JP2003128714A - Method for producing partially polymerized acrylic polymer composition, partially polymerized acrylic polymer composition produced by the production method and adhesive composition produced by ultraviolet polymerization of the composition - Google Patents
Method for producing partially polymerized acrylic polymer composition, partially polymerized acrylic polymer composition produced by the production method and adhesive composition produced by ultraviolet polymerization of the compositionInfo
- Publication number
- JP2003128714A JP2003128714A JP2001328770A JP2001328770A JP2003128714A JP 2003128714 A JP2003128714 A JP 2003128714A JP 2001328770 A JP2001328770 A JP 2001328770A JP 2001328770 A JP2001328770 A JP 2001328770A JP 2003128714 A JP2003128714 A JP 2003128714A
- Authority
- JP
- Japan
- Prior art keywords
- acrylic
- polymer composition
- polymerization
- weight
- partially polymerized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 61
- 239000000203 mixture Substances 0.000 title claims abstract description 56
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 35
- 229920000058 polyacrylate Polymers 0.000 title abstract description 7
- 230000001070 adhesive effect Effects 0.000 title description 19
- 239000000853 adhesive Substances 0.000 title description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 73
- 239000011347 resin Substances 0.000 claims abstract description 43
- 229920005989 resin Polymers 0.000 claims abstract description 43
- 239000000178 monomer Substances 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 18
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 39
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 38
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 38
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 27
- 229920000642 polymer Polymers 0.000 claims description 27
- 150000004678 hydrides Chemical class 0.000 claims description 11
- YPGLTKHJEQHKSS-ASZLNGMRSA-N (1r,4ar,4bs,7r,8as,10ar)-1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,7,8,8a,9,10,10a-dodecahydrophenanthrene-1-carboxylic acid Chemical compound [C@H]1([C@](CCC2)(C)C(O)=O)[C@@]2(C)[C@H]2CC[C@@H](C(C)C)C[C@@H]2CC1 YPGLTKHJEQHKSS-ASZLNGMRSA-N 0.000 claims description 9
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical class C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 3
- 230000005764 inhibitory process Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 16
- 230000002401 inhibitory effect Effects 0.000 abstract description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 17
- -1 2-ethylhexyl Chemical group 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- HECLRDQVFMWTQS-UHFFFAOYSA-N Dicyclopentadiene Chemical compound C1C2C3CC=CC3C1C=C2 HECLRDQVFMWTQS-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 238000005886 esterification reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 238000005979 thermal decomposition reaction Methods 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 4
- 238000012662 bulk polymerization Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 3
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 3
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 229960002130 benzoin Drugs 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 238000001212 derivatisation Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 235000019382 gum benzoic Nutrition 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- 239000003784 tall oil Substances 0.000 description 2
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- COXCGWKSEPPDAA-UHFFFAOYSA-N 2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)C#N COXCGWKSEPPDAA-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- RIWRBSMFKVOJMN-UHFFFAOYSA-N 2-methyl-1-phenylpropan-2-ol Chemical compound CC(C)(O)CC1=CC=CC=C1 RIWRBSMFKVOJMN-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical compound CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 description 1
- BQACOLQNOUYJCE-FYZZASKESA-N Abietic acid Natural products CC(C)C1=CC2=CC[C@]3(C)[C@](C)(CCC[C@@]3(C)C(=O)O)[C@H]2CC1 BQACOLQNOUYJCE-FYZZASKESA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 101000605028 Homo sapiens Large neutral amino acids transporter small subunit 3 Proteins 0.000 description 1
- 102100038269 Large neutral amino acids transporter small subunit 3 Human genes 0.000 description 1
- GHKADIDUAMVZKK-UHFFFAOYSA-N OCOC(=O)C=C.OCOC(=O)C=C.OCOC(=O)C=C Chemical compound OCOC(=O)C=C.OCOC(=O)C=C.OCOC(=O)C=C GHKADIDUAMVZKK-UHFFFAOYSA-N 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical class [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 1
- 239000007874 V-70 Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- DSVGQVZAZSZEEX-UHFFFAOYSA-N [C].[Pt] Chemical compound [C].[Pt] DSVGQVZAZSZEEX-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229920005601 base polymer Polymers 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000006841 cyclic skeleton Chemical group 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 229940105990 diglycerin Drugs 0.000 description 1
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 125000003700 epoxy group Chemical group 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 125000005448 ethoxyethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
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- 238000005187 foaming Methods 0.000 description 1
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- 238000004817 gas chromatography Methods 0.000 description 1
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- 239000011521 glass Substances 0.000 description 1
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- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- RPNNPZHFJPXFQS-UHFFFAOYSA-N methane;rhodium Chemical compound C.[Rh] RPNNPZHFJPXFQS-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
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- 238000003918 potentiometric titration Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- KRIOVPPHQSLHCZ-UHFFFAOYSA-N propiophenone Chemical compound CCC(=O)C1=CC=CC=C1 KRIOVPPHQSLHCZ-UHFFFAOYSA-N 0.000 description 1
- 125000006225 propoxyethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 208000008842 sick building syndrome Diseases 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Polymerisation Methods In General (AREA)
- Graft Or Block Polymers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、特定のアクリル系
部分重合体組成物の製造方法、当該製造方法により得ら
れるアクリル系部分重合体組成物および当該組成物を紫
外線重合させてなる粘着剤組成物に関する。かかる本発
明のアクリル系部分重合体組成物や当該アクリル系部分
重合体組成物を含有してなる粘着剤組成物は、ラベル、
シート、テープ等に適用される各種粘着剤、特に紫外線
重合型粘着剤として好適に利用できる。TECHNICAL FIELD The present invention relates to a method for producing a specific acrylic partial polymer composition, an acrylic partial polymer composition obtained by the production method, and a pressure-sensitive adhesive composition obtained by UV-polymerizing the composition. Regarding things. Such an acrylic partial polymer composition of the present invention or a pressure-sensitive adhesive composition containing the acrylic partial polymer composition, a label,
It can be suitably used as various pressure-sensitive adhesives applied to sheets, tapes, etc., particularly as UV-polymerizable pressure-sensitive adhesives.
【0002】[0002]
【従来の技術】一般に、粘着剤は、溶剤型、エマルジョ
ン型、ホットメルト型などに分類できる。溶剤型粘着剤
は、天然ゴム、合成ゴム、アクリルポリマーなどのベー
スポリマー、粘着付与樹脂、可塑剤等からなる成分を有
機溶剤に溶解し、当該溶液を基材に塗布した後、溶剤を
乾燥させて用いられるものである。しかし、溶剤型粘着
剤は、使用成分である有機溶剤に起因して火災などの防
災面、公害面、労働環境面、さらには、いわゆるシック
ハウス症候群などの健康面に問題があり、近年は当該使
用が敬遠される傾向にある。これに対し、アクリルエマ
ルジョン型粘着剤、懸濁重合型粘着剤、ホットメルト型
粘着剤などは、上記の問題点の多くは解決されてはいる
ものの、前2者は水を乾燥させるのに要するエネルギ
ー、排水処理などの環境面、耐水性などの品質面で不満
であり、また後者は塗工機器の作業性や、耐熱性などの
品質面で充分満足できるものではない。2. Description of the Related Art Generally, pressure sensitive adhesives can be classified into solvent type, emulsion type, hot melt type and the like. Solvent-based pressure-sensitive adhesives are prepared by dissolving components such as natural rubber, synthetic rubber, base polymers such as acrylic polymers, tackifying resins, plasticizers, etc. in an organic solvent, applying the solution to a substrate, and then drying the solvent. Is used. However, solvent-based adhesives have problems in disaster prevention such as fire, pollution, working environment, and health such as so-called sick house syndrome due to the organic solvent used as a component. Tend to be shunned. On the other hand, acrylic emulsion type adhesives, suspension polymerization type adhesives, hot melt type adhesives, etc. have solved many of the above problems, but the former two require the drying of water. It is unsatisfactory in terms of energy, wastewater treatment and other environmental aspects, and water resistance, and the latter is not sufficiently satisfactory in terms of workability of coating equipment and heat resistance.
【0003】このような粘着剤の欠点を改善すべく、塗
工後、化学反応により粘着剤成分を重合・架橋させる紫
外線重合型のアクリル系粘着剤は、実質的に有機溶剤・
水の使用や乾燥工程を必要とせず、良好な粘着性能、耐
熱性、耐水性、耐候性などの性能が優れるため広く利用
されている。In order to improve the above-mentioned drawbacks of the pressure-sensitive adhesive, a UV-polymerizable acrylic pressure-sensitive adhesive in which a pressure-sensitive adhesive component is polymerized and cross-linked by a chemical reaction after coating is essentially an organic solvent.
It is widely used because it does not require the use of water or a drying process and has excellent adhesive properties, heat resistance, water resistance, weather resistance and other properties.
【0004】この紫外線重合型アクリル系粘着剤は、塗
工可能な粘度のアクリル系部分重合体組成物(いわゆる
重合体シロップ)をまず作製して、これを基材に塗工し
た後、紫外線により硬化させることにより、粘着剤とし
ての機能を発揮する。このアクリル系部分重合体組成物
の作製には各種の方法が提案されている。例えば、アク
リル系単量体を熱分解型重合開始剤により塊状重合させ
る方法、1軸もしくは2軸のスクリュー型押出し機内で
重合させる方法、バッチ式の反応容器内に紫外線を照射
して重合させる方法などである。This UV-polymerizable acrylic pressure-sensitive adhesive is prepared by first preparing an acrylic partial polymer composition (so-called polymer syrup) having a coatable viscosity, coating it on a substrate, and then exposing it to UV rays. When it is cured, it functions as an adhesive. Various methods have been proposed for producing this acrylic partial polymer composition. For example, a method of bulk polymerizing an acrylic monomer with a thermal decomposition type polymerization initiator, a method of polymerizing in a single-screw or twin-screw extruder, a method of polymerizing by irradiating a batch type reaction container with ultraviolet rays. And so on.
【0005】しかしながら、工業的なスケールでの塊状
重合を行なった場合は、アクリル系単量体の重合が進行
するにつれ反応系内粘度が急上昇するため、重合熱の除
熱が難しくなる。これを解消するために、低温活性の熱
分解型重合開始剤の使用や、反応系内へのアクリル系単
量体投入による冷却などが提案されているが、熱制御の
面で満足いくものではない。However, when bulk polymerization is carried out on an industrial scale, it is difficult to remove the heat of polymerization because the viscosity in the reaction system rapidly increases as the polymerization of the acrylic monomer progresses. In order to solve this, use of a low-temperature active thermal decomposition type polymerization initiator, cooling by charging an acrylic monomer into the reaction system, etc. have been proposed, but it is not satisfactory in terms of thermal control. Absent.
【0006】1軸もしくは2軸のスクリュー型押出し機
内で重合させる方法や、バッチ式の反応容器内に紫外線
を照射して重合させる方法については、それぞれ非常に
特殊な装置を使用するため、得られるアクリル系部分重
合体のコストが高くなるとの不利があった。A method for polymerizing in a single-screw or twin-screw extruder and a method for polymerizing by irradiating a batch type reaction vessel with ultraviolet rays are obtained because very special apparatuses are used. There is a disadvantage that the cost of the acrylic partial polymer becomes high.
【0007】[0007]
【発明が解決しようとする課題】本発明は前記課題を解
決することである。即ち、簡易な重合設備を用いてアク
リル系単量体を無溶剤下に熱によるラジカル重合した場
合でも、反応系内の除熱を容易に制御できるアクリル系
部分重合組成物を得るための製造方法を提供すること、
当該アクリル系部分重合組成物を提供すること、更には
当該アクリル系部分重合組成物を含有してなる紫外線重
合型アクリル系粘着剤を提供することを目的とする。SUMMARY OF THE INVENTION The present invention is to solve the above problems. That is, even if the acrylic monomer is radically polymerized by heat in the absence of a solvent using a simple polymerization facility, a production method for obtaining an acrylic partially polymerized composition capable of easily controlling the heat removal in the reaction system. To provide,
It is an object of the present invention to provide the acrylic partial polymerization composition, and further to provide a UV-polymerizable acrylic pressure-sensitive adhesive containing the acrylic partial polymerization composition.
【0008】[0008]
【課題を解決するための手段】本発明者は前記従来技術
の課題を解決すべく鋭意検討を重ねた。即ち、省エネル
ギー、作業環境衛生、経済性などの観点を考慮して、簡
易な重合装置を用いてアクリル系単量体を塊状重合(無
溶剤下での加熱によるラジカル重合)する方法に着目す
るとともに、当該重合反応系内の除熱制御、目的とする
粘着剤の調製効率および粘着特性などに鑑み鋭意検討し
た結果、特定の粘着付与樹脂の存在下に当該重合反応を
行うことにより、前記従来技術の課題を解決しうるアク
リル系部分重合組成物や紫外線重合型アクリル系粘着剤
を提供しうることを見出し、本発明を完成するに至っ
た。The inventor of the present invention has made extensive studies in order to solve the above-mentioned problems of the prior art. That is, in consideration of energy saving, work environment hygiene, economical efficiency, etc., while paying attention to a method of bulk polymerization (radical polymerization by heating in the absence of a solvent) of an acrylic monomer using a simple polymerization apparatus. , Heat removal control in the polymerization reaction system, as a result of diligent study in view of the preparation efficiency and adhesive properties of the target adhesive, by performing the polymerization reaction in the presence of a specific tackifying resin, the conventional technique The present invention has been completed by finding that it is possible to provide an acrylic partial polymerization composition and an ultraviolet polymerization type acrylic pressure-sensitive adhesive that can solve the above problem.
【0009】即ち本発明は、アクリル系単量体に相溶
し、かつ重合阻害性の無い粘着付与樹脂の存在下、アク
リル系単量体を無溶剤で加熱することによりラジカル重
合させ、当該アクリル系単量体の重合率を15〜80重
量%とすることを特徴とするアクリル系部分重合体組成
物の製造方法;当該製造方法により得られるアクリル系
部分重合体組成物;および当該組成物を紫外線重合させ
てなる粘着剤組成物に関する。That is, according to the present invention, radical polymerization is carried out by heating an acrylic monomer in the absence of a solvent in the presence of a tackifying resin that is compatible with the acrylic monomer and has no polymerization inhibitory property. A method for producing an acrylic partial polymer composition, characterized in that the polymerization rate of the system monomer is 15 to 80% by weight; the acrylic partial polymer composition obtained by the production method; and the composition. The present invention relates to a pressure-sensitive adhesive composition obtained by ultraviolet polymerization.
【0010】[0010]
【発明の実施の形態】本発明に用いるアクリル系単量体
としては、特に限定されず、一般にアクリル系粘着剤に
用いられているものを使用することが出来る。かかるア
クリル系単量体としては、(メタ)アクリル酸メチル、
(メタ)アクリル酸エチル、(メタ)アクリル酸プロピ
ル、(メタ)アクリル酸n−ブチル、(メタ)アクリル
酸−2−エチルヘキシルのような(メタ)アクリル酸ア
ルキルエステル;(メタ)アクリル酸メトキシエチル、
(メタ)アクリル酸エトキシエチル、(メタ)アクリル
酸プロポキシエチルのような(メタ)アクリル酸アルコ
キシアルキル;(メタ)アクリル酸フェニル、(メタ)
アクリル酸ベンジルのような(メタ)アクリル酸アリー
ルエステル;(メタ)アクリル酸;(メタ)アクリル酸
金属塩;エチレングリコールのジ(メタ)アクリル酸エ
ステル、ジエチレングリコールのジ(メタ)アクリル酸
エステルのような(ポリ)アルキレングリコールのジ
(メタ)アクリル酸エステル;トリメチロールプロパン
トリ(メタ)アクリル酸エステルのような多価(メタ)
アクリル酸エステルなどが挙げられる。さらにアクリル
系粘着剤組成物の性能を損なわない程度に(メタ)アク
リル酸グリシジルエーテルのようなエポキシ基含有単量
体、(メタ)アクリル酸−2−ヒドロキシエチルのよう
な水酸基含有単量体、(メタ)アクリルアミドのような
アミド基含有単量体、ビニルトリメトキシシランのよう
な有機珪素基含有ビニル化合物単量体、イタコン酸、ク
ロトン酸、マレイン酸、フマル酸のような不飽和カルボ
ン酸、酢酸ビニル、スチレン等の不飽和二重結合を持つ
共重合可能な単量体を例示することが出来る。BEST MODE FOR CARRYING OUT THE INVENTION The acrylic monomer used in the present invention is not particularly limited, and those generally used for acrylic pressure-sensitive adhesives can be used. Examples of such acrylic monomers include methyl (meth) acrylate,
(Meth) acrylic acid alkyl ester such as ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate; methoxyethyl (meth) acrylate ,
Alkoxyalkyl (meth) acrylates such as ethoxyethyl (meth) acrylate, propoxyethyl (meth) acrylate; phenyl (meth) acrylate, (meth)
(Meth) acrylic acid aryl ester such as benzyl acrylate; (meth) acrylic acid; (meth) acrylic acid metal salt; ethylene glycol di (meth) acrylic acid ester, diethylene glycol di (meth) acrylic acid ester, etc. Di (meth) acrylic acid ester of (poly) alkylene glycol; trimethylolpropane poly (meth) acrylic acid such as tri (meth) acrylic acid ester
Examples thereof include acrylic acid ester. Furthermore, to the extent that the performance of the acrylic pressure-sensitive adhesive composition is not impaired, an epoxy group-containing monomer such as (meth) acrylic acid glycidyl ether, a hydroxyl group-containing monomer such as 2-hydroxyethyl (meth) acrylate, Amide group-containing monomers such as (meth) acrylamide, organosilicon group-containing vinyl compound monomers such as vinyltrimethoxysilane, unsaturated carboxylic acids such as itaconic acid, crotonic acid, maleic acid and fumaric acid, Examples thereof include copolymerizable monomers having an unsaturated double bond such as vinyl acetate and styrene.
【0011】本発明においては、重合系内に共存させる
粘着付与樹脂としては、アクリル系単量体との相溶性が
良好で、しかも重合阻害性が少ないものを使用する必要
がある。当該粘着付与樹脂としては、例えば、アルコー
ル変性ジシクロペンタジエン(以下、ジシクロペンタジ
エンをDCPDと略す)樹脂の水素化物、テトラヒドロ
アビエチン酸型の骨格を40重量%以上含有するロジ
ン、当該ロジン誘導体などが挙げられ、これらはそれぞ
れ単独で、または2種以上を適宜に組み合わせて使用で
きる。また、これらの粘着付与樹脂を添加して得られる
アクリル系部分重合体組成物を用いた紫外線重合型粘着
剤は、難接着被着体であるポリオレフィンなどへの接着
力を大きく向上させることが出来る。なお、アクリル系
単量体との相溶性、アクリル系単量体の重合阻害性を著
しく損なわない程度であれば、これら以外の粘着付与樹
脂を併用することを妨げるものではない。In the present invention, it is necessary to use, as the tackifying resin coexisting in the polymerization system, a resin having good compatibility with the acrylic monomer and little polymerization inhibition. Examples of the tackifying resin include hydrides of alcohol-modified dicyclopentadiene (hereinafter, dicyclopentadiene is abbreviated as DCPD) resins, rosins containing 40% by weight or more of tetrahydroabietic acid type skeleton, and rosin derivatives. These may be used alone or in appropriate combination of two or more. Further, the UV-polymerizable pressure-sensitive adhesive using the acrylic partial polymer composition obtained by adding these tackifying resins can greatly improve the adhesive force to the polyolefin or the like which is difficult to adhere to. . In addition, as long as compatibility with an acrylic monomer and polymerization inhibition of an acrylic monomer are not significantly impaired, it does not hinder the combined use of tackifying resins other than these.
【0012】前記粘着付与樹脂のうちアルコール変性D
CPD樹脂の水素化物は、アルコール変性DCPD樹脂
を水素化することによって得られる。アルコール変性D
CPD樹脂の水素化物は、特開2000−248150
号、特開2001−17323号などの記載にあるよう
な公知の方法により得ることが出来る。Alcohol-modified D among the tackifying resins
The hydride of CPD resin is obtained by hydrogenating alcohol-modified DCPD resin. Alcohol modified D
The hydride of CPD resin is disclosed in JP-A-2000-248150.
No. 2001-173323 and the like, and can be obtained by a known method.
【0013】得られるアルコール変性DCPD樹脂の水
素化物は、JIS K 0070により測定される水酸基
価が10mgKOH/g以上250mgKOH/g以
下、好ましくは30mgKOH/g以上220mgKO
H/g以下、より好ましくは50mgKOH/g以上2
00mgKOH/g以下である。水酸基価を10mgK
OH/g以上250mgKOH/g以下とすることによ
りアクリル系単量体との相溶性が良好となるため好まし
い。The hydride of the alcohol-modified DCPD resin obtained has a hydroxyl value of 10 mgKOH / g or more and 250 mgKOH / g or less, preferably 30 mgKOH / g or more and 220 mgKO, measured according to JIS K 0070.
H / g or less, more preferably 50 mg KOH / g or more 2
It is not more than 00 mgKOH / g. Hydroxyl value is 10mgK
It is preferable that the content be OH / g or more and 250 mgKOH / g or less because the compatibility with the acrylic monomer becomes good.
【0014】粘着付与樹脂は、JIS K 2531によ
り測定される軟化点が50℃以上160℃以下、好まし
くは60℃以上150℃以下、より好ましくは70℃以
上140℃以下である。軟化点を50℃以上160℃以
下とすることによりアクリル系単量体との相溶性、水素
化樹脂製造時の作業性が良好となるため好ましい。さら
に、粘着付与樹脂は、色調が3ガードナー以下、好まし
くは2ガードナー以下、より好ましくは1ガードナー以
下である。色調を3ガードナー以下にすることにより粘
着剤組成物の外観が良好になるため好ましい。The tackifying resin has a softening point measured according to JIS K 2531 of 50 ° C or higher and 160 ° C or lower, preferably 60 ° C or higher and 150 ° C or lower, and more preferably 70 ° C or higher and 140 ° C or lower. When the softening point is 50 ° C. or higher and 160 ° C. or lower, compatibility with an acrylic monomer and workability during hydrogenated resin production are improved, which is preferable. Further, the tackifying resin has a color tone of 3 Gardner or less, preferably 2 Gardner or less, and more preferably 1 Gardner or less. A color tone of 3 Gardner or less is preferable because the adhesive composition has a good appearance.
【0015】アルコール変性DCPD樹脂の水素化物
は、数平均分子量が100以上1000以下、好ましく
は200以上800以下、より好ましくは250以上6
00以下である。数平均分子量を100以上1000以
下とすることにより作業性が良好となるため好ましい。The hydride of the alcohol-modified DCPD resin has a number average molecular weight of 100 or more and 1000 or less, preferably 200 or more and 800 or less, more preferably 250 or more 6
It is 00 or less. When the number average molecular weight is 100 or more and 1000 or less, workability is improved, which is preferable.
【0016】本発明に用いられる粘着付与樹脂に好適な
テトラヒドロアビエチン酸型骨格の成分を40重量%以
上含有するロジンおよび/またはその誘導体の、テトラ
ヒドロアビエチン酸型骨格とは、アビエチン酸の環状部
に存在する2個の不飽和二重結合を水素化処理等の方法
により飽和炭化水素とした環状部骨格のことを意味す
る。テトラヒドロアビエチン酸型骨格の成分を40重量
%以上含有するロジンや当該ロジンの誘導体は、テトラ
ヒドロアビエチン酸型骨格の成分を40重量%以上含有
する条件を満たせば、その製造法は特に限定されず、原
料ロジンを水素化処理した樹脂、原料ロジンを水素化処
理した後誘導体化した樹脂、原料ロジンを誘導体化した
後水素化処理を施した樹脂などが挙げられる。当該ロジ
ンやその誘導体中のテトラヒドロアビエチン酸型骨格の
成分含有量は50重量%以上がより好ましく、70重量
%以上が特に好ましい。40重量%以上とすることによ
りラジカル重合の連鎖停止剤としての作用が少なくなる
ため好ましい。The tetrahydroabietic acid-type skeleton of a rosin and / or a derivative thereof containing 40% by weight or more of the component of the tetrahydroabietic acid-type skeleton suitable for the tackifying resin used in the present invention means the cyclic portion of abietic acid. It means a cyclic skeleton in which two existing unsaturated double bonds are converted to saturated hydrocarbons by a method such as hydrotreating. The rosin containing 40% by weight or more of the tetrahydroabietic acid skeleton component or a derivative of the rosin is not particularly limited in its production method as long as it satisfies the condition of containing 40% by weight or more of the tetrahydroabietic acid skeleton component, Examples thereof include a resin obtained by hydrotreating a raw material rosin, a resin obtained by subjecting a raw material rosin to a hydrogenation treatment and derivatization, and a resin obtained by subjecting a raw material rosin to a derivatization treatment and then a hydrogenation treatment. The content of the tetrahydroabietic acid skeleton in the rosin or its derivative is more preferably 50% by weight or more, and particularly preferably 70% by weight or more. A content of 40% by weight or more is preferable because the action as a chain terminator for radical polymerization is reduced.
【0017】かかるテトラヒドロアビエチン酸型骨格の
成分を40重量%以上含有するロジンやその誘導体は、
たとえば、ガムロジン、ウッドロジン、トール油ロジ
ン、重合ロジンおよび前記ガムロジン、ウッドロジン、
トール油ロジン、重合ロジン等をマレイン酸、無水マレ
イン酸、フマル酸、(メタ)アクリル酸等の不飽和酸で
変性した不飽和酸変性ロジン、多価アルコールである、
エチレングリコール、ジエチレングリコール、プロピレ
ングリコール、ネオペンチルグリコールなどの2価アル
コール;グリセリン、トリメチロールエタン、トリメチ
ロールプロパンなどの3価アルコール;ペンタエリスリ
トール、ジグリセリンなどの4価アルコール;ジペンタ
エリスリトールなどの6価アルコール等とエステル化反
応を行ったロジンのエステル化合物等において、テトラ
ヒドロアビエチン酸型骨格の成分を40重量%以上含有
するものなどが挙げられる。Rosin and its derivatives containing 40% by weight or more of the components of the tetrahydroabietic acid type skeleton are
For example, gum rosin, wood rosin, tall oil rosin, polymerized rosin and the aforementioned gum rosin, wood rosin,
Tall oil rosin, maleic acid, maleic anhydride, fumaric acid, unsaturated rosin modified with unsaturated acids such as (meth) acrylic acid, polyhydric alcohols.
Dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol and neopentyl glycol; trihydric alcohols such as glycerin, trimethylolethane and trimethylolpropane; tetrahydric alcohols such as pentaerythritol and diglycerin; hexahydric alcohols such as dipentaerythritol Examples of rosin ester compounds and the like that have undergone an esterification reaction with alcohols and the like include those containing a tetrahydroabietic acid skeleton component in an amount of 40% by weight or more.
【0018】テトラヒドロアビエチン酸型骨格の成分を
40重量%以上含有するロジンやその誘導体を製造する
のに用いる水素化触媒としては、パラジウム−カーボ
ン、ロジウム−カーボン、白金−カーボンなどの担持触
媒、ニッケル、白金等の金属粉末等の各種公知のものを
例示しうる。該触媒の使用量は、ロジンに対して通常
0.01〜10重量%程度、好ましくは0.01〜5重
量%であり、反応温度100〜300℃程度、好ましく
は下限150℃、上限290℃であり、また通常は密封
容器中で水素圧が常圧〜20MPa程度、好ましくは下
限5MPa程度の条件で行う。水素化処理は、これらの
条件を適宜に組み合わせ、得られる水素化ロジン中のテ
トラヒドロアビエチン酸型骨格の成分含有量が40重量
%以上になるように行う。The hydrogenation catalyst used for producing rosin or its derivative containing 40% by weight or more of the tetrahydroabietic acid type skeleton component is a supported catalyst such as palladium-carbon, rhodium-carbon or platinum-carbon, nickel. Various known materials such as metal powders of platinum and the like can be exemplified. The amount of the catalyst used is usually about 0.01 to 10% by weight, preferably 0.01 to 5% by weight, based on rosin, and the reaction temperature is about 100 to 300 ° C, preferably 150 ° C as a lower limit and 290 ° C as an upper limit. In addition, the hydrogen pressure is usually in a sealed container under atmospheric pressure to about 20 MPa, preferably about 5 MPa as the lower limit. The hydrogenation treatment is carried out by appropriately combining these conditions so that the content of the tetrahydroabietic acid-type skeleton in the hydrogenated rosin obtained is 40% by weight or more.
【0019】本発明において、アクリル系単量体と当該
粘着付与樹脂との使用割合は、塊状重合反応時の除熱制
御、得られるアクリル系部分重合組成物や粘着性能など
を考慮して適宜決定される。通常はアクリル系単量体1
00重量部に対し、10〜100重量部、好ましくは1
5〜80重量部、より好ましくは20〜50重量部の割
合で使用する。除熱制御の点から、当該粘着付与樹脂の
使用量は10重量部以上とするのがよく、またアクリル
系重合体組成物の性状(均一な相溶状態であること)や
粘着特性の点から100重量部以下とするのがよい。In the present invention, the use ratio of the acrylic monomer and the tackifying resin is appropriately determined in consideration of heat removal control during the bulk polymerization reaction, the acrylic partially polymerized composition to be obtained and adhesive performance. To be done. Usually acrylic monomer 1
10 to 100 parts by weight, preferably 1
It is used in a proportion of 5 to 80 parts by weight, more preferably 20 to 50 parts by weight. From the viewpoint of heat removal control, the amount of the tackifying resin used is preferably 10 parts by weight or more, and from the viewpoint of the properties of the acrylic polymer composition (in a uniform compatible state) and the adhesive property. The amount is preferably 100 parts by weight or less.
【0020】本発明の製造方法においては、無溶剤下で
加熱することによりラジカル重合させるため、有機溶剤
や水などの成分を実質的に含まない。本発明の製造方法
で使用する熱分解型重合開始剤としては、特に限定され
ず、一般のものを使用することが出来る。かかる重合開
始剤としては、ベンゾイルパーオキサイド、クメンハイ
ドロパーオキサイド、ジターシャリーブチルパーオキサ
イドなどの過酸化物や、2,2‘−アゾビスイソブチロ
ニトリル、2,2‘−アゾビス(2,4−ジメチルバレ
ロニトリル)、2,2‘−アゾビス(4−メトキシ−
2,4−ジメチルバレロニトリル)、ジメチル−2,
2’−アゾビスイソブチレートなどのアゾ化合物を挙げ
ることが出来る。中でも2,2‘−アゾビス(4−メト
キシ−2,4−ジメチルバレロニトリル)を使用するこ
とにより系内の発熱量を少なく抑えることができるため
好ましい。In the production method of the present invention, since radical polymerization is carried out by heating in the absence of a solvent, components such as an organic solvent and water are not substantially contained. The thermal decomposition type polymerization initiator used in the production method of the present invention is not particularly limited, and a general one can be used. Examples of the polymerization initiator include peroxides such as benzoyl peroxide, cumene hydroperoxide and ditertiary butyl peroxide, 2,2′-azobisisobutyronitrile and 2,2′-azobis (2,4 -Dimethylvaleronitrile), 2,2'-azobis (4-methoxy-)
2,4-dimethylvaleronitrile), dimethyl-2,
Azo compounds such as 2'-azobisisobutyrate can be mentioned. Above all, it is preferable to use 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile) because the calorific value in the system can be suppressed to a low level.
【0021】本発明では、前記のような熱分解型重合開
始剤をアクリル系単量体100重量部に対し、0.00
5重量部以上0.5重量部以下、好ましくは0.01重
量部以上0.3重量部以下、より好ましくは0.02重
量部以上0.2重量部以下使用する。熱分解型重合開始
剤使用量を0.005重量部以上とすることにより重合
反応時間を短縮できるため好ましく、0.5重量部以下
とすることによりラジカル重合時の発熱量を抑制し安全
に制御できるため好ましい。なお、重合開始剤は一度に
全量系内に添加しても、多段階に分けて少量ずつ添加し
ても良い。In the present invention, the thermal decomposition type polymerization initiator as described above is added to 0.00 parts by weight with respect to 100 parts by weight of the acrylic monomer.
It is used in an amount of 5 parts by weight or more and 0.5 parts by weight or less, preferably 0.01 parts by weight or more and 0.3 parts by weight or less, more preferably 0.02 parts by weight or more and 0.2 parts by weight or less. The amount of the thermal decomposition type polymerization initiator used is preferably 0.005 parts by weight or more because the polymerization reaction time can be shortened, and the amount of 0.5 parts by weight or less suppresses the amount of heat generated during radical polymerization and safely controls It is preferable because it is possible. The polymerization initiator may be added to the entire system at once, or may be added in small amounts in multiple stages.
【0022】本発明の製造方法における、反応温度は4
0℃以上120℃以下、好ましくは100℃以下、より
好ましくは80℃以下で行う。反応温度を40℃以上と
することにより、重合反応時間を短縮できるため好まし
く、120℃以下とすることにより重合時の発熱量を抑
制し安全に制御できるため好ましい。In the production method of the present invention, the reaction temperature is 4
It is performed at 0 ° C. or higher and 120 ° C. or lower, preferably 100 ° C. or lower, and more preferably 80 ° C. or lower. A reaction temperature of 40 ° C. or higher is preferable because the polymerization reaction time can be shortened, and a reaction temperature of 120 ° C. or lower is preferable because the amount of heat generated during polymerization can be suppressed and safely controlled.
【0023】本発明の製造方法における、反応時間は5
分以上300分以下、好ましくは10分以上240分以
下、より好ましくは20分以上180分以下で行う。反
応時間を5分以上とすることにより、目標とする重合率
まで重合反応を進行せしめ、300分以下とすることに
より生産性を向上させることが出来るため好ましい。The reaction time in the production method of the present invention is 5
Minutes or more and 300 minutes or less, preferably 10 minutes or more and 240 minutes or less, more preferably 20 minutes or more and 180 minutes or less. By setting the reaction time to 5 minutes or longer, the polymerization reaction can proceed to the target polymerization rate, and by setting it to 300 minutes or less, the productivity can be improved, which is preferable.
【0024】本発明の製造方法において、分子量調整剤
としてノルマルドデシルメルカプタン、ブチルメルカプ
タン、3−メルカプトプロピオン酸、チオグリコール
酸、チオグリコール酸エステルのような連鎖移動剤を併
用するのが好ましい。このような連鎖移動剤は、アクリ
ル系単量体100重量部に対し、通常0.001〜10
重量部使用される。In the production method of the present invention, it is preferable to use a chain transfer agent such as normal dodecyl mercaptan, butyl mercaptan, 3-mercaptopropionic acid, thioglycolic acid or thioglycolic acid ester as a molecular weight modifier. Such a chain transfer agent is usually used in an amount of 0.001 to 10 with respect to 100 parts by weight of the acrylic monomer.
Used by weight.
【0025】本発明の製造方法において、反応形式は回
分式、1軸、2軸の押出し機などを利用した方法を採る
ことが出来るが、設備コストの点より回分式反応形式を
用いるのが好ましい。In the production method of the present invention, the reaction system may be a batch system, a method utilizing a single-screw, twin-screw extruder or the like, but it is preferable to use the batch reaction system from the viewpoint of equipment cost. .
【0026】このようにして本発明の製造方法を採るこ
とにより、アクリル系単量体のうち15〜80重量%が
重合したアクリル系部分重合組成物を得ることが出来
る。このようにして得られるアクリル系部分重合組成物
は通常1〜100Pa・s(B型粘度計により23℃で
測定)程度、好ましくは3〜50Pa・s程度、重量平
均分子量が1万〜60万程度、好ましくは3万〜40万
程度の塗工に適した粘度を有するものである。粘度・重
量平均分子量は熱分解型重合開始剤の使用量、重合温
度、重合時間、連鎖移動剤添加量などを適宜調節するこ
とにより、調節することが出来る。また、粘度・重量平
均分子量を調整するため得られたアクリル系部分重合体
組成物にアクリル系単量体を添加し希釈して用いること
も出来る。By adopting the production method of the present invention in this way, an acrylic partially polymerized composition in which 15 to 80% by weight of the acrylic monomer is polymerized can be obtained. The acrylic partially polymerized composition thus obtained is usually about 1 to 100 Pa · s (measured by a B-type viscometer at 23 ° C.), preferably about 3 to 50 Pa · s, and has a weight average molecular weight of 10,000 to 600,000. It has a viscosity suitable for coating, preferably about 30,000 to 400,000. The viscosity and weight average molecular weight can be adjusted by appropriately adjusting the amount of the thermal decomposition type polymerization initiator used, the polymerization temperature, the polymerization time, the amount of the chain transfer agent added, and the like. It is also possible to add an acrylic monomer to the acrylic partial polymer composition obtained in order to adjust the viscosity and the weight average molecular weight and dilute it.
【0027】本発明の製造方法において得られるアクリ
ル系部分重合体組成物は、一般に公知となっている方法
により粘着剤組成物として使用することが出来る。例え
ば、フィルム、テープ等の基材に塗工後、紫外線重合さ
せたものを粘着剤組成物として使用する。このため、熱
によるラジカル重合系内に光重合開始剤をあらかじめ添
加しておくことも出来るし、熱によるラジカル重合後の
アクリル系部分重合体組成物を得た後、これに光重合開
始剤を添加して使用しても良い。光重合開始剤の種類と
しては、特に限定するものではなく、一般のものを使用
することが出来る。例えば、4−フェノキシジクロロア
セトフェノン、2−ヒドロキシ−2−メチル−1−フェ
ニルプロパン−1−オンなどのアセトフェノン系光重合
開始剤、ベンゾイン、ベンゾインメチルエーテルなどの
ベンゾイン系光重合開始剤、ベンゾフェノン、ベンゾイ
ル安息香酸などのベンゾフェノン系光重合開始剤、チオ
キサントン、2−クロルチオキサントンなどのチオキサ
ントン系光重合開始剤などが挙げられる。The acrylic partial polymer composition obtained by the production method of the present invention can be used as a pressure-sensitive adhesive composition by a generally known method. For example, a material such as a film or a tape, which has been applied to a substrate and then UV-polymerized, is used as the pressure-sensitive adhesive composition. Therefore, it is possible to add a photopolymerization initiator to the radical polymerization system by heat in advance, or after obtaining the acrylic partial polymer composition after radical polymerization by heat, add a photopolymerization initiator thereto. You may add and use it. The type of photopolymerization initiator is not particularly limited, and general ones can be used. For example, acetophenone-based photopolymerization initiators such as 4-phenoxydichloroacetophenone and 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzoin-based photopolymerization initiators such as benzoin and benzoin methyl ether, benzophenone and benzoyl. Examples thereof include benzophenone-based photopolymerization initiators such as benzoic acid and thioxanthone-based photopolymerization initiators such as thioxanthone and 2-chlorothioxanthone.
【0028】また、本発明の製造方法において、無機
物、有機物などの充填剤、発泡剤、染料、顔料、重合禁
止剤、安定剤等、粘着剤に配合される通常の添加剤を粘
着性能が損なわれない程度に配合しても良い。In addition, in the production method of the present invention, the adhesive performance of ordinary additives such as fillers such as inorganic substances and organic substances, foaming agents, dyes, pigments, polymerization inhibitors, stabilizers, etc., which are compounded in the adhesive, is impaired. It may be blended to such an extent that it does not exist.
【0029】[0029]
【発明の効果】本発明の製造方法によれば、溶剤型粘着
剤における作業環境衛生の問題がなくまた、懸濁重合型
粘着剤やエマルジョン型粘着剤などにおける水成分の蒸
発・乾燥工程を必要とせず、しかも従来の塊状重合型粘
着剤の製造工程における重合熱の除熱制御が容易であ
り、また特殊な製造装置を使用する必要がないなど、目
的とするアクリル系部分重合組成物を容易、安全かつ経
済的に製造することができる。当該製造法により得られ
る本発明のアクリル系部分重合組成物は、基材への塗工
時の粘度などを容易に調整できる。また当該アクリル系
部分重合組成物から調製される本発明の粘着剤は、紫外
線重合させることにより、特にポリオレフィンなどの難
接着被着体にも優れた粘着特性を発揮する。EFFECTS OF THE INVENTION According to the production method of the present invention, there is no problem of working environment hygiene in solvent-type pressure-sensitive adhesives, and a process for evaporating and drying water components in suspension-polymerization pressure-sensitive adhesives or emulsion-type pressure-sensitive adhesives In addition, it is easy to control the heat of polymerization in the conventional bulk polymerization pressure-sensitive adhesive manufacturing process, and it is not necessary to use special manufacturing equipment. Can be manufactured safely and economically. The acrylic partially polymerized composition of the present invention obtained by the production method can easily adjust the viscosity when applied to a substrate. In addition, the pressure-sensitive adhesive of the present invention prepared from the acrylic partially polymerized composition exhibits excellent pressure-sensitive adhesive properties, particularly for difficult-to-adhere adherends such as polyolefins, by UV polymerization.
【0030】[0030]
【実施例】以下に製造例、実施例および比較例をあげて
本発明をより具体的に説明するが、本発明はこれら実施
例に限定されるものではない。尚、部および%は重量基
準である。EXAMPLES The present invention will be described in more detail with reference to production examples, examples and comparative examples, but the present invention is not limited to these examples. Parts and% are based on weight.
【0031】製造例1(アルコール変性DCPD樹脂の
水素化物の製造)
1リットル容オートクレーブにアルコール変性DCPD
系石油樹脂(商品名「クイントン1700」、日本ゼオ
ン(株)製、軟化点102.0℃、数平均分子量36
0)500部、ニッケル/珪藻土触媒(ニッケル担持量
50重量%)7部を仕込み、260℃に保温し、水素圧
力20MPaで5時間、水素化を行なった。次いで、得
られたアルコール変性DCPD系石油樹脂の水素化物を
取出し、トルエン500部に溶解し、ろ過により触媒を
除去した後、200℃、2.7kPaで30分間減圧脱
溶剤して、軟化点100℃のアルコール変性DCPD系
石油樹脂の水素化物450部を得た。得られたアルコー
ル変性DCPD系石油樹脂の水素化物(以下、「樹脂
A」で示す。)の色調、水酸基価、不飽和結合の水素化
率、数平均分子量を表1に示す。Production Example 1 (Production of hydride of alcohol-modified DCPD resin) Alcohol-modified DCPD was placed in a 1 liter autoclave.
Petroleum resin (trade name "Quinton 1700", manufactured by Nippon Zeon Co., Ltd., softening point 102.0 ° C, number average molecular weight 36
0) 500 parts and 7 parts of nickel / diatomaceous earth catalyst (supporting amount of nickel: 50% by weight) were charged, the temperature was kept at 260 ° C., and hydrogenation was carried out at a hydrogen pressure of 20 MPa for 5 hours. Then, the hydride of the obtained alcohol-modified DCPD petroleum resin was taken out, dissolved in 500 parts of toluene, the catalyst was removed by filtration, and then the solvent was removed under reduced pressure at 200 ° C. and 2.7 kPa for 30 minutes to obtain a softening point of 100. 450 parts of an alcohol-modified DCPD petroleum resin hydride at 450 ° C. was obtained. Table 1 shows the color tone, the hydroxyl value, the hydrogenation rate of unsaturated bonds, and the number average molecular weight of the obtained hydrogenated product of the alcohol-modified DCPD-based petroleum resin (hereinafter referred to as “resin A”).
【0032】なお、軟化点は環球法(JIS K220
7)による測定値である。色調は、ハーゼンスタンダー
ドカラー(H)(ASTM D1209)による。水酸
基価は電位差滴定法による(JIS K0070)。不
飽和結合の水素化率は、プロトン核磁気共鳴スペクトル
(1H−NMR)を測定することにより算出した。すな
わち、原料樹脂および得られた水素化物の同濃度の重水
素置換クロロホルム(CDCl3)溶液を調製して、1
H−NMRを測定し、5〜6ppm付近に現れる不飽和
二重結合に由来するH−スペクトルより以下の式に基づ
き算出した。水素化率={1−(水素化物の不飽和二重
結合に由来するスペクトル面積/原料樹脂の不飽和二重
結合に由来するスペクトル面積)}×100(%)。数
平均分子量はゲルパーミエーションクロマトグラフィー
(東ソー(株)製、HLC8120、使用カラム:TSK
gel SuperHM−L×3、展開溶剤:テトラヒ
ドロフラン)で測定したものである。The softening point is the ring and ball method (JIS K220).
It is the measured value according to 7). The color tone is based on Hazen Standard Color (H) (ASTM D1209). The hydroxyl value is determined by potentiometric titration (JIS K0070). The hydrogenation rate of unsaturated bonds was calculated by measuring a proton nuclear magnetic resonance spectrum ( 1 H-NMR). That is, a deuterium-substituted chloroform (CDCl 3 ) solution having the same concentration of the raw material resin and the obtained hydride was prepared, and 1
H-NMR was measured and calculated from the H-spectrum derived from the unsaturated double bond appearing in the vicinity of 5 to 6 ppm based on the following formula. Hydrogenation rate = {1- (spectrum area derived from unsaturated double bond of hydride / spectrum area derived from unsaturated double bond of raw material resin)} × 100 (%). The number average molecular weight is gel permeation chromatography (manufactured by Tosoh Corporation, HLC8120, column used: TSK).
Gel Super HM-L × 3, developing solvent: tetrahydrofuran).
【0033】製造例2
製造例1においてニッケル/珪藻土触媒を4部に変更し
た他は同様の操作を行い「樹脂B」460部を得た。色
調、水酸基価、不飽和結合の水素化率、数平均分子量を
表1に示す。Production Example 2 460 parts of "Resin B" were obtained by the same procedure as in Production Example 1 except that the nickel / diatomaceous earth catalyst was changed to 4 parts. Table 1 shows the color tone, hydroxyl value, hydrogenation rate of unsaturated bond, and number average molecular weight.
【0034】[0034]
【表1】 [Table 1]
【0035】製造例3
(1)水素化処理
オートクレーブに未精製中国産ガムロジン1000部と
水素化触媒として5%パラジウムカーボン(含水率50
%)10部を仕込み、系内の酸素を除去した後、系内を
水素にて10MPaに加圧後、撹拌下に260℃まで昇
温し、同温度で3時間水素化を行ない、酸価172、軟
化点82℃、色調ガードナーカラー5の水素化ロジンを
得た。Production Example 3 (1) Hydrogenated autoclave containing 1000 parts of unpurified Chinese gum rosin and 5% palladium carbon as a hydrogenation catalyst (water content 50
%) To remove oxygen in the system, pressurize the system to 10 MPa with hydrogen, raise the temperature to 260 ° C. with stirring, and perform hydrogenation at the same temperature for 3 hours to obtain an acid value. 172, a softening point of 82 ° C., and a hydrogenated rosin having a color tone of Gardner Color 5 were obtained.
【0036】(2)エステル化反応
前記(1)で得られた水素化ロジン500gを1リット
ル容の4つ口フラスコにとり、窒素気流下で180℃に
昇温し、溶融撹拌下200℃でグリセリン50部を加え
た後280℃まで昇温し、同温度で12時間エステル化
反応を行い、樹脂Cを得た。酸価、軟化点、色調を表2
に示す。(2) Esterification reaction 500 g of the hydrogenated rosin obtained in (1) above was placed in a 1-liter four-necked flask, heated to 180 ° C. under a nitrogen stream, and melted and stirred at 200 ° C. to give glycerin. After adding 50 parts, the temperature was raised to 280 ° C., and an esterification reaction was carried out at the same temperature for 12 hours to obtain a resin C. Table 2 for acid value, softening point and color tone
Shown in.
【0037】製造例4
(1)水素化処理
製造例3(1)において、水素化触媒量を7部に変えた
他は製造例3(1)と同様にして水素化を行い、酸価1
70、軟化点76℃、色調ガードナーカラー5の水素化
ロジンを得た。Production Example 4 (1) Hydrogenation Treatment Hydrogenation was carried out in the same manner as in Production Example 3 (1) except that the hydrogenation catalyst amount was changed to 7 parts in Production Example 3 (1), and an acid value of 1 was obtained.
A hydrogenated rosin having a softening point of 70 and a Gardner color of 5 was obtained.
【0038】(2)精製処理
前記(1)で得られた水素化ロジンを窒素気流下に40
0Paの減圧下で蒸留し、酸価175、軟化点85℃、
色調ガードナー1の恒数を有する210〜280℃の主
留分を精製水素化ロジンとした。(2) Purification treatment The hydrogenated rosin obtained in the above (1) was placed in a nitrogen stream at 40
Distilled under reduced pressure of 0 Pa, acid value 175, softening point 85 ℃,
The main fraction of 210 to 280 ° C. having the constant of color tone Gardner 1 was used as the purified hydrogenated rosin.
【0039】(3)エステル化反応
製造例3(2)において、前記(2)で得られた精製水
素化ロジンを用いた他は製造例3(2)と同様にしてエ
ステル化を行い、酸価5、軟化点97℃、色調ガードナ
ーカラー2の精製水素化ロジンエステルを得た。(3) Esterification reaction Esterification was carried out in the same manner as in Production Example 3 (2) except that the purified hydrogenated rosin obtained in (2) above was used in Production Example 3 (2). A purified hydrogenated rosin ester having a valency of 5, a softening point of 97 ° C. and a color tone of Gardner Color 2 was obtained.
【0040】(4)脱水素化処理
前記(3)で得られた精製水素化ロジンエステル200
部および5%パラジウムカーボン1部を振とう式オート
クレーブに仕込み、系内の酸素を除去した後、系内を水
素にて150kPaに加圧し270℃まで昇温し、同温
度で3時間脱水素化を行い、樹脂Dを得た。酸価、軟化
点、色調を表2に示す。(4) Dehydrogenation treatment Purified hydrogenated rosin ester 200 obtained in the above (3)
Parts and 1 part of 5% palladium carbon were placed in a shaking autoclave to remove oxygen in the system, then the system was pressurized to 150 kPa with hydrogen and heated to 270 ° C., and dehydrogenated at the same temperature for 3 hours. Then, a resin D was obtained. Table 2 shows the acid value, softening point, and color tone.
【0041】製造例5
(1)水素化処理
製造例3(1)において、水素化触媒量を5部に変えた
他は製造例3(1)と同様にして水素化を行い、酸価1
67、軟化点74℃、色調ガードナーカラー4の水素化
ロジンを得た。Production Example 5 (1) Hydrogenation Treatment In Production Example 3 (1), hydrogenation was carried out in the same manner as in Production Example 3 (1) except that the amount of the hydrogenation catalyst was changed to 5 parts.
Thus, hydrogenated rosin having a softening point of 67 and a Gardner color of 4 was obtained.
【0042】(2)エステル化反応
製造例3(2)において、前記(1)で得られた水素化
ロジンを用いた他は製造例3(2)と同様にしてエステ
ル化を行い、樹脂Eを得た。酸価、軟化点、色調を表2
に示す。(2) Esterification Reaction Esterification was carried out in the same manner as in Production Example 3 (2) except that the hydrogenated rosin obtained in (1) above was used in Production Example 3 (2) to give Resin E. Got Table 2 for acid value, softening point and color tone
Shown in.
【0043】なお、各ロジンエステル(樹脂C〜E)に
含まれるテトラヒドロアビエチン酸エステルの含有量
は、各ロジンエステルを加水分解し、該加水分解物をA
STMD3008−82に準拠してガスクロマトグラフ
ィー分析により測定して求めた。The content of the tetrahydroabietic acid ester contained in each rosin ester (resin C to E) is such that each rosin ester is hydrolyzed and the hydrolysis product is
It was determined by measuring by gas chromatography analysis according to STMD3008-82.
【0044】[0044]
【表2】 [Table 2]
【0045】製造例6(アクリル系部分重合体組成物の
製造)
温度計、窒素導入管、還流冷却管、滴下漏斗および攪拌
装置を備えたフラスコにアクリル酸n−ブチル90.0
部、アクリル酸2−エチルヘキシル54.0部、アクリ
ル酸6.0部、n−ドデシルメルカプタン0.1部およ
び「樹脂A」50.0部を仕込み、50℃に昇温し溶液
とした。次いで、3mlのn−ブチルアクリレートに溶
解した2,2‘−アゾビス(4−メトキシ−2,4−ジ
メチルバレロニトリル)(商品名V−70(和光純薬
(株)製)0.1部を滴下した。開始剤分解による発泡が
確認され、徐々に粘度が上昇したが、系内温度の上昇は
見られなかった。そのまま30分間、50℃で保温し、
重合率40%、重量平均分子量10万、粘度5.0Pa
・sのアクリル系部分重合体組成物(A)を得た。Production Example 6 (Production of Acrylic Partial Polymer Composition) n-Butyl acrylate 90.0 was placed in a flask equipped with a thermometer, a nitrogen inlet tube, a reflux condenser, a dropping funnel and a stirrer.
Parts, 2-ethylhexyl acrylate 54.0 parts, acrylic acid 6.0 parts, n-dodecyl mercaptan 0.1 part and "resin A" 50.0 parts were charged, and the temperature was raised to 50 ° C to obtain a solution. Next, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile) dissolved in 3 ml of n-butyl acrylate (trade name V-70 (Wako Pure Chemical Industries, Ltd.
0.1 part was added dropwise. Foaming due to decomposition of the initiator was confirmed, and the viscosity gradually increased, but no rise in the system temperature was observed. Incubate for 30 minutes at 50 ℃,
Polymerization rate 40%, weight average molecular weight 100,000, viscosity 5.0 Pa
An acrylic partial polymer composition (A) of s was obtained.
【0046】製造例7〜10
製造例6において、「樹脂A」に代わりに「樹脂B〜
E」を使用した以外は、製造例6と同様の操作を行い、
表3に記載したアクリル系部分重合体組成物(B)〜
(E)を得た。Production Examples 7-10 In Production Example 6, instead of "Resin A", "Resin B-
The same operation as in Production Example 6 was performed except that "E" was used,
Acrylic partial polymer composition (B) described in Table 3
(E) was obtained.
【0047】製造例11
製造例6において、「樹脂A」の仕込量を30部にした
以外は製造例6と同様の操作を行った結果、徐々に粘度
が上昇して、系内温度は60℃まで上昇したが、それ以
上の上昇は見られなかった。そのまま60℃で30分間
保温し、重合率60%、重量平均分子量16万、粘度
8.0Pa・sのアクリル系部分重合体組成物(F)を
得た。Production Example 11 The same operation as in Production Example 6 was carried out except that the amount of "Resin A" was changed to 30 parts in Production Example 6, resulting in a gradual increase in viscosity and an in-system temperature of 60. It increased to ℃, but no further increase was observed. The temperature was kept as it was at 60 ° C. for 30 minutes to obtain an acrylic partial polymer composition (F) having a polymerization rate of 60%, a weight average molecular weight of 160,000 and a viscosity of 8.0 Pa · s.
【0048】比較製造例1
製造例6において、「樹脂A」仕込み量を3部に変更し
たほかは製造例6と同様の操作を行った結果、系内の温
度が150℃に達したため、重合禁止剤を投入し、反応
を中止した。Comparative Production Example 1 The same operation as in Production Example 6 was carried out except that the amount of “Resin A” charged was changed to 3 parts in Production Example 6, and as a result, the temperature in the system reached 150 ° C. An inhibitor was added and the reaction was stopped.
【0049】比較製造例2
製造例6において、「樹脂A」の代わりにアルコンP−
100(水素化石油樹脂、軟化点100℃、荒川化学工
業(株)製)を用いたほかは製造例6と同様の操作を行
った結果、粘着付与樹脂が沈降し、均一なアクリル系部
分重合体組成物を得ることが出来なかった。Comparative Production Example 2 In Production Example 6, Alcon P- was used instead of "Resin A".
The same operation as in Production Example 6 was carried out except that 100 (hydrogenated petroleum resin, softening point 100 ° C., manufactured by Arakawa Chemical Industry Co., Ltd.) was used, and as a result, the tackifying resin precipitated and a uniform acrylic partial weight was obtained. The combined composition could not be obtained.
【0050】比較製造例3
製造例6において、「樹脂A」の代わりにエステルガム
HP(水素化ロジンエステル、軟化点85℃、テトラヒ
ドロアビエチン酸型骨格成分24%、荒川化学工業
(株)製)を用いたほかは製造例5と相溶の操作を行っ
た結果、重合率5%、重量平均分子量2000、粘度
0.3Pa・sのアクリル系部分重合体組成物(G)を
得た。Comparative Production Example 3 In Production Example 6, ester gum HP (hydrogenated rosin ester, softening point 85 ° C., tetrahydroabietic acid type skeleton component 24%, manufactured by Arakawa Chemical Industry Co., Ltd.) was used instead of “Resin A”. As a result of carrying out an operation of compatibility with Production Example 5 except that was used, an acrylic partial polymer composition (G) having a polymerization rate of 5%, a weight average molecular weight of 2,000 and a viscosity of 0.3 Pa · s was obtained.
【0051】比較製造例4
窒素導入管、還流冷却管および攪拌装置を備えたフラス
コにアクリル酸n−ブチル90.0部、アクリル酸2−
エチルヘキシル54.0部、アクリル酸6.0部、n−
ドデシルメルカプタン0.1部、2−ヒドロキシ−2−
メチル−1−フェニルプロパン−1−オン(商品名ダロ
キュアー1173、メルク社製)0.2部を入れ、窒素
気流下でガラス越しに紫外線を照射することにより、重
合率40%、重量平均分子量10万、粘度5.0Pa・
sのアクリル系部分重合体組成物(H)を得た。Comparative Production Example 4 90.0 parts of n-butyl acrylate and 2-acrylic acid were placed in a flask equipped with a nitrogen introducing tube, a reflux condenser and a stirrer.
Ethylhexyl 54.0 parts, acrylic acid 6.0 parts, n-
Dodecyl mercaptan 0.1 part, 2-hydroxy-2-
Methyl-1-phenylpropan-1-one (trade name: Darocur 1173, manufactured by Merck Ltd.) was added thereto, and the mixture was irradiated with ultraviolet rays through a glass under a nitrogen stream to give a polymerization rate of 40% and a weight average molecular weight of 10 10,000, viscosity 5.0Pa
Thus, an acrylic partial polymer composition (H) of s was obtained.
【0052】[0052]
【表3】 [Table 3]
【0053】実用例1(紫外線重合型粘着剤の調製)
アクリル系部分重合体組成物(A)100重量部に対
し、トリメチロールトリアクリレート0.7部、2−ヒ
ドロキシ−2−メチル−1−フェニルプロパン−1−オ
ン(商品名ダロキュアー1173、メルク社製)0.3
部を添加しよく混合したものをベーカー式アプリケータ
にて離型紙に40μm厚となるように塗工した。これを
テープ基材となるPETフィルムで覆い、1J/cm2
の紫外線照射を行うことにより、粘着テープ(A)を得
た。Practical example 1 (Preparation of UV-polymerizable pressure-sensitive adhesive) 0.7 part of trimethylol triacrylate and 2-hydroxy-2-methyl-1-based on 100 parts by weight of the acrylic partial polymer composition (A). Phenylpropan-1-one (trade name Darocure 1173, manufactured by Merck) 0.3
The mixture was added and mixed well, and the mixture was coated on a release paper with a Baker type applicator so as to have a thickness of 40 μm. This was covered with a PET film as a tape substrate, 1 J / cm 2
The adhesive tape (A) was obtained by irradiating the ultraviolet ray.
【0054】実用例2〜6、比較実用例1および2
実用例1において、アクリル系部分重合体組成物(A)
の代わりにアクリル系部分重合体組成物(B)〜(H)
を用いたほかは実用例1と同様の操作を行い、粘着テー
プ(B)〜(H)を得た。Practical Examples 2 to 6, Comparative Practical Examples 1 and 2 In Practical Example 1, the acrylic partial polymer composition (A) was used.
In place of the acrylic partial polymer composition (B) to (H)
The same operations as in Practical Example 1 were carried out except that was used to obtain adhesive tapes (B) to (H).
【0055】(性能評価方法)
(1)塗工適性
実用例1〜7において、アクリル系重合体組成物の塗工
適性を観察した。結果を表4に示す。(○:良好、×:
不良(液ダレする))(Performance Evaluation Method) (1) Coating Applicability In Examples 1 to 7, the coating suitability of the acrylic polymer composition was observed. The results are shown in Table 4. (○: good, ×:
Defective (liquid dripping))
【0056】(2)接着力
実用例1〜7で得られた粘着テープ(A)〜(G)を2
5mm幅に裁断し、離型紙を剥がして得られる粘着面
を、ポリエチレン、SUSの各基材と貼り合わせ、PS
TC−1に準じて、20℃にて剥離速度300mm/分
で180゜剥離を行い、その時の幅25mmあたりの接
着力(N/25mm)を測定した。結果を表4に示す。(2) Adhesive strength The adhesive tapes (A) to (G) obtained in Practical Examples 1 to 7 were used in 2
Cut to a width of 5 mm, peel off the release paper, and attach the adhesive surface to each of the polyethylene and SUS base materials.
According to TC-1, 180 ° peeling was carried out at a peeling speed of 300 mm / min at 20 ° C., and the adhesive force (N / 25 mm) per 25 mm width at that time was measured. The results are shown in Table 4.
【0057】[0057]
【表4】 [Table 4]
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C09J 193/04 C09J 193/04 Fターム(参考) 4J011 AA03 AC04 DA02 FA01 FB01 PA57 PA87 PB39 PC02 PC13 QA02 QA03 QA11 QA21 UA01 WA07 4J026 AA08 AB06 BA05 BA20 BA25 BA27 BA28 BA30 BA32 BA33 BA36 BA43 BB01 DB05 DB23 DB32 DB36 FA05 GA08 4J040 BA201 DB021 DE021 DF011 DF031 DF091 DG001 DK001 EK081 JB08 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C09J 193/04 C09J 193/04 F term (reference) 4J011 AA03 AC04 DA02 FA01 FB01 PA57 PA87 PB39 PC02 PC13 QA02 QA03 QA11 QA21 UA01 WA07 4J026 AA08 AB06 BA05 BA20 BA25 BA27 BA28 BA30 BA32 BA33 BA36 BA43 BB01 DB05 DB23 DB32 DB36 FA05 GA08 4J040 BA201 DB021 DE021 DF011 DF031 DF091 DG001 DK001 EK081 JB08
Claims (7)
害性の少ない粘着付与樹脂の存在下、アクリル系単量体
を無溶剤にて加熱することによりラジカル重合させ、当
該アクリル系単量体の重合率を15〜80重量%とする
ことを特徴とするアクリル系部分重合体組成物の製造方
法。1. A radical polymerization is carried out by heating an acrylic monomer in the absence of a solvent in the presence of a tackifying resin which is compatible with the acrylic monomer and has little polymerization inhibition, to thereby carry out radical polymerization. A method for producing an acrylic partial polymer composition, wherein the polymerization rate of the monomer is 15 to 80% by weight.
ペンタジエン樹脂の水素化物、テトラヒドロアビエチン
酸型骨格を持つロジン成分を40重量%以上含有するロ
ジン、当該ロジンの誘導体からなる群より選ばれる少な
くとも1種である請求項1記載の製造方法。2. At least one selected from the group consisting of a hydride of an alcohol-modified dicyclopentadiene resin as the tackifying resin, a rosin containing 40% by weight or more of a rosin component having a tetrahydroabietic acid type skeleton, and a derivative of the rosin. The manufacturing method according to claim 1, wherein
粘着付与樹脂を10〜100重量部用いる請求項1また
は2に記載の製造方法。3. Acrylic monomer to 100 parts by weight,
The manufacturing method according to claim 1, wherein the tackifying resin is used in an amount of 10 to 100 parts by weight.
40℃以上120℃以下である請求項1〜3のいずれか
に記載の製造方法。4. The method according to claim 1, wherein the radical polymerization temperature of the acrylic monomer is 40 ° C. or higher and 120 ° C. or lower.
り得られるアクリル系部分重合体組成物。5. An acrylic partial polymer composition obtained by the method according to any one of claims 1 to 4.
5記載のアクリル系部分重合体組成物。6. The acrylic partial polymer composition according to claim 5, which is applied to a UV-polymerizable pressure-sensitive adhesive.
重合体組成物を紫外線重合させてなる粘着剤組成物。7. A pressure-sensitive adhesive composition obtained by ultraviolet-polymerizing the acrylic partial polymer composition according to claim 5 or 6.
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|---|---|---|---|
| JP2001328770A JP2003128714A (en) | 2001-10-26 | 2001-10-26 | Method for producing partially polymerized acrylic polymer composition, partially polymerized acrylic polymer composition produced by the production method and adhesive composition produced by ultraviolet polymerization of the composition |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001328770A JP2003128714A (en) | 2001-10-26 | 2001-10-26 | Method for producing partially polymerized acrylic polymer composition, partially polymerized acrylic polymer composition produced by the production method and adhesive composition produced by ultraviolet polymerization of the composition |
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|---|---|
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Family
ID=19144779
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|---|---|---|---|
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