CN221894361U - A longitudinal cutting machine with deviation correction function - Google Patents
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Abstract
本实用新型涉及纵切机技术领域,具体为一种具有纠偏功能的纵切机,包括纵切机本体、光幕传感器、固定辊和调节组件;所述纵切机本体上开设有进料口;所述光幕传感器固定安装于纵切机本体上;所述固定辊位于进料口与光幕传感器之间;所述调节组件位于固定辊两侧与纵切机本体连接;所述光幕传感器检测瓦楞纸板偏移距离,进而控制调节组件对中位移实现对瓦楞纸板的纠偏与定位,该设备通过光幕传感器检测纸板的偏移距离,进而调控调节组件对瓦楞纸板进行纠偏,同时,对瓦楞纸板进行固定,防止输送中发生二次偏移,保证了后续瓦楞纸板进入的准确性,避免多次纠偏导致生产效率下降。
The utility model relates to the technical field of slitting machines, in particular to a slitting machine with a deviation correction function, comprising a slitting machine body, a light curtain sensor, a fixed roller and an adjusting component; a feed port is provided on the slitting machine body; the light curtain sensor is fixedly installed on the slitting machine body; the fixed roller is located between the feed port and the light curtain sensor; the adjusting component is located on both sides of the fixed roller and connected to the slitting machine body; the light curtain sensor detects the offset distance of a corrugated cardboard, and then controls the centering displacement of the adjusting component to realize deviation correction and positioning of the corrugated cardboard. The device detects the offset distance of the cardboard through the light curtain sensor, and then adjusts the adjusting component to correct the deviation of the corrugated cardboard. At the same time, the corrugated cardboard is fixed to prevent secondary deviation during transportation, thereby ensuring the accuracy of subsequent corrugated cardboard entry and avoiding multiple deviation corrections that lead to a decrease in production efficiency.
Description
技术领域Technical Field
本实用新型涉及纵切机技术领域,具体为一种具有纠偏功能的纵切机。The utility model relates to the technical field of longitudinal cutting machines, in particular to a longitudinal cutting machine with a deviation correction function.
背景技术Background Art
在瓦楞纸板生产中通常采用纵切机对瓦楞纸板进行切割加工,纵切机是通过刀具材料进行纵向切割,获得所需尺寸的材料加工设备,常用于瓦楞纸板、织物和金属箔的切割加工。In the production of corrugated cardboard, a slitting machine is usually used to cut the corrugated cardboard. The slitting machine is a material processing equipment that uses a tool material to cut longitudinally to obtain the required size. It is often used for cutting corrugated cardboard, fabrics and metal foils.
在生产过程中,工作人员将瓦楞纸板放置于纵切机的输送装置上,输送装置将瓦楞纸板运输至圆切刀处进行切割、裁边,将瓦楞纸板分割成条。During the production process, the staff places the corrugated cardboard on the conveying device of the longitudinal cutting machine. The conveying device transports the corrugated cardboard to the circular cutting knife for cutting and trimming, and divides the corrugated cardboard into strips.
但是,在纵切机进纸时,无法保证瓦楞纸板始终处于居中位置,使得瓦楞纸板与圆切刀的相对位置发生偏差,导致在后续分切过程中,出现瓦楞纸板切割偏斜,影响后续瓦楞纸板分切的精准度。However, when the longitudinal cutting machine feeds paper, it cannot ensure that the corrugated cardboard is always in the center position, which causes the relative position of the corrugated cardboard and the circular cutter to deviate, resulting in skewed cutting of the corrugated cardboard in the subsequent slitting process, affecting the accuracy of subsequent corrugated cardboard slitting.
鉴于此,我们提出一种具有纠偏功能的纵切机。In view of this, we propose a longitudinal cutting machine with a deviation correction function.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种具有纠偏功能的纵切机,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a longitudinal cutting machine with a deviation correction function to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种具有纠偏功能的纵切机,包括纵切机本体、光幕传感器、固定辊和调节组件;所述纵切机本体上开设有进料口,所述光幕传感器固定安装于纵切机本体上,光幕传感器用于检测瓦楞纸板偏移距离;所述固定辊位于进料口与光幕传感器之间,固定辊对纠偏中的瓦楞纸板起到固定整平的作用,避免瓦楞纸板发生偏斜,提高纠偏的稳定性,所述调节组件位于固定辊两侧与纵切机本体连接;所述光幕传感器检测瓦楞纸板偏移距离,进而控制调节组件对中位移实现对瓦楞纸板的纠偏与定位,调节组件对正在输送的瓦楞纸板进行纠偏,使瓦楞纸板始终位于纵切机本体中心,同时,对后续进入的瓦楞纸板起到定位作用,减少后续瓦楞纸板进入时产生偏差。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a longitudinal cutting machine with a deviation correction function, comprising a longitudinal cutting machine body, a light curtain sensor, a fixed roller and an adjustment component; a feed port is provided on the longitudinal cutting machine body, the light curtain sensor is fixedly installed on the longitudinal cutting machine body, and the light curtain sensor is used to detect the offset distance of the corrugated cardboard; the fixed roller is located between the feed port and the light curtain sensor, and the fixed roller plays a role in fixing and leveling the corrugated cardboard in the deviation correction, so as to avoid the deflection of the corrugated cardboard and improve the stability of the deviation correction; the adjustment component is located on both sides of the fixed roller and connected to the longitudinal cutting machine body; the light curtain sensor detects the offset distance of the corrugated cardboard, and then controls the centering displacement of the adjustment component to realize the deviation correction and positioning of the corrugated cardboard, and the adjustment component corrects the corrugated cardboard being conveyed, so that the corrugated cardboard is always located at the center of the longitudinal cutting machine body, and at the same time, plays a role in positioning the corrugated cardboard that enters subsequently, so as to reduce the deviation generated when the subsequent corrugated cardboard enters.
优选的,所述调节组件包括电动推杆、调节板和连杆机构;所述电动推杆固定安装于纵切机本体上;所述调节板滑动安装于纵切机本体上,调节板以纵切机本体的中轴线对称安装;所述调节板分为主动板与从动板;所述主动板与电动推杆连接,电动推杆在光幕传感器的检测下推动调节板移动相应位移;所述连杆机构包括主动杆、传动杆和从动杆,所述主动杆一端与主动板转动连接;所述主动杆另一端与传动杆转动连接,所述传动杆与纵切机本体转动连接,且位于纵切机本体中端;所述传动杆与从动杆转动连接。Preferably, the adjustment assembly includes an electric push rod, an adjustment plate and a connecting rod mechanism; the electric push rod is fixedly installed on the longitudinal cutter body; the adjustment plate is slidably installed on the longitudinal cutter body, and the adjustment plate is symmetrically installed with the central axis of the longitudinal cutter body; the adjustment plate is divided into an active plate and a driven plate; the active plate is connected to the electric push rod, and the electric push rod pushes the adjustment plate to move a corresponding displacement under the detection of the light curtain sensor; the connecting rod mechanism includes an active rod, a transmission rod and a driven rod, one end of the active rod is rotatably connected to the active plate; the other end of the active rod is rotatably connected to the transmission rod, the transmission rod is rotatably connected to the longitudinal cutter body, and is located at the middle end of the longitudinal cutter body; the transmission rod is rotatably connected to the driven rod.
优选的,所述固定辊表面阵列有凸起,凸起增强了固定辊与瓦楞纸板的作用力,防止瓦楞纸板在纠偏时两端的稳定性。Preferably, the fixed roller surface array has protrusions, which enhance the force between the fixed roller and the corrugated cardboard, thereby preventing the stability of both ends of the corrugated cardboard during deviation correction.
优选的,所述调节板中端设有圆柱形的滑块;所述纵切机本体上开设有与滑块配合的限位槽;所述滑块与连杆机构转动连接,滑块与限位槽相互配合限制了调节板的位移轨迹,同时,滑块带动调节板移动时,会驱动连杆机构发生转动。Preferably, a cylindrical slider is provided at the middle end of the adjustment plate; a limit groove cooperating with the slider is opened on the longitudinal cutting machine body; the slider is rotatably connected to the connecting rod mechanism, and the slider and the limit groove cooperate with each other to limit the displacement trajectory of the adjustment plate. At the same time, when the slider drives the adjustment plate to move, it will drive the connecting rod mechanism to rotate.
优选的,所述调节板上开设有与瓦楞纸板适配的卡槽;卡槽提高对后续瓦楞纸板的定位与固定效果,同时,卡槽可以对瓦楞纸板的侧边处起到整平作用,避免侧边在调节板的作用下发生翘边。Preferably, the adjustment plate is provided with a card slot adapted to the corrugated cardboard; the card slot improves the positioning and fixing effect of the subsequent corrugated cardboard, and at the same time, the card slot can level the side edges of the corrugated cardboard to prevent the side edges from warping under the action of the adjustment plate.
优选的,所述卡槽内安装有垫片;垫片起到缓冲减震的作用,减少对瓦楞纸板的挤压力,避免瓦楞纸板发生弯曲,影响瓦楞纸板分切效果。Preferably, a gasket is installed in the card slot; the gasket plays a role of buffering and shock absorption, reducing the squeezing force on the corrugated cardboard, avoiding the corrugated cardboard from bending and affecting the cutting effect of the corrugated cardboard.
与现有技术相比,本实用新型的有益效果是:该设备通过光幕传感器检测纸板的偏移距离,进而调控调节组件对瓦楞纸板进行纠偏,同时,对瓦楞纸板进行固定,防止输送中发生二次偏移,保证了后续瓦楞纸板进入的准确性,避免多次纠偏导致生产效率下降。Compared with the prior art, the beneficial effect of the utility model is that the equipment detects the offset distance of the cardboard through the light curtain sensor, and then adjusts the adjustment component to correct the corrugated cardboard. At the same time, the corrugated cardboard is fixed to prevent secondary offset during transportation, thereby ensuring the accuracy of subsequent corrugated cardboard entry and avoiding multiple corrections that lead to a decrease in production efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型中主视图Figure 2 is a front view of the utility model
图3为本实用新型中固定辊示意图;Figure 3 is a schematic diagram of a fixed roller in the utility model;
图4为本实用新型中调节板示意图。FIG. 4 is a schematic diagram of an adjustment plate in the utility model.
图中:1、纵切机本体;11、进料口;2、光幕传感器;3、固定辊;31、凸起;4、调节组件;41、电动推杆;42、调节板;421、主动板;422、从动板;423、滑块;424、卡槽;425、垫片;43、连杆机构;431、主动杆;432、传动杆;433、从动杆。In the figure: 1. Slitting machine body; 11. Feed inlet; 2. Light curtain sensor; 3. Fixed roller; 31. Protrusion; 4. Adjustment assembly; 41. Electric push rod; 42. Adjustment plate; 421. Active plate; 422. Driven plate; 423. Slider; 424. Slot; 425. Gasket; 43. Connecting rod mechanism; 431. Active rod; 432. Transmission rod; 433. Driven rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在生产过程中,工作人员将瓦楞纸板放置于纵切机的输送装置上,输送装置将瓦楞纸板运输至圆滚刀处进行切割、裁边,将瓦楞纸板分割成条。During the production process, the staff places the corrugated cardboard on the conveying device of the longitudinal cutting machine. The conveying device transports the corrugated cardboard to the circular rolling cutter for cutting and trimming, and divides the corrugated cardboard into strips.
在纵切机进纸时,将瓦楞纸板放置于纵切机的送料装置上,送料装置对瓦楞纸板进行输送,在输送过程中,由于初始放置时瓦楞纸板位置不正,在持续输送过程中,会导致倾斜角度增大,使得瓦楞纸板偏离中心位置,导致瓦楞纸板与圆切刀的相对位置发生偏差,导致在后续分切过程中,出现瓦楞纸板切割偏斜,影响后续瓦楞纸板分切的精准度。When the slitting machine is feeding paper, the corrugated cardboard is placed on the feeding device of the slitting machine, and the feeding device transports the corrugated cardboard. During the transportation process, since the position of the corrugated cardboard is not correct when it is initially placed, the inclination angle will increase during the continuous transportation process, causing the corrugated cardboard to deviate from the center position, resulting in a deviation in the relative position of the corrugated cardboard and the circular cutter, resulting in a skewed cutting of the corrugated cardboard in the subsequent slitting process, affecting the accuracy of the subsequent corrugated cardboard slitting.
本实施例提供一种具有纠偏功能的纵切机,如图1所示,包括纵切机本体1、光幕传感器2、固定辊3和调节组件4;纵切机本体1包括送料装置和圆切刀,送料装置用于将物料输送至圆切刀下,再由圆切刀对瓦楞纸板进行分切和裁边,所述纵切机本体1上开设有进料口11,所述光幕传感器2固定安装于纵切机本体1上,光幕传感器2用于检测瓦楞纸板偏移距离;所述固定辊3位于进料口11与光幕传感器2之间,固定辊3对纠偏中的瓦楞纸板起到固定整平的作用,避免瓦楞纸板弯曲,提高纠偏的稳定性,所述固定辊3表面阵列有凸起31,凸起31增强了固定辊3与瓦楞纸板的作用力,防止瓦楞纸板在纠偏时后端发生偏斜,导致需要二次纠偏;所述调节组件4位于固定辊3两侧与纵切机本体1连接;所述光幕传感器2检测瓦楞纸板偏移距离,进而控制调节组件4对中位移实现对瓦楞纸板的纠偏与定位,调节组件4对正在输送的瓦楞纸板进行纠偏,使瓦楞纸板始终位于纵切机本体1中心,同时,对后续进入的瓦楞纸板起到定位作用,减少后续瓦楞纸板进入时产生偏差。The present embodiment provides a slitting machine with a deflection correction function, as shown in FIG1 , comprising a slitting machine body 1, a light curtain sensor 2, a fixed roller 3 and an adjustment component 4; the slitting machine body 1 comprises a feeding device and a circular cutter, the feeding device is used to convey the material to the circular cutter, and then the circular cutter cuts and trims the corrugated cardboard, the slitting machine body 1 is provided with a feeding port 11, the light curtain sensor 2 is fixedly mounted on the slitting machine body 1, and the light curtain sensor 2 is used to detect the offset distance of the corrugated cardboard; the fixed roller 3 is located between the feeding port 11 and the light curtain sensor 2, and the fixed roller 3 plays a role in fixing and leveling the corrugated cardboard in the deflection correction to prevent the corrugated cardboard from bending. To improve the stability of the deviation correction, the fixed roller 3 has an array of protrusions 31 on the surface, which enhance the force between the fixed roller 3 and the corrugated cardboard, preventing the rear end of the corrugated cardboard from being deflected during the deviation correction, resulting in the need for secondary deviation correction; the adjustment component 4 is located on both sides of the fixed roller 3 and connected to the longitudinal cutting machine body 1; the light curtain sensor 2 detects the offset distance of the corrugated cardboard, and then controls the centering displacement of the adjustment component 4 to achieve the deviation correction and positioning of the corrugated cardboard. The adjustment component 4 corrects the corrugated cardboard being conveyed, so that the corrugated cardboard is always located at the center of the longitudinal cutting machine body 1. At the same time, it plays a positioning role for the subsequent corrugated cardboard entering, reducing the deviation generated when the subsequent corrugated cardboard enters.
如图2至4所示,所述电动推杆41安装于纵切机本体1上,电动推杆41位于纵切机本体1一侧,与纵切机本体1固定连接,所述调节板42滑动安装于纵切机本体1上,调节板42以纵切机本体1的中轴线对称安装;所述调节板42分为主动板421与从动板422;所述主动板421与电动推杆41连接,光幕传感器2检测到瓦楞纸板偏移距离,将信号发送至控制台,控制台驱动电动推杆41工作,电动推杆41推动调节板42水平滑动,所述调节板42上开设有与瓦楞纸板适配的卡槽424;卡槽424提高对后续瓦楞纸板的定位与固定效果,同时,卡槽424可以对瓦楞纸板的侧边处起到整平作用,避免侧边在调节板42的作用下发生翘边,所述卡槽424内安装有垫片425;垫片425起到缓冲减震的作用,减少对瓦楞纸板的挤压力,避免瓦楞纸板发生弯曲,影响瓦楞纸板分切效果,所述调节板42中端设有圆柱形的滑块423,所述纵切机本体1上开设有与滑块423配合的限位槽;所述滑块423与连杆机构43转动连接,滑块423与限位槽相互配合限制了调节板42的位移轨迹,同时,滑块423带动调节板42移动时,会驱动连杆机构43发生转动;As shown in Figures 2 to 4, the electric push rod 41 is installed on the longitudinal cutting machine body 1. The electric push rod 41 is located on one side of the longitudinal cutting machine body 1 and is fixedly connected to the longitudinal cutting machine body 1. The adjustment plate 42 is slidably installed on the longitudinal cutting machine body 1. The adjustment plate 42 is symmetrically installed with the central axis of the longitudinal cutting machine body 1; the adjustment plate 42 is divided into an active plate 421 and a driven plate 422; the active plate 421 is connected to the electric push rod 41, and the light curtain sensor 2 detects the offset distance of the corrugated cardboard and sends a signal to the control console. The control console drives the electric push rod 41 to work, and the electric push rod 41 pushes the adjustment plate 42 to slide horizontally. The adjustment plate 42 is provided with a card slot 424 adapted to the corrugated cardboard; the card slot 424 improves the positioning and The fixing effect is achieved. At the same time, the card slot 424 can level the side of the corrugated cardboard to prevent the side from warping under the action of the adjustment plate 42. A gasket 425 is installed in the card slot 424; the gasket 425 plays a role of buffering and shock absorption, reducing the squeezing force on the corrugated cardboard, preventing the corrugated cardboard from bending and affecting the cutting effect of the corrugated cardboard. A cylindrical slider 423 is provided at the middle end of the adjustment plate 42, and a limiting groove cooperating with the slider 423 is provided on the longitudinal cutting machine body 1; the slider 423 is rotatably connected to the connecting rod mechanism 43, and the slider 423 and the limiting groove cooperate with each other to limit the displacement trajectory of the adjustment plate 42. At the same time, when the slider 423 drives the adjustment plate 42 to move, it will drive the connecting rod mechanism 43 to rotate;
所述连杆机构43包括主动杆431、传动杆432和从动杆433,所述主动杆431一端与主动板421转动连接;所述主动杆431另一端与传动杆432转动连接,所述传动杆432与纵切机本体1转动连接,且位于纵切机本体1中端;所述传动杆432与从动杆433转动连接,电动推杆41推动主动板421沿纵切机本体1中心移动,主动板421带动主动杆431,主动杆431推动传动杆432发生转动,传动杆432拉动从动杆433,从动杆433带动从动板422沿纵切机本体1移动。The connecting rod mechanism 43 includes an active rod 431, a transmission rod 432 and a driven rod 433. One end of the active rod 431 is rotatably connected to the active plate 421; the other end of the active rod 431 is rotatably connected to the transmission rod 432, and the transmission rod 432 is rotatably connected to the longitudinal cutting machine body 1 and is located at the middle end of the longitudinal cutting machine body 1; the transmission rod 432 is rotatably connected to the driven rod 433, the electric push rod 41 pushes the active plate 421 to move along the center of the longitudinal cutting machine body 1, the active plate 421 drives the active rod 431, the active rod 431 pushes the transmission rod 432 to rotate, the transmission rod 432 pulls the driven rod 433, and the driven rod 433 drives the driven plate 422 to move along the longitudinal cutting machine body 1.
本实施例的送料装置主要由电机、带轮机构和传送带组成,带轮机构一端与电机连接,另一端与传送带连接,电机转动带动带轮机构同步转动,带动将转动传递给传动带,传送带发生转动将瓦楞纸板输送至圆滚刀下方。The feeding device of this embodiment is mainly composed of a motor, a pulley mechanism and a conveyor belt. One end of the pulley mechanism is connected to the motor, and the other end is connected to the conveyor belt. The rotation of the motor drives the pulley mechanism to rotate synchronously, which transmits the rotation to the transmission belt. The conveyor belt rotates to transport the corrugated cardboard to the bottom of the circular roller.
本实施例的一种具有纠偏功能的纵切机,工作人员将瓦楞纸板纵切机本体1的进料口11送入,瓦楞纸板沿圆切刀方向移动,瓦楞纸板在固定辊3的作用下保持输送的稳定性,瓦楞纸板经过光幕传感器2,光幕传感器2检测到瓦楞纸板偏移距离,将信号发送给控制台,控制台驱动电动推杆41,电动推杆41推动调节板42中的主动板421水平滑移,主动板421带动主动杆431移动,主动杆431推动传动杆432发生转动,传动杆432拉动从动杆433移动,从动杆433带动从动板422同步移动,主动板421与从动板422对中移动,对位于两板之间的瓦楞纸板进行推动纠偏,使其位于纵切机中端,同时,确定后续瓦楞纸板的放置区域,便于后续瓦楞纸板的居中切割。In the embodiment of the present invention, a slitting machine with a deviation correction function is provided. A worker feeds the corrugated cardboard into the feed port 11 of the slitting machine body 1 of the corrugated cardboard. The corrugated cardboard moves along the direction of the circular cutter. The corrugated cardboard maintains the stability of conveying under the action of the fixed roller 3. The corrugated cardboard passes through the light curtain sensor 2. The light curtain sensor 2 detects the offset distance of the corrugated cardboard and sends a signal to the control console. The control console drives the electric push rod 41. The electric push rod 41 pushes the active plate 421 in the adjustment plate 42 to slide horizontally. The active plate 421 drives the active rod 431 to move. The active rod 431 drives the transmission rod 432 to rotate. The transmission rod 432 pulls the driven rod 433 to move. The driven rod 433 drives the driven plate 422 to move synchronously. The active plate 421 and the driven plate 422 move in a centering manner. The corrugated cardboard located between the two plates is pushed for deviation correction so that it is located at the middle end of the slitting machine. At the same time, the placement area of the subsequent corrugated cardboard is determined to facilitate the centering cutting of the subsequent corrugated cardboard.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
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