JP2001018222A - Method for drying water absorptive macromolecular polymer - Google Patents
Method for drying water absorptive macromolecular polymerInfo
- Publication number
- JP2001018222A JP2001018222A JP11194099A JP19409999A JP2001018222A JP 2001018222 A JP2001018222 A JP 2001018222A JP 11194099 A JP11194099 A JP 11194099A JP 19409999 A JP19409999 A JP 19409999A JP 2001018222 A JP2001018222 A JP 2001018222A
- Authority
- JP
- Japan
- Prior art keywords
- water
- drying
- vibration
- polymer
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 104
- 238000001035 drying Methods 0.000 title claims abstract description 94
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 41
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 14
- 230000002093 peripheral effect Effects 0.000 claims abstract description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 7
- 239000000843 powder Substances 0.000 claims description 23
- 239000002250 absorbent Substances 0.000 claims description 21
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 238000006116 polymerization reaction Methods 0.000 claims description 12
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 6
- 238000005524 ceramic coating Methods 0.000 claims description 4
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 claims description 4
- 125000003107 substituted aryl group Chemical group 0.000 claims description 4
- 229920006158 high molecular weight polymer Polymers 0.000 claims description 3
- 229920001940 conductive polymer Polymers 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 17
- 239000002184 metal Substances 0.000 abstract description 17
- 239000012535 impurity Substances 0.000 abstract description 11
- 150000002739 metals Chemical class 0.000 abstract description 5
- 238000011109 contamination Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 abstract description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 abstract 2
- 230000003252 repetitive effect Effects 0.000 abstract 2
- -1 polyoxyethylene Polymers 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 7
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 230000002378 acidificating effect Effects 0.000 description 6
- 125000006239 protecting group Chemical group 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 150000001993 dienes Chemical class 0.000 description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- FVLTXCPGQRZFBQ-UHFFFAOYSA-N 1-butoxy-4-ethenylbenzene Chemical compound CCCCOC1=CC=C(C=C)C=C1 FVLTXCPGQRZFBQ-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- RCJMVGJKROQDCB-UHFFFAOYSA-N 2-methylpenta-1,3-diene Chemical compound CC=CC(C)=C RCJMVGJKROQDCB-UHFFFAOYSA-N 0.000 description 2
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical class C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 description 1
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- PHPRWKJDGHSJMI-UHFFFAOYSA-N 1-adamantyl prop-2-enoate Chemical compound C1C(C2)CC3CC2CC1(OC(=O)C=C)C3 PHPRWKJDGHSJMI-UHFFFAOYSA-N 0.000 description 1
- MCVHEVPSMITDCZ-UHFFFAOYSA-N 1-butyl-3-ethenylbenzene Chemical compound CCCCC1=CC=CC(C=C)=C1 MCVHEVPSMITDCZ-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 description 1
- UGWOAPBVIGCNOV-UHFFFAOYSA-N 5-ethenyldec-5-ene Chemical compound CCCCC=C(C=C)CCCC UGWOAPBVIGCNOV-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000010538 cationic polymerization reaction Methods 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000012295 chemical reaction liquid Substances 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010511 deprotection reaction Methods 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- URXNVXOMQQCBHS-UHFFFAOYSA-N naphthalene;sodium Chemical compound [Na].C1=CC=CC2=CC=CC=C21 URXNVXOMQQCBHS-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical group C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 125000000025 triisopropylsilyl group Chemical group C(C)(C)[Si](C(C)C)(C(C)C)* 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Processes Of Treating Macromolecular Substances (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、含水吸水性高分子
重合体の乾燥方法に関し、より詳しくは振動発生装置を
具備した振動乾燥機を用いた含水吸水性高分子重合体の
乾燥方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for drying a water-containing water-absorbing polymer, and more particularly to a method for drying a water-containing water-absorbing polymer using a vibration dryer equipped with a vibration generator.
【0002】[0002]
【従来の技術】吸水性高分子重合体の1つであるアルケ
ニルフェノール系重合体は、感光材料分野において有用
な物質であり、特に超LSIの製造に必要なサブミクロ
ンの解像能力を有するレジスト材料として、フェノール
性水酸基を有する構造の制御されたアルケニルフェノー
ル重合体や他の各種モノマーとの共重合体で金属等の不
純物の少ない高純度の製品が求められている。2. Description of the Related Art Alkenylphenol-based polymers, which are one of the water-absorbing high-molecular polymers, are useful in the field of photosensitive materials. In particular, resists having a submicron resolution required for the production of VLSI. As a material, a high-purity alkenylphenol polymer having a structure having a phenolic hydroxyl group or a copolymer with various other monomers and having a small amount of impurities such as metals has been demanded.
【0003】構造の制御されたアルケニルフェノール重
合体又は各種モノマーとの共重合体の製造方法として
は、例えば、特開昭59−199705号公報、特開平
4−53809号公報、特開平3−277608号公報
等に、フェノール水酸基を飽和脂肪族系保護基等で保護
されたp−アルケニルフェノール又はそのようなp−ア
ルケニルフェノールと共重合可能な単量体を有機アルカ
リ金属等を用いたアニオン重合法を用いて重合した後、
保護基を脱離させて製造する方法が記載されている。As a method for producing an alkenylphenol polymer having a controlled structure or a copolymer with various monomers, for example, JP-A-59-199705, JP-A-4-53809, and JP-A-3-277608. Patent Publication No. JP-A-2003-133873, an anionic polymerization method using a p-alkenylphenol having a phenol hydroxyl group protected by a saturated aliphatic protecting group or a monomer copolymerizable with such a p-alkenylphenol with an organic alkali metal or the like. After polymerization using
A method for production by removing a protecting group is described.
【0004】上記の方法では、構造の制御された重合体
が得られるが、飽和脂肪族系保護基の脱離に塩酸、硫酸
等の酸性水溶液を使用する必要がある。酸性成分は、高
分子重合体の乾燥工程では、乾燥機の金属部分を腐食さ
せる原因となり、金属等の不純物が製品に混入する原因
となる。従って、重合体を、大量の水中で結晶化させた
り、結晶を水でよく洗浄する等して酸性成分の除去を行
っているが、水酸基を多量に分子内に保有するアルケニ
ルフェノール重合体は吸水性を有しており、遠心分離器
又は濾過等の操作では水分の除去が十分に行えず、従っ
て酸性成分を完全に除去できないためその乾燥方法に問
題があった。In the above method, a polymer having a controlled structure can be obtained, but an acidic aqueous solution such as hydrochloric acid or sulfuric acid must be used for elimination of the saturated aliphatic protecting group. The acidic component causes a metal portion of the dryer to corrode in a drying step of the high-molecular polymer, and causes impurities such as a metal to be mixed into a product. Therefore, the polymer is crystallized in a large amount of water or the acidic component is removed by washing the crystal well with water, but the alkenylphenol polymer having a large amount of hydroxyl groups in the molecule absorbs water. There is a problem in the drying method because water cannot be sufficiently removed by an operation such as centrifugal separator or filtration, and thus acidic components cannot be completely removed.
【0005】他方、粉体の乾燥装置としては、静置式、
回転式、気流式、攪拌式、噴霧式、流動層式等、種々の
形式の乾燥装置が広く知られ、また粉体の性状や乾燥目
的等の関係で適宜使用されていた。そして、従来、含水
の吸水性重合体を乾燥させる場合、回転式、攪拌式、噴
霧式等が用いられてきた。On the other hand, as a powder drying apparatus, a stationary type,
Various types of drying apparatuses, such as a rotary type, a gas flow type, a stirring type, a spray type, and a fluidized bed type, are widely known, and have been appropriately used depending on the properties of the powder and the purpose of drying. Conventionally, when drying a water-containing water-absorbing polymer, a rotary type, a stirring type, a spray type, and the like have been used.
【0006】[0006]
【発明が解決しようとする課題】しかし、回転式乾燥機
を用いた場合、乾燥工程当初より回転させて使用せざる
を得ないため、結晶粒子の表面が強固な皮張り状態とな
り、粒子内部に取り込まれた水分等を完全に除去するこ
とが困難であるという問題があった。また、完全に乾燥
させるには、そのような粒子を粉砕する工程が必要とな
り、水中等に残された酸性成分が粉砕機の金属部分を腐
食することにより、金属不純物が混入することがあり、
金属の微量の不純物を嫌うレジスト材料において特に重
大な問題となっていた。However, when a rotary drier is used, it must be rotated from the beginning of the drying step and used, so that the surface of the crystal particles becomes firmly covered with the inside of the particles. There is a problem that it is difficult to completely remove the taken in moisture and the like. In addition, in order to completely dry, a step of pulverizing such particles is necessary, and the metal components of the pulverizer may be corroded by the acidic components left in water or the like, and metal impurities may be mixed in,
This has been a particularly serious problem in resist materials that dislike trace amounts of metal impurities.
【0007】攪拌式乾燥機、噴霧式乾燥機の場合におい
ても、攪拌羽根等の金属部分又はノズル等の金属部分と
の接触による微量金属の混入が問題となり、そのような
部分に特殊な材質を用いたり、又は特殊なコーティング
をする必要があり、工業的に大量規模の生産には不向き
であるという問題があった。[0007] Even in the case of a stirring dryer or a spray dryer, mixing of a trace amount of metal due to contact with a metal portion such as a stirring blade or a metal portion such as a nozzle becomes a problem, and a special material is used for such a portion. There is a problem that it needs to be used or a special coating, and is not suitable for industrial large-scale production.
【0008】本発明の課題は、上記の問題を解決し、短
時間で効率良く、しかも金属等の不純物の混入する恐れ
がない、含水吸水性高分子重合体の乾燥方法を提供する
ことにある。An object of the present invention is to solve the above problems and to provide a method for drying a water-containing water-absorbing polymer which is efficient in a short time and has no risk of contamination of impurities such as metals. .
【0009】[0009]
【課題を解決するための手段】本発明者らは、上記課題
を解決すべく、種々の乾燥装置について鋭意検討した結
果、振動発生装置を具備した粉体処理装置いわゆる振動
乾燥機が含水吸水性高分子重合体の乾燥に適しているこ
とを見い出した。即ち、振動乾燥機においては、振動発
生装置が外部に設置されていることから装置との接触に
よる金属の混入の心配がない点、乾燥装置本体の形状が
単純であることから特殊なコーティング技術を必要とし
ない点、振動により粉体の塊状物が徐々に崩れることか
ら水分等の除去が効率よく行える点で、他の乾燥装置よ
り優れていることを見い出した。Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have conducted intensive studies on various types of drying apparatuses. As a result, a powder processing apparatus having a vibration generating apparatus, a so-called vibration drying machine, has been disclosed. It has been found that it is suitable for drying high molecular weight polymers. That is, in the vibration dryer, there is no need to worry about mixing of metal due to contact with the vibration generator because the vibration generator is installed outside, and special coating technology is used because the shape of the drying device body is simple. It has been found that it is superior to other drying devices in that it is not required, and that it can efficiently remove water and the like because the powder mass gradually collapses due to vibration.
【0010】しかし、含水の吸水性高分子重合体を、加
熱下、振動を最初から加えて乾燥させると、場合によっ
ては一旦重合体がスラリー化し、その状態から水分が除
去されると全体が大きな塊となり、最終的に振動により
塊が崩れて粉体になるまでに相当の時間を要する場合が
生じることがわかった。However, if a water-containing water-absorbing polymer is dried by applying vibrations from the beginning under heating, the polymer may be slurried once, and if the water is removed from the state, the whole will become large. It has been found that a considerable amount of time may be required until the material becomes a lump and finally collapses into a powder due to vibration.
【0011】そこで、乾燥条件についてさらに検討した
結果、最初から振動を加えながら加熱乾燥するのではな
く、振動を止めた状態、又は振動を弱い状態であらかじ
め水分等を除去した後、振動を加えながら加熱乾燥する
ことで効率よく乾燥できることを見い出し、更に乾燥機
の内面をセラミックコーティングすることにより金属等
の不純物混入を完全に防ぐことが出来ることを見い出
し、本発明を完成するに至った。Therefore, as a result of further study on the drying conditions, it was found that instead of heating and drying while applying vibration from the beginning, water or the like was removed in a state where vibration was stopped or in a state where vibration was weak, and then vibration was applied. The inventors have found that drying can be carried out efficiently by heating and drying, and furthermore, it has been found that by coating the inner surface of the dryer with ceramics, the contamination of impurities such as metals can be completely prevented, and the present invention has been completed.
【0012】すなわち本発明は、含水吸水性高分子重合
体に振動を加えながら乾燥することを特徴とする吸水性
高分子重合体の乾燥方法(請求項1)や、含水吸水性高
分子重合体に、無振動状態又はある種の自由運動を与え
ない程度の弱振動状態であらかじめ予備乾燥をした後、
ある種の自由運動を与える振動を加えながら本乾燥する
ことを特徴とする吸水性高分子重合体の乾燥方法(請求
項2)や、含水吸水性高分子重合体の含水率が30〜9
0%であることを特徴とする請求項1又は2記載の吸水
性高分子重合体の乾燥方法(請求項3)や、吸水性高分
子重合体の含水率が50〜70%であることを特徴とす
る請求項3記載の吸水性高分子重合体の乾燥方法(請求
項4)や、予備乾燥が、減圧下の40〜80℃の温度範
囲での加熱乾燥であることを特徴とする請求項2〜4の
いずれか記載の吸水性高分子重合体の乾燥方法(請求項
5)や、予備乾燥において、含水率で5〜30%に相当
する水分を除去することを特徴とする請求項2〜5のい
ずれか記載の吸水性高分子重合体の乾燥方法(請求項
6)や、本乾燥が、減圧下の50〜140℃の温度範囲
での加熱乾燥であることを特徴とする請求項2〜6のい
ずれか記載の吸水性高分子重合体の乾燥方法(請求項
7)に関する。That is, the present invention provides a method for drying a water-absorbent polymer, which comprises drying the water-absorbent polymer while applying vibration (claim 1). After pre-drying in advance in a non-vibration state or a weak vibration state that does not give a certain free motion,
A method for drying a water-absorbing polymer, wherein the main drying is carried out while applying a vibration giving a certain kind of free motion (claim 2);
The method for drying a water-absorbing polymer according to claim 1 or 2, wherein the water content of the water-absorbing polymer is 50 to 70%. The method for drying a water-absorbent polymer according to claim 3 (claim 4), and the preliminary drying is heating drying under reduced pressure in a temperature range of 40 to 80 ° C. Item 5. A method for drying a water-absorbing polymer according to any one of Items 2 to 4 (Claim 5), and removing water corresponding to a water content of 5 to 30% in predrying. The method for drying a water-absorbent polymer according to any one of claims 2 to 5 (claim 6), and the main drying is heat drying in a temperature range of 50 to 140 ° C under reduced pressure. Item 7 relates to a method for drying a water-absorbing polymer according to any one of Items 2 to 6 (Claim 7).
【0013】また本発明は、乾燥が、筒形の本体と、こ
の本体を弾性的に支持する弾性支持機構と、前記本体を
振動させて粉体にある種の自由運動をさせる振動発生装
置とを具備している振動乾燥機を用いる乾燥であること
を特徴とする請求項1〜7のいずれか記載の吸水性高分
子重合体の乾燥方法(請求項8)や、筒形の本体とし
て、その内周面にセラミックコーティングが施された筒
形本体を用いることを特徴とする請求項8記載の吸水性
高分子重合体の乾燥方法(請求項9)や、筒形の本体と
して、その内周面に凹凸部が設けられた筒形本体を用い
ることを特徴とする請求項8又は9記載の吸水性高分子
重合体の乾燥方法(請求項10)や、筒形の本体とし
て、その上部に投入口と下部に排出口が設けられている
竪型円筒形の密閉系中空容器を用いることを特徴とする
請求項8〜10のいずれか記載の吸水性高分子重合体の
乾燥方法(請求項11)に関する。[0013] The present invention also provides a cylindrical body for drying, an elastic support mechanism for elastically supporting the body, and a vibration generator for causing the body to vibrate to cause a certain free movement of the powder. The method for drying a water-absorbing polymer according to any one of claims 1 to 7, wherein the drying is performed using a vibration dryer having: 9. A method for drying a water-absorbing polymer according to claim 8, wherein a cylindrical body having a ceramic coating applied to an inner peripheral surface thereof is used. 10. The method for drying a water-absorbing polymer according to claim 8 or 9, wherein a cylindrical main body having an uneven portion provided on a peripheral surface thereof is used. In a vertical cylindrical closed system with an inlet at the bottom and an outlet at the bottom Drying process for a water-absorbent high molecular polymer according to any one of claims 8-10, characterized by using a container about (claim 11).
【0014】さらに本発明は、吸水性高分子重合体が、
重合反応後の反応液と水とを混合させることで再沈殿さ
せた重合体であること特徴とする請求項1〜11のいず
れか記載の吸水性高分子重合体の乾燥方法(請求項1
2)や、吸水性高分子重合体が、その繰り返し単位が以
下に示される一般式(I)(式中、R1は水素原子又は
メチル基を表わし、R2は、水素原子、C1〜C6の置
換されてもよいアルキル基、又は、C1〜C6の置換さ
れていてもよいアルキル基及び/若しくはC6〜C15
の置換されていてもよいアリール基で置換されているシ
リル基を表わし、繰り返し単位毎に同一又は相異なって
いてもよいが少なくとも1以上は水素原子を表わし、R
3はC1〜C6の置換されていてもよいアルキル基を表
わし、繰り返し単位毎に同一又は相異なっていてもよ
い。)で表わされるアルケニルフェノール重合体である
請求項1〜12のいずれか記載の吸水性高分子重合体の
乾燥方法(請求項13)に関する。Further, the present invention provides a water-absorbing high-molecular polymer,
The method for drying a water-absorbent polymer according to any one of claims 1 to 11, wherein the polymer is a polymer reprecipitated by mixing a reaction solution after the polymerization reaction with water.
2) or a water-absorbent polymer, wherein the repeating unit is represented by the following general formula (I) (wherein R 1 represents a hydrogen atom or a methyl group, R 2 represents a hydrogen atom, C1 to C6 Or an optionally substituted alkyl group of C1 to C6 and / or C6 to C15
Represents a silyl group substituted with an optionally substituted aryl group, and may be the same or different for each repeating unit, but at least one or more represents a hydrogen atom;
3 represents a C1 to C6 optionally substituted alkyl group, which may be the same or different for each repeating unit. The present invention relates to a method for drying a water-absorbing polymer according to any one of claims 1 to 12, which is an alkenylphenol polymer represented by the formula (13).
【化2】 Embedded image
【0015】[0015]
【発明の実施の形態】本発明に使用される吸水性高分子
重合体は、水と接触すると吸水・膨潤して、保水能を有
する高分子重合体であればどのようなものでもよく、例
えば、アルケニルフェノール系、架橋ポリアクリル酸塩
系、ポリビニルアルコール系、ポリアクリルアミド系、
ポリオキシエチレン系、デンプン系、セルロース系の各
高分子重合体を具体的に挙げることができるが、その繰
り返し単位が一般式(I)BEST MODE FOR CARRYING OUT THE INVENTION The water-absorbing polymer used in the present invention may be any polymer as long as it absorbs and swells when it comes into contact with water and has a water-retaining ability. , Alkenylphenols, crosslinked polyacrylates, polyvinyl alcohols, polyacrylamides,
Specific examples of polyoxyethylene-based, starch-based, and cellulose-based high-molecular polymers can be given, and their repeating units are represented by the general formula (I)
【化3】 (式中、R1は水素原子又はメチル基を表わし、R2は、
水素原子、C1〜C6の置換されてもよいアルキル基、
又は、C1〜C6の置換されていてもよいアルキル基及
び/若しくはC6〜C15の置換されていてもよいアリ
ール基で置換されているシリル基を表わし、繰り返し単
位毎に同一又は相異なっていてもよいが少なくとも1以
上は水素原子を表わし、R3はC1〜C6の置換されて
いてもよいアルキル基を表わし、繰り返し単位毎に同一
又は相異なっていてもよい。)で表わされるアルケニル
フェノール重合体、特にp−アルケニルフェノール重合
体の乾燥方法に特に適している。Embedded image (Wherein, R 1 represents a hydrogen atom or a methyl group, and R 2 represents
A hydrogen atom, a C1-C6 optionally substituted alkyl group,
Or a silyl group substituted with a C1 to C6 optionally substituted alkyl group and / or a C6 to C15 optionally substituted aryl group, which may be the same or different for each repeating unit. At least one or more represent a hydrogen atom, and R 3 represents a C1 to C6 optionally substituted alkyl group, which may be the same or different for each repeating unit. The method is particularly suitable for a method for drying an alkenylphenol polymer represented by the formula (1), especially a p-alkenylphenol polymer.
【0016】一般式(I)中、R2としては、具体的
に、水素原子、n−ブチル基、t−ブチル基、t−ブチ
ルジメチルシリル基、トリイソプロピルシリル基、フェ
ニルジメチルシリル基、t−ブチルジメチルシリルメチ
ル基等を例示することができ、またR2は繰り返し単位
毎に同一又は相異なっていてもよいが少なくとも1以上
は水素原子を表わす。R3としては、具体的に、メチル
基、ブチル基、イソプロピル基等を例示することがで
き、またR3は繰り返し単位毎に同一又は相異なってい
てもよい。In the general formula (I), R 2 is specifically a hydrogen atom, an n-butyl group, a t-butyl group, a t-butyldimethylsilyl group, a triisopropylsilyl group, a phenyldimethylsilyl group, Examples thereof include a -butyldimethylsilylmethyl group and the like, and R 2 may be the same or different for each repeating unit, but at least one or more represents a hydrogen atom. Specific examples of R 3 include a methyl group, a butyl group, and an isopropyl group, and R 3 may be the same or different for each repeating unit.
【0017】一般式(I)で表わされる繰り返し単位を
含むアルケニルフェノール重合体は、一般式(II)The alkenylphenol polymer containing a repeating unit represented by the general formula (I) is prepared by a method represented by the general formula (II)
【化4】 (式中、R4は水素原子又はメチル基を表わし、R5は、
C1〜C6の置換されてもよいアルキル基、又はC1〜
C6の置換されていてもよいアルキル基及び/若しくは
C6〜C15の置換されていてもよいアリール基で置換
されているシリル基を表わし、R6は、C1〜C6の置
換されていてもよいアルキル基を表わす。)で表わされ
るフェノール残基の水酸基が保護された化合物一種以上
を単独又は共重合させた後、又は一般式(II)で表わさ
れるフェノール残基の水酸基が保護された化合物一種以
上と、共役ジエン、ビニル芳香族化合物、アクリル酸誘
導体の少なくとも一種以上とを共重合させた後、保護基
を脱離処理して得られる。Embedded image (Wherein, R 4 represents a hydrogen atom or a methyl group, and R 5 is
A C1-C6 optionally substituted alkyl group, or C1-C6
It represents a C6 of optionally substituted alkyl and / or silyl group substituted with optionally substituted aryl group C6~C15, alkyl R 6 is optionally substituted in C1~C6 Represents a group. ), After homo- or copolymerizing at least one compound in which the hydroxyl group of the phenol residue is protected, or with one or more compounds in which the hydroxyl group of the phenol residue represented by the general formula (II) is protected, and a conjugated diene. And at least one of a vinyl aromatic compound and an acrylic acid derivative, and then a protective group is eliminated.
【0018】一般式(II)で表わされる化合物と共重合
に付される共役ジエンとしては、炭素数4〜12の共役
ジエンが一般的であり、例えば、1,3−ブタジエン、
イソプレン、2,3−ジメチル−1,3−ブタジエン、
1,3−ペンタジエン、2−メチル−1,3−ペンタジ
エン、1,3−ヘキサジエン、4,5−ジエン−1,3
−オクタジエン、3−ブチル−1,3−オクタジエン等
を挙げることができ、これらは一種又は二種以上の混合
物で使用することもできる。The conjugated diene to be copolymerized with the compound represented by the general formula (II) is generally a conjugated diene having 4 to 12 carbon atoms, such as 1,3-butadiene,
Isoprene, 2,3-dimethyl-1,3-butadiene,
1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 4,5-diene-1,3
-Octadiene, 3-butyl-1,3-octadiene and the like, and these can be used alone or in a mixture of two or more.
【0019】一般式(II)で表わされる化合物と共重合
に付されるビニル芳香族化合物としては、スチレン、o
−メチルスチレン、p−メチルスチレン、α−メチルス
チレン、p−t−ブチルスチレン、1,3−ブチルスチ
レン、ビニルナフタレン、ジビニルベンゼン、1,1−
ジフェニルエチレン等を挙げることができ、これらは一
種又は二種以上の混合物で使用することもできる。The vinyl aromatic compound to be copolymerized with the compound represented by the general formula (II) includes styrene, o
-Methylstyrene, p-methylstyrene, α-methylstyrene, pt-butylstyrene, 1,3-butylstyrene, vinylnaphthalene, divinylbenzene, 1,1-
Examples thereof include diphenylethylene, and these can be used alone or in a mixture of two or more.
【0020】一般式(II)で表わされる化合物と共重合
に付されるアクリル酸誘導体としては、(メタ)アクリ
ル酸メチル、(メタ)アクリル酸エチル、(メタ)アク
リル酸t−ブチル、(メタ)アクリル酸アダマンチル等
を挙げることができ、これらは一種又は二種以上の混合
物で使用することもできる。The acrylic acid derivative to be copolymerized with the compound represented by the general formula (II) includes methyl (meth) acrylate, ethyl (meth) acrylate, t-butyl (meth) acrylate, ) Adamantyl acrylate and the like can be mentioned, and these can be used alone or in a mixture of two or more.
【0021】重合反応としては、通常のラジカル重合、
カチオン重合、アニオン重合などの反応をいずれも使用
することができるが、反応の後処理や生成する重合体の
物性を制御する上でラジカル重合やアニオン重合が好ま
しい。これらの重合反応により、重量平均分子量100
0〜100000の範囲の重合体が得られる。The polymerization reaction includes ordinary radical polymerization,
Although any of reactions such as cationic polymerization and anionic polymerization can be used, radical polymerization and anionic polymerization are preferable in terms of post-treatment of the reaction and control of the physical properties of the resulting polymer. By these polymerization reactions, a weight average molecular weight of 100
A polymer in the range from 0 to 100,000 is obtained.
【0022】ラジカル重合は、懸濁重合法、溶液重合
法、乳化重合法などの方法で行うことができるが、後工
程における脱保護基反応の容易さの点で溶液重合法が好
ましい。溶液重合法の際に用いられる溶媒としては、例
えば、ベンゼン、トルエン、キシレン等の芳香族炭化水
素類、ジオキサン、テトラヒドロフラン等のエーテル
類、メチルエチルケトン、メチルイソブチルケトン等の
ケトン類、酢酸エチル、酢酸ブチル等エステル類、クロ
ロホルム、ジクロロエタン等のハロゲン化炭化水素類等
を例示することができ、これらは単独溶媒又は二種以上
の混合溶媒として使用することができる。ラジカル重合
の開始剤としては公知のもの、例えば、ベンゾイルパー
オキサイド、t−ブチルハイドロパーオキサイド等の過
酸化物やアゾイソブチロニトリルなどが用いられる。重
合反応の温度と時間は特に制限されないが、50〜16
0℃の範囲で1〜72時間とするのが好ましい。The radical polymerization can be carried out by a method such as a suspension polymerization method, a solution polymerization method, or an emulsion polymerization method, but the solution polymerization method is preferred in view of the easiness of the deprotection group reaction in the subsequent step. Examples of the solvent used in the solution polymerization method include, for example, aromatic hydrocarbons such as benzene, toluene and xylene, ethers such as dioxane and tetrahydrofuran, ketones such as methyl ethyl ketone and methyl isobutyl ketone, ethyl acetate and butyl acetate. Isoesters, halogenated hydrocarbons such as chloroform, dichloroethane and the like can be exemplified, and these can be used as a single solvent or a mixed solvent of two or more. Known initiators for radical polymerization include, for example, peroxides such as benzoyl peroxide and t-butyl hydroperoxide, and azoisobutyronitrile. Although the temperature and time of the polymerization reaction are not particularly limited,
It is preferable to set the temperature to 0 ° C. for 1 to 72 hours.
【0023】アニオン重合は、n−ブチルリチウム、ナ
トリウムナフタレン等の有機アルカリ金属化合物、又は
ナトリウム等のアルカリ金属等を重合開始剤として、通
常、窒素、アルゴン等の不活性ガス雰囲気下、有機溶媒
中において、−100〜150℃の温度で行われる。有
機溶媒としては、n−ヘキサン、n−ヘプタン等の脂肪
族炭化水素類、シクロヘキサン、シクロペンタン等の脂
環式炭化水素類、ベンゼン、トルエン等の芳香族炭化水
素類、ジエチルエーテル、ジオキサン、テトラヒドロフ
ラン等のエーテル類等の通常アニオン重合において使用
される有機溶媒を例示することができ、これらは単独溶
媒又は二種以上の混合溶媒として使用することができ
る。In the anionic polymerization, an organic alkali metal compound such as n-butyllithium and sodium naphthalene, or an alkali metal such as sodium is used as a polymerization initiator, usually in an atmosphere of an inert gas such as nitrogen or argon in an organic solvent. At a temperature of -100 to 150C. Examples of the organic solvent include aliphatic hydrocarbons such as n-hexane and n-heptane, alicyclic hydrocarbons such as cyclohexane and cyclopentane, aromatic hydrocarbons such as benzene and toluene, diethyl ether, dioxane, and tetrahydrofuran. Organic solvents such as ethers and the like generally used in anionic polymerization can be exemplified, and these can be used as a single solvent or a mixed solvent of two or more.
【0024】一般式(II)で表わされるアルケニルフェ
ノールと、共役ジエン、ビニル芳香族化合物、アクリル
酸誘導体の一種あるいは二種以上とを用いた共重合体
は、ランダム共重合体、又はブロック共重合体を表わ
し、使用される各単量体の比率は特に制限されるもので
はない。更にブロック共重合体の場合、各ブロックの結
合形式は特に制限されず、例えば、A−B型、A−B−
A型、A−B−C型等を例示することが出来る。A copolymer using the alkenylphenol represented by the general formula (II) and one or more of a conjugated diene, a vinyl aromatic compound, and an acrylic acid derivative is a random copolymer or a block copolymer. It represents coalescence, and the ratio of each monomer used is not particularly limited. Further, in the case of a block copolymer, the bonding form of each block is not particularly limited, and for example, AB type, AB-
A type, ABC type and the like can be exemplified.
【0025】特にアニオン重合反応終了後に、更に反応
系に他のビニルモノマー類、例えば2−ビニルピリジ
ン、4−ビニルピリジン等のビニルピリジン類、アクリ
ロニトリル等の一種又は二種以上加えて反応させること
も可能である。また、特にアニオン重合反応において、
重合鎖末端に官能基を導入する場合は、重合反応終了
後、反応液を二酸化炭素又は酸化エチレン等の環状エー
テル化合物で処理し、更に水、塩酸、メタノール等で処
理することにより、それぞれカルボキシル基、水酸基を
導入することができる。In particular, after the completion of the anionic polymerization reaction, the reaction system may be further added with one or more other vinyl monomers, for example, vinyl pyridines such as 2-vinyl pyridine and 4-vinyl pyridine, or acrylonitrile. It is possible. Also, particularly in the anionic polymerization reaction,
When a functional group is introduced at the end of the polymerization chain, after the polymerization reaction is completed, the reaction solution is treated with carbon dioxide or a cyclic ether compound such as ethylene oxide, and further treated with water, hydrochloric acid, methanol, etc. And a hydroxyl group can be introduced.
【0026】一般式(II)で表わされるアルケニルフェ
ノールを単独重合した後、又は一般式(II)で表わされ
るアルケニルフェノールと共役ジエン、ビニル芳香族化
合物、アクリル酸誘導体の少なくとも一種以上を用いて
共重合した後保護基を脱離処理する工程は、重合反応で
例示した溶媒や四塩化炭素等の塩素系溶媒の存在下で塩
酸、塩化水素ガス、硫酸、過塩素酸、リン酸、トリフル
オロ酢酸、p−トルエンスルホン酸、臭化水素酸等の少
なくとも一種を加えて室温〜150℃、好ましくは室温
〜100℃の温度で行うことができる。この脱離工程
は、用いる試薬、試薬の量、反応温度、反応時間を適時
調整することで、重合体中に含まれる保護基のうち任意
の割合を脱離させることができる。After homopolymerizing the alkenylphenol represented by the general formula (II), or copolymerizing the alkenylphenol represented by the general formula (II) with at least one of a conjugated diene, a vinyl aromatic compound and an acrylic acid derivative. The step of removing the protecting group after polymerization is performed in the presence of a solvent exemplified in the polymerization reaction or a chlorinated solvent such as carbon tetrachloride, hydrochloric acid, hydrogen chloride gas, sulfuric acid, perchloric acid, phosphoric acid, trifluoroacetic acid. , P-toluenesulfonic acid, hydrobromic acid or the like, and the reaction can be carried out at a temperature from room temperature to 150 ° C, preferably from room temperature to 100 ° C. In this elimination step, any ratio among the protective groups contained in the polymer can be eliminated by appropriately adjusting the reagent used, the amount of the reagent, the reaction temperature, and the reaction time.
【0027】脱離工程終了後、反応溶媒を留去し、吸水
性高分子重合体を固化させ、更に水洗し酸性成分を除去
して乾燥することもできるが、水もしくは重合体不溶性
溶媒に反応溶液を投入し、重合体を析出させた後濾別も
しくは遠心分離により固液分離し、その後乾燥を行う方
が好ましい。After completion of the elimination step, the reaction solvent is distilled off to solidify the water-absorbent polymer, and the resultant is washed with water to remove acidic components and dried. However, the reaction with water or a polymer-insoluble solvent is possible. It is preferable to charge the solution, precipitate the polymer, separate the solution by filtration or centrifugation, and then perform drying.
【0028】後処理工程において水を用いた場合、固液
分離した状態においても、その含水率は、固液分離後の
全重量の30〜90%である。本願発明の方法は、固液
分離後の含水率が全重量の30〜90%、好ましくは、
50〜70%である吸水性重合体を乾燥する場合に好適
である。なお、本発明において含水率とは、重合反応終
了後に固液分離された湿った状態の含水吸水性高分子重
合体全重量に対する水分の重量%で表され、またここで
の水分には、便宜上、重合反応に用いられた有機溶媒も
含まれている。When water is used in the post-treatment step, the water content is 30 to 90% of the total weight after solid-liquid separation even in the state of solid-liquid separation. In the method of the present invention, the water content after solid-liquid separation is 30 to 90% of the total weight, preferably,
It is suitable for drying a 50-70% water-absorbing polymer. In the present invention, the water content is represented by% by weight of water based on the total weight of the wet water-absorbent high molecular weight polymer which has been solid-liquid separated after the completion of the polymerization reaction. And the organic solvent used in the polymerization reaction.
【0029】本発明の吸水性高分子重合体の乾燥方法
は、上記の含水吸水性高分子重合体に振動を加えながら
乾燥すること、好ましくは、含水吸水性高分子重合体
に、無振動状態又はある種の自由運動を与えない程度の
弱振動状態であらかじめ予備乾燥をした後、ある種の自
由運動を与える振動を加えながら本乾燥することを特徴
とする。In the method for drying a water-absorbent polymer according to the present invention, the above-mentioned water-absorbent polymer is dried while applying vibration. Alternatively, pre-drying is performed in advance in a weak vibration state that does not give a certain free movement, and then main drying is performed while applying vibration giving a certain free movement.
【0030】そして、振動を加えながらの乾燥には、筒
形の本体と、この本体を弾性的に支持する弾性支持機構
と、前記本体を振動させて粉体にある種の自由運動をさ
せる振動発生装置とを具備している振動乾燥機を用いる
ことができ、より具体的には、吸水性高分子重合体の粉
体から発生する気体を排出する排気口を有しかつ該粉体
を加熱又は冷却するための熱媒体を流すジャケットを備
えた筒形の本体と、この本体を弾性的に支持する4個の
スプリング等からなる弾性支持機構と、前記本体を振動
させて粉粒体にある種の自由運動を与える振動モーター
等の振動発生装置とを具備してなる振動乾燥機等を用い
ることができる。かかる振動乾燥機として竪型振動乾燥
機(中央化工機株式会社製「VU型」)等を用いると、
振動は本体の底部から加えられ、本体内部の粉体は円周
方向に旋回しながら半径方向に上下動し、乾燥と同時に
粉体の混合も行われる。For drying while applying vibration, a cylindrical main body, an elastic supporting mechanism for elastically supporting the main body, and a vibration for vibrating the main body to cause a certain free movement of the powder. A vibration dryer having a generator can be used, and more specifically, an exhaust port for discharging gas generated from the water-absorbent polymer powder and heating the powder. Alternatively, a cylindrical main body provided with a jacket for flowing a heat medium for cooling, an elastic support mechanism including four springs and the like for elastically supporting the main body, and the main body vibrated to be in the granular material. A vibration drier or the like including a vibration generator such as a vibration motor for giving a kind of free motion can be used. When a vertical vibration dryer ("VU type" manufactured by Chuo Kakoki Co., Ltd.) is used as such a vibration dryer,
Vibration is applied from the bottom of the main body, and the powder inside the main body moves up and down in the radial direction while rotating in the circumferential direction, and the powder is mixed simultaneously with drying.
【0031】筒形本体の設置形式は、横置型、竪型どち
らかに特に限定されないが、筒形の本体として、その上
部に投入口と下部に排出口が設けられている竪型円筒形
の密閉系中空容器を用いた場合に好適である。また、筒
形の本体を構成する材質としては、耐腐食性を考慮して
SUS等が用いられるが、特に金属等の微量不純物の混
入を嫌う場合、内周面をガラス、フッ素樹脂等でコーテ
ィングしたものを用いることができるが、中でも、耐摩
耗性、耐腐食性の点でセラミックコーティングが特に好
ましい。The type of installation of the cylindrical main body is not particularly limited to either a horizontal type or a vertical type. As a cylindrical main body, a vertical cylindrical type having an inlet at the upper part and an outlet at the lower part is provided. It is suitable when a closed hollow container is used. In addition, SUS or the like is used as a material for forming the cylindrical main body in consideration of corrosion resistance. However, especially when a trace amount of impurities such as metal is disliked, the inner peripheral surface is coated with glass, fluororesin, or the like. Among them, a ceramic coating is particularly preferable in terms of abrasion resistance and corrosion resistance.
【0032】筒形本体の内部の形状は、特に限定はされ
ないが、通常円形又はU形のものが好ましい。特に、筒
形の内周面に凹凸を設けた場合、攪拌効率が飛躍的に改
善され好ましい。内周面の凹凸の形状は特に限定されな
いが、横型の円筒形の本体の場合、その断面が花弁模
様、又は星型の形状を例示することができる。The shape of the inside of the cylindrical body is not particularly limited, but is usually preferably circular or U-shaped. In particular, when unevenness is provided on the inner peripheral surface of the cylindrical shape, the stirring efficiency is dramatically improved, which is preferable. The shape of the unevenness on the inner peripheral surface is not particularly limited, but in the case of a horizontal cylindrical main body, its cross section can be exemplified by a petal pattern or a star shape.
【0033】筒形本体には、粉体から発生する気体を排
出する排気口が設けられているが、振動処理中に排気に
同伴飛散する微粉を回収ないし捕集するためのフィルタ
ーが取り付けられている。このフィルターの形状は特に
限定はされないが、例えば本体と一体的にかつ取り外し
可能に装着し、特に該フィルターを螺旋状に巻線された
支持枠へ濾材を取り外し可能に被覆することによって構
成し、よってフィルタを本体と一体的に振動させて該フ
ィルターの濾材の目詰まりを防止できる構造等例示する
ことができる。フィルターに使用される材質は、特に限
定されないが、耐腐食性を考慮するとSUS等が好まし
い。The cylindrical main body is provided with an exhaust port for discharging gas generated from the powder, and a filter for collecting or collecting fine powder entrained in the exhaust during the vibration treatment is attached. I have. Although the shape of this filter is not particularly limited, for example, the filter is configured to be integrally and detachably attached to the main body, and in particular, to removably cover the filter with a filter material on a helically wound support frame, Therefore, a structure that can vibrate the filter integrally with the main body to prevent clogging of the filter medium of the filter can be exemplified. The material used for the filter is not particularly limited, but SUS or the like is preferable in consideration of corrosion resistance.
【0034】本発明において、振動により与えられるあ
る種の自由運動とは、粉体等の自由な運動を意味し、例
えば粉体の空中浮遊運動、又は単純な循環移動による全
体的対流混合が行われる単純な回転軌跡の運動等を挙げ
ることができる。特に、筒形本体の内周面に凹凸面を設
けた場合、各凹凸面内で粉粒体が円周方向に旋回しなが
ら半径方向に上下流動するので各粒子が、均一に伝熱部
に接触することができ、しかも各粒子同士接触する機会
が増えることから乾燥効率を向上させることができる。In the present invention, a certain kind of free motion given by vibration means a free motion of a powder or the like, for example, a floating motion of the powder in the air or a general convection mixing by a simple circulation movement. Motion of a simple rotation trajectory. In particular, when an uneven surface is provided on the inner peripheral surface of the cylindrical main body, each particle uniformly flows to the heat transfer portion because the powder and granular material flows upward and downward in the radial direction while rotating in the circumferential direction in each uneven surface. Drying efficiency can be improved because the particles can come into contact with each other and the chance of contact between the particles increases.
【0035】本発明においては、前記のように、含水吸
水性高分子重合体にある種の自由運動を与える振動を加
えながら本乾燥する前に、無振動状態又はある種の自由
運動を与えない程度の弱振動状態であらかじめ予備乾燥
をすることが好ましい。この予備乾燥と本乾燥の2段階
の乾燥工程を採用する場合は、予備乾燥を行うことなく
含水吸水性高分子重合体にある種の自由運動を与える振
動を加えながら本乾燥を実施する場合と異なり、高分子
重合体中に閉じ込められた水分等のうち比較的表面に近
い部分の水分が一度に解放される結果高分子重合体がス
ラリー状態となることがない。スラリー状態から水分が
除去されると、場合によっては、スラリー全体の表面か
ら水分等が除去されるため再び水分を内部に閉じ込めた
状態で強固な塊状態になり、このような塊が一旦生成す
ると、振動によって崩壊させるのに長時間を要すること
になるが、予備乾燥を行うことにより、短時間で効率よ
く乾燥することができるので、工業的には予備乾燥をす
ることが特に好ましい。In the present invention, as described above, before the final drying while applying a vibration that gives the water-containing water-absorbent polymer a certain kind of free movement, no vibration or a certain kind of free movement is given. It is preferable to carry out preliminary drying in advance in a state of slight vibration. When the two-stage drying process of the preliminary drying and the main drying is employed, the main drying is performed while applying vibration that gives a certain free motion to the water-absorbent polymer without performing the preliminary drying. On the other hand, among the water and the like confined in the polymer, water in a portion relatively close to the surface is released at a time, so that the polymer does not enter a slurry state. When water is removed from the slurry state, in some cases, water or the like is removed from the entire surface of the slurry, so that the water becomes a strong lump in a state in which water is confined again. It takes a long time to disintegrate by vibration. However, by performing predrying, it is possible to dry efficiently in a short time.
【0036】例えば、含水吸水性高分子重合体を振動乾
燥機等の処理装置に仕込み、まず振動させない状態で、
又は振動乾燥機等の振動周波数を粉体がある種の自由運
動をしない程度の低周波数に抑えて、減圧下、本体内温
40〜80℃の範囲で水分を除去する。この操作によ
り、重合体内部の取り込まれた水分のうち、比較的重合
体表面に近い部分の水分が除去され、吸水性高分子重合
体は水分の抜けた穴があいた蜂の巣状態の塊となる。水
分を除去する温度は本体内温40〜80℃の範囲である
が、なるべく低温で除去するのが好ましい。この操作
は、目視で水分の蒸発が見られなくなるまで通常行われ
る。また、乾燥させる固体により、この操作の終了時点
は異なるが、含水率で5〜30%に、好ましくは5〜1
5%に相当する水分を除去した時点で、この操作を終了
させるのが好ましい。For example, a water-containing water-absorbing high-molecular polymer is charged into a processing device such as a vibration drier,
Alternatively, the vibration frequency of a vibration dryer or the like is suppressed to such a low frequency that the powder does not undergo any kind of free movement, and water is removed under reduced pressure at an internal temperature of the body of 40 to 80 ° C. By this operation, of the water taken in the polymer, a portion of the water which is relatively close to the polymer surface is removed, and the water-absorbing high-molecular polymer becomes a honeycomb-like mass with holes through which the water has escaped. The temperature at which water is removed is in the range of 40 to 80 ° C. in the main body, but it is preferable to remove at as low a temperature as possible. This operation is usually performed until the evaporation of water is no longer visually observed. Although the end point of this operation varies depending on the solid to be dried, the moisture content is 5 to 30%, preferably 5 to 1%.
This operation is preferably terminated when the water equivalent to 5% has been removed.
【0037】さらに、完全に水分を除去するために、振
動周波数を粉体がある種の自由運動させることができる
周波数に上げ、減圧下、本体内温50〜140℃の範囲
で加熱する本乾燥を行う。ある種の自由運動を与える振
動により、蜂の巣状の塊は徐々に崩壊し粉体となり、そ
れらの粉体は、全体的対流混合が行われる単純な回転軌
跡の運動等をすることにより、更に細かく粉砕され重合
体の内部に閉じ込められていた水分まで完全に除去する
ことができる。Further, in order to completely remove the water, the vibration frequency is raised to a frequency at which the powder can freely move in a certain kind, and the main drying is performed under reduced pressure at a temperature in the range of 50 to 140 ° C. in the main body. I do. Due to the vibration that gives a certain kind of free motion, the honeycomb-shaped mass gradually disintegrates into powder, and these powders are made finer by making a simple rotational trajectory, etc., in which overall convective mixing is performed. Even water that has been pulverized and trapped inside the polymer can be completely removed.
【0038】[0038]
【実施例】以下実施例で本発明を更に詳細に説明する
が、本発明の技術的範囲は実施例に限定されるものでは
ない。 実施例1 酸処理したp−ブトキシスチレンポリマーの反応液を水
に投入し、ポリマー(高分子重合体)を析出させ、遠心
濾過機により濾過し、含水率が56%のp−ヒドロキシ
スチレンポリマー560kgを得た。得られた含水ポリ
マーを竪型振動乾燥機(中央化工機株式会社製「VU1
60型」)に仕込み、振動させない状態のまま、減圧
下、40℃で2時間溶媒留去を行った後、振動数を15
00振動/分に設定し、減圧下80℃で15時間乾燥を
行った。得られたポリマーは粉状であり、しかも水分含
有率は0.2%以下であった。The present invention will be described in more detail with reference to the following examples, but the technical scope of the present invention is not limited to the examples. Example 1 A reaction liquid of an acid-treated p-butoxystyrene polymer was poured into water to precipitate a polymer (high-molecular polymer), which was filtered by a centrifugal filter, and 560 kg of a p-hydroxystyrene polymer having a water content of 56%. I got The obtained water-containing polymer was washed with a vertical vibration dryer (Chuo Kakoki Co., Ltd. “VU1
60 ”), and the solvent was distilled off at 40 ° C. for 2 hours under reduced pressure without vibration.
The drying was performed at 80 ° C. for 15 hours under reduced pressure at a setting of 00 vibrations / minute. The resulting polymer was powdery and had a water content of 0.2% or less.
【0039】実施例2 実施例1と同様にして得られた含水率が56%のp−ヒ
ドロキシスチレンポリマー400kgを実施例1と同様
な竪型振動乾燥機を用いて、減圧下振動数を1500振
動/分に設定し80℃で24時間乾燥を行った。得られ
たポリマーは一部粒状を含む粉状で、水分含有率は0.
2%以下であった。Example 2 400 kg of a p-hydroxystyrene polymer having a water content of 56% and obtained in the same manner as in Example 1 were subjected to a vibration under reduced pressure at a frequency of 1500 using the same vertical vibration drier as in Example 1. The drying was performed at 80 ° C. for 24 hours at a vibration / minute setting. The obtained polymer is in a powder form including a part of particles, and has a water content of 0.1.
It was less than 2%.
【0040】実施例3 酸処理したp−ブトキシスチレンポリマーの反応液を水
に投入し、ポリマーを析出させ、遠心濾過機により濾過
し、含水率が70%のp−ヒドロキシスチレンポリマー
6kgを得た。得られた含水ポリマーを竪型振動乾燥機
(中央化工機株式会社製「VU30型」、内装セラミッ
クコーティング)に仕込み、振動させない状態のまま、
減圧下、40℃で30分溶媒留去を行った後、振動数を
1500振動/分に設定し更に減圧下、80℃で3.7
時間乾燥を行った。得られたポリマーは粉状であり、し
かも水分含有率は0.5%以下であり、かつ金属の不純
物は100ppb以下であった。Example 3 A reaction solution of an acid-treated p-butoxystyrene polymer was poured into water to precipitate a polymer, which was filtered by a centrifugal filter to obtain 6 kg of a p-hydroxystyrene polymer having a water content of 70%. . The obtained water-containing polymer was charged into a vertical vibration dryer ("VU30", manufactured by Chuo Kakoki Co., Ltd., interior ceramic coating), and was not vibrated.
After distilling off the solvent under reduced pressure at 40 ° C. for 30 minutes, the vibration frequency was set to 1500 vibrations / minute, and the pressure was further reduced under reduced pressure at 80 ° C. to 3.7.
Drying was performed for hours. The resulting polymer was powdery, had a water content of 0.5% or less, and had metal impurities of 100 ppb or less.
【0041】実施例4 実施例3と同様にして得られた含水率が68%のp−ヒ
ドロキシスチレンポリマー6kgを実施例3と同様な竪
型振動乾燥機を用いて、減圧下振動数を1500振動/
分に設定し80℃で5.3時間乾燥を行った。得られた
ポリマーは一部粒状を含む粉状で、水分含有率は0.6
%であり、かつ金属の不純物は100ppb以下であっ
た。Example 4 6 kg of a p-hydroxystyrene polymer having a water content of 68% obtained in the same manner as in Example 3 was subjected to a vibration under reduced pressure at a frequency of 1500 using the same vertical vibration drier as in Example 3. vibration/
The drying was performed at 80 ° C. for 5.3 hours. The obtained polymer was in the form of a powder containing some granules, and had a water content of 0.6.
% And metal impurities were 100 ppb or less.
【0042】比較例1 酸処理したp−ブトキシスチレンポリマーの反応液を水
にあけ、ポリマーを析出させ、遠心濾過機により濾過
し、含水率が70%のp−ヒドロキシスチレンポリマー
60kgを得た。得られた含水ポリマーをコニカル乾燥
機(八光産業社株式会社製、GL仕様)に仕込み、減圧
下、60回転/分の回転速度で回転しながら、130℃
に加熱しながら15時間乾燥を行った。得られたポリマ
ーはボール状ポリマーを多く含む粉状で、十分に乾燥で
きないことがわかった。COMPARATIVE EXAMPLE 1 A reaction solution of an acid-treated p-butoxystyrene polymer was poured into water to precipitate a polymer, which was filtered by a centrifugal filter to obtain 60 kg of a p-hydroxystyrene polymer having a water content of 70%. The obtained water-containing polymer was charged into a conical dryer (GL specification, manufactured by Yakko Sangyo Co., Ltd.), and was rotated at a rotation speed of 60 rotations / minute under reduced pressure at 130 ° C.
While drying for 15 hours. It was found that the obtained polymer was a powder containing a large amount of a ball-shaped polymer and could not be dried sufficiently.
【0043】[0043]
【発明の効果】本発明の乾燥方法を用いることにより、
従来の方法に比較して乾燥時間を短縮することができる
上に乾燥効率を大幅に改善することができ、金属等の不
純物のない優れた品質のポリマーを工業的に供給するこ
とが可能となる。By using the drying method of the present invention,
Compared with the conventional method, the drying time can be shortened and the drying efficiency can be greatly improved, and it becomes possible to industrially supply polymers of excellent quality without impurities such as metals. .
───────────────────────────────────────────────────── フロントページの続き (72)発明者 猪嶋 利昭 千葉県市原市五井南海岸12−8 日本曹達 株式会社千葉工場生産技術研究所内 (72)発明者 小林 英一郎 千葉県市原市五井南海岸12−8 日本曹達 株式会社千葉工場生産技術研究所内 Fターム(参考) 4F070 AA17 BA10 BB05 BB08 4F201 AA37 AJ06 AJ09 AR06 AR15 AR20 BA04 BC01 BC12 BC15 BN01 BN21 BN23 BN27 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Toshiaki Inoshima 12-8 Goi-minamikaigan, Ichihara-shi, Chiba Japan Soda Co., Ltd. Chiba Plant Production Engineering Laboratory (72) Inventor Eiichiro Kobayashi 12- Goi-minamikaigan, Ichihara-shi, Chiba 8 Nippon Soda Co., Ltd. Chiba Plant Production Technology Laboratory F-term (reference) 4F070 AA17 BA10 BB05 BB08 4F201 AA37 AJ06 AJ09 AR06 AR15 AR20 BA04 BC01 BC12 BC15 BN01 BN21 BN23 BN27
Claims (13)
がら乾燥することを特徴とする吸水性高分子重合体の乾
燥方法。1. A method for drying a water-absorbent polymer, comprising drying the water-absorbent polymer while applying vibration.
又はある種の自由運動を与えない程度の弱振動状態であ
らかじめ予備乾燥をした後、ある種の自由運動を与える
振動を加えながら本乾燥することを特徴とする吸水性高
分子重合体の乾燥方法。2. After pre-drying the water-containing water-absorbent polymer in a non-vibration state or in a weak vibration state that does not give a certain kind of free movement, it is subjected to a vibration giving a certain kind of free movement. A method for drying a water-absorbing high molecular weight polymer, which is characterized by performing main drying.
〜90%であることを特徴とする請求項1又は2記載の
吸水性高分子重合体の乾燥方法。3. The water-containing water-absorbent polymer has a water content of 30.
The method for drying a water-absorbing polymer according to claim 1 or 2, wherein the amount is from 90 to 90%.
0%であることを特徴とする請求項3記載の吸水性高分
子重合体の乾燥方法。4. A water-absorbing polymer having a water content of 50 to 7
The method for drying a water-absorbing polymer according to claim 3, wherein the amount is 0%.
度範囲での加熱乾燥であることを特徴とする請求項2〜
4のいずれか記載の吸水性高分子重合体の乾燥方法。5. The predrying is a heating drying under a reduced pressure in a temperature range of 40 to 80 ° C.
5. The method for drying a water-absorbing polymer according to any one of the above items 4.
に相当する水分を除去することを特徴とする請求項2〜
5のいずれか記載の吸水性高分子重合体の乾燥方法。6. The pre-drying, wherein the water content is 5 to 30%.
The water equivalent to is removed.
6. The method for drying a water-absorbing polymer according to any one of the above items 5.
度範囲での加熱乾燥であることを特徴とする請求項2〜
6のいずれか記載の吸水性高分子重合体の乾燥方法。7. The drying according to claim 2, wherein the main drying is heating drying in a temperature range of 50 to 140 ° C. under reduced pressure.
7. The method for drying a water-absorbing polymer according to any one of the above items 6.
的に支持する弾性支持機構と、前記本体を振動させて粉
体にある種の自由運動をさせる振動発生装置とを具備し
ている振動乾燥機を用いる乾燥であることを特徴とする
請求項1〜7のいずれか記載の吸水性高分子重合体の乾
燥方法。8. A drying apparatus comprising: a cylindrical main body; an elastic support mechanism for elastically supporting the main body; and a vibration generator for causing the main body to vibrate to cause a certain free movement of the powder. The method for drying a water-absorbent polymer according to any one of claims 1 to 7, wherein the drying is performed using a vibration drier.
ックコーティングが施された筒形本体を用いることを特
徴とする請求項8記載の吸水性高分子重合体の乾燥方
法。9. The method for drying a water-absorbing polymer according to claim 8, wherein the cylindrical main body is a cylindrical main body having an inner peripheral surface coated with a ceramic coating.
部が設けられた筒形本体を用いることを特徴とする請求
項8又は9記載の吸水性高分子重合体の乾燥方法。10. The method for drying a water-absorbent polymer according to claim 8, wherein a cylindrical main body having an uneven portion on an inner peripheral surface thereof is used as the cylindrical main body.
と下部に排出口が設けられている竪型円筒形の密閉系中
空容器を用いることを特徴とする請求項8〜10のいず
れか記載の吸水性高分子重合体の乾燥方法。11. A vertical cylindrical closed container having an inlet at an upper portion and an outlet at a lower portion as a cylindrical main body. A method for drying a water-absorbing polymer according to the above.
反応液と水とを混合させることで再沈殿させた重合体で
あること特徴とする請求項1〜11のいずれか記載の吸
水性高分子重合体の乾燥方法。12. The water-absorbing polymer according to claim 1, wherein the water-absorbing polymer is a polymer reprecipitated by mixing a reaction solution after the polymerization reaction with water. Method for drying conductive polymer.
単位が一般式(I) 【化1】 (式中、R1は水素原子又はメチル基を表わし、R2は、
水素原子、C1〜C6の置換されてもよいアルキル基、
又は、C1〜C6の置換されていてもよいアルキル基及
び/若しくはC6〜C15の置換されていてもよいアリ
ール基で置換されているシリル基を表わし、繰り返し単
位毎に同一又は相異なっていてもよいが少なくとも1以
上は水素原子を表わし、R3はC1〜C6の置換されて
いてもよいアルキル基を表わし、繰り返し単位毎に同一
又は相異なっていてもよい。)で表わされるアルケニル
フェノール重合体である請求項1〜12のいずれか記載
の吸水性高分子重合体の乾燥方法。13. A water-absorbent polymer having a repeating unit represented by the general formula (I): (Wherein, R 1 represents a hydrogen atom or a methyl group, and R 2 represents
A hydrogen atom, a C1-C6 optionally substituted alkyl group,
Or a silyl group substituted with a C1 to C6 optionally substituted alkyl group and / or a C6 to C15 optionally substituted aryl group, which may be the same or different for each repeating unit. At least one or more represent a hydrogen atom, and R 3 represents a C1 to C6 optionally substituted alkyl group, which may be the same or different for each repeating unit. The method for drying a water-absorbing polymer according to any one of claims 1 to 12, which is an alkenylphenol polymer represented by the following formula:
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| JP19409999A JP4455693B2 (en) | 1999-07-08 | 1999-07-08 | Method for drying water-absorbing polymer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19409999A JP4455693B2 (en) | 1999-07-08 | 1999-07-08 | Method for drying water-absorbing polymer |
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| JP4455693B2 JP4455693B2 (en) | 2010-04-21 |
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| JP19409999A Expired - Lifetime JP4455693B2 (en) | 1999-07-08 | 1999-07-08 | Method for drying water-absorbing polymer |
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