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CN221208984U - An integrated equipment for fruit weight grading and packaging - Google Patents

An integrated equipment for fruit weight grading and packaging Download PDF

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Publication number
CN221208984U
CN221208984U CN202322761882.0U CN202322761882U CN221208984U CN 221208984 U CN221208984 U CN 221208984U CN 202322761882 U CN202322761882 U CN 202322761882U CN 221208984 U CN221208984 U CN 221208984U
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conveyor belt
electric conveyor
fruit
packaging
motor
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张万明
李文斌
李国芹
宫翔
张鹏程
张振
吴梓涵
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Hebei University
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Hebei University
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Abstract

本实用新型公开了一种水果重量分级打包一体化设备,包括电动输送带一、皮带秤、剪刀组件、包装组件和电动输送带三,所述电动输送带一、皮带秤和电动输送带三从左至右依次排列设置,所述电动输送带一的侧板上表面均设有进料挡板,所述电动输送带一的侧板右端均设有整理组件,所述电动输送带三的侧板上表面均阵列设有分拣挡板,横向相邻的两个分拣挡板之间设有间隔,所述电动输送带三的后侧板后侧面阵列设有推料组件,所述推料组件与横向相邻的两个分拣挡板之间的间隔纵向位置对应,该水果重量分级打包一体化设备,自动对水果分级包装,减少了人工工作强度,提高了工作效率,提高了水果的市场竞争力。

The utility model discloses an integrated device for fruit weight grading and packaging, comprising an electric conveyor belt 1, a belt scale, a scissor assembly, a packaging assembly and an electric conveyor belt 3. The electric conveyor belt 1, the belt scale and the electric conveyor belt 3 are arranged in sequence from left to right. The upper surface of the side plate of the electric conveyor belt 1 is provided with a feed baffle, the right end of the side plate of the electric conveyor belt 1 is provided with a sorting assembly, the upper surface of the side plate of the electric conveyor belt 3 is provided with a sorting baffle in an array, and a gap is provided between two laterally adjacent sorting baffles. The rear side surface of the rear side plate of the electric conveyor belt 3 is provided with a pushing assembly in an array, and the pushing assembly corresponds to the longitudinal position of the gap between two laterally adjacent sorting baffles. The integrated device for fruit weight grading and packaging automatically grades and packages fruits, reduces manual labor intensity, improves work efficiency, and improves the market competitiveness of fruits.

Description

一种水果重量分级打包一体化设备An integrated equipment for fruit weight grading and packaging

技术领域Technical Field

本实用新型涉及水果包装设备技术领域,具体为一种水果重量分级打包一体化设备。The utility model relates to the technical field of fruit packaging equipment, in particular to integrated fruit weight grading and packaging equipment.

背景技术Background technique

随着现代农业技术的进步,人们对果品质量的要求也越来越高。为改善果实的加工品质及产品档次,需对果实品质进行严格的分级。目前大部分的果品分选机都是结构比较复杂的,而且通常都是采用大型的流水线,这样会造成生产和分选费用的增加,而在农产品基地的水果销售中,多以尺寸大小、质地作为衡量标准,所以,大型重量分选机不能很好地适用于农产品基地。早期的果品分类主要是由农户与小贩进行的天然分类,主要是通过手工测量进行分类,最常用的分类方法是人工筛分。随着科技的进步,人们已经开始使用手工打钉机等设备来辅助水果的包装,但仍存在劳动强度大等不足之处,为此,我们提出一种水果重量分级打包一体化设备。With the advancement of modern agricultural technology, people's requirements for fruit quality are getting higher and higher. In order to improve the processing quality and product grade of fruits, the quality of fruits needs to be strictly graded. At present, most fruit sorting machines are relatively complex in structure, and usually use large-scale assembly lines, which will increase production and sorting costs. In the sale of fruits in agricultural product bases, size and texture are often used as the measurement criteria. Therefore, large-scale weight sorting machines are not well suited for agricultural product bases. Early fruit classification was mainly natural classification by farmers and vendors, mainly through manual measurement, and the most commonly used classification method was manual screening. With the advancement of science and technology, people have begun to use equipment such as manual nailing machines to assist in the packaging of fruits, but there are still shortcomings such as high labor intensity. For this reason, we propose an integrated fruit weight grading and packaging equipment.

实用新型内容Utility Model Content

本实用新型要解决的技术问题是克服现有的缺陷,提供一种水果重量分级打包一体化设备,自动对水果分级包装,减少了人工工作强度,提高了工作效率,提高了水果的市场竞争力,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects and provide an integrated fruit weight grading and packaging equipment, which can automatically grade and package the fruits, reduce the manual labor intensity, improve the work efficiency, and improve the market competitiveness of the fruits, and can effectively solve the problems in the background technology.

为实现上述目的,本实用新型提供如下技术方案:一种水果重量分级打包一体化设备,包括电动输送带一、皮带秤、剪刀组件、包装组件和电动输送带三,所述电动输送带一、皮带秤和电动输送带三从左至右依次排列设置,所述电动输送带一的侧板上表面均设有进料挡板,所述电动输送带一的侧板右端均设有整理组件,所述电动输送带三的侧板上表面均阵列设有分拣挡板,横向相邻的两个分拣挡板之间设有间隔,所述电动输送带三的后侧板后侧面阵列设有推料组件,所述推料组件与横向相邻的两个分拣挡板之间的间隔纵向位置对应,所述电动输送带三的前侧阵列设有电动输送带二,所述电动输送带二分别与横向相邻的两个分拣挡板之间的间隔纵向位置对应,所述电动输送带二的前侧均设有支撑台,所述支撑台的上表面后端均设有冂型架,所述冂型架的水平板体中部均设有水果滑道,所述水果滑道的上表面均位于电动输送带二的皮带下方,所述水果滑道的下端均为L型结构;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated fruit weight grading and packaging equipment, comprising an electric conveyor belt 1, a belt scale, a scissor assembly, a packaging assembly and an electric conveyor belt 3, wherein the electric conveyor belt 1, the belt scale and the electric conveyor belt 3 are arranged in sequence from left to right, the upper surface of the side plate of the electric conveyor belt 1 is provided with a feed baffle, the right end of the side plate of the electric conveyor belt 1 is provided with a sorting assembly, the upper surface of the side plate of the electric conveyor belt 3 is provided with a sorting baffle in an array, and a gap is provided between two laterally adjacent sorting baffles, and the rear side plate of the electric conveyor belt 3 is provided with a sorting baffle. The rear side array is provided with a material pushing assembly, and the material pushing assembly corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles. The front side array of the electric conveyor belt three is provided with an electric conveyor belt two, and the electric conveyor belt two respectively corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles. The front side of the electric conveyor belt two is provided with a support platform, and the rear end of the upper surface of the support platform is provided with a shaped frame, and the middle part of the horizontal plate body of the shaped frame is provided with a fruit slide, and the upper surface of the fruit slide is located below the belt of the electric conveyor belt two, and the lower end of the fruit slide is an L-shaped structure;

剪刀组件:分别设置于支撑台的上表面中部;Scissor components: respectively arranged in the middle of the upper surface of the support platform;

包装组件:分别设置于支撑台的上表面前端;Packaging components: respectively arranged at the front end of the upper surface of the support platform;

其中,还包括气缸二和推板二,所述气缸二分别固定连接于支撑台的上表面中部,所述气缸二分别位于相邻的水果滑道和剪刀组件之间,所述推板二分别固定连接于气缸二的推杆左端,自动对水果分级包装,减少了人工工作强度,提高了工作效率,提高了水果的市场竞争力。It also includes cylinder 2 and push plate 2. The cylinder 2 is fixedly connected to the middle of the upper surface of the support platform, and the cylinder 2 is located between adjacent fruit slides and scissor assemblies. The push plate 2 is fixedly connected to the left end of the push rod of the cylinder 2, which automatically grades and packs the fruits, reduces the intensity of manual work, improves work efficiency, and improves the market competitiveness of fruits.

进一步的,所述整理组件包括L型支架、调节螺杆和调节挡板,所述L型支架分别设置于两个进料挡板的相背离外侧面,所述L型支架的竖直板体中部均螺纹连接有调节螺杆,所述调节挡板分别通过销轴转动连接于电动输送带一的侧板上表面,所述调节螺杆的内侧端头分别与相邻的调节挡板侧壁内部滑动连接的滑块转动连接,对水果进行整理排列。Furthermore, the sorting component includes an L-shaped bracket, an adjusting screw and an adjusting baffle. The L-shaped bracket is respectively arranged on the opposite outer sides of the two feed baffles. The middle part of the vertical plate body of the L-shaped bracket is threadedly connected with an adjusting screw. The adjusting baffles are respectively rotatably connected to the upper surface of the side plate of the electric conveyor belt through a pin shaft. The inner end of the adjusting screw is respectively rotatably connected to a slider slidably connected to the inner wall of an adjacent adjusting baffle to sort and arrange the fruits.

进一步的,所述推料组件包括支撑架、气缸一和推板一,所述支撑架阵列设置于电动输送带三的后侧板后侧面,所述支撑架的上表面均固定连接有气缸一,所述气缸一的推杆前端均设有推板一,所述推板一分别与电动输送带二纵向位置对应,所述支撑架的后端上表面均设有光电传感器,对不同大小的水管进行分拣。Furthermore, the pushing assembly includes a support frame, a cylinder 1 and a push plate 1. The support frame array is arranged on the rear side of the rear side plate of the electric conveyor belt 3. The upper surface of the support frame is fixedly connected with the cylinder 1. The front end of the push rod of the cylinder 1 is provided with a push plate 1. The push plate 1 corresponds to the longitudinal position of the electric conveyor belt 2 respectively. The upper surface of the rear end of the support frame is provided with a photoelectric sensor to sort water pipes of different sizes.

进一步的,所述剪刀组件包括安装架、双向蜗杆、电机一、蜗轮和剪刀片,所述安装架分别设置于支撑台的上表面中部,所述安装架为E字形结构,所述安装架的上表面均设有电机一,所述安装架下方的两个水平板体之间均转动连接有双向蜗杆,所述双向蜗杆的顶端分别与竖向对应的电机一输出轴下端固定连接,所述安装架的竖直板体左端均对称转动连接有蜗轮,所述蜗轮的左端均设有剪刀片,相邻的两个剪刀片配合设置,所述双向蜗杆分别与两个蜗轮啮合连接,所述气缸二分别位于相邻的水果滑道和安装架之间,对用于水果包装的泡沫网进行裁剪。Furthermore, the scissors assembly includes a mounting frame, a bidirectional worm, a motor 1, a worm gear and scissor blades. The mounting frames are respectively arranged in the middle of the upper surface of the support platform. The mounting frames are E-shaped structures. Motor 1 is provided on the upper surface of the mounting frames. A bidirectional worm is rotatably connected between two horizontal plates below the mounting frame. The top ends of the bidirectional worm are respectively fixedly connected to the lower ends of the vertically corresponding motor 1 output shafts. The left ends of the vertical plates of the mounting frame are symmetrically rotatably connected with worm gears. Scissor blades are provided on the left ends of the worm gears. Two adjacent scissor blades are arranged in coordination. The bidirectional worm is respectively meshed with two worm gears. The cylinder 2 is respectively located between adjacent fruit slides and mounting frames to cut the foam net used for fruit packaging.

进一步的,所述包装组件包括安装环、电机安装板、电机二、摩擦轮、内套筒和固定环,所述安装环分别设置于支撑台的上表面中部,所述安装环的外弧面阵列设有电机安装板,所述电机安装板的中部均设有电机二,所述电机二的输出轴均设有摩擦轮,所述安装环的侧壁均设有与摩擦轮对应的避让孔,所述固定环分别设置于支撑台的上表面前端,所述内套筒分别穿过安装环的内部且插接于纵向对应的固定环内部,所述摩擦轮与内套筒配合设置,便于泡沫网包覆在水果的表面。Furthermore, the packaging assembly includes a mounting ring, a motor mounting plate, a second motor, a friction wheel, an inner sleeve and a fixed ring, the mounting rings are respectively arranged in the middle of the upper surface of the support platform, the outer arc array of the mounting ring is provided with a motor mounting plate, the middle of the motor mounting plate is provided with a second motor, the output shaft of the second motor is provided with a friction wheel, the side walls of the mounting ring are provided with avoidance holes corresponding to the friction wheel, the fixed rings are respectively arranged at the front end of the upper surface of the support platform, the inner sleeves respectively pass through the interior of the mounting rings and are inserted into the interior of the longitudinally corresponding fixed rings, and the friction wheel and the inner sleeve are cooperated to facilitate the foam net to cover the surface of the fruit.

进一步的,所述电动输送带一的左侧设有进料槽,所述进料槽的右端向下倾斜设置,对水果进行导流。Furthermore, a feed trough is provided on the left side of the electric conveyor belt 1, and the right end of the feed trough is tilted downward to guide the fruit.

进一步的,所述水果滑道的内壁均设有缓冲气泡垫,一方面可以减小水果下落过程的磕碰,同时又起到一定的减速作用。Furthermore, the inner wall of the fruit slide is provided with a buffer bubble pad, which can reduce the bumps during the falling process of the fruit and also play a certain deceleration role.

与现有技术相比,本实用新型的有益效果是:本水果重量分级打包一体化设备,具有以下好处:Compared with the prior art, the utility model has the following advantages:

手动旋转调节螺杆,调节螺杆相对与其螺纹连接的L型支架竖直板体前后移动,进而推动对应的调节挡板右端旋转移动,水果被调节挡板导向并向电动输送带一的中部靠拢并排列成一排,水果被电动输送带一输送至皮带秤的上表面,皮带秤会对经过的水果检测重量并启动对应的光电传感器,当光电传感器检测到水果后通过人机交互装置启动对应的气缸一并延时启动电机一,气缸一的推杆推动推板一向前移动,从而将水果推送至前侧对应的电动输送带二上表面,然后在电动输送带二的输送下进入水果滑道的内部,水果从水果滑道向下滚动并进入泡沫网的内部,电机一工作带动双向蜗杆转动,双向蜗杆带动与其啮合连接的两个蜗轮反向转动,进而带动相配合的两个剪刀片对泡沫网进行裁剪,然后启动气缸二,气缸二通过推板二将包装后的水果向左侧推出,该水果重量分级打包一体化设备,自动对水果分级包装,减少了人工工作强度,提高了工作效率,提高了水果的市场竞争力。Manually rotate the adjusting screw, and the adjusting screw moves forward and backward relative to the L-shaped bracket vertical plate body threaded with it, thereby pushing the corresponding adjusting baffle right end to rotate and move. The fruit is guided by the adjusting baffle and moves toward the middle of the electric conveyor belt 1 and arranged in a row. The fruit is conveyed to the upper surface of the belt scale by the electric conveyor belt 1. The belt scale will detect the weight of the passing fruit and start the corresponding photoelectric sensor. When the photoelectric sensor detects the fruit, the corresponding cylinder 1 is started through the human-machine interaction device and the motor 1 is started with a delay. The push rod of the cylinder 1 pushes the push plate 1 forward, thereby pushing the fruit to the corresponding electric conveyor belt 1 on the front side. The fruit moves onto the upper surface of the electric conveyor belt 2, and then enters the interior of the fruit slide under the transportation of the electric conveyor belt 2. The fruit rolls down from the fruit slide and enters the interior of the foam net. The motor 1 drives the bidirectional worm to rotate, and the bidirectional worm drives the two worm wheels meshing with it to rotate in the opposite direction, thereby driving the two matching scissors to cut the foam net. Then the cylinder 2 is started, and the cylinder 2 pushes the packaged fruit to the left through the push plate 2. The integrated fruit weight grading and packaging equipment can automatically grade and package the fruit, reduce the labor intensity of manual work, improve work efficiency, and improve the market competitiveness of the fruit.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2为本实用新型俯视结构示意图;Figure 2 is a schematic diagram of the structure of the utility model from top view;

图3为本实用新型左视结构示意图;Fig. 3 is a schematic diagram of the structure of the utility model from the left;

图4为本实用新型剪刀组件的结构示意图。FIG. 4 is a schematic structural diagram of the scissors assembly of the present invention.

图中:1电动输送带一、2进料挡板、3整理组件、31L型支架、32调节螺杆、33调节挡板、4皮带秤、5推料组件、51支撑架、52气缸一、53推板一、6电动输送带二、7支撑台、8剪刀组件、81安装架、82双向蜗杆、83电机一、84蜗轮、85剪刀片、9包装组件、91安装环、92电机安装板、93电机二、94摩擦轮、95内套筒、96固定环、10冂型架、11水果滑道、12气缸二、13推板二、14进料槽、15分拣挡板、16缓冲气泡垫、17光电传感器、18电动输送带三。In the figure: 1 electric conveyor belt 1, 2 feed baffle, 3 sorting component, 31 L-type bracket, 32 adjusting screw, 33 adjusting baffle, 4 belt scale, 5 pushing component, 51 support frame, 52 cylinder 1, 53 push plate 1, 6 electric conveyor belt 2, 7 support table, 8 scissor component, 81 mounting frame, 82 bidirectional worm, 83 motor 1, 84 worm gear, 85 scissor blade, 9 packaging component, 91 mounting ring, 92 motor mounting plate, 93 motor 2, 94 friction wheel, 95 inner sleeve, 96 fixing ring, 10 shaped frame, 11 fruit slide, 12 cylinder 2, 13 push plate 2, 14 feed trough, 15 sorting baffle, 16 buffer bubble pad, 17 photoelectric sensor, 18 electric conveyor belt 3.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-4,本实施例提供一种技术方案:一种水果重量分级打包一体化设备,包括电动输送带一1、皮带秤4、剪刀组件8、包装组件9和电动输送带三18,电动输送带一1、皮带秤4和电动输送带三18从左至右依次排列设置,电动输送带一1的左侧设有进料槽14,进料槽14的右端向下倾斜设置,对水果进行导流,电动输送带一1的侧板上表面均设有进料挡板2,电动输送带一1的侧板右端均设有整理组件3,整理组件3包括L型支架31、调节螺杆32和调节挡板33,L型支架31分别设置于两个进料挡板2的相背离外侧面,L型支架31的竖直板体中部均螺纹连接有调节螺杆32,调节挡板33分别通过销轴转动连接于电动输送带一1的侧板上表面,调节螺杆32的内侧端头分别与相邻的调节挡板33侧壁内部滑动连接的滑块转动连接,分别手动旋转调节螺杆32,调节螺杆32相对与其螺纹连接的L型支架31竖直板体前后移动,进而推动对应的调节挡板33右端旋转移动,使纵向对应的两个调节挡板33右端之间的间距大于一个水果的最大直径且小于两个水果的最小直径之和,对水果进行整理排列,电动输送带一1工作将水果向右侧输送,在输送的过程中,水果被调节挡板33导向并向电动输送带一1的中部靠拢并排列成一排,水果被电动输送带一1输送至皮带秤4的上表面,皮带秤4会对经过的水果检测重量,并将对应的重量信号发送到与其配合的人机控制界面。电动输送带三18的侧板上表面均阵列设有分拣挡板15,横向相邻的两个分拣挡板15之间设有间隔,电动输送带三18的后侧板后侧面阵列设有推料组件5,推料组件5包括支撑架51、气缸一52和推板一53,支撑架51阵列设置于电动输送带三18的后侧板后侧面,支撑架51的上表面均固定连接有气缸一52,气缸一52的推杆前端均设有推板一53,推板一53分别与电动输送带二6纵向位置对应,支撑架51的后端上表面均设有光电传感器17,当光电传感器17检测到水果后通过人机交互装置启动对应的气缸一52并延时启动电机一83,气缸一52的推杆推动推板一53向前移动,从而将水果推送至前侧对应的电动输送带二6上表面,对不同大小的水管进行分拣。推料组件5与横向相邻的两个分拣挡板15之间的间隔纵向位置对应,电动输送带三18的前侧阵列设有电动输送带二6,电动输送带二6分别与横向相邻的两个分拣挡板15之间的间隔纵向位置对应,电动输送带二6的前侧均设有支撑台7,支撑台7的上表面后端均设有冂型架10,冂型架10的水平板体中部均设有水果滑道11,水果滑道11的上表面均位于电动输送带二6的皮带下方,水果滑道11的下端均为L型结构,水果滑道11的内壁均设有缓冲气泡垫16,一方面可以减小水果下落过程的磕碰,同时又起到一定的减速作用。Please refer to Figures 1-4. This embodiment provides a technical solution: an integrated fruit weight grading and packaging equipment, including an electric conveyor belt 1, a belt scale 4, a scissor assembly 8, a packaging assembly 9 and an electric conveyor belt 3 18. The electric conveyor belt 1, the belt scale 4 and the electric conveyor belt 3 18 are arranged in sequence from left to right. A feed trough 14 is provided on the left side of the electric conveyor belt 1. The right end of the feed trough 14 is tilted downward to guide the fruit. A feed baffle 2 is provided on the upper surface of the side plate of the electric conveyor belt 1. A sorting assembly 3 is provided on the right end of the side plate of the electric conveyor belt 1. The sorting assembly 3 includes an L-shaped bracket 31, an adjusting screw 32 and an adjusting baffle 33. The L-shaped bracket 31 is respectively arranged on the opposite outer sides of the two feed baffles 2. The middle part of the vertical plate body of the L-shaped bracket 31 is threadedly connected with an adjusting screw 32. The adjusting baffle 33 is rotatably connected to the electric conveyor through a pin shaft. On the upper surface of the side plate of the conveyor belt 1, the inner end of the adjusting screw 32 is rotatably connected to the slider slidably connected to the inner wall of the adjacent adjusting baffle 33, and the adjusting screw 32 is manually rotated respectively. The adjusting screw 32 moves back and forth relative to the vertical plate body of the L-shaped bracket 31 threadedly connected thereto, thereby pushing the corresponding right end of the adjusting baffle 33 to rotate and move, so that the spacing between the right ends of the two corresponding adjusting baffles 33 in the longitudinal direction is greater than the maximum diameter of a fruit and less than the sum of the minimum diameters of two fruits, and the fruits are sorted and arranged. The electric conveyor belt 1 works to transport the fruits to the right side. During the transportation process, the fruits are guided by the adjusting baffle 33 and move close to the middle of the electric conveyor belt 1 and arranged in a row. The fruits are transported to the upper surface of the belt scale 4 by the electric conveyor belt 1. The belt scale 4 will detect the weight of the passing fruits and send the corresponding weight signal to the human-machine control interface coordinated therewith. The upper surfaces of the side plates of the electric conveyor belt 3 18 are arrayed with sorting baffles 15, and a gap is provided between two laterally adjacent sorting baffles 15. The rear side surface of the rear side plate of the electric conveyor belt 3 18 is arrayed with a pushing assembly 5, and the pushing assembly 5 includes a support frame 51, a cylinder 52 and a pushing plate 53. The support frame 51 is arrayed on the rear side surface of the rear side plate of the electric conveyor belt 3 18. The upper surfaces of the support frames 51 are fixedly connected with cylinders 52. The front ends of the push rods of the cylinders 52 are each provided with pushing plates 53. The pushing plates 53 correspond to the longitudinal positions of the electric conveyor belts 2 6 respectively. The upper surfaces of the rear ends of the support frames 51 are each provided with photoelectric sensors 17. When the photoelectric sensor 17 detects the fruit, the corresponding cylinder 52 is started through the human-machine interaction device and the motor 83 is started with a delay. The push rod of the cylinder 52 pushes the pushing plate 53 to move forward, thereby pushing the fruit to the upper surface of the electric conveyor belt 2 6 corresponding to the front side, and sorting water pipes of different sizes. The pushing component 5 corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles 15. The front array of the electric conveyor belt three 18 is provided with an electric conveyor belt two 6. The electric conveyor belt two 6 respectively corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles 15. The front side of the electric conveyor belt two 6 is provided with a support platform 7. The rear end of the upper surface of the support platform 7 is provided with a shaped frame 10. The middle part of the horizontal plate body of the shaped frame 10 is provided with a fruit slide 11. The upper surface of the fruit slide 11 is located below the belt of the electric conveyor belt two 6. The lower end of the fruit slide 11 is an L-shaped structure. The inner wall of the fruit slide 11 is provided with a buffer bubble pad 16, which can reduce the bumping of the fruit during the falling process and at the same time play a certain deceleration effect.

包装组件9:分别设置于支撑台7的上表面前端,包装组件9包括安装环91、电机安装板92、电机二93、摩擦轮94、内套筒95和固定环96,安装环91分别设置于支撑台7的上表面中部,安装环91的外弧面阵列设有电机安装板92,电机安装板92的中部均设有电机二93,电机二93的输出轴均设有摩擦轮94,安装环91的侧壁均设有与摩擦轮94对应的避让孔,固定环96分别设置于支撑台7的上表面前端,内套筒95分别穿过安装环91的内部且插接于纵向对应的固定环96内部,摩擦轮94与内套筒95配合设置,内套筒95的外弧面套接有泡沫网,泡沫网位于内套筒95的外弧面和摩擦轮94的外弧面之间,内套筒95的后端开口呈锥形设置,电机二93工作带动摩擦轮94转动,摩擦轮94通过与泡沫网的摩擦力带动泡沫网在内套筒95的外弧面向后滑动至水果滑道11的出口处,便于泡沫网包覆在水果的表面。Packing assembly 9: respectively arranged at the front end of the upper surface of the support platform 7, the packaging assembly 9 includes a mounting ring 91, a motor mounting plate 92, a motor 93, a friction wheel 94, an inner sleeve 95 and a fixing ring 96, the mounting ring 91 is respectively arranged at the middle of the upper surface of the support platform 7, the outer arc array of the mounting ring 91 is provided with a motor mounting plate 92, the middle of the motor mounting plate 92 is provided with a motor 93, the output shaft of the motor 93 is provided with a friction wheel 94, the side wall of the mounting ring 91 is provided with a avoidance hole corresponding to the friction wheel 94, and the fixing ring 96 is respectively arranged on the upper surface of the support platform 7 At the front end, the inner sleeves 95 pass through the interior of the mounting ring 91 and are inserted into the interior of the longitudinally corresponding fixing ring 96. The friction wheel 94 is matched with the inner sleeve 95. The outer arc surface of the inner sleeve 95 is sleeved with a foam net. The foam net is located between the outer arc surface of the inner sleeve 95 and the outer arc surface of the friction wheel 94. The rear end opening of the inner sleeve 95 is conical. The motor 93 drives the friction wheel 94 to rotate. The friction wheel 94 drives the foam net to slide backward on the outer arc surface of the inner sleeve 95 to the exit of the fruit slide 11 through the friction force with the foam net, so that the foam net can cover the surface of the fruit.

剪刀组件8:分别设置于支撑台7的上表面中部,剪刀组件8包括安装架81、双向蜗杆82、电机一83、蜗轮84和剪刀片85,安装架81分别设置于支撑台7的上表面中部,安装架81为E字形结构,安装架81的上表面均设有电机一83,安装架81下方的两个水平板体之间均转动连接有双向蜗杆82,双向蜗杆82的顶端分别与竖向对应的电机一83输出轴下端固定连接,安装架81的竖直板体左端均对称转动连接有蜗轮84,蜗轮84的左端均设有剪刀片85,相邻的两个剪刀片85配合设置,双向蜗杆82分别与两个蜗轮84啮合连接,气缸二12分别位于相邻的水果滑道11和安装架81之间,电机一83工作带动双向蜗杆82转动,双向蜗杆82带动与其啮合连接的两个蜗轮84反向转动,进而带动相配合的两个剪刀片85对泡沫网进行裁剪。Scissor assembly 8: respectively arranged at the middle of the upper surface of the support platform 7, the scissor assembly 8 includes a mounting frame 81, a bidirectional worm 82, a motor 83, a worm wheel 84 and a scissor blade 85, the mounting frame 81 is respectively arranged at the middle of the upper surface of the support platform 7, the mounting frame 81 is an E-shaped structure, the upper surface of the mounting frame 81 is provided with a motor 83, the two horizontal plates below the mounting frame 81 are rotatably connected with a bidirectional worm 82, the top of the bidirectional worm 82 is respectively fixedly connected to the lower end of the output shaft of the motor 83 corresponding to the vertical direction, The left ends of the vertical plates of the mounting frame 81 are symmetrically connected to worm wheels 84 for rotation, and the left ends of the worm wheels 84 are provided with scissor blades 85. Two adjacent scissor blades 85 are arranged in coordination, and the bidirectional worm 82 is respectively meshed with the two worm wheels 84. The cylinder 2 12 is respectively located between the adjacent fruit slides 11 and the mounting frame 81. The motor 1 83 drives the bidirectional worm 82 to rotate, and the bidirectional worm 82 drives the two worm wheels 84 meshed with it to rotate in the opposite direction, thereby driving the two matching scissor blades 85 to cut the foam net.

其中,还包括气缸二12和推板二13,气缸二12分别固定连接于支撑台7的上表面中部,气缸二12分别位于相邻的水果滑道11和剪刀组件8之间,推板二13分别固定连接于气缸二12的推杆左端。It also includes a cylinder 2 12 and a push plate 2 13. The cylinder 2 12 is fixedly connected to the middle of the upper surface of the support platform 7. The cylinder 2 12 is located between the adjacent fruit slides 11 and scissor assemblies 8. The push plate 2 13 is fixedly connected to the left end of the push rod of the cylinder 2 12.

本实用新型提供的一种水果重量分级打包一体化设备的工作原理如下:The working principle of the integrated fruit weight grading and packaging equipment provided by the utility model is as follows:

分别手动旋转调节螺杆32,调节螺杆32相对与其螺纹连接的L型支架31竖直板体前后移动,进而推动对应的调节挡板33右端旋转移动,使纵向对应的两个调节挡板33右端之间的间距大于一个水果的最大直径且小于两个水果的最小直径之和,通过进料槽14使水果滑落至电动输送带一1的皮带上表面,电动输送带一1工作将水果向右侧输送,在输送的过程中,水果被调节挡板33导向并向电动输送带一1的中部靠拢并排列成一排,水果被电动输送带一1输送至皮带秤4的上表面,皮带秤4会对经过的水果检测重量,并将对应的重量信号发送到与其配合的人机控制界面,经过人机交互装置通过每个水果对应的重量启动对应的光电传感器17,当光电传感器17检测到水果后通过人机交互装置启动对应的气缸一52并延时启动电机一83,气缸一52的推杆推动推板一53向前移动,从而将水果推送至前侧对应的电动输送带二6上表面,然后在电动输送带二6的输送下进入水果滑道11的内部,内套筒95的外弧面套接有泡沫网,泡沫网位于内套筒95的外弧面和摩擦轮94的外弧面之间,内套筒95的后端开口呈锥形设置,电机二93工作带动摩擦轮94转动,摩擦轮94通过与泡沫网的摩擦力带动泡沫网在内套筒95的外弧面向后滑动至水果滑道11的出口处,电机二93可选用步进电机或者伺服电机,采用脉冲控制电机二93转动圈数,进而控制泡沫网的移动距离,水果从水果滑道11向下滚动并进入泡沫网的内部,电机一83工作带动双向蜗杆82转动,双向蜗杆82带动与其啮合连接的两个蜗轮84反向转动,进而带动相配合的两个剪刀片85对泡沫网进行裁剪,然后启动气缸二12,气缸二12通过推板二13将包装后的水果向左侧推出。The adjusting screw 32 is manually rotated respectively, and the adjusting screw 32 moves forward and backward relative to the vertical plate body of the L-shaped bracket 31 threadedly connected thereto, thereby pushing the right end of the corresponding adjusting baffle 33 to rotate and move, so that the distance between the right ends of the two corresponding adjusting baffles 33 in the longitudinal direction is greater than the maximum diameter of a fruit and less than the sum of the minimum diameters of the two fruits, and the fruit is made to slide to the upper surface of the belt of the electric conveyor belt 1 through the feed trough 14, and the electric conveyor belt 1 works to transport the fruit to the right side. During the transportation process, the fruit is guided by the adjusting baffle 33 and moves toward the middle of the electric conveyor belt 1 and arranged in a row. The fruit is transported to the upper surface of the belt scale 4 by the electric conveyor belt 1, and the belt scale 4 detects the weight of the passing fruit and sends the corresponding weight signal to the human-machine control interface matched therewith. The corresponding photoelectric sensor 17 is activated by the weight corresponding to each fruit through the human-machine interaction device. When the photoelectric sensor 17 detects the fruit, the corresponding cylinder 52 is activated through the human-machine interaction device and the motor 83 is delayed to start, and the push rod of the cylinder 52 pushes the push plate 53 forward The fruit moves to the upper surface of the electric conveyor belt 2 6 corresponding to the front side, and then enters the interior of the fruit slide 11 under the conveyance of the electric conveyor belt 2 6. The outer arc surface of the inner sleeve 95 is sleeved with a foam net, and the foam net is located between the outer arc surface of the inner sleeve 95 and the outer arc surface of the friction wheel 94. The rear end opening of the inner sleeve 95 is set in a conical shape. The motor 2 93 drives the friction wheel 94 to rotate. The friction wheel 94 drives the foam net to slide backward on the outer arc surface of the inner sleeve 95 to the exit of the fruit slide 11 through the friction force with the foam net. The motor 2 93 can be a stepper motor or a servo motor, and the pulse is used to control the number of revolutions of the motor 2 93, thereby controlling the moving distance of the foam net. The fruit rolls down from the fruit slide 11 and enters the interior of the foam net. The motor 1 83 drives the bidirectional worm 82 to rotate, and the bidirectional worm 82 drives the two worm wheels 84 meshing with it to rotate in the opposite direction, thereby driving the two matching scissor blades 85 to cut the foam net, and then the cylinder 2 12 is started, and the cylinder 2 12 pushes the packaged fruit to the left through the push plate 2 13.

以上仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (7)

1.一种水果重量分级打包一体化设备,其特征在于:包括电动输送带一(1)、皮带秤(4)、剪刀组件(8)、包装组件(9)和电动输送带三(18),所述电动输送带一(1)、皮带秤(4)和电动输送带三(18)从左至右依次排列设置,所述电动输送带一(1)的侧板上表面均设有进料挡板(2),所述电动输送带一(1)的侧板右端均设有整理组件(3),所述电动输送带三(18)的侧板上表面均阵列设有分拣挡板(15),横向相邻的两个分拣挡板(15)之间设有间隔,所述电动输送带三(18)的后侧板后侧面阵列设有推料组件(5),所述推料组件(5)与横向相邻的两个分拣挡板(15)之间的间隔纵向位置对应,所述电动输送带三(18)的前侧阵列设有电动输送带二(6),所述电动输送带二(6)分别与横向相邻的两个分拣挡板(15)之间的间隔纵向位置对应,所述电动输送带二(6)的前侧均设有支撑台(7),所述支撑台(7)的上表面后端均设有冂型架(10),所述冂型架(10)的水平板体中部均设有水果滑道(11),所述水果滑道(11)的上表面均位于电动输送带二(6)的皮带下方,所述水果滑道(11)的下端均为L型结构;1. An integrated fruit weight grading and packaging device, characterized in that it comprises an electric conveyor belt (1), a belt scale (4), a scissor assembly (8), a packaging assembly (9) and an electric conveyor belt (18), wherein the electric conveyor belt (1), the belt scale (4) and the electric conveyor belt (18) are arranged in sequence from left to right, the upper surface of the side plate of the electric conveyor belt (1) is provided with a feed baffle (2), the right end of the side plate of the electric conveyor belt (1) is provided with a sorting assembly (3), the upper surface of the side plate of the electric conveyor belt (1) is provided with a sorting baffle (15) in an array, and a gap is provided between two laterally adjacent sorting baffles (15), and the rear side surface of the rear side plate of the electric conveyor belt (18) is provided with a pusher assembly (9) in an array. A material pushing assembly (5), wherein the material pushing assembly (5) corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles (15), the front side array of the electric conveyor belt three (18) is provided with an electric conveyor belt two (6), the electric conveyor belt two (6) respectively corresponds to the longitudinal position of the interval between two laterally adjacent sorting baffles (15), the front side of the electric conveyor belt two (6) is provided with a support platform (7), the rear end of the upper surface of the support platform (7) is provided with a shaped frame (10), the middle part of the horizontal plate body of the shaped frame (10) is provided with a fruit slide (11), the upper surface of the fruit slide (11) is located below the belt of the electric conveyor belt two (6), and the lower end of the fruit slide (11) is an L-shaped structure; 剪刀组件(8):分别设置于支撑台(7)的上表面中部;Scissor assemblies (8): respectively arranged at the middle of the upper surface of the support platform (7); 包装组件(9):分别设置于支撑台(7)的上表面前端;Packaging components (9): respectively arranged at the front end of the upper surface of the support platform (7); 其中,还包括气缸二(12)和推板二(13),所述气缸二(12)分别固定连接于支撑台(7)的上表面中部,所述气缸二(12)分别位于相邻的水果滑道(11)和剪刀组件(8)之间,所述推板二(13)分别固定连接于气缸二(12)的推杆左端。It also includes a second cylinder (12) and a second push plate (13), wherein the second cylinder (12) is fixedly connected to the middle of the upper surface of the support platform (7), the second cylinder (12) is located between adjacent fruit slides (11) and scissor assemblies (8), and the second push plate (13) is fixedly connected to the left end of the push rod of the second cylinder (12). 2.根据权利要求1所述的一种水果重量分级打包一体化设备,其特征在于:所述整理组件(3)包括L型支架(31)、调节螺杆(32)和调节挡板(33),所述L型支架(31)分别设置于两个进料挡板(2)的相背离外侧面,所述L型支架(31)的竖直板体中部均螺纹连接有调节螺杆(32),所述调节挡板(33)分别通过销轴转动连接于电动输送带一(1)的侧板上表面,所述调节螺杆(32)的内侧端头分别与相邻的调节挡板(33)侧壁内部滑动连接的滑块转动连接。2. The integrated fruit weight grading and packaging equipment according to claim 1 is characterized in that: the sorting component (3) comprises an L-shaped bracket (31), an adjusting screw (32) and an adjusting baffle (33), the L-shaped bracket (31) is respectively arranged on the opposite outer side surfaces of the two feed baffles (2), the middle part of the vertical plate body of the L-shaped bracket (31) is threadedly connected with the adjusting screw (32), the adjusting baffle (33) is respectively rotatably connected to the upper surface of the side plate of the electric conveyor belt (1) through a pin shaft, and the inner side end of the adjusting screw (32) is respectively rotatably connected to the slider slidably connected to the inner side wall of the adjacent adjusting baffle (33). 3.根据权利要求1所述的一种水果重量分级打包一体化设备,其特征在于:所述推料组件(5)包括支撑架(51)、气缸一(52)和推板一(53),所述支撑架(51)阵列设置于电动输送带三(18)的后侧板后侧面,所述支撑架(51)的上表面均固定连接有气缸一(52),所述气缸一(52)的推杆前端均设有推板一(53),所述推板一(53)分别与电动输送带二(6)纵向位置对应,所述支撑架(51)的后端上表面均设有光电传感器(17)。3. The integrated fruit weight grading and packaging equipment according to claim 1 is characterized in that: the pushing component (5) includes a support frame (51), a cylinder (52) and a push plate (53), the support frame (51) is arranged in an array on the rear side of the rear side plate of the electric conveyor belt (18), the upper surface of the support frame (51) is fixedly connected with the cylinder (52), the front end of the push rod of the cylinder (52) is provided with a push plate (53), the push plate (53) corresponds to the longitudinal position of the electric conveyor belt (6), and the upper surface of the rear end of the support frame (51) is provided with a photoelectric sensor (17). 4.根据权利要求1所述的一种水果重量分级打包一体化设备,其特征在于:所述剪刀组件(8)包括安装架(81)、双向蜗杆(82)、电机一(83)、蜗轮(84)和剪刀片(85),所述安装架(81)分别设置于支撑台(7)的上表面中部,所述安装架(81)为E字形结构,所述安装架(81)的上表面均设有电机一(83),所述安装架(81)下方的两个水平板体之间均转动连接有双向蜗杆(82),所述双向蜗杆(82)的顶端分别与竖向对应的电机一(83)输出轴下端固定连接,所述安装架(81)的竖直板体左端均对称转动连接有蜗轮(84),所述蜗轮(84)的左端均设有剪刀片(85),相邻的两个剪刀片(85)配合设置,所述双向蜗杆(82)分别与两个蜗轮(84)啮合连接,所述气缸二(12)分别位于相邻的水果滑道(11)和安装架(81)之间。4. The integrated fruit weight grading and packaging device according to claim 1 is characterized in that: the scissor assembly (8) comprises a mounting frame (81), a bidirectional worm gear (82), a motor 1 (83), a worm gear (84) and a scissor blade (85), the mounting frame (81) is respectively arranged in the middle of the upper surface of the support platform (7), the mounting frame (81) is an E-shaped structure, the upper surface of the mounting frame (81) is provided with a motor 1 (83), and two horizontal plates below the mounting frame (81) are rotatably connected with A bidirectional worm (82), the top of which is fixedly connected to the lower end of the output shaft of the first motor (83) corresponding to the vertical direction, the left end of the vertical plate of the mounting frame (81) is symmetrically connected to a worm wheel (84), the left end of the worm wheel (84) is provided with a scissor blade (85), two adjacent scissor blades (85) are matched, the bidirectional worm (82) is meshedly connected to the two worm wheels (84), and the cylinder (12) is located between the adjacent fruit slides (11) and the mounting frame (81). 5.根据权利要求1所述的一种水果重量分级打包一体化设备,其特征在于:所述包装组件(9)包括安装环(91)、电机安装板(92)、电机二(93)、摩擦轮(94)、内套筒(95)和固定环(96),所述安装环(91)分别设置于支撑台(7)的上表面中部,所述安装环(91)的外弧面阵列设有电机安装板(92),所述电机安装板(92)的中部均设有电机二(93),所述电机二(93)的输出轴均设有摩擦轮(94),所述安装环(91)的侧壁均设有与摩擦轮(94)对应的避让孔,所述固定环(96)分别设置于支撑台(7)的上表面前端,所述内套筒(95)分别穿过安装环(91)的内部且插接于纵向对应的固定环(96)内部,所述摩擦轮(94)与内套筒(95)配合设置。5. A fruit weight grading and packaging integrated device according to claim 1, characterized in that: the packaging component (9) comprises a mounting ring (91), a motor mounting plate (92), a second motor (93), a friction wheel (94), an inner sleeve (95) and a fixing ring (96), the mounting ring (91) is respectively arranged at the middle part of the upper surface of the support platform (7), the outer arc surface array of the mounting ring (91) is provided with a motor mounting plate (92), the middle part of each motor mounting plate (92) is provided with a second motor (93), the output shaft of each motor (93) is provided with a friction wheel (94), the side wall of the mounting ring (91) is provided with a avoidance hole corresponding to the friction wheel (94), the fixing ring (96) is respectively arranged at the front end of the upper surface of the support platform (7), the inner sleeve (95) respectively passes through the interior of the mounting ring (91) and is plugged into the interior of the fixing ring (96) corresponding to the longitudinal direction, and the friction wheel (94) and the inner sleeve (95) are arranged in coordination. 6.根据权利要求1所述的一种水果重量分级打包一体化设备,其特征在于:所述电动输送带一(1)的左侧设有进料槽(14),所述进料槽(14)的右端向下倾斜设置。6. The integrated fruit weight grading and packaging equipment according to claim 1 is characterized in that a feed trough (14) is provided on the left side of the electric conveyor belt (1), and the right end of the feed trough (14) is tilted downward. 7.根据权利要求1-6中任一项所述的一种水果重量分级打包一体化设备,其特征在于:所述水果滑道(11)的内壁均设有缓冲气泡垫(16)。7. The integrated fruit weight grading and packaging equipment according to any one of claims 1 to 6, characterized in that the inner wall of the fruit slide (11) is provided with a buffer bubble pad (16).
CN202322761882.0U 2023-10-13 2023-10-13 An integrated equipment for fruit weight grading and packaging Active CN221208984U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119140444A (en) * 2024-11-18 2024-12-17 四川丰泰吾厨食品科技有限公司 Automatic grading and flaw detection method for bamboo shoots based on image processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119140444A (en) * 2024-11-18 2024-12-17 四川丰泰吾厨食品科技有限公司 Automatic grading and flaw detection method for bamboo shoots based on image processing

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