电阻R作为放电电阻使用时,是串联在放电回路里的,即与高压电容C串联连接,由此,可以避免常规设计中放电电阻与高压电容C并联设置,所导致的持续耗能和增加成本的问题,使得出现问题时难以维护,容易增加高压电容C所对应的高压用电器的故障率,在放电电阻出现短路或起火严重故障时,连带损失大的问题。In addition, in the embodiments of the present application, when the multi-function resistor R is used as a discharge resistor, it is connected in series in the discharge circuit, that is, connected in series with the high-voltage capacitor C, thereby avoiding the parallel connection between the discharge resistor and the high-voltage capacitor C in the conventional design. The problem of continuous energy consumption and increased cost caused by the setting makes it difficult to maintain when problems occur, and it is easy to increase the failure rate of the high-voltage electrical appliances corresponding to the high-voltage capacitor C. When the discharge resistor has a short circuit or a serious fire failure, the associated loss is large. The problem.
需说明的是,本申请对于多功能电阻R的改进,可应用至其他应用场景中。具体为,放电可控开关S2和多功能电阻R的串联设置可单独设置在具有高压电容C的高压用电器的控制器内部,举例而言如电机控制器,或者不间断电源的内部,举例而言如逆变器,或者其他有大容量直流电容而需要预充电和放电需求的电路中,控制原理不变,仍属于本申请所保护的范围。It should be noted that the improvement of the multifunctional resistor R in the present application can be applied to other application scenarios. Specifically, the series arrangement of the discharge controllable switch S2 and the multi-function resistor R can be separately arranged inside the controller of the high-voltage electrical appliance with the high-voltage capacitor C, such as the motor controller, or the inside of the uninterruptible power supply, for example, and For example, in an inverter or other circuits that have large-capacity DC capacitors and require pre-charging and discharging, the control principle remains unchanged and still falls within the scope of protection of this application.
本申请的实施例中,电动汽车的高压电路还包括主可控开关S3,高压电源、主可控开关S3和高压用电器模块10串联连接以构成电动汽车的高压电路的主充电回路;当预充可控开关S1和放电可控开关S2断开,主可控开关S3闭合时,主充电回路连通以使高压电源对高压用电器模块10进行充电。In the embodiment of the present application, the high-voltage circuit of the electric vehicle further includes a main controllable switch S3, and the high-voltage power supply, the main controllable switch S3 and the high-voltage
可以理解的是,预充可控开关S1、主可控开关S3和放电可控开关S2为并联的连接关系,即预充可控开关S1、主可控开关S3和放电可控开关S2的工作并不是并行的,而是依次进行的。换言之,当整车上电时,闭合预充可控开关S1,断开主可控开关S3和放电可控开关S2,预充回路连通,对高压电容C进行预充电。当预充完成时,断开预充可控开关S1,闭合主可控开关S3,使放电可控开关S2仍保持断开状态,从而主充电回路连通,完成整车上电过程。当整车下电时,断开主可控开关S3,闭合放电可控开关S2,使预充可控开关S1仍保持断开状态,从而放电回路连通,高压电容C进行放电。当放电过程完成时,断开放电可控开关S2,放电过程结束。It can be understood that the precharge controllable switch S1, the main controllable switch S3 and the discharge controllable switch S2 are connected in parallel, that is, the precharge controllable switch S1, the main controllable switch S3 and the discharge controllable switch S2 work. Not in parallel, but sequentially. In other words, when the whole vehicle is powered on, the precharge controllable switch S1 is closed, the main controllable switch S3 and the discharge controllable switch S2 are disconnected, the precharge circuit is connected, and the high voltage capacitor C is precharged. When the precharge is completed, the precharge controllable switch S1 is turned off, and the main controllable switch S3 is closed, so that the discharge controllable switch S2 remains open, so that the main charging circuit is connected, and the whole vehicle power-on process is completed. When the whole vehicle is powered off, the main controllable switch S3 is turned off, and the discharge controllable switch S2 is closed, so that the precharge controllable switch S1 remains open, so that the discharge circuit is connected, and the high-voltage capacitor C is discharged. When the discharge process is completed, the discharge controllable switch S2 is turned off, and the discharge process ends.
本申请的实施例中,高压电源为高压电池组,其可以储存电能,提供电动汽车所需的高压电需求,并且在整车上电期间,为预充电回路和放电回路供电。In the embodiment of the present application, the high-voltage power supply is a high-voltage battery pack, which can store electrical energy, provide high-voltage electricity demand required by the electric vehicle, and supply power to the pre-charging circuit and the discharging circuit during the power-on of the entire vehicle.
预充可控开关S1为继电器,其可以在主可控开关S3闭合之前,与多功能电阻R串联而给高压电容C进行预充电,以避免高压电容C遭受大电流冲击而被击穿。The precharge controllable switch S1 is a relay, which can be connected in series with the multifunctional resistor R to precharge the high voltage capacitor C before the main controllable switch S3 is closed, so as to prevent the high voltage capacitor C from being broken down by the impact of large current.
主可控开关S3为接触器,其可以在高压电源关闭的情况下,提供物理断点,断开高压电源与高压用电器模块10的连接,在高压电源开启且整车符合上电条件时,闭合接触触电而使主充电回路连通以给高压用电器模块10供电。The main controllable switch S3 is a contactor, which can provide a physical breakpoint when the high-voltage power supply is turned off, and disconnect the high-voltage power supply from the high-voltage
放电可控开关S2为继电器,其可以在整车下电后,且预充可控开关S1和主可控开关S3均断开的条件下,闭合以使高压电容C放电。当然,其他实施例中,放电可控开关S2还可以为IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)或者为MOSFET(Metal-Oxide-Semiconductor Field-Effect Transistor,金属-氧化物半导体场效应晶体管),本申请对此不做具体限制。The discharge controllable switch S2 is a relay, which can be closed to discharge the high-voltage capacitor C after the vehicle is powered off and the precharge controllable switch S1 and the main controllable switch S3 are both turned off. Of course, in other embodiments, the discharge controllable switch S2 may also be an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) or a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor, metal-oxide semiconductor field effect). transistor), which is not specifically limited in this application.
可以理解的是,高压用电器模块10为整车上的高压用电器所构成的模块,高压用电器模块10可以包括一个、两个或多个并联设置的子模块11,每一子模块11均可实现一个独立的高压用电器的功能。即,每一子模块11均可以看做是一个高压用电器,由于多个子模块11之间是并联的连接关系,因此,任意两个子模块11之间均不会发生干扰。换言之,每一高压用电器均为独立工作。举例而言,高压用电器可以为但不仅限于为DC-DC转换器(Direct current-Direct current converter,直流-直流转换器)、车载充电机(On-boradCharger,OBC)、空调压缩机(Air conditioning,AC)、电机控制器(Motor Control Unit,MCU)、高压配电盒(Power Distributor Unit,PDU)、车身电子稳定系统(ElectronicStability Program,ESP)、油泵、水泵、车载暖风等用电器。It can be understood that the high-voltage
请继续参阅图2,本申请的实施例中,高压用电器模块10包括多个子模块11,多个子模块11之间相互并联,由于每一子模块11均可实现一个高压用电器的功能,因此,每一子模块11均包括一个高压电容C。需说明的是,图2中从左往右数的三个子模块11中,第一个子模块11可以为电机控制器,第二个子模块可以为具有电阻性负载的车载暖风,第三个子模块可以为具有电感性负载的车载充电机、空调压缩机、车身电子稳定系统或DC-DC转换器等,但图2仅为示意而画出三个子模块11及其排布,而子模块11的实际数量和排布并不以此为限,可以根据实际情况进行调整,本申请对此不做具体限制。Please continue to refer to FIG. 2 , in the embodiment of the present application, the high-voltage
可以理解的是,在预充回路连通时,高压电源通过多功能电阻R给所有高压用电器的高压电容C进行预充电。而在预充回路断开,主充电回路连通时,高压电源给整车所有高压用电器进行充电,此时,高压电源的充电对象不仅是高压用电器的高压电容C,还是高压用电器内部的其他零部件即其他零部件所形成的子充电回路,具体为,每一子模块11内均包括电容C和至少一条子充电回路,图2仅为示意而在每一子模块11内画出三条或一条子充电回路,实际数量并不以此为限。换言之,是对高压用电器的整体进行充电。当主充电回路断开,放电回路连通时,所有高压用电器的高压电容C均通过多功能电阻R进行放电。由此,本领域的技术人员可根据实际需要设计子模块11的数量,其可以为一个子模块11,即对应整车上的一个高压用电器,也可以为多个子模块11,即对应整车上的所有高压用电器,本申请对此不做具体限制。It can be understood that when the precharging circuit is connected, the high voltage power supply precharges the high voltage capacitors C of all high voltage electrical appliances through the multifunctional resistor R. When the pre-charging circuit is disconnected and the main charging circuit is connected, the high-voltage power supply charges all the high-voltage electrical appliances of the vehicle. The other components are the sub-charging circuits formed by the other components. Specifically, each sub-module 11 includes a capacitor C and at least one sub-charging circuit. FIG. 2 is for illustration only and three sub-charging circuits are drawn in each sub-module 11. Or a sub-charging circuit, the actual number is not limited to this. In other words, it is to charge the entire high-voltage electrical appliance. When the main charging circuit is disconnected and the discharging circuit is connected, the high-voltage capacitors C of all high-voltage electrical appliances are discharged through the multi-function resistor R. Therefore, those skilled in the art can design the number of
进一步地,电动汽车的高压电路还包括电池管理系统(Battery ManagementSystem,BMS)(图未示),电池管理系统与预充电回路、主充电回路和放电回路连接,电池管理系统用于实时监控预充电回路、主充电回路和放电回路,以进行预充电、主充电和放电的及时调整。即,电池管理系统用于控制预充电回路、主充电回路和放电回路连接的通断。通过电池管理系统对预充电回路、主充电回路和放电回路进行控制,功能定义更加清晰,维护更加便捷,减小了设计成本及维护成本。Further, the high-voltage circuit of the electric vehicle also includes a battery management system (Battery Management System, BMS) (not shown), the battery management system is connected with the pre-charging circuit, the main charging circuit and the discharging circuit, and the battery management system is used for real-time monitoring of the pre-charging. circuit, main charging circuit and discharging circuit for timely adjustment of pre-charging, main charging and discharging. That is, the battery management system is used to control the connection of the precharge circuit, the main charge circuit, and the discharge circuit on and off. The pre-charging circuit, main charging circuit and discharging circuit are controlled by the battery management system, the function definition is clearer, the maintenance is more convenient, and the design cost and maintenance cost are reduced.
具体地,电池管理系统包括电压检测单元和与电压检测单元连接的控制单元,电压检测单元用于检测高压电容C的电压以生成电压检测值。控制单元用于实现电池管理系统控制预充电回路、主充电回路和放电回路连接的通断的功能。具体为,控制单元用于控制预充可控开关S1、主可控开关S3和放电可控开关S2的断开和闭合。Specifically, the battery management system includes a voltage detection unit and a control unit connected to the voltage detection unit. The voltage detection unit is used to detect the voltage of the high-voltage capacitor C to generate a voltage detection value. The control unit is used to realize the function of the battery management system to control the connection of the pre-charging circuit, the main charging circuit and the discharging circuit on and off. Specifically, the control unit is used to control the opening and closing of the precharge controllable switch S1, the main controllable switch S3 and the discharge controllable switch S2.
一种可能的实施方式中,在整车符合上电条件时,首先闭合预充可控开关S1,预充电回路连通,通过多功能电阻R给高压用电器模块10的高压电容C进行预充电,即通过多功能电阻R给整车所有的高压用电器的高压电容C进行预充电。由于控制单元能够判断电压检测值是否大于预设预充电压阈值,因此,控制单元判断电压检测值大于预设预充电压阈值时,通过控制预充可控开关S1断开,主可控开关S3闭合以使预充回路断开而主充电回路连通,此时,上电完成。可以理解的是,大于预设预充电压阈值即为上文所述的不易受大电流影响的安全电压的范围,整车上电条件为符合整车的上电逻辑,当整车的上电逻辑匹配时,整车上电。而预设预充电压阈值,举例而言,可以是0.9倍高压电源的电压。In a possible implementation, when the whole vehicle meets the power-on conditions, the pre-charge controllable switch S1 is first closed, the pre-charge circuit is connected, and the high-voltage capacitor C of the high-voltage
接着,在整车符合下电条件时,断开主可控开关S3,进入放电过程。对应整车的上电条件,整车的下电条件同样为符合整车的下电逻辑,当整车的下电逻辑匹配时,整车下电。Then, when the whole vehicle meets the power-off conditions, the main controllable switch S3 is turned off, and the discharge process is entered. Corresponding to the power-on conditions of the entire vehicle, the power-off conditions of the entire vehicle are also consistent with the power-off logic of the entire vehicle. When the power-off logic of the entire vehicle matches, the entire vehicle is powered off.
然后,整车处于放电过程,通过电池管理系统检测主可控开关S3处于断开状态而闭合放电可控开关S2,高压用电器模块10的高压电容C通过多功能电阻R进行放电,即整车所有的高压用电器的高压电容C均通过多功能电阻R进行放电。由于控制单元能够判断电压检测值是否小于预设安全电压阈值,因此,控制单元判断电压检测值小于预设安全电压阈值时,通过控制放电可控开关S2断开而使放电回路断开,放电过程结束。Then, when the whole vehicle is in the process of discharging, the battery management system detects that the main controllable switch S3 is in an open state and closes the discharge controllable switch S2. The high-voltage capacitors C of all high-voltage electrical appliances are discharged through the multi-function resistor R. Since the control unit can determine whether the detected voltage value is smaller than the preset safety voltage threshold, the control unit determines that when the detected voltage value is smaller than the preset safety voltage threshold, the discharge circuit is disconnected by controlling the discharge controllable switch S2 to be disconnected, and the discharge process Finish.
可以理解的是,小于预设安全电压阈值即为上文所述的不易造成人误触安全电压的范围,由于高压电容C在整车上电期间存储了大量电荷,如果整车需在下电后进行检修,若高压电容C仍处于带电状态,操作人员可能会因误触而造成安全事故,由此,高压电容C的电压需泄放至预设安全电压阈值,以保证操作人员的人身安全。It can be understood that the range of the safe voltage that is less than the preset safe voltage threshold is the above-mentioned range of safe voltage that is not easy to cause accidental touch. For maintenance, if the high-voltage capacitor C is still charged, the operator may accidentally touch it and cause a safety accident. Therefore, the voltage of the high-voltage capacitor C needs to be discharged to the preset safety voltage threshold to ensure the personal safety of the operator.
一种可能的实施方式中,预设安全电压阈值为36V,当高压电容C的电压泄放至小于36V时,操作人员误触高压电容C也不会造成触电事故。另一种可能的实施方式中,预设安全电压阈值为60V,当高压电容C的电压泄放至小于60V时,也不会造成操作人员的实际触电情况。可以理解的是,泄放至36V和60V的放电时间不同,36V所需的时间相对较久,60V所需的时间相对较短,本领域技术人员可根据实际情况而选取适宜的预设安全电压阈值,本申请对此不做具体限制。In a possible implementation manner, the preset safe voltage threshold is 36V. When the voltage of the high-voltage capacitor C is discharged to less than 36V, the operator will not cause an electric shock accident by accidentally touching the high-voltage capacitor C. In another possible implementation manner, the preset safety voltage threshold is 60V, and when the voltage of the high-voltage capacitor C is discharged to less than 60V, the actual electric shock of the operator will not be caused. It can be understood that the discharge time to 36V and 60V is different. The time required for 36V is relatively long, and the time required for 60V is relatively short. Those skilled in the art can select an appropriate preset safety voltage according to the actual situation. The threshold is not specifically limited in this application.
进一步地,电动汽车的高压电路还包括熔断器(图未示)。熔断器包括主熔断器和回路熔断器。可以理解的是,主充电回路上设有主熔断器,预充电回路和放电回路分别设有对应的回路熔断器。由此,可以有效避免各回路中的电压、电流和功率相互影响。在每个回路里均设置单独的电流熔断器,使得当任一一个回路出现高压故障时不会相互牵连,即在任一回路出现短路和过流故障时,及时熔断该回路所对应的主熔断器或回路熔断器以切断该回路,以免损坏整个高压电路中的其他回路。Further, the high-voltage circuit of the electric vehicle also includes a fuse (not shown). Fuses include main fuses and return fuses. It can be understood that the main charging circuit is provided with a main fuse, and the pre-charging circuit and the discharging circuit are respectively provided with corresponding circuit fuses. In this way, the mutual influence of voltage, current and power in each loop can be effectively avoided. A separate current fuse is set in each circuit, so that when a high voltage fault occurs in any circuit, it will not be implicated with each other, that is, when a short circuit and an overcurrent fault occur in any circuit, the main fuse corresponding to the circuit will be blown in time. A circuit breaker or loop fuse to cut off the loop, so as not to damage other loops in the entire high voltage circuit.
更进一步地,每一子模块11也设有对应的熔断器,从而在该子模块11对应的回路出现短路或起火严重该故障时,能通过切断对应的回路熔断器而断开该回路,即断开该高压用电器,进而对其余的子模块11影响不大,即对其余的高压用电器影响不大,连带损失较小。Further, each sub-module 11 is also provided with a corresponding fuse, so that when the circuit corresponding to the sub-module 11 has a short circuit or a serious fire failure, the circuit can be disconnected by cutting off the corresponding circuit fuse, that is, Disconnecting the high-voltage electrical appliance has little effect on the remaining
可以理解的是,在电动汽车的应用中,熔断器和放电可控开关S2、预充可控开关S1、主可控开关S3布置在同一空间或箱体内,因如上所述的器件设置在易于维护的箱体内,所以其各自的维护成本低,布置易于设计及装配,有较强的经济效益,也使得电动汽车的高压电路的功能定义更加明确。It can be understood that in the application of electric vehicles, the fuse, the discharge controllable switch S2, the precharge controllable switch S1, and the main controllable switch S3 are arranged in the same space or box, because the above-mentioned devices are arranged in an easy-to-use Therefore, their respective maintenance costs are low, the layout is easy to design and assemble, and there are strong economic benefits, which also makes the function definition of the high-voltage circuit of the electric vehicle more clear.
本申请的电动汽车的高压电路通过使预充电阻的功能和放电电阻的功能均集成于多功能电阻R,能够将原有需要两个电阻而完成的功能,简化为使用同一电阻而完成,一方面使得多功能电阻R的功能集成化,便于安装和维护,故障时连带危害小,使得电动汽车的高压电路的电路功能定义更加清晰,有利于整车电路的功能集成;另一方面,节省了一个大功率电阻及其控制电路的成本和安装空间,提高了电动汽车的高压电路的功率密度和容积密度,经济效益强,灵活性高,应用范围广泛。The high-voltage circuit of the electric vehicle of the present application integrates the function of the precharge resistor and the function of the discharge resistor into the multi-function resistor R, which can simplify the function that originally required two resistors to be completed by using the same resistor. On the one hand, the function of the multi-function resistor R is integrated, which is easy to install and maintain, and the associated harm is small in the event of failure, which makes the circuit function definition of the high-voltage circuit of the electric vehicle clearer, which is beneficial to the function integration of the whole vehicle circuit; on the other hand, it saves The cost and installation space of a high-power resistor and its control circuit improve the power density and bulk density of the high-voltage circuit of an electric vehicle, with strong economic benefits, high flexibility, and wide application range.
以上对本实用新型实施例进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The embodiments of the present utility model have been described in detail above, and specific examples are used to illustrate the principles and implementations of the present utility model. The descriptions of the above embodiments are only used to help understand the method of the present utility model and its core idea; At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. To sum up, the content of this description should not be construed as a limitation to the present invention.
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| CN119560984A (en) * | 2025-01-17 | 2025-03-04 | 易能数字能源技术有限公司 | A converter and energy storage system |
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| CN112803385A (en) * | 2021-01-22 | 2021-05-14 | 深圳市汇川技术股份有限公司 | Discharging control method of vehicle-mounted charging circuit, vehicle-mounted charger and storage medium |
| CN119560984A (en) * | 2025-01-17 | 2025-03-04 | 易能数字能源技术有限公司 | A converter and energy storage system |
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