CN220261160U - Production line monitoring system based on sensor - Google Patents
Production line monitoring system based on sensor Download PDFInfo
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- CN220261160U CN220261160U CN202321962091.8U CN202321962091U CN220261160U CN 220261160 U CN220261160 U CN 220261160U CN 202321962091 U CN202321962091 U CN 202321962091U CN 220261160 U CN220261160 U CN 220261160U
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- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000012544 monitoring process Methods 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
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Abstract
The utility model discloses a production line monitoring system based on a sensor, which comprises a plurality of production line transmission devices, wherein the production line transmission devices are in wireless connection with monitoring ends, a single production line transmission device comprises a frame body, a production line conveyor belt is arranged on the frame body, a die cutting device is arranged above the production line conveyor belt, a plurality of sensors are arranged on one side of the frame body at intervals, an information sending device is fixedly arranged on each sensor, each information sending device comprises a first control processing unit connected with each sensor, the first control processing unit is connected with a wireless sending unit, a supporting plate is fixedly arranged on one side of one production line transmission device, a display screen is fixedly arranged at the upper end of each supporting plate, a loudspeaker is fixedly arranged on each supporting plate below each display screen, and a warning lamp is arranged below each loudspeaker. The utility model saves time and labor and has high management efficiency.
Description
Technical Field
The utility model relates to the technical field of production line monitoring, in particular to a production line monitoring system based on a sensor.
Background
The die cutting process is a cutting process for post-processing of printed matters, and the die cutting process can cut the printed matters or other paper products through a die cutting device according to a pre-designed pattern, so that the shape of the printed matters is not limited to straight edges and right angles. For example, the application with the application number 201420588860. X, the single die-cutting production line device is used for aligning or straightening printed matters manually in the running process, so that the risk is high, time and labor are wasted, and the labor cost is high.
At present, an automatic production line is aligned and calibrated through a grating sensor, and a vibration sensor monitors whether vibration of a die cutting device in the operation process is in a normal range or not, so that when die cutting operation is carried out on a plurality of production line transmission devices at the same time, a production line monitoring system is required to monitor the plurality of production line transmission devices, and when abnormal conditions occur, workers can find and process the production line transmission devices timely conveniently. There is a need for a sensor-based production line monitoring system.
Disclosure of Invention
The utility model aims to provide a production line monitoring system based on a sensor, which monitors the running state of a die cutting device through a plurality of sensors arranged on the side surface of the production line transmission device, for example, the position of a printed matter is calibrated through a grating sensor, vibration data of the work of the die cutting device is monitored through a vibration sensor, monitored information is sent to a wireless receiving unit through a wireless sending unit through a first control processing unit, the position of the printed matter and the vibration condition of the die cutting device are monitored through a second control processing unit, when abnormality occurs, the abnormal information is directly displayed through a display screen, early warning is carried out through a loudspeaker, early warning and the like, and the work personnel can know and process the abnormal information in time.
The utility model is realized in the following way:
a production line monitoring system based on a sensor comprises a plurality of production line transmission devices, and a plurality of production line transmission devices are lapped to form a production line. The wireless monitoring device comprises a plurality of production line transmission devices which are connected with a monitoring end in a wireless mode, wherein the single production line transmission device comprises a frame body, a production line transmission belt is arranged on the frame body, a die cutting device is arranged above the production line transmission belt, a plurality of sensors are arranged on one side of the frame body at intervals, an information sending device is fixedly arranged on the sensors, the information sending device comprises a first control processing unit connected with the sensors, the first control processing unit is connected with a wireless sending unit, a supporting plate is fixedly arranged on one side of one production line transmission device, a display screen is fixedly arranged at the upper end of the supporting plate, a loudspeaker is fixedly arranged on the supporting plate below the display screen, a warning lamp is arranged below the loudspeaker, an information receiving device is fixedly arranged on the opposite side of the supporting plate, a wireless receiving unit is fixedly arranged in the information sending device, the wireless receiving unit is connected with a second control processing unit, and the output end of the second control processing unit is respectively connected with the display screen, the loudspeaker and the warning lamp.
Further, the sensor includes, but is not limited to, the use of a grating sensor, a laser sensor, or a vibration sensor. The first control processing unit and the second control processing unit both adopt 80C51 type single chip microcomputer, and the wireless transmitting unit and the wireless receiving unit adopt matched Bluetooth units or Wifi units.
Compared with the prior art, the utility model has the beneficial effects that: the utility model can be used for managing a plurality of production line transmission devices by one worker, and has the advantages of time saving, labor saving and high management efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the structure of the device of the present utility model;
FIG. 2 is a schematic diagram of the system architecture of the present utility model;
fig. 3 is a circuit diagram of a first control processing unit of the present utility model;
fig. 4 is a circuit diagram of a second control processing unit of the present utility model;
wherein, support body 1, backup pad 2, information receiving arrangement 21, display screen 3, speaker 4, warning light 41, first line conveyer belt 5, sensor 6, second sensor 61, cross cutting device 7, information transmission device 8, second line conveyer belt 9.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Referring to fig. 1-4, a sensor-based production line monitoring system includes a plurality of production line transmission devices, and a plurality of production line transmission devices overlap into a production line. The production line transmission device comprises a frame body 1, a production line transmission belt 5 is arranged on the frame body 1, a die cutting device 7 is arranged above the production line transmission belt 5, a plurality of sensors 6 are arranged on one side of the frame body 1 at intervals, an information sending device 8 is fixedly arranged on the sensors 6, the information sending device 8 comprises a first control processing unit connected with the sensors, the first control processing unit is connected with a wireless sending unit, a supporting plate 2 is fixedly arranged on one side of one production line transmission device, a display screen 3 is fixedly arranged at the upper end of the supporting plate 2, a loudspeaker 4 is fixedly arranged on the lower portion of the display screen 3, a warning lamp 41 is arranged below the loudspeaker 4, an information receiving device is fixedly arranged on one side, which is provided with the loudspeaker 4, of the opposite side, of the supporting plate 2, a wireless receiving unit is fixedly arranged in the information sending device, the wireless receiving unit is connected with a second control processing unit, and the output end of the second control processing unit is respectively connected with the display screen 3, the warning lamp 41 and the display screen 3.
In this embodiment, the sensor includes, but is not limited to, a grating sensor, a laser sensor, or a vibration sensor. The first control processing unit and the second control processing unit both adopt 80C51 type single chip microcomputer, and the wireless transmitting unit and the wireless receiving unit adopt matched Bluetooth units or Wifi units.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (4)
1. A product line monitoring system based on sensor, its characterized in that: the wireless monitoring system comprises a plurality of production line transmission devices, wherein the production line transmission devices are in wireless connection with monitoring ends, the single production line transmission device comprises a frame body (1), a production line transmission belt (5) is arranged on the frame body (1), a die cutting device (7) is arranged above the production line transmission belt (5), a plurality of sensors (6) are arranged at intervals on one side of the frame body (1), an information sending device (8) is fixedly arranged on the sensors (6), the information sending device (8) comprises a first control processing unit connected with the sensors, the first control processing unit is connected with a wireless sending unit, one side of one production line transmission device is fixedly provided with a supporting plate (2), a display screen (3) is fixedly arranged at the upper end of the supporting plate (2), a loudspeaker (4) is fixedly arranged below the display screen (3), a pre-warning lamp (41) is arranged below the loudspeaker (4), an information receiving device (21) is fixedly arranged on one side of the supporting plate (4) opposite to the loudspeaker, an information receiving device (8) is fixedly arranged in the second control processing unit, the second control processing unit is fixedly arranged in the second control processing unit, and the second control processing unit is connected with the wireless receiving unit, and the wireless processing unit is connected with the wireless receiving unit The loudspeaker (4) is connected with the warning lamp (41).
2. A sensor-based production line monitoring system according to claim 1, characterized in that the sensor (6) comprises, but is not limited to, the use of grating sensors, laser sensors or vibration sensors.
3. The sensor-based production line monitoring system of claim 1, wherein the first control processing unit and the second control processing unit each use an 80C51 type single-chip microcomputer, and the wireless transmitting unit and the wireless receiving unit use matched units including but not limited to a bluetooth unit or a Wifi unit.
4. The sensor-based line monitoring system of claim 1, wherein a plurality of said line conveyor units overlap into a line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321962091.8U CN220261160U (en) | 2023-07-25 | 2023-07-25 | Production line monitoring system based on sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321962091.8U CN220261160U (en) | 2023-07-25 | 2023-07-25 | Production line monitoring system based on sensor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220261160U true CN220261160U (en) | 2023-12-29 |
Family
ID=89305706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321962091.8U Active CN220261160U (en) | 2023-07-25 | 2023-07-25 | Production line monitoring system based on sensor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220261160U (en) |
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2023
- 2023-07-25 CN CN202321962091.8U patent/CN220261160U/en active Active
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