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CN220226820U - Downhole electric heating paraffin removal tool - Google Patents

Downhole electric heating paraffin removal tool Download PDF

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Publication number
CN220226820U
CN220226820U CN202321282041.5U CN202321282041U CN220226820U CN 220226820 U CN220226820 U CN 220226820U CN 202321282041 U CN202321282041 U CN 202321282041U CN 220226820 U CN220226820 U CN 220226820U
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China
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electric heating
blade
power supply
removal tool
wax
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CN202321282041.5U
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Chinese (zh)
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陶海燕
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Daqing Fluke Technology Co ltd
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Daqing Fluke Technology Co ltd
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Abstract

The utility model relates to an underground electric heating paraffin removal tool, which is suitable for steel wire or cable operation, wherein an upper joint, a middle cylinder and an electric heating head are sequentially connected to form an externally sealed inner space, and the inner space accommodates a power supply assembly; the periphery of the electrothermal head is a rotating surface, the lower part is provided with at least two blades with cutter points which are downwards and are arranged on the periphery of the rotating surface, the blades are distributed along the periphery of the electrothermal head and are mutually separated, and a passage for paraffin removal fragments to pass through is reserved between the blades; an electrothermal body is embedded in the blade. The electric heating body passes through a pore canal of the electric heating head through a wire to enter the inner space and is connected to the power supply assembly; the duct is sealed. When the device is used for steel wire operation, battery power supply is adopted. The utility model can be put into a pipeline including an oil pipe and a sleeve pipe underground by using steel wires or cable operation equipment, directly heats a blade for mechanical paraffin removal, thermally dissolves paraffin precipitation when mechanically cuts, solves the problems that the pure mechanical paraffin removal is difficult to remove and a paraffin scraper is easy to clamp when the paraffin precipitation thickness is large, and has no chemical pollution.

Description

井下电热清蜡工具Downhole electric wax removal tool

技术领域Technical field

本实用新型涉及油气资源开采领域,具体涉及一种用于清除井下管道内壁结蜡的井下电热清蜡工具。The utility model relates to the field of oil and gas resource exploitation, and in particular to an underground electric heating wax removal tool for removing wax deposits on the inner wall of an underground pipeline.

背景技术Background technique

油田开采中,油管、套管等管道内部容易产生沉积物,其中最常见的是蜡沉积。蜡沉积会导致管道内径变小,影响油的流动,甚至堵塞管道,从而影响油井的产量和运行效率。因此,油田开采过程中常用包括机械清蜡、热力清蜡和化学清蜡技术清除井下生产管道内壁的结蜡。这些清蜡技术各有优缺点。During oil field mining, sediments are prone to occur inside pipelines such as oil pipes and casings, the most common of which is wax deposition. Wax deposition will cause the inner diameter of the pipeline to become smaller, affect the flow of oil, and even block the pipeline, thus affecting the production and operating efficiency of the oil well. Therefore, in the oilfield mining process, mechanical wax removal, thermal wax removal and chemical wax removal technologies are commonly used to remove wax deposits on the inner walls of underground production pipelines. Each of these wax removal techniques has advantages and disadvantages.

用钢丝带动机械刮蜡器对管壁进行清洁的机械清蜡,优点是清蜡效果好,可以直接将杂质物理切除;缺点是清蜡过程中可能会引起管柱的损伤,尤其是当结蜡很厚时,容易卡住甚至造成落井事故。Mechanical wax removal uses a steel wire to drive a mechanical wax scraper to clean the pipe wall. The advantage is that the wax removal effect is good and impurities can be directly physically removed. The disadvantage is that the wax removal process may cause damage to the pipe string, especially when wax builds up. When it is very thick, it is easy to get stuck or even cause a falling accident.

通过电流加热管柱的电热清蜡,使结蜡溶化后随井液排放,以达到清除管柱的油蜡和杂质的目的。优点是清蜡效果好,适用范围广;缺点是需要大量的能源,需要井口固定专用设备。The electric heating wax removal of the pipe string is heated by current, so that the wax melts and is discharged with the well fluid to achieve the purpose of removing oil, wax and impurities from the pipe string. The advantage is that it has good wax removal effect and a wide range of applications; the disadvantage is that it requires a lot of energy and requires special equipment to be fixed at the wellhead.

通过添加清蜡剂使得油蜡分解,清除管柱的油蜡和杂质的化学清蜡。优点是清蜡速度快,通过添加适当的清蜡剂可使清蜡效果得到提高;缺点是清蜡剂有毒、污染环境并且成本高。A chemical wax remover is used to decompose the oil wax and remove the oil wax and impurities from the column by adding a wax remover. The advantage is that the wax removal speed is fast, and the wax removal effect can be improved by adding appropriate wax removal agents; the disadvantages are that the wax removal agent is toxic, pollutes the environment, and is costly.

现在的生产实际中,急需一种通过钢丝或者电缆作业设备下到井下,能应对较厚的结蜡厚度且耗能少、无污染的清蜡工具。In current production practice, there is an urgent need for a wax removal tool that can be lowered underground through steel wire or cable operation equipment, can cope with thicker wax thickness, consumes less energy, and is pollution-free.

发明内容Contents of the invention

本实用新型的主要思路是提出了一种结合机械和电热清蜡方法于一身的井下电热清蜡工具,包括由上接头、供电组件和电热头,或者还包括中间筒,所述上接头与电热头连接,或者上接头、中间筒及电热头依次连接形成对外密封的内部空间;所述内部空间容纳所述供电组件;其特征在于:The main idea of the utility model is to propose an underground electric heating wax removal tool that combines mechanical and electric heating wax removal methods, including an upper joint, a power supply assembly and an electric heating head, or an intermediate cylinder, and the upper joint and the electric heating The head is connected, or the upper joint, the intermediate cylinder and the electric heating head are connected in sequence to form an externally sealed internal space; the internal space accommodates the power supply component; it is characterized by:

所述的电热头外周为旋转面,带有内腔,其上端连接上接头或者中间筒,下部带有至少两个刀尖向下,外周为旋转面的刀片;所述的至少两个刀片沿所述电热头周向分布并且相互分开,刀片之间留有容许清蜡碎片随流体通过的通道;The outer circumference of the electric heating head is a rotating surface, with an inner cavity, the upper end of which is connected to a joint or an intermediate cylinder, and the lower part has at least two blades with the tip pointing downward and the outer circumference being a rotating surface; the at least two blades are along The electric heating heads are distributed circumferentially and separated from each other, leaving a channel between the blades to allow the wax fragments to pass along with the fluid;

所述刀片内镶嵌有电热体,用于加热所述刀片;An electric heating body is embedded in the blade for heating the blade;

所述电热体连接导线,导线穿过所述电热头带有的孔道进入所述的内部空间与所述供电组件连接;所述孔道被密封。The electric heating body is connected to a wire, and the wire passes through a hole on the electric heating head and enters the internal space to be connected to the power supply component; the hole is sealed.

在本实用新型的一较佳实施方式中,所述供电组件包括电池组或者同时包括延时控制装置;所述延时控制装置连接在所述电热体与电池组相之间;所述电池组包括至少三节电芯,这些电芯首尾相接串联在一起。In a preferred embodiment of the present invention, the power supply component includes a battery pack or a delay control device; the delay control device is connected between the electric heating body and the battery pack; the battery pack It consists of at least three battery cells, which are connected in series end to end.

在本实用新型的一较佳实施方式中,所述延时控制装置包括机械计时器和微动开关,所述微动开关一组接点的两端分别连接电热体和电池组。In a preferred embodiment of the present invention, the delay control device includes a mechanical timer and a micro switch. Two ends of a set of contacts of the micro switch are respectively connected to the electric heating body and the battery pack.

在本实用新型的一较佳实施方式中,所述的延时控制装置包括电子器件构成的延时开关,所述延时开关分别连接电池组和所述电热体。In a preferred embodiment of the present invention, the delay control device includes a delay switch composed of electronic components, and the delay switch is connected to the battery pack and the electric heating body respectively.

在本实用新型的一较佳实施方式中,所述供电组件包括温控电路,所述电热头内或者刀片内镶嵌有温度传感器,带绝缘外套的导线穿过电热头的孔道将所述刀片内镶嵌有的温度传感器连接到所述温控电路。In a preferred embodiment of the present invention, the power supply assembly includes a temperature control circuit, a temperature sensor is embedded in the electric heating head or in the blade, and a wire with an insulating jacket passes through the hole of the electric heating head to connect the inside of the blade to the electric heating head. An embedded temperature sensor is connected to the temperature control circuit.

在本实用新型的一较佳实施方式中,每个刀片内都同时嵌有电热体和温度传感器;所述温控电路包括多路独立温控回路;每个回路分别各自连接到位于不同刀片的温度传感器和电热体,独立检测各自所连接刀片的温度,根据温度控制本刀片内电热体的电流。In a preferred embodiment of the present invention, each blade is embedded with an electric heating element and a temperature sensor; the temperature control circuit includes multiple independent temperature control loops; each loop is connected to a circuit located on a different blade. The temperature sensor and the electric heating element independently detect the temperature of the connected blades, and control the current of the electric heating element in the blade according to the temperature.

在本实用新型的一较佳实施方式中,所述的刀片尖端外侧带有一个向内的倒角。In a preferred embodiment of the present invention, the outer side of the blade tip has an inward chamfer.

在本实用新型的一较佳实施方式中,所述上接头为带有中心通孔的电缆上接头,所述中心通孔上端装有的电缆插接器;所述供电组件包括温控电路,所述刀片内带有温度传感器,带绝缘外套的导线穿过电热头的孔道将温度传感器连接到所述温控电路。In a preferred embodiment of the present invention, the upper connector is a cable connector with a central through hole, and a cable connector is installed at the upper end of the central through hole; the power supply component includes a temperature control circuit, There is a temperature sensor inside the blade, and a wire with an insulating jacket passes through the hole of the electric heating head to connect the temperature sensor to the temperature control circuit.

在本实用新型的一较佳实施方式中,所述供电组件包括分线器,不包括温控电路,所述刀片内不带有温度传感器;所述分线器分别连接电缆插接器和电热体。In a preferred embodiment of the present invention, the power supply assembly includes a splitter and does not include a temperature control circuit, and there is no temperature sensor in the blade; the splitter is connected to a cable connector and an electric heater respectively. body.

在本实用新型的一较佳实施方式中,所述电热头或者刀片为铜合金制成。In a preferred embodiment of the present invention, the electric heating head or blade is made of copper alloy.

本发明提供的井下电热清蜡工具具有如下有益效果:The downhole electric wax removal tool provided by the present invention has the following beneficial effects:

本实用新型所提出的技术方案,结合机械清蜡和电热清蜡的方法,可用钢丝或者电缆井下作业设备下入井下包括油管、套管在内的管道中,用电热对机械清蜡的刀片直接加热,机械切割的同时热力溶解结蜡,克服了结蜡厚度大时纯机械清蜡难以清除和导致刮蜡器容易卡住的问题,同时没有化学污染。采用多个刀片增加切割时刃口与结蜡接触的长度,加快切割速度;因刀片之间相互分开,留有间隙,刀片可以弹性变形弯曲,适应管道内壁起伏不平的情况;进一步,刀片之间向上远离刀尖的部分留有容许清蜡碎片随流体通过的通道,便于刀片切下的结蜡碎片随井液流过,方便清蜡碎片随井液排出到井口。The technical solution proposed by the utility model combines the methods of mechanical wax removal and electric heating wax removal. Steel wire or cable downhole operating equipment can be lowered into underground pipelines including oil pipes and casings, and electric heating is used to directly clean the mechanical wax removal blades. Heating and mechanical cutting simultaneously dissolve the accumulated wax, which overcomes the problem that when the wax thickness is large, it is difficult to remove the pure mechanical wax and the wax scraper is easy to get stuck. At the same time, there is no chemical pollution. Use multiple blades to increase the length of contact between the cutting edge and the wax during cutting, speeding up the cutting speed; because the blades are separated from each other, leaving a gap, the blades can elastically deform and bend to adapt to the uneven inner wall of the pipe; further, the blades are The upward part away from the blade tip has a channel that allows the wax fragments to pass through with the fluid, so that the wax fragments cut by the blade can flow with the well fluid, and the wax fragments can be discharged to the wellhead with the well fluid.

附图说明Description of the drawings

图1是本实用新型实施例之一整体外观示意图。Figure 1 is a schematic diagram of the overall appearance of an embodiment of the present utility model.

图2是图1沿A-A的剖视图。FIG. 2 is a cross-sectional view along line A-A of FIG. 1 .

图3是图2中Y区域的局部放大图。Figure 3 is a partial enlarged view of the Y area in Figure 2.

图4是图2中X区域的局部放大图。Figure 4 is a partial enlarged view of area X in Figure 2.

图5是图2中W区域的局部放大图。Figure 5 is a partial enlarged view of the W area in Figure 2.

图6是图2中V区域的局部放大图。Figure 6 is a partial enlarged view of the V area in Figure 2.

图7是本实用新型实施例之一的电热头整体立体图。Figure 7 is an overall perspective view of the electric heating head according to one embodiment of the present invention.

图8是本实用新型实施例之一的电热头主视图。Figure 8 is a front view of an electric heating head according to one embodiment of the present invention.

图9是图8沿B-B的剖视图。FIG. 9 is a cross-sectional view along B-B in FIG. 8 .

图10是图8的俯视图。FIG. 10 is a top view of FIG. 8 .

图11是图9中Z区域的局部放大图。Figure 11 is a partial enlarged view of the Z area in Figure 9.

图12是本实用新型实施例之一整体外观示意图。Figure 12 is a schematic diagram of the overall appearance of one embodiment of the present utility model.

图13是图12沿D-D的剖视图。FIG. 13 is a cross-sectional view along D-D of FIG. 12 .

图中:1、上接头;2、中间筒;3、电热头;301、电热头内腔;4、刀片;5、电芯;501、电芯正极;502、电芯负极;6、延时/温控电路;601、电路元件;602、电路板;7、电池组绝缘座;8、电热体;9、温度传感器;8a、电热体槽;9a、温度传感器槽;8b、电热体线孔;9b、温度传感器线孔;10、电热体连接线;11、温度传感器连线;12、电路正极母线;13、正极插孔;14、正极插针;15、电池组正极母线; 16、电芯间绝缘垫;17、电芯间连线;18、电池组负极母线;19、电池组减震座;20、电池组负极母线插针;21、负极接地跳线;22、负极接地螺丝;23、负极接地插孔;24、接地插孔缓冲座;25、接地插孔缓冲弹簧;26、电池组减震弹簧;31、电缆上接头;32、电缆中间筒;33、电缆芯线;34、电缆地线;35、电缆插接器;36、电缆温控电路;37、电缆插接绝缘座。In the picture: 1. Upper joint; 2. Intermediate cylinder; 3. Electric heating head; 301. Inner cavity of electric heating head; 4. Blade; 5. Battery core; 501. Battery core positive electrode; 502. Battery core negative pole; 6. Delay / Temperature control circuit; 601, circuit components; 602, circuit board; 7, battery pack insulating seat; 8, electric heating body; 9, temperature sensor; 8a, electric heating body slot; 9a, temperature sensor slot; 8b, electric heating body wire hole ; 9b. Temperature sensor wire hole; 10. Electric heating element connection wire; 11. Temperature sensor connection wire; 12. Circuit positive busbar; 13. Positive pole jack; 14. Positive pole pin; 15. Battery pack positive busbar; 16. Electricity Insulating pad between cores; 17. Connection between cells; 18. Battery pack negative busbar; 19. Battery pack shock absorber seat; 20. Battery pack negative busbar pin; 21. Negative grounding jumper; 22. Negative grounding screw; 23. Negative grounding jack; 24. Grounding jack buffer seat; 25. Grounding jack buffer spring; 26. Battery pack shock absorbing spring; 31. Cable upper connector; 32. Cable intermediate tube; 33. Cable core wire; 34 , Cable ground wire; 35. Cable connector; 36. Cable temperature control circuit; 37. Cable plug insulating seat.

具体实施方式Detailed ways

为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现列举本实用新型的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation modes of the present invention are now listed.

在此描述的本实用新型的具体实施方式,仅用于解释本实用新型的目的,而不能以任何方式理解成是对本实用新型的限制。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。本文所用的词汇“结蜡”,根据上下文即可为动词,表示蜡质沉积在管道内壁的动作,也可以是名词表示沉积在管道内壁上的蜡质,以特指凝结沉积在在管道内壁上的而不是普通的蜡质。The specific embodiments of the present invention described here are only for the purpose of explaining the present invention and cannot be understood as limiting the present invention in any way. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. The word "wax deposit" used in this article can be a verb depending on the context, indicating the action of wax depositing on the inner wall of the pipe, or it can be a noun indicating the wax deposited on the inner wall of the pipe, specifically referring to the condensation and deposition on the inner wall of the pipe. instead of ordinary wax.

本实用新型所提出的井下电热清蜡工具实施例一:包括由上至下依次连接在一起的上接头、中间筒和电热头;上接头、中间筒和电热头连接形成对外密封的内部空间,这三者的连接处采用螺纹连接加双O型橡胶密封圈密封。所述内部空间中容纳有所述供电组件,所述供电组件包括电池组或者同时还包括延时控制装置;所述电池组包括至少三节电芯,这些电芯5首尾相接串联在一起。Embodiment 1 of the downhole electric wax removal tool proposed by the utility model includes an upper joint, an intermediate cylinder and an electric heating head that are connected in sequence from top to bottom; the upper joint, the middle cylinder and the electric heating head are connected to form an externally sealed internal space. The connections between the three are sealed with threaded connections and double O-ring rubber seals. The power supply component is accommodated in the internal space, and the power supply component includes a battery pack or a delay control device; the battery pack includes at least three battery cells, and these battery cells 5 are connected in series end to end.

其中,上接头用于向上连接加重杆及绳帽之类的钢丝工具,绳帽连接钢丝通往地面,钢丝带动整个清蜡工具上下移动,清理管道内壁的结蜡;电热头用于切割和刮除管道内壁的结蜡。Among them, the upper joint is used to upwardly connect steel wire tools such as weighted rods and rope caps. The rope caps connect the steel wires to the ground. The steel wire drives the entire wax removal tool to move up and down to clean the wax on the inner wall of the pipe; the electric heating head is used for cutting and scraping. Remove wax from the inner wall of the pipe.

所述的电热头外周为旋转面,电热头带有内腔,外圆直径小于待清蜡的管道内径,刚好可以下入管道中。电热头上端连接中间筒,下部带有至少两个刀尖向下外周为旋转面的刀片,所述的至少两个刀片沿所述电热头周向分布并且相互分开,刀片之间留有容许清蜡碎片随流体通过的通道。多个刀片增加切割时刃口与结蜡接触的长度,加快切割速度;刀片之间相互分开,留有间隙,刀片因此可以弹性弯曲变形,适应管道内壁起伏不平的情况。刀片之间向上远离刀尖的部分留有容许清蜡碎片随流体通过的通道,便于刀片切下的结蜡碎片随井液流过,进一步随井液流到井口,最后从井口排出。The outer periphery of the electric heating head is a rotating surface, and the electric heating head has an inner cavity. The diameter of the outer circle is smaller than the inner diameter of the pipe to be removed and can just be lowered into the pipe. The upper part of the electric heating head is connected to the intermediate cylinder, and the lower part has at least two blades with the blade tips pointing downward and the outer circumference being the rotating surface. The at least two blades are distributed along the circumference of the electric heating head and separated from each other, leaving a space between the blades to allow cleaning. A channel through which the wax fragments pass with the fluid. Multiple blades increase the length of contact between the cutting edge and the wax during cutting, speeding up the cutting speed; the blades are separated from each other, leaving a gap, so the blades can elastically bend and deform to adapt to the uneven inner wall of the pipe. There is a channel between the blades that is upward away from the blade tip to allow the wax fragments to pass through with the fluid, so that the wax fragments cut by the blades can flow with the well fluid, further flow with the well fluid to the wellhead, and finally be discharged from the wellhead.

所述刀片内镶嵌有电热体,用于加热所述刀片。电热体镶嵌在刀片内,直接全部接触刀片,电热体发出的热量全部传递给刀片,最大限度地利用了电池组储存的有限的能量。刀片被加热使结蜡融化或者至少软化,更容易被从管道内壁上剥离。 所述电热体连接带绝缘外层的导线,该导线穿过所述电热头的孔道的与所述延时控制装置相连接,所述延时控制装置进一步与电池组相连接。所述孔道被密封,防止井下高压环境下有害物质侵入到上接头、中间筒和电热头连接形成的对外部密封空间中,对电池组或延时控制装置造成损害。An electric heating body is embedded in the blade for heating the blade. The electric heating body is embedded in the blade and directly contacts the blade. All the heat emitted by the electric heating body is transferred to the blade, making maximum use of the limited energy stored in the battery pack. The blade is heated so that the wax melts or at least softens, making it easier to peel away from the inner wall of the pipe. The electric heating body is connected to a wire with an insulating outer layer. The wire passes through the hole of the electric heating head and is connected to the delay control device. The delay control device is further connected to the battery pack. The hole is sealed to prevent harmful substances in the underground high-pressure environment from intruding into the externally sealed space formed by the connection of the upper joint, the intermediate cylinder and the electric heating head, and causing damage to the battery pack or the delay control device.

所述内部空间中容纳的所述供电组件同时包括电池组和延时控制装置时,延时控制装置连接在电池组和电热体之间,用于延迟电池组向电热体供电。延迟电池组向电热体供电的目的是预留足够的时间让井下电热清蜡工具下到井下有结蜡的位置才开始加热,一是为了节省电池组电量;二是防止电热头加热高温损坏钢丝作业使用的井口密封橡胶件。延时控制装置可以用电子电路实现,也可以采用机械计时器加电器开关的方式实现。延时控制装置要延时的时间可以根据需要灵活调整。When the power supply component housed in the internal space includes both a battery pack and a delay control device, the delay control device is connected between the battery pack and the electric heating body for delaying the power supply from the battery pack to the electric heating body. The purpose of delaying the power supply of the battery pack to the electric heating body is to reserve enough time for the underground electric wax removal tool to go down to the location where the wax is deposited underground before starting heating. The first is to save the power of the battery pack; the second is to prevent the electric heating head from damaging the steel wire due to high temperature. Wellhead sealing rubber parts used in operations. The delay control device can be implemented using an electronic circuit or a mechanical timer plus an electrical switch. The delay time of the delay control device can be flexibly adjusted as needed.

本实用新型所提出的井下电热清蜡工具实施例二:在本实用新型实施例一的基础上,延时控制装置采用机械计时器加电器开关的方式,具体包括机械计时器和微动开关;机械计时器的机械动作部件与微动开关的机械触动部件连接,设定机械计时器定时时间的机械动作既开始计时,这个机械动作推动微动开关的接点断开;直到计时到期时,机械计时器机械释放微动开关,微动开关的接点接通。所述电热体连接带绝缘层的导线,该导线穿过所述电热头的孔道与所述微动开关的一组接点连接,该组接点进一步与电池组相连接。采用机械式定时器及微动开关组成的延时控制装置的优点在于,在井下高温环境中,机械的计时器比常规常温的电子电路更稳定可靠,比高温的电子电路成本低,缺点是计时误差大。Embodiment 2 of the underground electric wax removal tool proposed by this utility model: Based on Embodiment 1 of this utility model, the delay control device adopts a mechanical timer plus an electrical switch, specifically including a mechanical timer and a micro switch; The mechanical action part of the mechanical timer is connected to the mechanical touch part of the micro switch. The mechanical action to set the timing time of the mechanical timer starts timing. This mechanical action pushes the contact of the micro switch to open; until the time expires, the mechanical action The timer mechanically releases the micro switch, and the contact of the micro switch is connected. The electric heating body is connected to a wire with an insulating layer. The wire passes through the hole of the electric heating head and is connected to a set of contacts of the micro switch. The set of contacts is further connected to the battery pack. The advantage of using a delay control device composed of a mechanical timer and a micro switch is that in an underground high-temperature environment, a mechanical timer is more stable and reliable than a conventional electronic circuit at room temperature, and is less expensive than a high-temperature electronic circuit. The disadvantage is that the timing The error is large.

本实用新型所提出的井下电热清蜡工具实施例三:在本实用新型实施例一的基础上,所述供电组件中包括的延时控制装置为采用电子器件构成的延时开关,所述延时开关分别连接电池组和所述电热体。Embodiment 3 of the underground electric heating wax removal tool proposed by the present utility model: Based on Embodiment 1 of the utility model, the delay control device included in the power supply assembly is a delay switch composed of electronic devices. The time switch is connected to the battery pack and the electric heating body respectively.

本实用新型所提出的井下电热清蜡工具实施例四:在本实用新型实施例三的基础上,所述的供电组件还包括温控电路,所述电热头内或者刀片内镶嵌有温度传感器;所述温度传感器连接到温控电路,所述温度传感器镶嵌在刀片内的情况下,所述温度传感器通过电热头的孔道连接到所述温控电路。加入了温控电路,可以使刀片保持在最经济的清蜡温度范围,温控电路的温度值可以根据每口井结蜡所需的清除温度灵活设置,最大限度地节省和利用电池组的电能。Embodiment 4 of the underground electric wax removal tool proposed by this utility model: Based on Embodiment 3 of this utility model, the power supply component also includes a temperature control circuit, and a temperature sensor is embedded in the electric heating head or in the blade; The temperature sensor is connected to the temperature control circuit. When the temperature sensor is embedded in the blade, the temperature sensor is connected to the temperature control circuit through the hole of the electric heating head. A temperature control circuit is added to keep the blade in the most economical wax removal temperature range. The temperature value of the temperature control circuit can be flexibly set according to the removal temperature required for each well to save and utilize the power of the battery pack to the maximum extent. .

本实用新型所提出的井下电热清蜡工具实施例五:如图1到图11所示,井下电热清蜡工具包括由上至下依次连接在一起的上接头1、中间筒2和电热头3,电热头3带有内腔,即电热头内腔301;上接头1、中间筒2和电热头3连接形成对外密封的内部空间,这三者的连接处采用螺纹连接加双O型橡胶密封圈密封。所述内部空间装有的所述供电组件包括电池组和延时/温控电路6;延时/温控电路6包括延时电路和温控电路,而温控电路包括三路独立温控回路,每个温控回路分别独立检测其中一个刀片4的温度,根据检测温度控制本刀片4内电热体的电流,从而达到控制刀片4温度的目的。延时电路及温控电路都可以根据不同井下作业的要求单独设定所需的延时时间和控制温度值。所述电池组包括16节电芯5,这些电芯5首尾相接串联在一起。Embodiment 5 of the downhole electric wax removal tool proposed by the present utility model: As shown in Figures 1 to 11, the downhole electric wax removal tool includes an upper joint 1, an intermediate cylinder 2 and an electric heating head 3 that are connected in sequence from top to bottom. , the electric heating head 3 has an inner cavity, that is, the electric heating head inner cavity 301; the upper joint 1, the middle cylinder 2 and the electric heating head 3 are connected to form an externally sealed internal space, and the connections between the three are threaded and double O-shaped rubber sealed. ring seal. The power supply component installed in the internal space includes a battery pack and a delay/temperature control circuit 6; the delay/temperature control circuit 6 includes a delay circuit and a temperature control circuit, and the temperature control circuit includes three independent temperature control loops. , each temperature control loop independently detects the temperature of one of the blades 4, and controls the current of the electric heating body in the blade 4 according to the detected temperature, thereby achieving the purpose of controlling the temperature of the blade 4. Both the delay circuit and the temperature control circuit can individually set the required delay time and control temperature value according to the requirements of different underground operations. The battery pack includes 16 cells 5, which are connected in series end to end.

所述的电热头3外周为旋转面,外圆直径小于待清蜡的管道内径,刚好可以下入待清蜡的管道中。电热头3上端连接中间筒2,下部带有三个刀尖向下外周为旋转面的刀片4,所述的三个刀片4沿所述电热头3周向均匀分布并且相互分开,三个刀片4之间相互分开,留有间隙。刀片4因此可以弹性变形弯曲,适应管道内壁起伏不平的情况。刀片4之间向上远离刀尖的部分留有容许流体通过的通道402,便于刀片4切下的结蜡碎片随井液流过,进一步随井液流到井口。The outer periphery of the electric heating head 3 is a rotating surface, and the outer diameter is smaller than the inner diameter of the pipe to be dewaxed, and can just be lowered into the pipe to be dewaxed. The upper end of the electric heating head 3 is connected to the intermediate cylinder 2, and the lower part has three blades 4 with the tips pointing downward and the outer circumference being the rotating surface. The three blades 4 are evenly distributed along the circumferential direction of the electric heating head 3 and separated from each other. The three blades 4 They are separated from each other, leaving a gap. The blade 4 can therefore be elastically deformed and bent to adapt to the unevenness of the inner wall of the pipe. There is a passage 402 between the blades 4 that is upward away from the blade tip and allows fluid to pass through, so that the waxy fragments cut by the blades 4 can flow with the well fluid and further flow to the wellhead with the well fluid.

每个所述刀片4外表面都刻有环绕的遍布刀片4的电热体槽8a和直线的传感器槽9a。电热体槽8a的两端以及传感器槽9a的一端各有一个孔道通向电热头内腔301。这些孔道分别是电热体线孔8b和温度传感器线孔9bThe outer surface of each blade 4 is engraved with surrounding electric heating body grooves 8a and linear sensor grooves 9a throughout the blades 4. Both ends of the electric heating body groove 8a and one end of the sensor groove 9a each have a hole leading to the inner cavity 301 of the electric heating head. These holes are respectively the electric heating body wire hole 8b and the temperature sensor wire hole 9b.

对于每个刀片4,电热体槽8a内镶嵌有电热体8,电热体8为2mm外径不锈钢管,管内中心穿电热丝,电热丝与不锈钢管内壁之间填充氧化镁绝缘材料。电热体槽8a深度大于电热体8的最大外径,电热体8与电热体槽8a内壁紧密贴合。电热体8仅分布于刀片的刃口部分,其它部分是带绝缘外层的导线,电热体连线10,该导线连接电热体8与延时/温控电路6。刀片4外侧刻有同样的沟槽8a用于内嵌电热体连线10。电热体8镶嵌在刀片4内,直接全部接触刀片4,电热体8发出的热量全部传递给刀片4,电池组储存的有限的能量得到了最大限度地利用。For each blade 4, an electric heating body 8 is embedded in the electric heating body groove 8a. The electric heating body 8 is a stainless steel tube with an outer diameter of 2 mm. An electric heating wire is passed through the center of the tube, and magnesium oxide insulating material is filled between the electric heating wire and the inner wall of the stainless steel tube. The depth of the electric heating body groove 8a is greater than the maximum outer diameter of the electric heating body 8, and the electric heating body 8 is in close contact with the inner wall of the electric heating body groove 8a. The electric heating body 8 is only distributed on the cutting edge part of the blade, and the other parts are wires with an insulating outer layer, and the electric heating body connection wire 10 connects the electric heating body 8 and the delay/temperature control circuit 6 . The same groove 8a is carved on the outside of the blade 4 for embedding the electric heating element connection 10. The electric heating body 8 is embedded in the blade 4 and directly contacts the blade 4. All the heat emitted by the electric heating body 8 is transferred to the blade 4, and the limited energy stored in the battery pack is utilized to the maximum extent.

每个刀片4刻有传感器槽9a,传感器槽9a深度大于传感器9的最大外径,连接传感器9与延时/温控电路6的部分为传感器体连线11。传感器体连线11通过同样传感器槽9a和温度传感器线孔9b与延时/温控电路6的电路板602相连。Each blade 4 is engraved with a sensor groove 9a, the depth of the sensor groove 9a is greater than the maximum outer diameter of the sensor 9, and the part connecting the sensor 9 and the delay/temperature control circuit 6 is the sensor body connection 11. The sensor body connection line 11 is connected to the circuit board 602 of the delay/temperature control circuit 6 through the same sensor slot 9a and temperature sensor line hole 9b.

对于每个刀片4,所述电热体8连接着电热体连线10,电热体连线10通过所述电热头3的电热体线孔8b与延时/温控电路6的电路板602上相连接,所述电路板602进一步与电池组相连接。电热体连线10穿过电热体线孔8b后,所述孔道被密封,防止井下高压环境下有害物质侵入电热头内腔301,对电池组或延时/温控电路6造成损害。刀片4上镶嵌了电热体8、传感器9、电热体连线10及传感器连线11的沟槽8a、9a用耐高温的高强材料填平,覆盖电热体8、传感器9、电热体连线10及传感器连线11以防腐蚀及撞击受损。同样地,在穿过电热体连线10及传感器连线11后,电热头3的电热体线孔8b及温度传感器线孔9b用耐高温的高强材料填充密封。本实用新型用的是一种双组分耐高温材料,具有高强度,能承受高达200°C的高温。For each blade 4, the electric heating body 8 is connected to an electric heating body connection line 10. The electric heating body connection line 10 passes through the electric heating body wire hole 8b of the electric heating head 3 and is connected to the circuit board 602 of the delay/temperature control circuit 6. connection, the circuit board 602 is further connected to the battery pack. After the electric heating body connection wire 10 passes through the electric heating body wire hole 8b, the hole is sealed to prevent harmful substances from invading the inner cavity 301 of the electric heating head in a high-pressure underground environment and causing damage to the battery pack or the delay/temperature control circuit 6. The grooves 8a and 9a inlaid with the electric heating element 8, the sensor 9, the electric heating element connection 10 and the sensor connection 11 on the blade 4 are filled with high-temperature resistant high-strength materials to cover the electric heating element 8, the sensor 9 and the electric heating element connection 10 and sensor connection 11 to prevent corrosion and impact damage. Similarly, after passing through the electric heating element connection 10 and the sensor connection 11, the electric heating element wire hole 8b and the temperature sensor wire hole 9b of the electric heating head 3 are filled and sealed with high-temperature resistant high-strength materials. The utility model uses a two-component high-temperature resistant material, which has high strength and can withstand high temperatures up to 200°C.

延时/温控电路6包含延时电路和三路独立的温控回路,每个温控回路分别连接三个刀片4中之一的电热体8和温度传感器9,分别独立检测和控制其本刀片4的温度使之达到温控电路预先设置的温度。其中的电路元件601选用工作温度高于85°C的电子元器件,电路元件601焊接在电路板602上,电路板602两端带都有多个用于对外接线的焊接点。电路板602一端的焊接点连接去往三个刀片4的三组电热体连线10及传感器连线11;另一端的焊接点连接通往电池组的电路正极母线12及由上接头1、中间筒2、电热头3连接形成的负极地。The delay/temperature control circuit 6 includes a delay circuit and three independent temperature control loops. Each temperature control loop is connected to the electric heating body 8 and the temperature sensor 9 of one of the three blades 4 to independently detect and control its own temperature. The temperature of blade 4 makes it reach the temperature preset by the temperature control circuit. The circuit component 601 is an electronic component with an operating temperature higher than 85°C. The circuit component 601 is welded on the circuit board 602. Both ends of the circuit board 602 have multiple welding points for external connections. The welding point at one end of the circuit board 602 is connected to the three sets of electric heating body connections 10 and the sensor connection 11 going to the three blades 4; the welding point at the other end is connected to the positive busbar 12 of the circuit leading to the battery pack and from the upper connector 1 to the middle The negative ground formed by the connection of barrel 2 and electric heating head 3.

电池组由十六节电压3.2V上午电芯5首尾相接串联组成,为保障电芯5之间可靠连接,相邻的电芯5的连接是用电芯间连线17两端分别焊接在电芯正极501和电芯负极502上。电芯5之间还设置了电芯间绝缘垫16,防止电芯5间冲击伤及电芯正负极。The battery pack is composed of sixteen battery cells 5 with a voltage of 3.2V connected end to end in series. In order to ensure a reliable connection between the battery cells 5, the adjacent battery cells 5 are connected by using an inter-cell connection line 17 with both ends welded to On the positive electrode 501 of the battery cell and the negative electrode 502 of the battery cell. An inter-cell insulating pad 16 is also provided between the battery cores 5 to prevent impact between the battery cores 5 from damaging the positive and negative electrodes of the battery cores.

电池组正极母线15一端焊接于最下面一节电芯5的电芯正极501,另一端焊接在正极插孔13尾端;正极插孔13与正极插针14插接,正极插针14的尾端焊接电路正极母线12。采用正极插孔13与正极插针14插接的连接方式是为了便于上接头1、中间筒2、电热头3之间的安装连接。电池组与延时/温控电路6之间设置有电池组减震座19,正极插孔13固定在电池组减震座19中,正极插针14插接固定在延时/温控电路6主体上端。One end of the positive bus bar 15 of the battery pack is welded to the positive electrode 501 of the bottom cell 5, and the other end is welded to the end of the positive jack 13; the positive jack 13 is connected to the positive pin 14, and the end of the positive pin 14 Terminal welding circuit positive busbar 12. The plug-in connection method of the positive jack 13 and the positive pin 14 is used to facilitate the installation and connection between the upper connector 1, the intermediate tube 2, and the electric heating head 3. A battery pack shock-absorbing seat 19 is provided between the battery pack and the delay/temperature control circuit 6. The positive jack 13 is fixed in the battery pack shock-absorbing seat 19, and the positive pin 14 is plugged and fixed in the delay/temperature control circuit 6 The upper end of the main body.

电池组的负极需要接地,就是电池组的负极连接到上接头1、中间筒2、电热头3连接形成的地上,负极借助这个地连接到延时/温控电路6,与正极母线一起形成供电回路。为确保上接头1与中间筒2安装连接时负极可靠的连接到上接头1、中间筒2、电热头3连接形成的负极地上,电池组的负极接地设置了多个部件,如图6所示,包含电池组负极母线18、电池组减震座19、电池组负极母线插针20、负极接地跳线21、负极接地螺丝22、负极接地插孔23、接地插孔缓冲座24、接地插孔缓冲弹簧25、电池组减震弹簧26。其中电池组负极母线18的两端分别焊接到最上一节电芯5的负极502和电池组负极母线插针20;负极接地跳线21的两端分别焊接到负极接地螺丝22和负极接地插孔23;电池组负极母线插针20与负极接地插孔23插接;负极接地螺丝22连接到上接头1。电池组减震座19与电池组减震弹簧26实现电池组与上接头1之间的弹性支撑,保证电池组各电芯5与电芯间绝缘垫16之间的紧密接触,以及电池组、电池组减震座19、延时/温控电路6之间紧密接触,保证正极插孔13与正极插针14之间的可靠插接。接地插孔缓冲座24和接地插孔缓冲弹簧25使负极接地插孔23可以随电池组负极母线插针20上下浮动,用于保持负极母线插针20与负极接地插孔23插接之间的可靠插接。The negative electrode of the battery pack needs to be grounded, that is, the negative electrode of the battery pack is connected to the ground formed by the connection of the upper connector 1, the intermediate tube 2, and the electric heating head 3. The negative electrode is connected to the delay/temperature control circuit 6 with the help of this ground, and forms a power supply together with the positive busbar. loop. In order to ensure that the negative electrode is reliably connected to the negative ground formed by the connection of the upper joint 1, the middle cylinder 2, and the electric heating head 3 when the upper joint 1 and the middle cylinder 2 are installed and connected, multiple components are provided for the negative ground of the battery pack, as shown in Figure 6. , including battery pack negative busbar 18, battery pack shock absorber seat 19, battery pack negative busbar pin 20, negative ground jumper 21, negative ground screw 22, negative ground jack 23, ground jack buffer seat 24, ground jack Buffer spring 25, battery pack shock absorbing spring 26. The two ends of the negative busbar 18 of the battery pack are respectively welded to the negative electrode 502 of the uppermost cell 5 and the negative busbar pin 20 of the battery pack; the two ends of the negative ground jumper 21 are welded to the negative ground screw 22 and the negative ground jack respectively. 23; The negative bus pin 20 of the battery pack is connected to the negative ground jack 23; the negative ground screw 22 is connected to the upper connector 1. The battery pack shock-absorbing seat 19 and the battery pack shock-absorbing spring 26 realize elastic support between the battery pack and the upper connector 1, ensuring close contact between each cell 5 of the battery pack and the insulating pad 16 between cells, as well as the battery pack, The battery pack shock-absorbing seat 19 and the delay/temperature control circuit 6 are in close contact to ensure reliable insertion between the positive jack 13 and the positive pin 14. The ground jack buffer seat 24 and the ground jack buffer spring 25 enable the negative ground jack 23 to float up and down with the negative bus pin 20 of the battery pack to maintain the connection between the negative bus pin 20 and the negative ground jack 23. Reliable plug-in.

所述的刀片4尖端外侧带有一个向内的倒角401,目的是为了当遇到管道内壁较硬的凸起时,刀片4可以越过,不至于卡住。但这个倒角401径向向内的尺寸不能太大,太大了就会影响清除贴近管道内壁的结蜡。经过多次实验总结,这个倒角4径向向内尺寸在0.75~1.1mm之间为宜。There is an inward chamfer 401 on the outside of the tip of the blade 4, so that when encountering a hard protrusion on the inner wall of the pipe, the blade 4 can pass over it without getting stuck. However, the radially inward size of the chamfer 401 cannot be too large, otherwise it will affect the removal of wax close to the inner wall of the pipe. After many experiments, it has been concluded that the radial inward size of the chamfer 4 is preferably between 0.75 and 1.1 mm.

为提高导热性,所述刀片4可用铜合金制成,本实施例中,为保证导热性的同时又有较高的机械强度,整个电热头为铝青铜合金材料一体切削制成。In order to improve the thermal conductivity, the blade 4 can be made of copper alloy. In this embodiment, in order to ensure high mechanical strength while ensuring thermal conductivity, the entire electric heating head is made of aluminum bronze alloy material.

以上实施例中的井下电热清蜡工具可使用钢丝作业工具向井下投放实施刮蜡操作。钢丝作业工具至少包括绳帽和加重杆,加重杆下连接井下电热清蜡工具。工具投放前,在组装前首先设置好机械计时器或延时电路的延时时间及温控电路的预定温度值。电热清蜡工具下到井下结蜡深度并且延时电路的延时时间到期,刀片4上的电热体8被接通电流开始加热,加热的同时刀片4向下切割结蜡;位于各个刀片4上的温度传感器9始终在监测所在刀片4的温度,当刀片4的温度达到温控电路设定的预定温度值时,温控回路控制减小或者断开通向所在刀片4电热体8的电流,达到控制刀片4温度的目的。三个刀片4各有一路独立的温控回路,各自连接各自刀片4的温度传感器9和电热体8,达到分别独立控制个刀片温度的目的。可以满足管壁一周结蜡不均匀的情况下,各刀片4分别加热,以达到节省电力的目的。切割下来的结蜡碎片随井下液体向上通过刀片4之间的通道402流向井口。The downhole electric wax removal tool in the above embodiment can use a wire working tool to be dropped downhole to perform the wax scraping operation. The wire work tools at least include a rope cap and a weighted rod, and the weighted rod is connected to an underground electric heating wax removal tool. Before placing the tool, set the delay time of the mechanical timer or delay circuit and the predetermined temperature value of the temperature control circuit before assembly. The electric heating wax removal tool is lowered to the depth of the downhole wax and the delay time of the delay circuit expires. The electric heating body 8 on the blade 4 is connected to the current and starts to heat. While heating, the blade 4 cuts downward to cut the wax; located on each blade 4 The temperature sensor 9 on the blade is always monitoring the temperature of the blade 4. When the temperature of the blade 4 reaches the predetermined temperature value set by the temperature control circuit, the temperature control loop controls to reduce or disconnect the current to the electric heating body 8 of the blade 4. To achieve the purpose of controlling the temperature of blade 4. Each of the three blades 4 has an independent temperature control circuit, which is each connected to the temperature sensor 9 and the electric heating body 8 of the respective blade 4 to achieve the purpose of independently controlling the temperature of each blade. When the wax deposits on the pipe wall are uneven around the circumference, each blade 4 is heated separately to achieve the purpose of saving electricity. The cut wax fragments flow upward to the wellhead through the channels 402 between the blades 4 along with the downhole liquid.

本实用新型所提出的井下电热清蜡工具实施例六:如图12、13所示,用于电缆供电的情况,包括由上接头、中间筒、供电组件和电热头,本实施例中的上接头为电缆上接头31,中间筒为电缆中间筒32,所述电缆上接头31、电缆中间筒32与电热头3连接形成对外密封的内部空间;所述内部空间容纳所述供电组件。电缆上接头31连接电缆测井、试井等用的井下工具,比如电缆连接器(马笼头)等,用于实现电缆对井下电热清蜡工具的机械承载连接和对电热体3的供电连接。Embodiment 6 of the underground electric wax removal tool proposed by the present utility model: as shown in Figures 12 and 13, it is used for cable power supply and includes an upper joint, an intermediate cylinder, a power supply assembly and an electric heating head. In this embodiment, the upper The joint is a cable upper joint 31, and the intermediate tube is a cable intermediate tube 32. The cable upper joint 31, the cable intermediate tube 32 and the electric heating head 3 are connected to form an externally sealed internal space; the internal space accommodates the power supply component. The cable upper joint 31 is connected to downhole tools used for cable logging, well testing, etc., such as cable connectors (bridles), etc., and is used to realize the mechanical load-bearing connection of the cable to the downhole electric heating wax removal tool and the power supply connection to the electric heating body 3.

本实施例中,电热头的结构与实施例六中的电热头3 相同,外周为旋转面,带有内腔301,其上端连接电缆上接头31,下部带有三个刀尖向下,外周为旋转面的刀片4;所述的三个刀片沿所述电热头周向分布并且相互分开,刀片之间留有容许清蜡碎片随流体通过的通道402。与实施例六一样,所述刀片内镶嵌有电热体8,用于加热所述刀片4。电热体8由导线穿过所述电热头3带有的孔道进入所述的内部空间与供电组件连接;所述孔道被密封。In this embodiment, the structure of the electric heating head is the same as that of the electric heating head 3 in Embodiment 6. The outer periphery is a rotating surface with an inner cavity 301. Its upper end is connected to the cable upper joint 31. The lower part has three knife tips pointing downward. The outer periphery is The blades 4 of the rotating surface; the three blades are distributed along the circumference of the electric heating head and separated from each other. There are channels 402 between the blades that allow the wax fragments to pass along with the fluid. As in Embodiment 6, an electric heating body 8 is embedded in the blade for heating the blade 4 . The electric heating body 8 is connected to the power supply component by passing the wire through the hole of the electric heating head 3 into the internal space; the hole is sealed.

与实施例六不同的是,所示供电组件包括电缆温控电路36,不包括电池组和延时电路。本实施例中电缆温控电路36也包括三路独立的温控回路,分别控制三个刀片4的温度。What is different from the sixth embodiment is that the power supply assembly shown includes a cable temperature control circuit 36 and does not include a battery pack and a delay circuit. In this embodiment, the cable temperature control circuit 36 also includes three independent temperature control circuits to control the temperatures of the three blades 4 respectively.

因为依靠电缆供电,本实施例中的上接头,为专为电缆供电设计的电缆上接头31。因为没有电池组,所以中间筒是更短的电缆中间筒32。电缆中间筒32两端的螺纹旋向相反,一端左旋,另一端右旋,目的是组装连接时其内部的连接线不至于纠缠扭结。Since the power supply depends on the cable, the upper connector in this embodiment is the cable upper connector 31 specially designed for cable power supply. Since there is no battery pack, the intermediate tube is a shorter cable intermediate tube 32. The threads at both ends of the cable intermediate tube 32 are in opposite directions, one end is left-handed and the other end is right-handed. The purpose is to prevent the internal connecting wires from getting tangled and twisted during assembly and connection.

所述电缆上接头31、带有中心通孔,所述中心通孔上端装有的电缆插接器;电缆插接器包括电缆插接器35和电缆插接绝缘座37。电缆插接器35上端插接井下测试电缆芯线所对应的插针,下端接线端通过电缆芯线33连接到电缆温控电路36。电缆温控电路36分别连接电缆地线34、电热体连线10及传感器连线11。The upper cable connector 31 has a central through hole, and a cable connector is installed at the upper end of the central through hole; the cable connector includes a cable connector 35 and a cable connector insulating seat 37 . The upper end of the cable connector 35 is plugged into the pin corresponding to the core wire of the underground test cable, and the lower terminal is connected to the cable temperature control circuit 36 through the cable core wire 33 . The cable temperature control circuit 36 is connected to the cable ground wire 34, the electric heating element connection 10 and the sensor connection 11 respectively.

在实施例六的基础上,可以省去电缆中间筒32,电缆上接头与电热头直接连接,连接处配置O型橡胶密封圈。这样,减少一道连接,可以减少密封泄漏的风险,减少成本,但安装时避免连线扭结比较困难。这样的连接方式,电缆上接头和电热头分别需要设置足够的内腔,以便容纳所述供电组。On the basis of the sixth embodiment, the cable intermediate tube 32 can be omitted, the upper connector of the cable is directly connected to the electric heating head, and an O-shaped rubber sealing ring is configured at the connection. In this way, one less connection can reduce the risk of seal leakage and reduce costs, but it is more difficult to avoid kinking of the connection during installation. In such a connection method, sufficient inner cavities need to be provided on the cable connector and the electric heating head respectively to accommodate the power supply group.

对于上述电缆供电的井下电热清蜡工具, 所述供电组件可以不包括温控电路,而是包括分线器,所述分线器分别连接电缆插接器和电热体。实现电缆芯线对电热体的供电。这样的方案不具备温度调节功能,但对于电缆供电来说,节省电力不是很必要,刀片的温度可以通过试验总结出合适的供电电流,通过电缆从地面控制电热清蜡工具的刀片的电流达到控制温度的目的。这个方案节省了高温温控电路的成本。For the above-mentioned cable-powered underground electric heating wax removal tool, the power supply component may not include a temperature control circuit, but may include a splitter, and the splitter is connected to the cable connector and the electric heating body respectively. Realize the power supply of the cable core wire to the electric heating body. Such a solution does not have a temperature adjustment function, but for cable power supply, it is not necessary to save power. The temperature of the blade can be summarized through experiments to determine the appropriate power supply current, and the current of the blade of the electric wax removal tool can be controlled from the ground through the cable. temperature purpose. This solution saves the cost of high-temperature temperature control circuits.

本实用新型所提出的技术方案,结合机械清蜡和电热清蜡的方法,可用钢丝或者电缆井下作业设备下入井下管道内,用电热对机械清蜡的刀片直接加热,机械切割的同时热力溶解结蜡,克服了结蜡厚度大时纯机械清蜡难以清除和导致刮蜡器容易卡住的问题,同时没有化学污染。用电池组加热切片,电热能得到了最大限度地利用,节省了电力。多个刀片增加切割时刃口与结蜡接触的长度,加快切割速度;因刀片之间相互分开,留有间隙,刀片可以弹性变形弯曲,适应管道内壁起伏不平的情况。进一步,刀片之间向上远离刀尖的部分留有容许清蜡碎片随流体通过的通道,便于刀片切下的结蜡碎片随井液流过,方便清蜡碎片随井液排出到井口。The technical solution proposed by the utility model combines the methods of mechanical wax removal and electric heating wax removal. Steel wire or cable underground operating equipment can be lowered into the underground pipeline, and electric heat is used to directly heat the blade of the mechanical wax removal, and the thermal power dissolves during mechanical cutting. Wax accumulation overcomes the problem that pure mechanical wax removal is difficult to remove when the wax thickness is large and the wax scraper is easy to get stuck. At the same time, there is no chemical pollution. Using a battery pack to heat slices maximizes the use of electric heat energy and saves electricity. Multiple blades increase the length of contact between the cutting edge and the wax during cutting, speeding up the cutting speed; because the blades are separated from each other, leaving a gap, the blades can elastically deform and bend to adapt to the uneven inner wall of the pipe. Furthermore, there is a channel between the blades that is upward and away from the blade tip, allowing the wax fragments to pass through with the fluid, so that the wax fragments cut by the blades can flow with the well fluid, and the wax fragments can be discharged to the wellhead with the well fluid.

Claims (9)

1.一种井下电热清蜡工具,包括由上接头、供电组件和电热头,或者还包括中间筒,所述上接头与电热头连接,或者上接头、中间筒及电热头依次连接形成对外密封的内部空间;所述内部空间容纳所述供电组件;其特征在于:1. An underground electric heating wax removal tool, including an upper joint, a power supply assembly and an electric heating head, or an intermediate cylinder. The upper joint is connected to the electric heating head, or the upper joint, the middle cylinder and the electric heating head are connected in sequence to form an external seal. The internal space; the internal space accommodates the power supply component; characterized in that: 所述的电热头外周为旋转面,带有内腔,其上端连接上接头或者中间筒,下部带有至少两个刀尖向下,外周为旋转面的刀片;所述的至少两个刀片沿所述电热头周向分布并且相互分开,刀片之间留有容许清蜡碎片随流体通过的通道;The outer circumference of the electric heating head is a rotating surface, with an inner cavity, the upper end of which is connected to a joint or an intermediate cylinder, and the lower part has at least two blades with the tip pointing downward and the outer circumference being a rotating surface; the at least two blades are along The electric heating heads are distributed circumferentially and separated from each other, leaving a channel between the blades to allow the wax fragments to pass along with the fluid; 所述刀片内镶嵌有电热体,用于加热所述刀片;An electric heating body is embedded in the blade for heating the blade; 所述电热体连接导线,所述导线穿过所述电热头带有的孔道进入所述的内部空间与所述供电组件连接;所述孔道被密封。The electric heating body is connected to a wire, and the wire passes through a hole on the electric heating head and enters the internal space to be connected to the power supply component; the hole is sealed. 2.如权利要求1所述的井下电热清蜡工具,其特征在于:所述供电组件包括电池组或者同时包括延时控制装置;所述延时控制装置连接在所述电热体与电池组相之间;所述电池组包括至少三节电芯,这些电芯首尾相接串联在一起。2. The underground electric heating wax removal tool according to claim 1, characterized in that: the power supply component includes a battery pack or a delay control device; the delay control device is connected between the electric heating body and the battery pack. between; the battery pack includes at least three cells, which are connected in series end to end. 3.如权利要求2所述的井下电热清蜡工具,其特征在于:所述延时控制装置包括机械计时器和微动开关,所述微动开关一组接点的两端分别连接电热体和电池组。3. The underground electric heating wax removal tool according to claim 2, characterized in that: the delay control device includes a mechanical timer and a micro switch, and the two ends of a set of contacts of the micro switch are respectively connected to the electric heating body and the Battery. 4.如权利要求2所述的井下电热清蜡工具,其特征在于:所述的延时控制装置包括电子器件构成的延时开关,所述延时开关分别连接电池组和所述电热体。4. The downhole electric wax removal tool according to claim 2, characterized in that the delay control device includes a delay switch composed of electronic components, and the delay switch is respectively connected to the battery pack and the electric heating body. 5.如权利要求1~4中任一项所述的井下电热清蜡工具,其特征在于:所述供电组件包括温控电路,所述电热头内或者刀片内镶嵌有温度传感器,带绝缘外套的导线穿过电热头的孔道将所述刀片内镶嵌有的温度传感器连接到所述温控电路。5. The downhole electric wax removal tool according to any one of claims 1 to 4, characterized in that: the power supply component includes a temperature control circuit, a temperature sensor is embedded in the electric heating head or in the blade, and has an insulating jacket. The wire passes through the hole of the electric heating head to connect the temperature sensor embedded in the blade to the temperature control circuit. 6.如权利要求5所述的井下电热清蜡工具,其特征在于:每个刀片内都同时嵌有电热体和温度传感器;所述温控电路包括多路独立温控回路;每个回路分别各自连接到位于不同刀片的温度传感器和电热体,独立检测各自所连接刀片的温度,根据温度控制本刀片内电热体的电流。6. The underground electric heating wax removal tool according to claim 5, characterized in that: each blade is embedded with an electric heating body and a temperature sensor; the temperature control circuit includes multiple independent temperature control loops; each loop is separately Each is connected to a temperature sensor and an electric heating element located on a different blade, independently detects the temperature of the respective connected blade, and controls the current of the electric heating element in the blade according to the temperature. 7.如权利要求1、2、3、4、6中任一项所述的井下电热清蜡工具,其特征在于:所述的刀片尖端外侧带有一个向内的倒角。7. The downhole electric wax removal tool according to any one of claims 1, 2, 3, 4 and 6, characterized in that the outer side of the blade tip has an inward chamfer. 8.如权利要求1所述的井下电热清蜡工具,其特征在于:所述上接头为带有中心通孔的电缆上接头,所述中心通孔上端装有的电缆插接器;所述供电组件包括温控电路,所述刀片内带有温度传感器,带绝缘外套的导线穿过电热头的孔道将温度传感器连接到所述温控电路。8. The underground electric heating wax removal tool according to claim 1, characterized in that: the upper connector is an upper cable connector with a central through hole, and a cable connector is installed at the upper end of the central through hole; The power supply assembly includes a temperature control circuit, and the blade is equipped with a temperature sensor. A wire with an insulating jacket passes through the hole of the electric heating head to connect the temperature sensor to the temperature control circuit. 9.如权利要求1、2、3、4、6、8中任一项所述的井下电热清蜡工具,其特征在于:所述电热头或者刀片为铜合金制成。9. The downhole electric wax removal tool according to any one of claims 1, 2, 3, 4, 6 and 8, characterized in that: the electric heating head or blade is made of copper alloy.
CN202321282041.5U 2023-05-25 2023-05-25 Downhole electric heating paraffin removal tool Withdrawn - After Issue CN220226820U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116498267A (en) * 2023-05-25 2023-07-28 大庆市福禄克科技有限公司 Downhole Electric Heating Wax Clearing Tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116498267A (en) * 2023-05-25 2023-07-28 大庆市福禄克科技有限公司 Downhole Electric Heating Wax Clearing Tool
CN116498267B (en) * 2023-05-25 2025-08-29 大庆市福禄克科技有限公司 Underground electric heating wax removal tools

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