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JP2002103061A - Friction stir welding apparatus and welding method - Google Patents

Friction stir welding apparatus and welding method

Info

Publication number
JP2002103061A
JP2002103061A JP2000302418A JP2000302418A JP2002103061A JP 2002103061 A JP2002103061 A JP 2002103061A JP 2000302418 A JP2000302418 A JP 2000302418A JP 2000302418 A JP2000302418 A JP 2000302418A JP 2002103061 A JP2002103061 A JP 2002103061A
Authority
JP
Japan
Prior art keywords
joined
rotating
restraining member
tool
friction stir
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000302418A
Other languages
Japanese (ja)
Inventor
Satoshi Hirano
平野  聡
Hisanobu Okamura
久宣 岡村
Kazutaka Okamoto
和孝 岡本
Tomio Odakura
冨夫 小田倉
Shinichi Hasshu
信一 八周
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Setsubi Engineering Co Ltd
Hitachi Ltd
Original Assignee
Hitachi Setsubi Engineering Co Ltd
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Setsubi Engineering Co Ltd, Hitachi Ltd filed Critical Hitachi Setsubi Engineering Co Ltd
Priority to JP2000302418A priority Critical patent/JP2002103061A/en
Publication of JP2002103061A publication Critical patent/JP2002103061A/en
Pending legal-status Critical Current

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  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

(57)【要約】 (修正有) 【課題】本発明の目的は、回転する回転ツールを被接合
材に押込む際に発生する押込み力に対し、装置の変形等
を低減させ、回転ツールの押込み深さを適正に維持出来
る摩擦攪拌接合装置及びその接合方法を提供することに
ある。 【解決手段】本発明は、回転ツール1を被接合材に回転
させながら挿入し前記被接合材との摩擦熱と塑性流動に
よって接合する摩擦攪拌接合装置において、前記回転ツ
ールと該回転ツールを回転させる駆動手段8とを設置す
る拘束部材7と、該拘束部材の前記回転ツールの対抗面
側に前記被接合材を載置させると共に前記回転ツールに
向けて昇降させる昇降テーブル9とを有することを特徴
とする。
(57) [Summary] (Modifications) [PROBLEMS] An object of the present invention is to reduce the deformation of an apparatus with respect to a pressing force generated when a rotating rotary tool is pressed into a material to be joined, and to reduce the deformation of the rotary tool. An object of the present invention is to provide a friction stir welding apparatus and a welding method thereof that can appropriately maintain the indentation depth. The present invention relates to a friction stir welding apparatus that inserts a rotating tool (1) into a material to be welded while rotating the tool and joins the material by frictional heat and plastic flow with the material. And a lifting table 9 for placing the material to be joined on the opposing surface of the rotating tool of the restraining member and for moving up and down toward the rotating tool. Features.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複数素材の接合お
よび種々の素材表面を改質する摩擦攪拌接合装置および
接合方法に係り、特に素材が複雑な3次元形状をしてい
る場合に好適な装置及び方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction stir welding apparatus and a welding method for joining a plurality of materials and modifying various material surfaces, and is particularly suitable for a material having a complicated three-dimensional shape. Apparatus and method.

【0002】[0002]

【従来の技術】実質的に加工物の材質よりも硬い材質の
金属棒を被加工物の溶接部に挿入し、この金属棒を回転
させながら移動することによって、上記金属棒と上記加
工物との間で発生する摩擦熱により溶接する摩擦溶接方
法が、特許2712838号公報(WO93/1093
5)に記載されている。この摩擦溶接方法は、金属棒と
加工物との摩擦熱により加工物を軟化させ、金属棒の回
転に伴う塑性流動現象を利用したものであり、加工物を
溶かして溶接するアーク溶接とは異なる原理に基づいて
いる。
2. Description of the Related Art A metal rod of a material substantially harder than the material of a workpiece is inserted into a welded portion of a workpiece, and the metal rod and the workpiece are moved while rotating the metal rod. Is a friction welding method of welding by frictional heat generated between the steel sheets described in Japanese Patent No. 2712838 (WO93 / 1093).
5). This friction welding method uses a plastic flow phenomenon caused by the rotation of the metal rod by softening the workpiece by frictional heat between the metal rod and the workpiece, and is different from arc welding in which the workpiece is melted and welded. Based on principles.

【0003】[0003]

【発明が解決しようとする課題】本発明者らによれば、
特許2712838号公報に記載される摩擦溶接方法を
実行するためには、上記金属棒と被加工物表面との相対
位置関係が重要となる。塑性流動状態の金属が、溶接部
から、被加工物の表面に溢れ出ることを防止することが
要求される。すなわち、溶接部から金属が流出すること
によって溶接部に欠陥が発生する頻度が大きくなり、溶
接部の信頼性を低下させる原因となる。
According to the present inventors,
In order to execute the friction welding method described in Japanese Patent No. 2712838, the relative positional relationship between the metal rod and the surface of the workpiece is important. It is required to prevent the metal in a plastic flow state from overflowing from the weld to the surface of the workpiece. That is, the frequency at which defects occur in the welded portion due to the metal flowing out of the welded portion increases, which causes a reduction in the reliability of the welded portion.

【0004】このため、この摩擦溶接方法の実行に際
し、回転する回転ツールを被加工物の表面から一定の深
さに挿入し、溶接中もこの深さを維持管理することが要
求される。
[0004] For this reason, when the friction welding method is performed, it is required to insert a rotating rotary tool at a predetermined depth from the surface of the workpiece and maintain the depth during welding.

【0005】ところが、一般には、被加工物の表面に凹
凸があれば、被加工物の送りに伴い被加工物表面の高さ
が変化する。また、溶接に伴い被加工物が加熱されるこ
とにより被加工物表面の高さが変化することもある。
However, in general, if the surface of the workpiece has irregularities, the height of the surface of the workpiece changes as the workpiece is fed. In addition, when the workpiece is heated during welding, the height of the workpiece surface may change.

【0006】このような場合には、回転ツールと被加工
物との相対距離が変動し、回転ツールのショルダー部が
被加工物表面から挿入される挿入深さも変動してしま
う。
In such a case, the relative distance between the rotary tool and the workpiece varies, and the insertion depth at which the shoulder of the rotary tool is inserted from the surface of the workpiece also varies.

【0007】また、被加工物の表面が平坦でなかった
り、2つの被加工物の高さが相異なる場合には、回転ツ
ールと被加工物表面との相対姿勢が変動することもあ
る。
If the surface of the workpiece is not flat or the heights of the two workpieces are different, the relative attitude between the rotary tool and the surface of the workpiece may fluctuate.

【0008】更に、この接合方法では、被接合材を塑性
変形させるのに十分な力で回転ツールを押し付ける必要
がある。
Further, in this joining method, it is necessary to press the rotating tool with a sufficient force to plastically deform the material to be joined.

【0009】上記のような理由から、接合面が3次元形
状をしている場合、回転ツールまたは被接合材を3次元
空間内で動かすと共に大きな力で回転ツールを押し付け
る必要がある。3次元空間内の任意の場所を溶接する設
備として、アーク溶接ロボット等が実用化されている。
しかし、溶接ロボットを摩擦攪拌接合に適用しようとし
た場合、アームの剛性が不充分なため、回転ツールの挿
入深さを適正な状態に維持することが不可能となる。摩
擦攪拌接合を溶接ロボットのような構成の設備で実現す
るには、回転ツールの押し付けに伴う荷重または変形を
補償または低減する構造とする必要がある。
For the above reasons, when the joining surface has a three-dimensional shape, it is necessary to move the rotating tool or the workpiece in the three-dimensional space and press the rotating tool with a large force. Arc welding robots and the like have been put into practical use as equipment for welding an arbitrary place in a three-dimensional space.
However, when applying the welding robot to friction stir welding, the rigidity of the arm is insufficient, so that it is impossible to maintain the insertion depth of the rotary tool in an appropriate state. In order to realize friction stir welding with equipment having a configuration such as a welding robot, it is necessary to have a structure that compensates or reduces the load or deformation accompanying the pressing of the rotating tool.

【0010】本発明の目的は、回転ツールと被接合材と
の相対位置関係を適正に維持出来、特に薄肉の接合に好
適な摩擦攪拌接合装置及びその接合方法を提供すること
にある。
An object of the present invention is to provide a friction stir welding apparatus and a joining method thereof, which can maintain a relative positional relationship between a rotating tool and a material to be joined, and which is particularly suitable for thin-wall joining.

【0011】[0011]

【課題を解決するための手段】本発明は、実質的に被接
合材よりも硬い金属製の回転ツールを被接合材に回転さ
せながら挿入し、回転ツールを回転させた状態で移動す
ることにより、回転ツールと接合材との摩擦熱と塑性流
動現象によって接合する摩擦攪拌接合装置において、回
転ツールをその駆動手段と共にチャンバー状部材(拘束
部材)に取り付けられ、チャンバー状部材は自由自在に
稼動するロボット構造のアームに取り付けられ、チャン
バー状部材はアームを介して自由自在に移動可能な機能
とその支持構造を有することにある。即ち、上記目的は
接合過程における前記回転ツールの受ける反力をコンパ
クトに構成された前記チャンバー状部材で受けることで
解決される。前記チャンバー状部材はコンパクトにする
ことにより剛体となるので、変形を受けることが少な
く、接合線に対して回転ツールを正確に設定出来、特に
薄肉の接合において良好な接合が得られる。また、チャ
ンバー状部材は前記被接合材を挿入する入口と左右に開
口部を有し、チャンバー状部材内で長尺な物の接合が出
来るものである。
According to the present invention, a rotating tool made of metal, which is substantially harder than a material to be joined, is inserted into the material to be joined while rotating, and the rotating tool is moved while rotating. In a friction stir welding apparatus that joins a rotating tool and a joining material by frictional heat and a plastic flow phenomenon, the rotating tool is attached to a chamber-like member (restraint member) together with its driving means, and the chamber-like member operates freely. It is attached to an arm of a robot structure, and the chamber-shaped member has a function and a supporting structure that can be freely moved via the arm. That is, the above object is solved by receiving the reaction force received by the rotating tool in the joining process by the compact chamber-shaped member. Since the chamber-shaped member is made rigid by making it compact, it is less susceptible to deformation, and the rotating tool can be accurately set with respect to the joining line, and good joining can be obtained especially in thin joining. Further, the chamber-shaped member has an inlet for inserting the material to be bonded and openings on the left and right, and can join a long object in the chamber-shaped member.

【0012】回転ツールは被接合材に挿入するツール部
分とそのツール部分より直径が大きいショルダー部を有
し、このショルダー部によってツール部分で接合部より
外に出てくる被接合材を押し込むものである。
The rotary tool has a tool portion to be inserted into the material to be joined and a shoulder portion having a diameter larger than that of the tool portion, and the shoulder portion pushes in the material to be joined coming out of the joining portion at the tool portion. is there.

【0013】回転ツールを被接合材に押し込む時の力
は、被接合材を塑性流動させるのに十分な大きさが必要
である。しかし、回転ツールを支持している部材の剛性
が小さいと、支持部材が変形してしまい、適正な押込み
量が維持できなくなる。チャンバー状部材に回転ツール
を取り付けることにより、発生する押し付け力はチャン
バー状部材に作用することになり、チャンバー状部材の
剛性が十分であれば、周辺部材の剛性と無関係に適正な
押込み量を実現できる。
The force required to push the rotating tool into the workpiece must be large enough to cause the workpiece to plastically flow. However, if the rigidity of the member supporting the rotating tool is low, the supporting member is deformed, and the proper pushing amount cannot be maintained. By attaching the rotating tool to the chamber-like member, the generated pressing force acts on the chamber-like member, and if the rigidity of the chamber-like member is sufficient, the appropriate pushing amount is realized regardless of the rigidity of the peripheral members it can.

【0014】特に、ロボット構造のアームはピンにより
連結する構造となっており、アーム先端に作用する力に
より発生するトルクは、ピンに作用する。このため、ロ
ボット構造のアームは大きなトルクに対しての剛性が小
さいのが一般的である。チャンバー状部材を設けた場
合、回転ツールの押し付け力はチャンバー状部材の中で
釣り合っているため、押し付け力をアームで発生させる
必要がない。従って、剛性の小さなロボットのアームに
取り付けることが一層効果的となる。
In particular, the arm of the robot structure has a structure in which the arm is connected by a pin, and a torque generated by a force acting on the tip of the arm acts on the pin. For this reason, the arm of the robot structure generally has low rigidity against a large torque. When the chamber-shaped member is provided, the pressing force of the rotating tool is balanced in the chamber-shaped member, so that the pressing force does not need to be generated by the arm. Therefore, it is more effective to attach the robot to a robot arm having a small rigidity.

【0015】また、本発明は、回転ツールに対向した位
置に、回転ツールの回転軸方向に移動する部材を設ける
ことにある。被接合材に回転ツールを押し込むには、被
接合材と回転ツール間の相対距離が小さくなる必要があ
る。回転ツールに対向した位置に、回転ツールの回転軸
方向に移動する昇降テーブル状の部材を設けることによ
り、被接合材と回転ツール間の相対距離を変更すること
が可能になる。回転ツール自体を軸方向に移動可能な構
造にすることでも効果は同じであるが、昇降テーブル状
の部材を設けた場合の方が構造が簡単になる。
Further, the present invention resides in providing a member which moves in the rotation axis direction of the rotary tool at a position facing the rotary tool. In order to push the rotating tool into the workpiece, the relative distance between the workpiece and the rotating tool needs to be small. The relative distance between the workpiece and the rotary tool can be changed by providing an elevating table-shaped member that moves in the rotation axis direction of the rotary tool at a position facing the rotary tool. The same effect can be obtained by using a structure in which the rotary tool itself can be moved in the axial direction. However, the structure is simpler when the elevating table-shaped member is provided.

【0016】また、本発明は、回転ツールに対向した位
置に、被接合材または被接合材支持部材と転動接触する
部材、ローラーを設けることにある。
Further, the present invention is to provide a member and a roller which are in rolling contact with the material to be joined or the member to be joined, at a position facing the rotary tool.

【0017】摩擦攪拌接合では、回転ツールと被接合材
が接合方向に相対的に移動する必要がある。すなわち、
被接合材が静止して回転ツールが接合線に沿って移動す
るか、あるいは、回転ツールが静止して被接合材が移動
する必要がある。どちらの場合においても、回転ツール
と被接合材以外の場所でしゅう動が生じると、被接合材
に傷が生じる場合があり、好ましくない。被接合材また
は被接合材支持部材と転動接触する部材を取り付けるこ
とで、摩耗や傷付きといった問題がなくなる。
In the friction stir welding, it is necessary that the rotating tool and the workpiece are relatively moved in the welding direction. That is,
It is necessary that the workpiece is stationary and the rotating tool moves along the joining line, or that the rotating tool is stationary and the workpiece is moved. In either case, if sliding occurs in a place other than the rotary tool and the material to be joined, the material to be joined may be damaged, which is not preferable. Attaching a member that is in rolling contact with the material to be joined or the material to be joined support member eliminates problems such as wear and scratches.

【0018】また、本発明は、被接合材の回転ツール挿
入面側から被接合材を押し付ける部材を設けることにあ
る。摩擦攪拌接合では被接合材に大きな力が作用するた
め、被接合材が動かないようにに強固に固定する必要が
ある。一般に被接合材の固定方法としては、被接合材を
乗せる支持台に固定治具を使用して固定する方法が採用
されている。この方法では、被接合材の大きさ、特に接
合方向の長さに応じて、複数箇所の固定が必要である。
しかし、必ずしも支持台に固定する必要はなく、被接合
材が固定されることが肝要である。本発明の構成によれ
ば、チャンバー状部材の部分で被接合材を固定できるの
で、固定個所の低減と工程の省略が可能になる。
Further, the present invention is to provide a member for pressing the material to be joined from the rotating tool insertion surface side of the material to be joined. In friction stir welding, since a large force acts on the material to be joined, it is necessary to firmly fix the material to be joined so as not to move. In general, as a method of fixing a material to be joined, a method of fixing the material to a support base on which the material to be joined is mounted using a fixing jig is adopted. In this method, it is necessary to fix a plurality of places according to the size of the material to be joined, particularly the length in the joining direction.
However, it is not always necessary to fix to the support, and it is important that the material to be joined is fixed. According to the configuration of the present invention, since the material to be joined can be fixed at the portion of the chamber-shaped member, the number of fixing points can be reduced and the step can be omitted.

【0019】また、本発明は、被接合材をはさみ込むよ
うに回転ツールを対向して配置することにある。摩擦攪
拌接合で健全な接合部を得るためには、回転ツールを被
接合材の厚みにほぼ等しい深さまで押込む必要がある。
本発明者らは、接合時に発生する押込み反力は、回転ツ
ールの押込み深さの増加に伴って増加することを確認し
ている。被接合材をはさみ込むように回転ツールを配置
することで、回転ツールの押込み深さは約半分で十分と
なり、装置の負荷を低減でき、さらに、装置の小型化が
可能になる。
Further, the present invention resides in that the rotating tools are arranged to face each other so as to sandwich the material to be joined. In order to obtain a healthy joint by friction stir welding, it is necessary to push the rotary tool to a depth substantially equal to the thickness of the workpiece.
The present inventors have confirmed that the pushing reaction force generated at the time of joining increases as the pushing depth of the rotary tool increases. By arranging the rotating tool so as to sandwich the materials to be joined, the pressing depth of the rotating tool is about half, which is sufficient, so that the load on the apparatus can be reduced and the apparatus can be downsized.

【0020】また、本発明は、接合線方向に2つ以上の
回転ツールを配置することにある。接合時、回転ツール
の回転運動により、被接合材には回転ツールと同じ方向
に回転しようとする力が作用する。このため、被接合材
はこの回転力以上の力で拘束する必要がある。接合線方
向に2つ以上の回転ツールを配置した場合、被接合材の
回転力はこれらの回転ツールによるピン止め効果によ
り、無害化される。この際、回転ツールの回転方向を各
々の回転ツールで変えると、一層効果的な場合もある。
Further, the present invention resides in disposing two or more rotating tools in a joining line direction. At the time of joining, a rotational force of the rotating tool causes a force to rotate the workpiece to be rotated in the same direction as the rotating tool. For this reason, the material to be joined needs to be restrained by a force greater than this rotational force. When two or more rotating tools are arranged in the joining line direction, the rotational force of the workpiece is rendered harmless by the pinning effect of these rotating tools. At this time, it is sometimes more effective to change the rotation direction of the rotary tool with each rotary tool.

【0021】また、本発明は、チャンバー状部材にフッ
ク状部材を設け、チャンバー状部材の開口部を塞ぐこと
により開口部の変形を無くすことが出来る。
Further, according to the present invention, it is possible to eliminate the deformation of the opening by providing a hook-shaped member in the chamber-shaped member and closing the opening of the chamber-shaped member.

【0022】チャンバー状部材に開口部がある場合、回
転ツール押込み時の反力により、チャンバー状部材の開
口部はより広くなる方向になる。フック状部材で開口部
をふさぐことで、開口部が広がろうとする力は、フック
状部材に負荷し、開口部の広がりを軽減することができ
る。
If the chamber-shaped member has an opening, the opening of the chamber-shaped member becomes wider due to the reaction force when the rotary tool is pushed. By closing the opening with the hook-shaped member, a force for expanding the opening is applied to the hook-shaped member, and the spread of the opening can be reduced.

【0023】また、本発明は、被接合材を取り付ける支
持部材を回転運動する無端ベルト構造とするものであ
る。被接合材が長尺である場合、接合可能長さは支持部
材の長さ、すなわち、支持部材の有効ストロークで制約
されるが、支持部材を回転運動するベルト状部材構造と
することで、その制約はなくなる。
Further, the present invention provides an endless belt structure in which a supporting member for attaching a material to be joined rotates. When the material to be joined is long, the joinable length is limited by the length of the support member, that is, the effective stroke of the support member. There are no restrictions.

【0024】また、本発明は、被接合材を取り付ける支
持部材を複数の概直方体部材をリング状に連ねたキャタ
ピラ状構造とすることで被接合材の固定ができる。概直
方体部材は、曲げ変形することなく回転運動することに
なるので、高い剛性の部材や硬質の材料、特定の熱物性
値を有する材料等、使用する材質を目的に応じて選定す
ることが可能になる。
Further, according to the present invention, the material to be joined can be fixed by forming the support member for attaching the material to be joined into a caterpillar structure in which a plurality of substantially rectangular parallelepiped members are connected in a ring shape. Since the approximately rectangular parallelepiped member rotates without bending deformation, it is possible to select the material to be used, such as a highly rigid member, a hard material, or a material having a specific thermophysical property value, according to the purpose. become.

【0025】本発明は、回転ツールを被接合材に回転さ
せながら挿入し前記被接合材との摩擦熱と塑性流動によ
って接合する摩擦攪拌接合方法において、前記回転ツー
ルをその回転駆動手段と共に拘束部材に設け、該拘束部
材を固定された前記被接合材に移動させると共に前記拘
束部材内で接合線に沿って移動させて前記接合するこ
と、又、拘束部材を前記被接合材に移動させ、前記拘束
部材内で前記被接合材を移動させて前記接合することを
特徴とする。
According to the present invention, there is provided a friction stir welding method in which a rotary tool is inserted into a material to be welded while being rotated and joined by frictional heat and plastic flow with the material to be welded. The joining is performed by moving the restraining member to the fixed material to be joined and moving the restraining member along the joining line within the restraining member, and moving the restraining member to the material to be joined, It is characterized in that the material to be joined is moved within the restraining member and the joining is performed.

【0026】本発明は、上述した摩擦攪拌接合装置又は
接合方法により接合された接合構造物にある。
The present invention resides in a joined structure joined by the above-described friction stir welding apparatus or joining method.

【0027】[0027]

【発明の実施の形態】〔実施例1〕図1は回転ツールを
拘束部材(以下チャンバー状部材という)に設けた斜視
図である。図2は本発明の摩擦攪拌接合装置の全体構成
図である。2つのアーム3a、3bがピン6a、6b、
6cで連結され、アーム3aの先端にチャンバー状部材
7が取り付けられた構成となっている。アーム3bは回
転テーブル4にピン6cによって連結され、回転テーブ
ル4は支持台5に回転可能に支持されている。回転ツー
ル1はチャッキング部材2によって被接合材の厚さに応
じた大きさに交換可能であり、主軸15によって、主軸
回転モーター8からの回転が伝達される。被接合材は油
圧シリンダー14によって昇降可能な昇降テーブル9に
接合出来るように載置される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1 FIG. 1 is a perspective view in which a rotary tool is provided on a restraining member (hereinafter referred to as a chamber-like member). FIG. 2 is an overall configuration diagram of the friction stir welding apparatus of the present invention. The two arms 3a, 3b are pins 6a, 6b,
6c, the chamber 3 is attached to the tip of the arm 3a. The arm 3b is connected to the turntable 4 by a pin 6c, and the turntable 4 is rotatably supported by a support base 5. The rotating tool 1 can be exchanged by the chucking member 2 into a size corresponding to the thickness of the material to be joined, and rotation from the spindle rotating motor 8 is transmitted by the spindle 15. The material to be joined is placed so as to be joined to the elevating table 9 which can be moved up and down by the hydraulic cylinder 14.

【0028】チャンバー状部材7は360度回転可能で
あり、接合の状態に合わせて変えることが出来る。ま
た、チャンバー状部材7は前記被接合材を挿入する入口
と左右に開口部を有し、チャンバー状部材内で長尺な物
の接合が出来るものである。
The chamber-like member 7 can be rotated 360 degrees, and can be changed according to the state of joining. The chamber-shaped member 7 has an inlet for inserting the material to be joined and openings on the left and right, and can join a long object in the chamber-shaped member.

【0029】回転ツール1は、被加工物(被接合材)の
材質より、実質的に硬い材質で形成される。このような
回転ツール1の材質としては、工具鋼が好ましい。な
お、硬度に加えて、靱性、耐熱性などの要求を満たせ
ば、セラミックス、金属部材に表面焼き入れ部材などを
用いてもよい。
The rotary tool 1 is formed of a material that is substantially harder than the material of the workpiece (material to be joined). As a material of such a rotary tool 1, tool steel is preferable. As long as requirements such as toughness and heat resistance in addition to hardness are satisfied, a surface hardened member or the like may be used for ceramics and metal members.

【0030】また、回転ツール1は、接合線と被接合材
の法線とを含む面内において、法線に対して接合の進行
方向後方に予め定められた角度(以下、向え角という)
だけ回転軸を傾けてもよい。この向え角は、例えば、3
〜10度である。
The rotating tool 1 has a predetermined angle (hereinafter referred to as a facing angle) in the plane including the joining line and the normal line of the material to be joined, with respect to the normal line in the rearward direction of the joining.
Only the rotation axis may be inclined. This facing angle is, for example, 3
10 degrees.

【0031】アーム3a、3bは本実施例では上下に移
動できるようにピン6a、6b、6cで連結されている
が、ユニバーサルジョイントによって自在に回転できる
ようにすることができる。アーム間の距離は油圧シリン
ダ又は歯車の組み合わせによって結合することにより調
整することができる。
In this embodiment, the arms 3a, 3b are connected by pins 6a, 6b, 6c so as to be able to move up and down. However, they can be freely rotated by a universal joint. The distance between the arms can be adjusted by coupling with a combination of hydraulic cylinders or gears.

【0032】図3は比較にために示したチャンバー状部
材のない場合の摩擦攪拌接合装置である。他の構造は図
2と同様である。
FIG. 3 shows a friction stir welding apparatus without a chamber member shown for comparison. Other structures are the same as those in FIG.

【0033】図4は図2で示した摩擦攪拌接合装置を使
用して接合を実施する場合の構成を示した図である(チ
ャンバー状部材7の部分のみ図示し、アーム3a等は図
示せず)。被接合材13はローラー21が昇降テーブル
9に接するように設けられたローラー付きテーブル16
に載置され、拘束治具22a、22bにより固定されて
いる。接合は概略以下の手順で行われる。 (1)アーム3a、3bの移動により、昇降テーブル9
の上面がローラー21の下端に接するように調整する。
この際、回転ツール1の先端が被接合材13に当たらな
いように、油圧シリンダ14を下降させておく。 (2)主軸回転モータ8を起動し、回転ツール1を回転
させる。 (3)油圧シリンダ14により昇降テーブル9を徐々に
上昇させる。これにより、テーブル9と回転ツール1の
相対距離が小さくなり、回転ツール1のツール部分が被
接合材13に押込まれて行く。回転ツール1の押し込み
に際して、チャンバー状部材7がコンパクトに構成され
ているので、剛性が高く、正確な深さでの挿入が得られ
る。 (4)回転ツール1が所定の深さまで押込まれた後、チ
ャンバー状部材7を接合線に沿って移動することにより
接合が行われる。
FIG. 4 is a view showing a configuration in which welding is performed using the friction stir welding apparatus shown in FIG. 2 (only the chamber-like member 7 is shown, and the arms 3a and the like are not shown). ). The material to be joined 13 is a roller-mounted table 16 provided such that the roller 21 is in contact with the elevating table 9.
And is fixed by restraining jigs 22a and 22b. Joining is performed according to the following procedure. (1) The movement of the arms 3a and 3b causes the lifting table 9 to move.
Is adjusted so that the upper surface of the roller 21 contacts the lower end of the roller 21.
At this time, the hydraulic cylinder 14 is lowered so that the tip of the rotary tool 1 does not hit the workpiece 13. (2) The main shaft rotating motor 8 is started to rotate the rotating tool 1. (3) The lifting table 9 is gradually raised by the hydraulic cylinder 14. As a result, the relative distance between the table 9 and the rotary tool 1 decreases, and the tool portion of the rotary tool 1 is pushed into the workpiece 13. When the rotary tool 1 is pushed, the rigidity is high and the insertion at an accurate depth is obtained because the chamber-shaped member 7 is compact. (4) After the rotary tool 1 is pushed down to a predetermined depth, the joining is performed by moving the chamber-like member 7 along the joining line.

【0034】図5は図3で示した摩擦攪拌接合装置を使
用して接合を実施する場合の構成を示した図である。1
7はテーブルである。回転ツール1を回転させた状態
で、アーム3a、3bの移動により、回転ツール1を被
接合材13に押込み、回転ツール1が所定の深さまで押
込まれた後、回転ツール1を接合線に沿って移動する。
この場合での押し込みはその力が支持台5から回転ツー
ル1までの距離とそれまでの剛性とに係わるので正確な
深さに設定することが困難となる。
FIG. 5 is a view showing a configuration in which welding is performed using the friction stir welding apparatus shown in FIG. 1
7 is a table. With the rotating tool 1 being rotated, the rotating tool 1 is pushed into the workpiece 13 by moving the arms 3a and 3b. After the rotating tool 1 is pushed to a predetermined depth, the rotating tool 1 is moved along the joining line. Move.
In this case, it is difficult to set an accurate depth because the force depends on the distance from the support table 5 to the rotary tool 1 and the rigidity up to that point.

【0035】図4に示した構成の場合、アーム3a、3
bに付加する垂直荷重は、接合開始前と接合中で変化が
見られない。一方、図5に示した構成の場合、回転ツー
ル1を被接合材13に挿入し始めた時点からアーム3
a、3bに垂直荷重が付加され、接合中での最大値は50
0〜2000kgfであった。
In the case of the configuration shown in FIG.
The vertical load applied to b does not change before and during the joining. On the other hand, in the case of the configuration shown in FIG.
a, a vertical load is applied to 3b, the maximum value during joining is 50
It was 0 to 2000 kgf.

【0036】このように、本発明の構成によると、接合
時に発生する荷重がチャンバー状部材の中で釣り合って
いるので、装置本体への荷重を低減できることが確認で
きた。
As described above, according to the configuration of the present invention, since the load generated at the time of joining is balanced in the chamber-shaped member, it has been confirmed that the load on the apparatus main body can be reduced.

【0037】尚、本実施例ではチャンバー状部材7をロ
ボット型のアーム先端に取り付けたが、取り付けはロボ
ット型に限られたものではなく、その他の構造に対して
も効果は同じである。また、チャンバー状部材7の中の
昇降テーブル9の昇降は油圧シリンダに限られたもので
はなく、昇降機能と必要な剛性を満足することが重要で
あり、例えば、ボールねじ等でも効果は同じである。
In this embodiment, the chamber-shaped member 7 is attached to the end of the robot type arm. However, the attachment is not limited to the robot type, and the effect is the same for other structures. In addition, the elevation of the elevation table 9 in the chamber-shaped member 7 is not limited to the hydraulic cylinder, but it is important to satisfy the elevation function and the required rigidity. For example, the same effect is obtained with a ball screw or the like. is there.

【0038】〔実施例2〕図6は本発明のチャンバー状
部材に回転ツールを設けた摩擦攪拌接合装置の他の例を
示す断面図である。本実施例では、前述の昇降テーブル
9に変わり、油圧シリンダ14によって昇降可能にその
上部に軸受箱11を設け、軸受箱11にローラー10
a、10bを取り付けたものである。また、チャンバー
状部材7の上方に回転ツール1を挟んで両側に油圧シリ
ンダ18a、18bにより昇降可能なローラー20a、
20bを取り付けている。19a、19bは軸受けであ
る。
[Embodiment 2] FIG. 6 is a sectional view showing another example of the friction stir welding apparatus in which a rotary tool is provided on the chamber-shaped member of the present invention. In the present embodiment, a bearing box 11 is provided on the upper part of the lifting table 9 so as to be able to move up and down by a hydraulic cylinder 14 instead of the above-described lifting table 9.
a and 10b are attached. Rollers 20a which can be moved up and down by hydraulic cylinders 18a and 18b on both sides of the rotary tool 1 above the chamber-shaped member 7,
20b is attached. 19a and 19b are bearings.

【0039】図7は図6に示したチャンバー状部材7を
使用した場合の摩擦攪拌接合装置の一例を示す断面図で
ある(図ではチャンバー状部材のみ図示し、本体フレー
ムは図示していない)。キャタピラ状テーブル12はチ
ャンバー状部材7内に挿入され、その上に被接合材13
を載置させ、その回転により、被接合材13が移動する
構成となっている。キャタピラ状部材は代表的には鉄系
合金が選択されるが、熱物性値、熱膨張率、硬さの観点
から、非鉄系合金(Cu合金、Al合金、Ti合金等)
やセラミックス等も選択できる。
FIG. 7 is a sectional view showing an example of a friction stir welding apparatus when the chamber-like member 7 shown in FIG. 6 is used (only the chamber-like member is shown in the figure, and the main body frame is not shown). . The caterpillar table 12 is inserted into the chamber-shaped member 7 and the material 13 to be joined thereon is placed thereon.
Is placed, and the material to be joined 13 is moved by the rotation. As the caterpillar-shaped member, an iron-based alloy is typically selected. However, from the viewpoints of thermophysical properties, thermal expansion coefficient, and hardness, non-ferrous alloys (Cu alloy, Al alloy, Ti alloy, etc.)
And ceramics can also be selected.

【0040】ローラー10a、10b、20a、20b
により、キャタピラ状部材12に被接合材13を押し付
けることで拘束している。
Rollers 10a, 10b, 20a, 20b
As a result, the material 13 to be joined is pressed against the caterpillar-shaped member 12 so as to be restrained.

【0041】このように、本発明の構成によると、キャ
タピラ状テーブルの回転により被接合材を移動させるの
で、被接合材が長尺の場合でも、テーブルの長さによる
制限を受けることなく接合が可能になる。
As described above, according to the configuration of the present invention, the material to be joined is moved by the rotation of the caterpillar-shaped table, so that even if the material to be joined is long, joining can be performed without being restricted by the length of the table. Will be possible.

【0042】尚、本実施例ではキャタピラ状テーブルに
ついて説明したが、キャタピラ状テーブルの代わりに、
図8に示すような回転する無端ベルトを使用しても同様
の効果が得られる。
In this embodiment, the caterpillar table is described, but instead of the caterpillar table,
The same effect can be obtained by using a rotating endless belt as shown in FIG.

【0043】〔実施例3〕図9は本発明のチャンバー状
部材に2個の回転ツールを上下に設けた摩擦攪拌接合装
置の一例を示す断面図である。29a、29b、29
c、29dは軸受け、25、26、27、28は歯車、
31はシャフトである。回転モータ8によりシャフト3
1に取り付けられた歯車25、26が回転する。歯車2
5、26にはそれぞれ歯車27、28が噛み合ってお
り、回転ツール1a、1bが回転する構造である。回転
ツール1bは油圧シリンダー14により上下に移動可能
となっており、これにより、回転ツール1aと回転ツー
ル1bの間隔を変更することができる。この様に、被接
合材を回転ツール1a、1bで挟み込むことで被接合材
を両面で接合出来る。被接合材は図視されていないが、
図4、7、8と同様にテーブルに固定されて、チャンバ
ー状部材の移動又は、テーブルの移動によって接合され
る。
Embodiment 3 FIG. 9 is a sectional view showing an example of a friction stir welding apparatus in which two rotary tools are provided on the upper and lower sides of a chamber-shaped member of the present invention. 29a, 29b, 29
c and 29d are bearings, 25, 26, 27 and 28 are gears,
31 is a shaft. Shaft 3 by rotating motor 8
The gears 25 and 26 attached to 1 rotate. Gear 2
Gears 27 and 28 are meshed with 5 and 26, respectively, so that the rotating tools 1a and 1b rotate. The rotary tool 1b can be moved up and down by the hydraulic cylinder 14, whereby the distance between the rotary tool 1a and the rotary tool 1b can be changed. In this manner, the workpieces can be joined on both sides by sandwiching the workpieces between the rotating tools 1a and 1b. The material to be joined is not shown,
4, 7 and 8, it is fixed to the table and joined by moving the chamber-like member or moving the table.

【0044】ここで、厚みが4mmの板状部材を突合せ
接合する場合を例に挙げる。回転ツールを接合材の片方
の面のみから押込む場合、回転ツールは約4mm押込む
必要があった。しかし、被接合材を回転ツールで挟み込
む上記構成(本実施形態)によると、回転ツール1a、
1bはそれぞれ約2mm押込むだけで十分となる。回転
ツール押込みの際に発生する荷重は、片方の面のみから
押込む場合に1000〜2000kgfとなる条件で
も、被接合材を回転ツールで挟み込む(本実施形態)場
合には、約半分の1000kgf以下となる。
Here, a case where a plate-like member having a thickness of 4 mm is butt-joined will be described as an example. When the rotating tool was pushed from only one surface of the joining material, the rotating tool had to be pushed about 4 mm. However, according to the above-described configuration (the present embodiment) in which the workpiece is sandwiched between the rotating tools, the rotating tools 1a,
For 1b, it is sufficient to push in each about 2 mm. The load generated at the time of pushing the rotary tool is 1000 to 2000 kgf when pushed from only one side, but about half of 1000 kgf or less when the workpiece is sandwiched by the rotating tool (this embodiment). Becomes

【0045】尚、本実施例では回転ツール1a、1bは
同じ方向に回転する構成になっているが、歯車の構成を
変えることで回転方向を異にすることもできる。また、
接合部の形態も突合せ(図12)、重ね合わせ(図1
3)等、種々の接合形態を選択できる。更に、接合線全
部を接合する以外に、部分接合、点接合等も目的に応じ
て選択できる。
In this embodiment, the rotating tools 1a and 1b are configured to rotate in the same direction. However, the rotating directions can be changed by changing the configuration of the gears. Also,
The form of the joints is also butt (FIG. 12) and overlap (FIG. 1)
Various joining forms such as 3) can be selected. Further, in addition to joining all the joining lines, partial joining, point joining and the like can be selected according to the purpose.

【0046】〔実施例4〕図10は本発明のチャンバー
状部材に2個の回転ツールを接合線に沿って縦に並べて
配置した摩擦攪拌接合装置の一例を示す断面図である。
8a、8bは主軸回転モータ、31a、31bはボール
ねじ、32a、32b、32cは軸受け、33a、33
bは回転ツールホルダーである。チャンバー状部材7の
上部に接合線方向に2つの回転ツール1a、1bが配置
されている。それぞれの回転ツールはボールねじ31
a、31bの回転により、接合方向に移動可能である。
2つの回転ツール1a、1bは接合線において一部重な
る様にセットされる。
Embodiment 4 FIG. 10 is a cross-sectional view showing an example of a friction stir welding apparatus in which two rotary tools are vertically arranged along a welding line on a chamber-like member of the present invention.
8a and 8b are main shaft rotating motors, 31a and 31b are ball screws, 32a, 32b and 32c are bearings, 33a and 33
b is a rotating tool holder. Two rotating tools 1a and 1b are arranged on the upper part of the chamber-shaped member 7 in the joining line direction. Each rotating tool is a ball screw 31
It is possible to move in the joining direction by the rotation of a and 31b.
The two rotating tools 1a and 1b are set so as to partially overlap at the joining line.

【0047】この構成によれば、接合時に2つの回転ツ
ールが押込まれるので、接合材に発生する回転力を回転
ツールが負荷することになり、被接合材の回転を防止す
るための拘束が不要になる。
According to this configuration, the two rotating tools are pushed in at the time of joining, so that the rotating tool applies a rotating force generated to the joining material, and the constraint for preventing rotation of the joining material is imposed. It becomes unnecessary.

【0048】〔実施例5〕図11は本発明のチャンバー
状部材の被接合材の挿入側の開口部にフック上部材を設
けた断面図である(回転ツール、主軸回転モータ等は図
示せず、チャンバー状部材のみ図示している)。チャン
バー状部材7の開口部にフック状部材30を設けること
により被接合材は開口部34から挿入または取出し、接
合時にはフック状部材30により開口部34を閉じるこ
とができる。これにより、チャンバー状部材は開口部を
有するC型から、開口部のないO型になり、回転ツール
押込み時に発生する荷重に対して、より変形を小さくで
きる構造になる。
[Embodiment 5] FIG. 11 is a cross-sectional view of a chamber-like member of the present invention in which an upper hook member is provided at an opening on the side to be inserted of a material to be joined (a rotary tool, a main shaft rotary motor and the like are not shown). , Only the chamber-shaped member is shown). By providing the hook-shaped member 30 at the opening of the chamber-shaped member 7, the material to be joined can be inserted or removed from the opening 34, and the opening 34 can be closed by the hook-shaped member 30 at the time of joining. Accordingly, the chamber-shaped member is changed from the C-shape having the opening to the O-shape without the opening, and has a structure in which the deformation can be further reduced with respect to the load generated when the rotary tool is pushed.

【0049】[0049]

【発明の効果】本発明によれば、接合時に発生する荷重
がチャンバー状部材の中で釣り合っているので、装置本
体への荷重負荷を低減できる。また、被接合材を回転す
るベルトやキャタピラ状部材で載置支持し、その回転に
より、又支持テーブルに載置して被接合材を移動させる
ことで、被接合材が長尺の場合でも、テーブルの長さに
よる制限を受けることなく接合が可能になる。
According to the present invention, since the load generated at the time of joining is balanced in the chamber-shaped member, the load applied to the apparatus main body can be reduced. Also, the material to be joined is placed and supported by a rotating belt or a caterpillar-like member, and by rotating the material to be joined and placed on a support table to move the material to be joined, even when the material to be joined is long, Joining is possible without being limited by the length of the table.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のチャンバー状部材に回転ツールを設け
た摩擦攪拌接合装置の一例を示す斜視図。
FIG. 1 is a perspective view showing an example of a friction stir welding apparatus provided with a rotating tool on a chamber-shaped member of the present invention.

【図2】チャンバー状部材に回転ツールを取り付けた摩
擦攪拌接合装置の全体図。
FIG. 2 is an overall view of a friction stir welding apparatus in which a rotating tool is attached to a chamber-like member.

【図3】チャンバー状部材のない摩擦攪拌接合装置の全
体図。
FIG. 3 is an overall view of a friction stir welding apparatus without a chamber-shaped member.

【図4】チャンバー状部材を取り付けた摩擦攪拌接合装
置の稼動時の全体図。
FIG. 4 is an overall view of a friction stir welding apparatus to which a chamber-shaped member is attached during operation.

【図5】チャンバー状部材のない摩擦攪拌接合装置の稼
動時の全体図。
FIG. 5 is an overall view of a friction stir welding apparatus without a chamber-shaped member during operation.

【図6】本発明のチャンバー状部材の他の例を示す断面
図。
FIG. 6 is a sectional view showing another example of the chamber-shaped member of the present invention.

【図7】キャタピラ状テーブルを備えた摩擦攪拌接合装
置の全体図。
FIG. 7 is an overall view of a friction stir welding apparatus provided with a caterpillar table.

【図8】回転する無端ベルトを備えた摩擦攪拌接合装置
の全体図。
FIG. 8 is an overall view of a friction stir welding apparatus provided with a rotating endless belt.

【図9】本発明のチャンバー状部材に2個の回転ツール
を設けた摩擦攪拌接合装置の他の例を示す断面図。
FIG. 9 is a cross-sectional view showing another example of the friction stir welding apparatus provided with two rotating tools on the chamber-shaped member of the present invention.

【図10】接合方向に2個の回転ツールを備えたチャン
バー状部材の断面図。
FIG. 10 is a sectional view of a chamber-shaped member provided with two rotating tools in a joining direction.

【図11】チャンバー状部材にフック状部材を設けた構
成図。
FIG. 11 is a configuration diagram in which a hook-shaped member is provided on a chamber-shaped member.

【図12】突合せ接合の斜視図。FIG. 12 is a perspective view of a butt joint.

【図13】重ね合わせ接合の斜視図。FIG. 13 is a perspective view of overlap joining.

【符号の説明】[Explanation of symbols]

1…回転ツール、2…チャッキング部材、3a、3b…
アーム、4…回転テーブル、5…支持台、6a、6b、
6c…ピン、7…チャンバー状部材、8、8a、8b…
主軸回転モータ、9…昇降テーブル、10…支持ローラ
ー、11…軸受箱、12…キャタピラ状テーブル、1
3、13a、13b…被接合材、14…油圧シリンダ、
15…主軸、16…ローラー付きテーブル、17…テー
ブル、18a、18b…油圧シリンダ、19a、19b
…軸受け、20a、20b…押さえローラー、21…ロ
ーラー、22a、22b…拘束治具、23a、23b…
ベルト駆動ローラー、24…ロッド、25、26、2
7,28…歯車、29a、29b、29c、29d…軸
受け、30…フック、31a、31b…ボールねじ、3
2a、32b、32c…軸受け、33a、33b…回転
ツールホルダー、34…開口部。
1. Rotary tool, 2. Chucking member, 3a, 3b ...
Arm, 4 ... rotary table, 5 ... support table, 6a, 6b,
6c: pin, 7: chamber-shaped member, 8, 8a, 8b ...
Spindle rotating motor, 9: lifting table, 10: supporting roller, 11: bearing box, 12: caterpillar table, 1
3, 13a, 13b: material to be joined, 14: hydraulic cylinder,
15: spindle, 16: table with roller, 17: table, 18a, 18b: hydraulic cylinder, 19a, 19b
... bearing, 20a, 20b ... press roller, 21 ... roller, 22a, 22b ... restraining jig, 23a, 23b ...
Belt drive roller, 24 ... rod, 25, 26, 2
7, 28 gear, 29a, 29b, 29c, 29d bearing, 30 hook, 31a, 31b ball screw, 3
2a, 32b, 32c: bearing, 33a, 33b: rotating tool holder, 34: opening.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 岡村 久宣 茨城県日立市大みか町七丁目1番1号 株 式会社日立製作所日立研究所内 (72)発明者 岡本 和孝 茨城県日立市大みか町七丁目1番1号 株 式会社日立製作所日立研究所内 (72)発明者 小田倉 冨夫 茨城県日立市会瀬町二丁目9番1号 日立 設備エンジニアリング株式会社内 (72)発明者 八周 信一 茨城県日立市会瀬町二丁目9番1号 日立 設備エンジニアリング株式会社内 Fターム(参考) 4E067 BG00 CA01 CA04  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Hisanobu Okamura 7-1-1, Omika-cho, Hitachi City, Ibaraki Prefecture Inside the Hitachi Research Laboratory, Hitachi, Ltd. (72) Inventor Kazutaka Okamoto 7, Omika-cho, Hitachi City, Ibaraki Prefecture No. 1-1 Inside Hitachi Research Laboratory, Hitachi, Ltd. (72) Inventor Tomio Odakura 2-9-1, Aisecho, Hitachi City, Ibaraki Prefecture Within Hitachi Equipment Engineering Co., Ltd. (72) Inventor Shinichi Hachishu Hitachi, Ibaraki Prefecture 2-9-1 Aisecho Hitachi Equipment Engineering Co., Ltd. F-term (reference) 4E067 BG00 CA01 CA04

Claims (16)

【特許請求の範囲】[Claims] 【請求項1】回転ツールを被接合材に回転させながら挿
入し前記被接合材との摩擦熱と塑性流動によって接合す
る摩擦攪拌接合装置において、前記回転ツールと該回転
ツールを回転させる駆動手段とを設置する拘束部材を有
し、該拘束部材は前記被接合材を挿入する入口と左右に
開口部を有し、前記拘束部材には前記回転ツールの対向
面側に前記被接合材を載置すると共に前記回転ツールに
向けて昇降する昇降テーブルが設けられていることを特
徴とする摩擦攪拌接合装置。
1. A friction stir welding apparatus in which a rotary tool is inserted into a material to be joined while being rotated and joined by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. The binding member has an inlet for inserting the material to be joined and openings on the left and right sides, and the material to be joined is placed on the facing surface of the rotating tool on the constraint member. A friction stir welding apparatus, further comprising a lifting table that moves up and down toward the rotating tool.
【請求項2】2個の回転ツールを被接合材に互いに回転
させながら挿入し前記被接合材を表裏の両面で同時に接
合する摩擦攪拌接合装置において、前記2個の回転ツー
ルと該回転ツールを回転させる駆動手段とを互いに対向
させて設置させる拘束部材を有し、該拘束部材は前記被
接合材を挿入する入口と左右に開口部を有し、且つ前記
拘束部材には少なくとも一方の前記回転ツールを互いに
対向する側に向けて昇降する昇降手段が設けられている
ことを特徴とする摩擦攪拌接合装置。
2. A friction stir welding apparatus in which two rotating tools are inserted into a material to be joined while rotating each other, and the material to be joined is simultaneously joined on both front and back surfaces, wherein the two rotating tools and the rotating tool are combined. A restricting member for setting the driving means for rotation to face each other, the restricting member having an inlet for inserting the material to be joined and openings on the left and right, and the restricting member having at least one of the rotations A friction stir welding apparatus, comprising: elevating means for elevating and lowering a tool toward opposing sides.
【請求項3】2個の回転ツールを被接合材に互いに回転
させながら挿入し前記被接合材を同じ表面で接合する摩
擦攪拌接合装置において、前記2個の回転ツールと該回
転ツールを回転させる駆動手段とを接合線方向に縦に並
べて移動可能に設置させる拘束部材を有し、該拘束部材
は前記被接合材を挿入する入口と左右に開口部を有し、
前記拘束部材には前記回転ツールの対抗面側に前記被接
合材を載置すると共に前記回転ツールに向けて昇降させ
る昇降テーブルが設けられていることを特徴とする摩擦
攪拌接合装置。
3. A friction stir welding apparatus which inserts two rotating tools into a material to be joined while rotating each other and joins the materials to be joined on the same surface, wherein the two rotating tools and the rotating tool are rotated. It has a restraining member for movably installing the driving means and vertically arranged in the joining line direction, the restraining member has an inlet for inserting the material to be welded and openings on the left and right,
A friction stir welding apparatus, wherein the restraining member is provided with an elevating table for placing the material to be joined on the side facing the rotating tool and elevating the same toward the rotating tool.
【請求項4】請求項1又は3において、前記昇降テーブ
ルは前記接合方向に回転するローラーが設けられている
ことを特徴とする摩擦攪拌接合装置。
4. The friction stir welding apparatus according to claim 1, wherein the lifting table is provided with a roller that rotates in the welding direction.
【請求項5】請求項4において、前記回転ツール側に該
回転ツールを挟んで両側に前記接合方向に回転し前記被
接合材を支持するローラーが設けられていることを特徴
とする摩擦攪拌接合装置。
5. A friction stir welding method according to claim 4, wherein rollers are provided on both sides of said rotating tool, said rollers rotating in said joining direction and supporting said material to be joined, sandwiching said rotating tool. apparatus.
【請求項6】請求項1〜5のいずれかにおいて、前記拘
束部材は前記被接合材を挿入する開口部に前記拘束部材
の開口部が開かないように固定可能なフック状部材が設
けられていることを特徴とする摩擦攪拌接合装置。
6. A restraining member according to claim 1, wherein said restraining member is provided with a hook-like member which can be fixed at an opening for inserting said material to be joined so that said opening of said restraining member is not opened. A friction stir welding apparatus.
【請求項7】回転ツールを被接合材に回転させながら挿
入し前記被接合材との摩擦熱と塑性流動によって接合す
る摩擦攪拌接合装置において、前記回転ツールと該回転
ツールを回転させる駆動手段とを設置する拘束部材と、
該拘束部材を上下方向に移動可能に支持する支持手段
と、該支持手段を水平に回転可能に設置する支持台と、
前記被接合材を前記拘束部材内で接合線に沿って移動可
能に載置するテーブルとを備え、前記拘束部材は前記被
接合材を挿入する入口と左右に開口部を有することを特
徴とする摩擦攪拌接合装置。
7. A friction stir welding apparatus which inserts a rotating tool into a material to be joined while rotating it and joins the material by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. A restraining member for installing
Support means for supporting the restraining member movably in the vertical direction, and a support base for horizontally setting the support means,
A table on which the material to be joined is movably mounted along a joining line within the restraining member, wherein the restraining member has an inlet for inserting the material to be joined and openings on the left and right. Friction stir welding equipment.
【請求項8】回転ツールを被接合材に回転させながら挿
入し前記被接合材との摩擦熱と塑性流動によって接合す
る摩擦攪拌接合装置において、前記回転ツールと該回転
ツールを回転させる駆動手段とを設置する拘束部材と、
該拘束部材を自在に移動可能に支持するアームと、該ア
ームを移動可能に設置される支持台と、前記被接合材を
前記拘束部材内で接合線に沿って移動可能に載置するテ
ーブルとを備え、前記拘束部材は前記被接合材を挿入す
る入口と左右に開口部を有することを特徴とする摩擦攪
拌接合装置。
8. A friction stir welding apparatus which inserts a rotating tool into a material to be joined while rotating it and joins the material by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. A restraining member for installing
An arm that movably supports the restraining member, a support base that is movably installed on the arm, and a table that movably mounts the workpiece on the restraining member along a joining line. A friction stir welding apparatus, wherein the restraining member has an inlet for inserting the material to be welded and openings on the left and right.
【請求項9】回転ツールを被接合材に回転させながら挿
入し前記被接合材との摩擦熱と塑性流動によって接合す
る摩擦攪拌接合装置において、前記回転ツールと該回転
ツールを回転させる駆動手段とを設置する拘束部材と、
該拘束部材を上下方向に移動可能に支持する支持手段
と、該支持手段を水平に回転可能に設置する支持台と、
前記拘束部材を接合線に沿って駆動させる駆動手段と、
前記被接合材を前記拘束部材内で前記接合が可能に載置
するテーブルとを備え、前記拘束部材は前記被接合材を
挿入する入口と左右に開口部を有することを特徴とする
摩擦攪拌接合装置。
9. A friction stir welding apparatus which inserts a rotating tool into a material to be joined while rotating it and joins the material by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. A restraining member for installing
Support means for supporting the restraining member movably in the vertical direction, and a support base for horizontally setting the support means,
Driving means for driving the restraining member along a joining line,
A table on which the material to be joined is placed so that the joining can be performed in the restraining member, wherein the restraining member has an inlet for inserting the material to be joined and openings on the left and right sides. apparatus.
【請求項10】回転ツールを被接合材に回転させながら
挿入し前記被接合材との摩擦熱と塑性流動によって接合
する摩擦攪拌接合装置において、前記回転ツールと該回
転ツールを回転させる駆動手段とを設置する拘束部材
と、該拘束部材を自在に移動可能に支持するアームと該
アームを水平に回転可能に設置する支持台と、前記拘束
部材を接合線に沿って駆動させる駆動手段と、前記被接
合材を前記拘束部材内で前記接合が可能な状態に載置す
るテーブルとを備え、前記拘束部材は前記被接合材を挿
入する入口と左右に開口部を有することを特徴とする摩
擦攪拌接合装置。
10. A friction stir welding apparatus which inserts a rotating tool into a material to be joined while rotating it and joins the material by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. A restraining member, an arm for movably supporting the restraining member, a support table for horizontally rotating the arm, a driving unit for driving the restraining member along a joining line, A table for placing the material to be joined in the constraining member in a state where the joining is possible, wherein the constraining member has an inlet for inserting the material to be joined and openings on the left and right sides. Joining equipment.
【請求項11】回転ツールを被接合材に回転させながら
挿入し前記被接合材との摩擦熱と塑性流動によって接合
する摩擦攪拌接合装置において、前記回転ツールと該回
転ツールを回転させる駆動手段とを設置する拘束部材
と、該拘束部材を移動可能に支持する支持手段と、該支
持手段を水平に回転可能に設置する支持台と、前記被接
合材を前記拘束部材内で移動可能に載置する無端ベルト
とを備え、前記拘束部材は前記被接合材を挿入する入口
と左右に開口部を有することを特徴とする摩擦攪拌接合
装置。
11. A friction stir welding apparatus which inserts a rotating tool into a material to be joined while rotating it and joins the material by frictional heat and plastic flow with the material to be joined, wherein the rotating tool and driving means for rotating the rotating tool are provided. , A supporting means for movably supporting the restraining member, a support table for arranging the supporting means to be horizontally rotatable, and movably placing the workpiece in the restraining member. A friction stir welding apparatus, wherein the restraining member has an inlet for inserting the material to be welded and openings on the left and right.
【請求項12】前記拘束部材には前記回転ツールの対向
面側に前記被接合材を載置させると共に前記回転ツール
に向けて昇降させる昇降テーブルを有することを特徴と
する請求項7〜11のいずれかに記載の摩擦攪拌接合装
置。
12. The restraint member according to claim 7, further comprising an elevating table for mounting said material to be joined on an opposing surface side of said rotary tool and for raising and lowering said workpiece toward said rotary tool. The friction stir welding apparatus according to any one of the above.
【請求項13】前記回転ツールは2個を有し、前記2個
の回転ツールは該回転ツールを回転させる駆動手段と共
に互いに対向させて前記拘束部材に設けられ、少なくと
も一方の前記回転ツールは互いに対向する側に向けて昇
降する昇降手段を有することを特徴とする請求項7〜1
1のいずれかに記載の摩擦攪拌接合装置。
13. The rotating tool has two rotating tools, and the two rotating tools are provided on the restraining member so as to face each other together with driving means for rotating the rotating tool. 2. An elevating means for elevating and lowering toward an opposite side.
A friction stir welding apparatus according to any one of the preceding claims.
【請求項14】前記回転ツールは2個を有し、前記2個
の回転ツールは該回転ツールを回転させる駆動手段と共
に接合線方向に縦に並べて移動可能に前記拘束部材に設
けられ、該拘束部材の前記回転ツールの対向面側に前記
被接合材を載置固定すると共に前記回転ツールに向けて
昇降させる昇降テーブルを有することを特徴とする請求
項7〜11のいずれかに記載の摩擦攪拌接合装置。
14. The restraining member has two rotating tools, and the two rotating tools are provided on the restraining member so as to be movable vertically along a joining line together with a driving means for rotating the rotating tools. The friction stirrer according to any one of claims 7 to 11, further comprising a lifting table for mounting and fixing the material to be joined on a member facing surface of the rotary tool and raising and lowering the member toward the rotary tool. Joining equipment.
【請求項15】回転ツールを被接合材に回転させながら
挿入し前記被接合材との摩擦熱と塑性流動によって接合
する摩擦攪拌接合方法において、前記回転ツールをその
回転駆動手段と共に拘束部材に設け、該拘束部材を固定
された前記被接合材に移動させると共に前記拘束部材内
で接合線に沿って移動させて前記接合することを特徴と
する摩擦攪拌接合方法。
15. A friction stir welding method in which a rotary tool is inserted into a material to be welded while being rotated and joined by frictional heat and plastic flow with the material to be welded, wherein the rotary tool is provided on a restraining member together with its rotation driving means. A friction stir welding method, wherein the joining is performed by moving the restraining member to the fixed workpiece and moving the restraining member along a welding line within the restraining member.
【請求項16】回転ツールを被接合材に回転させながら
挿入し前記被接合材との摩擦熱と塑性流動によって接合
する摩擦攪拌接合方法において、前記回転ツールをその
回転駆動手段と共に拘束部材に設け、該拘束部材を前記
被接合材に移動させ、前記拘束部材内で前記被接合材を
移動させて前記接合することを特徴とする摩擦攪拌接合
方法。
16. A friction stir welding method in which a rotary tool is inserted into a material to be joined while being rotated and joined by frictional heat and plastic flow with the material to be joined, wherein the rotary tool is provided on a restraining member together with its rotation driving means. Moving the constraining member to the material to be joined, and moving the material in the constraining member to perform the joining.
JP2000302418A 2000-10-02 2000-10-02 Friction stir welding apparatus and welding method Pending JP2002103061A (en)

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