HK1164247A - Food container - Google Patents

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention

The present invention relates to a lunch box, and more particularly to a lunch box for storing and transporting food in such a manner that it will not spill or comingle. The lunch box can have attachable elements that allow the lunch box to be customized to the individual owner. The lunch box can be made of a durable material and used repeatedly, for example reducing waste associated with disposable food containers. The lunch box may be used on a daily basis for taking food to school, work, and other destinations.

A known lunch box is disclosed in US2006/0201950 A1 .

2. Description of the Prior Art

Lunch boxes as containers for transporting food have been used in many cultures for now hundreds of years. Many lunch boxes have been comprised of metal such as stamped tin, stainless steel or folded aluminum. Lunch boxes have been used to transport all variety of meals for consumption at the worksite, at school or on other outings away from a household kitchen or restaurant.

The conventional structure of a lunch box is that of a container for storing food therein with a hinged lid that closes the lower portion of the container and secures the contents. Other variants of this same type of container may have separate, individual containers that nest inside of the larger lunch box body and have independently closed lids that secure the food contents.

Since the mid-1970's the use of plastic polymers has changed the design and construction of lunch boxes significantly. Many of the individual compartments used for food storage are molded directly into the body of the lunch box and the hinged lid is often an integral element to the entirety of the assembly. This type of polymer construction also tends to present a less durable product that often breaks after less than a year's use. In addition to simple plastic lunch boxes there have also been many attempts to add features and capabilities to the common lunch box, these include the addition of a heating or warming element to the box itself to warm one's meal, the addition of cooling elements and insulation to keep foodstuffs fresh, and the use of transparent materials to allow for easy identification of contents.

Current lunch boxes, whether metal or plastic, present some challenges for the typical user especially when that user is a child or adolescent. The desire to personalize a product is commonplace for personal items carried and used by children. This desire to personalize or customize often manifests itself in the application of stickers to ones lunch box or creative coloring or through the use of a carrying bag that shows a beloved movie or storybook character. Indeed many children's movie promotion campaigns will even include the design and manufacture of customized lunch boxes to promulgate the characters in the film. Thus the need for personalization of lunch boxes is well known and clearly demonstrated in the marketplace. Another challenge to the users of common lunch boxes is the containment of liquid foods within the lunch box itself. Several designs exist for separate soup or liquid food containers. These often have threaded lids with integral seals and may also have insulated walls to keep contents hot or cold throughout the day. These purpose specific containers are often quite bulky and expensive and seemingly overly complex for the simple transport of a liquid food such as yogurt or salad dressing. This gives rise to a second important shortcoming of commercially available lunch boxes which is the lack of simple means for liquid food containment.

Therefore, a lunch box to transport and store food while reducing the likelihood of the food comingling combined with ability to customize the container to the individual's tastes is desired.

SUMMARY OF THE INVENTION

According to an aspect of the present invention, there is provided a food container according to Claim 1.

BRIEF DESCRIPTION OF THE DRAWINGS

• FIG. 1 is a perspective view of a variation of the food container with the lid open and lidded containers placed therein.
• FIG. 2 is a perspective view of a variation of the food container with the lid closed and the latch in a closed position.
• FIG. 2A is a variation of close up 2A of FIG. 2.
• FIG. 3 is a bottom perspective view of a variation of the food container showing the bottom of the tray having retention features used in aligning the internally placed lidded containers.
• FIG. 3A is a variation of a two-dimensional section taken from a sectional line B-B of FIG. 3.
• FIG. 4 is a top plan view of a variation of the food container showing dashed line circles to indicate the location of the lidded containers therein.
• FIG. 4A is a sectional view taken from a sectional line A-A of FIG. 4 of a variation of the food container containing the larger of the two lidded containers to prevent the lid from being opened.
• FIG. 4B is a sectional view taken from a sectional line A-A in FIG. 4 of a variation of the food container that can have an insulating layer.
• FIG. 5A is an exploded assembly view of the larger of two lidded containers used inside the present invention.
• FIG. 5B is an exploded assembly view of the smaller of two lidded containers used inside the present invention.
• FIG. 6 is a perspective view of a variation of the food container showing the placement of decorative magnets atop the lid portion of the assembly.
• FIG. 6A is an exploded perspective view of a variation of the food container showing the magnets above the recessed portions of the protruding compartments formed in the top lid of the assembly intended for receipt of the magnets in application.
• FIG. 7 is a perspective view of a variation of the food container showing the application of the flexible magnets in their intended locations atop the closed lid of the assembly.

DETAILED DESCRIPTION

FIG. 1 illustrates that the food container can be a lunch box 1 that can be in an opened configuration. FIGS. 2 and 3 illustrate that the lunch box 1 can be in a closed configuration. The lunch box 1 has a first housing and a second housing.

The first housing is a bottom tray 10. The second housing is an upper lid 20, for example, able to cover the bottom tray 10. The housings are made from steel

The tray 10 has dividing walls 11. The dividing walls 11 divide the tray 10 into a plurality of compartments 111, 112, 113, 114, and 115. Each of the compartments 111, 112, 113, 114, 115 has a depth for receiving food of various size and shape.

The lid 20 is formed with upwardly extruded volumes 211, 212, 213, 214, and 215 or compartments. The extruded volumes 211, 212, 213, 214, and 215 are located in corresponding opposition to the downwardly extruded compartments 111, 112, 113, 114, and 115, respectively, of the tray 10. The extruded volumes in the lid can have an extruded volume height sufficient for food mounded up in the lower tray 10 to have space in the upper volume of the lid so as not to be displaced by the closure of the lid 20.

The dividing walls 11 of the tray 10 are formed by the downward extrusion of the compartments 111, 112, 113, 114, and 115 so the top surface of the dividing walls 11 are flush and with the top surface of the perimeter of the tray. The top surface of the dividing walls of the tray seal against the dividing walls 21 of the lid 20. The seal can be water-tight or content-tight. For example, content tight can include when the lunch box is in a closed configuration, the top surface of the dividing walls of the tray can abut or approach the dividing walls 21 of the lid 20 to prevent or minimize shifting or moving of the contents (e.g., food) of the compartments from compartment to compartment during transport and use.

FIG. 2 shows that the closure latch assembly 30 is in a secured position retaining the lid 20 in close contact to the tray 10. The latch assembly can deliver a force compressing the tray to the lid. The latch assembly delivers a tensile force pulling the tray and the lip together. The latch assembly 30 has a latch bail 301 or clasp and latch hasps 302 that attach the latch bail to the bottom tray 10. When the lunch box is closed, the latch assembly 30 can impart a spring force to the lid 20 with the wire formed bail 301. The wire form bail 301 rotates into position over the lid 20. The wire form bail 301 snaps into place on the lid in a small indentation 303 on the lid.

FIG. 2A illustrates that the latch bail 301 can be in a latched configuration. In the latched configuration the latch bail 301 is secured to the lid 20. The latch bail 301 is under tension in contact with the indentation 303. The indentation can pressure fit or interference fit the latch bail 301 in place, or otherwise prevent unlatching, during use (e.g., and transportation of the lunch box).

The latch hasps 302 holds the latch bail 301 in tension in relationship to the tray 10 of the lunch box. The tension in the latch assembly 30 when closed delivers or imparts a closure force between the lid 20 and the tray 10. The closure force can prevent or minimize accidental dislodging of the latch assembly 30 during transport. The closure force imparts a sealing force to the lidded containers 50, 55 placed inside the assembly. For example, the sealing force presses the top surface of the dividing walls 11 against the top surface of the perimeter of the tray.

FIG. 3 is a bottom perspective view of the lunch box. The latch assembly 30 includes the latch hasps 301 that are attachable to the side wall of the bottom tray 10. The retention dots 31 can laterally interference fit against the lidded containers 50, 55. The retention dots 31 can prevent the lidded containers 50, 55 from moving side-to-side inside the lunch box during use. The retention dots can be dimples pressed into the bottom walls of one or more of the compartments. The retention dots can have an inwardly extruded dome-like or hemi-spherical surface on the inside of the bottom walls of the compartments in the lower tray 10. The retention dots 31 can be located at the corners of a square that circumscribes the circular profile of the lidded containers 50, 55.

FIG. 3A illustrates that the dividing walls 11 have a first dividing wall edge 12a and a second dividing wall edge 12b. The first dividing wall edge 12a and the corresponding second dividing wall edge 12b of the adjacent compartment are separated by a compartment gap 13. The compartment gap 13 between each adjacent compartments can be the same or different as the compartment gaps 12 between any other adjacent compartments. The compartment gap 13 are from about 0.254 cm (0.100 in.) to about 5 cm (2.0 in.), for example about 0.254 cm (0.100 in.) or about 0.64 cm (0.25 in.), or about 1.3 cm (0.50 in.).

FIG. 4 illustrates that the enclosed lidded containers 50 and 55 can be inside separate or the same compartments of the lunch box. The lidded containers 50 and 55 can be laterally restrained by the retention dots 31. The retention dots 31 can position and hold the lidded containers 50 and 55 when the lidded containers 50 and 55 placed inside the lunch box assembly 1. The lidded container can be placed laterally within the retention dots.

The hinge assembly 40 is integrally formed by the meeting of the edges of the top lid 20 and the bottom tray 10 and the interposition of a hinge rod 413. The bottom tray has one or more protruding tabs of bottom hinge wrap 412. The bottom hinge wrap 412 wraps around the hinge rod 413. The top lid 20 has one or more protruding tabs of top hinge wrap 411 that wraps around the hinge rod 413. The hinge wraps 411 and 412 create a piano hinge. The hinge assembly 40 rotates by fixedly connecting the tabs 411 on the tray 10 to the hinge rod 413. The opposing tabs 412 attached to the lid 20 can be wrapped tightly around the hinge rod 413 but left with enough clearance such that they can freely move thus imparting a rotational and/or translational motion to the lid 20 in relationship to the tray 10.

FIG. 4A shows that the lower dividing walls 11 meet the upper dividing walls 21 to prevent the shifting or movement of the contents of the individual compartments 111, 112. The dividing wall gap 14 between the lid dividing wall 21 and the base dividing wall 11 can be about 0 cm (0 in.). The dividing wall gap is substantially closed when the lunch box is in a closed configuration.

The lidded container 50 assembled with its constituent parts 501, 502, 503 can be placed between the bottom tray 10 and the upper lid 20. The lidded container 50 can be closed. The seal 502 can be engaged with the lid 503 and the cup 501. The lidded container 50 is squeezed together by the interior surface of the compartment 113 and the interior surface of the upper compartment 213 which is in the lid 20. This compression of the lidded containers 50, 55 is maintained through the closure of the latch assembly 30 working in concert with the hinge assembly 40 to hold the lid 20 and the tray 10 in close contact to one another.

The compartment gap 13 can vary along the side walls 15 of the compartments from a first, minimum compartment gap 13a to a second, maximum compartment gap 13b. The maximum compartment gap 13b can be from about 100% to about 300% of the minimum compartment gap 13a. For example, the maximum compartment gap 13b can be about 125%, 150% or 200% of the minimum compartment gap 13a.

The compartment gaps can be outside or external of the volume formed by the closed lid and tray. The compartment gap can be open or exposed to the environment outside of the lunch box.

The compartments can have side walls 15, bottom walls 16 and top walls 17. The container can have a container height 18. The container height 18 can be about equal, marginally greater than or marginally less than the distance from the inside of the bottom wall 16 to the inside of the top wall 17 when the lunch box is in a closed configuration. The top wall 18 and the bottom wall 17 can exert a compressive clamping force on the top and bottom of the containers.

The lid can have a panel recess (shown as 713 and 714 in Figure 4A) on the lid above some or all of the tops of the compartments. The panel recess can be configured to hold a magnetic panel 613 and exert a lateral resistance or interference against the shifting of the magnetic panel 613. The panel recess can define a raised complete or partial boundary around the perimeter of the magnetic panel 613.

The magnetic panel 613 can be magnetic. The magnetic panel can be substantially flat. For example, the magnetic panel height 19 can be from about 0.02 cm (0.001 in.) to about 0.25 cm (0.10 in.).

FIG 4B illustrates that the tray 10 can have a tray inner surface 70a and a tray outer surface 70b. The tray inner surface can be directly or indirectly fixed to the tray outer surface. The lid 20 can have a lid inner surface 71a and a lid outer surface 71b. The lid inner surface can be directly or indirectly fixed to the lid outer surface.

The volume between the tray inner surface and the tray outer surface can be filled with a tray insulating material 72. The volume between the lid inner surface and the lid outer surface can be filled with a lid insulating material 73. The tray insulating material and the lid insulation material can be the same or different materials. The lid and/or tray insulating materials can be air, water, saline solution, Styrofoam, plastic, a plastic honeycomb, or combinations thereof.

The tray inner surface 70a, tray outer surface 70b, lid inner surface 71a and lid outer surface 71b can be the same or different materials. For example, the tray and/or lid inner and/or outer surfaces 70a, 70b, 71a and/or 71b can be any of the insulating materials, or a metal such as a steel.

The tray and/or lid inner and/or outer surfaces 70a, 70b, 71a and/or 71b and/or the insulation materials 72 and/or 73 can be ferromagnetic, for example containing steel or a ferromagnetic powder.

FIGs 5A and 5B depict the assemblies of the lidded containers 50 and 55 or sub-containers. These containers are intended for the storage and transport of liquid foods such as yogurt, salad dressing, and apple sauce. The containers can have a cup 501, 551, a lid 503, 553, and an elastomeric sealing gasket 502, 552. The sealing gasket can form a liquid tight seal between the cup and the lid. The seal can be formed between the lid and the cup of the container by the compression of the cup and the lip with or without a gasket. The gasket can be made from silicone, urethane, polyethylene, PVC, EPDM, TPE, neoprene, or combinations thereof. The cup and lid can be interchangeable. The cup and lid can be equal in size or different sizes. For example, the cup can be larger than the lid or the lid can be larger than the cup.

When assembled these containers will hold liquid foods without leaking provided that the lid 503, 553 is held in close contact with the gasket 502, 552 which in turn is pressing against the cup 501, 551.

FIGs 6 and 6A show the closed lunch box 1 with the addition of magnetic panels 60. The magnet panels can be a flexible ferromagnetic material that causes them to hold to the upper lid 20 of the lunch box in a fixed manner. The magnetic panels 60 can be shaped in roughly rectangular forms to match the panel recesses in the lid 20. The individual magnetic panels 611, 612, 613, 614 can align to the recesses on the top surface of the corresponding upwardly extruded sections 211, 212, 213, 214 of the lid 20. The panel recesses can form a partial or complete circumference around the magnet. For example, the panel recess can have four aligned, raised right angle corners that do not extend through the entire side to form a rectangle. The panel recess can have four raised sides, but no corners to form a rectangle.

The magnetic panel can have a top surface that can be configured to be written on by pen ink, pencil graphite, or provide a surface suitable for dry erase markers, or a combination thereof. The top surface (i.e., facing away from the compartment) of the magnetic panel can be printed with information corresponding to the contents of the compartment (e.g., "beans", "salad", "soup"). The top surface of the magnetic panel can be printed with promotional or decorative images.

FIG 7 shows one of the magnets 612 being flexibly applied to the lid 20 of the lunch box assembly 1 by the hand of a user. The magnetic panels 611, 612, 613 and 614 can be removed, reapplied, decorated with alternating graphics, or not used at all. The magnetic panels can identify the lunch box and/or compartments and/or be decorative. The magnetic panels 611, 612, 613, and 614 can be retained by the perimeter of the panel recess and by the magnetic attraction to the material of the lid 20. The lid 20 can have retention features on the top surface of the upwardly extruded compartments 211, 212, 213, 214, 215, for example around the perimeters of the panel recesses, that can prevent the magnets from shifting or being dislodged by the handling of the lunch box 1 during use, for example during stowage in a backpack or carrying bag.

The lunch box can store and transport foods while preventing the comingling of contents, sealing liquid food items within self contained lidded containers, and provide a personalization means through the use of magnets atop the lid of the assembly.

Claims (3)

1. A food container comprising:

   an upper lid (20) comprising steel;

   a bottom tray (10) comprising steel, wherein the tray is divided into a plurality of downwardly extruded compartments by dividing walls (11);

   the first dividing wall edge (12a) and the corresponding second dividing wall edge (12b) of the adjacent compartment being separated by a compartment gap (13);

   and wherein there is a compartment gap between each compartment;

   the top surface of the dividing walls (11) of the bottom tray being flush with the top surface of the perimeter of the bottom tray;

   the container having a closed configuration, the upper lid and the bottom tray defining a container volume in the closed configuration, in which closed configuration the bottoms of the compartment gaps are open to the environment surrounding the food container;

   and wherein the compartment gaps are from 0.25 cm (0.1 in.) to 5 cm (2.0 in.);

   a hinge assembly (40), integrally formed by the meeting of the edges of the top lid (20) and the bottom tray (10) and the interposition of a hinge rod (413), the bottom tray having one or more protruding tabs of a bottom hinge wrap (411), wrapping around and fixedly connected to the hinge rod (413), and the top lip (20) having one or more protruding tabs of top hinge wrap (412) wrapping tightly around the hinge rod (413) but with enough clearance such that they can freely move, the hinge wraps (411, 412) creating a piano hinge;

   and

   a closure latch assembly (30) comprising a wire form bail (301) rotatable into position over the upper lid (20) and snappable into place in a small indentation on the lid, and latch hasps (302), the latch assembly able to deliver a tensile force pulling the tray to the lid, the latch hasps (301) being attached to the side wall of the bottom tray (10);

   the lid having upwardly extruded compartments located in corresponding opposition to the downwardly extruded compartments of the bottom tray (10);

   wherein when the food container is in a closed configuration, the top surface of the dividing walls seals against the dividing walls (21) of the upper lid (20).
2. The container of Claim 1, wherein the compartment gap is 0.635 cm (0.25) in.
3. The container of Claim 1, wherein the compartment gap varies from a minimum compartment gap to a maximum compartment gap, and wherein the maximum compartment gap is from 100% to 300% of the minimum compartment gap.