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CN220272574U - A chemical composition power box - Google Patents

A chemical composition power box Download PDF

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Publication number
CN220272574U
CN220272574U CN202321862104.4U CN202321862104U CN220272574U CN 220272574 U CN220272574 U CN 220272574U CN 202321862104 U CN202321862104 U CN 202321862104U CN 220272574 U CN220272574 U CN 220272574U
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heat dissipation
fan
control module
electronic control
box
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段志煌
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Sany Technology Equipment Co Ltd
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Sany Technology Equipment Co Ltd
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Abstract

本实用新型公开了一种化成分容电源箱,包括:箱体,能够形成密闭容置空间;电控模块,位于密闭容置空间中,用于控制电芯充放电;风扇,位于密闭容置空间中,用于形成能够流经电控模块的循环气流;换热器,位于密闭容置空间中,能够与位于箱体外的冷却介质循环系统连接,并对循环气流进行降温;导风构件,位于密闭容置空间中,与风扇连接,能够将密闭容置空间分割为位于风扇的出风侧的第一散热空间和位于风扇的进风侧的第二散热空间;第一散热空间和第二散热空间连通;至少部分电控模块位于第一散热空间,和/或,至少部分电控模块位于第二散热空间。该电源箱能够实现均匀散热,避免局部区域热量集中导致元器件损坏。

The utility model discloses a component-capacity power supply box, which includes: a box body capable of forming a sealed accommodation space; an electronic control module located in the enclosed accommodation space for controlling the charging and discharging of battery cores; and a fan located in the enclosed accommodation space. In the space, it is used to form a circulating air flow that can flow through the electronic control module; the heat exchanger is located in the closed accommodation space and can be connected to the cooling medium circulation system located outside the box and cools the circulating air flow; the air guide component , located in the airtight accommodation space and connected to the fan, can divide the airtight accommodation space into a first heat dissipation space located on the air outlet side of the fan and a second heat dissipation space located on the air inlet side of the fan; the first heat dissipation space and the second heat dissipation space are located on the air inlet side of the fan. The two heat dissipation spaces are connected; at least part of the electronic control module is located in the first heat dissipation space, and/or, at least part of the electronic control module is located in the second heat dissipation space. The power box can achieve uniform heat dissipation and avoid component damage caused by heat concentration in local areas.

Description

一种化成分容电源箱A chemical composition power box

技术领域Technical field

本实用新型涉及锂电池充放电技术领域,特别涉及一种化成分容电源箱。The utility model relates to the technical field of lithium battery charging and discharging, and in particular to a composition-component power supply box.

背景技术Background technique

锂电池电芯的化成分容是指通过充放电的方式实现电池初使化,激活电芯的活性物质,是个能量转换的过程。The chemical composition of lithium battery cells refers to the initialization of the battery through charging and discharging, activating the active material of the battery cells, which is an energy conversion process.

化成分容设备中的电源模块用于对锂电池进行充电和放电,并对充放电过程进行控制。一般情况下,通过风冷方式对电源模块进行散热,即通过风扇促进电源模块中的电子元器件附近的气流流动,从而促进电子元器件与附近环境的换热,实现散热目的。The power module in the chemical composition equipment is used to charge and discharge the lithium battery and control the charging and discharging process. Under normal circumstances, the power module is cooled through air cooling, that is, the fan is used to promote the air flow near the electronic components in the power module, thereby promoting heat exchange between the electronic components and the nearby environment to achieve the purpose of heat dissipation.

但是风扇出风方向单一,往往存在电源模块内部散热不均匀、部分电子元器件热量集中导致器件损坏的问题。However, the fan's air outlet direction is single, which often causes uneven heat dissipation inside the power module and the concentration of heat in some electronic components, leading to device damage.

实用新型内容Utility model content

有鉴于此,本实用新型的目的在于提供一种化成分容电源箱,能够解决风扇出风方向单一、散热不均匀、部分电子元器件热量集中导致器件损坏的问题。In view of this, the purpose of the present utility model is to provide a component-capacity power supply box that can solve the problems of single air outlet direction of the fan, uneven heat dissipation, and heat concentration of some electronic components causing device damage.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the present utility model provides the following technical solutions:

一种化成分容电源箱,包括:A composition and capacitance power supply box includes:

箱体,能够形成密闭容置空间;The box can form a sealed storage space;

电控模块,位于所述密闭容置空间中,用于控制电芯充放电;An electronic control module, located in the sealed accommodation space, is used to control the charging and discharging of battery cells;

风扇,位于所述密闭容置空间中,用于形成能够流经所述电控模块0的循环气流;A fan, located in the sealed accommodation space, is used to form a circulating air flow that can flow through the electronic control module 0;

换热器,位于所述密闭容置空间中,能够与位于所述箱体外的冷却介质循环系统连接,并对所述循环气流进行降温;A heat exchanger, located in the sealed accommodation space, can be connected to the cooling medium circulation system located outside the box, and cool the circulating air flow;

导风构件,位于所述密闭容置空间中,与所述风扇连接,能够将所述密闭容置空间分割为位于所述风扇的出风侧的第一散热空间和位于所述风扇的进风侧的第二散热空间;所述第一散热空间和所述第二散热空间连通;至少部分所述电控模块位于所述第一散热空间,和/或,至少部分所述电控模块位于所述第二散热空间。An air guide member is located in the airtight accommodation space, connected to the fan, and capable of dividing the airtight accommodation space into a first heat dissipation space located on the air outlet side of the fan and an air inlet space located on the air inlet side of the fan. The second heat dissipation space on the side of the Describe the second heat dissipation space.

可选地,在上述化成分容电源箱中,所述换热器固定安装在所述风扇的进风侧;Optionally, in the above-mentioned capacitive power supply box, the heat exchanger is fixedly installed on the air inlet side of the fan;

或者,所述换热器固定安装在所述风扇的出风侧。Alternatively, the heat exchanger is fixedly installed on the air outlet side of the fan.

可选地,在上述化成分容电源箱中,所述风扇沿X方向并排布置有多个;Optionally, in the above-mentioned capacitive power supply box, multiple fans are arranged side by side along the X direction;

所述风扇的单侧设置有所述导风构件,或者,所述风扇的两侧分别设置有所述导风构件。The air guide member is provided on one side of the fan, or the air guide members are provided on both sides of the fan.

可选地,在上述化成分容电源箱中,所述导风构件包括第一导风板和第二导风板:Optionally, in the above-described capacitive power supply box, the air guide member includes a first air guide plate and a second air guide plate:

所述第一导风板的一端与所述风扇的径向外框连接,另一端向远离所述风扇的方向延伸且与所述第二导风板连接,所述密闭容置空间通过所述第一导风板被分割为所述第一散热空间和所述第二散热空间;One end of the first air guide plate is connected to the radial outer frame of the fan, and the other end extends in a direction away from the fan and is connected to the second air guide plate. The sealed accommodation space passes through the The first air guide plate is divided into the first heat dissipation space and the second heat dissipation space;

所述第二导风板的一端与所述第一导风板连接,另一端向所述风扇的进风侧延伸,所述第二导风板与所述箱体的侧壁之间形成中间散热空间。One end of the second air guide plate is connected to the first air guide plate, and the other end extends toward the air inlet side of the fan. An intermediate point is formed between the second air guide plate and the side wall of the box. Cooling space.

可选地,在上述化成分容电源箱中,至少部分所述导风构件中,所述第二导风板在X方向上的宽度尺寸小于所述第一导风板在X方向上的宽度尺寸。Optionally, in the above capacitive power supply box, in at least part of the air guide member, the width dimension of the second air guide plate in the X direction is smaller than the width of the first air guide plate in the X direction. size.

可选地,在上述化成分容电源箱中,所述导风构件沿X方向并排布置有多个;相邻的所述导风构件之间设置有大于零的第一通风间隙。Optionally, in the above-mentioned capacitive power supply box, a plurality of the air guide members are arranged side by side along the X direction; a first ventilation gap greater than zero is provided between adjacent air guide members.

可选地,在上述化成分容电源箱中,在X方向上,所述第一通风间隙的宽度尺寸小于与其相邻的所述导风构件的宽度尺寸。Optionally, in the above-mentioned capacitive power supply box, in the X direction, the width dimension of the first ventilation gap is smaller than the width dimension of the adjacent air guide member.

可选地,在上述化成分容电源箱中,所述换热器包括并排布置的冷却水管,相邻的所述冷却水管之间构成第二通风间隙。Optionally, in the above chemical composition power box, the heat exchanger includes cooling water pipes arranged side by side, and a second ventilation gap is formed between adjacent cooling water pipes.

可选地,在上述化成分容电源箱中,所述换热器包括并排布置的散热翅片,相邻的所述散热翅片之间构成第三通风间隙。Optionally, in the above-described capacitive power supply box, the heat exchanger includes heat dissipation fins arranged side by side, and a third ventilation gap is formed between adjacent heat dissipation fins.

可选地,在上述化成分容电源箱中,还包括液冷模块,所述液冷模块与所述冷却水管连通。Optionally, the above-described chemical composition power supply box further includes a liquid cooling module, and the liquid cooling module is connected to the cooling water pipe.

可选地,在上述化成分容电源箱中,所述电控模块包括:Optionally, in the above-described component-capacitated power supply box, the electronic control module includes:

第一电控模块,靠近所述箱体的顶板设置,位于所述风扇的出风侧或进风侧;The first electronic control module is located close to the top plate of the box and is located on the air outlet side or the air inlet side of the fan;

和/或,第二电控模块,靠近所述箱体的底板设置,位于所述风扇的进风侧或出风侧。And/or, the second electronic control module is arranged close to the bottom plate of the box and is located on the air inlet side or the air outlet side of the fan.

可选地,在上述化成分容电源箱中,所述液冷模块包括:Optionally, in the above-mentioned component-capacitated power supply box, the liquid cooling module includes:

第一液冷排,位于所述第一电控模块和所述顶板之间;A first liquid cooling radiator is located between the first electronic control module and the top plate;

和/或,第二液冷排,位于所述第二电控模块和所述底板之间。And/or, a second liquid cooling radiator is located between the second electronic control module and the base plate.

可选地,在上述化成分容电源箱中,还设置有干燥剂。Optionally, a desiccant is also provided in the above chemical composition power box.

本实用新型提供的化成分容电源箱中,通过风扇和换热器能够形成低温散热气流,该低温散热气流通过导风构件被引流至上述第一散热空间和第二散热空间,并在箱内形成循环,即通过导风构件自身结构能够在箱体内形成气流循环路径(即风扇出风口、第一散热空间、第二散热空间。风扇出风口),将散热气流引导至待散热位置,且稳定循环,实现均匀散热,达到降低箱体内部温度的目的,从而对电控模块进行降温散热,避免局部区域热量集中导致元器件损坏。In the chemical composition power supply box provided by the utility model, a low-temperature heat dissipation airflow can be formed through the fan and the heat exchanger. The low-temperature heat dissipation airflow is guided to the above-mentioned first heat dissipation space and the second heat dissipation space through the air guide member, and is circulated in the box. Forming a circulation, that is, the air flow circulation path (i.e. fan outlet, first heat dissipation space, second heat dissipation space, fan air outlet) can be formed in the box through the structure of the air guide member itself, and the heat dissipation air flow is guided to the position to be heat dissipated stably. Circulation achieves uniform heat dissipation to achieve the purpose of reducing the internal temperature of the box, thereby cooling the electronic control module and avoiding damage to components caused by heat concentration in local areas.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description These are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1为本实用新型实施例提供的化成分容电源箱的轴测图;Figure 1 is an isometric view of a component-capacitance power supply box provided by an embodiment of the present utility model;

图2为图1中A-A截面的剖视图;(图中虚线示意部分气流循环方向)Figure 2 is a cross-sectional view of section A-A in Figure 1; (the dotted line in the figure indicates the direction of partial air flow circulation)

图3和图4为本实用新型实施例提供的风冷模块在不同角度下的轴测图;Figures 3 and 4 are isometric views of the air-cooling module provided by the embodiment of the present invention at different angles;

图5为本实用新型实施例提供的风冷模块和第二液冷排的组合结构主视图;Figure 5 is a front view of the combined structure of the air cooling module and the second liquid cooling radiator provided by the embodiment of the present invention;

图6为本实用新型实施例提供的风冷模块和第二液冷排的组合结构轴测图;Figure 6 is an isometric view of the combined structure of the air cooling module and the second liquid cooling radiator provided by the embodiment of the present invention;

图7为本实用新型实施例提供的化成分容电源箱的内部组件主视图;Figure 7 is a front view of the internal components of the composition and capacitance power box provided by the embodiment of the present utility model;

图8为本实用新型实施例提供的化成分容电源箱的内部组件轴测图;Figure 8 is an isometric view of the internal components of the composition and capacitance power supply box provided by the embodiment of the present utility model;

图9和图10分别为本实用新型实施例提供的第一液冷排在不同角度下的轴测图;Figures 9 and 10 are respectively isometric views at different angles of the first liquid cooling radiator provided by the embodiment of the present invention;

图11和图12分别为本实用新型实施例提供的第二液冷排在不同角度下的轴测图;Figures 11 and 12 are respectively isometric views at different angles of the second liquid cooling radiator provided by the embodiment of the present utility model;

图13为本实用新型实施例提供的风冷装置、第二液冷排和第二电控模块的组装结构;Figure 13 is an assembly structure of the air cooling device, the second liquid cooling radiator and the second electronic control module provided by the embodiment of the present invention;

图14为本实用新型实施例提供的设置有第二液冷排和两组第二电控模块的正面(即第四侧面)结构示意图;Figure 14 is a schematic structural diagram of the front (i.e., the fourth side) provided with a second liquid cooling radiator and two sets of second electronic control modules according to an embodiment of the present invention;

图15为图14中的右侧第二电控模块的主视图;Figure 15 is a front view of the second electric control module on the right side in Figure 14;

图16为图14中的左侧第二电控模块的背面(即第三侧面)结构示意图;Figure 16 is a schematic structural diagram of the back (ie, the third side) of the second left electronic control module in Figure 14;

图17为本实用新型实施例提供的一块第三电路板的背面结构示意图。Figure 17 is a schematic structural diagram of the back of a third circuit board provided by the embodiment of the present invention.

其中:in:

其中:in:

1-箱体,2-电流正极接口,3-电流负极接口,1-box, 2-current positive interface, 3-current negative interface,

4-冷却水入口,5-冷却水出口,6-信号线端子,4-cooling water inlet, 5-cooling water outlet, 6-signal wire terminal,

7-密封性检测口,8电流端子出口,9-底板,7-Tightness detection port, 8 current terminal outlet, 9-base plate,

101-顶板,102-底板,101-top plate, 102-bottom plate,

11-导风构件,12-风扇,13-换热器,14-快插接头,15-第二支座,11-Air guide component, 12-Fan, 13-Heat exchanger, 14-Quick connector, 15-Second support,

111-第一导风板,112-第二导风板,113-第一通风间隙,111-the first air guide plate, 112-the second air guide plate, 113-the first ventilation gap,

20-电控模块,20-Electronic control module,

201-第一电控模块,202-第二电控模块,201-the first electronic control module, 202-the second electronic control module,

211-第一电路板,212-第二电路板,211-first circuit board, 212-second circuit board,

221-第三电路板,222-第四电路板,221-The third circuit board, 222-The fourth circuit board,

21-电感,22-电容,23-mos管,21-inductor, 22-capacitor, 23-mos tube,

30-液冷单元,301-金属板,302-液冷管道,30-liquid cooling unit, 301-metal plate, 302-liquid cooling pipe,

31-第一液冷排,32-第二液冷排,311-第一支座,31-First liquid cooling radiator, 32-Second liquid cooling radiator, 311-First support,

33-漏液检测组件,331-漏液检测板,332-漏液控制板,333-螺柱,33-liquid leakage detection component, 331-liquid leakage detection board, 332-liquid leakage control board, 333-stud,

34-铜排。34-Copper row.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

请参阅图1至图17,本实用新型实施例提供了一种化成分容电源箱(简称电源箱),该电源箱包括箱体1、电控模块20和风冷模块,风冷模块包括风扇12、换热器13和导风构件11。其中:箱体1能够形成密闭容置空间;电控模块20位于密闭容置空间中,用于控制电芯充放电;风扇12位于密闭容置空间中,用于形成能够流经电控模块20的循环气流;换热器13位于密闭容置空间中,能够与位于箱体1外的冷却介质循环系统连接,并对循环气流进行降温;导风构件11位于密闭容置空间中,与风扇12连接,能够将密闭容置空间分割为位于风扇12的出风侧的第一散热空间T1和位于风扇12的进风侧的第二散热空间T2,第一散热空间T1和第二散热空间T2连通,从而通过导风构件11能够在箱体1内构建出散热气流自循环通道。需要说明的是,在一般情况下,电控模块20的至少部分区域位于上述散热气流自循环通道中。即至少部分电控模块20位于第一散热空间T1,和/或,至少部分电控模块20位于第二散热空间T2。具体实施时可根据实际需要使循环气流覆盖电控模块20的至少部分区域甚至全部待散热区域。Please refer to Figures 1 to 17. An embodiment of the present utility model provides a component-capacity power supply box (referred to as a power supply box). The power supply box includes a box 1, an electric control module 20 and an air-cooling module. The air-cooling module includes a fan. 12. Heat exchanger 13 and air guide member 11. Among them: the box 1 can form a sealed accommodation space; the electronic control module 20 is located in the sealed accommodation space and is used to control the charging and discharging of the battery core; the fan 12 is located in the sealed accommodation space and is used to form a closed accommodation space that can flow through the electronic control module 20 The circulating air flow; the heat exchanger 13 is located in the closed accommodation space, can be connected to the cooling medium circulation system located outside the box 1, and cools the circulating air flow; the air guide member 11 is located in the closed accommodation space, and is connected with the fan 12 connection, the sealed accommodation space can be divided into a first heat dissipation space T1 located on the air outlet side of the fan 12 and a second heat dissipation space T2 located on the air inlet side of the fan 12. The first heat dissipation space T1 and the second heat dissipation space T2 are connected. , so that the cooling air flow self-circulation channel can be constructed in the box 1 through the air guide member 11 . It should be noted that, in general, at least part of the area of the electronic control module 20 is located in the above-mentioned heat dissipation air flow self-circulation channel. That is, at least part of the electronic control module 20 is located in the first heat dissipation space T1, and/or at least part of the electronic control module 20 is located in the second heat dissipation space T2. During specific implementation, the circulating air flow can cover at least part of the area or even the entire area to be heat dissipated according to actual needs of the electronic control module 20 .

电源箱工作时,电控模块20中的发热电子元器件温度较高,为了对各电子元器件进行降温散热,因此通过风冷模块中的风扇12和换热器13形成低温散热气流。该低温散热气流通过导风构件11被引流至上述第一散热空间T1和第二散热空间T2,并在箱内形成循环,即通过导风构件11的自身结构能够在箱体内形成气流循环路径(即风扇出风口、第一散热空间、第二散热空间。风扇出风口),将散热气流引导至待散热位置,且稳定循环,实现均匀散热,达到降低箱体内部温度的目的,从而对电控模块20进行降温散热,避免局部区域热量集中导致元器件损坏。When the power box is working, the temperature of the heating electronic components in the electronic control module 20 is relatively high. In order to cool down the electronic components, a low-temperature heat dissipation airflow is formed through the fan 12 and the heat exchanger 13 in the air cooling module. The low-temperature heat dissipation airflow is guided to the above-mentioned first heat dissipation space T1 and the second heat dissipation space T2 through the air guide member 11, and forms a circulation inside the box. That is, the air flow circulation path can be formed in the box through the structure of the air guide member 11 ( That is, the fan air outlet, the first heat dissipation space, and the second heat dissipation space. The fan air outlet) guides the heat dissipation airflow to the position to be heat dissipated, and circulates stably to achieve uniform heat dissipation and reduce the internal temperature of the box, thereby controlling the electronic control The module 20 cools down and dissipates heat to avoid damage to components caused by heat concentration in local areas.

具体实施时,请参见图3和图4,换热器13可以固定安装在风扇12的进风侧;或者,也可以将换热器13固定安装在风扇12的出风侧。通过换热器13能够对由风扇12促进流动的散热气流进行降温,形成冷却气流,该冷却气流到达电控模块附近时即可与发热电子元器件进行热交换,实现散热。For specific implementation, please refer to Figures 3 and 4. The heat exchanger 13 can be fixedly installed on the air inlet side of the fan 12; or, the heat exchanger 13 can also be fixedly installed on the air outlet side of the fan 12. The heat exchanger 13 can cool down the heat dissipation air flow promoted by the fan 12 to form a cooling air flow. When the cooling air flow reaches the vicinity of the electronic control module, it can exchange heat with the heating electronic components to achieve heat dissipation.

优选地,风扇12沿X方向并排布置有多个。此时,可以在并排布置的风扇12的单侧设置有导风构件11,或者,也可以在并排布置的风扇12的两侧分别设置有导风构件11。Preferably, a plurality of fans 12 are arranged side by side along the X direction. At this time, the air guide member 11 may be provided on one side of the fans 12 arranged side by side, or the air guide members 11 may be provided on both sides of the fans 12 arranged side by side.

在一可能的实施例中,请参见图2,箱体1包括位置相对的顶板101和底板102;电控模块20包括靠近顶板101设置的第一电控模块201,以及靠近底板102设置的第二电控模块202;第一电控模块201和第二电控模块202分别位于风扇12的出风侧和进风侧。但是并不局限于此,在其他具体实施例中,也可以根据实际需要,仅设置上述第一电控模块201,或仅设置上述第二电控模块202,或设置更多数量或其他结构的电控模块,或在其他位置设置电控模块,技术人员在进行具体设计和制造时可以根据实际需要进行具体调整。本实用新型提供的具有上述结构的电控模块20仅为一种优选实施例。In a possible embodiment, please refer to FIG. 2 , the box 1 includes a top plate 101 and a bottom plate 102 that are opposite to each other; the electronic control module 20 includes a first electronic control module 201 located close to the top plate 101 , and a third electrical control module 201 located close to the bottom plate 102 . Two electric control modules 202; the first electric control module 201 and the second electric control module 202 are respectively located on the air outlet side and the air inlet side of the fan 12. However, it is not limited to this. In other specific embodiments, only the above-mentioned first electronic control module 201 or only the above-mentioned second electronic control module 202 can be provided according to actual needs, or a larger number or other structures can be provided. Electronic control module, or electronic control module installed at other locations, technicians can make specific adjustments according to actual needs when conducting specific design and manufacturing. The electronic control module 20 with the above structure provided by the present invention is only a preferred embodiment.

请参见图3至图6,在一可能的实施例中,导风构件11包括第一导风板111和第二导风板112;第一导风板111的一端与风扇12的径向外框连接,另一端向远离风扇12的方向延伸,从而与第一电控模块201中靠近顶板101且与顶板101平行布置的第一电路板211之间形成第一散热空间T1,对第一电控模块201中的第一电路板211进行降温散热;第二导风板112的一端与第一导风板111连接,另一端向靠近底板102的方向延伸,从而与箱体侧壁之间形成中间散热空间T3,对该区域的铜排34进行降温散热。此外,第一导风板111还与第二电控模块202中靠近底板102且与底板102平行布置的第三电路板221之间形成第二散热空间T2,对第二电控模块202中的第三电路板221进行降温散热。Referring to FIGS. 3 to 6 , in a possible embodiment, the air guide member 11 includes a first air guide plate 111 and a second air guide plate 112 ; one end of the first air guide plate 111 is connected to the radial outer surface of the fan 12 The other end extends away from the fan 12, thereby forming a first heat dissipation space T1 between the first circuit board 211 in the first electronic control module 201, which is close to the top plate 101 and arranged parallel to the top plate 101. The first circuit board 211 in the control module 201 performs cooling and heat dissipation; one end of the second air guide plate 112 is connected to the first air guide plate 111, and the other end extends in a direction close to the bottom plate 102, thereby forming a gap between the second air guide plate 112 and the side wall of the box. The intermediate heat dissipation space T3 is used to cool down and dissipate heat from the copper bars 34 in this area. In addition, a second heat dissipation space T2 is formed between the first air guide plate 111 and the third circuit board 221 in the second electronic control module 202 which is close to the base plate 102 and arranged parallel to the base plate 102 . The third circuit board 221 performs cooling and heat dissipation.

具体地,请参见图2中的虚线箭头:风扇12工作时,在箱体1内产生散热气流,该气流循环路径依次经过风扇12的出风口、第一散热空间T1、中间散热空间T3、第二散热空间T2、风扇12的进风口,从而形成散热气流循环路径,能够对第一电控模块201和第二电控模块202进行全面散热。Specifically, please refer to the dotted arrows in Figure 2: when the fan 12 is working, a cooling airflow is generated in the box 1, and the airflow circulation path passes through the air outlet of the fan 12, the first cooling space T1, the intermediate cooling space T3, and the third cooling space in sequence. The second heat dissipation space T2 and the air inlet of the fan 12 form a heat dissipation air circulation path, which can fully dissipate heat for the first electronic control module 201 and the second electronic control module 202 .

可见,通过风冷模块中的风扇12和导风构件11的自身结构,能够配合箱体1内的第一电控模块201和第二电控模块202,形成气流循环路径,能够将散热气流引导至电控模块所在的位置,使散热气流覆盖电控模块的全部待散热区域,并形成稳定循环,从而实现均匀散热,能够有效避免电控模块局部区域热量集中导致元器件损坏的问题。It can be seen that the structure of the fan 12 and the air guide member 11 in the air cooling module can cooperate with the first electronic control module 201 and the second electronic control module 202 in the box 1 to form an air flow circulation path and guide the heat dissipation air flow. To the position where the electronic control module is located, the cooling airflow covers all the areas to be heat dissipated in the electronic control module and forms a stable circulation to achieve uniform heat dissipation, which can effectively avoid the problem of component damage caused by heat concentration in local areas of the electronic control module.

请参见图2和图3,在优选实施例中,第一导风板111远离风扇12的一端相对连接风扇12的一端更加靠近第一电控模块201,以将散热气流引导至第一电控模块201所在的位置,对其进行散热。Please refer to Figures 2 and 3. In the preferred embodiment, the end of the first air guide plate 111 away from the fan 12 is closer to the first electronic control module 201 than the end connected to the fan 12, so as to guide the heat dissipation airflow to the first electronic control module 201. The module 201 is located to dissipate heat from it.

此外,在优选实施例中,至少部分导风构件11中的第二导风板112在X方向上的宽度尺寸小于第一导风板111在X方向上的宽度尺寸。即图2和图3中b>c,从而在第二导风板112附近形成通风缺口s。散热气流循环过程中,一部分气流沿第二导风板112向第二电控模块202附近输送,保证对路径中的零件进行全面散热,即保证电控模块两侧的铜排34及附近其他元器件均能够得到良好通风和散热;同时,通过通风缺口s,还能够使一部分气流迅速回流,有利于提高散热效率。Furthermore, in a preferred embodiment, the width dimension of the second air guide plate 112 in at least part of the air guide member 11 in the X direction is smaller than the width dimension of the first air guide plate 111 in the X direction. That is, b>c in FIG. 2 and FIG. 3 , thus forming a ventilation gap s near the second air guide plate 112 . During the cooling air circulation process, part of the air flow is transported to the vicinity of the second electronic control module 202 along the second air guide plate 112 to ensure comprehensive heat dissipation of the parts in the path, that is, to ensure that the copper bars 34 on both sides of the electronic control module and other nearby components are The devices can all be well ventilated and dissipated; at the same time, through the ventilation gaps s, part of the airflow can be quickly returned, which is beneficial to improving heat dissipation efficiency.

而且,在优选实施例中,位于风扇12两侧的导风构件11分别沿X方向并排布置有多个,相邻的导风构件11之间设置有大于零的第一通风间隙113。而且,优选地,在X方向上,第一通风间隙113的宽度尺寸小于与其相邻的导风构件11的宽度尺寸。具体可参见图2和图3,第一通风间隙113在X方向上的宽度尺寸a>零。从而,由风扇12出来的气流,部分通过第一导风板11导流至控制模块两侧,延长散热气流的循环路径;还有一部分气流通过第一通风间隙113直接到达第二电控模块202附近,对其进行散热。而且,通过第一通风间隙113能够使部分气流迅速回流,有利于提高气流循环效率和散热效率。此外,通过第一通风间隙113,能够避免第一导风板11在第一电控模块201和第二电控模块202之间形成过度遮挡,有利于增加气流路径的多样性,提高散热效果。Moreover, in a preferred embodiment, multiple air guide members 11 are located on both sides of the fan 12 and are arranged side by side along the X direction, and a first ventilation gap 113 greater than zero is provided between adjacent air guide members 11 . Furthermore, preferably, in the X direction, the width dimension of the first ventilation gap 113 is smaller than the width dimension of the air guide member 11 adjacent thereto. Specifically, referring to Figures 2 and 3, the width dimension a of the first ventilation gap 113 in the X direction is > zero. Therefore, part of the air flow from the fan 12 is directed to both sides of the control module through the first air guide plate 11, extending the circulation path of the heat dissipation air flow; and part of the air flow directly reaches the second electronic control module 202 through the first ventilation gap 113. nearby to dissipate heat. Moreover, part of the air flow can be quickly returned through the first ventilation gap 113, which is beneficial to improving air flow circulation efficiency and heat dissipation efficiency. In addition, through the first ventilation gap 113, the first air guide plate 11 can be prevented from excessively blocking the first electronic control module 201 and the second electronic control module 202, which is conducive to increasing the diversity of air flow paths and improving the heat dissipation effect.

具体地,换热器13包括并排布置的冷却水管,相邻的冷却水管之间构成第二通风间隙;和/或,换热器13包括并排布置的散热翅片,相邻的散热翅片之间构成第三通风间隙。Specifically, the heat exchanger 13 includes cooling water pipes arranged side by side, and a second ventilation gap is formed between adjacent cooling water pipes; and/or the heat exchanger 13 includes heat dissipation fins arranged side by side, and between adjacent heat dissipation fins. constitutes the third ventilation gap.

进一步地,该电源箱内还设置有液冷模块,该液冷模块与冷却水管连通。电源箱工作时,液冷模块与换热器13内均有液冷介质流过,液冷模块用于对附近电控模块进行直接散热,换热器13用于降低附近空气温度,形成冷却空气,继而通过风扇12形成散热气流,能够进入电控模块狭小缝隙中,对各区域的电子元器件进行散热。Further, a liquid cooling module is also provided in the power box, and the liquid cooling module is connected to the cooling water pipe. When the power box is working, liquid cooling medium flows through both the liquid cooling module and the heat exchanger 13. The liquid cooling module is used to directly dissipate heat to nearby electronic control modules, and the heat exchanger 13 is used to reduce the temperature of nearby air to form cooling air. , and then the cooling airflow is formed by the fan 12, which can enter the narrow gaps of the electronic control module and dissipate heat to the electronic components in each area.

具体实施时,可参见图2,以及图5至图17,上述液冷模块包括第一液冷排31和第二液冷排32。其中,第一液冷排31位于第一电控模块201和顶板101之间;第二液冷排32位于第二电控模块202和底板102之间。电控模块20位于第一液冷排31和第二液冷排32之间,从而通过第一液冷排31和第二液冷排32能够对电控模块20进行充分散热。但是并不局限于此,在其他具体实施例中,也可以根据实际需要,仅设置上述第一液冷排31,或仅设置上述第二液冷排32,或设置更多数量的液冷排,或在其他位置设置液冷排,技术人员在进行具体设计和制造时可以根据实际需要进行具体调整。本实用新型提供的将电控模块20设置于第一液冷排31和第二液冷排32之间仅为一种优选实施例。For specific implementation, please refer to FIG. 2 and FIG. 5 to FIG. 17 . The above-mentioned liquid cooling module includes a first liquid cooling row 31 and a second liquid cooling row 32 . Among them, the first liquid cooling radiator 31 is located between the first electronic control module 201 and the top plate 101; the second liquid cooling radiator 32 is located between the second electronic control module 202 and the bottom plate 102. The electronic control module 20 is located between the first liquid cooling radiator 31 and the second liquid cooling radiator 32 , so that the electronic control module 20 can be fully dissipated through the first liquid cooling radiator 31 and the second liquid cooling radiator 32 . However, it is not limited to this. In other specific embodiments, only the above-mentioned first liquid cooling radiator 31 or only the above-mentioned second liquid cooling radiator 32 may be provided according to actual needs, or a greater number of liquid cooling radiators may be provided. , or set up a liquid cooling radiator at other locations, and technicians can make specific adjustments according to actual needs when conducting specific design and manufacturing. The arrangement of the electronic control module 20 between the first liquid cooling radiator 31 and the second liquid cooling radiator 32 provided by the present invention is only a preferred embodiment.

此外,为了避免液冷导致空气内水汽凝结,本实用新型提供的电源箱的箱体1为密封箱体,构成密闭容置空间,上述电控模块20、风冷模块、液冷模块和换热器13均位于密闭容置空间中,从而能够避免箱外空气进入箱内,以避免外部空气进入箱内预冷凝结。In addition, in order to avoid condensation of water vapor in the air caused by liquid cooling, the box 1 of the power box provided by the present utility model is a sealed box, forming a sealed accommodation space. The above-mentioned electronic control module 20, air cooling module, liquid cooling module and heat exchanger The containers 13 are all located in a sealed storage space, thereby preventing air from outside the box from entering the box and preventing external air from entering the box for pre-cooling and condensation.

进一步地,还可以在箱体内部设置干燥剂,用于对箱内空气进行干燥处理,进一步避免水汽凝结。Furthermore, a desiccant can also be provided inside the box to dry the air in the box to further avoid condensation of water vapor.

具体实施时,电控模块20包括位于密闭容置空间中的电路板,以及设置在箱体1的面板上的电流接口,该电流接口与电路板电连接,且安装于箱体1的侧壁,与箱体侧壁密封连接,以保证箱体1内能够构成密闭容置空间。或者,在其他实施例中,也可以将电流接口设置在箱体1外,此时电流接口与电路板之间的连接线束与箱体侧壁密封连接,以保证箱体1内能够构成密闭容置空间。During specific implementation, the electronic control module 20 includes a circuit board located in a sealed accommodation space, and a current interface provided on the panel of the box 1 . The current interface is electrically connected to the circuit board and is installed on the side wall of the box 1 , sealingly connected with the side wall of the box to ensure that a sealed accommodation space can be formed in the box 1 . Alternatively, in other embodiments, the current interface can also be arranged outside the box 1. At this time, the connection harness between the current interface and the circuit board is sealingly connected to the side wall of the box to ensure that a sealed volume can be formed inside the box 1. placement space.

具体实施时,位于箱体1内的液冷模块中的水冷管道进出口与设置在箱体侧壁的水管接口连接,该水管接口与箱体面板密封连接,以保证箱体1内能够构成密闭容置空间。或者,在其他实施例中,也可以将水管接口设置在箱体模块1外,此时水管接口与液冷装置之间的连接管与箱体面板密封连接,以保证箱体模块1内能够构成密闭容置空间。During specific implementation, the water-cooling pipe inlet and outlet in the liquid cooling module located in the box 1 is connected to the water pipe interface provided on the side wall of the box. The water pipe interface is sealingly connected to the box panel to ensure that the inside of the box 1 can be sealed. accommodation space. Or, in other embodiments, the water pipe interface can also be set outside the box module 1. At this time, the connecting pipe between the water pipe interface and the liquid cooling device is sealed with the box panel to ensure that the water pipe interface can be formed inside the box module 1. Confined containment space.

可见,本实用新型提供的化成分容电源箱,采用了密封结构的箱体1,以及风冷加液冷的方式进行散热,相对风冷散热方式具有更高的散热效率,能够满足大电流充放电的散热需求,实现快速降温,从而能够提高化成分容电源箱的安全性能。而且,采用液冷方式对旁路箱进行散热,还能够保证散热效率的均匀分布,实现精准散热,避免局部温度过高导致电子元器件受损及安全隐患,此外还可以方便热量回收,提高能量利用效率。此外,由于箱体1的内部为密封环境,从而不会影响化成分容库位温度。It can be seen that the component power supply box provided by the present utility model adopts a sealed structure box 1 and an air cooling plus liquid cooling method for heat dissipation. Compared with the air cooling heat dissipation method, it has higher heat dissipation efficiency and can meet the needs of large current charging. The heat dissipation requirements of discharge can be achieved to achieve rapid cooling, thereby improving the safety performance of the component power supply box. Moreover, the use of liquid cooling to dissipate heat from the bypass box can also ensure uniform distribution of heat dissipation efficiency, achieve precise heat dissipation, and avoid damage to electronic components and safety hazards caused by excessive local temperatures. In addition, it can also facilitate heat recovery and increase energy. usage efficiency. In addition, since the inside of the box 1 is a sealed environment, the temperature of the chemical composition storage will not be affected.

在此需要说明的是,由于该电源箱中采用的是密封结构的箱体1,从而通过箱体1能够将电控模块和液冷模块密封在密闭容置空间中,能够避免箱内外空气流通,避免箱外空气中的水分进入箱内后遇冷凝结。即便是箱内空气中本来存在的水分会因箱内温度降低而发生冷凝,其水分总量也难以形成水滴影响旁路箱内电路板和电子元器件的寿命。因此,本实用新型提供的化成分容电源箱,能够通过风冷加液冷的方式大大提高散热效率,而且也不会发生冷凝滴水的问题。It should be noted here that since the power box uses a sealed structure box 1, the electronic control module and the liquid cooling module can be sealed in a sealed accommodation space through the box 1, which can prevent air circulation inside and outside the box. , to prevent moisture in the air outside the box from entering the box and encountering cold condensation. Even if the moisture originally present in the air in the box will condense due to the drop in temperature inside the box, the total amount of moisture is difficult to form water droplets and affect the life of the circuit boards and electronic components in the bypass box. Therefore, the chemical composition power box provided by the present utility model can greatly improve the heat dissipation efficiency through air cooling and liquid cooling, and the problem of condensation and water dripping will not occur.

具体实施时,请参见图8,第一液冷排31包括一个或多个液冷单元30,每个液冷单元30包括至少一条液冷管道302。进一步地,至少部分液冷单元30还设置有金属板301,金属板301位于液冷管道302外且与液冷管道302的外壁固定连接,用于将液冷管道302固定安装在支架上,从而通过金属板301和支架(例如可参见图8中的第一支座311)将第一液冷排31中的液冷管道302固定安装在箱体内。同理地,第二液冷排32包括一个或多个液冷单元30(图中未全部标出),每个液冷单元30包括至少一条液冷管道302。进一步地,至少部分液冷单元30还设置有金属板301,金属板301位于液冷管道302外且与液冷管道302的外壁固定连接,用于将液冷管道302固定安装在底板9上,从而通过金属板301和底板9将第二液冷排32中的液冷管道302固定安装在箱体内。一般情况下,可以在金属板301的两侧分别设置液冷管道302,也可以仅在金属板301的一侧设置液冷管道302,通过金属板301不仅能够实现上述固定安装的目的,而且还能够扩大液冷管道302的散热范围,从而有利于扩大液冷装置与电控模块的接触面积,且有利于减小管道排布数量。For specific implementation, please refer to FIG. 8 . The first liquid cooling row 31 includes one or more liquid cooling units 30 , and each liquid cooling unit 30 includes at least one liquid cooling pipe 302 . Furthermore, at least part of the liquid cooling unit 30 is also provided with a metal plate 301. The metal plate 301 is located outside the liquid cooling pipe 302 and is fixedly connected to the outer wall of the liquid cooling pipe 302, for fixedly installing the liquid cooling pipe 302 on the bracket, so that The liquid cooling pipe 302 in the first liquid cooling row 31 is fixedly installed in the box through the metal plate 301 and the bracket (for example, see the first bracket 311 in FIG. 8 ). Similarly, the second liquid cooling row 32 includes one or more liquid cooling units 30 (not all are marked in the figure), and each liquid cooling unit 30 includes at least one liquid cooling pipe 302 . Further, at least part of the liquid cooling unit 30 is also provided with a metal plate 301. The metal plate 301 is located outside the liquid cooling pipe 302 and is fixedly connected to the outer wall of the liquid cooling pipe 302 for fixedly installing the liquid cooling pipe 302 on the base plate 9. Therefore, the liquid cooling pipe 302 in the second liquid cooling row 32 is fixedly installed in the box through the metal plate 301 and the bottom plate 9 . Generally speaking, the liquid cooling pipes 302 can be provided on both sides of the metal plate 301, or the liquid cooling pipes 302 can be provided only on one side of the metal plate 301. The metal plate 301 can not only achieve the above-mentioned fixed installation purpose, but also can achieve the purpose of fixed installation. The heat dissipation range of the liquid cooling pipeline 302 can be expanded, which is beneficial to expanding the contact area between the liquid cooling device and the electronic control module, and is beneficial to reducing the number of pipeline arrangements.

具体实施时,液冷单元30优选采用一体式结构的金属构件。例如金属板301和液冷管道302通过焊接或铸造方式形成一体式结构,或者也可以通过其他机加工的方式制得。In specific implementation, the liquid cooling unit 30 preferably adopts a metal component with an integrated structure. For example, the metal plate 301 and the liquid cooling pipe 302 are welded or cast to form an integrated structure, or they can also be made by other machining methods.

具体实施时,请参见图7至图10,第一液冷排31沿与顶板101平行的方向并排设置有多个液冷单元30,每个液冷单元30设置有至少一条或多条液冷管道302;和/或,请参见图2、图11和图12,第二液冷排32与底板102平行的方向并排设置有多个液冷单元30,每个液冷单元30设置有至少一条液冷管道302。从而如图15中所示,能够令电控模块20中的电容22、电感21、mos管23等发热量较高的电子元器件和液冷管道302间隔排布,且彼此接触,实现充分散热,能够有效避免个别区域热量集中元器件受损等问题。For specific implementation, please refer to Figures 7 to 10. The first liquid cooling row 31 is provided with multiple liquid cooling units 30 side by side in a direction parallel to the top plate 101. Each liquid cooling unit 30 is provided with at least one or more liquid cooling strips. Pipe 302; and/or, please refer to Figure 2, Figure 11 and Figure 12, the second liquid cooling row 32 is provided with multiple liquid cooling units 30 side by side in a direction parallel to the base plate 102, and each liquid cooling unit 30 is provided with at least one Liquid cooling pipe 302. Therefore, as shown in Figure 15, the electronic components and liquid cooling pipes 302 such as the capacitor 22, the inductor 21, the MOS tube 23 and other high calorific values in the electronic control module 20 can be arranged at intervals and in contact with each other to achieve sufficient heat dissipation. , which can effectively avoid problems such as damage to components where heat is concentrated in individual areas.

具体地,请参见图15至图17,电控模块20中的电容22、mos管23均与在液冷装置的金属板301接触,且与液冷装置的液冷管道302接触,电感21夹在两个液冷管道302之间。进一步地,彼此接触导热的液冷单元30与电子元器件之间打有导热绝缘胶,从而通过液冷单元30能够带走上述发热电子元器件产生的大量的热,保证电子元器件能够在适宜的温度下工作,保证使用寿命。Specifically, please refer to Figures 15 to 17. The capacitor 22 and the MOS tube 23 in the electronic control module 20 are in contact with the metal plate 301 of the liquid cooling device and the liquid cooling pipe 302 of the liquid cooling device. The inductor 21 is clamped between two liquid cooling pipes 302. Furthermore, a thermally conductive insulating glue is placed between the liquid cooling unit 30 and the electronic components that are in contact with each other for heat conduction, so that a large amount of heat generated by the above-mentioned heating electronic components can be taken away by the liquid cooling unit 30, ensuring that the electronic components can operate at the appropriate temperature. Working at a certain temperature to ensure service life.

具体实施时,优选令液冷装置中的所有液冷管道302依次串联,从而能够很好的保证每个液冷管道302内均有足够流量的冷却水,保证降温效果。During specific implementation, it is preferable to connect all the liquid cooling pipes 302 in the liquid cooling device in series, so as to ensure that there is sufficient flow of cooling water in each liquid cooling pipe 302 to ensure the cooling effect.

具体实施时,液冷装置中各液冷单元30中的液冷管道302的管道接头均优选采用不锈钢快插接头,从而能够实现快速装配。During specific implementation, the pipe joints of the liquid cooling pipes 302 in each liquid cooling unit 30 of the liquid cooling device are preferably stainless steel quick-plug joints, so that rapid assembly can be achieved.

具体地,请参见图7,以及图14至图17,本文中所说的电控模块20包括第一电控模块201和第二电控模块202,用于在化成分容设备连接待检电池时对充放电电流进行具体控制。其中:第一电控模块201包括并排设置的多个第一电路板211,第一电路板211的两侧分别为第一侧面和第二侧面,第一侧面与第一液冷排31贴合布置,第二侧面垂直设置有第二电路板212;第二电控模块202包括并排设置的多个第三电路板221,第三电路板221的两侧分别为第三侧面和第四侧面,第三侧面与第二液冷排32贴合布置,第四侧面垂直设置有第四电路板222;多个第四电路板222和多个第二电路板212间隔排布。Specifically, please refer to Figure 7, and Figures 14 to 17. The electronic control module 20 mentioned herein includes a first electronic control module 201 and a second electronic control module 202, which are used to connect the battery to be inspected in the chemical composition and capacitance equipment. The charging and discharging currents are specifically controlled. Among them: the first electronic control module 201 includes a plurality of first circuit boards 211 arranged side by side. The two sides of the first circuit board 211 are a first side and a second side respectively. The first side is attached to the first liquid cooling radiator 31 Arranged, the second circuit board 212 is arranged vertically on the second side; the second electronic control module 202 includes a plurality of third circuit boards 221 arranged side by side, and the two sides of the third circuit board 221 are the third side and the fourth side respectively. The third side is arranged closely with the second liquid cooling radiator 32, and a fourth circuit board 222 is vertically arranged on the fourth side; a plurality of fourth circuit boards 222 and a plurality of second circuit boards 212 are arranged at intervals.

具体地,第一电路板211的第一侧面设置有发热电子元器件,第一液冷模块31中的液冷管道302嵌设于位于第一侧面的相邻的发热电子元器件之间,和/或,位于第一侧面的发热电子元器件嵌设于第一液冷模块31中的相邻的液冷管道302之间;和/或,第三电路板221的第三侧面设置有发热电子元器件,第二液冷模块32中的液冷管道302嵌设于位于第三侧面的相邻的发热电子元器件之间,和/或,位于第三侧面的发热电子元器件嵌设于第二液冷模块32中的相邻的液冷管道302之间。具体可参见图2和图11中的电容22、mos管23和电感21。Specifically, the first side of the first circuit board 211 is provided with heat-generating electronic components, and the liquid cooling pipe 302 in the first liquid cooling module 31 is embedded between adjacent heat-generating electronic components located on the first side, and /Or, the heat-generating electronic components located on the first side are embedded between adjacent liquid cooling pipes 302 in the first liquid cooling module 31; and/or, the third side of the third circuit board 221 is provided with heat-generating electronic components. Components, the liquid cooling pipe 302 in the second liquid cooling module 32 is embedded between adjacent heat-generating electronic components located on the third side, and/or the heat-generating electronic components located on the third side are embedded in the third side. between adjacent liquid cooling pipes 302 in the two liquid cooling modules 32 . For details, please refer to the capacitor 22, the mos tube 23 and the inductor 21 in Figure 2 and Figure 11.

具体实施时,请参见图3至图7,风冷模块中,风扇12沿第二电路板212的排列方向并排布置有多个。散热过程中,风扇12的出风方向朝向第一电路板211所在平面;导风构件11的一端与风扇12连接,另一端设置有多个导风翅片,分别位于相邻的第二电路板212和第四电路板222之间;换热器13位于风扇12的进风侧,具体可以是并排布置的冷却水管(如图4中所示),或散热翅片(图中未示出)。优选地,冷却水管的两端进出口分别设置有快插接头14,通过连接管与液冷装置连接。For specific implementation, please refer to FIGS. 3 to 7 . In the air-cooling module, multiple fans 12 are arranged side by side along the arrangement direction of the second circuit board 212 . During the heat dissipation process, the air outlet direction of the fan 12 is toward the plane where the first circuit board 211 is located; one end of the air guide member 11 is connected to the fan 12, and the other end is provided with a plurality of air guide fins, respectively located on the adjacent second circuit board. 212 and the fourth circuit board 222; the heat exchanger 13 is located on the air inlet side of the fan 12, and may specifically be cooling water pipes arranged side by side (as shown in Figure 4), or heat dissipation fins (not shown in the figure) . Preferably, the inlets and outlets at both ends of the cooling water pipe are respectively provided with quick-plug connectors 14, which are connected to the liquid cooling device through connecting pipes.

具体实施时,如图7中所示,第一液冷排31和第二液冷排32之间并列设置有两组电控模块20,风冷模块通过第二支座15安装在底板9上,位于两组电控模块20之间。从而能够对两侧的电控模块20同时进行散热。During specific implementation, as shown in Figure 7, two sets of electronic control modules 20 are arranged side by side between the first liquid cooling radiator 31 and the second liquid cooling radiator 32, and the air cooling module is installed on the base plate 9 through the second support 15. , located between the two groups of electronic control modules 20. Therefore, heat can be dissipated to the electronic control modules 20 on both sides at the same time.

具体实施时,请参见图2,以及图7至图12,第二液冷排32安装在底板9上,第一液冷排31通过支架结构(具体可参见图5和图6中的第一支座311)固定安装在底板9上,底板9固定安装在箱体底板的内侧面。第一液冷排31和第二液冷排32中的液冷管道302的两端进出水口通过水管接头和连接水管形成串联管路(优选)或并联管路,并连接至水管接口(包括冷却水进口4和冷却水出口5),水管接口设置在箱体1的侧壁。而且,上文中所述的位于风扇出风侧的换热器13的进出水口也通过水管接头和连接水管与液冷模块连接,或连接至位于箱体侧壁的水管接口。具体实施时,该水管接口(包括冷却水进口4和冷却水出口5)与外部循环系统连接,从而通过外部循环系统能够向旁路箱内的液冷装置和换热器13输送温度较低的冷却介质,冷却介质在经过旁路箱的过程中与箱内空气以及箱内电子元器件发生热交换后,通过冷却水出口5输出箱外,如此循环,从而实现对旁路箱内电控模块的持续散热。For specific implementation, please refer to Figure 2, and Figures 7 to 12. The second liquid cooling radiator 32 is installed on the bottom plate 9, and the first liquid cooling radiator 31 passes through the bracket structure (for details, please refer to the first liquid cooling radiator 32 in Figures 5 and 6. The support 311) is fixedly installed on the bottom plate 9, and the bottom plate 9 is fixedly installed on the inner side of the box bottom plate. The water inlets and outlets at both ends of the liquid cooling pipes 302 in the first liquid cooling radiator 31 and the second liquid cooling radiator 32 form a series pipeline (preferably) or a parallel pipeline through water pipe joints and connecting water pipes, and are connected to the water pipe interface (including cooling Water inlet 4 and cooling water outlet 5), the water pipe interface is arranged on the side wall of the box 1. Moreover, the water inlet and outlet of the heat exchanger 13 located on the fan outlet side as mentioned above are also connected to the liquid cooling module through water pipe joints and connecting water pipes, or connected to the water pipe interface located on the side wall of the box. During specific implementation, the water pipe interface (including the cooling water inlet 4 and the cooling water outlet 5) is connected to the external circulation system, so that the lower temperature can be transported to the liquid cooling device and the heat exchanger 13 in the bypass box through the external circulation system. Cooling medium, after the cooling medium exchanges heat with the air in the box and the electronic components in the box during the process of passing through the bypass box, it is output out of the box through the cooling water outlet 5, and circulates in this way, thereby realizing the control of the electronic control module in the bypass box. Continuous heat dissipation.

优选实施例中,箱体1为焊接箱体。如图1中所示,箱体1的侧壁设置有电流正极接口2、电流负极接口3、水管接口(包括冷却水入口4和冷却水出口5)、信号线端子6、电流端子出口8,各接口处分别做密封处理(具体通过密封垫或密封胶或其他密封方式),可以使箱体1整体处于密封状态。但是并不局限于此,在其他可能得实施例中,也可以令上述接口通过连接线束或连接管引出至箱外,然后再在箱体侧壁穿出连接线束的位置以及箱体侧壁穿出连接管的位置做密封处理,以使箱体1整体处于密封状态。In the preferred embodiment, the box 1 is a welded box. As shown in Figure 1, the side wall of the box 1 is provided with a current positive interface 2, a current negative interface 3, a water pipe interface (including a cooling water inlet 4 and a cooling water outlet 5), a signal wire terminal 6, and a current terminal outlet 8. Each interface is separately sealed (specifically through a gasket or sealant or other sealing means), so that the entire box 1 can be in a sealed state. However, it is not limited to this. In other possible embodiments, the above-mentioned interface can also be led out of the box through a connecting wire harness or a connecting tube, and then the connecting wire harness can be passed through the side wall of the box and the side wall of the box. The position of the outlet connecting pipe is sealed so that the entire box body 1 is in a sealed state.

进一步地,箱体1还设置有密封性检测口7,可以连接外部检测系统,随时对旁路箱内的气密性进行检测。而且,旁路箱内部自带漏液检测组件33,一旦发生漏液就会报警,并断开电路。Furthermore, the box 1 is also provided with a sealing detection port 7, which can be connected to an external detection system to detect the air tightness in the bypass box at any time. Moreover, the bypass box is equipped with a leakage detection component 33, which will alarm and disconnect the circuit once leakage occurs.

具体地,漏液检测组件33可以是分布在箱体底板内侧面不同区域的多个传感器,用于检测各位置的漏液情况。或者在其他具体实施例中,也可以令箱体底板倾斜设置,并在其最低处设置漏液检测组件33。例如,请参见图8,漏液检测组件33包括漏液控制板332和漏液检测板331,漏液检测板331固定安装在底板9上,漏液控制板332通过安装螺柱333固定安装在底板9上。从而,漏液检测组件33基本位于整个旁路箱箱内位置最低点,若箱内发生漏液,则能够被漏液检测板331能感应到,并通过漏液控制板332切断整个电源电路,保护电源。Specifically, the liquid leakage detection component 33 may be a plurality of sensors distributed in different areas on the inner side of the box bottom plate, for detecting liquid leakage at various locations. Or in other specific embodiments, the bottom plate of the box can also be arranged at an angle, and the liquid leakage detection component 33 can be arranged at the lowest position. For example, please refer to Figure 8. The liquid leakage detection assembly 33 includes a liquid leakage control plate 332 and a liquid leakage detection plate 331. The liquid leakage detection plate 331 is fixedly installed on the base plate 9, and the liquid leakage control plate 332 is fixedly installed on the base plate 9 through mounting studs 333. On base plate 9. Therefore, the leakage detection component 33 is basically located at the lowest point in the entire bypass box. If leakage occurs in the box, it will be sensed by the leakage detection board 331 and the entire power circuit will be cut off through the leakage control board 332. Protect the power supply.

具体地,液冷装置33中的所有液冷管道302采用串联方式,能够很好的保证每个液冷管道302内均有足够流量的冷却水,从而保证降温效果,各管道接头均采用不锈钢快插接头,能够实现快速装配。Specifically, all the liquid cooling pipes 302 in the liquid cooling device 33 are connected in series, which can ensure that there is sufficient flow of cooling water in each liquid cooling pipe 302 to ensure the cooling effect. Each pipe joint is made of stainless steel. Plug connectors enable quick assembly.

综上可见,本实用新型实施例提供了一种风冷加水冷的循环散热系统对旁路箱进行散热,能够带走大量热源。旁路箱工作时,通过风冷模块产生的气流循环路径可参见图2中的虚线箭头。箱体内部空气经过换热器13后,变成冷空气再由风扇12将冷空气吹第一电控模块201及其发热的电子元气件,并且在导风构件11的作用下,冷空气流向第二电控模块202,最后在经过换热器13,从而在旁路箱内形成循环,能够达到降低箱体内部温度的目的。其中,第一电控模块201的第二电路板212和第二电控模块202的第四电路板204设置有许多发热量较小的电子元器件,用贴合式水冷成本较高,用新型风冷更合适,同时上述循环冷却空气也可以给电控模块20上的37铜排降温。In summary, it can be seen that the embodiment of the present invention provides an air-cooled and water-cooled circulating heat dissipation system to dissipate heat from the bypass box and can take away a large amount of heat sources. When the bypass box is working, the air flow circulation path generated by the air cooling module can be seen as the dotted arrow in Figure 2. After the air inside the box passes through the heat exchanger 13, it becomes cold air, and then the fan 12 blows the cold air onto the first electronic control module 201 and its heating electronic components. Under the action of the air guide member 11, the cold air flows to The second electronic control module 202 finally passes through the heat exchanger 13, thereby forming a circulation in the bypass box, which can achieve the purpose of reducing the internal temperature of the box. Among them, the second circuit board 212 of the first electronic control module 201 and the fourth circuit board 204 of the second electronic control module 202 are equipped with many electronic components that generate less heat. The cost of using laminate water cooling is higher, and using new type water cooling is very expensive. Air cooling is more suitable, and the above-mentioned circulating cooling air can also cool down the 37 copper bars on the electronic control module 20.

此外,本实用新型实施例还提供了一种化成分容设备,该设置有上文中所述的化成分容电源箱。In addition, embodiments of the present invention also provide a chemical composition and capacitance equipment, which is provided with the chemical composition and capacitance power box described above.

最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or any such actual relationship or sequence between operations. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner. Each embodiment focuses on its differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1.一种化成分容电源箱,其特征在于,包括:1. A component-capacitance power supply box, which is characterized in that it includes: 箱体(1),能够形成密闭容置空间;The box (1) can form a sealed accommodation space; 电控模块(20),位于所述密闭容置空间中,用于控制电芯充放电;An electronic control module (20) is located in the sealed accommodation space and is used to control the charging and discharging of battery cells; 风扇(12),位于所述密闭容置空间中,用于形成能够流经所述电控模块(20)的循环气流;A fan (12), located in the sealed accommodation space, is used to form a circulating air flow that can flow through the electronic control module (20); 换热器(13),位于所述密闭容置空间中,能够与位于所述箱体(1)外的冷却介质循环系统连接,并对所述循环气流进行降温;The heat exchanger (13) is located in the closed accommodation space, can be connected to the cooling medium circulation system located outside the box (1), and cools the circulating air flow; 导风构件(11),位于所述密闭容置空间中,与所述风扇(12)连接,能够将所述密闭容置空间分割为位于所述风扇(12)的出风侧的第一散热空间(T1)和位于所述风扇(12)的进风侧的第二散热空间(T2);所述第一散热空间(T1)和所述第二散热空间(T2)连通;至少部分所述电控模块(20)位于所述第一散热空间(T1),和/或,至少部分所述电控模块(20)位于所述第二散热空间(T2)。An air guide member (11) is located in the airtight accommodation space and is connected to the fan (12). It can divide the airtight accommodation space into a first heat dissipation unit located on the air outlet side of the fan (12). The space (T1) is connected to the second heat dissipation space (T2) located on the air inlet side of the fan (12); the first heat dissipation space (T1) and the second heat dissipation space (T2) are connected; at least part of the The electronic control module (20) is located in the first heat dissipation space (T1), and/or, at least part of the electronic control module (20) is located in the second heat dissipation space (T2). 2.根据权利要求1所述的化成分容电源箱,其特征在于,所述换热器(13)固定安装在所述风扇(12)的进风侧;2. The chemical composition power supply box according to claim 1, characterized in that the heat exchanger (13) is fixedly installed on the air inlet side of the fan (12); 或者,所述换热器(13)固定安装在所述风扇(12)的出风侧。Alternatively, the heat exchanger (13) is fixedly installed on the air outlet side of the fan (12). 3.根据权利要求1所述的化成分容电源箱,其特征在于,所述风扇(12)沿X方向并排布置有多个;3. The composition and capacitance power supply box according to claim 1, characterized in that there are multiple fans (12) arranged side by side along the X direction; 所述风扇(12)的单侧设置有所述导风构件(11),或者,所述风扇(12)的两侧分别设置有所述导风构件(11)。The air guide member (11) is provided on one side of the fan (12), or the air guide members (11) are provided on both sides of the fan (12). 4.根据权利要求1所述的化成分容电源箱,其特征在于,所述导风构件(11)包括第一导风板(111)和第二导风板(112):4. The chemical composition power box according to claim 1, characterized in that the air guide member (11) includes a first air guide plate (111) and a second air guide plate (112): 所述第一导风板(111)的一端与所述风扇(12)的径向外框连接,另一端向远离所述风扇(12)的方向延伸且与所述第二导风板(112)连接,所述密闭容置空间通过所述第一导风板(111)被分割为所述第一散热空间(T1)和所述第二散热空间(T2);One end of the first air guide plate (111) is connected to the radial outer frame of the fan (12), and the other end extends in a direction away from the fan (12) and is connected with the second air guide plate (112). ) connection, the sealed accommodation space is divided into the first heat dissipation space (T1) and the second heat dissipation space (T2) through the first air guide plate (111); 所述第二导风板(112)的一端与所述第一导风板(111)连接,另一端向所述风扇(12)的进风侧延伸,所述第二导风板(112)与所述箱体(1)的侧壁之间形成中间散热空间(T3)。One end of the second air guide plate (112) is connected to the first air guide plate (111), and the other end extends toward the air inlet side of the fan (12). The second air guide plate (112) An intermediate heat dissipation space (T3) is formed between it and the side wall of the box (1). 5.根据权利要求1所述的化成分容电源箱,其特征在于,所述导风构件(11)沿X方向并排布置有多个;5. The composition and capacitor power supply box according to claim 1, characterized in that a plurality of the air guide members (11) are arranged side by side along the X direction; 相邻的所述导风构件(11)之间设置有大于零的第一通风间隙(113)。A first ventilation gap (113) greater than zero is provided between adjacent air guide members (11). 6.根据权利要求1所述的化成分容电源箱,其特征在于,所述换热器(13)包括并排布置的冷却水管,相邻的所述冷却水管之间构成第二通风间隙。6. The chemical composition power supply box according to claim 1, characterized in that the heat exchanger (13) includes cooling water pipes arranged side by side, and a second ventilation gap is formed between adjacent cooling water pipes. 7.根据权利要求1所述的化成分容电源箱,其特征在于,所述换热器(13)包括并排布置的散热翅片,相邻的所述散热翅片之间构成第三通风间隙。7. The chemical composition power supply box according to claim 1, characterized in that the heat exchanger (13) includes heat dissipation fins arranged side by side, and a third ventilation gap is formed between adjacent heat dissipation fins. . 8.根据权利要求1所述的化成分容电源箱,其特征在于,所述电控模块(20)包括:8. The component power supply box according to claim 1, characterized in that the electronic control module (20) includes: 第一电控模块(201),靠近所述箱体(1)的顶板(101)设置,位于所述风扇(12)的出风侧或进风侧;The first electronic control module (201) is located close to the top plate (101) of the box (1) and is located on the air outlet side or the air inlet side of the fan (12); 和/或,第二电控模块(202),靠近所述箱体(1)的底板(102)设置,位于所述风扇(12)的进风侧或出风侧。And/or, the second electronic control module (202) is provided close to the bottom plate (102) of the box (1) and is located on the air inlet side or the air outlet side of the fan (12). 9.根据权利要求8所述的化成分容电源箱,其特征在于,还包括液冷模块,所述液冷模块包括:9. The composition and capacity power supply box according to claim 8, characterized in that it also includes a liquid cooling module, and the liquid cooling module includes: 第一液冷排(31),位于所述第一电控模块(201)和所述顶板(101)之间;The first liquid cooling radiator (31) is located between the first electronic control module (201) and the top plate (101); 和/或,第二液冷排(32),位于所述第二电控模块(202)和所述底板(102)之间。And/or, a second liquid cooling row (32) is located between the second electronic control module (202) and the base plate (102). 10.根据权利要求1所述的化成分容电源箱,其特征在于,所述箱体(1)内设置有干燥剂。10. The chemical composition power supply box according to claim 1, characterized in that a desiccant is provided in the box (1).
CN202321862104.4U 2023-07-14 2023-07-14 A chemical composition power box Active CN220272574U (en)

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