Disclosure of utility model
In order to solve or at least partially solve the technical problems, the application provides a vacuum paste maker, which aims to solve the technical problems that a plurality of stirring devices are needed to be adopted in the stirring structure in the tank body of the conventional paste maker, the cost is high, and quick and uniform stirring is difficult.
In order to achieve the above purpose, the application provides a vacuum paste maker, which comprises a frame, a stirring assembly, a power assembly and a tank body, wherein the power assembly and the tank body are arranged on the frame;
One end of the stirring assembly is arranged in the tank body, the other end of the stirring assembly is in transmission connection with the power assembly, the stirring assembly is provided with a stirring rotary table, the stirring rotary table is provided with a first stirring piece and a second stirring piece, the first stirring pieces are distributed at intervals along the circumferential edge of the stirring rotary table, and the second stirring pieces are arranged on the end face of the rotary table, facing the power assembly;
The power assembly drives the stirring assembly to rotate so as to stir and mix the emulsified product in the tank uniformly.
Optionally, the first stirring piece is provided with a plurality ofly, in proper order equidistant set up in the circumference edge of stirring carousel, and two adjacent first stirring pieces are the contained angle setting, and are crisscross each other.
Optionally, the second stirring member includes:
a baffle plate part vertically arranged on the end surface of the stirring turntable, or
The baffle plate parts are arranged on the end face of the stirring turntable in a staggered mode.
Optionally, cylindrical portions are disposed on two sides of the baffle portion in the length direction, the thickness of the baffle portion is smaller than the diameter of the cylindrical portion, and stirring holes are formed in the baffle portion.
Optionally, the second stirring piece is provided with six groups, and uses the rotation centre of a circle of stirring carousel as the axis, equidistant circumference distribution sets up.
Optionally, the stirring assembly includes:
The bottom end of the first rotating shaft is provided with a hooked wall scraping paddle board, and the wall scraping paddle board is attached to the cavity wall of the tank body;
The first rotating shafts are located between the two second rotating shafts and are arranged in the wall scraping paddle board, the two second rotating shafts are provided with the stirring turnplate, and the first rotating shafts and the two second rotating shafts are in transmission connection with the power assembly.
Optionally, two groups of stirring turntables are arranged at the end part of the second rotating shaft, wherein the first stirring piece and the second stirring piece are arranged on the stirring turntables close to the power assembly.
Optionally, a part of the scraping wall paddle plate facing the tank cavity wall is convexly provided with a scraping body with a T-shaped cross section.
Optionally, a third stirring piece is arranged in the middle of the first rotating shaft.
Optionally, the power assembly comprises three groups of motors, and the three groups of motors are respectively connected with the first rotating shaft and the two second rotating shafts in a transmission way.
Optionally, the power assembly includes:
The motor is arranged at the top of the frame;
The gear set is provided with a power input end and three power output ends, the motor is connected with the power input end, and the first rotating shaft and the two second rotating shafts are respectively connected with the three power output ends;
After the motor is started, torque is transmitted to the first rotating shaft and the second rotating shafts through the power input ends and the three power output ends respectively, so that the first rotating shaft and the second rotating shafts are driven to rotate.
The vacuum paste making machine mainly comprises a frame, a stirring assembly, a power assembly and a tank body, wherein the power assembly and the tank body are arranged on the frame, and emulsified products such as toothpaste, ointment, cosmetics, lipstick and the like are stored in the tank body. In order to improve the stirring degree of the emulsified product in the tank body, through setting up the stirring subassembly in the tank body, the stirring subassembly is rotated by power component drive, and play the stirring effect, be the stirring carousel of setting on the stirring subassembly, the stirring carousel has first stirring piece and second stirring piece, first stirring piece sets up along the circumference edge of stirring carousel, and the second stirring piece then sets up the terminal surface at stirring carousel, after the power component drive stirring subassembly is rotatory, stirring carousel follows rotatory, first stirring piece on it stirs the emulsified product fast, the second stirring piece is on the basis that first stirring piece stirs simultaneously, overturn by a wide margin or circumference promote the emulsified product from bottom to top, further improve the degree of consistency of stirring.
Detailed Description
The following description of the embodiments of the present utility model will be made more clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present utility model) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
It will also be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
The following describes the technical solution in the embodiment of the present application in detail with reference to the drawings in the embodiment of the present application.
In the industries of toothpaste, cream cosmetics, pharmaceutical cream and the like, a cream making machine is required to knead, dissolve, homogenize, refine, emulsify and grind liquid and materials, so as to obtain the final finished cream.
However, the stirring structure inside the tank body 4 of the conventional paste maker requires a plurality of stirring devices, has high cost, and is difficult to stir uniformly rapidly.
Referring to fig. 1-5, a vacuum paste maker is provided to solve the technical problems that a plurality of stirring devices are required for stirring the paste in the tank 4 of the conventional paste maker, the cost is high, and rapid stirring is difficult.
Referring to fig. 1-5, a vacuum paste maker according to a first embodiment of the present application includes a frame 1, a stirring assembly 2, a power assembly 3 and a tank 4 disposed on the frame 1, wherein the tank 4 is suspended on the frame 1, and a gun nozzle communicating with the interior of the tank 4 is disposed at the bottom of the tank 4 to discharge emulsified products in the tank 4;
One end of the stirring assembly 2 is arranged in the tank body 4, the other end of the stirring assembly is in transmission connection with the power assembly 3, the stirring assembly 2 is provided with a stirring rotary disc 11, the stirring rotary disc 11 is provided with a first stirring piece 5 and a second stirring piece 6, the first stirring pieces 5 are distributed at intervals along the circumferential edge of the stirring rotary disc 11, and the second stirring pieces 6 are arranged on the end face of the rotary disc, which faces the power assembly 3;
The power assembly 3 drives the stirring assembly 2 to rotate so as to stir and mix the emulsified product in the tank body 4 uniformly.
The paste making machine mainly comprises a main pot, a water phase pot, an oil phase pot, a powder bin, a stirring system, a cooling system, a vacuum system, a lifting system, a control system, a frame 1 platform and the like. The liquid raw materials are pre-dissolved and pre-dispersed in the water phase pot and the oil phase pot, and are sucked into the main pot by the vacuum suction system, the powder is arranged in the powder bin, an air hammer is arranged at the bottom side of the powder bin, the phenomenon of powder wall bonding is destroyed, the residual powder in the bin can thoroughly enter the main pot, and the accurate proportioning of the raw materials is ensured. Powder in the powder bin is sucked into the main pot by the vacuum suction system. The high-power wall scraping stirring mechanism in the main pot can ensure that materials are fully mixed. The high-speed homogenizing and dispersing wheel thoroughly disperses and refines the materials and the powder, and the main pot side is also provided with a spice microelement adding port, so that the microelement raw materials are not wasted and fully mixed into the materials. The grinding machine can be added in the pot to make the materials finer, and finally the emulsified product of the application is formed. The heat generated in the preparation process can be cooled by cooling water through the interlayer, and bubbles are discharged out of the pot through the vacuum defoaming function.
Therefore, the vacuum paste making machine provided by the application is mainly used for kneading, homogenizing, emulsifying, grinding and other functions of liquid (colloid) with certain viscosity and materials. The materials with the requirement on granularity and the colloid with the uniform distribution requirement on granularity are homogenized and ground. Such as toothpaste, ointments, cosmetics, lipsticks, etc., and furthermore, the vacuum paste maker of the present application may be provided with an automatic temperature control device (generally at a temperature of 90 ℃ or less). The heating source (steam) and cooling water are connected, and the temperature control range can be freely selected according to the requirements, so that the heating device is suitable for materials which need to be heated and dissolved, such as paraffin, cocoa, white hair, grease, paraffin oil and the like, and can be cooled if the temperature control is not needed, and the command can be given for cooling. For the sealing requirement, the tank body 4 is provided with higher vacuum degree 986hPa (74 hV high mercury) and reliable sealing performance, and is suitable for various media materials needing degassing and foaming and needs of the media materials, such as toothpaste, vanishing cream, balsam and the like.
For the stirring structure in the tank body 4 of the existing paste making machine, a plurality of stirring devices are needed, the cost is high, and the stirring devices are difficult to stir uniformly quickly, the vacuum paste making machine mainly comprises a frame 1, a stirring assembly 2, a power assembly 3 and a tank body 4 which are arranged on the frame 1, and emulsified products such as toothpaste, ointment, cosmetics, lipstick and the like are stored in the tank body 4 by improving the stirring assembly 2. In order to improve the stirring degree of the emulsified product in the tank body 4, through setting up stirring subassembly 2 in the tank body 4, stirring subassembly 2 is rotated by power component 3 drive, and play the stirring effect, be the stirring carousel 11 of setting on stirring subassembly 2, stirring carousel 11 has first stirring piece 5 and second stirring piece 6, first stirring piece 5 sets up along stirring carousel 11's circumference edge, and second stirring piece 6 then sets up at stirring carousel 11's terminal surface, after power component 3 drive stirring subassembly 2 is rotatory, stirring carousel 11 follows the rotation, first stirring piece 5 on it stirs the emulsified product fast, simultaneously second stirring piece 6 is on the basis that first stirring piece 5 stirs, upset by a wide margin or circumference promote the emulsified product from bottom to top, further improve the degree of consistency of stirring.
Illustratively, the first stirring members 5 are provided in plurality, and are sequentially and equidistantly arranged at the circumferential edge of the stirring turntable 11, and two adjacent first stirring members 5 are arranged at an included angle and are staggered with each other. In this embodiment, in order to further improve the uniformity of stirring, a plurality of first stirring pieces 5 are staggered, for example, two adjacent first stirring pieces 5, one is inclined upwards and one is inclined downwards, and the setting is staggered, so that most of the emulsified products can be rapidly stirred by using the first stirring pieces 5 at different positions in the rotating process of the stirring turntable 11, and the uniformity of stirring and the stirring efficiency are improved.
Illustratively, the second stirring element 6 comprises:
A baffle plate part 8, the baffle plate part 8 is vertically arranged on the end surface of the stirring turntable 11, or
The baffle plate portions 8 are alternately provided on the end face of the stirring carousel 11.
In this embodiment, in order to enable the emulsified product to have a turnover effect during stirring, in the structure of the second stirring member 6, the baffle portion 8 is used as a member for mainly stirring the emulsified product, and the baffle portion 8 may be arranged in the following two ways:
The first is that the baffle plate parts 8 of the plurality of second stirring pieces 6 are vertically arranged on the end surface of the stirring rotary table 11, and the emulsified products can be uniformly stirred in the rotation process of the stirring rotary table 11;
The second type is that the baffle parts 8 of the second stirring pieces 6 are obliquely arranged on the end surface of the stirring rotary disk 11, so that the emulsified products can be overturned and stirred more easily during the rotation of the stirring rotary disk 11.
Illustratively, cylindrical portions 9 are disposed on two sides of the baffle portion 8 in the length direction, the thickness of the baffle portion 8 is smaller than the diameter of the cylindrical portion 9, and stirring holes 10 are formed in the baffle portion 8.
In this embodiment, in order to avoid bending damage of the baffle portion 8 during stirring, cylindrical portions 9 may be provided on both sides of the baffle portion 8, and the strength of the whole baffle portion 8 may be reinforced by the cylindrical portions 9. Furthermore, a plurality of stirring holes 10 are formed in the baffle portion 8, so that the stress of the baffle portion 8 is reduced.
It will be appreciated that the diameters of the plurality of agitating holes 10 may vary in size.
The second stirring members 6 are provided with six groups, and are distributed circumferentially at equal intervals with the center of rotation of the stirring carousel 11 as a central axis.
In this embodiment, in order to further improve the stirring uniformity of the second stirring member 6, six groups of second stirring members 6 may be disposed, so as to improve the stirring efficiency of the second stirring member 6, and meanwhile, the six groups of second stirring members 6 are disposed in a ring Zhou Dengjiao ° distribution manner, so that the stirring of the second stirring member 6 is more uniform and controllable.
Illustratively, the stirring assembly 2 comprises:
The bottom end of the first rotating shaft 12 is provided with a hooked wall scraping paddle board 14, and the wall scraping paddle board 14 is attached to the cavity wall of the tank body 4;
The first rotating shafts 12 are located between the two second rotating shafts 13 and are both arranged in the wall scraping paddle board 14, the two second rotating shafts 13 are both provided with the stirring turnplate 11, and the first rotating shafts 12 and the two second rotating shafts 13 are both in transmission connection with the power assembly 3.
In this embodiment, in order to facilitate controlling the stirring speed or uniformity of the emulsified product in the tank body 4, the first rotating shaft 12 and the two second rotating shafts 13 may be provided, the hooked scraping paddle board 14 has a "U" shaped cross section, the hooked scraping paddle board 14 abuts against the cavity wall of the tank body 4, the scraping paddle board 14 is driven to rotate by the first rotating shaft 12, the sweeping diameter of the scraping paddle board 14 exceeds the radius of the tank body 4, the scraping paddle board 14 can scrape the bottom wall and the side wall of the tank body 4 in an omnibearing manner, and the scraping resistance is greatly reduced. And two second rotation axis 13 then all set up stirring carousel 11, and second rotation axis 13 drives stirring carousel 11 and rotates, and after scraping wall paddle board 14 stirring emulsified product on the jar body 4 inside wall, two second rotation axis 13 drive stirring carousel 11 then stir and break up, and second stirring piece 6 on the second rotation axis 13 can divide the emulsified product with minimum resistance and break up to overturn, prevent the caking, do benefit to intensive mixing, improve stirring degree.
Illustratively, two sets of stirring turntables 11 are disposed at the end of the second rotating shaft 13, wherein the stirring turntables 11 near the power assembly 3 are provided with the first stirring member 5 and the second stirring member 6. In this embodiment, in order to further improve the stirring uniformity of the emulsified product inside the tank body 4, a first stirring member 5 and a second stirring member 6 are disposed on the stirring turntable 11 close to the power assembly 3, and the stirring force on the emulsified product is increased by using the first stirring member 5 and the second stirring member 6 on the upper section of the second rotating shaft 13.
Illustratively, the portion of the scraping paddle 14 facing the cavity wall of the tank 4 is convexly provided with a scraping body 15 having a T-shaped cross-section. In this embodiment, the scraping body 15 having a T shape is adjusted to be attached to the inner wall of the cylinder, so that the emulsified product can be scraped off the cylinder wall as a standard, and the first stirring member 5 and the second stirring member 6 are matched, so that the emulsified product can be adjusted up and down according to the height of the emulsified product and the process requirement, and the emulsified product is stirred uniformly.
The first rotation shaft 12 is illustratively provided with a third stirring member 7 at a middle portion thereof. In this embodiment, in order to further improve the stirring strength of the emulsified product inside the tank 4, a third stirring member 7 may be further disposed in the middle of the first rotating shaft 12, and the emulsified product in the middle position inside the tank 4 may be turned and stirred by using the third stirring member 7.
The power assembly 3 includes three sets of motors 16, and the three sets of motors 16 are respectively connected with the first rotating shaft 12 and the two second rotating shafts 13 in a transmission manner. In this embodiment, in order to facilitate control of the rotational speeds of the first rotational shaft 12 and the two second rotational shafts 13, three sets of motors 16 may be provided, each of which is controlled. For example, the rotation speed of the second rotation shaft 13 is 35r/min, the motor 16 can be driven to the scraper shaft by a 5.5KW motor through a speed reducer and a chain, the rotation speed of the first rotation shaft 12 is 960r/min, and the motor 16 is directly driven by the 15KW motor 16.
Illustratively, the power assembly 3 includes:
a motor 16 arranged at the top of the frame 1;
a gear set (not shown) having a power input end and three power output ends, the motor 16 being connected to the power input end, the first rotary shaft 12 and the two second rotary shafts 13 being connected to the three power output ends, respectively;
After the motor 16 is started, torque is transmitted to the first rotating shaft 12 and the two second rotating shafts 13 through the power input ends and the three power output ends respectively, so as to drive the first rotating shaft 12 and the two second rotating shafts 13 to rotate.
In this embodiment, in order to reduce the production cost, a set of motors 16 may be provided, and by adding a gear set, the gear set has a power input end connected to the motors 16, and torque is transmitted, and then through three power output ends, the first rotation shaft 12 and the two second rotation shafts 13 are respectively controlled to rotate.
The application also provides a use method of the vacuum paste machine, which comprises the following steps:
the working principle mainly comprises the following steps:
1. And (3) feeding, namely firstly, putting the required raw materials into the tank body 4, and automatically starting processing operation according to set parameters by a paste making machine.
2. Mixing, then, the stirring assembly 2 in the paste making machine starts to operate, so that the raw materials are fully mixed and stirred in the tank body 4, and other auxiliary materials such as dispersing agents, stabilizing agents, emulsifying agents and the like are added if required.
3. Heating, namely heating the materials according to the requirement in the mixing process so as to control the temperature of the mixed pasty materials and ensure the quality and stability of the pasty materials.
4. And cooling, namely cooling the mixture to form paste (emulsified product) within a certain time, so that the paste can smoothly flow out of the tank body 4 and meet the subsequent processing requirements.
5. And finally, after the paste is processed by a paste making machine, the formed paste can be directly used for subsequent processing or packaged and stored according to the requirement.
It will be evident to those skilled in the art that the application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
The above description of the preferred embodiments of the present utility model should not be taken as limiting the scope of the utility model, but rather should be understood to cover all modifications, variations and adaptations of the present utility model using its general principles and the following detailed description and the accompanying drawings, or the direct/indirect application of the present utility model to other relevant arts and technologies.