JP2000169696A - Flame-retarded polycarbonate resin composition excellent in thermal stability - Google Patents
Flame-retarded polycarbonate resin composition excellent in thermal stabilityInfo
- Publication number
- JP2000169696A JP2000169696A JP37513098A JP37513098A JP2000169696A JP 2000169696 A JP2000169696 A JP 2000169696A JP 37513098 A JP37513098 A JP 37513098A JP 37513098 A JP37513098 A JP 37513098A JP 2000169696 A JP2000169696 A JP 2000169696A
- Authority
- JP
- Japan
- Prior art keywords
- sodium
- polycarbonate resin
- flame
- resin composition
- formula
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 48
- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 48
- 239000000203 mixture Substances 0.000 title claims abstract description 24
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 89
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 89
- 239000011734 sodium Substances 0.000 claims abstract description 89
- 125000003118 aryl group Chemical group 0.000 claims abstract description 25
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims abstract description 18
- 239000011342 resin composition Substances 0.000 claims abstract description 5
- 239000003063 flame retardant Substances 0.000 claims description 27
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 15
- KVCGISUBCHHTDD-UHFFFAOYSA-M sodium;4-methylbenzenesulfonate Chemical group [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1 KVCGISUBCHHTDD-UHFFFAOYSA-M 0.000 claims description 7
- HIEHAIZHJZLEPQ-UHFFFAOYSA-M sodium;naphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 HIEHAIZHJZLEPQ-UHFFFAOYSA-M 0.000 claims description 5
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 claims description 4
- 229940055237 sodium 1-naphthalenesulfonate Drugs 0.000 claims description 3
- XFTALRAZSCGSKN-UHFFFAOYSA-M sodium;4-ethenylbenzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=C(C=C)C=C1 XFTALRAZSCGSKN-UHFFFAOYSA-M 0.000 claims description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 abstract description 8
- 238000013329 compounding Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 34
- 238000000465 moulding Methods 0.000 description 23
- -1 aromatic sulfonic acid salt compound Chemical class 0.000 description 22
- 229910052751 metal Inorganic materials 0.000 description 20
- 239000002184 metal Substances 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 18
- 238000000034 method Methods 0.000 description 16
- 150000003839 salts Chemical class 0.000 description 13
- 238000005469 granulation Methods 0.000 description 12
- 230000003179 granulation Effects 0.000 description 12
- 239000013585 weight reducing agent Substances 0.000 description 11
- 239000008188 pellet Substances 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 8
- 159000000001 potassium salts Chemical class 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000012937 correction Methods 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- JHUFGBSGINLPOW-UHFFFAOYSA-N 3-chloro-4-(trifluoromethoxy)benzoyl cyanide Chemical compound FC(F)(F)OC1=CC=C(C(=O)C#N)C=C1Cl JHUFGBSGINLPOW-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229920000800 acrylic rubber Polymers 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000005027 hydroxyaryl group Chemical group 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 150000003385 sodium Chemical class 0.000 description 2
- VRAHSRHQTRYBJV-UHFFFAOYSA-M sodium;2-methyl-1-oxoprop-2-ene-1-sulfonate Chemical compound [Na+].CC(=C)C(=O)S([O-])(=O)=O VRAHSRHQTRYBJV-UHFFFAOYSA-M 0.000 description 2
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- GKNWQHIXXANPTN-UHFFFAOYSA-N 1,1,2,2,2-pentafluoroethanesulfonic acid Chemical class OS(=O)(=O)C(F)(F)C(F)(F)F GKNWQHIXXANPTN-UHFFFAOYSA-N 0.000 description 1
- XBWQFDNGNOOMDZ-UHFFFAOYSA-N 1,1,2,2,3,3,3-heptafluoropropane-1-sulfonic acid Chemical class OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)F XBWQFDNGNOOMDZ-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- FDLFMPKQBNPIER-UHFFFAOYSA-N 1-methyl-3-(3-methylphenoxy)benzene Chemical compound CC1=CC=CC(OC=2C=C(C)C=CC=2)=C1 FDLFMPKQBNPIER-UHFFFAOYSA-N 0.000 description 1
- LEDKKDPOPIKMSZ-UHFFFAOYSA-N 2,4,5-trichlorobenzenesulfonic acid Chemical class OS(=O)(=O)C1=CC(Cl)=C(Cl)C=C1Cl LEDKKDPOPIKMSZ-UHFFFAOYSA-N 0.000 description 1
- LFXZSGVZSSMCMB-UHFFFAOYSA-N 2,5-dichlorobenzenesulfonic acid Chemical class OS(=O)(=O)C1=CC(Cl)=CC=C1Cl LFXZSGVZSSMCMB-UHFFFAOYSA-N 0.000 description 1
- KTMNDTPAJZKQPF-UHFFFAOYSA-N 2-tert-butyl-4-[1-(3-tert-butyl-4-hydroxyphenyl)propyl]phenol Chemical compound C=1C=C(O)C(C(C)(C)C)=CC=1C(CC)C1=CC=C(O)C(C(C)(C)C)=C1 KTMNDTPAJZKQPF-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- CKNCVRMXCLUOJI-UHFFFAOYSA-N 3,3'-dibromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 CKNCVRMXCLUOJI-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- RSSGMIIGVQRGDS-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)-phenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1=CC=CC=C1 RSSGMIIGVQRGDS-UHFFFAOYSA-N 0.000 description 1
- BRPSWMCDEYMRPE-UHFFFAOYSA-N 4-[1,1-bis(4-hydroxyphenyl)ethyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=C(O)C=C1 BRPSWMCDEYMRPE-UHFFFAOYSA-N 0.000 description 1
- OVVCSFQRAXVPGT-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)cyclopentyl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCC1 OVVCSFQRAXVPGT-UHFFFAOYSA-N 0.000 description 1
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 1
- GRCXOICCGCYITB-UHFFFAOYSA-N 4-[2-[2-[2-(4-hydroxyphenyl)-3-methylphenyl]propan-2-yl]-6-methylphenyl]phenol Chemical compound CC1=CC=CC(C(C)(C)C=2C(=C(C)C=CC=2)C=2C=CC(O)=CC=2)=C1C1=CC=C(O)C=C1 GRCXOICCGCYITB-UHFFFAOYSA-N 0.000 description 1
- RQTDWDATSAVLOR-UHFFFAOYSA-N 4-[3,5-bis(4-hydroxyphenyl)phenyl]phenol Chemical compound C1=CC(O)=CC=C1C1=CC(C=2C=CC(O)=CC=2)=CC(C=2C=CC(O)=CC=2)=C1 RQTDWDATSAVLOR-UHFFFAOYSA-N 0.000 description 1
- XHDKBYRAWKLXGE-UHFFFAOYSA-N 4-[4,6-bis(4-hydroxyphenyl)-4,6-dimethylhept-1-en-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CC(C)(C=1C=CC(O)=CC=1)CC(=C)C1=CC=C(O)C=C1 XHDKBYRAWKLXGE-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- WRUAHXANJKHFIL-UHFFFAOYSA-L benzene-1,3-disulfonate Chemical compound [O-]S(=O)(=O)C1=CC=CC(S([O-])(=O)=O)=C1 WRUAHXANJKHFIL-UHFFFAOYSA-L 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000001987 diarylethers Chemical class 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- GOAJGXULHASQGJ-UHFFFAOYSA-N ethene;prop-2-enenitrile Chemical group C=C.C=CC#N GOAJGXULHASQGJ-UHFFFAOYSA-N 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- HPCCWDVOHHFCKM-UHFFFAOYSA-M lithium;hydrogen sulfate Chemical compound [Li+].OS([O-])(=O)=O HPCCWDVOHHFCKM-UHFFFAOYSA-M 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- QZHDEAJFRJCDMF-UHFFFAOYSA-N perfluorohexanesulfonic acid Chemical class OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F QZHDEAJFRJCDMF-UHFFFAOYSA-N 0.000 description 1
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical class OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 1
- 229960001553 phloroglucinol Drugs 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- CHKVPAROMQMJNQ-UHFFFAOYSA-M potassium bisulfate Chemical compound [K+].OS([O-])(=O)=O CHKVPAROMQMJNQ-UHFFFAOYSA-M 0.000 description 1
- 229910000343 potassium bisulfate Inorganic materials 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical class C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229940077386 sodium benzenesulfonate Drugs 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 125000002088 tosyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1C([H])([H])[H])S(*)(=O)=O 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical class OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、難燃性ポリカーボネー
ト樹脂組成物に関する。更に、詳しくはポリカーボネー
ト樹脂が有する優れた機械、熱および電気的特性を損な
わずに難燃性を付与し、かつ滞留による分子量低下の極
めて少ない優れた熱安定性をも具備する熱安定性に優れ
た難燃性ポリカーボネート樹脂組成物を提供するもので
ある。The present invention relates to a flame-retardant polycarbonate resin composition. More specifically, polycarbonate resin has excellent mechanical, heat and electrical properties, imparts flame retardancy without impairing heat, and has excellent thermal stability with extremely low molecular weight reduction due to stagnation. And a flame-retardant polycarbonate resin composition.
【0002】[0002]
【従来の技術】ポリカーボネート樹脂は、耐衝撃性、耐
熱性、電気特性に優れ、さらに自己消火性を兼ね備えた
プラスチック材料として広範な分野で使用されている。
しかしながら、ポリカーボネート樹脂は、その分子量に
よって燃焼性に差異が見られ、分子量が大きくなるにつ
れ燃焼時間は増加する傾向にある。2. Description of the Related Art Polycarbonate resins have been used in a wide range of fields as plastic materials having excellent impact resistance, heat resistance, and electrical properties, and also having self-extinguishing properties.
However, the flammability of the polycarbonate resin differs depending on the molecular weight, and the burning time tends to increase as the molecular weight increases.
【0003】このため、ポリカーボネート樹脂単独で
は、アンダーライターズ・ラボラトリーズ(UL)の燃
焼試験(UL94)に準拠した方法において厚み1.6
mmでV−2を満たすためには比較的低分子量のものを
用いなければならなかった。低分子量のポリカーボネー
ト樹脂を使用すると成形品の用途によっては機械的性質
の欠如等の問題があり、高分子量でかつ難燃性の優れた
ポリカーボネート樹脂が求められていた。[0003] Therefore, the polycarbonate resin alone has a thickness of 1.6 in a method based on the combustion test (UL94) of Underwriters Laboratories (UL).
In order to satisfy V-2 in mm, a material having a relatively low molecular weight had to be used. If a low molecular weight polycarbonate resin is used, there are problems such as lack of mechanical properties depending on the use of the molded article, and a polycarbonate resin having a high molecular weight and excellent flame retardancy has been demanded.
【0004】ポリカーボネート樹脂に難燃性を付与する
手法としては、各種の方法が試みられており、ハロゲン
系、リン系、シリコーン系、無機系、有機金属塩系とい
った難燃剤・難燃助剤を添加することによって要求され
る難燃性レベルを満たす検討がなされている。Various methods have been attempted to impart flame retardancy to polycarbonate resins, and flame retardants and flame retardant auxiliaries such as halogen-based, phosphorus-based, silicone-based, inorganic-based, and organic metal-salt-based agents have been used. Attempts have been made to satisfy the required flame retardancy level by the addition.
【0005】有機金属塩系難燃剤は、少量の添加で難燃
効果が発現するものもあり、有用な難燃剤として用いら
れている。特公昭57−33302号公報では芳香族カ
ルボン酸あるいはカルボン酸エステルのスルホン酸金属
塩置換化合物をポリカーボネート樹脂へ添加したもの
を、また特公昭57−43100号公報ではポリカーボ
ネート樹脂に芳香族スルホン酸金属塩を添加して難燃化
する方法が提案されている。[0005] Some organic metal salt-based flame retardants exhibit a flame retardant effect when added in a small amount, and are used as useful flame retardants. Japanese Patent Publication No. 57-33302 discloses a method in which a sulfonic acid metal salt-substituted compound of an aromatic carboxylic acid or a carboxylic acid ester is added to a polycarbonate resin, and Japanese Patent Publication No. 57-43100 discloses a polycarbonate resin containing an aromatic sulfonic acid metal salt. There has been proposed a method of making the composition flame-retardant by adding a compound.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、芳香族
スルホン酸金属塩化合物の種類によって燃焼性にかなり
の差異が見られ、ハロゲン系芳香族スルホン酸金属塩の
中には良好な難燃性を示すものもあるが、非ハロゲン系
芳香族スルホン酸金属塩では十分な難燃性を示すものは
無かった。さらに、これら芳香族スルホン酸金属塩は添
加量が多くなると熱安定性に劣る場合があり、射出成形
時において、製品形状、射出成形機能力等の要因から成
形温度を高くしたり、成形サイクルを長くとらなければ
ならない状況にあると、成型品の変色やシルバーストリ
ーク等の外観不良が発生するという問題があった。However, there is a considerable difference in the flammability depending on the kind of the metal aromatic sulfonic acid salt compound, and the halogenated aromatic metal sulfonic acid salt has good flame retardancy. There were some, but none of the metal salts of non-halogenated aromatic sulfonic acids showed sufficient flame retardancy. Further, when the amount of these aromatic sulfonic acid metal salts is large, the thermal stability may be inferior when the amount of addition is large.In injection molding, the molding temperature may be increased or the molding cycle may be increased due to factors such as the product shape and the injection molding function. In a situation where it is necessary to take a long time, there is a problem that appearance defects such as discoloration and silver streaks of a molded product occur.
【0007】[0007]
【課題を解決するための手段】本発明者らは、上述の問
題点に鑑みポリカーボネート樹脂と非ハロゲン系芳香族
スルホン酸金属塩との配合物における難燃性および熱安
定性の改良について鋭意研究した結果、ポリカーボネー
ト樹脂にナトリウムモル分率調整した非ハロゲン系芳香
族スルホン酸ナトリウムを配合すると共に樹脂組成物の
全体のナトリウム量をも調整することにより、驚くべき
ことにポリカーボネート樹脂の分子量による燃焼性の低
下を改善し、かつ滞留によるポリカーボネート樹脂の分
子量低下が極めて少ないことを見出し、本発明を完成す
るに至った。本発明によると、UL94の燃焼試験にお
いて厚み1.6mmでV−2の難燃性を安定的に発現す
ることができ、また成形加工に伴う熱安定性においても
優れている。DISCLOSURE OF THE INVENTION In view of the above problems, the present inventors have intensively studied the improvement of flame retardancy and thermal stability in a blend of a polycarbonate resin and a metal salt of a non-halogenated aromatic sulfonic acid. As a result, by combining the polycarbonate resin with a non-halogenated aromatic sodium sulfonate having a sodium mole fraction adjusted and also adjusting the total sodium content of the resin composition, surprisingly, the combustibility due to the molecular weight of the polycarbonate resin Of the polycarbonate resin, and found that the decrease in the molecular weight of the polycarbonate resin due to stagnation was extremely small, and completed the present invention. According to the present invention, in the UL94 combustion test, the flame retardancy of V-2 can be stably exhibited at a thickness of 1.6 mm, and the thermal stability accompanying the molding process is excellent.
【0008】すなわち、本発明は、ポリカーボネート樹
脂と下記式−1(以下、式−1という)に示すナトリウ
ムモル分率が0.075〜0.13である非ハロゲン系
芳香族スルホン酸ナトリウムとを配合してなる樹脂組成
物において、下記式−2(以下、式−2という)に示す
ナトリウム換算値が0.001〜0.05重量部である
ことを特徴とする熱安定性に優れた難燃性ポリカーボネ
ート樹脂組成物を提供するものである。 (式−1) ナトリウムモル分率= ナトリウムの原子量/非ハロゲ
ン系芳香族スルホン酸ナトリウムの分子量 (式−2) ナトリウム換算値= ポリカーボネート樹脂100重量
部あたりの非ハロゲン系芳香族スルホン酸ナトリウムの
配合量(重量部)× 式−1のナトリウムモル分率 以下に、本発明の樹脂組成物について詳細に説明する。That is, the present invention provides a polycarbonate resin and a non-halogenated aromatic sodium sulfonate represented by the following formula-1 (hereinafter referred to as formula-1) having a sodium mole fraction of 0.075 to 0.13. In the resin composition to be blended, the sodium-converted value represented by the following formula-2 (hereinafter, referred to as formula-2) is 0.001 to 0.05 parts by weight, which is excellent in heat stability. A flame-retardant polycarbonate resin composition is provided. (Formula-1) Sodium mole fraction = Atomic weight of sodium / Molecular weight of non-halogenated aromatic sodium sulfonate (Formula-2) Sodium conversion value = Blend of non-halogenated aromatic sodium sulfonate per 100 parts by weight of polycarbonate resin Amount (parts by weight) × Sodium mole fraction of formula-1 Hereinafter, the resin composition of the present invention will be described in detail.
【0009】本発明に使用されるポリカーボネート樹脂
とは、種々のジヒドロキシジアリール化合物とホスゲン
とを反応させるホスゲン法、またはジヒドロキシジアリ
ール化合物とジフェニルカーボネートなどの炭酸エステ
ルとを反応させるエステル交換法によって得られる重合
体であり、代表的なものとしては、2,2−ビス(4−
ヒドロキシフェニル)プロパン(ビスフェノールA)か
ら製造されたポリカーボネート樹脂が挙げられる。The polycarbonate resin used in the present invention is a resin obtained by a phosgene method in which various dihydroxydiaryl compounds are reacted with phosgene, or a transesterification method in which a dihydroxydiaryl compound is reacted with a carbonate such as diphenyl carbonate. And 2,2-bis (4-
(Hydroxyphenyl) propane (bisphenol A).
【0010】上記ジヒドロキシジアリール化合物として
は、ビスフェノールAの他に、ビス(4−ヒドロキシフ
ェニル)メタン、1,1−ビス(4−ヒドロキシフェニ
ル)エタン、2,2−ビス(4−ヒドロキシフェニル)
ブタン、2,2−ビス(4−ヒドロキシフェニル)オク
タン、ビス(4−ヒドロキシフェニル)フェニルメタ
ン、2,2−ビス(4−ヒドロキシフェニル−3−メチ
ルフェニル)プロパン、1,1−ビス(4−ヒドロキシ
−3−第三ブチルフェニル)プロパン、2,2−ビス
(4−ヒドロキシ−3−ブロモフェニル)プロパン、
2,2−ビス(4−ヒドロキシ−3、5−ジブロモフェ
ニル)プロパン、2,2−ビス(4−ヒドロキシ−3,
5−ジクロロフェニル)プロパンのようなビス(ヒドロ
キシアリール)アルカン類、1,1−ビス(4−ヒドロ
キシフェニル)シクロペンタン、1,1−ビス(4−ヒ
ドロキシフェニル)シクロヘキサンのようなビス(ヒド
ロキシアリール)シクロアルカン類、4,4′−ジヒド
ロキシジフェニルエーテル、4,4′−ジヒドロキシ−
3,3′−ジメチルジフェニルエーテルのようなジヒド
ロキシジアリールエーテル類、4,4′−ジヒドロキシ
ジフェニルスルフィドのようなジヒドロキシジアリール
スルフィド類、4,4′−ジヒドロキシジフェニルスル
ホキシド、4,4′−ジヒドロキシ−3,3′−ジメチ
ルジフェニルスルホキシドのようなジヒドロキシジアリ
ールスルホキシド類、4,4′−ジヒドロキシジフェニ
ルスルホン、4,4′−ジヒドロキシ−3,3′−ジメ
チルジフェニルスルホンのようなジヒドロキシジアリー
ルスルホン類等が挙げられる。As the dihydroxydiaryl compound, bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 2,2-bis (4-hydroxyphenyl), in addition to bisphenol A,
Butane, 2,2-bis (4-hydroxyphenyl) octane, bis (4-hydroxyphenyl) phenylmethane, 2,2-bis (4-hydroxyphenyl-3-methylphenyl) propane, 1,1-bis (4 -Hydroxy-3-tert-butylphenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane,
2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,
Bis (hydroxyaryl) alkanes such as 5-dichlorophenyl) propane, bis (hydroxyaryl) such as 1,1-bis (4-hydroxyphenyl) cyclopentane and 1,1-bis (4-hydroxyphenyl) cyclohexane Cycloalkanes, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-
Dihydroxy diaryl ethers such as 3,3'-dimethyldiphenyl ether; dihydroxy diaryl sulfides such as 4,4'-dihydroxy diphenyl sulfide; 4,4'-dihydroxy diphenyl sulphoxide; 4,4'-dihydroxy-3,3 Dihydroxydiarylsulfoxides such as'-dimethyldiphenylsulfoxide; and dihydroxydiarylsulfones such as 4,4'-dihydroxydiphenylsulfone and 4,4'-dihydroxy-3,3'-dimethyldiphenylsulfone.
【0011】これらは、単独または2種類以上混合して
使用される。これらの他に、ピペラジン、ジピペリジル
ハイドロキノン、レゾルシン、4,4′−ジヒドロキシ
ジフェニル等を混合して使用してもよい。These are used alone or in combination of two or more. In addition to these, piperazine, dipiperidyl hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl and the like may be used as a mixture.
【0012】さらに、上記のジヒドロキシアリール化合
物と以下に示すような3価以上のフェノール化合物を混
合使用してもよい。Further, the above-mentioned dihydroxyaryl compound and a phenol compound having three or more valences as shown below may be mixed and used.
【0013】3価以上のフェノールとしてはフロログル
シン、4,6−ジメチル−2,4,6−トリ−(4−ヒ
ドロキシフェニル)−ヘプテン、2,4,6−ジメチル
−2,4,6−トリ−(4−ヒドロキシフェニル)−ヘ
プタン、1,3,5−トリ−(4−ヒドロキシフェニ
ル)−ベンゾール、1,1,1−トリ−(4−ヒドロキ
シフェニル)−エタンおよび2,2−ビス−[4,4−
(4,4′−ジヒドロキシジフェニル)−シクロヘキシ
ル]−プロパンなどが挙げられる。The phenols having 3 or more valences include phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptene, and 2,4,6-dimethyl-2,4,6-triphenol. -(4-hydroxyphenyl) -heptane, 1,3,5-tri- (4-hydroxyphenyl) -benzol, 1,1,1-tri- (4-hydroxyphenyl) -ethane and 2,2-bis- [4,4-
(4,4'-dihydroxydiphenyl) -cyclohexyl] -propane.
【0014】ポリカーボネート樹脂の粘度平均分子量は
通常10000以上100000以下、好ましくは15
000以上35000以下である。かかるポリカーボネ
ート樹脂を製造するに際し、分子量調節剤、触媒等を必
要に応じて使用することができる。The viscosity average molecular weight of the polycarbonate resin is usually 10,000 or more and 100,000 or less, preferably 15 to 100,000.
000 or more and 35,000 or less. In producing such a polycarbonate resin, a molecular weight regulator, a catalyst and the like can be used as required.
【0015】本発明にて使用される非ハロゲン系芳香族
スルホン酸ナトリウムのナトリウムモル分率は、0.0
75〜0.13である。この計算において、各元素の原
子量は国際純正および応用化学連合(IUPAC)の原
子量表(1995年)に基づいて算出される。例えば、
水素であれば1.0080、炭素、酸素、窒素、硫黄、
ナトリウムであればそれぞれ12.0107、15.9
994、14.0067、32.0666、22.98
98である。The non-halogenated aromatic sodium sulfonate used in the present invention has a sodium mole fraction of 0.0
75 to 0.13. In this calculation, the atomic weight of each element is calculated based on the atomic weight table of the International Union of Pure and Applied Chemistry (IUPAC) (1995). For example,
1.0080 for hydrogen, carbon, oxygen, nitrogen, sulfur,
12.0107 and 15.9 for sodium respectively
994, 14.0067, 32.0666, 22.98
98.
【0016】非ハロゲン系芳香族スルホン酸ナトリウム
のナトリウムモル分率が0.075未満では、該化合物
中に含まれるナトリウムの割合が少なくなりすぎるた
め、難燃性に劣るので好ましくない。一方、ナトリウム
モル分率が0.13を超えると難燃性が劣るので好まし
くない。更に好ましくは、0.077〜0.12の範囲
である。If the sodium mole fraction of the non-halogenated sodium aromatic sulfonate is less than 0.075, the proportion of sodium contained in the compound becomes too small, and the flame retardancy is poor, which is not preferable. On the other hand, if the sodium mole fraction exceeds 0.13, the flame retardancy is inferior, which is not preferable. More preferably, it is in the range of 0.077 to 0.12.
【0017】本発明にて使用される非ハロゲン系芳香族
スルホン酸ナトリウムとしては、p−トルエンスルホン
酸ナトリウム、p−スチレンスルホン酸ナトリウム、1
−ナフタレンスルホン酸ナトリウム、イソフタル酸ジメ
チル−5−スルホン酸ナトリウム等が挙げられ、これら
は1種もしくはそれ以上併用して使用することができ
る。The non-halogenated aromatic sodium sulfonate used in the present invention includes sodium p-toluenesulfonate, sodium p-styrenesulfonate,
Sodium naphthalenesulfonate; sodium dimethyl-5-sulfonate isophthalate; and the like, and one or more of these can be used in combination.
【0018】また、非ハロゲン系芳香族スルホン酸ナト
リウムの配合量は、好ましくはポリカーボネート樹脂1
00重量部に対して0.01〜0.5重量部、より好適
には、0.02〜0.4重量部の範囲である。Preferably, the compounding amount of the non-halogenated sodium aromatic sulfonate is preferably 1% of polycarbonate resin.
It is in the range of 0.01 to 0.5 parts by weight, more preferably 0.02 to 0.4 parts by weight, per 100 parts by weight.
【0019】さらに、非ハロゲン系芳香族スルホン酸ナ
トリウムはポリカーボネート樹脂100重量部に対して
式−2に示すナトリウム換算値が0.001〜0.05
重量部であることが必須条件である。ポリカーボネート
樹脂中に配合されるナトリウム量は望ましい難燃性を発
現せしめる要素である。ナトリウム換算値が0.001
重量部未満ではポリカーボネート樹脂中に含まれるナト
リウムの割合が少なくなりすぎるため、難燃性に劣るの
で好ましくない。一方、ナトリウム換算値が0.05重
量部を超えると十分な難燃性を得ることができず、さら
に滞留後のポリカーボネートの分子量の低下が大きくな
ることから好ましくない。より好ましくは、0.002
〜0.04重量部の範囲である。The non-halogenated aromatic sodium sulfonate has a sodium conversion value of 0.001 to 0.05 represented by the formula-2 per 100 parts by weight of the polycarbonate resin.
It is an indispensable condition that the amount is by weight. The amount of sodium blended in the polycarbonate resin is a factor for developing desirable flame retardancy. Sodium conversion value is 0.001
If the amount is less than parts by weight, the proportion of sodium contained in the polycarbonate resin is too small, and the flame retardancy is poor, which is not preferable. On the other hand, if the sodium-converted value exceeds 0.05 parts by weight, sufficient flame retardancy cannot be obtained, and further, the decrease in the molecular weight of the retained polycarbonate is undesirably large. More preferably, 0.002
0.00.04 parts by weight.
【0020】本発明によれば、式−2のナトリウム換算
値を特定の範囲に調整することによって、ポリカーボネ
ート樹脂に良好な難燃性を付与するのみならず、滞留後
のポリカーボネート樹脂の分子量低下が少なく、熱安定
性も改良される。通常、ポリカーボネート樹脂の成形温
度は280〜300℃、成形サイクルは10〜40秒で
ある。これに対し、本発明のポリカーボネート樹脂組成
物の場合には、340℃という非常に高い成形温度で、
かつ成形サイクルを120秒とした過酷な条件において
も、分子量の低下率が5%以下であり良好な熱安定性を
有する。According to the present invention, by adjusting the sodium-converted value of the formula (2) to a specific range, not only can the polycarbonate resin be imparted with good flame retardancy, but also the decrease in the molecular weight of the polycarbonate resin after stagnation can be prevented. Less and improved thermal stability. Usually, the molding temperature of the polycarbonate resin is 280 to 300 ° C., and the molding cycle is 10 to 40 seconds. In contrast, in the case of the polycarbonate resin composition of the present invention, at a very high molding temperature of 340 ° C.,
Further, even under severe conditions with a molding cycle of 120 seconds, the reduction rate of the molecular weight is 5% or less, and the composition has good thermal stability.
【0021】本発明のポリカーボネート樹脂組成物は、
公知の他の難燃剤、例えばスルホン酸金属塩化合物、ハ
ロゲン系難燃剤、シリコーン系難燃剤、リン系難燃剤等
を混合してもよい。The polycarbonate resin composition of the present invention comprises:
Other known flame retardants, for example, sulfonic acid metal salt compounds, halogen-based flame retardants, silicone-based flame retardants, and phosphorus-based flame retardants may be mixed.
【0022】スルホン酸金属塩化合物としては、ジフェ
ニルスルホン−3−スルホン酸の金属塩、ジフェニルス
ルホン−3,3′−ジスルホン酸の金属塩およびジフェ
ニルスルフォン−3,4′−ジスルホン酸の金属塩とい
った芳香族スルホン酸のアルカリ金属塩、サッカリンの
金属塩、N−(p−トリルスルホニル)−p−トルエン
スルホイミドの金属塩、N−(N′−ベンジルアミノカ
ルボニル)スルファニルイミドの金属塩およびN−(フ
ェニルカルボキシル)−スルファニルイミドの金属塩な
どの芳香族スルホンアミド金属塩、パーフルオロメタン
スルホン酸のナトリウムおよびカリウム塩、パーフルオ
ロエタンスルホン酸のナトリウムおよびカリウム塩、パ
ーフルオロプロパンスルホン酸のナトリウムおよびカリ
ウム塩、パーフルオロブタンスルホン酸のナトリウムお
よびカリウム塩、パーフルオロヘキサンスルホン酸のナ
トリウムおよびカリウム塩、パーフルオロオクタンスル
ホン酸のナトリウムおよびカリウム塩といったパーフル
オロアルカンスルホン酸アルカリ金属塩、2,5−ジク
ロロベンゼンスルホン酸のナトリウムおよびカリウム
塩、2,4,5−トリクロロベンゼンスルホン酸のナト
リウムおよびカリウム塩などのハロゲン系芳香族スルホ
ン酸のアルカリ金属塩等が挙げられる。Examples of the sulfonic acid metal salt compound include a metal salt of diphenylsulfone-3-sulfonic acid, a metal salt of diphenylsulfone-3,3'-disulfonic acid and a metal salt of diphenylsulfone-3,4'-disulfonic acid. Alkali metal salts of aromatic sulfonic acids, metal salts of saccharin, metal salts of N- (p-tolylsulfonyl) -p-toluenesulfonimide, metal salts of N- (N'-benzylaminocarbonyl) sulfanylimide and N- Aromatic sulfonamide metal salts such as (phenylcarboxyl) -sulfanylimide metal salts, sodium and potassium salts of perfluoromethanesulfonic acid, sodium and potassium salts of perfluoroethanesulfonic acid, sodium and potassium salts of perfluoropropanesulfonic acid Salt, perfume Sodium and potassium salts of lobutanesulfonic acid, sodium and potassium salts of perfluorohexanesulfonic acid, alkali metal salts of perfluoroalkanesulfonic acid such as sodium and potassium salts of perfluorooctanesulfonic acid, 2,5-dichlorobenzenesulfonic acid And alkali metal salts of halogenated aromatic sulfonic acids such as sodium and potassium salts, and sodium and potassium salts of 2,4,5-trichlorobenzenesulfonic acid.
【0023】ハロゲン系難燃剤としては臭素化ビスフェ
ノールA誘導体、ポリブロモ置換芳香族類縁体等が、シ
リコーン系難燃剤としてはポリオルガノシロキサン類、
ポリカーボネート−ポリオルガノシロキサン共重合体等
が、リン系難燃剤としてはリン酸エステル類等が挙げら
れる。As halogen-based flame retardants, brominated bisphenol A derivatives, polybromo-substituted aromatic analogs and the like are used. As silicone-based flame retardants, polyorganosiloxanes,
Polycarbonate-polyorganosiloxane copolymers and the like, and phosphorus-based flame retardants include phosphate esters and the like.
【0024】更に、本発明の効果を損なわない範囲で、
ポリカーボネート樹脂に各種のフィブリル形成ポリマー
(例えば、テトラフルオロエチレン/ヘキサフルオロプ
ロピレン共重合体、米国特許第4379910号に示さ
れる様な部分フッ素化ポリマー、フッ素化ジフェノール
から製造されるポリカーボネート等)、熱安定剤(例え
ば、硫酸水素ナトリウム、硫酸水素カリウム、硫酸水素
リチウム等の硫酸水素金属塩および硫酸アルミニウム等
の硫酸金属塩等)、酸化防止剤、着色剤、蛍光増白剤、
充填材(例えば、ガラス繊維、ガラスビーズ、ガラスフ
レーク、炭素繊維、タルク粉、クレー粉、マイカ、チタ
ン酸カリウムウィスカー、ワラストナイト粉、シリカ粉
等)、離型剤、軟化材、帯電防止剤、等の添加剤、衝撃
性改良材(例えば、アクリル系エラストマー、ポリエス
テル系エラストマー、コアシェル型のメチルメタクリレ
ート・ブタジエン・スチレン共重合体、メチルメタクリ
レート・アクリロニトリル・スチレン共重合体、エチレ
ン・プロピレン系ゴム、エチレン・プロピレン・ジエン
系ゴム等)、他のポリマー(例えば、ポリエチレンテレ
フタレート、ポリブチレンテレフタレート等のポリエス
テル、ポリスチレン、ハイインパクトポリスチレン、ア
クリロニトリル・スチレン共重合体とこれのアクリルゴ
ム変成物、アクリロニトリル・ブタジエン・スチレン共
重合体、アクリロニトリル・エチレン−プロピレン−ジ
エン系ゴム(EPDM)・スチレン共重合体等のスチレ
ン系ポリマー、ポリプロピレン、ポリエチレン等のオレ
フィン系ポリマー等)を配合しても良い。Further, as long as the effects of the present invention are not impaired,
Various types of fibril-forming polymers (eg, tetrafluoroethylene / hexafluoropropylene copolymer, partially fluorinated polymers as shown in US Pat. No. 4,379,910, polycarbonates prepared from fluorinated diphenols, etc.), Stabilizers (eg, metal hydrogen sulfate such as sodium hydrogen sulfate, potassium hydrogen sulfate, lithium hydrogen sulfate and metal sulfate such as aluminum sulfate), antioxidants, coloring agents, fluorescent whitening agents,
Fillers (eg, glass fibers, glass beads, glass flakes, carbon fibers, talc powder, clay powder, mica, potassium titanate whiskers, wollastonite powder, silica powder, etc.), release agents, softeners, antistatic agents , Etc., impact modifiers (for example, acrylic elastomer, polyester elastomer, core-shell type methyl methacrylate / butadiene / styrene copolymer, methyl methacrylate / acrylonitrile / styrene copolymer, ethylene / propylene rubber, Ethylene-propylene-diene rubber, etc., other polymers (for example, polyester such as polyethylene terephthalate, polybutylene terephthalate, polystyrene, high impact polystyrene, acrylonitrile / styrene copolymer and modified acrylic rubber, acrylic Nitrile-butadiene-styrene copolymer, acrylonitrile-ethylene - propylene - diene rubber (EPDM), styrene copolymers such as styrene-based polymers, polypropylene, or the like olefinic polymers such as polyethylene) may be incorporated.
【0025】本発明のポリカーボネート樹脂組成物中の
各種配合成分の混合方法には、特に制限はなく、公知の
混合機、例えばタンブラー、リボンブレンダー 等によ
る混合や押出機による溶融混練が挙げられる。The method of mixing the various components in the polycarbonate resin composition of the present invention is not particularly limited, and includes a known mixer such as a tumbler, a ribbon blender or the like, and a melt kneading using an extruder.
【0026】本発明のポリカーボネート樹脂組成物を成
形する方法としては、特に制限はなく、公知の射出成形
法、射出・圧縮成形法等を用いることができる。The method for molding the polycarbonate resin composition of the present invention is not particularly limited, and a known injection molding method, injection / compression molding method, or the like can be used.
【0027】[0027]
【実施例】以下に本発明を実施例により具体的に説明す
るが、本発明はそれら実施例に制限されるものではな
い。尚、「部」は重量基準に基づく。また、各ポリマー
の評価方法については次のとおり:EXAMPLES The present invention will be described below in more detail with reference to examples, but the present invention is not limited to these examples. The “parts” are based on weight. The evaluation method of each polymer is as follows:
【0028】・ 造粒性 押出機内で溶融混練された樹脂が、押出機先端からスト
ランド状に出てくる際の状況を目視により評価した。Granulation The resin melt-kneaded in the extruder was visually evaluated for its appearance when it emerged in a strand form from the tip of the extruder.
【0029】・ 成形性 造粒によって得られたペレットを以下の射出条件に従
い、試験片を作成し、試験片の外観を目視により確認し
た。尚、試験片は縦80mm、横50mmで、厚み1.
6mm、3.2mmの2段形状の成型品を用いた。 成形温度:340℃ 金型温度:100℃ 成形サイクル:30秒Formability Test pieces were prepared from the pellets obtained by granulation according to the following injection conditions, and the appearance of the test pieces was visually checked. The test piece was 80 mm long and 50 mm wide and had a thickness of 1.
A two-stage molded product of 6 mm and 3.2 mm was used. Molding temperature: 340 ° C Mold temperature: 100 ° C Molding cycle: 30 seconds
【0030】・ 滞留熱安定性試験 (成形条件)造粒によって得られたペレットを以下の射
出条件に従い、上記と同様の試験片を作成した。 成形温度:340℃ 金型温度:100℃ 成形サイクル:120秒 (分子量低下率)造粒によって作成したペレットの分子
量を標準の値として、上記成形条件によって12個の試
験片を作成した中で、12番目に採取した試験片の分子
量を測定し、下記式−3にて分子量低下率を算出した。 式−3 分子量低下率(%)=(造粒ペレットの分子量−12番
目の試験片の分子量)×100/(造粒ペレットの分子
量)-Retention heat stability test (Molding conditions) The pellets obtained by granulation were prepared into test pieces similar to the above under the following injection conditions. Molding temperature: 340 ° C Mold temperature: 100 ° C Molding cycle: 120 seconds (Molecular weight reduction rate) Twelve test pieces were prepared under the above molding conditions, using the molecular weight of the pellets produced by granulation as a standard value. The molecular weight of the twelfth test piece was measured, and the molecular weight reduction rate was calculated by the following formula-3. Formula-3 Molecular weight reduction rate (%) = (molecular weight of granulated pellet−molecular weight of twelfth test piece) × 100 / (molecular weight of granulated pellet)
【0031】・ 分子量測定 塩化メチレンを溶媒として、0.5g/lの濃度の溶液
を作成し、キャノンフェンスケ型粘度管を用いて20℃
にて測定した。Measurement of molecular weight A solution having a concentration of 0.5 g / l was prepared using methylene chloride as a solvent, and the solution was heated to 20 ° C. using a Cannon-Fenske viscometer.
Was measured.
【0032】・ 燃焼性試験 (UL試験用試験片の作成)造粒によって得られたペレ
ットを、成形温度300℃において射出成形し、長さ1
25mm、幅13mm、厚み1.6mmの試験片を作成
した。 (燃焼性の評価)該試験片を温度23℃、湿度50%の
恒温室の中で48時間放置し、ULが定めているUL9
4試験(機器の部品用プラスチック材料の燃焼性試験)
に準拠して難燃性の評価を行った。UL94Vとは、鉛
直に保持した所定の大きさの試験片にバーナーの炎を1
0秒間接炎した後の残炎時間やドリップ性から難燃性を
評価する方法であり、V−2の難燃性を有するためには
以下の基準を満たすことが必要となる。 上に示す残炎時間とは、着火源を遠ざけた後の、試験片
が有炎燃焼を続ける時間の長さであり、ドリップによる
綿の着火とは、試験片の下端から約300mm下にある
標識用の綿が、試験片からの滴下(ドリップ)物によっ
て着火されるかどうかによって決定される。また、5試
料のうち、1つでも上記基準を満たさないものがある場
合、V−2を満足しないとしてNR(not rate
d)と評価した。Flammability test (Preparation of test specimen for UL test) Pellets obtained by granulation were injection molded at a molding temperature of 300 ° C.
A test piece having a thickness of 25 mm, a width of 13 mm, and a thickness of 1.6 mm was prepared. (Evaluation of flammability) The test piece was left in a constant temperature room at a temperature of 23 ° C and a humidity of 50% for 48 hours, and was subjected to UL9 specified by UL.
4 tests (flammability test of plastic materials for equipment parts)
The flame retardancy was evaluated in accordance with. UL94V refers to a test piece of a predetermined size held vertically, in which a burner flame is applied to a test piece.
This is a method of evaluating the flame retardancy from the after-flame time and drip property after indirectly burning for 0 seconds. In order to have the flame retardancy of V-2, it is necessary to satisfy the following criteria. The afterflame time shown above is the length of time that the test piece continues to burn flaming after the ignition source is moved away, and the ignition of cotton by drip is about 300 mm below the lower end of the test piece. It is determined by whether or not a certain marking cotton is ignited by a drip from the test piece. If at least one of the five samples does not satisfy the above criterion, it is determined that V-2 is not satisfied, and NR (not rate) is not satisfied.
d).
【0033】(実施例1) ・樹脂ペレットの製造 ポリカーボネート樹脂100部にナトリウムモル分率
0.118であるp−トルエンスルホン酸ナトリウム
(A−1)0.02部添加したものを、2軸押出機(神
戸製鋼所製KTX−37、軸直径=37mm)を用いて
300℃の温度条件下溶融混合した。溶融混合された樹
脂はストランド状に押し出され、水槽により急冷したも
のをペレタイザーを用いてストランドペレットへと加工
した。このときのストランドの状態は変色、分解等は見
られず、問題なく造粒できた。また、得られたペレット
の粘度平均分子量は26200、ナトリウム換算値は
0.0024であった。Example 1 Production of Resin Pellets A mixture of 100 parts of a polycarbonate resin and 0.02 parts of sodium p-toluenesulfonate (A-1) having a sodium mole fraction of 0.118 was added to a twin screw extruder. Using a machine (KTX-37, manufactured by Kobe Steel, shaft diameter = 37 mm), the mixture was melted and mixed at a temperature of 300 ° C. The melt-mixed resin was extruded in a strand shape, and quenched in a water tank was processed into strand pellets using a pelletizer. At this time, no discoloration or decomposition was observed in the state of the strand, and the strand could be granulated without any problem. The viscosity average molecular weight of the obtained pellet was 26,200, and the sodium equivalent was 0.0024.
【0034】・成形性および滞留熱安定性の評価 次いで、熱風循環棚式オーブンにより、125℃の温度
下、3時間乾燥した樹脂ペレットを射出成形機(日本製
鋼所製J100E−C5 型締め力=100ton)を
用いて340℃の温度条件下、30秒サイクルの成形を
連続して行い、得られた成型品の外観を確認したとこ
ろ、変色、シルバーストリーク等の外観不良は見られ
ず、問題なく成形できた。さらに、成形温度は同じと
し、成形サイクルを120秒と長くし、滞留成形を行
い、12番目に取り出した成型品の粘度平均分子量を測
定したところ、25500であり、分子量低下率は2.
7%であり、5%以下であることから非常に良好であっ
た。Evaluation of moldability and retention heat stability Next, the resin pellets dried for 3 hours at 125 ° C. in a hot air circulation shelf oven were injected into an injection molding machine (J100E-C5 clamping force by Nippon Steel Works = 100 tons), and the molding was continuously performed for 30 seconds under the temperature condition of 340 ° C. and the appearance of the obtained molded product was confirmed. Molded. Further, the molding temperature was the same, the molding cycle was lengthened to 120 seconds, the retention molding was performed, and the viscosity average molecular weight of the molded product taken out at the twelfth was measured to be 25500, and the molecular weight reduction rate was 2.
It was 7%, which was very good because it was 5% or less.
【0035】・UL試験用試験片の作成および燃焼試験
評価 上記と同様の乾燥条件によって調整した樹脂ペレットを
射出成形機( 日本製鋼所製J100E−C5 型締め
力=100ton)を用いて300℃の温度により試験
片を作成し、温度23℃、湿度50%の恒温室の中で4
8時間放置したものについて燃焼試験を行ったところ、
V−2であった。以上の結果をまとめて表1に示した。Preparation of UL Test Specimen and Evaluation of Combustion Test Resin pellets adjusted under the same drying conditions as described above were subjected to injection molding machine (J100E-C5 manufactured by Nippon Steel Works, clamping force = 100 ton) at 300 ° C. A test piece was prepared according to the temperature, and was placed in a constant temperature room at a temperature of 23 ° C and a humidity of 50%.
When a combustion test was performed on the sample left for 8 hours,
V-2. Table 1 summarizes the above results.
【0036】(実施例2〜3)難燃剤A−1の配合量を
表1に示すとおり変更する以外は実施例1と同様の操作
を行い、造粒、成形および評価を行った。結果を表1に
示した。(Examples 2 to 3) The same operation as in Example 1 was carried out except that the amount of the flame retardant A-1 was changed as shown in Table 1, and granulation, molding and evaluation were performed. The results are shown in Table 1.
【0037】(比較例1〜3)難燃剤A−1の配合量を
表1に示すとおり変更する以外は実施例1と同様の操作
を行い、造粒、成形および評価を行った。結果を表1に
示した。(Comparative Examples 1 to 3) The same operation as in Example 1 was performed except that the amount of the flame retardant A-1 was changed as shown in Table 1, and granulation, molding and evaluation were performed. The results are shown in Table 1.
【0038】[0038]
【表1】 [Table 1]
【0039】表1に示すとおり、式−2で算出されるナ
トリウム換算値が0.001〜0.05部の範囲にある
もの(実施例1〜3)は、分子量低下率が何れも5%以
下であり、かつ難燃性の指標であるUL94の試験でV
−2の等級を示した。また。造粒性、成形性も良好であ
った。一方、ナトリウム換算値が0.001部未満であ
る比較例1の試料においては、難燃性の指標であるUL
94の試験で消火に30秒を超える試験片があり、V−
2の要求を満足できず(NR;not rated)、
難燃性に劣っていた。また、ナトリウム換算値が0.0
5部を超える比較例2および3の試料においては、分子
量低下率が5%を超え、かつ難燃性もNRであった。
尚、ナトリウム換算値が高くなればなる程、分子量低下
率が高くなり、かつUL94の燃焼時間も長くなる傾向
にある。(比較例2および3参照)加えて、比較例3で
は成形性試験において成形品にシルバーストリークが大
量に発生した。As shown in Table 1, those having a sodium conversion value calculated by the formula (2) in the range of 0.001 to 0.05 parts (Examples 1 to 3) had a decrease in molecular weight of 5%. In the test of UL94 which is the following and is an index of flame retardancy,
A rating of -2 was indicated. Also. Granulation properties and moldability were also good. On the other hand, in the sample of Comparative Example 1 in which the sodium conversion value is less than 0.001 part, UL which is an index of flame retardancy is used.
In the test of 94, there was a test piece that exceeded 30 seconds to extinguish the fire.
2 cannot be satisfied (NR; not rated),
It was inferior in flame retardancy. In addition, sodium conversion value is 0.0
In the samples of Comparative Examples 2 and 3 exceeding 5 parts, the molecular weight reduction rate exceeded 5%, and the flame retardancy was also NR.
Note that the higher the sodium conversion value, the higher the molecular weight reduction rate and the longer the burning time of UL94. (See Comparative Examples 2 and 3.) In addition, in Comparative Example 3, a large amount of silver streaks occurred in the molded product in the moldability test.
【0040】(実施例4〜8)難燃剤の種類と配合量を
表2に示すとおり変更する以外は実施例1と同様の操作
を行い、造粒、成形および評価を行った。結果を表2に
示した。使用された難燃剤は、以下のとおり: 実施例4:イソフタル酸ジメチル−5−スルホン酸ナト
リウム(A−2) ナトリウムモル分率=0.078 実施例5:p−スチレンスルホン酸ナトリウム(A−
3) ナトリウムモル分率=0.112 実施例6:1−ナフタレンスルホン酸ナトリウム(A−
4) ナトリウムモル分率=0.100 実施例7:ベンゼンスルホン酸ナトリウム(A−5) ナトリウムモル分率=0.128 実施例8:p−トルエンスルホン酸ナトリウム(A−
1) 1−ナフタレンスルホン酸ナトリウム(A−4) ナトリウムモル分率=0.118(A−1) ナトリウムモル分率=0.100(A−4)(Examples 4 to 8) The same operations as in Example 1 were carried out except that the type and the amount of the flame retardant were changed as shown in Table 2, and granulation, molding and evaluation were performed. The results are shown in Table 2. The flame retardants used are as follows: Example 4: sodium dimethyl-5-sulfonate isophthalate (A-2) Sodium mole fraction = 0.078 Example 5: sodium p-styrenesulfonate (A-
3) Sodium mole fraction = 0.112 Example 6: Sodium 1-naphthalenesulfonate (A-
4) Sodium mole fraction = 0.100 Example 7: Sodium benzenesulfonate (A-5) Sodium mole fraction = 0.128 Example 8: Sodium p-toluenesulfonate (A-
1) Sodium 1-naphthalenesulfonate (A-4) Sodium mole fraction = 0.118 (A-1) Sodium mole fraction = 0.100 (A-4)
【0041】(比較例4〜7)難燃剤の種類と配合量を
表2に示すとおり変更する以外は実施例1と同様の操作
を行い、造粒、成形および評価を行った。結果を表2に
示した。使用された難燃剤は、以下のとおり: 比較例4:n−ドデシルベンゼンスルホン酸ナトリウム
(A−6) ナトリウムモル分率=0.066 比較例5:アリルスルホン酸ナトリウム(A−7) ナトリウムモル分率=0.160 比較例6:メタクリルスルホン酸ナトリウム(A−8) ナトリウムモル分率=0.146 比較例7:m−ベンゼンジスルホン酸ナトリウム(A−
9) ナトリウムモル分率=0.163(Comparative Examples 4 to 7) The same operations as in Example 1 were carried out, except that the type and amount of the flame retardant were changed as shown in Table 2, and granulation, molding and evaluation were performed. The results are shown in Table 2. The flame retardants used are as follows: Comparative Example 4: Sodium n-dodecylbenzenesulfonate (A-6) sodium mole fraction = 0.066 Comparative Example 5: Sodium mole of sodium allyl sulfonate (A-7) Fraction = 0.160 Comparative Example 6: Sodium methacrylsulfonate (A-8) Sodium mole fraction = 0.146 Comparative Example 7: Sodium m-benzenedisulfonate (A-
9) Sodium mole fraction = 0.163
【0042】[0042]
【表2】 [Table 2]
【0043】表2に示すとおり、ナトリウムモル分率が
0.075〜0.13である非ハロゲン系芳香族スルホ
ン酸ナトリウムを使用し、かつナトリウム換算値を0.
001〜0.05部に調整した試料(実施例4〜7)に
おいては、いずれも分子量低下率が5%以下であり、か
つUL94の燃焼性試験結果でV−2の難燃性を示し
た。更に、非ハロゲン系芳香族スルホン酸ナトリウムを
2種併用した試料(実施例8)においても、ナトリウム
モル分率およびナトリウム換算値が規定範囲内であれば
同様の結果を示した。一方、ナトリウム換算値が規定範
囲内であってもナトリウムモル分率が規定範囲外である
試料(比較例4〜7)では、好ましい結果は得られなか
った。例えば、ナトリウムモル分率が規定値よりも小さ
い比較例4および規定値よりも大きい比較例7の試料に
おいては分子量低下率は5%以下を示すものの難燃性が
NRであった。また、フェニル基を有さず、ナトリウム
モル分率が規定値よりも大きい比較例5および6では、
造粒時に分解反応が起こり、ペレット化することが不可
能であった。As shown in Table 2, a non-halogenated aromatic sodium sulfonate having a sodium mole fraction of 0.075 to 0.13 was used, and the sodium conversion value was 0.1%.
In all the samples (Examples 4 to 7) adjusted to 001 to 0.05 parts, the molecular weight reduction rate was 5% or less, and the flammability test result of UL94 showed V-2 flame retardancy. . Further, in the sample (Example 8) in which two kinds of non-halogenated sodium aromatic sulfonates were used in combination, the same results were obtained as long as the sodium mole fraction and the sodium conversion value were within the specified ranges. On the other hand, even in the case where the sodium conversion value was within the specified range, a sample in which the sodium mole fraction was outside the specified range (Comparative Examples 4 to 7) did not yield favorable results. For example, in the samples of Comparative Example 4 in which the sodium mole fraction was smaller than the specified value and Comparative Example 7 in which the sodium mole fraction was larger than the specified value, the flame retardancy was NR although the molecular weight reduction rate was 5% or less. In Comparative Examples 5 and 6 having no phenyl group and having a sodium mole fraction larger than the specified value,
A decomposition reaction occurred during granulation, and pelletization was impossible.
【0044】[0044]
【発明の効果】本発明によれば、非ハロゲン系芳香族ス
ルホン酸中のナトリウムモル分率およびポリカーボネー
ト樹脂中に分配されるナトリウム量を調整することによ
り、優れた難燃性を安定的に発現せしめるだけではな
く、熱安定性をも改良した難燃性ポリカーボネート樹脂
組成物を提供することができる。According to the present invention, excellent flame retardancy is stably exhibited by adjusting the sodium mole fraction in the non-halogenated aromatic sulfonic acid and the amount of sodium distributed in the polycarbonate resin. It is possible to provide a flame-retardant polycarbonate resin composition which has not only reduced heat resistance but also improved thermal stability.
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成11年4月26日(1999.4.2
6)[Submission date] April 26, 1999 (1999.4.2
6)
【手続補正1】[Procedure amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0039[Correction target item name] 0039
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0039】表1に示すとおり、式−2で算出されるナ
トリウム換算値が0.001〜0.05部の範囲にある
もの(実施例1〜3)は、分子量低下率が何れも5%以
下であり、かつ難燃性の指標であるUL94の試験でV
−2の等級を示した。また、造粒性、成形性も良好であ
った。一方、ナトリウム換算値が0.001部未満であ
る比較例1の試料においては、難燃性の指標であるUL
94の試験で消火に30秒を超える試験片があり、V−
2の要求を満足できず(NR;not rated)、
難燃性に劣っていた。また、ナトリウム換算値が0.0
5部を超える比較例2および3の試料においては、分子
量低下率が5%を超え、かつ難燃性もNRであった。
尚、ナトリウム換算値が高くなればなる程、分子量低下
率が高くなり、かつUL94の燃焼時間も長くなる傾向
にある。(比較例2および3参照)加えて、比較例3で
は成形性試験において成形品にシルバーストリークが大
量に発生した。 As shown in Table 1, those having a sodium conversion value calculated by the formula (2) in the range of 0.001 to 0.05 parts (Examples 1 to 3) had a decrease in molecular weight of 5%. In the test of UL94 which is the following and is an index of flame retardancy,
A rating of -2 was indicated. In addition , granulation properties and moldability were also good. On the other hand, in the sample of Comparative Example 1 in which the sodium conversion value is less than 0.001 part, UL which is an index of flame retardancy is used.
In the test of 94, there was a test piece that exceeded 30 seconds to extinguish the fire.
2 cannot be satisfied (NR; not rated),
It was inferior in flame retardancy. In addition, sodium conversion value is 0.0
In the samples of Comparative Examples 2 and 3 exceeding 5 parts, the molecular weight reduction rate exceeded 5%, and the flame retardancy was also NR.
Note that the higher the sodium conversion value, the higher the molecular weight reduction rate and the longer the burning time of UL94. (See Comparative Examples 2 and 3.) In addition, in Comparative Example 3, a large amount of silver streaks occurred in the molded product in the moldability test.
【手続補正書】[Procedure amendment]
【提出日】平成11年6月25日(1999.6.2
5)[Submission Date] June 25, 1999 (1999.6.2
5)
【手続補正2】[Procedure amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0042[Correction target item name] 0042
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0042】[0042]
【表2】 [Table 2]
Claims (4)
ナトリウムモル分率が0.075〜0.13である非ハ
ロゲン系芳香族スルホン酸ナトリウムとを配合してなる
樹脂組成物において、下記式−2に示すナトリウム換算
値が0.001〜0.05重量部であることを特徴とす
る熱安定性に優れた難燃性ポリカーボネート樹脂組成
物。 (式−1) ナトリウムモル分率= ナトリウムの原子量/非ハロゲ
ン系芳香族スルホン酸ナトリウムの分子量 (式−2) ナトリウム換算値= ポリカーボネート樹脂100重量
部あたりの非ハロゲン系芳香族スルホン酸ナトリウムの
配合量(重量部)× 式−1のナトリウムモル分率1. A resin composition comprising a polycarbonate resin and a non-halogenated aromatic sodium sulfonate having a sodium mole fraction of 0.075 to 0.13 represented by the following formula-1: 2. A flame-retardant polycarbonate resin composition having excellent thermal stability, wherein the sodium-equivalent value shown in 2 is 0.001 to 0.05 part by weight. (Formula-1) Sodium mole fraction = Atomic weight of sodium / Molecular weight of non-halogenated aromatic sodium sulfonate (Formula-2) Sodium conversion value = Blend of non-halogenated aromatic sodium sulfonate per 100 parts by weight of polycarbonate resin Amount (parts by weight) × Sodium mole fraction of formula-1
のナトリウムモル分率が0.077〜0.12である請
求項1記載の熱安定性に優れた難燃性ポリカーボネート
樹脂組成物。2. The flame-retardant polycarbonate resin composition according to claim 1, wherein the sodium mole fraction of the non-halogenated aromatic sodium sulfonate is 0.077 to 0.12.
2〜0.04重量部である請求項1記載の熱安定性に優
れた難燃性ポリカーボネート樹脂組成物。3. The sodium-converted value represented by the formula-2 is 0.00
The flame-retardant polycarbonate resin composition having excellent heat stability according to claim 1, which is used in an amount of 2 to 0.04 parts by weight.
がp−トルエンスルホン酸ナトリウム、p−スチレンス
ルホン酸ナトリウム、1−ナフタレンスルホン酸ナトリ
ウム、イソフタル酸ジメチル−5−スルホン酸ナトリウ
ムの中から選択される一種またはそれ以上であることを
特徴とする請求項1に記載の熱安定性に優れた難燃性ポ
リカーボネート樹脂組成物。4. The non-halogenated aromatic sodium sulfonate is selected from sodium p-toluenesulfonate, sodium p-styrenesulfonate, sodium 1-naphthalenesulfonate and sodium dimethyl-5-sulfonate isophthalate. The flame-retardant polycarbonate resin composition having excellent thermal stability according to claim 1, wherein the composition is one or more kinds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP37513098A JP2000169696A (en) | 1998-12-10 | 1998-12-10 | Flame-retarded polycarbonate resin composition excellent in thermal stability |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP37513098A JP2000169696A (en) | 1998-12-10 | 1998-12-10 | Flame-retarded polycarbonate resin composition excellent in thermal stability |
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| Publication Number | Publication Date |
|---|---|
| JP2000169696A true JP2000169696A (en) | 2000-06-20 |
Family
ID=18505023
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP37513098A Pending JP2000169696A (en) | 1998-12-10 | 1998-12-10 | Flame-retarded polycarbonate resin composition excellent in thermal stability |
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| Country | Link |
|---|---|
| JP (1) | JP2000169696A (en) |
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