CN220700455U - Curtain cloth trimming device and wirecord cloth processing system - Google Patents
Curtain cloth trimming device and wirecord cloth processing system Download PDFInfo
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- CN220700455U CN220700455U CN202322123458.3U CN202322123458U CN220700455U CN 220700455 U CN220700455 U CN 220700455U CN 202322123458 U CN202322123458 U CN 202322123458U CN 220700455 U CN220700455 U CN 220700455U
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Abstract
Description
技术领域Technical field
本实用新型涉及轮胎生产设备领域,具体而言,涉及一种帘布修边装置及钢丝帘布加工系统。The utility model relates to the field of tire production equipment, in particular to a cord trimming device and a steel cord processing system.
背景技术Background technique
在矿山工程机械使用的工程胎、巨型子午线轮胎制造工艺中,钢丝帘布带胎体是其构成的重要部件之一。工程胎、巨胎钢丝帘布胎体的生产需将压延的钢丝帘布按需求的角度和宽带进行裁断,然后再进行拼接卷取后供成型及使用。In the manufacturing process of engineering tires and giant radial tires used in mining engineering machinery, the steel cord belt carcass is one of the important components. The production of engineering tire and giant tire steel cord carcass requires the calendered steel cord to be cut according to the required angle and width, and then spliced and rolled for molding and use.
通常的经过压延的钢丝帘布边部不是正好的满足接头的需要,导致接头处帘线间距过大,或者接头强度不够等问题。通常的需要将压延的帘布在裁断工序的导开后进行修边,以满足接头要求。The edges of the usual calendered steel cords do not exactly meet the needs of the joints, resulting in problems such as excessive cord spacing at the joints or insufficient joint strength. Usually, the rolled cord needs to be trimmed after the cutting process to meet the joint requirements.
传统的采用圆盘刀的冷修边形式修胶边技术方案:目前传统的全钢、半钢胎体帘布厚度通常在1mm到4mm之间,通常采用圆盘刀的冷修边形式修掉帘布多余额的胶边。帘布两边采用力矩电机驱动圆盘刀,靠紧帘布边部进行修边,将多余胶边通过进行修剪。而这种方式仅适用于传统的全钢、半钢胎体帘布修边,厚度通常在1mm到4mm之间,厚度薄钢丝间距小,而工程胎、巨胎钢丝帘布厚度通常在3mm到13mm之间,厚度厚钢丝间距大,采用力矩电机驱动圆盘刀形式会出现修边余胶量大小不稳定,修边胶余料量无法根据不同钢丝间距都能够满足二分之一钢丝间距的要求。The traditional technical solution for repairing rubber edges by cold trimming with a disc knife: At present, the thickness of the traditional all-steel and semi-steel carcass cords is usually between 1mm and 4mm. The cords are usually trimmed by cold trimming with a disc knife. Extra glue edge. Torque motors are used to drive disc knives on both sides of the cord to trim the edges close to the cord and trim the excess rubber edges. This method is only suitable for traditional all-steel and semi-steel carcass cord trimming. The thickness is usually between 1mm and 4mm. The spacing of thin steel wires is small. The thickness of steel wire cords for engineering tires and giant tires is usually between 3mm and 13mm. The spacing between thick steel wires is large, and the amount of trimming glue remaining when using a torque motor-driven disc cutter will be unstable. The amount of trimming glue remaining cannot meet the requirement of half the steel wire spacing according to different steel wire spacings.
因此,现有技术中存在巨胎钢丝帘布修边效果差的问题。Therefore, there is a problem in the prior art that the trimming effect of the steel cord for giant tires is poor.
实用新型内容Utility Model Content
本实用新型的主要目的在于提供一种帘布修边装置及钢丝帘布加工系统,以解决现有技术中巨胎钢丝帘布修边效果差的问题。The main purpose of this utility model is to provide a cord trimming device and a steel cord processing system to solve the problem of poor trimming effect of giant tire steel cord in the prior art.
为了实现上述目的,根据本实用新型的一个方面,提供了一种帘布修边装置,包括:安装组件;定位组件,定位组件设置在安装组件上,定位组件的至少一部分能够相对安装组件运动,且定位组件具有供帘布通过的定位通道;切割组件,切割组件设置在安装组件上,在帘布的运动方向上,切割组件位于定位组件的下游并对通过定位通道的帘布进行切割,且切割组件能够由帘布的厚度方向的两侧对帘布进行切割。In order to achieve the above object, according to one aspect of the present invention, a curtain trimming device is provided, which includes: a mounting component; a positioning component, the positioning component is arranged on the mounting component, at least a part of the positioning component can move relative to the mounting component, and The positioning assembly has a positioning channel for the curtain to pass; the cutting assembly is arranged on the installation assembly. In the movement direction of the curtain, the cutting assembly is located downstream of the positioning assembly and cuts the curtain passing through the positioning channel, and the cutting assembly can be The cord is cut on both sides in the thickness direction of the cord.
进一步地,定位组件包括至少两组相对设置的辊筒组,每组辊筒组具有多个辊子,相对设置的两组辊筒组之间具有定位通道。Furthermore, the positioning assembly includes at least two roller groups that are arranged opposite to each other, each roller group has a plurality of rollers, and a positioning channel is provided between the two roller groups that are arranged opposite to each other.
进一步地,辊子的轴向与帘布的宽度方向相同;和/或每组辊筒组的辊子的数量相同。Further, the axial direction of the rollers is the same as the width direction of the cord; and/or the number of rollers in each roller group is the same.
进一步地,相对设置的两组辊筒组的所有的辊子中的至少三个辊子的周向侧壁具有第一定位凸起或者第二定位凸起,且在帘布的宽度方向上第一定位凸起与第二定位凸起之间具有定位间隙。Furthermore, the circumferential side walls of at least three rollers of all the rollers of the two oppositely arranged roller groups have a first positioning protrusion or a second positioning protrusion, and a positioning gap is provided between the first positioning protrusion and the second positioning protrusion in the width direction of the curtain.
进一步地,定位组件还包括第一驱动组件,第一驱动组件与具有第一定位凸起或者第二定位凸起的辊子连接并驱动辊子沿轴向运动,以调节第一定位凸起和第二定位凸起之间的距离。Further, the positioning assembly also includes a first driving assembly. The first driving assembly is connected with the roller having the first positioning protrusion or the second positioning protrusion and drives the roller to move in the axial direction to adjust the first positioning protrusion and the second positioning protrusion. Position the distance between bumps.
进一步地,辊筒组为两组,每组辊筒组具有三个辊子,其中一组辊筒组的三个辊子中位于两侧的辊子分别具有第一定位凸起,位于中间的辊子具有第二定位凸起,定位组件还包括第一驱动组件,第一驱动组件与具有第二定位凸起的辊子驱动连接,以调节第一定位凸起和第二定位凸起之间的距离。Further, the roller groups are divided into two groups, and each roller group has three rollers. Among the three rollers of the roller group, the rollers on both sides have first positioning protrusions respectively, and the roller in the middle has a third positioning protrusion. Two positioning protrusions, the positioning assembly also includes a first driving assembly, the first driving assembly is drivingly connected to the roller with the second positioning protrusion to adjust the distance between the first positioning protrusion and the second positioning protrusion.
进一步地,定位组件包括第二驱动组件,第二驱动组件与相对设置的两组辊筒组中的至少一组辊筒组驱动连接,以使两组相对的辊筒组沿相互靠近或者相互远离的方向运动。Further, the positioning assembly includes a second driving assembly, and the second driving assembly is drivingly connected to at least one of the two opposing roller groups, so that the two opposing roller groups move closer to or farther away from each other along the edge. direction movement.
进一步地,定位组件包括定位板,定位板呈L形并包括顺次连接的第一段和第二段,第一段与安装组件连接,所有的辊筒组设置在第二段上。Further, the positioning assembly includes a positioning plate, which is L-shaped and includes a first section and a second section connected in sequence. The first section is connected to the installation assembly, and all the roller groups are arranged on the second section.
进一步地,切割组件包括相对设置的第一切割部和第二切割部,第一切割部和第二切割部相互啮合并分别由帘布的两侧对帘布进行切割。Further, the cutting assembly includes a first cutting part and a second cutting part arranged oppositely. The first cutting part and the second cutting part engage with each other and cut the curtain fabric from both sides of the curtain fabric respectively.
进一步地,安装组件包括:安装板,安装板具有滑轨;连接板,连接板活动设置在安装板上并能够沿滑轨运动,定位组件和切割组件分别设置在连接板上;第三驱动组件,第三驱动组件与连接板驱动连接。Furthermore, the mounting assembly includes: a mounting plate having a slide rail; a connecting plate movably disposed on the mounting plate and capable of moving along the slide rail, and the positioning assembly and the cutting assembly are respectively disposed on the connecting plate; and a third driving assembly, which is drivingly connected to the connecting plate.
进一步地,帘布修边装置还包括:胶边导出组件,胶边导出组件位于切割组件的下游,且胶边导出组件的至少一部分与连接板连接。Further, the cord trimming device further includes: a glue edge lead-out component, the tape edge lead-out component is located downstream of the cutting component, and at least a part of the tape edge lead-out component is connected to the connecting plate.
根据本实用新型的另一方面,提供了一种钢丝帘布加工系统,包括机架,机架的两侧分别设置有上述的帘布修边装置。According to another aspect of the utility model, a steel cord fabric processing system is provided, comprising a frame, and the above-mentioned cord fabric trimming devices are respectively arranged on both sides of the frame.
应用本实用新型的技术方案,本申请中的帘布修边装置包括安装组件、定位组件以及切割组件。定位组件设置在安装组件上,定位组件的至少一部分能够相对安装组件运动,且定位组件具有供帘布通过的定位通道;切割组件设置在安装组件上,在帘布的运动方向上,切割组件位于定位组件的下游并对通过定位通道的帘布进行切割,且切割组件能够由帘布的厚度方向的两侧对帘布进行切割。Applying the technical solution of the present invention, the curtain trimming device in this application includes a mounting component, a positioning component and a cutting component. The positioning component is provided on the installation component, at least part of the positioning component can move relative to the installation component, and the positioning component has a positioning channel for the curtain to pass; the cutting component is provided on the installation component, and in the direction of movement of the curtain, the cutting component is located on the positioning component downstream and cuts the cord passing through the positioning channel, and the cutting assembly can cut the cord from both sides in the thickness direction of the cord.
使用本申请中的帘布修边装置时,由于帘布修边装置具有安装组件,所以帘布修边装置能够通过安装组件安装到帘布通过的位置处,从而实现对帘布的侧边进行裁切。并且,由于帘布修边装置还具有定位组件,所以当帘布通过定位组件的定位通道时,定位组件能够对帘布的位置进行调节,从而改变帘布与切割组件的相对位置,进而能够调节切割组件对帘布的裁切位置,保证了本申请中的帘布修边装置能够对帘布的侧边进行灵活裁切。同时,由于本申请中的切割组件能够由帘布的厚度方向的两侧对帘布进行切割,因此本申请中的帘布修边装置的裁切厚度能够满足巨胎钢丝帘布的厚度。因此,本申请中的帘布修边装置有效地解决了现有技术中巨胎钢丝帘布修边效果差的问题。When using the cord trimming device in this application, since the cord trimming device has a mounting assembly, the cord trimming device can be installed at the position where the cord passes through the mounting assembly, thereby cutting the sides of the cord. Moreover, since the curtain trimming device also has a positioning component, when the curtain passes through the positioning channel of the positioning component, the positioning component can adjust the position of the curtain, thereby changing the relative position of the curtain and the cutting component, and thereby adjusting the cutting component to the curtain The cutting position ensures that the cord trimming device in this application can flexibly cut the side edges of the cord. At the same time, since the cutting assembly in the present application can cut the cord from both sides in the thickness direction of the cord, the cutting thickness of the cord trimming device in the present application can meet the thickness of the giant tire steel cord. Therefore, the cord trimming device in the present application effectively solves the problem of poor trimming effect of giant tire steel cord in the prior art.
并且,由于本申请中的钢丝帘布加工系统的机架的两侧分别设置有上述的帘布修边装置,所以本申请中的钢丝帘布加工系统能够同时对巨胎钢丝帘布的两边同时进行修边。Moreover, since the above-mentioned cord trimming devices are respectively provided on both sides of the frame of the steel cord processing system in this application, the steel cord processing system in this application can trim both sides of the giant tire steel cord at the same time.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
图1示出了根据本实用新型的一个具体实施例的帘布修边装置的结构示意图;Figure 1 shows a schematic structural diagram of a curtain trimming device according to a specific embodiment of the present invention;
图2示出了图1中的帘布修边装置的右视图;FIG2 shows a right side view of the cord trimming device in FIG1 ;
图3示出了图1中的帘布修边装置的俯视图;Figure 3 shows a top view of the curtain trimming device in Figure 1;
图4示出了本申请的一个具体实施例的钢丝帘布加工系统中机架与帘布修边装置的位置关系示意图;Figure 4 shows a schematic diagram of the positional relationship between the frame and the cord trimming device in the steel cord processing system according to a specific embodiment of the present application;
图5示出了本申请的一个具体实施例的钢丝帘布加工系统的结构示意图;Figure 5 shows a schematic structural diagram of a steel cord processing system according to a specific embodiment of the present application;
图6示出了本申请的一个具体实施例的帘布修边示意图。Figure 6 shows a schematic diagram of curtain trimming according to a specific embodiment of the present application.
其中,上述附图包括以下附图标记:Among them, the above-mentioned drawings include the following reference signs:
10、安装组件;11、安装板;12、滑轨;13、连接板;14、第三驱动组件;20、定位组件;21、辊筒组;211、辊子;212、第一定位凸起;213、第二定位凸起;22、第一驱动组件;23、定位板;24、第二驱动组件;30、切割组件;31、第一切割部;32、第二切割部;40、胶边导出组件;50、机架;60、帘布修边装置;70、帘布导开拉出辊机构;80、帘布张紧组件;90、夹钳拉料装置;100、裁断主机装置;200、导开装置;300、垫布卷取装置;400、钢丝帘布料卷;500、裁断运输带装置;600、帘布;610、钢丝;620、橡胶;630、胶边。10. Installation assembly; 11. Installation plate; 12. Slide rail; 13. Connecting plate; 14. Third driving assembly; 20. Positioning assembly; 21. Roller group; 211. Roller; 212. First positioning protrusion; 213. Second positioning protrusion; 22. First driving assembly; 23. Positioning plate; 24. Second driving assembly; 30. Cutting assembly; 31. First cutting section; 32. Second cutting section; 40. Rubber edge guide assembly; 50. Frame; 60. Curtain trimming device; 70. Curtain guide roller mechanism; 80. Curtain tensioning assembly; 90. Clamping material pulling device; 100. Cutting host device; 200. Guide device; 300. Pad take-up device; 400. Steel curtain material roll; 500. Cutting conveyor belt device; 600. Curtain; 610. Steel wire; 620. Rubber; 630. Rubber edge.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of this application can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
需要指出的是,除非另有指明,本申请使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings commonly understood by those of ordinary skill in the technical field to which this application belongs.
在本实用新型中,在未作相反说明的情况下,使用的方位词如“上、下、顶、底”通常是针对附图所示的方向而言的,或者是针对部件本身在竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本实用新型。In the present invention, unless otherwise specified, the directional words used such as "up, down, top, bottom" usually refer to the direction shown in the drawings, or refer to the vertical position of the component itself. , vertically or in the direction of gravity; similarly, for ease of understanding and description, "inside and outside" refers to the inside and outside relative to the outline of each component itself, but the above directional terms are not used to limit the present utility model.
为了解决现有技术中巨胎钢丝帘布修边效果差的问题,本申请提供了一种帘布修边装置及钢丝帘布加工系统。In order to solve the problem of poor trimming effect of steel cord fabric for giant tires in the prior art, the present application provides a cord trimming device and a steel cord processing system.
并且,如图4和图5所示,本申请中的钢丝帘布加工系统包括机架50,机架50的两侧分别设置有下述的帘布修边装置60。Furthermore, as shown in FIG. 4 and FIG. 5 , the steel cord fabric processing system in the present application includes a frame 50 , and the following cord fabric trimming devices 60 are respectively disposed on both sides of the frame 50 .
如图1至图6所示,本申请中的帘布修边装置包括安装组件10、定位组件20以及切割组件30。定位组件20设置在安装组件10上,定位组件20的至少一部分能够相对安装组件10运动,且定位组件20具有供帘布通过的定位通道;切割组件30设置在安装组件10上,在帘布的运动方向上,切割组件30位于定位组件20的下游并对通过定位通道的帘布进行切割,且切割组件30能够由帘布的厚度方向的两侧对帘布进行切割。As shown in FIGS. 1 to 6 , the curtain trimming device in this application includes a mounting component 10 , a positioning component 20 and a cutting component 30 . The positioning component 20 is provided on the installation component 10. At least a part of the positioning component 20 can move relative to the installation component 10, and the positioning component 20 has a positioning channel for the curtain to pass; the cutting component 30 is provided on the installation component 10, in the direction of movement of the curtain. On the screen, the cutting assembly 30 is located downstream of the positioning assembly 20 and cuts the curtain passing through the positioning channel, and the cutting assembly 30 can cut the curtain from both sides in the thickness direction of the curtain.
使用本申请中的帘布修边装置时,由于帘布修边装置具有安装组件10,所以帘布修边装置能够通过安装组件10安装到帘布600通过的位置处,从而实现对帘布600的侧边进行裁切。并且,由于帘布修边装置还具有定位组件20,所以当帘布通过定位组件20的定位通道时,定位组件20能够对帘布的位置进行调节,从而改变帘布与切割组件30的相对位置,进而能够调节切割组件30对帘布的裁切位置,保证了本申请中的帘布修边装置能够对帘布的侧边进行灵活裁切。同时,由于本申请中的切割组件30能够由帘布的厚度方向的两侧对帘布进行切割,因此本申请中的帘布修边装置的裁切厚度能够满足巨胎钢丝帘布的厚度。因此,本申请中的帘布修边装置有效地解决了现有技术中巨胎钢丝帘布修边效果差的问题。When the cord trimming device in the present application is used, since the cord trimming device has an installation assembly 10, the cord trimming device can be installed at the position where the cord 600 passes through the installation assembly 10, so as to achieve cutting of the side of the cord 600. In addition, since the cord trimming device also has a positioning assembly 20, when the cord passes through the positioning channel of the positioning assembly 20, the positioning assembly 20 can adjust the position of the cord, thereby changing the relative position of the cord and the cutting assembly 30, and then adjusting the cutting position of the cord by the cutting assembly 30, ensuring that the cord trimming device in the present application can flexibly cut the side of the cord. At the same time, since the cutting assembly 30 in the present application can cut the cord from both sides of the thickness direction of the cord, the cutting thickness of the cord trimming device in the present application can meet the thickness of the giant tire steel cord. Therefore, the cord trimming device in the present application effectively solves the problem of poor trimming effect of giant tire steel cord in the prior art.
在本申请的一个具体实施例中,帘布修边装置通过安装组件10安装在钢丝帘布加工系统的机架50上。In a specific embodiment of the present application, the cord trimming device is installed on the frame 50 of the steel cord processing system through the mounting assembly 10 .
并且,在图4所示的实施例中,由于本申请中的钢丝帘布加工系统的机架50的两侧分别设置有上述的帘布修边装置60,所以本申请中的钢丝帘布加工系统能够同时对巨胎钢丝帘布的两边同时进行修边。Moreover, in the embodiment shown in Figure 4, since the above-mentioned cord trimming devices 60 are respectively provided on both sides of the frame 50 of the steel cord processing system in this application, the steel cord processing system in this application can simultaneously Trim both sides of the giant tire steel cord at the same time.
具体地,在图1至图3所示的实施例中,定位组件20包括至少两组相对设置的辊筒组21,每组辊筒组21具有多个辊子211,相对设置的两组辊筒组21之间具有定位通道。在本申请中由于在对帘布进行裁切的过程中,运输帘布的传送装置并不是沿水平方向对帘布进行输送,而是沿竖直或者近似竖直的方向对帘布进行输送,因此帘布在通过帘布修边装置时是沿竖直或者近似竖直的方向运动的,所以通过设置至少两组相对设置的辊筒组21能够对帘布运动方向的两侧进行限位,从而保证切割组件30在对帘布进行切割时的稳定性。而由于辊筒组21具有多个辊子211,也就是说在帘布通过定位通道时辊子211能够相对帘布转动,从而有效的减少了帘布通过定位通道时的阻力。Specifically, in the embodiment shown in FIGS. 1 to 3 , the positioning assembly 20 includes at least two sets of roller groups 21 arranged opposite each other. Each roller group 21 has a plurality of rollers 211 . The two roller groups 21 are arranged opposite each other. There are positioning channels between groups 21. In this application, since during the process of cutting the cord, the conveying device for transporting the cord does not convey the cord in the horizontal direction, but in the vertical or approximately vertical direction, so the cord is transported through The cord trimming device moves in a vertical or approximately vertical direction, so by arranging at least two sets of opposite roller groups 21, the two sides of the cord movement direction can be limited, thereby ensuring that the cutting assembly 30 is in the opposite direction. The stability of the fabric during cutting. Since the roller group 21 has a plurality of rollers 211, that is to say, the rollers 211 can rotate relative to the curtain when the curtain passes through the positioning channel, thereby effectively reducing the resistance of the curtain when passing through the positioning channel.
并且,在本申请中相对设置的两组辊筒组21还能够对帘布起到支撑作用。Moreover, the two roller groups 21 arranged opposite to each other in the present application can also support the curtain fabric.
可选地,辊子211的轴向与帘布的宽度方向相同。通过这样设置能够进一步保证滚筒组对帘布的定位效果,以保证帘布能够沿预设的方向运动。同时,通过这样设置还能够进一步有效地减少棍子与帘布之间的阻力,从而保证了帘布修边装置的稳定运行。Optionally, the axial direction of the roller 211 is the same as the width direction of the curtain. This arrangement can further ensure the positioning effect of the roller group on the curtain fabric to ensure that the curtain fabric can move in the preset direction. At the same time, such an arrangement can further effectively reduce the resistance between the stick and the cord, thus ensuring the stable operation of the cord trimming device.
可选地,在图1至图3所示的实施例中,每组辊筒组21的辊子211的数量相同。通过这样设置,在帘布通过定位通道时,能够有效的保证帘布的稳定性,保证帘布受力更加均匀。Optionally, in the embodiment shown in FIGS. 1 to 3 , the number of rollers 211 in each roller group 21 is the same. Through this arrangement, when the curtain passes through the positioning channel, the stability of the curtain can be effectively ensured and the force on the curtain can be more uniform.
具体地,相对设置的两组辊筒组21的所有的辊子211中的至少三个辊子211的周向侧壁具有第一定位凸起212或者第二定位凸起213,且在帘布的宽度方向上第一定位凸起212与第二定位凸起213之间具有定位间隙。并且,定位组件20还包括第一驱动组件22,第一驱动组件22与具有第一定位凸起212或者第二定位凸起213的辊子211连接并驱动辊子211沿轴向运动,以调节第一定位凸起212和第二定位凸起213之间的距离。在本实施例中,第一定位凸起212和第二定位凸起213的总数量为至少三个,从而能够通过所有的第一定位凸起212和第二定位凸起213实现帘布的线性定位,从而能够保证帘布可以沿预设的方向运动。同时,由于第一定位凸起212和第二定位凸起213之间具有定位间隙,所以通过第一定位凸起212和第二定位凸起213能够对帘布内的钢丝610进行夹紧,并且同时改变第一定位凸起212和第二定位凸起213夹紧的钢丝610,能够实现定位组件20与帘布之间相对位置的调节,从而能够调节切割组件30与帘布的相对位置,进而改变切割组件30对帘布的切割位置,以实现本申请中帘布修边装置可以对帘布进行不同程度的修边。Specifically, the circumferential side walls of at least three rollers 211 of all the rollers 211 of the two roller groups 21 arranged opposite to each other have the first positioning protrusion 212 or the second positioning protrusion 213, and there is a positioning gap between the first positioning protrusion 212 and the second positioning protrusion 213 in the width direction of the curtain. In addition, the positioning assembly 20 also includes a first driving assembly 22, which is connected to the roller 211 having the first positioning protrusion 212 or the second positioning protrusion 213 and drives the roller 211 to move axially to adjust the distance between the first positioning protrusion 212 and the second positioning protrusion 213. In this embodiment, the total number of the first positioning protrusion 212 and the second positioning protrusion 213 is at least three, so that the linear positioning of the curtain can be achieved through all the first positioning protrusions 212 and the second positioning protrusions 213, so that the curtain can be ensured to move in a preset direction. At the same time, since there is a positioning gap between the first positioning protrusion 212 and the second positioning protrusion 213, the steel wire 610 in the curtain can be clamped by the first positioning protrusion 212 and the second positioning protrusion 213, and the steel wire 610 clamped by the first positioning protrusion 212 and the second positioning protrusion 213 can be changed at the same time, so that the relative position between the positioning assembly 20 and the curtain can be adjusted, thereby adjusting the relative position of the cutting assembly 30 and the curtain, and then changing the cutting position of the cutting assembly 30 on the curtain, so that the curtain trimming device in the present application can trim the curtain to different degrees.
也就是说,本申请中在帘布通过的方向上,第一定位凸起212和第二定位凸起213分别在帘布的长度方向的不同位置上,而所有的第一定位凸起212的连线与帘布的运行方向平行,所有的第二定位凸起213的连线与帘布的运行方向平行。而通过第一驱动组件22对第一定位凸起212或者第二定位凸起213的驱动,能够改变第一定位凸起212与第二定位凸起213之间的定位间隙,从而保证第一定位凸起212和第二定位凸起213能够将帘布内的钢丝夹紧,以实现对帘布的位置调节或者限位。在本申请中,通过选定第一定位凸起212和第二定位凸起213夹紧的钢丝,能够实现对帘布的位置调节。而在第一定位凸起212和第二定位凸起213将选定的钢丝夹紧后,能够实现对帘布的限位。That is to say, in this application, in the direction in which the curtain passes, the first positioning protrusion 212 and the second positioning protrusion 213 are respectively at different positions in the length direction of the curtain, and the connection lines of all the first positioning protrusions 212 Parallel to the running direction of the curtain, all connecting lines of the second positioning protrusions 213 are parallel to the running direction of the curtain. By driving the first positioning protrusion 212 or the second positioning protrusion 213 by the first driving component 22, the positioning gap between the first positioning protrusion 212 and the second positioning protrusion 213 can be changed, thereby ensuring the first positioning. The protrusion 212 and the second positioning protrusion 213 can clamp the steel wire in the curtain to achieve position adjustment or limitation of the curtain. In this application, by selecting the steel wire clamped by the first positioning protrusion 212 and the second positioning protrusion 213, the position adjustment of the curtain can be achieved. After the first positioning protrusion 212 and the second positioning protrusion 213 clamp the selected steel wire, the curtain can be limited.
在本申请的一个具体实施例中,如图1至图3所示,辊筒组21为两组,每组辊筒组21具有三个辊子211,其中一组辊筒组21的三个辊子211中位于两侧的辊子211分别具有第一定位凸起212,位于中间的辊子211具有第二定位凸起213,定位组件20还包括第一驱动组件22,第一驱动组件22与具有第二定位凸起213的辊子211驱动连接,以调节第一定位凸起212和第二定位凸起213之间的距离。在本实施例中,三个辊子211中的两个第一定位凸起212和一个第二定位凸起213组成相错开的“V”形凸起,用于嵌入靠近帘布边缘的单根钢丝两侧,优选的为帘布最边缘的第二根钢丝。并通过驱动第二定位凸起213,以慢慢夹紧帘布,以实现定位导向的作用。In a specific embodiment of the present application, as shown in FIGS. 1 to 3 , the roller group 21 is divided into two groups. Each roller group 21 has three rollers 211 , and one group of the roller group 21 has three rollers. The rollers 211 on both sides of 211 have first positioning protrusions 212 respectively, and the roller 211 in the middle has a second positioning protrusion 213. The positioning assembly 20 also includes a first driving assembly 22, and the first driving assembly 22 has a second positioning protrusion 212. The roller 211 of the positioning protrusion 213 is drivingly connected to adjust the distance between the first positioning protrusion 212 and the second positioning protrusion 213 . In this embodiment, two first positioning protrusions 212 and one second positioning protrusion 213 among the three rollers 211 form staggered "V"-shaped protrusions, which are used to embed two single steel wires near the edge of the curtain. side, preferably the second steel wire at the edge of the curtain. And by driving the second positioning protrusion 213, the curtain is slowly clamped to achieve the positioning and guiding function.
具体地,如图1至图3所示,定位组件20包括第二驱动组件24,第二驱动组件24与相对设置的两组辊筒组21中的至少一组辊筒组21驱动连接,以使两组相对的辊筒组21沿相互靠近或者相互远离的方向运动。通过这样设置,能够实现定位组件20能够对不同厚度的帘布进行定位。也就是说,当待修边的帘布的厚度不同时,可以通过第二驱动组件24对辊筒组21进行驱动,从而保证定位组件20的定位通道能够与待修边的帘布的厚度适配。也就是说,在本申请中通过设置第二驱动组件24对辊筒组21进行驱动,从而实现定位通道的尺寸的调节,也别是定位通道对应待修边的帘布的厚度方向的尺寸。Specifically, as shown in FIGS. 1 to 3 , the positioning assembly 20 includes a second driving assembly 24 , and the second driving assembly 24 is drivingly connected to at least one of the two oppositely arranged roller groups 21 , so as to The two opposite sets of rollers 21 are moved in a direction toward or away from each other. Through this arrangement, the positioning assembly 20 can position curtains of different thicknesses. That is to say, when the thickness of the cord to be trimmed is different, the roller group 21 can be driven by the second driving assembly 24 to ensure that the positioning channel of the positioning assembly 20 can adapt to the thickness of the cord to be trimmed. That is to say, in this application, the second driving assembly 24 is provided to drive the roller group 21 to adjust the size of the positioning channel, especially the size of the positioning channel corresponding to the thickness direction of the curtain to be trimmed.
可选地,如图3所示,定位组件20包括定位板23,定位板23呈L形并包括顺次连接的第一段和第二段,第一段与安装组件10连接,所有的辊筒组21设置在第二段上。也就是说,在本申请中定位组件20通过定位板23安装到安装组件10上,并且定位板23的第一段用于与安装组件10连接,而定位板23的第二段用于设置辊筒组21,而将定位板23设置呈L形的目的则是为了在使用的过程中减少辊筒组21与安装组件10之间的干涉,从而保证帘布修边装置的稳定运行。Optionally, as shown in Figure 3, the positioning assembly 20 includes a positioning plate 23. The positioning plate 23 is L-shaped and includes a first section and a second section connected in sequence. The first section is connected to the installation assembly 10, and all rollers The barrel group 21 is arranged on the second section. That is to say, in this application, the positioning assembly 20 is installed on the mounting assembly 10 through the positioning plate 23, and the first section of the positioning plate 23 is used to connect with the mounting assembly 10, and the second section of the positioning plate 23 is used to set the roller. The purpose of setting the positioning plate 23 in an L shape is to reduce the interference between the roller set 21 and the installation assembly 10 during use, thereby ensuring the stable operation of the cord trimming device.
具体地,切割组件30包括相对设置的第一切割部31和第二切割部32,第一切割部31和第二切割部32相互啮合并分别由帘布的两侧对帘布进行切割。当然,在本申请中可以对第一切割部31和第二切割部32的结构形式进行调节,至少保证切割组件30能够通过第一切割部31和第二切割部32分别对帘布的厚度方向的两侧同时进行切割即可。优选地,第一切割部31和第二切割部32分别具有圆刀盘。Specifically, the cutting assembly 30 includes a first cutting part 31 and a second cutting part 32 arranged oppositely. The first cutting part 31 and the second cutting part 32 mesh with each other and cut the curtain from both sides of the curtain respectively. Of course, in this application, the structural forms of the first cutting part 31 and the second cutting part 32 can be adjusted to at least ensure that the cutting assembly 30 can cut the thickness direction of the curtain through the first cutting part 31 and the second cutting part 32 respectively. Just cut both sides at the same time. Preferably, the first cutting part 31 and the second cutting part 32 respectively have circular cutter discs.
在本申请的一个具体实施例中,安装组件10包括安装板11和连接板13。安装板11具有滑轨12;连接板13活动设置在安装板11上并能够沿滑轨12运动,定位组件20和切割组件30分别设置在连接板13上;第三驱动组件14,第三驱动组件14与连接板13驱动连接。通过这样设置,可以使连接板13带动定位组件20和切割组件30一同运动,从而改变定位组件20和切割组件30与帘布的相对位置,从而改变帘布的修边位置,进而实现修边胶量的调整,保证修边胶余料量满足不同钢丝密度都可实现二分之一钢丝间距余胶量控制的要求。并且,需要说明的是,本申请中切割组件30对帘布的切割部分为帘布通过定位通道的部分中的一部分。In a specific embodiment of the present application, the mounting assembly 10 includes a mounting plate 11 and a connecting plate 13 . The mounting plate 11 has a slide rail 12; the connecting plate 13 is movably arranged on the mounting plate 11 and can move along the sliding rail 12, the positioning component 20 and the cutting component 30 are respectively arranged on the connecting plate 13; the third driving component 14, the third driving component The component 14 is drivingly connected to the connecting plate 13 . Through this arrangement, the connecting plate 13 can drive the positioning component 20 and the cutting component 30 to move together, thereby changing the relative positions of the positioning component 20 and the cutting component 30 and the curtain, thus changing the trimming position of the curtain, thereby achieving the adjustment of the amount of trimming glue. Adjust to ensure that the remaining amount of trimming glue meets the requirements of controlling the amount of remaining glue at half the steel wire spacing for different steel wire densities. Furthermore, it should be noted that in this application, the cutting part of the curtain fabric by the cutting assembly 30 is a part of the part where the curtain fabric passes through the positioning channel.
可选地,帘布修边装置还包括胶边导出组件40,胶边导出组件40位于切割组件30的下游,且胶边导出组件40的至少一部分与连接板13连接。通过这样设置能够使用胶边导出组件40对切割后的帘布边料与帘布进行分离。Optionally, the cord trimming device further includes a glue edge lead-out assembly 40 , which is located downstream of the cutting assembly 30 , and at least a portion of the glue edge lead-out assembly 40 is connected to the connecting plate 13 . Through this arrangement, the cut edge material of the cord can be separated from the cord using the glue edge lead-out assembly 40 .
可选地,胶边导出组件40包括:至少一个导出辊筒,导出辊筒与连接板13转动连接;传送带,传送带位于导出辊筒下游并能对切割后的料边进行输送;集料斗,集料斗位于传送带的下方,并能够承接传送带输送的胶边630。当然,在本申请中也可以不设置传送带,从而在导出辊筒将料边导出后直接通过集料斗进行收集。Optionally, the rubber edge export assembly 40 includes: at least one export roller, which is rotatably connected to the connecting plate 13; a conveyor belt, which is located downstream of the export roller and can transport the cut edge; a collecting hopper, which collects the edge. The hopper is located below the conveyor belt and can receive the rubber edge 630 transported by the conveyor belt. Of course, in this application, the conveyor belt may not be provided, so that the material edges are directly collected through the collecting hopper after the lead-out roller leads out.
第三驱动组件14包括:丝杠;螺母座,螺母座与支撑板的一端固定连接,且螺母座转动连接在丝杠上,并能够沿丝杠移动;驱动部,驱动部与丝杠的一端连接,并能够驱动丝杠转动。在本申请中,第一驱动组件22和第二驱动组件24的形式可以进行灵活调整,只要保证第一驱动组件22能够对辊子211进行驱动,以及第二驱动组件24能够对辊筒组21进行驱动即可。也就是说,在本申请中第一驱动组件22和第二驱动组件24可以是驱动电机、驱动气缸或者带动丝杠螺母的驱动结构等结构。The third driving component 14 includes: a screw; a nut seat, which is fixedly connected to one end of the support plate, and the nut seat is rotationally connected to the screw and can move along the screw; a driving part, which is connected to one end of the screw connected and capable of driving the screw to rotate. In this application, the forms of the first driving assembly 22 and the second driving assembly 24 can be flexibly adjusted, as long as it is ensured that the first driving assembly 22 can drive the roller 211 and the second driving assembly 24 can drive the roller set 21 Just drive. That is to say, in this application, the first driving component 22 and the second driving component 24 may be a driving motor, a driving cylinder, a driving structure that drives a screw nut, or other structures.
在本申请中钢丝帘布加工系统还包括导开装置200,导开装置200用于将钢丝帘布料卷400导开,并通过垫布卷取装置300、垫布卷取装置300将垫布剥离并卷取到卷轴上。并通过帘布导开拉出辊机构70将剥开的帘布主动输送到帘布修边装置位置,然后由帘布张紧组件80将帘布张紧并输送到储料弧位置。同时由胶边导出组件40将修掉的胶边630导出,以便回收利用。修边厚的帘布由夹钳拉料装置90定长拉料,并由裁断主机装置100进行定长裁断,裁断后的帘布条由裁断运输带装置500输送到拼接接头装置,进行拼接并卷取。In the present application, the steel cord processing system also includes a guide device 200, which is used to guide the steel cord fabric roll 400, and peel the padding cloth off and roll it onto the reel through the padding cloth winding device 300 and the padding cloth winding device 300. The peeled cord is actively transported to the cord trimming device position through the cord guide pull-out roller mechanism 70, and then the cord is tensioned and transported to the storage arc position by the cord tensioning assembly 80. At the same time, the trimmed rubber edge 630 is guided out by the rubber edge guide assembly 40 for recycling. The trimmed thick cord is drawn by the clamp pulling device 90 to a fixed length, and is cut to a fixed length by the cutting host device 100. The cut cord strips are transported to the splicing joint device by the cutting conveyor belt device 500 for splicing and winding.
如图6所示为帘布修边的示意图,帘布600由多根相互平行的钢丝610与橡胶620经压延机敷胶压延组成。设钢丝的间距为a,为保证两帘布接头后钢丝间距近可能的相同,通过调整定位组件20与切割组件30的相对位置,实现需要修边厚的余胶为1/2倍a。FIG6 is a schematic diagram of trimming the cord, wherein the cord 600 is composed of a plurality of parallel steel wires 610 and rubber 620 which are calendered by a calender. Assuming that the spacing between the steel wires is a, in order to ensure that the spacing between the steel wires after the two cords are joined is as close as possible, the relative positions of the positioning assembly 20 and the cutting assembly 30 are adjusted to achieve a trimming thickness of the excess rubber of 1/2 times a.
从以上的描述中,可以看出,本实用新型上述的实施例实现了如下技术效果:使用本申请中的帘布修边装置时,由于帘布修边装置具有安装组件10,所以帘布修边装置能够通过安装组件10安装到帘布通过的位置处,从而实现对帘布的侧边进行裁切。并且,由于帘布修边装置还具有定位组件20,所以当帘布通过定位组件20的定位通道时,定位组件20能够对帘布的位置进行调节,从而改变帘布与切割组件30的相对位置,进而能够调节切割组件30对帘布的裁切位置,保证了本申请中的帘布修边装置能够对帘布的侧边进行灵活裁切。同时,由于本申请中的切割组件30能够由帘布的厚度方向的两侧对帘布进行切割,因此本申请中的帘布修边装置的裁切厚度能够满足巨胎钢丝帘布的厚度。因此,本申请中的帘布修边装置有效地解决了现有技术中巨胎钢丝帘布修边效果差的问题。From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: when using the cord trimming device in this application, since the cord trimming device has the mounting assembly 10, the cord trimming device can By installing the mounting assembly 10 to the position where the curtain passes, the side edges of the curtain can be cut. Moreover, since the curtain trimming device also has a positioning assembly 20, when the curtain passes through the positioning channel of the positioning assembly 20, the positioning assembly 20 can adjust the position of the curtain, thereby changing the relative position of the curtain and the cutting assembly 30, and thereby adjusting The cutting position of the cord fabric by the cutting assembly 30 ensures that the cord trimming device in this application can flexibly cut the side edges of the cord fabric. At the same time, since the cutting assembly 30 in the present application can cut the cord from both sides in the thickness direction of the cord, the cutting thickness of the cord trimming device in the present application can meet the thickness of the giant tire steel cord. Therefore, the cord trimming device in the present application effectively solves the problem of poor trimming effect of giant tire steel cord in the prior art.
显然,上述所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。Obviously, the above-described embodiments are only part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of the present utility model.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, work, means, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322123458.3U CN220700455U (en) | 2023-08-08 | 2023-08-08 | Curtain cloth trimming device and wirecord cloth processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322123458.3U CN220700455U (en) | 2023-08-08 | 2023-08-08 | Curtain cloth trimming device and wirecord cloth processing system |
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|---|---|
| CN220700455U true CN220700455U (en) | 2024-04-02 |
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|---|---|---|---|
| CN202322123458.3U Active CN220700455U (en) | 2023-08-08 | 2023-08-08 | Curtain cloth trimming device and wirecord cloth processing system |
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