JP2001088258A - Laminated film - Google Patents
Laminated filmInfo
- Publication number
- JP2001088258A JP2001088258A JP26947099A JP26947099A JP2001088258A JP 2001088258 A JP2001088258 A JP 2001088258A JP 26947099 A JP26947099 A JP 26947099A JP 26947099 A JP26947099 A JP 26947099A JP 2001088258 A JP2001088258 A JP 2001088258A
- Authority
- JP
- Japan
- Prior art keywords
- compound catalyst
- iron compound
- iron
- weight
- laminated film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002245 particle Substances 0.000 claims abstract description 82
- 239000003054 catalyst Substances 0.000 claims abstract description 59
- 150000002506 iron compounds Chemical class 0.000 claims abstract description 48
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 47
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 17
- 239000000057 synthetic resin Substances 0.000 claims abstract description 17
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 14
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 9
- 230000003197 catalytic effect Effects 0.000 claims abstract description 8
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 5
- 239000011342 resin composition Substances 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 claims description 24
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 20
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 19
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 10
- 239000001569 carbon dioxide Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 239000001307 helium Substances 0.000 claims description 4
- 229910052734 helium Inorganic materials 0.000 claims description 4
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 4
- 239000012159 carrier gas Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims 1
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 abstract description 44
- 238000002485 combustion reaction Methods 0.000 abstract description 16
- 239000007789 gas Substances 0.000 abstract description 12
- 239000000470 constituent Substances 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 7
- 238000004040 coloring Methods 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 239000005022 packaging material Substances 0.000 abstract description 4
- 239000011019 hematite Substances 0.000 description 8
- 229910052595 hematite Inorganic materials 0.000 description 8
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 8
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- 229920001684 low density polyethylene Polymers 0.000 description 7
- 239000004702 low-density polyethylene Substances 0.000 description 7
- 229910052698 phosphorus Inorganic materials 0.000 description 7
- 239000011574 phosphorus Substances 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 239000011593 sulfur Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000004952 Polyamide Substances 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- LDHBWEYLDHLIBQ-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide;hydrate Chemical compound O.[OH-].[O-2].[Fe+3] LDHBWEYLDHLIBQ-UHFFFAOYSA-M 0.000 description 5
- 230000001590 oxidative effect Effects 0.000 description 5
- 229920002647 polyamide Polymers 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000004594 Masterbatch (MB) Substances 0.000 description 4
- 229920002292 Nylon 6 Polymers 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000002574 poison Substances 0.000 description 4
- 231100000614 poison Toxicity 0.000 description 4
- -1 polyethylenes Polymers 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011120 plywood Substances 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 229910002588 FeOOH Inorganic materials 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 2
- 229920000299 Nylon 12 Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000002013 dioxins Chemical class 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 229910052598 goethite Inorganic materials 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229920001410 Microfiber Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006225 ethylene-methyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 229960004887 ferric hydroxide Drugs 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- IEECXTSVVFWGSE-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Fe+3] IEECXTSVVFWGSE-UHFFFAOYSA-M 0.000 description 1
- 229910021506 iron(II) hydroxide Inorganic materials 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910006540 α-FeOOH Inorganic materials 0.000 description 1
Landscapes
- Wrappers (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
(57)【要約】
【課題】窒素を構成単位中に含む合成樹脂層を有しなが
らも、燃焼時において青酸ガスの発生が抑制され、しか
も包装資材、内装材として十分な透明性、あるいは着色
適性を有した積層フィルムを提供すること。
【解決手段】(A)窒素を構成単位中に有する合成樹脂
からなる層1、(B)ポリオレフィン系樹脂100重量
部に対し鉄化合物触媒0.2〜20重量部が配合された
樹脂組成物からなる層2、を少なくとも含む積層フィル
ムであって、前記鉄化合物触媒は、平均粒径が0.05
〜2.0μmの酸化鉄粒子及び含水酸化第二鉄粒子から
選ばれる一種以上の酸化鉄系化合物であり、特定の酸化
触媒活性を有する。(57) [Summary] [Problem] Although having a synthetic resin layer containing nitrogen in a constituent unit, generation of hydrocyanic acid gas is suppressed at the time of combustion, and sufficient transparency or coloring as a packaging material or interior material is provided. To provide a suitable laminated film. The resin composition comprises (A) a layer 1 composed of a synthetic resin having nitrogen in a structural unit, and (B) a resin composition containing 0.2 to 20 parts by weight of an iron compound catalyst per 100 parts by weight of a polyolefin resin. Wherein the iron compound catalyst has an average particle size of 0.05.
It is one or more iron oxide-based compounds selected from iron oxide particles of up to 2.0 μm and hydrous ferric oxide particles, and has a specific oxidation catalytic activity.
Description
【0001】[0001]
【発明が属する技術分野】本発明は、積層フィルムに関
するものであり、さらに詳しくは、燃焼時において青酸
の発生率が低減化された積層フィルムに関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated film, and more particularly, to a laminated film in which the generation rate of hydrocyanic acid during combustion is reduced.
【0002】[0002]
【従来の技術】近年、生活様式の変化や生活水準、所得
水準の向上等により、新しい商品があふれ、豊かな物質
文化が形成されたが、一方で、家庭から排出されるごみ
の量も急増しており、このごみ処理問題は大きな社会問
題となっている。2. Description of the Related Art In recent years, changes in lifestyles, improvement in living standards and income levels have led to the overflow of new products and a rich material culture, but the amount of garbage discharged from households has also increased rapidly. This waste disposal problem has become a major social problem.
【0003】これらのごみのうち合成樹脂から成るもの
がかなりの割合にのぼっており、中でも塩化ビニル樹脂
から成るものは焼却時にダイオキシン類の発生の可能性
のあることが指摘されている。一方、ポリアミド樹脂、
ポリウレタン樹脂等の窒素を構成単位中に含む合成樹脂
については、森本,“高分子の燃焼生成ガスの組成”,
高分子,Vol.22,No.253,p.192,1
973 等に記載されているごとく燃焼時に燃焼生成ガ
スとして青酸が発生することが確認されている。したが
って、包装資材として広く用いられているポリアミド樹
脂を構成層として有する積層フィルムも青酸を発生する
ものと考えられる。[0003] Among these refuse, those composed of synthetic resin account for a considerable proportion, and it has been pointed out that those composed of vinyl chloride resin may generate dioxins during incineration. Meanwhile, polyamide resin,
For synthetic resins containing nitrogen in their constituent units, such as polyurethane resins, see Morimoto, “Composition of high-molecular combustion product gas”,
Polymer, Vol. 22, No. 253, p. 192,1
973, it has been confirmed that hydrocyanic acid is generated as a combustion product gas during combustion. Therefore, it is considered that a laminated film having a polyamide resin, which is widely used as a packaging material, as a constituent layer also generates hydrocyanic acid.
【0004】また一方、窒素を構成単位中に含む合成樹
脂は一般家庭等において壁紙、化粧合板の化粧紙等の内
装材として広く用いられているが、火災時に、これらの
合成樹脂から発生する青酸は、時に人命に危害を及ぼす
ことがあった。。On the other hand, synthetic resins containing nitrogen in their constituent units are widely used in general households and the like as interior materials such as wallpaper, decorative paper for decorative plywood, and the like. Sometimes hurt human lives. .
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
状況に鑑みなされたもので、窒素を構成単位中に含む合
成樹脂層を有しながらも、燃焼時において青酸ガスの発
生が抑制され、しかも包装資材、内装材として十分な透
明性、あるいは着色適性を有した積層フィルムを提供す
ることを目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of such a situation, and has a synthetic resin layer containing nitrogen in a structural unit, while suppressing the generation of hydrocyanic acid gas during combustion. Moreover, it is an object of the present invention to provide a laminated film having sufficient transparency or colorability as a packaging material or an interior material.
【0006】[0006]
【課題を解決するための手段】本発明者らは鋭意研究を
行った。この結果、窒素を構成単位中に有する合成樹脂
からなる層1に、鉄化合物触媒が配合されたポリオレフ
ィン系樹脂層2を積層することによって前記課題が解決
できることを見いだし本発明に至った。すなわち本発明
によれば、窒素を構成単位中に有する合成樹脂からなる
層1、ポリオレフィン系樹脂100重量部に対し鉄化合
物触媒0.2〜20重量部が配合された樹脂組成物から
なる層2、を少なくとも含む積層フィルムであり、前記
鉄化合物触媒は、平均粒径が0.05〜2.0μmの酸
化鉄粒子及び含水酸化第二鉄粒子から選ばれる一種以上
の酸化鉄系化合物であり、下記の試験条件で測定した場
合に、一酸化炭素の15%以上を二酸化炭素に転化でき
る活性を有することを特徴とする積層フィルムが提供さ
れる。 <試験条件> 1.試験装置:パルス式触媒反応装置 反応温度:250℃ SV=42400h−1 2.鉄化合物触媒 前処理:800℃で15分間熱処理 触媒量:2.8×10−4mol 3.パルス(一酸化炭素) パルス量:6.1×10−7mol 4.キャリアガス:ヘリウムMeans for Solving the Problems The present inventors have made intensive studies.
went. As a result, the synthetic resin having nitrogen in the structural unit
Polyolefin containing iron compound catalyst in layer 1 consisting of
The above problem is solved by laminating the resin-based resin layer 2.
The inventors have found out what can be done, and have reached the present invention. That is, the present invention
According to the above, it is composed of a synthetic resin having nitrogen in a structural unit.
Layer 1, iron compound to 100 parts by weight of polyolefin resin
From a resin composition containing 0.2 to 20 parts by weight of a catalyst
A laminated film comprising at least a layer 2 comprising
The iron compound catalyst is an acid having an average particle size of 0.05 to 2.0 μm.
One or more selected from iron oxide particles and hydrous ferric oxide particles
Is an iron oxide-based compound, measured under the following test conditions.
More than 15% of carbon monoxide can be converted to carbon dioxide
Laminated film characterized by having an active activity
It is. <Test conditions> 1. Test device: pulse type catalytic reactor Reaction temperature: 250 ° C SV = 42400h-1 2. Iron compound catalyst Pretreatment: heat treatment at 800 ° C. for 15 minutes Catalyst amount: 2.8 × 10-4mol 3. Pulse (carbon monoxide) Pulse amount: 6.1 × 10-7mol 4. Carrier gas: helium
【0007】さらにより好ましくはフィルム全体に占め
る鉄化合物触媒の割合が0.1〜5重量部であることを
特徴とする上記積層フィルムが提供される。[0007] More preferably, the laminated film is provided, wherein the ratio of the iron compound catalyst to the whole film is 0.1 to 5 parts by weight.
【0008】[0008]
【発明の実施の形態】本発明の積層フィルムは、窒素を
構成単位中に有する合成樹脂からなる層1と、ポリオレ
フィン系樹脂に鉄化合物触媒が配合された組成物からな
る層2を少なくとも含むものである。すなわち、後述す
るごとくの青酸の発生を抑制する効果を有する鉄化合物
触媒が、窒素を構成単位中に有する合成樹脂からなる層
1ではなく、より低温での加工が可能なポリオレフィン
系樹脂を主体としてなる層2に配合されている。これに
より、比較的高温度での加工を要求される窒素を構成単
位中に有する合成樹脂との加工により、鉄化合物触媒が
変色し、積層フィルム全体としての透明性が低下するの
を防止できる。また、顔料の配合、後工程での印刷等の
着色においてその効果を阻害しない。以下詳細に本発明
を説明する。BEST MODE FOR CARRYING OUT THE INVENTION The laminated film of the present invention comprises at least a layer 1 composed of a synthetic resin having nitrogen in a constituent unit and a layer 2 composed of a composition in which an iron compound catalyst is mixed with a polyolefin resin. . That is, the iron compound catalyst having the effect of suppressing the generation of hydrocyanic acid as described later is mainly formed of a polyolefin-based resin that can be processed at a lower temperature, instead of the layer 1 made of a synthetic resin having nitrogen in a constituent unit. Layer 2. Thereby, it is possible to prevent the iron compound catalyst from discoloring due to the processing with the synthetic resin having nitrogen in the constituent unit, which is required to be processed at a relatively high temperature, and to reduce the transparency of the laminated film as a whole. In addition, the effect is not impaired in the mixing of the pigment and the coloring such as printing in a subsequent step. Hereinafter, the present invention will be described in detail.
【0009】本発明において層1に用いられる窒素を構
成単位中に有する合成樹脂としてはナイロン6、ナイロ
ン66、ナイロン6/ナイロン66共重合体,ナイロン
6/ナイロン12共重合体,ナイロン6/ナイロン66
/ナイロン12共重合体等のポリアミド樹脂;ポリアク
リロニトリル;(熱可塑性)ポリウレタン樹脂などが挙
げられる。In the present invention, the synthetic resin having nitrogen in its constituent unit used for the layer 1 includes nylon 6, nylon 66, nylon 6 / nylon 66 copolymer, nylon 6 / nylon 12 copolymer, nylon 6 / nylon. 66
/ Polyamide resin such as nylon 12 copolymer; polyacrylonitrile; (thermoplastic) polyurethane resin.
【0010】一方、層2に用いられるポリオレフィン系
合成樹脂としては、低、中、或いは高密度のポリエチレ
ン等の各種ポリエチレンや、ポリプロピレン、エチレン
・プロピレン共重合体、ポリブテン−1、ポリ(4−メ
チルペンテン−1)、エチレン−酢酸ビニル共重合体、
エチレン−メチルメタクリレート共重合体、エチレン−
メチルアクリレート共重合体、エチレン−アクリル酸共
重合体、イオン架橋オレフィン共重合体(アイオノマ
ー)等が例示できるが、加工時、鉄化合物触媒の変色を
防止できるという理由から、低密度ポリエチレン、エチ
レン−酢酸ビニル共重合体等の加工温度を低く設定でき
るものがより好適である。On the other hand, examples of the polyolefin synthetic resin used for the layer 2 include various polyethylenes such as low-, medium-, or high-density polyethylene, polypropylene, ethylene-propylene copolymer, polybutene-1, poly (4-methyl). Pentene-1), an ethylene-vinyl acetate copolymer,
Ethylene-methyl methacrylate copolymer, ethylene-
Methyl acrylate copolymer, ethylene-acrylic acid copolymer, ion-crosslinked olefin copolymer (ionomer) and the like can be exemplified, but low density polyethylene, ethylene-ethylene copolymer, Those which can set the processing temperature low, such as a vinyl acetate copolymer, are more preferable.
【0011】一方、本発明において用いられる鉄化合物
触媒は、平均粒径(粒子形状が紡錘状或いは針状の場合
は長軸径を、板状の場合は板面径を、粒状の場合は粒径
を平均した値を意味している)が0.05〜2.0μm
の酸化鉄粒子及び含水酸化第二鉄粒子から選ばれる一種
以上の酸化鉄系化合物であり、下記の試験条件で測定し
た場合に、一酸化炭素の15%以上を二酸化炭素に転化
できる活性を有するものである。このような活性を有し
た鉄化合物触媒を用いることによって本発明の目的が達
成できる。鉄化合物触媒の酸化触媒としての活性は、触
媒活性試験で常用されるパルス式触媒反応装置を使用し
て、当該鉄化合物触媒を800℃で15分間処理した
後、製粒して粒径が150〜200μmに分級したもの
を、当該装置のカラム(石英ガラス製、直径3mmφ)
に2.8×10−4mol充填し、ヘリウムガスをキャ
リアーガスとして流しながら、カラムの温度が250
℃、SV=42400h −1の条件下で、試料注入口か
ら、6.1×10−7molの一酸化炭素を注入して、
カラム内で一酸化炭素を上記鉄化合物触媒に接触させ、
カラムから排出される一酸化炭素が酸化されて生成する
二酸化炭素をガスクロマトグラフで定量し、下記の式1
で表される転化率で評価する。なお、SVとは、Spa
ce Velocityといい、反応ガスの流量を触媒
の体積で割った量であり、時間の逆数の単位(h−1)
で表される。On the other hand, the iron compound used in the present invention
The catalyst has an average particle size (when the particle shape is spindle-shaped or needle-shaped
Is the major axis diameter, if it is plate-shaped, it is the plate surface diameter, if it is granular, it is the particle size
Mean value) is 0.05 to 2.0 μm
Selected from iron oxide particles and hydrated ferric oxide particles
The above iron oxide compounds are measured under the following test conditions.
More than 15% of carbon monoxide to carbon dioxide
It has a possible activity. Have such activity
The object of the present invention has been achieved by using
Can be achieved. The activity of iron compound catalysts as oxidation catalysts
Using a pulse-type catalytic reactor commonly used in
The iron compound catalyst was treated at 800 ° C. for 15 minutes.
After that, granulated and classified to a particle size of 150 to 200 μm
To the column (made of quartz glass, diameter 3 mmφ) of the device
2.8 × 10-4mol and fill with helium gas.
While flowing as a rear gas, the column temperature is 250
° C, SV = 42400h -1Under the condition of
6.1 × 10-7mol of carbon monoxide,
Contacting carbon monoxide with the iron compound catalyst in the column,
Oxidized carbon monoxide produced from the column
Carbon dioxide was quantified by gas chromatography, and the following equation 1
It is evaluated by the conversion represented by In addition, SV is Spa
ce Velocity, the flow rate of the reaction gas is a catalyst
Is the amount divided by the volume of the-1)
It is represented by
【0012】[0012]
【式1】 (Equation 1)
【0013】ここで、鉄化合物触媒をいったん800℃
で15分間熱処理してから触媒活性評価試験に供したの
は、廃棄物は通常800℃以上の温度条件で焼却される
こと、そして、そのような高温下で酸化鉄粒子及び含水
酸化第二鉄は相変化を起こすと考えられることから、実
際の焼却炉における条件を再現したものである。また、
測定温度を250℃としたのは、300℃を超える高温
では、鉄化合物触媒による一酸化炭素の転化率が上が
り、触媒活性の優劣差が現れにくくなるためである。な
お、250℃の条件下では、酸化触媒が存在しないと、
酸素が存在している場合であっても一酸化炭素は二酸化
炭素に転化しないことが確認されている。Here, the iron compound catalyst is once heated to 800 ° C.
Was subjected to a catalyst activity evaluation test after being subjected to a heat treatment for 15 minutes because the waste is usually incinerated at a temperature of 800 ° C. or higher, and iron oxide particles and hydrated ferric oxide under such high temperatures. Is a reproduction of conditions in an actual incinerator because it is considered to cause a phase change. Also,
The reason for setting the measurement temperature to 250 ° C. is that at a high temperature exceeding 300 ° C., the conversion of carbon monoxide by the iron compound catalyst increases, and the difference in catalytic activity is less likely to appear. Under the condition of 250 ° C., if no oxidation catalyst is present,
It has been determined that carbon monoxide does not convert to carbon dioxide even when oxygen is present.
【0014】そして本発明者らは、上記方法で測定され
た一酸化炭素の転化率と、実際に本発明の積層フィルム
を燃焼させた場合の青酸発生の挙動との相関関係を検討
した結果、上記方法で測定された一酸化炭素の転化率が
15%以上である鉄化合物触媒を用いた場合に、青酸の
発生量が少なくなることを見いだしたのである。従っ
て、本発明において使用する鉄化合物触媒としては、上
記転化率が、15%以上、好ましくは18%以上、より
好ましくは20%以上である触媒活性を有している必要
がある。転化率が15%未満のものでは、例え多量用い
たとしても燃焼促進効果が少なく本発明の目的を達し得
ない。The present inventors have examined the correlation between the conversion rate of carbon monoxide measured by the above method and the behavior of cyanogen generation when the laminated film of the present invention was actually burned. It has been found that when an iron compound catalyst having a carbon monoxide conversion of 15% or more as measured by the above method is used, the amount of hydrocyanic acid generated is reduced. Therefore, the iron compound catalyst used in the present invention needs to have a catalytic activity such that the above conversion is 15% or more, preferably 18% or more, more preferably 20% or more. If the conversion is less than 15%, even if a large amount is used, the effect of promoting combustion is small and the object of the present invention cannot be achieved.
【0015】さて、本発明で言う酸化鉄粒子或いは含水
酸化第二鉄粒子とは、具体的には以下の化合物を意味し
ている。例えば、含水酸化第二鉄粒子としては、ゲータ
イト(α−FeOOH)粒子、レピッドクロサイト(γ
−FeOOH)粒子、又はδ−FeOOH粒子のいずれ
をも使用することができ、粒子形状は紡錘状(笹の葉
状)、針状、板状等のいずれであってもよいが紡錘状の
含水酸化第二鉄粒子が燃焼効率の点で最も好ましい。The iron oxide particles or the ferric hydroxide particles referred to in the present invention specifically mean the following compounds. For example, as ferrous hydroxide particles, goethite (α-FeOOH) particles, lipid closite (γ
-FeOOH) particles or δ-FeOOH particles can be used, and the particle shape may be any of a spindle shape (bamboo leaf shape), a needle shape, a plate shape, etc., but a spindle-shaped hydrous hydrous solution. Ferric particles are most preferred in terms of combustion efficiency.
【0016】紡錘状含水酸化第二鉄粒子は、電子顕微鏡
観察によれば、超微細繊維が多数束ねられた外観を呈し
た粒子であり、長軸径が0.05〜1.5μm、軸比
(長軸径/短軸径−以下同じである。)が1〜18であ
って、BET比表面積が30〜250m2/gであり、
特に、長軸径が0.1〜1.0μm、軸比が3〜15で
あって、BET比表面積が50〜150m2/gのもの
が好ましい。The spindle-shaped hydrous ferric oxide particles are particles having an appearance in which a number of ultrafine fibers are bundled according to observation with an electron microscope, and have a major axis diameter of 0.05 to 1.5 μm and an axial ratio of (Major axis diameter / short axis diameter-the same applies hereinafter) is 1 to 18, the BET specific surface area is 30 to 250 m 2 / g,
In particular, those having a major axis diameter of 0.1 to 1.0 μm, an axial ratio of 3 to 15 and a BET specific surface area of 50 to 150 m 2 / g are preferred.
【0017】針状含水酸化第二鉄粒子は針状形態の粒子
はもちろん針状粒子のところどころから樹枝が出ている
外観を呈した粒子をも含んでおり、長軸径(平均粒径に
相当する。以下、同じ。)が0.05〜2.0μm、軸
比が2〜20であって、BET比表面積が10〜200
m2/gであり、特に、長軸径が0.1〜0.8μm、
軸比が5〜15であって、BET比表面積が15〜10
0m2/gのものが好ましい。The needle-shaped hydrous ferric oxide particles include not only needle-shaped particles but also needle-shaped particles having the appearance of dendrites appearing from some places, and have a long axis diameter (corresponding to the average particle diameter). The same applies hereinafter.) Is 0.05 to 2.0 μm, the axial ratio is 2 to 20, and the BET specific surface area is 10 to 200.
m 2 / g, especially the major axis diameter is 0.1 to 0.8 μm,
The axial ratio is 5 to 15, and the BET specific surface area is 15 to 10
Those having 0 m 2 / g are preferred.
【0018】板状含水酸化第二鉄粒子は、電子顕微鏡観
察によれば、六角板状ないし円板状の外観を呈した粒子
であり、板面径(平均粒径に相当する。以下、同じ。)
が0.02〜1.5μm、板状比(板面径/厚み−以下
同じである。)が3〜15程度であり、特に、板面径が
0.03〜0.5μm、板状比が5〜10のものが好ま
しい。The plate-like hydrous ferric oxide particles are particles having a hexagonal plate-like or disk-like appearance according to observation with an electron microscope, and have a plate surface diameter (corresponding to an average particle size; the same applies hereinafter). .)
Is 0.02 to 1.5 μm, and the plate-like ratio (plate surface diameter / thickness-the same applies hereinafter) is about 3 to 15, particularly the plate surface diameter is 0.03 to 0.5 μm. Is preferably 5 to 10.
【0019】これら各種形状の含水酸化第二鉄粒子は、
第一鉄塩水溶液と水酸化アルカリ水溶液、炭酸アルカリ
水溶液等のアルカリ水溶液との中和反応沈澱物を含む懸
濁液中に添加剤の存在下又は不存在下で空気等の酸素含
有ガスを通気することによって水溶液中から生成させる
ことができる。The hydrous ferric oxide particles of these various shapes are:
Neutralization reaction between ferrous salt aqueous solution and alkali aqueous solution such as alkali hydroxide aqueous solution and alkali carbonate aqueous solution An oxygen-containing gas such as air is passed through a suspension containing precipitates in the presence or absence of additives. By doing so, it can be produced from an aqueous solution.
【0020】また、酸化鉄粒子としては、ヘマタイト
(α−Fe2 O3 )粒子、マグネタイト(FeOx ・
Fe2 O3、0<x≦1)粒子、マグヘマイト(γ−F
e2 O3)粒子のいずれをも使用することができ、粒子
形状は紡錘状、針状、板状、そして、球形、八面体、多
面体、不定形等のほぼ等方形状を呈するいわゆる粒状の
いずれであってもよいが、紡錘状酸化鉄粒子が燃焼効率
の点で最も好ましい。The iron oxide particles include hematite (α-Fe 2 O 3 ) particles, magnetite (FeO x.
Fe 2 O 3 , 0 <x ≦ 1) particles, maghemite (γ-F
Any of e 2 O 3 ) particles can be used, and the particle shapes are spindle-shaped, needle-shaped, plate-shaped, and so-called granular having a nearly isotropic shape such as spherical, octahedral, polyhedral, and amorphous. Either type may be used, but spindle-shaped iron oxide particles are most preferable in terms of combustion efficiency.
【0021】一般的に、紡錘状酸化鉄粒子や針状酸化鉄
粒子の長軸径は0.03〜1.0μm、軸比は2〜12
であって、BET比表面積は5〜200m2/gであ
り、特に、長軸径が0.05〜0.3μm、軸比が3〜
10であって、BET比表面積が20〜100m2/g
のものが好ましい。また、通常の粒状酸化鉄粒子の平均
粒子径は0.03〜1.0μmであって、BET比表面
積は2〜30m2/gであり、特に0.05〜0.5μ
mであって、BET比表面積が4〜25m2/gのもの
が好ましい。Generally, the major axis diameter of the spindle-shaped iron oxide particles and the needle-shaped iron oxide particles is 0.03 to 1.0 μm, and the axial ratio is 2 to 12 μm.
And the BET specific surface area is 5 to 200 m 2 / g, particularly, the major axis diameter is 0.05 to 0.3 μm, and the axial ratio is 3 to
10, having a BET specific surface area of 20 to 100 m 2 / g
Are preferred. Further, the average particle diameter of ordinary granular iron oxide particles is 0.03 to 1.0 μm, the BET specific surface area is 2 to 30 m 2 / g, and particularly 0.05 to 0.5 μm.
m and a BET specific surface area of 4 to 25 m 2 / g is preferred.
【0022】紡錘状酸化鉄粒子や針状酸化鉄粒子は、前
述した水溶液中から得られた紡錘状含水酸化第二鉄粒子
や針状含水酸化第二鉄粒子を空気中250〜700℃で
粒子形状を保持しながら加熱して紡錘状ヘマタイト粒子
や針状ヘマタイト粒子とすることにより、次いで、これ
らヘマタイト粒子を水素気流下等の還元性雰囲気中30
0〜500℃で粒子形状を保持しながら加熱して紡錘状
マグネタイト粒子や針状マグネタイト粒子とすることに
より、更に、これらマグネタイト粒子を空気中200〜
500℃で粒子形状を維持しながら酸化して紡錘状マグ
ヘマイト粒子や針状マグヘマイト粒子とすることによ
り、得ることができる。The spindle-shaped iron oxide particles and the needle-shaped iron oxide particles are obtained by mixing the spindle-shaped hydrated ferric oxide particles and the acicular hydrated ferric oxide particles obtained from the above-mentioned aqueous solution at 250 to 700 ° C in the air. By heating while maintaining the shape to form spindle-shaped hematite particles or needle-shaped hematite particles, these hematite particles are then placed in a reducing atmosphere such as under a stream of hydrogen.
By heating the particles while maintaining the particle shape at 0 to 500 ° C. to obtain spindle-shaped magnetite particles or acicular magnetite particles, these magnetite particles can be further reduced to 200 to 500 ° C. in air.
It can be obtained by oxidizing while maintaining the particle shape at 500 ° C. to obtain spindle-shaped maghemite particles or acicular maghemite particles.
【0023】板状酸化鉄粒子は、第一鉄塩水溶液とアル
カリ水溶液との中和反応沈澱物をオートクレーブ中で加
熱処理して板状ヘマタイト粒子を生成することにより、
該板状ヘマタイト粒子を水素気流下等の還元性雰囲気中
300〜500℃で粒子形状を維持しながら加熱して板
状マグネタイト粒子とすることにより、更に、板状マグ
ネタイト粒子を空気中200〜500℃で粒子形状を維
持しながら酸化して板状マグヘマイト粒子とすることに
より、得ることができる。The plate-like iron oxide particles are prepared by heating a neutralized precipitate of an aqueous ferrous salt solution and an aqueous alkali solution in an autoclave to form plate-like hematite particles.
By heating the plate-like hematite particles in a reducing atmosphere such as under a stream of hydrogen at 300 to 500 ° C. while maintaining the particle shape to form plate-like magnetite particles, the plate-like magnetite particles are further reduced to 200 to 500 in air. It can be obtained by oxidizing into plate-like maghemite particles while maintaining the particle shape at ℃.
【0024】粒状酸化鉄粒子は、第一鉄塩水溶液と水酸
化アルカリ水溶液、炭酸アルカリ水溶液等のアルカリ水
溶液との中和反応沈澱物を含む懸濁液中に空気等の酸素
含有ガスを通気して粒状マグネタイト粒子を生成するこ
とにより、該マグネタイト粒子を空気中200〜500
℃で粒子形状を維持しながら加熱して粒状マグヘマイト
粒子とすることにより、更に、該マグヘマイト粒子もし
くは先に得られた粒状マグネタイト粒子を500〜90
0℃で粒子形状を維持しながら加熱して粒状ヘマタイト
粒子とすることにより、得ることができる。The granular iron oxide particles are formed by passing an oxygen-containing gas such as air into a suspension containing a precipitate obtained by neutralizing a ferrous salt aqueous solution with an aqueous alkali solution such as an aqueous alkali hydroxide solution and an aqueous alkali carbonate solution. By producing the granular magnetite particles by the
By heating the particles while maintaining the particle shape at ℃ to form granular maghemite particles, the maghemite particles or the previously obtained granular magnetite particles are further reduced to 500 to 90%.
It can be obtained by heating at 0 ° C. while maintaining the particle shape to obtain granular hematite particles.
【0025】また、本発明に係る鉄化合物触媒は、リン
含有量が0.02〜0.0001wt%、好ましくは
0.01〜0.0001wt%、より好ましくは0.0
05〜0.0001wt%である。0.02wt%を越
える場合には、このリンが触媒毒として働くため、一酸
化炭素を二酸化炭素に転化する酸化活性が低下し、燃焼
時における青酸の発生抑制効果が得られにくくなる。ま
た、リン含有量はなるべく少ないのが好ましいが、工業
的に得られるものとしては0.0001wt%以上であ
る。The iron compound catalyst according to the present invention has a phosphorus content of 0.02 to 0.0001% by weight, preferably 0.01 to 0.0001% by weight, and more preferably 0.02 to 0.01% by weight.
05 to 0.0001 wt%. If the content exceeds 0.02 wt%, the phosphorus acts as a catalyst poison, so that the oxidizing activity for converting carbon monoxide to carbon dioxide is reduced, and the effect of suppressing the generation of hydrocyanic acid during combustion becomes difficult to obtain. The phosphorus content is preferably as low as possible, but is preferably 0.0001% by weight or more as industrially obtained.
【0026】また、本発明に係る鉄化合物触媒は、硫黄
含有量が0.3〜0.001wt%、好ましくは0.1
〜0.001wt%、より好ましくは0.07〜0.0
01wt%である。0.3wt%を越える場合には、こ
の硫黄が触媒毒として働くため、一酸化炭素を二酸化炭
素に転化する酸化活性が低下し、燃焼時における青酸の
発生抑制効果が得られにくくなる。また、硫黄含有量は
なるべく少ないのが好ましいが、工業的に得られるもの
としては0.001wt%以上である。The iron compound catalyst according to the present invention has a sulfur content of 0.3 to 0.001% by weight, preferably 0.1 to 0.1% by weight.
0.001 wt%, more preferably 0.07 to 0.0
01 wt%. If it exceeds 0.3 wt%, the sulfur acts as a catalyst poison, so that the oxidizing activity for converting carbon monoxide to carbon dioxide decreases, and the effect of suppressing the generation of hydrocyanic acid during combustion becomes difficult to obtain. Further, the sulfur content is preferably as small as possible, but it is 0.001 wt% or more as industrially obtained.
【0027】また、本発明に係る鉄化合物触媒は、ナト
リウム含有量が0.3〜0.001wt%、好ましくは
0.2〜0.001wt%、より好ましくは0.15〜
0.001wt%である。0.3wt%を越える場合に
は、このナトリウムが触媒毒として働くため、一酸化炭
素を二酸化炭素に転化する酸化活性が低下し、燃焼時に
おける青酸の発生抑制効果が得られにくくなる。また、
ナトリウム含有量はなるべく少ないのが好ましいが、工
業的に得られるものとしては0.001wt%以上であ
る。The iron compound catalyst according to the present invention has a sodium content of 0.3 to 0.001 wt%, preferably 0.2 to 0.001 wt%, more preferably 0.15 to 0.005 wt%.
0.001 wt%. If it exceeds 0.3 wt%, the sodium acts as a catalyst poison, so that the oxidizing activity for converting carbon monoxide to carbon dioxide is reduced, and the effect of suppressing the generation of hydrocyanic acid during combustion becomes difficult to obtain. Also,
The sodium content is preferably as low as possible, but is preferably 0.001 wt% or more as industrially obtained.
【0028】このため本発明に係る鉄化合物触媒の製造
にあたっては、触媒毒となる、リン、硫黄及びナトリウ
ムの含有量が所定量以下になるようにすることが必要で
あり、具体的には、通常、加熱焼成時の焼結防止処理に
用いられるヘキサメタリン酸ナトリウムを使用せず、第
一鉄原料に由来する硫酸イオンやアルカリに由来するナ
トリウムイオンについては十分な水洗等の精製処理を行
うことにより、リン、硫黄及びナトリウムの含有量の低
減をはかることが必要である。For this reason, in the production of the iron compound catalyst according to the present invention, it is necessary to reduce the contents of phosphorus, sulfur and sodium, which are poisons of the catalyst, to a predetermined amount or less. Usually, without using sodium hexametaphosphate used for sintering prevention treatment at the time of heating and firing, sulfate ions derived from ferrous raw materials and sodium ions derived from alkalis are subjected to purification treatment such as sufficient washing with water. It is necessary to reduce the content of phosphorus, sulfur and sodium.
【0029】本発明においては、上記した含水酸化第二
鉄粒子や酸化鉄粒子の中から、前述した酸化触媒として
の活性を有するものを一種以上、適宜選択して鉄化合物
触媒として使用すればよい。In the present invention, one or more of the above-mentioned hydrated ferric oxide particles and iron oxide particles having the activity as an oxidation catalyst may be appropriately selected and used as an iron compound catalyst. .
【0030】鉄化合物触媒の配合量は層1を構成するポ
リオレフィン系樹脂100重量部に対し、0.2〜20
重量部、より好ましくは0.5〜10重量部である。鉄
化合物触媒の配合量が0.2重量部未満であると本発明
の目的を十分に達成できない。逆に20重量部を超える
と配合量に見合った効果の増加が見られなくなるだけで
なく、フィルムの着色を招く傾向がある。またさらに、
積層フィルム全体に占める鉄化合物触媒の割合が0.1
〜5重量%となるようにするのがより好ましい。The amount of the iron compound catalyst is 0.2 to 20 parts by weight based on 100 parts by weight of the polyolefin resin constituting the layer 1.
Parts by weight, more preferably 0.5 to 10 parts by weight. If the amount of the iron compound catalyst is less than 0.2 parts by weight, the object of the present invention cannot be sufficiently achieved. Conversely, if it exceeds 20 parts by weight, not only the effect corresponding to the compounding amount is not increased, but also the film tends to be colored. In addition,
The ratio of the iron compound catalyst in the entire laminated film is 0.1
More preferably, it is set to be about 5% by weight.
【0031】なお、本発明における鉄化合物触媒は、合
成樹脂への分散性を向上させる目的で、粒子表面を各種
表面処理剤で表面処理して使用することも可能である。The iron compound catalyst of the present invention can be used after the particle surface is surface-treated with various surface treating agents for the purpose of improving dispersibility in a synthetic resin.
【0032】本発明の積層体は、以上述べた層1、層2
を必須の層として含むものであるが、ポリビニルアルコ
ールやエチレン−ビニルアルコール共重合体鹸化物に代
表されるようなガスバリアー性を有する合成樹脂層、金
属箔層、金属蒸着層等を含んでよい。The laminate of the present invention comprises the above-described layers 1 and 2
As an essential layer, but may also include a synthetic resin layer having a gas barrier property typified by polyvinyl alcohol or a saponified ethylene-vinyl alcohol copolymer, a metal foil layer, a metal vapor-deposited layer, and the like.
【0033】また、本発明においては各層に、以上述べ
た組成に加えて、目的に応じた種々の添加剤、例えばシ
リカ、炭酸カルシウム等のアンチブロッキング剤、滑
剤、紫外線吸収剤、光安定剤、酸化防止剤、着色剤、可
塑剤を常識の量配合することもできる。さらに、積層フ
ィルムの透明性を著しく低下させない範囲で層2以外の
層にも鉄化合物触媒を配合してもよい。In the present invention, in addition to the compositions described above, various additives depending on the purpose, such as antiblocking agents such as silica and calcium carbonate, lubricants, ultraviolet absorbers, light stabilizers, etc. Antioxidants, colorants, and plasticizers can be added in common sense amounts. Further, an iron compound catalyst may be added to layers other than the layer 2 as long as the transparency of the laminated film is not significantly reduced.
【0034】本発明において鉄化合物触媒は、特異な助
燃効果を示し、この結果青酸の発生が抑制される。これ
らの効果のメカニズムは定かでないが、以下のような反
応が起こっているものと類推される。鉄化合物触媒の表
面の鉄原子は水が解離吸着してできる表面水酸基により
安定化されているが、燃焼過程における加熱によって表
面水酸基間で脱水が起こり、配位不飽和な鉄イオン及び
酸素イオンが生ずる。次に、このようにして生成した配
位不飽和な活性サイトが燃焼過程で生起する酸素吸着に
よる酸素の活性化、有機物からの脱水素反応等の一連の
過程で触媒活性を示して、燃焼促進に効果を示す。これ
により窒素を構成単位中に有する合成樹脂は、青酸の発
生が抑制されつつ分解される。[0034] In the present invention, the iron compound catalyst exhibits a peculiar assisting effect, and as a result, generation of hydrocyanic acid is suppressed. The mechanism of these effects is not clear, but it is presumed that the following reactions occur. Iron atoms on the surface of the iron compound catalyst are stabilized by surface hydroxyl groups formed by dissociation and adsorption of water.However, during the combustion process, dehydration occurs between the surface hydroxyl groups, and coordination unsaturated iron ions and oxygen ions are generated. Occurs. Next, the coordinatively unsaturated active sites generated in this manner exhibit catalytic activity in a series of processes such as activation of oxygen by oxygen adsorption generated in the combustion process and dehydrogenation reaction from organic matter, and promote combustion. The effect is shown. Thereby, the synthetic resin having nitrogen in the constituent unit is decomposed while suppressing the generation of hydrocyanic acid.
【0035】[0035]
【実施例】以下実施例により本発明をより詳細に説明す
る。なお、青酸の発生量の測定、及び鉄化合物触媒の活
性評価は以下の手順によった。 <青酸発生度の分析方法>周囲を700℃に温調した石
英管(22mmφ×300mm)状炉内に、20mgの
サンプルを挿入すると共に、石英管の一端から100m
l/minの流量でエアーを供給する。ガラス管の他端
から排出されるガスを5分間にわたり、テドラーバッグ
に捕集する。捕集したガス中の青酸の濃度を検知管(ガ
ステック(株)製No.12M)を用いて測定する。The present invention will be described in more detail with reference to the following examples. The measurement of the amount of hydrocyanic acid and the activity evaluation of the iron compound catalyst were performed according to the following procedures. <Analysis method of cyanide generation degree> A 20 mg sample was inserted into a quartz tube (22 mmφ × 300 mm) furnace whose surroundings were controlled at 700 ° C., and 100 m from one end of the quartz tube.
Air is supplied at a flow rate of 1 / min. The gas discharged from the other end of the glass tube is collected in a Tedlar bag for 5 minutes. The concentration of hydrocyanic acid in the collected gas is measured using a detector tube (No. 12M manufactured by Gastech Co., Ltd.).
【0036】<鉄化合物触媒の活性評価>パルス式触媒
反応装置を使用して、鉄化合物触媒を800℃で15分
間処理した後、製粒して粒径が150〜200μmに分
級したものを、当該装置のカラム(石英ガラス製、直径
3mmφ)に2.8×10−4mol充填し、ヘリウム
ガスをキャリアーガスとして流しながら、カラムの温度
が250℃、SV=42400h−1の条件下で、試料
注入口から、6.1×10−7molの一酸化炭素を注
入して、カラム内で一酸化炭素を上記鉄化合物触媒に接
触させ、カラムから排出される一酸化炭素が酸化されて
生成する二酸化炭素をガスクロマトグラフで定量し、前
出の式1で表される転化率で評価する。<Evaluation of activity of iron compound catalyst> Using a pulse type catalytic reactor, the iron compound catalyst was treated at 800 ° C. for 15 minutes, then granulated and classified to a particle size of 150 to 200 μm. 2.8 × 10 −4 mol was filled in a column (made of quartz glass, diameter 3 mmφ) of the apparatus, and while flowing helium gas as a carrier gas, under the conditions of a column temperature of 250 ° C. and SV = 42400 h −1 , 6.1 × 10 −7 mol of carbon monoxide is injected from the sample inlet, and the carbon monoxide is brought into contact with the iron compound catalyst in the column, and the carbon monoxide discharged from the column is oxidized and formed. The amount of carbon dioxide to be produced is quantified by gas chromatography, and evaluated by the conversion represented by the above formula 1.
【0037】また、層1としては、商品名「エンブレム
ONM−15」(ユニチカ株式会社製 二軸延伸ポリア
ミドフィルム 厚み15μm)を用いた。また、層2を
構成するポリオレフィン樹脂と鉄化合物触媒として下記
のものを用いた。 ・ポリオレフィン系樹脂:(住友化学株式会社製、低密
度ポリエチレン、スミカセンL705) ・鉄化合物触媒:紡錘状ゲータイト(戸田工業株式会社
製、平均粒径:0.25μm、BET比表面積:86m
2/g、軸比:8、転化率:23%、リン含有量:0.
0004wt%、硫黄含有量:0.01wt%、ナトリ
ウム含有量:0.05wt%)As the layer 1, "Emblem ONM-15" (trade name: Biaxially stretched polyamide film, 15 μm, manufactured by Unitika Ltd.) was used. The following were used as the polyolefin resin and the iron compound catalyst constituting the layer 2.・ Polyolefin resin: (Sumitomo Chemical Co., Ltd., low density polyethylene, Sumikasen L705) ・ Iron compound catalyst: Spindle-shaped goethite (Toda Kogyo Co., Ltd., average particle size: 0.25 μm, BET specific surface area: 86m)
2 / g, axial ratio: 8, conversion: 23%, phosphorus content: 0.
(0004 wt%, sulfur content: 0.01 wt%, sodium content: 0.05 wt%)
【0038】[製造例]加圧式ニーダーを用いて、ポリ
オレフィン系樹脂80重量部と鉄化合物触媒20重量部
を溶融混練の後造粒し、鉄化合物触媒マスターバッチを
得た。[Production Example] Using a pressure kneader, 80 parts by weight of a polyolefin resin and 20 parts by weight of an iron compound catalyst were melt-kneaded and then granulated to obtain an iron compound catalyst master batch.
【0039】[実施例1〜4]押出コーティング機を用
いて、基材となるポリアミドフィルム上に、鉄化合物触
媒を含む低密度ポリエチレン層を積層した。具体的に
は、表1で示したごとくの組成となるように鉄化合物触
媒マスターバッチと低密度ポリエチレンを混合して押出
機のホッパーに投入し、ポリイソシアネート系樹脂でア
ンカーコート処理されたポリアミドフィルム上に押し出
した。なお、押し出されてポリアミドフィルム上に形成
された層の厚み、ならびに得られた積層フィルム全体重
量に占める鉄化合物触媒の割合を表1に示す。このよう
にして得られた積層フィルムの青酸発生度を表1に併せ
て示す。なお、得られら積層フィルムはいずれも実用上
十分な透明性を有するものであった。[Examples 1 to 4] Using an extrusion coating machine, a low-density polyethylene layer containing an iron compound catalyst was laminated on a polyamide film as a substrate. Specifically, a polyamide film that has been mixed with an iron compound catalyst masterbatch and low-density polyethylene so as to have a composition as shown in Table 1 and put into a hopper of an extruder, and that has been anchor-coated with a polyisocyanate-based resin. Extruded up. Table 1 shows the thickness of the extruded layer formed on the polyamide film and the ratio of the iron compound catalyst to the total weight of the obtained laminated film. Table 1 also shows the hydrocyanic acid generation degree of the laminated film thus obtained. All of the obtained laminated films had practically sufficient transparency.
【0040】[比較例1]ポリイソシアネート系樹脂で
アンカーコート処理されたポリアミドフィルム上に低密
度ポリエチレンを押し出して積層フィルムを得た。この
ようにして得られた積層フィルムの青酸発生度を上記し
た手順により測定した。この結果を表1に示す。Comparative Example 1 A low-density polyethylene was extruded onto a polyamide film that had been anchor-coated with a polyisocyanate resin to obtain a laminated film. The degree of hydrocyanic acid generation of the thus obtained laminated film was measured by the above-described procedure. Table 1 shows the results.
【0041】[0041]
【表1】 [Table 1]
【0042】表1より明らかなように本発明によって得
られる積層フィルムは、鉄化合物触媒が含まれていない
比較例1に比べて、燃焼発生ガス中の青酸の量が減少し
ていることが明らかである。As is evident from Table 1, the amount of hydrocyanic acid in the combustion gas is reduced in the laminated film obtained according to the present invention as compared with Comparative Example 1 not containing the iron compound catalyst. It is.
【0043】[比較例2]一酸化炭素の5.3%を二酸
化炭素に転化できる粒状ヘマタイト(戸田工業株式会社
製、平均粒径:0.55μm、BET比表面積:2.1
m2/g、リン含有量:0.01wt%、硫黄含有量:
0.04wt%、ナトリウム含有量:0.18wt%)
を製造例と同様にして低密度ポリエチレンと溶融混練の
後造粒し、マスターバッチを得た。次いでこのマスター
バッチを用いて、実施例3と同様な層構成、厚み構成、
鉄化合物の配合比となるようにして積層フィルムを得
た。このようにして得られた積層フィルムの燃焼時の青
酸発生率を前記した手順により測定した。この結果、3
00PPMの青酸が発生し、青酸の発生の抑制効果が不
十分であることが確認された。Comparative Example 2 Granular hematite capable of converting 5.3% of carbon monoxide to carbon dioxide (manufactured by Toda Kogyo Co., Ltd., average particle size: 0.55 μm, BET specific surface area: 2.1)
m 2 / g, phosphorus content: 0.01 wt%, sulfur content:
0.04 wt%, sodium content: 0.18 wt%)
Was melt-kneaded with low-density polyethylene in the same manner as in the Production Example, followed by granulation to obtain a master batch. Next, using this masterbatch, the same layer configuration and thickness configuration as in Example 3 were used.
A laminated film was obtained so that the compounding ratio of the iron compound was obtained. The hydrocyanic acid generation rate during burning of the laminated film thus obtained was measured by the above-described procedure. As a result, 3
It was confirmed that hydrocyanic acid of 00 PPM was generated, and the effect of suppressing the generation of hydrocyanic acid was insufficient.
【0044】[0044]
【発明の効果】以上述べたように本発明によれば、窒素
を構成単位中に含むものであるにもかかわらず、燃焼時
において青酸の発生が抑制された積層フィルムが提供さ
れる。しかも本発明の積層フィルムは十分な透明性を有
したものである。あるいは、ベースとなる基材が十分な
透明性を有しているため、顔料による着色や、後工程に
おける印刷においてその効果を阻害せず良好な着色適性
を有している。また、本発明の積層フィルムは、焼却炉
中で他のごみと一緒に燃焼させた場合、鉄化合物触媒の
助燃効果により焼却炉から排出されるダイオキシン類の
量を低減化できるという効果も有する。さらにこの際、
鉄化合物触媒は、焼却炉中に存在する亜鉛、銅、カドミ
ウム等の重金属とフェライト化する。このフェライトは
磁性を有していることにより分離が容易であり、また有
効利用が可能である。このことにより焼却炉中の重金属
が、残灰とともに水可溶性の塩として環境中に排出され
るのを防止できる。また、本発明の積層フィルムが壁
紙、化粧合板の化粧紙等の内装材として用いられた場合
には、万が一の火災時において、青酸の発生が抑制され
ていることに由縁して、人命に危害が及びにくいという
効果も期待できる。このような特長を有する本発明の積
層フィルムは、包装用資材、壁紙、化粧合板の化粧紙等
の内装材等として有用に利用されるものである。As described above, according to the present invention, there is provided a laminated film in which the generation of hydrocyanic acid during combustion is suppressed even though nitrogen is contained in the structural unit. Moreover, the laminated film of the present invention has sufficient transparency. Alternatively, since the base material serving as the base has sufficient transparency, it has good coloring aptitude without disturbing the effect of coloring with a pigment or printing in a subsequent step. Further, when the laminated film of the present invention is burned together with other refuse in an incinerator, the laminated film also has an effect that the amount of dioxins discharged from the incinerator can be reduced due to the auxiliary effect of the iron compound catalyst. At this time,
The iron compound catalyst ferrites with heavy metals such as zinc, copper, and cadmium existing in the incinerator. Since this ferrite has magnetism, it can be easily separated and can be effectively used. This can prevent heavy metals in the incinerator from being discharged into the environment as water-soluble salts together with residual ash. In addition, when the laminated film of the present invention is used as an interior material such as wallpaper, decorative paper for decorative plywood, etc., in the event of a fire, the occurrence of hydrocyanic acid is suppressed, resulting in harm to human life. The effect that it is hard to spread can also be expected. The laminated film of the present invention having such features is usefully used as an interior material for packaging materials, wallpaper, decorative paper for decorative plywood, and the like.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 松井 敏樹 広島県大竹市明治新開1−4 戸田工業株 式会社大竹工場内 (72)発明者 今井 知之 広島県大竹市明治新開1−4 戸田工業株 式会社大竹工場内 Fターム(参考) 3E086 AD01 BA04 BA15 BA35 BB87 CA40 4F100 AA23B AA23H AK01A AK03B AK06 AK46 AK51 BA02 BA03 CA30B DE01B DE01H EJ65 GB08 GB15 JL00 JL01 JL08B JL08H JN01 YY00B YY00H 4J002 BB001 DE116 FD156 GF00 GG02 GL00 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Toshiki Matsui 1-4 Meiji-Shinkai, Otake-shi, Hiroshima Toda Kogyo Co., Ltd. Inside the Otake Plant (72) Inventor Tomoyuki Imai 1-4 Meiji-Shinkai, Otake-shi, Hiroshima Toda Kogyo F-term in Otake Plant of Shikisha (reference)
Claims (2)
なる層1、ポリオレフィン系樹脂100重量部に対し鉄
化合物触媒0.2〜20重量部が配合された樹脂組成物
からなる層2、を少なくとも含む積層フィルムであっ
て、前記鉄化合物触媒は、平均粒径が0.05〜2.0
μmの酸化鉄粒子及び含水酸化第二鉄粒子から選ばれる
一種以上の酸化鉄系化合物であり、下記の試験条件で測
定した場合に、一酸化炭素の15%以上を二酸化炭素に
転化できる活性を有することを特徴とする積層フィル
ム。 <試験条件> 1.試験装置:パルス式触媒反応装置 反応温度:250℃ SV=42400h−1 2.鉄化合物触媒 前処理:800℃で15分間熱処理 触媒量:2.8×10−4mol 3.パルス(一酸化炭素) パルス量:6.1×10−7mol 4.キャリアガス:ヘリウム1. A synthetic resin having nitrogen in a structural unit
Layer 1, 100 parts by weight of polyolefin resin and iron
Resin composition containing 0.2 to 20 parts by weight of compound catalyst
A laminated film comprising at least a layer 2 consisting of
The iron compound catalyst has an average particle size of 0.05 to 2.0.
selected from μm iron oxide particles and hydrous ferric oxide particles
One or more iron oxide-based compounds, measured under the following test conditions
More than 15% of carbon monoxide to carbon dioxide
Laminate fill characterized by its convertible activity
M <Test conditions> 1. Test device: pulse type catalytic reactor Reaction temperature: 250 ° C SV = 42400h-1 2. Iron compound catalyst Pretreatment: heat treatment at 800 ° C. for 15 minutes Catalyst amount: 2.8 × 10-4mol 3. Pulse (carbon monoxide) Pulse amount: 6.1 × 10-7mol 4. Carrier gas: helium
合が0.1〜5重量%であることを特徴とする積層フィ
ルム。2. A laminated film, wherein the ratio of the iron compound catalyst to the whole film is 0.1 to 5% by weight.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26947099A JP4252689B2 (en) | 1999-09-22 | 1999-09-22 | Laminated film |
| CN00130993A CN1293219A (en) | 1999-09-22 | 2000-09-21 | Resin composition and laminated film |
| US09/666,560 US6365282B1 (en) | 1999-09-22 | 2000-09-21 | Resin composition and laminated film |
| EP20000308262 EP1086982A1 (en) | 1999-09-22 | 2000-09-21 | Resin composition and laminated film |
| US10/062,719 US20020103284A1 (en) | 1999-09-22 | 2002-02-05 | Resin composition and laminated film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26947099A JP4252689B2 (en) | 1999-09-22 | 1999-09-22 | Laminated film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001088258A true JP2001088258A (en) | 2001-04-03 |
| JP4252689B2 JP4252689B2 (en) | 2009-04-08 |
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| JP26947099A Expired - Fee Related JP4252689B2 (en) | 1999-09-22 | 1999-09-22 | Laminated film |
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| JP5527588B2 (en) | 2007-03-30 | 2014-06-18 | ソニー株式会社 | Information processing apparatus and method |
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