CN221978726U - Electric actuator - Google Patents
Electric actuator Download PDFInfo
- Publication number
- CN221978726U CN221978726U CN202420259207.XU CN202420259207U CN221978726U CN 221978726 U CN221978726 U CN 221978726U CN 202420259207 U CN202420259207 U CN 202420259207U CN 221978726 U CN221978726 U CN 221978726U
- Authority
- CN
- China
- Prior art keywords
- motor shaft
- magnet
- substrate
- motor
- output shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000758 substrate Substances 0.000 claims abstract description 128
- 230000002093 peripheral effect Effects 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 description 20
- 238000003860 storage Methods 0.000 description 20
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 8
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 8
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 5
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
本实用新型提供一种电动致动器。具备:马达部,其具有能够以马达轴为中心旋转的马达轴;输出轴,其能够以在与马达轴方向交叉的方向上延伸的输出轴为中心旋转;传递机构,其与马达轴及输出轴连结,将马达轴的旋转传递至输出轴;基板,其板面朝向与马达轴方向正交的第一方向;第一磁铁,其固定于马达轴的外周面;第二磁铁,其固定于输出轴的输出轴方向的端部;第一磁传感器,其能够检测第一磁铁的磁场;以及第二磁传感器,其能够检测第二磁铁的磁场。基板配置在比第一磁铁及第二磁铁靠第一方向的一侧。第一磁传感器和第二磁传感器安装在基板上。第一磁传感器与第一磁铁的外周面对置,第二磁传感器与第二磁铁对置。
The utility model provides an electric actuator. It is provided with: a motor part, which has a motor shaft that can rotate around a motor shaft; an output shaft, which can rotate around the output shaft extending in a direction intersecting the motor shaft direction; a transmission mechanism, which is connected to the motor shaft and the output shaft, and transmits the rotation of the motor shaft to the output shaft; a substrate, whose plate surface faces a first direction orthogonal to the motor shaft direction; a first magnet, which is fixed to the outer peripheral surface of the motor shaft; a second magnet, which is fixed to the end of the output shaft in the output shaft direction; a first magnetic sensor, which can detect the magnetic field of the first magnet; and a second magnetic sensor, which can detect the magnetic field of the second magnet. The substrate is arranged on the side closer to the first direction than the first magnet and the second magnet. The first magnetic sensor and the second magnetic sensor are mounted on the substrate. The first magnetic sensor is opposite to the outer peripheral surface of the first magnet, and the second magnetic sensor is opposite to the second magnet.
Description
技术领域Technical Field
本实用新型涉及电动致动器。The utility model relates to an electric actuator.
背景技术Background Art
以往,公知有如下结构的马达:在与向马达供给电力的控制基板分开设置的传感器基板上安装检测马达的旋转的旋转检测传感器,经由端子将控制基板和传感器基板电连接(例如专利文献1)。Conventionally, there is known a motor having a structure in which a rotation detection sensor for detecting the rotation of the motor is mounted on a sensor substrate provided separately from a control substrate for supplying power to the motor, and the control substrate and the sensor substrate are electrically connected via terminals (for example, Patent Document 1).
现有技术文献Prior art literature
专利文献1:日本特开2008-141912号公报Patent Document 1: Japanese Patent Application Publication No. 2008-141912
在上述马达中,由于经由传感器基板和端子将控制基板与旋转检测传感器电连接,因此马达的部件数量增加,并且马达的制造成本增加。另外,在马达的制造工序中,由于需要用焊锡等将端子与控制基板及传感器基板连接的作业,所以马达的制造工时增加。进而,在设置检测输出轴的旋转的传感器的情况下,有可能额外需要安装该传感器的基板、以及用于将该基板与控制基板电连接的端子等,有可能进一步增加马达的制造成本以及制造工时。In the above motor, since the control substrate and the rotation detection sensor are electrically connected via the sensor substrate and the terminal, the number of parts of the motor increases, and the manufacturing cost of the motor increases. In addition, in the manufacturing process of the motor, since the terminal needs to be connected to the control substrate and the sensor substrate by soldering, the manufacturing man-hours of the motor increase. Furthermore, in the case of providing a sensor for detecting the rotation of the output shaft, it may be necessary to additionally install a substrate for mounting the sensor and terminals for electrically connecting the substrate to the control substrate, which may further increase the manufacturing cost and manufacturing man-hours of the motor.
实用新型内容Utility Model Content
鉴于上述情况,本实用新型的目的之一在于提供一种能够抑制制造成本和制造工时增加的电动致动器。In view of the above circumstances, one of the objects of the present invention is to provide an electric actuator capable of suppressing an increase in manufacturing cost and manufacturing man-hours.
本实用新型的电动致动器的一个方式具备:马达部,其具有能够以马达轴为中心旋转的马达轴;输出轴,其能够以在与马达轴方向交叉的方向上延伸的输出轴为中心旋转;传递机构,其与所述马达轴及所述输出轴连结,将所述马达轴的旋转传递至所述输出轴;基板,其板面朝向与马达轴方向正交的第一方向;第一磁铁,其固定于所述马达轴的外周面;第二磁铁,其固定于所述输出轴的输出轴方向的端部;第一磁传感器,其能够检测所述第一磁铁的磁场;以及第二磁传感器,其能够检测所述第二磁铁的磁场。所述基板配置于比所述第一磁铁及所述第二磁铁靠所述第一方向的一侧。所述第一磁传感器和所述第二磁传感器安装在所述基板上。所述第一磁传感器与所述第一磁铁的外周面对置,所述第二磁传感器与所述第二磁铁对置。One mode of the electric actuator of the utility model comprises: a motor part having a motor shaft rotatable around a motor shaft; an output shaft rotatable around an output shaft extending in a direction intersecting the motor shaft direction; a transmission mechanism connected to the motor shaft and the output shaft to transmit the rotation of the motor shaft to the output shaft; a substrate, a plate surface of which faces a first direction orthogonal to the motor shaft direction; a first magnet fixed to the outer peripheral surface of the motor shaft; a second magnet fixed to the end of the output shaft in the output shaft direction; a first magnetic sensor capable of detecting the magnetic field of the first magnet; and a second magnetic sensor capable of detecting the magnetic field of the second magnet. The substrate is arranged on the side closer to the first direction than the first magnet and the second magnet. The first magnetic sensor and the second magnetic sensor are mounted on the substrate. The first magnetic sensor faces the outer peripheral surface of the first magnet, and the second magnetic sensor faces the second magnet.
所述第一磁铁为以所述马达轴为中心的圆环状,在所述第一磁铁上,沿着以所述马达轴为中心的周向相邻地设置有相互不同的磁极,在所述第二磁铁上,沿着以所述输出轴为中心的周向相邻地设置有相互不同的磁极。The first magnet is annular with the motor shaft as the center, and different magnetic poles are adjacently arranged on the first magnet along the circumferential direction with the motor shaft as the center, and different magnetic poles are adjacently arranged on the second magnet along the circumferential direction with the output shaft as the center.
所述基板具有安装所述第一磁传感器和所述第二磁传感器的第一基板部,从马达轴方向观察时,所述第一基板部的至少一部分与所述马达部重叠。The substrate includes a first substrate portion on which the first magnetic sensor and the second magnetic sensor are mounted, and at least a portion of the first substrate portion overlaps with the motor portion when viewed from the motor shaft direction.
所述基板具有第二基板部,该第二基板部从所述第一基板部的与马达轴方向和所述第一方向这两者正交的第二方向的一侧的部分向马达轴方向的一侧延伸,从所述第二方向观察时,所述第二基板部的至少一部分与所述马达部重叠。The substrate has a second substrate portion, which extends from a portion of the first substrate portion on one side of a second direction orthogonal to both the motor shaft direction and the first direction to one side of the motor shaft direction, and when viewed from the second direction, at least a portion of the second substrate portion overlaps with the motor portion.
在所述基板上设有驱动所述马达部的驱动电路部。A driving circuit unit for driving the motor unit is provided on the substrate.
所述传递机构具有:驱动输入齿轮部,其设置在所述马达轴的外周面;以及输出齿轮,其设置有输出齿轮部,并能够以所述输出轴为中心旋转,所述驱动输入齿轮部与所述输出齿轮部相互啮合,所述输出齿轮与所述输出轴连结。The transmission mechanism includes: a drive input gear portion, which is arranged on the outer peripheral surface of the motor shaft; and an output gear, which is provided with an output gear portion and can rotate around the output shaft, the drive input gear portion and the output gear portion are meshed with each other, and the output gear is connected to the output shaft.
所述传递机构是将所述马达轴的旋转减速并传递至所述输出轴的减速机构。The transmission mechanism is a speed reduction mechanism that reduces the speed of rotation of the motor shaft and transmits the reduced speed rotation to the output shaft.
实用新型的效果如下。The effects of the utility model are as follows.
根据本实用新型的一个方式,在电动致动器中,能够抑制制造成本及制造工时的增加。According to one aspect of the present invention, in the electric actuator, it is possible to suppress an increase in manufacturing cost and manufacturing man-hours.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示出一实施方式的电动致动器的剖视图。FIG. 1 is a cross-sectional view showing an electric actuator according to an embodiment.
图2是示出一实施方式的电动致动器的一部分的立体图。FIG. 2 is a perspective view showing a part of the electric actuator according to the embodiment.
图3是示出一实施方式的电动致动器的剖视图,是图1中的III-III剖视图。FIG. 3 is a cross-sectional view showing the electric actuator according to the embodiment, and is a cross-sectional view taken along line III-III in FIG. 1 .
图4是示出一实施方式的电动致动器的传递机构的俯视图。FIG. 4 is a plan view showing a transmission mechanism of the electric actuator according to the embodiment.
图中:1—电动致动器,20—马达部,24—马达轴,25—驱动输入齿轮部,30—传递机构,31—输出齿轮,31b—输出齿轮部,38—输出轴,70—基板,70b—第一基板部,70c—第二基板部,70d—驱动电路部,76—第一磁传感器,77—第二磁传感器,81—第一磁铁,82—第二磁铁,D1—第一方向,D2—第二方向,J1—马达轴,J2—输出轴。In the figure: 1—electric actuator, 20—motor part, 24—motor shaft, 25—drive input gear part, 30—transmission mechanism, 31—output gear, 31b—output gear part, 38—output shaft, 70—substrate, 70b—first substrate part, 70c—second substrate part, 70d—drive circuit part, 76—first magnetic sensor, 77—second magnetic sensor, 81—first magnet, 82—second magnet, D1—first direction, D2—second direction, J1—motor shaft, J2—output shaft.
具体实施方式DETAILED DESCRIPTION
以下,参照附图对本实用新型的实施方式的电动致动器进行说明。另外,本实用新型的范围不限定于以下的实施方式,可以在本实用新型的技术思想的范围内任意变更。另外,在以下的附图中,为了容易理解各结构,有时使各结构中的比例尺、数量等与实际的结构不同。Hereinafter, the electric actuator of the embodiment of the utility model will be described with reference to the accompanying drawings. In addition, the scope of the utility model is not limited to the following embodiments, and can be arbitrarily changed within the scope of the technical idea of the utility model. In addition, in the following drawings, in order to facilitate the understanding of each structure, the scale, quantity, etc. in each structure are sometimes different from the actual structure.
在各附图中,适当地示出XYZ坐标系作为三维正交坐标系。在XYZ坐标系中,X轴方向是以正侧(+X侧)为右侧、以负侧(-X侧)为左侧的左右方向。Y轴方向是与X轴方向正交,以正侧(+Y侧)为后侧,以负侧(-Y侧)为前侧的前后方向。Z轴方向是与X轴方向和Y轴方向两者正交,以正侧(+Z侧)为上侧,以负侧(-Z侧)为下侧的上下方向。另外,左侧、右侧、前侧、后侧、上侧及下侧仅是用于说明各部的相对位置关系的名称,实际的配置关系等也可以是由这些名称示出的配置关系等以外的配置关系等。In each of the accompanying drawings, an XYZ coordinate system is appropriately shown as a three-dimensional orthogonal coordinate system. In the XYZ coordinate system, the X-axis direction is the left-right direction with the positive side (+X side) as the right side and the negative side (-X side) as the left side. The Y-axis direction is the front-to-back direction with the positive side (+Y side) as the rear side and the negative side (-Y side) as the front side, which is orthogonal to the X-axis direction. The Z-axis direction is the up-down direction with the positive side (+Z side) as the upper side and the negative side (-Z side) as the lower side, which is orthogonal to both the X-axis direction and the Y-axis direction. In addition, the left side, right side, front side, rear side, upper side and lower side are only names used to illustrate the relative positional relationship of each part, and the actual configuration relationship, etc. may also be a configuration relationship other than the configuration relationship shown by these names, etc.
各图所示的马达轴J1延伸的方向与X轴方向即左右方向平行。马达轴J1为假想轴线。在以下的说明中,将与马达轴J1平行的方向简称为“马达轴方向”。另外,将以马达轴J1为中心的径向简称为“径向”。将以马达轴J1为中心的周向简称为“周向”。在本实施方式中,右侧(+X侧)相当于马达轴方向一侧,左侧(-X侧)相当于马达轴方向另一侧。周向在各图中由箭头θ1示出。The direction in which the motor shaft J1 shown in each figure extends is parallel to the X-axis direction, that is, the left-right direction. The motor shaft J1 is a virtual axis. In the following description, the direction parallel to the motor shaft J1 is referred to as the "motor shaft direction". In addition, the radial direction centered on the motor shaft J1 is referred to as the "radial direction". The circumferential direction centered on the motor shaft J1 is referred to as the "circumferential direction". In this embodiment, the right side (+X side) is equivalent to one side of the motor shaft direction, and the left side (-X side) is equivalent to the other side of the motor shaft direction. The circumferential direction is shown by the arrow θ1 in each figure.
在各图中,箭头D1所示的第一方向D1是后述的基板70的板面所朝向的方向。第一方向D1是与马达轴J1正交的方向。在本实施方式中,第一方向D1与上下方向(Z轴方向)平行。在以下的说明中,将第一方向D1的箭头所朝向的一侧(+D1侧)称为“第一方向D1的一侧”或“上侧”,将与第一方向D1的箭头所朝向的一侧相反的一侧(-D1侧)称为“第一方向D1的另一侧”或“下侧”。另外,第一方向D1也可以不与上下方向平行,也可以与上下方向交叉。In each figure, the first direction D1 indicated by the arrow D1 is the direction in which the plate surface of the substrate 70 described later is facing. The first direction D1 is a direction orthogonal to the motor axis J1. In the present embodiment, the first direction D1 is parallel to the up-down direction (Z-axis direction). In the following description, the side (+D1 side) to which the arrow of the first direction D1 is pointing is referred to as "one side of the first direction D1" or "upper side", and the side opposite to the side to which the arrow of the first direction D1 is pointing (-D1 side) is referred to as "the other side of the first direction D1" or "lower side". In addition, the first direction D1 may not be parallel to the up-down direction, but may intersect with the up-down direction.
在各图中,箭头D2所示的第二方向D2是与马达轴方向和第一方向D1这两者正交的方向。在本实施方式中,第二方向D2与前后方向(Y轴方向)平行。在以下的说明中,将第二方向D2的箭头所朝向的一侧(+D2侧)称为“第二方向D2的一侧”或“后侧”,将与第二方向D2的箭头所朝向的一侧相反的一侧(-D2侧)称为“第二方向D2的另一侧”或“前侧”。另外,第二方向D2也可以不与前后方向平行,例如,也可以与前后方向交叉。In each figure, the second direction D2 indicated by the arrow D2 is a direction orthogonal to both the motor shaft direction and the first direction D1. In the present embodiment, the second direction D2 is parallel to the front-to-back direction (Y-axis direction). In the following description, the side (+D2 side) to which the arrow of the second direction D2 points is referred to as "one side of the second direction D2" or "rear side", and the side opposite to the side to which the arrow of the second direction D2 points (-D2 side) is referred to as "the other side of the second direction D2" or "front side". In addition, the second direction D2 may not be parallel to the front-to-back direction, for example, it may intersect with the front-to-back direction.
图1所示的本实施方式的电动致动器1是搭载于车辆的电动致动器。更详细地说,搭载于基于车辆的驾驶员的换档操作而被驱动的线控停车方式的致动器装置。电动致动器1具备壳体10、马达部20、传递机构30、输出轴38、罩部件60、基板70、第一磁铁81、第二磁铁82、第一磁传感器76和第二磁传感器77。The electric actuator 1 of the present embodiment shown in FIG1 is an electric actuator mounted on a vehicle. More specifically, it is mounted on an actuator device of a drive-by-wire parking method driven based on a shift operation of a driver of the vehicle. The electric actuator 1 includes a housing 10, a motor unit 20, a transmission mechanism 30, an output shaft 38, a cover member 60, a substrate 70, a first magnet 81, a second magnet 82, a first magnetic sensor 76, and a second magnetic sensor 77.
壳体10在内部收纳有马达部20、传递机构30、输出轴38、罩部件60、基板70、第一磁铁81、第二磁铁82、第一磁传感器76及第二磁传感器77。壳体10为包围马达轴J1的筒状。壳体10具有收纳部件11、上盖部件18和侧盖部件19。The housing 10 accommodates the motor unit 20, the transmission mechanism 30, the output shaft 38, the cover member 60, the substrate 70, the first magnet 81, the second magnet 82, the first magnetic sensor 76, and the second magnetic sensor 77. The housing 10 is cylindrical and surrounds the motor shaft J1. The housing 10 has a storage member 11, an upper cover member 18, and a side cover member 19.
收纳部件11为沿马达轴方向延伸的箱状。收纳部件11具有朝上侧(+Z侧)开口的第一开口部11a。第一开口部11a被固定在收纳部件11上端的上盖部件18堵塞。收纳部件11具有侧壁部12和底壁部17。The storage member 11 is box-shaped and extends in the motor shaft direction. The storage member 11 has a first opening 11a opened upward (+Z side). The first opening 11a is closed by an upper cover member 18 fixed to the upper end of the storage member 11. The storage member 11 has a side wall 12 and a bottom wall 17.
如图2所示,侧壁部12从径向外侧包围马达部20、传递机构30、输出轴38、基板70等电动致动器1的各部分。从上下方向(Z轴方向)观察时,侧壁部12为长边沿马达轴方向延伸的大致矩形形状。侧壁部12具有第一侧壁部13、第二侧壁部14、第三侧壁部15和第四侧壁部16。As shown in FIG2 , the side wall portion 12 surrounds the motor portion 20, the transmission mechanism 30, the output shaft 38, the substrate 70 and other parts of the electric actuator 1 from the radial outside. When viewed from the top and bottom direction (Z-axis direction), the side wall portion 12 is a substantially rectangular shape with the long side extending in the motor shaft direction. The side wall portion 12 includes a first side wall portion 13, a second side wall portion 14, a third side wall portion 15 and a fourth side wall portion 16.
第一侧壁部13是侧壁部12的马达轴方向另一侧(-X侧)的部分。第一侧壁部13为在与轴向正交的方向上扩展的板状。从马达轴方向观察时,第一侧壁部13为长边沿前后方向(Y轴方向)延伸的大致矩形形状。从马达轴方向观察时,马达轴J1与比第一侧壁部13的前后方向上的中央靠前侧(-Y侧)的部分重叠。在第一侧壁部13设置有第一贯通孔13a和侧壁轴承保持部13b。The first side wall portion 13 is a portion of the side wall portion 12 on the other side (-X side) in the direction of the motor shaft. The first side wall portion 13 is in the shape of a plate extending in a direction orthogonal to the axial direction. When viewed from the direction of the motor shaft, the first side wall portion 13 is in a generally rectangular shape with the long sides extending in the front-to-back direction (Y-axis direction). When viewed from the direction of the motor shaft, the motor shaft J1 overlaps with a portion that is closer to the front side (-Y side) than the center of the first side wall portion 13 in the front-to-back direction. The first side wall portion 13 is provided with a first through hole 13a and a side wall bearing retaining portion 13b.
如图1所示,第一贯通孔13a是在马达轴方向上贯通第一侧壁部13的孔。从马达轴方向观察时,第一贯通孔13a为以马达轴J1为中心的大致圆形形状。侧壁轴承保持部13b从第一侧壁部13向马达轴方向一侧(+X侧)突出。如图2所示,侧壁轴承保持部13b为以马达轴J1为中心的大致半圆筒状。从马达轴方向观察时,侧壁轴承保持部13b位于比马达轴J1靠上侧(+Z侧)的位置。As shown in FIG1 , the first through hole 13a is a hole that penetrates the first side wall portion 13 in the direction of the motor shaft. When viewed from the motor shaft direction, the first through hole 13a is a generally circular shape centered on the motor shaft J1. The side wall bearing retaining portion 13b protrudes from the first side wall portion 13 to one side (+X side) in the direction of the motor shaft. As shown in FIG2 , the side wall bearing retaining portion 13b is a generally semi-cylindrical shape centered on the motor shaft J1. When viewed from the motor shaft direction, the side wall bearing retaining portion 13b is located above the motor shaft J1 (+Z side).
第二侧壁部14是侧壁部12的前侧(-Y侧)的部分。第二侧壁部14为从第一侧壁部13的前侧的端部向马达轴方向一侧延伸的板状。从前后方向(Y轴方向)观察时,第二侧壁部14为长边沿轴向延伸的大致矩形形状。The second side wall portion 14 is a portion on the front side (-Y side) of the side wall portion 12. The second side wall portion 14 is a plate-shaped portion extending from the front end of the first side wall portion 13 toward one side in the motor shaft direction. When viewed from the front-to-back direction (Y-axis direction), the second side wall portion 14 is a substantially rectangular shape with the long sides extending in the axial direction.
第三侧壁部15是侧壁部12的后侧(+Y侧)的部分。第三侧壁部15为从第一侧壁部13的后侧的端部向马达轴方向一侧延伸的板状。从前后方向观察时,第三侧壁部15为长边沿轴向延伸的大致矩形形状。在第三侧壁部15上设有连接器安装部15a。The third side wall portion 15 is a portion on the rear side (+Y side) of the side wall portion 12. The third side wall portion 15 is a plate-shaped portion extending from the rear end of the first side wall portion 13 toward one side in the motor shaft direction. When viewed from the front-to-back direction, the third side wall portion 15 is a substantially rectangular shape with the long side extending in the axial direction. The third side wall portion 15 is provided with a connector mounting portion 15a.
连接器安装部15a为从第三侧壁部15的马达轴方向一侧的部分向后侧(+Y侧)突出的大致方筒状。连接器安装部15a在后侧和前侧(-Y侧)开口。连接器安装部15a的内部经由沿前后方向(Y轴方向)贯通第三侧壁部15的未图示的孔部与壳体10的内部相连。连接器安装部15a保持多个连接器销78。The connector mounting portion 15a is a generally square tube-shaped portion that protrudes from a portion of the third side wall portion 15 on one side in the motor shaft direction to the rear side (+Y side). The connector mounting portion 15a is open at the rear side and the front side (-Y side). The interior of the connector mounting portion 15a is connected to the interior of the housing 10 via a hole portion (not shown) that penetrates the third side wall portion 15 in the front-to-back direction (Y-axis direction). The connector mounting portion 15a holds a plurality of connector pins 78.
第四侧壁部16是侧壁部12的马达轴方向一侧(+X侧)的部分。第四侧壁部16为在与马达轴方向正交的方向上扩展的板状。从马达轴方向观察时,第四侧壁部16为长边沿前后方向(Y轴方向)延伸的大致矩形形状。从马达轴方向观察时,马达轴J1与比第四侧壁部16的前后方向上的中央靠前侧(-Y侧)的部分重叠。第四侧壁部16的前侧的端部与第二侧壁部14的马达轴方向一侧的端部连接。第四侧壁部16的后侧(+Y侧)的端部与第三侧壁部15的马达轴方向一侧的端部连接。如图1所示,在第四侧壁部16设置有第二贯通孔16a。第二贯通孔16a是在马达轴方向上贯通第四侧壁部16的孔。从马达轴方向观察时,第二贯通孔16a为以马达轴J1为中心的大致圆形形状。在第二贯通孔16a的内周面保持有第一轴承93。The fourth side wall portion 16 is a portion of the side wall portion 12 on one side in the motor shaft direction (+X side). The fourth side wall portion 16 is a plate-shaped portion extending in a direction orthogonal to the motor shaft direction. When viewed from the motor shaft direction, the fourth side wall portion 16 is a generally rectangular shape with a long side extending in the front-to-back direction (Y-axis direction). When viewed from the motor shaft direction, the motor axis J1 overlaps with a portion that is closer to the front side (-Y side) than the center of the fourth side wall portion 16 in the front-to-back direction. The end of the front side of the fourth side wall portion 16 is connected to the end of the second side wall portion 14 on one side in the motor shaft direction. The end of the rear side (+Y side) of the fourth side wall portion 16 is connected to the end of the third side wall portion 15 on one side in the motor shaft direction. As shown in FIG. 1 , a second through hole 16a is provided in the fourth side wall portion 16. The second through hole 16a is a hole that penetrates the fourth side wall portion 16 in the motor shaft direction. When viewed from the motor shaft direction, the second through hole 16a is a generally circular shape centered on the motor axis J1. A first bearing 93 is held on the inner peripheral surface of the second through hole 16 a.
底壁部17配置在马达部20及传递机构30的下侧(-Z侧)。从上下方向(Z轴方向)观察时,底壁部17为长边沿左右方向(X轴方向)延伸的大致矩形状。底壁部17的外缘在上下方向上与侧壁部12的下端相连。如图3所示,底壁部17具有马达收纳部17a和轴收纳部17b。在底壁部17设置有多个基板固定部17e、第一罩固定部17f、第二罩固定部17g以及底壁孔部17h。The bottom wall portion 17 is arranged on the lower side (-Z side) of the motor portion 20 and the transmission mechanism 30. When viewed from the up-down direction (Z-axis direction), the bottom wall portion 17 is a generally rectangular shape with the long side extending in the left-right direction (X-axis direction). The outer edge of the bottom wall portion 17 is connected to the lower end of the side wall portion 12 in the up-down direction. As shown in FIG. 3 , the bottom wall portion 17 has a motor storage portion 17a and a shaft storage portion 17b. The bottom wall portion 17 is provided with a plurality of substrate fixing portions 17e, a first cover fixing portion 17f, a second cover fixing portion 17g and a bottom wall hole portion 17h.
马达收纳部17a为以马达轴J1为中心沿马达轴方向延伸的半圆筒状。从马达轴方向观察时,马达收纳部17a配置在比马达轴J1靠下侧的位置。如图1所示,马达收纳部17a设置在底壁部17的马达轴方向一侧(+X侧)的部分。在马达收纳部17a的内部收纳马达部20的下侧的部分。The motor housing portion 17a is semi-cylindrical and extends in the motor shaft direction with the motor shaft J1 as the center. When viewed from the motor shaft direction, the motor housing portion 17a is arranged at a position lower than the motor shaft J1. As shown in FIG. 1, the motor housing portion 17a is arranged on one side (+X side) of the motor shaft direction of the bottom wall portion 17. The lower side of the motor unit 20 is accommodated inside the motor housing portion 17a.
如图3所示,轴收纳部17b为以马达轴J1为中心沿马达轴方向延伸的大致半圆筒状。从马达轴方向观察时,轴收纳部17b配置在比马达轴J1靠下侧的位置。如图1所示,轴收纳部17b设置在底壁部17的马达轴方向另一侧(-X侧)的部分。轴收纳部17b的内径比马达收纳部17a的内径小。在轴收纳部17b的内部收纳有后述的马达轴24的马达轴方向另一侧的部分。轴收纳部17b的内周面中的马达轴方向另一侧的部分与侧壁轴承保持部13b的内周面连接。在轴收纳部17b的内周面中的马达轴方向另一侧的部分及侧壁轴承保持部13b的内周面保持有第二轴承94。As shown in FIG3 , the shaft housing portion 17b is roughly semi-cylindrical and extends along the motor shaft direction with the motor shaft J1 as the center. When viewed from the motor shaft direction, the shaft housing portion 17b is arranged at a position lower than the motor shaft J1. As shown in FIG1 , the shaft housing portion 17b is arranged on the portion of the bottom wall portion 17 on the other side (-X side) in the motor shaft direction. The inner diameter of the shaft housing portion 17b is smaller than the inner diameter of the motor housing portion 17a. The portion of the motor shaft 24 on the other side in the motor shaft direction described later is housed inside the shaft housing portion 17b. The portion of the inner circumferential surface of the shaft housing portion 17b on the other side in the motor shaft direction is connected to the inner circumferential surface of the side wall bearing retaining portion 13b. The second bearing 94 is retained on the portion of the inner circumferential surface of the shaft housing portion 17b on the other side in the motor shaft direction and the inner circumferential surface of the side wall bearing retaining portion 13b.
如图2所示,多个基板固定部17e是从底壁部17向上侧(+Z侧)突出的大致圆柱状。在本实施方式中,在底壁部17上设有7个基板固定部17e。在各基板固定部17e的朝向上侧的面上设有向下侧(-Z侧)凹陷的内螺纹孔。如图3所示,第一罩固定部17f是从底壁部17的马达轴方向另一侧(-X侧)且后侧(+Y侧)的部分向上侧突出的板状。如图4所示,第一罩固定部17f从比传递机构30靠马达轴方向另一侧朝向比传递机构30靠后侧延伸后,向传递机构30的马达轴方向一侧(+X侧)延伸。如图3所示,在上下方向(Z轴方向)上,第一罩固定部17f的上端位于比基板固定部17e的上端靠下侧的位置。As shown in FIG2 , a plurality of substrate fixing portions 17e are roughly cylindrical and protrude from the bottom wall portion 17 to the upper side (+Z side). In the present embodiment, seven substrate fixing portions 17e are provided on the bottom wall portion 17. An internal threaded hole recessed to the lower side (-Z side) is provided on the surface of each substrate fixing portion 17e facing the upper side. As shown in FIG3 , the first cover fixing portion 17f is a plate-shaped portion protruding to the upper side from the other side (-X side) and the rear side (+Y side) of the bottom wall portion 17 in the direction of the motor shaft. As shown in FIG4 , the first cover fixing portion 17f extends from the other side of the direction of the motor shaft of the transmission mechanism 30 toward the rear side of the transmission mechanism 30, and then extends to the one side (+X side) of the direction of the motor shaft of the transmission mechanism 30. As shown in FIG3 , in the up-down direction (Z-axis direction), the upper end of the first cover fixing portion 17f is located at a position lower than the upper end of the substrate fixing portion 17e.
第二罩固定部17g为从轴收纳部17b的前侧(-Y侧)的边缘部向上侧突出的板状。如图4所示,第二罩固定部17g沿马达轴方向延伸。第二罩固定部17g的板面朝向前后方向。如图3所示,在上下方向上,第二罩固定部17g的上端的位置是与第一罩固定部17f的上端的位置大致相同的位置。The second cover fixing portion 17g is a plate-shaped portion that protrudes upward from the edge portion of the front side (-Y side) of the shaft housing portion 17b. As shown in FIG. 4 , the second cover fixing portion 17g extends in the direction of the motor shaft. The plate surface of the second cover fixing portion 17g faces the front-back direction. As shown in FIG. 3 , in the up-down direction, the position of the upper end of the second cover fixing portion 17g is substantially the same as the position of the upper end of the first cover fixing portion 17f.
底壁孔部17h是在输出轴方向上贯通底壁部17的马达轴方向另一侧(-X侧)且后方侧(+Y侧)的部分的孔。从输出轴方向观察时,底壁孔部17h为以输出轴J2为中心的圆形。The bottom wall hole 17h is a hole that passes through the other side (-X side) and rear side (+Y side) of the bottom wall 17 in the output shaft direction. The bottom wall hole 17h is circular with the output shaft J2 as the center when viewed from the output shaft direction.
另外,在本实施方式中,各图所示的输出轴J2是在与马达轴方向交叉的方向上延伸的假想轴线。在本实施方式中,输出轴J2在与马达轴方向正交且与Z轴平行的方向上延伸。在本实施方式中,将与输出轴J2平行的方向简称为“输出轴方向”,将以输出轴J2为中心的径向简称为“输出径向”,将以输出轴J2为中心的周向简称为“输出周向”。输出周向在各图中由箭头θ2示出。In addition, in the present embodiment, the output shaft J2 shown in each figure is an imaginary axis extending in a direction intersecting the motor shaft direction. In the present embodiment, the output shaft J2 extends in a direction orthogonal to the motor shaft direction and parallel to the Z axis. In the present embodiment, the direction parallel to the output shaft J2 is referred to as the "output shaft direction", the radial direction centered on the output shaft J2 is referred to as the "output radial direction", and the circumferential direction centered on the output shaft J2 is referred to as the "output circumferential direction". The output circumferential direction is indicated by an arrow θ2 in each figure.
如图1及图3所示,上盖部件18固定在收纳部件11的上端。上盖部件18从上侧(+Z侧)堵塞收纳部件11的第一开口部11a。上盖部件18是在与上下方向(Z轴方向)正交的方向上扩展的板状。虽然省略了图示,但从上下方向观察时,上盖部件18是长边沿左右方向(X轴方向)延伸的大致矩形状。在上盖部件18上设有上盖马达收纳部18a。As shown in FIGS. 1 and 3 , the upper cover member 18 is fixed to the upper end of the storage member 11. The upper cover member 18 blocks the first opening 11a of the storage member 11 from the upper side (+Z side). The upper cover member 18 is in the shape of a plate extending in a direction perpendicular to the up-down direction (Z-axis direction). Although not shown in the figure, when viewed from the up-down direction, the upper cover member 18 is in the shape of a roughly rectangular shape with the long sides extending in the left-right direction (X-axis direction). An upper cover motor storage portion 18a is provided on the upper cover member 18.
如图3所示,上盖马达收纳部18a是上盖部件18中向上侧突出的部分。从马达轴方向观察时,上盖马达收纳部18a为以马达轴J1为中心的圆弧状。如图1所示,上盖马达收纳部18a设置在上盖部件18的马达轴方向一侧(+X侧)的部分。虽然省略了图示,但从上下方向观察时,上盖马达收纳部18a与马达收纳部17a重合。在上盖马达收纳部18a的内部收纳马达部20的上侧的部分。As shown in FIG3 , the upper cover motor storage portion 18a is a portion of the upper cover member 18 that protrudes upward. When viewed from the motor axis direction, the upper cover motor storage portion 18a is in the shape of an arc centered on the motor axis J1. As shown in FIG1 , the upper cover motor storage portion 18a is provided on one side (+X side) of the upper cover member 18 in the motor axis direction. Although not shown in the figure, the upper cover motor storage portion 18a overlaps with the motor storage portion 17a when viewed from the top and bottom directions. The upper side portion of the motor unit 20 is stored inside the upper cover motor storage portion 18a.
侧盖部件19为以马达轴J1为中心的大致圆板状。侧盖部件19的板面朝向马达轴方向。侧盖部件19固定于第二贯通孔16a。侧盖部件19从马达轴方向一侧(+X侧)堵塞第二贯通孔16a。The side cover member 19 is substantially disk-shaped with the motor axis J1 as the center. The plate surface of the side cover member 19 faces the motor axis direction. The side cover member 19 is fixed to the second through hole 16a. The side cover member 19 closes the second through hole 16a from one side (+X side) in the motor axis direction.
马达部20具有马达壳体40、转子22和定子23。马达壳体40在内部收纳转子22的上侧(+Z侧)的部分和定子23的上侧的部分。如图2所示,马达壳体40具有马达壳体主体41和固定部42。The motor unit 20 includes a motor case 40, a rotor 22, and a stator 23. The motor case 40 accommodates the upper side (+Z side) portion of the rotor 22 and the upper side portion of the stator 23. As shown in FIG. 2 , the motor case 40 includes a motor case body 41 and a fixing portion 42.
如图1所示,马达壳体主体41是以马达轴J1为中心沿马达轴方向延伸的大致半圆筒状,马达壳体主体41在马达轴方向另一侧(-X侧)和马达轴方向一侧(+X侧)开口。马达壳体主体41从径向外侧包围转子22的上侧部分和定子23的上侧部分。马达壳体主体41的上侧的部分位于上盖马达收纳部18a的内部。As shown in FIG1 , the motor housing body 41 is a roughly semi-cylindrical shape extending along the motor axis direction with the motor axis J1 as the center, and the motor housing body 41 is open on the other side (-X side) and one side (+X side) of the motor axis direction. The motor housing body 41 surrounds the upper part of the rotor 22 and the upper part of the stator 23 from the radial outside. The upper part of the motor housing body 41 is located inside the upper cover motor storage portion 18a.
如图2所示,固定部42从马达壳体主体41向前后方向(Y轴方向)突出。在本实施方式中,马达壳体40具有五个固定部42。两个固定部42从马达壳体主体41的后侧(+Y侧)的端部向后侧突出。该两个固定部42在左右方向(X轴方向)上隔开间隔配置。三个固定部42从马达壳体主体41的前侧(-Y侧)的端部向前侧突出。该三个固定部42在左右方向上隔开间隔配置。各固定部42的朝向下侧(-Z侧)的面与底壁部17的朝向上侧(+Z侧)的面在上下方向上接触。在各固定部42上设置有沿上下方向(Z轴方向)贯通各固定部42的未图示的孔。螺钉99沿上下方向穿过各固定部42各自的孔,当各螺钉99拧入设置在底壁部17上的未图示的内螺纹孔中时,各固定部42被固定在收纳部件11上。由此,马达壳体40被固定在收纳部件11上。As shown in FIG2 , the fixing portion 42 protrudes from the motor housing body 41 in the front-rear direction (Y-axis direction). In the present embodiment, the motor housing 40 has five fixing portions 42. Two fixing portions 42 protrude to the rear from the end portion of the rear side (+Y side) of the motor housing body 41. The two fixing portions 42 are spaced apart in the left-right direction (X-axis direction). Three fixing portions 42 protrude to the front from the end portion of the front side (-Y side) of the motor housing body 41. The three fixing portions 42 are spaced apart in the left-right direction. The surface of each fixing portion 42 facing the lower side (-Z side) contacts the surface of the bottom wall portion 17 facing the upper side (+Z side) in the up-down direction. Each fixing portion 42 is provided with a hole (not shown) that passes through each fixing portion 42 in the up-down direction (Z-axis direction). The screws 99 pass through the holes of the fixing parts 42 in the vertical direction, and when the screws 99 are screwed into the internal threaded holes (not shown) provided in the bottom wall 17, the fixing parts 42 are fixed to the housing member 11. Thus, the motor housing 40 is fixed to the housing member 11.
转子22能够以马达轴J1为中心旋转。如图1所示,转子22具有转子铁芯22a、多个马达磁铁22b和马达轴24。转子铁芯22a为以马达轴J1为中心的大致圆环状。多个马达磁铁22b分别固定在转子铁芯22a的外周面上。多个马达磁铁22b沿着转子铁芯22a的外周面配置。The rotor 22 is rotatable around the motor shaft J1. As shown in FIG1 , the rotor 22 includes a rotor core 22a, a plurality of motor magnets 22b, and a motor shaft 24. The rotor core 22a is substantially annular centered around the motor shaft J1. The plurality of motor magnets 22b are respectively fixed to the outer peripheral surface of the rotor core 22a. The plurality of motor magnets 22b are arranged along the outer peripheral surface of the rotor core 22a.
马达轴24为以马达轴J1为中心沿马达轴方向延伸的大致圆柱状。在马达轴24的外周面中的马达轴方向一侧(+X侧)的部分固定有转子铁芯22a。马达轴24的马达轴方向另一侧(-X侧)的部分中的下侧(-Z侧)的部分位于轴收纳部17b的内部。马达轴24的马达轴方向一侧的端部以能够旋转的方式支撑于第一轴承93,马达轴24的马达轴方向另一侧的端部以能够旋转的方式支撑于第二轴承94。由此,马达轴24能够以马达轴J1为中心旋转。在本实施方式中,第一轴承93及第二轴承94分别是滚珠轴承。第一轴承93和第二轴承94可以是滚珠轴承以外的滚动轴承,也可以是滑动轴承。The motor shaft 24 is roughly cylindrical and extends along the motor shaft direction with the motor shaft J1 as the center. The rotor core 22a is fixed to the portion on one side (+X side) of the outer peripheral surface of the motor shaft 24 in the motor shaft direction. The lower side (-Z side) of the portion on the other side (-X side) in the motor shaft direction of the motor shaft 24 is located inside the shaft storage portion 17b. The end of the motor shaft 24 on one side in the motor shaft direction is supported by the first bearing 93 in a rotatable manner, and the end of the motor shaft 24 on the other side in the motor shaft direction is supported by the second bearing 94 in a rotatable manner. Thus, the motor shaft 24 can rotate around the motor shaft J1. In the present embodiment, the first bearing 93 and the second bearing 94 are ball bearings respectively. The first bearing 93 and the second bearing 94 may be rolling bearings other than ball bearings, or may be sliding bearings.
如图1所示,定子23配置在转子22的径向外侧。定子23与转子22在径向上隔开间隙地对置配置。定子23具有定子铁芯23a、安装在定子铁芯23a上的绝缘体23e、和隔着绝缘体23e安装在定子铁芯23a上的多个线圈23f。As shown in Fig. 1, the stator 23 is arranged radially outside the rotor 22. The stator 23 is arranged to face the rotor 22 with a gap in the radial direction. The stator 23 has a stator core 23a, an insulator 23e attached to the stator core 23a, and a plurality of coils 23f attached to the stator core 23a via the insulator 23e.
定子铁芯23a为以马达轴J1为中心的大致圆环状。定子铁芯23a的外周面中的下侧(-Z侧)的部分固定于马达收纳部17a的内侧面。定子铁芯23a的外周面中的上侧(+Z侧)的部分固定于马达壳体主体41的内侧面。如上所述,马达壳体40被固定在收纳部件11上。由此,定子铁芯23a被固定在壳体10上。多个线圈23f的每一个与基板70电连接。从基板70向多个线圈23f的每一个供给电流。The stator core 23a is roughly annular with the motor shaft J1 as the center. The lower side (-Z side) portion of the outer peripheral surface of the stator core 23a is fixed to the inner side surface of the motor storage portion 17a. The upper side (+Z side) portion of the outer peripheral surface of the stator core 23a is fixed to the inner side surface of the motor housing body 41. As described above, the motor housing 40 is fixed to the storage component 11. Thus, the stator core 23a is fixed to the housing 10. Each of the multiple coils 23f is electrically connected to the substrate 70. Current is supplied from the substrate 70 to each of the multiple coils 23f.
如图2所示,罩部件60是在与上下方向(Z轴方向)正交的方向上扩展的板状。如图3所示,罩部件60分别固定在第一罩固定部17f和第二罩固定部17g上。由此,罩部件60被固定在壳体10上。如图1及图3所示,在上下方向上,罩部件60配置在比基板70靠下侧且比马达轴24及传递机构30靠上侧的位置。如图2所示,罩部件60配置在比马达壳体40靠马达轴方向另一侧(-X侧)的位置。从上下方向观察时,罩部件60与传递机构30及马达轴24的马达轴方向另一侧的部分重叠。在罩部件60上设有切口部60a、罩孔部60b及插通孔60d。As shown in FIG. 2 , the cover member 60 is in the shape of a plate extending in a direction perpendicular to the up-down direction (Z-axis direction). As shown in FIG. 3 , the cover member 60 is fixed to the first cover fixing portion 17f and the second cover fixing portion 17g, respectively. Thus, the cover member 60 is fixed to the housing 10. As shown in FIG. 1 and FIG. 3 , in the up-down direction, the cover member 60 is arranged at a position lower than the substrate 70 and higher than the motor shaft 24 and the transmission mechanism 30. As shown in FIG. 2 , the cover member 60 is arranged at a position closer to the other side (-X side) in the motor shaft direction than the motor housing 40. When viewed from the up-down direction, the cover member 60 overlaps with the transmission mechanism 30 and the motor shaft 24 on the other side in the motor shaft direction. The cover member 60 is provided with a cutout portion 60a, a cover hole portion 60b and a through hole 60d.
切口部60a是从罩部件60的马达轴方向一侧(+X侧)的端部向马达轴方向另一侧(-X侧)延伸的切口。从上下方向(Z轴方向)观察时,切口部60a为大致矩形状。如图1所示,从上下方向观察时,切口部60a与第一磁铁81重叠。第一磁铁81经由切口部60a向比罩部件60靠上侧的位置露出。The cutout portion 60a is a cutout extending from the end of the cover member 60 on one side (+X side) in the motor shaft direction to the other side (-X side) in the motor shaft direction. When viewed from the top and bottom direction (Z-axis direction), the cutout portion 60a is substantially rectangular. As shown in FIG. 1 , when viewed from the top and bottom direction, the cutout portion 60a overlaps with the first magnet 81. The first magnet 81 is exposed to a position above the cover member 60 through the cutout portion 60a.
如图2所示,罩孔部60b是沿上下方向贯通罩部件60的孔。从上下方向观察时,罩孔部60b为以输出轴J2为中心的圆形。输出轴38在上下方向上穿过罩孔部60b。插通孔60d是沿上下方向贯通罩部件60的孔。在本实施方式中,在罩部件60上设有三个插通孔60d。基板固定部17e沿上下方向穿过各插通孔60d的每一个。As shown in FIG. 2 , the cover hole portion 60b is a hole that passes through the cover member 60 in the vertical direction. When viewed from the vertical direction, the cover hole portion 60b is a circle centered on the output shaft J2. The output shaft 38 passes through the cover hole portion 60b in the vertical direction. The insertion hole 60d is a hole that passes through the cover member 60 in the vertical direction. In the present embodiment, three insertion holes 60d are provided in the cover member 60. The substrate fixing portion 17e passes through each of the insertion holes 60d in the vertical direction.
如图1所示,传递机构30配置在马达部20的马达轴方向另一侧(-X侧)。传递机构30与马达轴24和输出轴38连结。传递机构30将马达轴24的旋转传递至输出轴38。如图4所示,传递机构30具有驱动输入齿轮部25和输出齿轮31。As shown in FIG1 , the transmission mechanism 30 is arranged on the other side (-X side) of the motor shaft direction of the motor unit 20. The transmission mechanism 30 is connected to the motor shaft 24 and the output shaft 38. The transmission mechanism 30 transmits the rotation of the motor shaft 24 to the output shaft 38. As shown in FIG4 , the transmission mechanism 30 has a drive input gear unit 25 and an output gear 31.
驱动输入齿轮部25设置在马达轴24的外周面上。更详细地说,驱动输入齿轮部25设置在马达轴24的马达轴方向另一侧(-X侧)的部分的外周面上。驱动输入齿轮部25能够以马达轴J1为中心旋转。在本实施方式中,驱动输入齿轮部25是沿马达轴方向呈螺旋状延伸的蜗轮齿轮。The drive input gear portion 25 is disposed on the outer peripheral surface of the motor shaft 24. More specifically, the drive input gear portion 25 is disposed on the outer peripheral surface of the portion on the other side (-X side) of the motor shaft direction of the motor shaft 24. The drive input gear portion 25 is rotatable around the motor shaft J1. In the present embodiment, the drive input gear portion 25 is a worm gear extending helically along the motor shaft direction.
输出齿轮31将马达轴24的旋转传递至输出轴38。输出齿轮31能够以输出轴J2为中心旋转。输出齿轮31具有输出齿轮主体部31a和输出齿轮部31b。输出齿轮主体部31a是以输出轴J2为中心的大致扇形状的板状。输出齿轮主体部31a的板面朝向上下方向(Z轴方向)。如图3所示,输出齿轮31的朝向上侧(+Z侧)的面与罩部件60的朝向下侧(-Z侧)的面在上下方向上接触。输出齿轮31的朝向下侧的面与底壁部17的朝向上侧的面在上下方向上接触。由此,确定输出齿轮31的上下方向的位置。The output gear 31 transmits the rotation of the motor shaft 24 to the output shaft 38. The output gear 31 can rotate around the output shaft J2. The output gear 31 has an output gear body 31a and an output gear body 31b. The output gear body 31a is a plate-like shape that is roughly fan-shaped and centered on the output shaft J2. The plate surface of the output gear body 31a faces the up-down direction (Z-axis direction). As shown in FIG. 3 , the surface of the output gear 31 facing the upper side (+Z side) contacts the surface of the cover part 60 facing the lower side (-Z side) in the up-down direction. The surface of the output gear 31 facing the lower side contacts the surface of the bottom wall 17 facing the upper side in the up-down direction. Thus, the position of the output gear 31 in the up-down direction is determined.
如图4所示,输出齿轮部31b设置在输出齿轮主体部31a的外周面上。更详细地说,输出齿轮部31b设置在输出齿轮主体部31a中朝向驱动输入齿轮部25突出的部分的前端部的外周面上。输出齿轮部31b设置在输出齿轮主体部31a的外周面中的成为大致扇形状的输出齿轮主体部31a的弧的部分。输出齿轮部31b沿以输出轴J2为中心的圆弧状延伸。输出齿轮部31b具有沿输出周向排列的多个输出齿部31c。输出齿轮部31b和驱动输入齿轮部25相互啮合。由此,马达轴24的旋转被传递至输出齿轮31。在本实施方式中,马达轴24的旋转被输出齿轮31减速并传递。As shown in Figure 4, the output gear portion 31b is arranged on the outer peripheral surface of the output gear body portion 31a. In more detail, the output gear portion 31b is arranged on the outer peripheral surface of the front end portion of the portion of the output gear body portion 31a that protrudes toward the drive input gear portion 25. The output gear portion 31b is arranged in a portion of the arc of the output gear body portion 31a that is roughly fan-shaped in the outer peripheral surface of the output gear body portion 31a. The output gear portion 31b extends along a circular arc centered on the output shaft J2. The output gear portion 31b has a plurality of output tooth portions 31c arranged along the output circumferential direction. The output gear portion 31b and the drive input gear portion 25 mesh with each other. As a result, the rotation of the motor shaft 24 is transmitted to the output gear 31. In the present embodiment, the rotation of the motor shaft 24 is decelerated and transmitted by the output gear 31.
马达轴24的旋转经由传递机构30传递至输出轴38。如图3所示,输出轴38为以输出轴J2为中心沿输出轴方向延伸的大致圆柱状。输出轴38沿马达轴方向穿过输出齿轮主体部31a的内部。在本实施方式中,输出轴38的外周面与输出齿轮主体部31a连接。由此,输出轴38与输出齿轮31连结。在本实施方式中,输出轴38和输出齿轮31是同一单一部件的一部分。另外,输出轴38和输出齿轮31也可以是相互不同的部件,在这种情况下,例如,当输出轴38穿过在输出轴方向上贯通输出齿轮主体部31a的孔,输出轴38的外周面固定于孔的内周面时,输出轴38与输出齿轮31连结。如上所述,在本实施方式中,由于马达轴24的旋转被输出齿轮31减速并传递,因此马达轴24的旋转被减速后传递至输出轴38。The rotation of the motor shaft 24 is transmitted to the output shaft 38 via the transmission mechanism 30. As shown in FIG. 3 , the output shaft 38 is a substantially cylindrical shape extending in the output shaft direction with the output shaft J2 as the center. The output shaft 38 passes through the inside of the output gear body 31a in the motor shaft direction. In the present embodiment, the outer peripheral surface of the output shaft 38 is connected to the output gear body 31a. Thus, the output shaft 38 is connected to the output gear 31. In the present embodiment, the output shaft 38 and the output gear 31 are part of the same single component. In addition, the output shaft 38 and the output gear 31 may also be different components. In this case, for example, when the output shaft 38 passes through the hole that penetrates the output gear body 31a in the output shaft direction and the outer peripheral surface of the output shaft 38 is fixed to the inner peripheral surface of the hole, the output shaft 38 is connected to the output gear 31. As described above, in the present embodiment, since the rotation of the motor shaft 24 is decelerated and transmitted by the output gear 31, the rotation of the motor shaft 24 is decelerated and transmitted to the output shaft 38.
输出轴38的上侧(+Z侧)的部分沿输出轴方向穿过罩部件60的罩孔部60b。在输出轴方向上,输出轴38的上侧的端部位于罩部件60与基板70之间。输出轴38的外周面中的比输出齿轮31靠上侧的部分支撑于罩孔部60b的内周面。输出轴38的外周面中的比输出齿轮31靠下侧(-Z侧)的部分支撑于底壁部17的底壁孔部17h的内周面。由此,输出轴38能够以输出轴J2为中心旋转。在输出轴38上设置有连结凹部38d。The upper side (+Z side) portion of the output shaft 38 passes through the cover hole portion 60b of the cover member 60 along the output shaft direction. In the output shaft direction, the upper end portion of the output shaft 38 is located between the cover member 60 and the substrate 70. The portion of the outer peripheral surface of the output shaft 38 that is above the output gear 31 is supported on the inner peripheral surface of the cover hole portion 60b. The portion of the outer peripheral surface of the output shaft 38 that is below the output gear 31 (-Z side) is supported on the inner peripheral surface of the bottom wall hole portion 17h of the bottom wall portion 17. Thus, the output shaft 38 can rotate around the output shaft J2. A connecting recess 38d is provided on the output shaft 38.
连结凹部38d从输出轴38的朝向下侧(-Z侧)的面向上侧(+Z侧)凹陷。连结凹部38d露出到壳体10的外部。虽然省略了图示,但从输出轴方向观察时,连结凹部38d为长孔状。若在连结凹部38d的内部插入未图示的被驱动部件,则输出轴38与被驱动部件连结。在实施方式中,被驱动部件是车辆的手动轴。电动致动器1基于驾驶员的换档操作来驱动手动轴,以切换车辆的档位。The connecting recess 38d is recessed from the surface of the output shaft 38 facing the lower side (-Z side) toward the upper side (+Z side). The connecting recess 38d is exposed to the outside of the housing 10. Although omitted from the illustration, the connecting recess 38d is in the shape of a long hole when viewed from the output shaft direction. If a driven component not shown is inserted into the interior of the connecting recess 38d, the output shaft 38 is connected to the driven component. In the embodiment, the driven component is a manual shaft of the vehicle. The electric actuator 1 drives the manual shaft based on the driver's shift operation to switch the gear position of the vehicle.
根据本实施方式,传递机构30具有:驱动输入齿轮部25,其设置在马达轴24的外周面;以及输出齿轮31,其设置有输出齿轮部31b且能够以输出轴J2为中心旋转,驱动输入齿轮部25与输出齿轮部31b相互啮合,输出齿轮31与输出轴38连结。因此,通过仅由驱动输入齿轮部25和输出齿轮31构成的传递机构30,能够将马达轴24的旋转传递至以输出轴J2为中心旋转的输出轴38,该输出轴J2沿与马达轴24的旋转轴即马达轴J1交叉的方向延伸。因此,能够抑制传递机构30的大型化,并且能够抑制传递机构30的部件数量的增加。因此,能够抑制电动致动器1的大型化,并且能够抑制电动致动器1的制造成本的增加。According to the present embodiment, the transmission mechanism 30 includes: a drive input gear portion 25 provided on the outer peripheral surface of the motor shaft 24; and an output gear 31 provided with an output gear portion 31b and rotatable around the output shaft J2, the drive input gear portion 25 and the output gear portion 31b being meshed with each other, and the output gear 31 being connected to the output shaft 38. Therefore, by the transmission mechanism 30 consisting only of the drive input gear portion 25 and the output gear 31, the rotation of the motor shaft 24 can be transmitted to the output shaft 38 rotating around the output shaft J2, and the output shaft J2 extends in a direction intersecting the motor shaft J1, which is the rotation axis of the motor shaft 24. Therefore, the size of the transmission mechanism 30 can be suppressed, and the increase in the number of components of the transmission mechanism 30 can be suppressed. Therefore, the size of the electric actuator 1 can be suppressed, and the increase in the manufacturing cost of the electric actuator 1 can be suppressed.
根据本实施方式,传递机构30是将马达轴24的旋转减速并向输出轴38传递的减速机构。因此,相对于马达轴24的旋转转矩,能够增大输出轴38的旋转转矩,因此能够顺畅地驱动被驱动部件即车辆的手动轴。According to the present embodiment, the transmission mechanism 30 is a speed reduction mechanism that reduces the rotation of the motor shaft 24 and transmits it to the output shaft 38. Therefore, the rotation torque of the output shaft 38 can be increased relative to the rotation torque of the motor shaft 24, so that the driven component, that is, the manual shaft of the vehicle, can be driven smoothly.
如图1所示,第一磁铁81为以马达轴J1为中心的圆环状。第一磁铁81包围马达轴24中的比转子铁芯22a靠马达轴方向另一侧(-X侧)且比驱动输入齿轮部25靠马达轴方向一侧(+X侧)的部分。第一磁铁81固定在马达轴24的外周面上。由此,第一磁铁81能够与转子22一起以马达轴J1为中心旋转。如图2所示,第一磁铁81经由罩部件60的切口部60a向罩部件60的上侧(+Z侧)露出。在第一磁铁81上沿周向相邻地设置有相互不同的磁极。在本实施方式中,在第一磁铁81上设置一对相互不同的磁极。第一磁铁81可以设置有两对以上相互不同的磁极。As shown in FIG1 , the first magnet 81 is annular with the motor shaft J1 as the center. The first magnet 81 surrounds a portion of the motor shaft 24 that is closer to the other side of the motor shaft direction (-X side) than the rotor core 22a and closer to one side of the motor shaft direction (+X side) than the drive input gear portion 25. The first magnet 81 is fixed to the outer peripheral surface of the motor shaft 24. Thus, the first magnet 81 can rotate with the rotor 22 around the motor shaft J1. As shown in FIG2 , the first magnet 81 is exposed to the upper side (+Z side) of the cover part 60 through the cutout portion 60a of the cover part 60. Different magnetic poles are arranged adjacent to each other in the circumferential direction on the first magnet 81. In the present embodiment, a pair of different magnetic poles are arranged on the first magnet 81. The first magnet 81 may be provided with two or more pairs of different magnetic poles.
在本实施方式中,第二磁铁82为以输出轴J2为中心的大致圆板状。第二磁铁82也可以是以输出轴J2为中心的圆环板状等其他形状。第二磁铁82的板面朝向上下方向(Z轴方向)。第二磁铁82固定在输出轴38的朝向上侧(+Z侧)的面上。即,第二磁铁82固定在输出轴38的输出轴方向的端部。由此,第二磁铁82能够与输出轴38一起以输出轴J2为中心旋转。在第二磁铁82上沿着输出周向相邻地设置有相互不同的磁极。在本实施方式中,在第二磁铁82上设有一对相互不同的磁极。第二磁铁82可以设置有两对以上相互不同的磁极。In the present embodiment, the second magnet 82 is roughly disk-shaped with the output shaft J2 as the center. The second magnet 82 may also be other shapes such as an annular plate-shaped shape with the output shaft J2 as the center. The plate surface of the second magnet 82 faces the up-down direction (Z-axis direction). The second magnet 82 is fixed on the surface of the output shaft 38 facing the upper side (+Z side). That is, the second magnet 82 is fixed to the end of the output shaft 38 in the output shaft direction. Thus, the second magnet 82 can rotate with the output shaft 38 around the output shaft J2. Different magnetic poles are adjacently arranged on the second magnet 82 along the output circumference. In the present embodiment, a pair of different magnetic poles are provided on the second magnet 82. The second magnet 82 may be provided with two or more pairs of different magnetic poles.
如图1所示,过滤部件90安装在壳体10的第一贯通孔13a中。过滤部件90是能够使壳体10的内部和壳体10的外部通气的过滤器。通过过滤部件90,能够使壳体10内部的气压稳定。在本实施方式中,过滤部件90例如是通气装置。在过滤部件90与第一贯通孔13a的内周面之间配置有O形环91。O形环91与过滤部件90和第一贯通孔13a的内周面接触,将过滤部件90和壳体10之间密封。As shown in FIG. 1 , the filter component 90 is installed in the first through hole 13a of the housing 10. The filter component 90 is a filter that allows ventilation between the inside of the housing 10 and the outside of the housing 10. The air pressure inside the housing 10 can be stabilized by the filter component 90. In the present embodiment, the filter component 90 is, for example, a ventilator. An O-ring 91 is arranged between the filter component 90 and the inner circumferential surface of the first through hole 13a. The O-ring 91 contacts the filter component 90 and the inner circumferential surface of the first through hole 13a, and seals the filter component 90 and the housing 10.
基板70控制向线圈23f供给的直流电流。如图2所示,在本实施方式中,基板70为大致L字状的板状。基板70的板面朝向与马达轴J1正交的第一方向D1。在本实施方式中,基板70的板面朝向上下方向(Z轴方向)。如图1所示,基板70配置在比罩部件60及传递机构30靠上侧的位置。基板70配置在比第一磁铁81和第二磁铁82靠上侧、即靠第一方向D1的一侧的位置。虽然省略了图示,但基板70与线圈23f电连接。如图2所示,在基板70上设有基板孔部70f。基板70具有第一基板部70b和第二基板部70c。The substrate 70 controls the DC current supplied to the coil 23f. As shown in FIG. 2, in the present embodiment, the substrate 70 is a roughly L-shaped plate. The plate surface of the substrate 70 faces the first direction D1 that is orthogonal to the motor shaft J1. In the present embodiment, the plate surface of the substrate 70 faces the up-down direction (Z-axis direction). As shown in FIG. 1, the substrate 70 is arranged at a position higher than the cover member 60 and the transmission mechanism 30. The substrate 70 is arranged at a position higher than the first magnet 81 and the second magnet 82, that is, on one side of the first direction D1. Although not shown in the figure, the substrate 70 is electrically connected to the coil 23f. As shown in FIG. 2, a substrate hole portion 70f is provided on the substrate 70. The substrate 70 has a first substrate portion 70b and a second substrate portion 70c.
基板孔部70f是沿上下方向(Z轴方向)贯通基板70的孔。在本实施方式中,在基板70上设有7个基板孔部70f。从上下方向观察时,各基板孔部70f分别与基板固定部17e重叠。当螺钉98沿上下方向穿过各基板孔部70f并拧入各基板固定部17e的未图示的内螺纹孔中时,基板70被固定在各基板固定部17e上。由此,基板70被固定在壳体10上。The substrate hole portion 70f is a hole that penetrates the substrate 70 in the up-down direction (Z-axis direction). In the present embodiment, seven substrate hole portions 70f are provided on the substrate 70. When viewed from the up-down direction, each substrate hole portion 70f overlaps with the substrate fixing portion 17e. When the screw 98 passes through each substrate hole portion 70f in the up-down direction and is screwed into the unillustrated internal threaded hole of each substrate fixing portion 17e, the substrate 70 is fixed to each substrate fixing portion 17e. Thus, the substrate 70 is fixed to the housing 10.
第一基板部70b是基板70中的马达轴方向另一侧(-X侧)的部分。从上下方向观察时,第一基板部70b为长边沿前后方向(Y轴方向)延伸的大致长方形。第一基板部70b配置在比马达壳体40靠马达轴方向另一侧的位置。第一基板部70b配置在第一磁铁81及第二磁铁82的上侧(+Z侧)。第一基板部70b在上下方向上分别与第一磁铁81及第二磁铁82对置。如图3所示,从马达轴方向观察时,第一基板部70b的前侧(-Y侧)的部分与马达部20重叠。即,根据本实施方式,从马达轴方向上观察时,第一基板部70b的至少一部分与马达部20重叠。因此,与第一基板部70b配置在比马达部20靠径向外侧的位置的情况相比,能够将第一基板部70b靠近马达轴J1配置。因此,能够抑制电动致动器1在径向上大型化。The first substrate portion 70b is a portion of the substrate 70 on the other side (-X side) in the motor shaft direction. When viewed from the top and bottom direction, the first substrate portion 70b is a substantially rectangular shape with the long side extending in the front-back direction (Y-axis direction). The first substrate portion 70b is arranged at a position closer to the other side in the motor shaft direction than the motor housing 40. The first substrate portion 70b is arranged on the upper side (+Z side) of the first magnet 81 and the second magnet 82. The first substrate portion 70b is opposed to the first magnet 81 and the second magnet 82 in the top and bottom directions, respectively. As shown in FIG. 3 , when viewed from the motor shaft direction, a portion of the front side (-Y side) of the first substrate portion 70b overlaps with the motor unit 20. That is, according to the present embodiment, when viewed from the motor shaft direction, at least a portion of the first substrate portion 70b overlaps with the motor unit 20. Therefore, compared with the case where the first substrate portion 70b is arranged at a position closer to the outside in the radial direction than the motor unit 20, the first substrate portion 70b can be arranged closer to the motor shaft J1. Therefore, it is possible to suppress the electric actuator 1 from being enlarged in the radial direction.
如图2所示,第二基板部70c是基板70中的马达轴方向一侧(+X侧)的部分。从上下方向(Z轴方向)观察时,第二基板部70c为长边沿马达轴方向延伸的大致长方形。第二基板部70c从第一基板部70b的第二方向D2一侧的部分向马达轴方向一侧延伸。第二基板部70c位于比马达壳体40靠后侧(+Y侧)的位置。根据本实施方式,从第二方向D2观察时,第二基板部70c的一部分与马达部20重叠。因此,与第二基板部70c配置在比马达部20靠上侧即第一方向D1的一侧(+D1侧)的位置、或比马达部20靠下侧即第一方向D1的另一侧(-D1侧)的位置的情况相比,能够抑制电动致动器1在第一方向D1上大型化。As shown in FIG. 2 , the second substrate portion 70c is a portion of the substrate 70 on one side (+X side) in the motor axis direction. When viewed from the top and bottom direction (Z axis direction), the second substrate portion 70c is a substantially rectangular shape with the long side extending in the motor axis direction. The second substrate portion 70c extends from a portion of the first substrate portion 70b on one side in the second direction D2 to one side in the motor axis direction. The second substrate portion 70c is located at a position further back (+Y side) than the motor housing 40. According to the present embodiment, when viewed from the second direction D2, a portion of the second substrate portion 70c overlaps with the motor portion 20. Therefore, compared with the case where the second substrate portion 70c is arranged at a position further up than the motor portion 20, that is, at one side (+D1 side) in the first direction D1, or further down than the motor portion 20, that is, at the other side (-D1 side) in the first direction D1, the electric actuator 1 can be prevented from being enlarged in the first direction D1.
在第二基板部70c上设置驱动电路部70d。驱动电路部70d具有多个绝缘栅型双极晶体管(IGBT)等未图示的多个电子元件。驱动电路部70d经由连接器销78与未图示的外部电源电连接。驱动电路部70d通过从外部电源供给的电流,生成向线圈23f供给的电流。虽然省略了图示,但驱动电路部70d与线圈23f电连接,向线圈23f供给生成的电流。由此,驱动电路部70d驱动马达部20。在本实施方式中,在前后方向(Y轴方向)上,驱动电路部70d配置在连接器安装部15a与马达部20之间。因此,容易缩短与外部电源连接的连接器销78与驱动电路部70d之间的距离、以及驱动电路部70d与马达部20之间的距离。因此,容易实现将连接器销78和线圈23f电连接的电缆等的结构以及基板70的电路图案的简化。因此,能够抑制电动致动器1的制造成本和制造工时的增加。A drive circuit unit 70d is provided on the second substrate unit 70c. The drive circuit unit 70d has a plurality of electronic components not shown in the figure, such as a plurality of insulated gate bipolar transistors (IGBTs). The drive circuit unit 70d is electrically connected to an external power source not shown in the figure via a connector pin 78. The drive circuit unit 70d generates a current supplied to the coil 23f by a current supplied from the external power source. Although the illustration is omitted, the drive circuit unit 70d is electrically connected to the coil 23f and supplies the generated current to the coil 23f. Thus, the drive circuit unit 70d drives the motor unit 20. In the present embodiment, the drive circuit unit 70d is arranged between the connector mounting portion 15a and the motor unit 20 in the front-to-back direction (Y-axis direction). Therefore, it is easy to shorten the distance between the connector pin 78 connected to the external power source and the drive circuit unit 70d, and the distance between the drive circuit unit 70d and the motor unit 20. Therefore, it is easy to simplify the structure of the cable, etc., which electrically connects the connector pin 78 and the coil 23f, and the circuit pattern of the substrate 70. Therefore, it is possible to suppress an increase in the manufacturing cost and the number of manufacturing man-hours of the electric actuator 1 .
第一磁传感器76和第二磁传感器77分别安装在基板70上。更详细地说,第一磁传感器76和第二磁传感器77分别安装在第一基板部70b的朝向下侧(-Z侧)的面上。如图1所示,第一磁传感器76隔着罩部件60的切口部60a在上下方向(Z轴方向)上与第一磁铁81对置。更详细地说,第一磁传感器76在上下方向上与第一磁铁81的外周面对置。第一磁传感器76是能够检测第一磁铁81的磁场的磁传感器。如上所述,由于在第一磁铁81上沿周向相邻地设置有相互不同的磁极,因此,当第一磁铁81与马达轴24一起绕马达轴J1旋转时,第一磁传感器76能够检测第一磁铁81的磁场的变化。由此,第一磁传感器76能够检测第一磁铁81的周向的位置,因此能够检测马达轴24的旋转。The first magnetic sensor 76 and the second magnetic sensor 77 are respectively mounted on the substrate 70. In more detail, the first magnetic sensor 76 and the second magnetic sensor 77 are respectively mounted on the surface of the first substrate portion 70b facing the lower side (-Z side). As shown in FIG. 1, the first magnetic sensor 76 is opposite to the first magnet 81 in the up-down direction (Z-axis direction) across the cutout portion 60a of the cover member 60. In more detail, the first magnetic sensor 76 is opposite to the outer peripheral surface of the first magnet 81 in the up-down direction. The first magnetic sensor 76 is a magnetic sensor capable of detecting the magnetic field of the first magnet 81. As described above, since mutually different magnetic poles are adjacently arranged in the circumferential direction on the first magnet 81, when the first magnet 81 rotates around the motor shaft J1 together with the motor shaft 24, the first magnetic sensor 76 can detect changes in the magnetic field of the first magnet 81. Thus, the first magnetic sensor 76 can detect the circumferential position of the first magnet 81, and thus can detect the rotation of the motor shaft 24.
第二磁传感器77在上下方向(Z轴方向)上与第二磁铁82对置。更详细而言,第二磁传感器77在上下方向上与第二磁铁82的朝向上侧(+Z侧)的面对置。第二磁传感器77是能够检测第二磁铁82的磁场的磁传感器。如上所述,由于在第二磁铁82上沿着输出周向相邻地设置有相互不同的磁极,因此当第二磁铁82与输出轴38一起绕输出轴J2旋转时,第二磁传感器77能够检测第二磁铁82的磁场的变化。由此,第二磁传感器77能够检测第二磁铁82的输出周向的位置,因此能够检测输出轴38的旋转。在本实施方式中,第一磁传感器76和第二磁传感器77例如可以是具备霍尔IC等霍尔元件的磁传感器,也可以是具备MR(MagneticResistance)传感器元件的磁传感器。The second magnetic sensor 77 is opposite to the second magnet 82 in the up-down direction (Z-axis direction). In more detail, the second magnetic sensor 77 is opposite to the surface of the second magnet 82 facing the upper side (+Z side) in the up-down direction. The second magnetic sensor 77 is a magnetic sensor capable of detecting the magnetic field of the second magnet 82. As described above, since different magnetic poles are adjacently arranged on the second magnet 82 along the output circumference, when the second magnet 82 rotates around the output shaft J2 together with the output shaft 38, the second magnetic sensor 77 can detect the change in the magnetic field of the second magnet 82. Thus, the second magnetic sensor 77 can detect the position of the second magnet 82 in the output circumferential direction, and thus can detect the rotation of the output shaft 38. In the present embodiment, the first magnetic sensor 76 and the second magnetic sensor 77 can be, for example, a magnetic sensor having a Hall element such as a Hall IC, or a magnetic sensor having an MR (Magnetic Resistance) sensor element.
根据本实施方式,基板70配置在第一磁铁81和第二磁铁82的上侧、即第一方向D1的一侧(+D1侧),第一磁传感器76和第二磁传感器77安装在基板70上,第一磁传感器76与第一磁铁81的外周面对置,第二磁传感器77与第二磁铁82对置。因此,由于第一磁传感器76和第二磁传感器77都安装在基板70上,所以与第一磁传感器76和第二磁传感器77中的至少一个安装在与基板70不同的传感器基板上的情况相比,不需要设置用于连接基板70和传感器基板的引线和汇流条等部件。因此,能够抑制电动致动器1的部件数量的增加。因此,能够抑制电动致动器1的制造成本的增加。另外,在电动致动器1的制造工序中,由于不需要例如通过焊接等将引线及汇流条等部件与基板70及传感器基板连接的作业,因此能够抑制电动致动器1的制造工时的增加。According to the present embodiment, the substrate 70 is arranged on the upper side of the first magnet 81 and the second magnet 82, that is, on one side (+D1 side) of the first direction D1, and the first magnetic sensor 76 and the second magnetic sensor 77 are mounted on the substrate 70, the first magnetic sensor 76 faces the outer peripheral surface of the first magnet 81, and the second magnetic sensor 77 faces the second magnet 82. Therefore, since both the first magnetic sensor 76 and the second magnetic sensor 77 are mounted on the substrate 70, it is not necessary to provide components such as leads and bus bars for connecting the substrate 70 and the sensor substrate, compared with the case where at least one of the first magnetic sensor 76 and the second magnetic sensor 77 is mounted on a sensor substrate different from the substrate 70. Therefore, it is possible to suppress an increase in the number of components of the electric actuator 1. Therefore, it is possible to suppress an increase in the manufacturing cost of the electric actuator 1. In addition, in the manufacturing process of the electric actuator 1, since it is not necessary to connect components such as leads and bus bars to the substrate 70 and the sensor substrate by, for example, welding, etc., it is possible to suppress an increase in the manufacturing man-hours of the electric actuator 1.
另外,在本实施方式中,马达轴24以马达轴J1为中心旋转,输出轴38以与马达轴J1交叉的输出轴J2为中心旋转。因此,在第一磁传感器76相对于固定在马达轴24的马达轴方向端部的第一磁铁81在马达轴方向上对置配置、第二磁传感器77相对于固定在输出轴38的输出轴方向端部的第二磁铁82在输出轴方向上对置配置的结构中,难以将第一磁传感器76和第二磁传感器77配置在同一基板上。与此相对,在本实施方式中,第一磁传感器76与第一磁铁81的朝向径向的外周面对置配置,第二磁传感器77与第二磁铁82的朝向输出轴方向的面对置配置,因此能够将第一磁传感器76及第二磁传感器77的各个与第一磁铁81及第二磁铁82的各个在上下方向、即第一方向D1上对置配置。因此,能够容易地将第一磁传感器76和第二磁传感器77双方安装在同一基板70上,并且能够通过第一磁传感器76和第二磁传感器77分别检测马达轴24和输出轴38的旋转。因此,如上所述,能够抑制电动致动器1的制造成本及制造工时的增加。In addition, in the present embodiment, the motor shaft 24 rotates around the motor shaft J1, and the output shaft 38 rotates around the output shaft J2 intersecting the motor shaft J1. Therefore, in a structure in which the first magnetic sensor 76 is arranged opposite to the first magnet 81 fixed to the end of the motor shaft direction of the motor shaft 24 in the motor shaft direction, and the second magnetic sensor 77 is arranged opposite to the second magnet 82 fixed to the end of the output shaft direction of the output shaft 38 in the output shaft direction, it is difficult to arrange the first magnetic sensor 76 and the second magnetic sensor 77 on the same substrate. In contrast, in the present embodiment, the first magnetic sensor 76 is arranged opposite to the radially oriented outer peripheral surface of the first magnet 81, and the second magnetic sensor 77 is arranged opposite to the surface of the second magnet 82 in the output shaft direction, so that each of the first magnetic sensor 76 and the second magnetic sensor 77 can be arranged opposite to each of the first magnet 81 and the second magnet 82 in the up-down direction, that is, in the first direction D1. Therefore, the first magnetic sensor 76 and the second magnetic sensor 77 can be easily mounted on the same substrate 70, and the rotation of the motor shaft 24 and the output shaft 38 can be detected by the first magnetic sensor 76 and the second magnetic sensor 77. Therefore, as described above, the increase in the manufacturing cost and the manufacturing man-hours of the electric actuator 1 can be suppressed.
另外,在本实施方式中,能够通过第一磁传感器76检测马达轴24的旋转,并且,能够通过第二磁传感器77检测输出轴38的旋转。因此,与仅检测马达轴24的旋转或输出轴38的旋转中的一方的结构相比,能够更适当地使输出轴38的旋转角度稳定。因此,能够更适当地提高被驱动部件即车辆的手动轴的旋转角度的精度。In addition, in the present embodiment, the rotation of the motor shaft 24 can be detected by the first magnetic sensor 76, and the rotation of the output shaft 38 can be detected by the second magnetic sensor 77. Therefore, compared with a configuration in which only one of the rotation of the motor shaft 24 or the rotation of the output shaft 38 is detected, the rotation angle of the output shaft 38 can be more appropriately stabilized. Therefore, the accuracy of the rotation angle of the manual shaft of the vehicle, which is the driven component, can be more appropriately improved.
根据本实施方式,第一磁铁81为以马达轴J1为中心的圆环状,在第一磁铁81上沿周向、即以马达轴J1为中心的周向相邻地设置有相互不同的磁极,在第二磁铁82上沿输出周向、即以输出轴J2为中心的周向相邻地设置有相互不同的磁极。因此,当第一磁铁81与马达轴24一起绕马达轴J1旋转时,能够通过第一磁传感器76检测第一磁铁81的磁场的变化,因此能够检测马达轴24的旋转。另外,当第二磁铁82与输出轴38一起绕输出轴J2旋转时,能够通过第二磁传感器77检测第二磁铁82的磁场的变化,因此能够检测输出轴38的旋转。因此,通过第一磁传感器76及第二磁传感器77,能够适当地检测马达轴24及输出轴38各自的旋转,因此能够使输出轴38的旋转角度更适当地稳定。According to the present embodiment, the first magnet 81 is annular with the motor shaft J1 as the center, and mutually different magnetic poles are provided adjacent to each other in the circumferential direction, that is, the circumferential direction with the motor shaft J1 as the center, on the first magnet 81, and mutually different magnetic poles are provided adjacent to each other in the output circumferential direction, that is, the circumferential direction with the output shaft J2 as the center. Therefore, when the first magnet 81 rotates around the motor shaft J1 together with the motor shaft 24, the change of the magnetic field of the first magnet 81 can be detected by the first magnetic sensor 76, so that the rotation of the motor shaft 24 can be detected. In addition, when the second magnet 82 rotates around the output shaft J2 together with the output shaft 38, the change of the magnetic field of the second magnet 82 can be detected by the second magnetic sensor 77, so that the rotation of the output shaft 38 can be detected. Therefore, the rotation of the motor shaft 24 and the output shaft 38 can be appropriately detected by the first magnetic sensor 76 and the second magnetic sensor 77, so that the rotation angle of the output shaft 38 can be more appropriately stabilized.
根据本实施方式,在基板70上设有驱动马达部20的驱动电路部70d。因此,由于在一个基板70上安装第一磁传感器76、第二磁传感器77及驱动电路部70d,因此与第一磁传感器76、第二磁传感器77及驱动电路部70d中的至少一个安装在与基板70不同的基板上的情况相比,不需要用于连接各基板彼此的引线及汇流条等部件。另外,能够抑制基板70的数量增加。因此,能够抑制电动致动器1的部件数量的增加。因此,能够抑制电动致动器1的制造成本的增加。另外,在电动致动器1的制造工序中,由于不需要例如通过焊接等将引线及汇流条等部件与各基板彼此连接的作业,因此能够抑制电动致动器1的制造工时增加。According to the present embodiment, a drive circuit unit 70d for driving the motor unit 20 is provided on the substrate 70. Therefore, since the first magnetic sensor 76, the second magnetic sensor 77, and the drive circuit unit 70d are mounted on one substrate 70, compared with the case where at least one of the first magnetic sensor 76, the second magnetic sensor 77, and the drive circuit unit 70d is mounted on a substrate different from the substrate 70, components such as leads and bus bars for connecting the substrates to each other are not required. In addition, an increase in the number of substrates 70 can be suppressed. Therefore, an increase in the number of components of the electric actuator 1 can be suppressed. Therefore, an increase in the manufacturing cost of the electric actuator 1 can be suppressed. In addition, in the manufacturing process of the electric actuator 1, since there is no need to connect components such as leads and bus bars to the substrates to each other by, for example, welding, etc., an increase in the manufacturing man-hours of the electric actuator 1 can be suppressed.
以上,对本实用新型的实施方式进行了说明,但实施方式中的各结构及它们的组合等是一例,在不脱离本实用新型的主旨的范围内,能够进行结构的附加、省略、置换及其他变更。另外,本实用新型不受实施方式的限定。The embodiments of the present invention are described above, but the various structures and their combinations in the embodiments are examples, and addition, omission, substitution and other changes of structures can be made without departing from the scope of the present invention. In addition, the present invention is not limited to the embodiments.
传递机构的结构不限定于本实施方式,例如,传递机构也可以具有将驱动输入齿轮部的旋转传递至输出齿轮的中间齿轮等其他部件。在中间齿轮是具有齿数相互不同的多个齿轮部的阶梯齿轮的情况下,能够提高输出轴的旋转相对于马达轴的旋转的减速比的设定范围的自由度。The structure of the transmission mechanism is not limited to the present embodiment. For example, the transmission mechanism may also include other components such as an intermediate gear that transmits the rotation of the driving input gear portion to the output gear. In the case where the intermediate gear is a stepped gear having a plurality of gear portions with different numbers of teeth, the degree of freedom in setting the range of the reduction ratio of the rotation of the output shaft relative to the rotation of the motor shaft can be increased.
应用本实用新型的电动致动器的用途没有特别限定。电动致动器也可以搭载于基于驾驶员的换档操作而被驱动的线控换档方式的致动器装置。另外,电动致动器也可以搭载于车辆以外的设备。另外,以上在本说明书中说明的各结构可以在不相互矛盾的范围内适当组合。The application of the electric actuator of the utility model is not particularly limited. The electric actuator can also be mounted on an actuator device of a wire-controlled shifting method driven based on the driver's shifting operation. In addition, the electric actuator can also be mounted on equipment other than vehicles. In addition, the various structures described in this specification can be appropriately combined within the scope of non-contradiction.
注意,本技术可以采用以下结构。(1)一种电动致动器,具备:马达部,其具有能够以马达轴为中心旋转的马达轴;输出轴,其能够以在与马达轴方向交叉的方向上延伸的输出轴为中心旋转;传递机构,其与所述马达轴及所述输出轴连结,将所述马达轴的旋转传递至所述输出轴;基板,其板面朝向与马达轴方向正交的第一方向;第一磁铁,其固定于所述马达轴的外周面;第二磁铁,其固定于所述输出轴的输出轴方向的端部;第一磁传感器,其能够检测所述第一磁铁的磁场;以及第二磁传感器,其能够检测所述第二磁铁的磁场,所述基板配置于比所述第一磁铁及所述第二磁铁靠所述第一方向的一侧,所述第一磁传感器及所述第二磁传感器安装于所述基板,所述第一磁传感器与所述第一磁铁的外周面对置,所述第二磁传感器与所述第二磁铁对置。(2)根据(1)所述的电动致动器,其中,所述第一磁铁为以所述马达轴为中心的圆环状,在所述第一磁铁上,沿以所述马达轴为中心的周向相邻地设置有相互不同的磁极,在所述第二磁铁上,沿以所述输出轴为中心的周向相邻地设置有相互不同的磁极。(3)根据(1)或(2)所述的电动致动器,其中,所述基板具有安装有所述第一磁传感器和所述第二磁传感器的第一基板部,从马达轴方向观察时,所述第一基板部的至少一部分与所述马达部重叠。(4)根据(3)所述的电动致动器,其中,所述基板具有第二基板部,该第二基板部从所述第一基板部的与马达轴方向和所述第一方向这两者正交的第二方向的一侧的部分向马达轴方向一侧延伸,从所述第二方向观察时,所述第二基板部的至少一部分与所述马达部重叠。(5)根据(1)至(4)中任一项所述的电动致动器,其中,在所述基板上设有驱动所述马达部的驱动电路部。(6)根据(1)至(5)中任一项所述的电动致动器,其中,所述传递机构具有:驱动输入齿轮部,其设置于所述马达轴的外周面;以及输出齿轮,其设置有输出齿轮部且能够以所述输出轴为中心旋转,所述驱动输入齿轮部与所述输出齿轮部相互啮合,所述输出齿轮与所述输出轴连结。(7)根据(1)至(6)中任一项所述的电动致动器,其中,所述传递机构是将所述马达轴的旋转减速并传递至所述输出轴的减速机构。Note that the present technology may adopt the following structures. (1) An electric actuator comprising: a motor unit having a motor shaft rotatable about a motor shaft; an output shaft rotatable about an output shaft extending in a direction intersecting the motor shaft direction; a transmission mechanism connected to the motor shaft and the output shaft to transmit the rotation of the motor shaft to the output shaft; a substrate having a plate surface facing a first direction orthogonal to the motor shaft direction; a first magnet fixed to an outer peripheral surface of the motor shaft; a second magnet fixed to an end of the output shaft in the output shaft direction; a first magnetic sensor capable of detecting a magnetic field of the first magnet; and a second magnetic sensor capable of detecting a magnetic field of the second magnet, the substrate being arranged on a side closer to the first direction than the first magnet and the second magnet, the first magnetic sensor and the second magnetic sensor being mounted on the substrate, the first magnetic sensor being opposite to the outer peripheral surface of the first magnet, and the second magnetic sensor being opposite to the second magnet. (2) The electric actuator according to (1), wherein the first magnet is annular with the motor shaft as the center, and the first magnet has mutually different magnetic poles arranged adjacent to each other in the circumferential direction with the motor shaft as the center, and the second magnet has mutually different magnetic poles arranged adjacent to each other in the circumferential direction with the output shaft as the center. (3) The electric actuator according to (1) or (2), wherein the substrate has a first substrate portion on which the first magnetic sensor and the second magnetic sensor are mounted, and when viewed from the motor shaft direction, at least a portion of the first substrate portion overlaps with the motor portion. (4) The electric actuator according to (3), wherein the substrate has a second substrate portion extending from a portion of the first substrate portion on one side of a second direction orthogonal to both the motor shaft direction and the first direction to one side of the motor shaft direction, and when viewed from the second direction, at least a portion of the second substrate portion overlaps with the motor portion. (5) The electric actuator according to any one of (1) to (4), wherein a drive circuit portion for driving the motor portion is provided on the substrate. (6) An electric actuator according to any one of (1) to (5), wherein the transmission mechanism comprises: a drive input gear portion provided on the outer peripheral surface of the motor shaft; and an output gear provided with an output gear portion and rotatable about the output shaft, the drive input gear portion and the output gear portion being meshed with each other, and the output gear being connected to the output shaft. (7) An electric actuator according to any one of (1) to (6), wherein the transmission mechanism is a speed reduction mechanism that reduces the rotation of the motor shaft and transmits it to the output shaft.
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023-016075 | 2023-02-06 | ||
| JP2023016075A JP2024111520A (en) | 2023-02-06 | 2023-02-06 | Electric Actuator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221978726U true CN221978726U (en) | 2024-11-08 |
Family
ID=92423524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420259207.XU Active CN221978726U (en) | 2023-02-06 | 2024-02-01 | Electric actuator |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP2024111520A (en) |
| CN (1) | CN221978726U (en) |
-
2023
- 2023-02-06 JP JP2023016075A patent/JP2024111520A/en active Pending
-
2024
- 2024-02-01 CN CN202420259207.XU patent/CN221978726U/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2024111520A (en) | 2024-08-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107431409B (en) | Motor and electric power steering apparatus | |
| US9077231B2 (en) | Motor | |
| US11353339B2 (en) | Apparatus for measuring the angular position of a shaft | |
| US11913784B2 (en) | Reduction mechanism and absolute encoder | |
| JP2023531627A (en) | Structural concept of a prime mover for actuation in powertrains | |
| JP2022542604A (en) | Brushless DC electric motor for automotive wiper system | |
| CN221978726U (en) | Electric actuator | |
| KR102367482B1 (en) | An actuator for controlling electronic transmission of a vehicle | |
| JP7281641B2 (en) | Motor unit and electric oil pump | |
| US20210083550A1 (en) | Electric actuator | |
| CN215257784U (en) | Gear shifting device | |
| JP5730727B2 (en) | Rotation angle detector | |
| CN105610279A (en) | Motor | |
| CN114337089A (en) | Electric Actuator | |
| CN114337088A (en) | Electric Actuator | |
| JP2016082787A (en) | Motor and driving device | |
| CN219643696U (en) | Electric actuator | |
| JP7512807B2 (en) | Electric Actuator | |
| JP7533085B2 (en) | Electric Actuator | |
| JP7512808B2 (en) | Electric Actuator | |
| CN222262303U (en) | Electric driver | |
| JP5912893B2 (en) | motor | |
| JP5948220B2 (en) | motor | |
| JP2025058679A (en) | Electric Actuator | |
| JP6580181B2 (en) | Motor equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |