JP2004154009A - Batter for refrigerated/frozen food, and refrigerated/frozen deep-fried food prepared using the batter - Google Patents
Batter for refrigerated/frozen food, and refrigerated/frozen deep-fried food prepared using the batter Download PDFInfo
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- JP2004154009A JP2004154009A JP2002320398A JP2002320398A JP2004154009A JP 2004154009 A JP2004154009 A JP 2004154009A JP 2002320398 A JP2002320398 A JP 2002320398A JP 2002320398 A JP2002320398 A JP 2002320398A JP 2004154009 A JP2004154009 A JP 2004154009A
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、冷蔵または冷凍した状態で流通される揚げ物の衣調製用バッター及びその製造方法に関する。更に詳しくは、本発明は、油揚げされたフライや天ぷらを冷蔵、冷凍保存後、オーブンや電子レンジ等で再度加熱調理しても表面の衣が中種の水分や油でべたつくことなくサクサクとした軽い食感を得ることができる,冷蔵・冷凍揚げ物用として好適なバッター及びその製造方法に関する。また、本発明は、油調後、冷蔵または冷凍した状態で流通、保存され、オーブンや電子レンジ等で再度加熱調理して食に供される揚げ物(本発明において「冷蔵・冷凍用揚げ物」という)に関する。
【0002】
【従来の技術】
近年、食生活の多様化・簡便化に伴い、冷蔵または冷凍保存でき、オーブンや電子レンジで加熱調理するだけで食べられる食品が広く上市されている。特に、コロッケ、豚カツ、海老フライ等のフライ類や天ぷら等の揚げ物は、調理に手間がかかることや油の取り扱いの煩雑さ等により、オーブンや電子レンジ等で加熱するだけで食べることができる油調済み冷蔵・冷凍揚げ物の手軽さが好まれ、種々のものが市販されている。
【0003】
しかし、こういった冷蔵・冷凍揚げ物は、オーブンや電子レンジにより再度加熱調理した場合、加熱中に野菜や魚肉類等の中種(具材)から水分が衣側に移行するために、中種(具材)のジューシー感が損なわれるとともに、衣が吸湿軟化してフライ類や天ぷらの特徴である衣のサクサク感が損なわれてしまうという問題がある。特に、油調後、冷蔵もしくは冷凍保存する場合であっても、冷凍庫内での保存温度の変動により比較的高温(例えば−10℃程度)で冷凍保存した場合も生じることがあり、保存期間が長くなるほど、衣のサクサク感の低下が著しい。
【0004】
この問題を解決するために、従来より揚げ物に用いる衣調製用バッターに種々の改良が施されている。中でも、バッター組成中、主材である小麦粉の一部あるいは全部を他の成分に代替してバッターを調製する方法が各種提案されている。例えば、バッター成分として、コーングリッツ及び/又は小麦セモリナとα化澱粉及び/又はα化穀粉と酵素失活小麦粉を用いる方法(例えば、特許文献1等参照);小麦粉と、酸処理澱粉、湿熱処理澱粉及び架橋処理済みα化デンプンのうち少なくとも1種を用いる方法(例えば、特許文献2等参照);未α化澱粉及びα化澱粉からなる澱粉と起泡タイプの植物性蛋白を用いる方法(例えば、特許文献3等参照);澱粉が実質的にα化されていない、特定のグルテン・バイタリティ及びグルテン膨潤度を有する熱処理小麦粉を用いる方法(例えば、特許文献4等参照);小麦粉、α化ハイアミロース澱粉及び/又はその誘導体、並びに架橋澱粉、エチル化デンプン、モチ種澱粉、タピオカ澱粉及びハイアミロース澱粉から選ばれる少なくとも1種の澱粉を用いる方法(例えば、特許文献5等参照);小麦粉を一切用いず、α化澱粉、生澱粉及び食用油脂を用いる方法(例えば、特許文献6等参照)等が挙げられる。更にバッター成分として、食物繊維やセルロースを用いる方法も検討されている。かかる方法として具体的には、バッター成分として、焼成強力粉、乾燥グルテン、ツェイン及び又は結晶セルロースを用いる方法(例えば、特許文献7等参照);水溶性多糖類を配合する方法(例えば、特許文献8等参照);セルロースを配合する方法(例えば、特許文献9等参照)等が提案されている。
【0005】
しかし上記の方法はいずれも、冷蔵・冷凍揚げ物を電子レンジ等で再加熱調理した後、あるいはその後時間が経過した場合に、衣のサクサク感や中種(具材)のジューシー感が損なわれるのを十分に防止する方法とは言えないものである。特に、前述するように、冷蔵・冷凍揚げ物は、油調後の冷蔵保存または比較的高温(−10℃程度)での冷凍保存期間が長くなるほど、再加熱調理後の衣のサクサク感の低下は著しく、従来の技術ではそれを十分に防ぐことができないという問題があった。
【0006】
【特許文献1】
特開平4−40870号公報
【0007】
【特許文献2】
特開平7−303457号公報
【0008】
【特許文献3】
特開平9−238656号公報
【0009】
【特許文献4】
特開平11−125号公報
【0010】
【特許文献5】
特開平11−46711号公報
【0011】
【特許文献6】
特開2000−333633号公報
【0012】
【特許文献7】
特開2001−61428号公報
【0013】
【特許文献8】
特開平11−169117号公報
【0014】
【特許文献9】
特開平7−75514号公報
【0015】
【発明が解決しようとする課題】
本発明は、上記問題点に鑑みてなされたものであり、その目的は、電子レンジ等で再度加熱調理した後も具材のジューシー感(水分)と衣のサクサク感が十分に維持されるようにした冷蔵・冷凍揚げ物用バッター、及び該バッターを用いた冷蔵・冷凍揚げ物を提供することである。
【0016】
【発明を解決するための手段】
本発明者らは、上記課題を解決すべく鋭意研究を重ねた結果、バッター成分として、穀粉等に加えて、あらかじめホイッピングして起泡化させたタンパク(ホイップドタンパク)と油脂を用いることにより、これを衣材として調製された調理済み冷蔵・冷凍揚げ物は、オーブンまたは電子レンジで再加熱調理しても、具材の水分が浸み出すことなく、衣がサクサクした軽い口当たりを維持していることを見出した。本発明はかかる知見に基づいて開発されたものである。
【0017】
すなわち本発明は、下記に示される冷蔵・冷凍揚げ物用バッターである;
項1. ホイップドタンパクと油脂を含有することを特徴とする冷蔵・冷凍揚げ物用バッター。
項2.ホイップドタンパクが卵白及び乳清たん白より選択される1種または2種をホイッピングしたものである項1記載の冷蔵・冷凍揚げ物用バッター。
項3.油脂が融点20℃以上のものである、項1または2に記載の冷蔵・冷凍揚げ物用バッター。
項4.油脂がラードである項1乃至3のいずれかに記載の冷蔵・冷凍揚げ物用バッター。
【0018】
また、本発明は下記に示される冷蔵・冷凍揚げ物用バッターの製造方法である;
項5. (a)穀粉を水に配合して攪拌する工程、(b)これに油脂を添加して攪拌する工程、及び(c)これにホイップドタンパクを添加してかき混ぜる工程を有する上記項1乃至4のいずれかに記載の冷蔵・冷凍揚げ物用バッターの製造方法。
【0019】
さらに、本発明は、下記の項6に掲げる冷蔵・冷凍揚げ物である;
項6. 項1乃至4のいずれかに記載の冷蔵・冷凍揚げ物用バッターを中種に付け、油調後、冷蔵若しくは冷凍して調製される冷蔵・冷凍揚げ物。
【0020】
【発明の実施の形態】
本発明が対象とする揚げ物は、野菜類、鳥獣肉類、魚介類などの具材に、バッターを付着させ、必要に応じてパン粉を付着させた後、油調(油揚げ)して、流通や保存のために冷蔵または冷凍処理されたもので、オーブンや電子レンジ等で再加熱調理して食に供されるものである。具体的には、例えばポテトコロッケ、クリームコロッケ、カレーコロッケ等のコロッケ類;ミンチカツ、豚カツ、ビーフカツ、チキンカツなどの鳥獣肉類のフライ;エビフライ、カキフライ、アジフライ、イワシフライなどの魚介類フライ;たまねぎやアスパラガスなどの野菜のフライ;エビ、キス、イカ、タコ、マグロ、ホタテ、キス、タイ、カレイなどの魚介類の天婦羅;かき揚げを始めとする各種野菜(玉ネギ、なめこ、椎茸、エノキダケ、銀杏等)の天婦羅;チキンナゲットなどのナゲット類を挙げることができる。
【0021】
本発明の冷蔵・冷凍揚げ物用バッターは、ホイップドタンパクと油脂を含有することを特徴とするものである。
【0022】
なお、バッターとは、揚げ物の衣調製用の生地、具体的には、揚げ物の具材表面に着け、油調した後に、衣を形成することのできる流動性のある生地である。本発明の冷蔵・冷凍揚げ物用バッターは、液状やペースト状等の何れの形態を有することができる。
【0023】
本発明で用いるホイップドタンパクとは、タンパクを予めホイッピングして起泡化させたものである。タンパクとしては卵白や乳清たん白等の起泡性タンパクを広く用いることができる。かかる起泡性タンパクは、1種を単独で用いてもよいが、2種以上を組み合わせて用いることもできる。具体的には卵白または乳清たん白をそれぞれ単独で用いる方法、またこれら2つを組み合わせて用いる方法を挙げることができる。
【0024】
ホイップドタンパクのホイップの程度は、例えば、起泡性タンパクに乳清たん白を用い、水と乳清たん白のみで構成する場合は、その1ml中の重量(g){重量(g)/体積(ml)}が0.1〜0.4(g/ml)の範囲になるように含気操作を制御・調整することが望ましい。
【0025】
ここで卵白とは卵の卵白部分を指し、生の卵白に加えて、流通の目的で冷凍したものや加糖したもの、または、これを乾燥粉末化したもの(粉末品)も含まれる。
【0026】
起泡性タンパクとして卵白を用いてホイップドタンパクを調製するには、生卵白を使用する場合は常法により泡だて器やハンドミキサーを用いて攪拌して起泡させる方法、また粉末品を使用する場合はこれに冷水または水に加えた後に攪拌して起泡させる方法を挙げることができる。なお、粉末品を使用する場合の使用量は、粉末品の種類、たん白、糖類、塩類等の含量により異なるが、通常3〜30重量%水溶液になる様に水を配合するのが望ましい。粉末品の使用量が3重量%を過度に越えて少なくなる場合は一般に起泡性が弱くなる傾向にあり、また30重量%を過度に越えて多くなる場合はたん白の風味が強くなりすぎる傾向があり、衣の味や風味への影響やたん白のゲルが強くなりすぎ食感が固くなるためである。
【0027】
また乳清たん白は、乳から調製される乳清(ホエー)を濃縮精製したものである。原料として使用する乳清は特に制限されず、例えばチーズ製造時の副産物であるスウィートホエー、酸カゼイン製造時の副産物であるアシッドホエー、またはレンネットカゼイン製造時の副産物であるレンネットホエーなどを制限されることなく挙げることができる。乳の由来も特に制限されず、牛、山羊または羊等の哺乳類の乳を例示することができるが、好ましくは牛由来のもの、すなわち牛乳を用いることが好ましい。
【0028】
本発明で用いられる乳清たん白は、乳清(ホエー)を濃縮精製したものであればよく、その塩バランス、脂肪含有量、及びタンパク含有量等によって何ら限定されるものではない。
【0029】
例えば、乳清たん白として、より起泡性が高くまたその安定性に優れた乳清たん白を用いることもできる。
【0030】
かかる乳清たん白(高起泡性乳清たん白)としては、塩バランスがナトリウム含量0.15重量%以下(好ましくは0.0001(1ppm)〜0.15重量%)、カルシウム含量2.5重量%以上(好ましくは2.5〜10重量%)となるように調整されたものを挙げることができる。なお、製法により異なるが、一般的な乳清たん白濃縮物のナトリウム含量は0.5〜1.5重量%またカルシウム含量は0.5重量%以下である。さらに上記高起泡性乳清たん白は、塩バランスとしてカリウムを含んでいてもよく、その上限値として0.5重量%を挙げることができる。但し、カリウムはナトリウムと同様に少なければ少ないほど好ましく、その下限値として0重量%を挙げることができる。通常、0.0001(1ppm)〜0.5重量%の範囲から選択することができる。
【0031】
また上記高起泡性乳清たん白は、上記塩バランスに加えてタンパク含有量が80重量%以上であることが好ましい。より好ましくは乳清たん白100重量%中にタンパク質を80〜95.85重量%の割合で含むものである。さらに上記高起泡性乳清たん白は、上記塩バランスに加えて、脂肪含有量が1重量%以下であることが好ましい。なお、一般的な乳清たん白濃縮物の脂肪含量は3〜10重量%である。脂肪含有量は少なければ少ないほど好ましく、その下限値として0重量%を挙げることができる。より好ましい脂肪含有量としては0.0001(1ppm)〜1重量%である。
【0032】
かかる高起泡性乳清たん白は、乳から調製される乳清(ホエー)を、上記塩バランスを備えるように、好ましくは上記塩バランスに加えて、さらにタンパク含量または脂肪含量の少なくとも1つを備えるように、乳から調製される乳清(ホエー)を慣用の方法を利用して濃縮し精製することによって調製できる。また濃縮精製後、上記塩バランスを備えるように、好適には塩バランスに加えて更に脂肪含量またはタンパク含量のうち少なくとも1つを備えるように、各種塩、脂肪またはたん白質を添加若しくは除去したりすることによっても調製することができる。
【0033】
なお、乳清たん白には、生の乳清たん白に加えて、流通の目的で冷凍したものや乾燥粉末化したもの(粉末品)も含まれる。
【0034】
起泡性タンパクとして乳清たん白を用いてホイップドタンパクを調製するには、卵白と同様、生の乳清たん白を使用する場合は常法により泡だて器やハンドミキサーを用いて攪拌して起泡させる方法、また粉末品を使用する場合はこれに冷水または水に加えた後に攪拌して起泡させる方法を挙げることができる。なお、粉末品を使用する場合の使用量は、粉末品の種類、たん白、糖類、塩類等の含量により異なるが、通常3〜30重量%水溶液になる様に水を配合するのが望ましい。卵白の場合と同様に、粉末品の使用量が3重量%を過度に越えて少なくなる場合は一般に起泡性が弱くなる傾向にあり、また30重量%を過度に越えて多くなる場合はたん白の風味が強くなりすぎる傾向があり、衣の味や風味への影響が懸念され、また食感が固くなるためである。
【0035】
また、本発明で用いるホイップドタンパクには、起泡安定性を付与するために増粘多糖類を添加することができる。増粘多糖類としては、グアーガム、ゼラチン、ジェランガム、カラギナン、キサンタンガム、ローカストビーンガム、グルコマンナン、寒天、アルギン酸、アルギン酸ナトリウム、タマリンドシードガム、タラガム、アラビアガム、トラガントガム、カラヤガム、ペクチン、プルラン、CMC、微結晶セルロース、ファーセレラン等が挙げられる。中でも、好ましくはグアーガムである。かかる増粘多糖類をホイップドタンパクに配合することにより、よりサクサク感のある衣が得られるバッターを調製することができる。
【0036】
増粘多糖類の添加量はホイップドタンパク100重量%中、通常1〜20重量%、好ましくは5〜10重量%である。
【0037】
バッター中のホイップドタンパクの含有量としては、最終バッター100重量%中、ホイップドタンパク0.5〜10重量%、好ましくは3〜4重量%の割合を挙げることができる。
【0038】
本発明で油脂とは、食用植物油脂、食用精製加工油脂、ラード(精製ラードを含む)、マーガリン類及びショートニングを広く意味するものである。バッター中に油脂を加えることで、冷凍後再加熱調理した場合に、衣にサクサクとした軽い食感を付与することができる。好ましくは融点が20℃以上の油脂である。かかる油脂を用いることでより上記効果をより高く得ることができる。食感の点からより好ましくはラードである。
【0039】
ラードは、通常JAS(日本農林規格)で規定されている精製ラードを指し、豚脂又は豚脂を主原料としたものを急冷練り合わせをし、又は急冷練り合せしないで製造した固状または流動状のものを指し〔純製ラード(急冷練り合わせ品、未練り品)、調製ラード(急冷練り合わせ品、未練り品)〕、香料等(乳化剤を除く)を加えたものも含まれる。
【0040】
バッター中の油脂の含有量としては、最終バッター100重量%中、油脂が20重量%以下となるような割合を挙げることができる。油脂の添加量が20重量%を越えて過度に多くなると、油脂の風味が強くなる傾向があり、好ましくない。好ましくは0.5〜5重量%である。
【0041】
本発明のバッターは、具体的には、少なくとも穀粉を水溶きした中に上記の油脂とホイップドタンパクとを配合し、混ぜることによって調製することができる。
【0042】
ここで、穀粉としては、小麦粉、うるち米粉、もち米粉、コーンフラワー、コーングリッツ、くず粉、及びそば粉など、穀類を粉砕し粉末化したものを用いることはできる。好ましくは小麦粉である。なお、穀粉に加えて澱粉を用いることもできる。澱粉としては、コーンスターチ、ワキシーコーンスターチ、タピオカ澱粉、馬鈴薯澱粉、甘藷澱粉、小麦澱粉、クズ澱粉、片栗粉、わらび澱粉及びそれら化工澱粉を挙げることができる。穀粉と澱粉を併用することにより、よりサクサク感の高い衣を得ることができる。さらに必要に応じて、糖質、デキストリン等を添加することもできる。
【0043】
バッター粉100重量%中の穀粉の割合は、制限されないが、通常5〜50重量%、好ましくは20〜40重量%である。また、澱粉を併用する場合、バッター粉100重量部中5〜50重量部、好ましくは20〜30重量部を挙げることができる。
【0044】
本発明の冷蔵・冷凍揚げ物用バッターは、次のような方法で調製することができる:
(1)まず、予め穀紛または必要に応じて澱粉や糖類などを十分に粉体混合する。
(2)粉体混合物100重量部に対して冷水量が200〜400重量部となるように、冷水に上記粉体混合物を加え、ジューサーミキサーまたはハンドミキサーなどの攪拌器で攪拌し、均一に分散、溶解させる。
(3)さらに攪拌しながら油脂を加え、均一に分散、溶解させる。
(4)一方、別に用意したボールに卵白や乳清たん白等の起泡性タンパクをハンドミキサーなどで攪拌、起泡させてホイップドタンパクを調製する。
(5)このホイップドタンパクを、上記(3)で調製した混合物に加え、軽く攪拌し均一にする。
【0045】
なお、かかる調製は、室温条件下で行なうことができるが、好ましくは5〜15℃で行なわれる。
【0046】
また、本発明の冷蔵・冷凍揚げ物用バッター組成には、本発明の効果に影響を与えない限り、通常のバッター組成に用いられる原料を添加することができる。具体的には、パン粉、乳化剤、増粘多糖類、調味料、着香料、着色料、甘味料、酸味料、ベーキングパウダー、脱脂粉乳、日持ち向上剤、保存料、酸化防止剤等より選択された添加材料を所定の割合でバッターに添加することができる。なお、これらの成分は通常上記の(1)または(2)の工程で配合することができる。
【0047】
また、本発明は、前記冷蔵・冷凍揚げ物用バッターを用いて調製される調理済みの冷蔵・冷凍揚げ物を提供する。
【0048】
具体的には、本発明の冷蔵・冷凍揚げ物は、前記バッターを具材表面に付着させ(バッターリング)、油調後、冷蔵または凍結して調製されるものである。
【0049】
かかる冷蔵・冷凍揚げ物は、次の方法で調製することができる:
(1)本発明の冷蔵・冷凍フライ用バッターを具材に付着させる。
この際、具材に例えば、澱粉、穀粉、アルカリ塩等の単品または混合物からなる粉末で、打ち粉をし、バッターの付着率を上げることができる。
(2)必要に応じて、バッターを付着した後に、パン粉またはクラッカー粉を付着させる。
【0050】
なお、上記(1)及び(2)の工程を2回繰り返すことで、二層からなる衣を形成させることもできる。
(3)(1)のバッターリング後、または(2)のブレッダリング後、油調する
(4)油調後、冷却して、冷蔵または冷凍する。
【0051】
なお、ここで油調は、具材や油揚げの種類に応じて適宜選択することができるが、通常フライや天婦羅であれば、170〜180℃の食用油で3〜7分間処理する方法を挙げることができる。
【0052】
本発明の、冷蔵・冷凍揚げ物は、調理済みの揚げ物を冷蔵または冷凍した状態で流通され保存することができる。しかも食べるときには電子レンジ、オーブンまたはグリルで簡単に再加熱調理することによって、口当たりのよいサクサクとした軽い食感の衣を有し、しかも中の具材はジューシー感が保たれている良好なものである。
【0053】
【実施例】
以下、本発明の内容をより詳細に説明するために実施例を示す。但し、本発明はこれらの実施例によって何ら制限されるものではない。なお、特に記載のない限り、「部」は「重量部」を意味するものとする。
実施例1 電子レンジ加熱用調理済み冷凍トンカツ
(1)バッターの調製
以下の処方、製法にしたがってバッターを調製した。
【0054】
【表1】
【0055】
<調製方法>
▲1▼穀粉、澱粉及び糖類を混合し、これを冷水に加え、ジューサーミキサーで1分間攪拌し、均一に分散させた。これを比較用のバッターとし、さらに以下の方
法に従って本発明のバッターを調製した。
▲2▼上記▲1▼に油脂を加え、30秒間攪拌した。
▲3▼これに、下記a)またはb)の方法で調製したホイップドタンパク(卵白または乳清たん白)を加え、均一になるように混合し、本発明の冷蔵・冷凍フライ
用バッターを調製した。
【0056】
<ホイップドタンパクの調製>
a)卵白
生卵からボールに分離した卵白部分をハンドミキサーで高速攪拌して、起泡させ、これをホイップドタンパク(卵白)とした。
【0057】
b)乳清たん白
下記の材料をボールに投入しハンドミキサーで高速攪拌して、起泡させ、これをホイップドタンパク(乳清たん白)とした。
【0058】
なお、比較例1は、ホイップドタンパク無添加であり、比較例2,3は、ホイップしない卵白液、乳清たん白液をそれぞれ使用した。
【0059】
(2)電子レンジ加熱用調理済み冷凍トンカツの調製
上記バッター(実施例1〜5、比較例1)を用いて調理済み冷凍トンカツを作った。
▲1▼3cm×3cm×1cmの大きさにカットした、豚ロース肉を中種(具材)とし、フライ用打ち粉(FRパウダーOM;千葉製粉株式会社製)で打ち粉をし、上記で調整したバッターにて一次バッターリングした後、粉砕パン粉を付着させ、一次ブレッダリングを行った。
▲2▼▲1▼に上記で調製したバッター(実施例1〜5、比較例1)を付着させ二次バッターリングを行った。その後、生パン粉にて二次ブレッダリングを行った。
▲3▼これを170℃〜180℃で4分間油調し、油きりした後、30分間ほど放置して粗熱をとった。
▲4▼―35℃で1時間、急速凍結を行った。
▲5▼―10℃で3週間冷蔵保存を行った後に、500Wの電子レンジで1分間/1個の加熱を行い、官能評価を行った。結果を表2に示す。
【0060】
【表2】
【0061】
表2に示すように、バッター組成中にホイップドタンパクおよび油脂を含有したバッターを使用したものは、冷凍3週間後に電子レンジによる加熱調理を行った後も、衣のサクサク感が維持され、口当たりが良く、なおかつ、具材の水分も保たれた非常に良好な食感のフライ食品となった。また、この結果から、比較的高温(−10℃)での冷凍長期保存でも、本発明のバッターによれば、冷凍後再加熱調理後も良好な食感を得ることができることがわかった。
【0062】
また、バッター組成中にホイップドタンパク及び油脂を含有したバッターを使用したものは、実施例1で示した通りだが、比較例2,3のホイップしない卵白液及び乳清たん白液を使用したものは、サクミ感に劣り、硬く引きが強い食感の製品になった。この結果から卵白及び、乳清たん白はホイップする事が重要である。[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a batter for batter preparation of fried food distributed in a refrigerated or frozen state, and a method for producing the same. More specifically, the present invention has a crisp crispy fried food or tempura after refrigeration, preservation by freezing, even after being cooked again in an oven, a microwave oven, or the like, without having the surface clothing sticky with medium moisture or oil. The present invention relates to a batter capable of obtaining a light texture and suitable for refrigerated / frozen deep-fried foods and a method for producing the same. In addition, the present invention relates to a fried product which is distributed and stored in a refrigerated or frozen state after oil preparation, and is cooked again in an oven, a microwave oven, or the like and provided for food (referred to as “refrigerated / frozen food” in the present invention). ).
[0002]
[Prior art]
In recent years, with the diversification and simplification of eating habits, foods that can be refrigerated or frozen and that can be eaten only by heating and cooking in an oven or a microwave oven are widely marketed. In particular, fried foods such as croquettes, pork cutlets, fried shrimp, and fried foods such as tempura are oils that can be eaten only by heating in an oven or a microwave oven due to the complexity of cooking and the handling of the oil. The convenience of prepared refrigerated / frozen fried foods is preferred, and various types are commercially available.
[0003]
However, if these refrigerated / frozen foods are re-cooked in an oven or microwave oven, the moisture will transfer from the medium type (ingredients) such as vegetables and fish meat to the batter side during heating. There is a problem that the juicy feeling of the ingredients is impaired, and the clothes absorb moisture and soften, and the crispness of the clothes, which is a characteristic of fries and tempura, is impaired. In particular, even when refrigerated or frozen and stored after oil preparation, it may also occur when stored frozen at a relatively high temperature (for example, about -10 ° C.) due to fluctuations in the storage temperature in the freezer. As the length increases, the crispness of the clothes decreases significantly.
[0004]
In order to solve this problem, various improvements have been made to batter preparation batters conventionally used for fried foods. Among them, various methods have been proposed for preparing a batter by substituting part or all of the main ingredient, flour, with other components in the batter composition. For example, a method using corn grits and / or wheat semolina and pregelatinized starch and / or pregelatinized flour and enzyme-inactivated wheat flour as the batter component (for example, refer to Patent Document 1 and the like); flour, acid-treated starch, and wet heat-treated starch And a method using at least one kind of cross-linked pregelatinized starch (for example, see Patent Document 2 and the like); a method using non-pregelatinized starch and starch consisting of pregelatinized starch and a foaming type vegetable protein (for example, A method using a heat-treated wheat flour having specific gluten vitality and a specific degree of swelling of gluten in which starch is not substantially pregelatinized (for example, refer to patent document 4); flour, pregelatinized high amylose Starch and / or a derivative thereof, and at least one selected from cross-linked starch, ethylated starch, waxy type starch, tapioca starch, and high amylose starch; A method using a starch (e.g., see Patent Document 5 and the like); without any flour, alpha-starch, a method of using a raw starch and edible oils and fats (e.g., Patent Document reference 6, etc.) and the like. Further, a method using dietary fiber or cellulose as a batter component is also being studied. Specific examples of such a method include a method using baking strong powder, dried gluten, zein and / or crystalline cellulose as a batter component (for example, see Patent Document 7); a method of blending a water-soluble polysaccharide (for example, Patent Document 8) And the like); a method of blending cellulose (for example, see Patent Document 9) has been proposed.
[0005]
However, in any of the above methods, the crispness of the clothes and the juicy feeling of the sponge (ingredients) are impaired when the refrigerated or frozen fried food is reheated and cooked in a microwave oven or after a certain period of time has elapsed. It is not a method to sufficiently prevent the problem. In particular, as described above, as the refrigerated / frozen deep-fried food becomes longer in the refrigerated storage after the oil preparation or in the frozen storage at a relatively high temperature (about -10 ° C.), the crispness of the clothes after the reheating cooking decreases. Remarkably, there is a problem that the conventional technology cannot sufficiently prevent it.
[0006]
[Patent Document 1]
Japanese Patent Application Laid-Open No. Hei 4-40870
[Patent Document 2]
JP-A-7-303457
[Patent Document 3]
JP-A-9-238656
[Patent Document 4]
JP-A-11-125
[Patent Document 5]
JP-A-11-46711
[Patent Document 6]
JP 2000-333633 A
[Patent Document 7]
JP 2001-61428 A
[Patent Document 8]
JP-A-11-169117
[Patent Document 9]
JP-A-7-75514
[Problems to be solved by the invention]
The present invention has been made in view of the above problems, and an object of the present invention is to sufficiently maintain the juicy feeling (moisture) of ingredients and the crisp feeling of clothes even after heating and cooking again in a microwave oven or the like. It is an object of the present invention to provide a refrigerated / frozen deep-fried batter and a refrigerated / frozen deep-fried batter using the batter.
[0016]
[Means for Solving the Invention]
The present inventors have conducted intensive studies to solve the above problems, and as a result of using, as batter components, proteins (whipped proteins) and oils and fats which have been whipped and foamed in advance in addition to flour and the like. The cooked refrigerated / frozen fried food prepared using this as a garment does not leach out of the ingredients even after reheating and cooking in an oven or microwave oven. I found that. The present invention has been developed based on such knowledge.
[0017]
That is, the present invention is a batter for refrigerated / frozen deep-fried food shown below;
Item 1. A batter for refrigerated / frozen deep-fried foods, characterized by containing whipped proteins and fats and oils.
Item 2. Item 2. The batter for refrigerated / frozen deep-fried food according to Item 1, wherein the whipped protein is obtained by whipping one or two kinds selected from egg white and whey protein.
Item 3. Item 3. The batter for refrigerated / frozen deep-fried food according to Item 1 or 2, wherein the fat or oil has a melting point of 20 ° C or more.
Item 4. Item 4. The batter for refrigerated / frozen deep-fried food according to any one of Items 1 to 3, wherein the fat is lard.
[0018]
Further, the present invention is a method for producing a refrigerated / frozen deep-fried batter shown below;
Item 5. (1) The above-mentioned items (1) to (4), comprising the steps of (a) mixing flour into water and stirring, (b) adding oil and fat thereto and stirring, and (c) adding whipped protein thereto and stirring. The method for producing a batter for refrigerated / frozen deep-fried food according to any one of the above.
[0019]
Further, the present invention is a refrigerated / frozen deep-fried food listed in the following item 6;
Item 6. Item 5. A refrigerated / frozen deep-fried food prepared by adding the batter for refrigerated / frozen deep-fried food according to any one of Items 1 to 4 to an intermediate seed, preparing an oil, and refrigerated or frozen.
[0020]
BEST MODE FOR CARRYING OUT THE INVENTION
The fried foods targeted by the present invention are prepared by attaching batter to ingredients such as vegetables, poultry, meat and seafood, and, if necessary, attaching bread crumbs, and then adjusting the oil (fried) to distribute and store. Refrigerated or frozen, and reheated and cooked in an oven, microwave oven, or the like, and served for food. Specifically, for example, croquettes such as potato croquettes, cream croquettes, and curry croquettes; fried meats such as minced cutlets, pork cutlets, beef cutlets, and chicken cutlets; fried seafood such as shrimp fried, oyster fried, horse mackerel, and sardine fried; onions and asparagus Fried vegetables such as gas; shrimp, kiss, squid, octopus, tuna, scallop, kiss, Thai, flatfish and other seafood tempura; various vegetables including oyster fried And nuggets such as chicken nuggets.
[0021]
The batter for refrigerated / frozen deep-fried foods of the present invention is characterized by containing whipped proteins and fats and oils.
[0022]
The batter is a dough for preparing a fried batter, specifically, a fluid dough that can form a batter after being attached to the surface of a fried ingredient and adjusted to an oil. The refrigerated / frozen deep-fried batter of the present invention can have any form such as liquid or paste.
[0023]
The whipped protein used in the present invention is obtained by whipping a protein in advance to foam it. Foamable proteins such as egg white and whey protein can be widely used as proteins. One of these foamable proteins may be used alone, or two or more may be used in combination. Specific examples include a method using egg white or whey protein alone or a method using a combination of these two.
[0024]
The degree of whipping of the whipped protein is determined, for example, by using whey protein as the foaming protein and using only water and whey protein, the weight (g) in 1 ml of the whey protein / weight (g) / It is desirable to control and adjust the aeration operation so that the volume (ml)} is in the range of 0.1 to 0.4 (g / ml).
[0025]
Here, the egg white refers to the egg white portion of the egg, and includes, in addition to raw egg white, those frozen or sweetened for the purpose of distribution, or those obtained by drying and powdering (powder).
[0026]
In order to prepare whipped protein using egg white as a foaming protein, when using raw egg white, a method of foaming by stirring using a whisk or a hand mixer by a conventional method, or powdered product When used, there may be mentioned a method in which the mixture is added to cold water or water and then stirred to foam. The amount of the powdered product used varies depending on the type of the powdered product and the content of proteins, sugars, salts, and the like, but it is usually desirable to mix water so as to be a 3 to 30% by weight aqueous solution. When the amount of the powdered product is excessively less than 3% by weight, the foaming property generally tends to be weak, and when the amount exceeds 30% by weight, the flavor of the protein becomes too strong. This is because there is a tendency to affect the taste and flavor of the clothes and the protein gel becomes too strong and the texture becomes hard.
[0027]
Whey protein is obtained by concentrating and purifying whey (whey) prepared from milk. The whey used as a raw material is not particularly limited.For example, sweet whey, a by-product of cheese production, acid whey, a by-product of acid casein production, or rennet whey, a by-product of rennet casein production, is limited. Can be mentioned without being done. The origin of the milk is not particularly limited, and examples thereof include milk of mammals such as cows, goats and sheep. Preferably, milk-derived milk, that is, milk is used.
[0028]
The whey protein used in the present invention may be one obtained by concentrating and purifying whey (whey), and is not limited at all by its salt balance, fat content, protein content and the like.
[0029]
For example, as whey protein, whey protein having higher foaming property and excellent stability can be used.
[0030]
As such whey protein (high whipping whey protein), the salt balance is 0.15% by weight or less (preferably 0.0001 (1 ppm) to 0.15% by weight) in sodium content, and the calcium content is 2. Those adjusted to be 5% by weight or more (preferably 2.5 to 10% by weight) can be mentioned. In addition, although it changes with manufacturing methods, the sodium content of a general whey protein concentrate is 0.5-1.5 weight%, and the calcium content is 0.5 weight% or less. Further, the high foaming whey protein may contain potassium as a salt balance, and the upper limit thereof may be 0.5% by weight. However, potassium is preferably as small as possible like sodium, and the lower limit is 0% by weight. Usually, it can be selected from the range of 0.0001 (1 ppm) to 0.5% by weight.
[0031]
In addition, the high foaming whey protein preferably has a protein content of 80% by weight or more in addition to the salt balance. More preferably, the protein contains 80 to 95.85% by weight of protein in 100% by weight of whey protein. Further, the high foaming whey protein preferably has a fat content of 1% by weight or less in addition to the salt balance. The fat content of general whey protein concentrate is 3 to 10% by weight. The lower the fat content, the more preferable. The lower limit is 0% by weight. A more preferable fat content is 0.0001 (1 ppm) to 1% by weight.
[0032]
Such a high foaming whey protein is obtained by adding whey (whey) prepared from milk to the above-mentioned salt balance, preferably in addition to the above-mentioned salt balance, and further comprising at least one protein or fat content. Can be prepared by concentrating and purifying whey (whey) prepared from milk using a conventional method. After concentration and purification, various salts, fats or proteins are added or removed so as to have the above-mentioned salt balance, preferably to have at least one of a fat content and a protein content in addition to the salt balance. Can also be prepared.
[0033]
In addition, the whey protein includes, in addition to raw whey protein, those frozen for the purpose of distribution or dried (powder).
[0034]
In order to prepare whipped protein using whey protein as the foaming protein, when using raw whey protein, similarly to egg white, stir using a whisk or hand mixer in the usual way. In the case where a powdery product is used, cold water or water may be added thereto, followed by stirring and foaming. The amount of the powdered product used varies depending on the type of the powdered product and the content of proteins, sugars, salts, and the like, but it is usually desirable to mix water so as to be a 3 to 30% by weight aqueous solution. As in the case of egg white, when the amount of the powdered product is excessively reduced to more than 3% by weight, the foaming property generally tends to be weak, and when the amount exceeds 30% by weight, the amount is increased. This is because the flavor of white tends to be too strong, which may affect the taste and flavor of the clothes, and the texture may become hard.
[0035]
Further, to the whipped protein used in the present invention, a thickening polysaccharide can be added to impart foaming stability. Examples of thickening polysaccharides include guar gum, gelatin, gellan gum, carrageenan, xanthan gum, locust bean gum, glucomannan, agar, alginic acid, sodium alginate, tamarind seed gum, tara gum, gum arabic, tragacanth gum, karaya gum, pectin, pullulan, CMC, Microcrystalline cellulose, furceleran and the like can be mentioned. Among them, guar gum is preferred. By blending such a thickening polysaccharide with a whipped protein, a batter from which a more crispy garment can be obtained can be prepared.
[0036]
The amount of the thickening polysaccharide to be added is usually 1 to 20% by weight, preferably 5 to 10% by weight, based on 100% by weight of the whipped protein.
[0037]
The content of the whipped protein in the batter may be, for example, 0.5 to 10% by weight, preferably 3 to 4% by weight of the whipped protein in 100% by weight of the final batter.
[0038]
In the present invention, the fats and oils broadly mean edible vegetable fats and oils, edible refined processed fats and oils, lard (including refined lard), margarines, and shortenings. By adding fats and oils to the batter, it is possible to impart a crispy light texture to the clothes when reheating and cooking after freezing. Preferably, it is an oil having a melting point of 20 ° C. or higher. By using such fats and oils, the above-mentioned effects can be more enhanced. Lard is more preferable in terms of texture.
[0039]
Lard refers to refined lard usually specified by JAS (Japanese Agricultural Standards), and is a solid or fluid state produced by quenching or kneading lard or its main ingredient with or without quenching. [Pure lard (quenched kneaded product, non-kneaded product), prepared lard (quenched kneaded product, unkneaded product)], and those added with fragrances (excluding emulsifiers).
[0040]
The content of the fats and oils in the batter may be a ratio such that the fats and oils are 20% by weight or less based on 100% by weight of the final batter. If the amount of the fat or oil exceeds 20% by weight and becomes excessively large, the flavor of the fat or oil tends to become strong, which is not preferable. Preferably it is 0.5 to 5% by weight.
[0041]
Specifically, the batter of the present invention can be prepared by mixing and mixing the above-mentioned fats and oils and the whipped protein in at least the flour dissolved in water.
[0042]
Here, as the flour, flours such as wheat flour, glutinous rice flour, glutinous rice flour, corn flour, corn grits, waste flour, and buckwheat flour can be used. Preferably, it is flour. In addition, starch can also be used in addition to flour. Examples of the starch include corn starch, waxy corn starch, tapioca starch, potato starch, sweet potato starch, wheat starch, kuzu starch, potato starch, bracken starch, and their modified starches. By using flour and starch in combination, a garment with a more crisp feel can be obtained. Further, if necessary, saccharides, dextrins and the like can be added.
[0043]
The proportion of flour in 100% by weight of batter flour is not limited, but is usually 5 to 50% by weight, preferably 20 to 40% by weight. When starch is used in combination, the amount is 5 to 50 parts by weight, preferably 20 to 30 parts by weight, per 100 parts by weight of batter powder.
[0044]
The refrigerated / frozen deep-fried batter of the present invention can be prepared in the following manner:
(1) First, cereal powder or, if necessary, starch and saccharides are sufficiently mixed with powder.
(2) The powder mixture is added to the cold water so that the amount of the cold water is 200 to 400 parts by weight with respect to 100 parts by weight of the powder mixture, and the mixture is stirred by a stirrer such as a juicer mixer or a hand mixer to be uniformly dispersed. , Dissolve.
(3) Add fats and oils while stirring, and disperse and dissolve uniformly.
(4) On the other hand, a whipped protein is prepared by stirring a foaming protein such as egg white or whey protein in a separately prepared ball with a hand mixer or the like to foam it.
(5) Add the whipped protein to the mixture prepared in the above (3) and stir gently to make it uniform.
[0045]
In addition, such preparation can be performed under room temperature conditions, but is preferably performed at 5 to 15 ° C.
[0046]
In addition, raw materials used for ordinary batter compositions can be added to the batter composition for refrigerated / frozen fried foods of the present invention as long as the effects of the present invention are not affected. Specifically, it was selected from bread crumbs, emulsifiers, thickening polysaccharides, seasonings, flavoring agents, coloring agents, sweeteners, sour agents, baking powder, skim milk powder, shelf life improvers, preservatives, antioxidants, and the like. The additive material can be added to the batter at a predetermined ratio. In addition, these components can be usually blended in the above-mentioned step (1) or (2).
[0047]
The present invention also provides a cooked refrigerated / frozen deep-fried food prepared using the refrigerated / frozen deep-fried batter.
[0048]
Specifically, the refrigerated / frozen deep-fried food of the present invention is prepared by attaching the batter to the surface of the ingredient (batter ring), refrigeration or freezing after adjusting the oil.
[0049]
Such refrigerated / frozen products can be prepared in the following manner:
(1) The batter for refrigerated / frozen fries of the present invention is adhered to ingredients.
At this time, the ingredients can be ground with a powder consisting of a single substance or a mixture of, for example, starch, cereal flour, alkali salt, etc., to increase the batter adhesion rate.
(2) Bread crumbs or cracker flour is adhered as necessary after the batter is adhered.
[0050]
In addition, by repeating the above steps (1) and (2) twice, a two-layered garment can be formed.
(3) After the battering in (1) or after the blending in (2), the oil is adjusted. (4) After the oil adjustment, the oil is cooled and refrigerated or frozen.
[0051]
Here, the oil tone can be appropriately selected according to the type of ingredients and frying, but in the case of normal frying or tempura, a method of treating with edible oil at 170 to 180 ° C. for 3 to 7 minutes. Can be mentioned.
[0052]
The refrigerated / frozen fried food of the present invention can be distributed and stored in a refrigerated or frozen state of cooked fried food. In addition, when you eat it, you can easily reheat it in a microwave oven, oven or grill, so that it has a crisp, light and crisp texture, and the ingredients inside are good ones that maintain a juicy feeling It is.
[0053]
【Example】
Hereinafter, examples will be described in order to explain the content of the present invention in more detail. However, the present invention is not limited at all by these examples. Unless otherwise specified, “parts” means “parts by weight”.
Example 1 Preparation of Cooked Frozen Tonkatsu (1) Batter for Microwave Heating A batter was prepared according to the following formulation and manufacturing method.
[0054]
[Table 1]
[0055]
<Preparation method>
{Circle around (1)} Flour, starch and saccharides were mixed, added to cold water, and stirred with a juicer mixer for 1 minute to be uniformly dispersed. This was used as a batter for comparison, and the batter of the present invention was prepared according to the following method.
(2) Fats and oils were added to the above (1) and stirred for 30 seconds.
{Circle around (3)} The whipped protein (egg white or whey protein) prepared by the following method a) or b) is added to the mixture, and the mixture is uniformly mixed to prepare a refrigerated / frozen fry batter of the present invention. did.
[0056]
<Preparation of whipped protein>
a) The egg white part separated from the raw egg white egg into a ball was stirred at a high speed with a hand mixer and foamed to obtain whipped protein (egg white).
[0057]
b) Whey protein The following materials were put into a bowl, stirred at high speed with a hand mixer, and foamed to obtain whipped protein (whey protein).
[0058]
In Comparative Example 1, no whipped protein was added, and in Comparative Examples 2 and 3, an egg white solution and a whey protein solution which were not whipped were used.
[0059]
(2) Preparation of Cooked Frozen Tonkatsu for Microwave Heating Cooked frozen tonkatsu was prepared using the batter (Examples 1 to 5, Comparative Example 1).
(1) Pork loin cut into a size of 3 cm x 3 cm x 1 cm is used as a medium seed (ingredient), and is ground with flour for frying (FR powder OM; manufactured by Chiba Flour Milling Co., Ltd.). After primary battering with the adjusted batter, crushed bread crumbs were adhered and primary breading was performed.
The batters prepared above (Examples 1 to 5, Comparative Example 1) were attached to (2) and (1), and secondary battering was performed. Thereafter, secondary breading was performed using raw bread crumbs.
{Circle around (3)} This was oil-adjusted at 170 ° C. to 180 ° C. for 4 minutes.
(4) Rapid freezing was performed at -35 ° C for 1 hour.
{Circle around (5)} After refrigerated at -10 ° C. for 3 weeks, the mixture was heated in a microwave oven of 500 W for 1 minute / piece to perform sensory evaluation. Table 2 shows the results.
[0060]
[Table 2]
[0061]
As shown in Table 2, the batter containing whipped protein and fats and oils in the batter composition maintained the crispy feeling of the clothes even after heating and cooking by microwave after 3 weeks of freezing. It became a fried food with a very good texture, which was good and kept the moisture of the ingredients. The results also show that the batter of the present invention can provide a good texture even after freezing and re-heating cooking even during long-term frozen storage at a relatively high temperature (−10 ° C.).
[0062]
Moreover, the thing using the batter containing the whipped protein and fats and oils in the batter composition is as shown in Example 1, but the thing using the non-whipped egg white liquid and the whey protein liquid of Comparative Examples 2 and 3 was used. Became a product with inferior crispness and a firm and strong texture. From this result, it is important to whip egg white and whey protein.
Claims (6)
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| JP2002320398A JP4378562B2 (en) | 2002-11-01 | 2002-11-01 | Batter for refrigerated / frozen deep-fried food, and refrigerated / frozen deep-fried food prepared using the batter |
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| JP2002320398A JP4378562B2 (en) | 2002-11-01 | 2002-11-01 | Batter for refrigerated / frozen deep-fried food, and refrigerated / frozen deep-fried food prepared using the batter |
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| JP2004154009A true JP2004154009A (en) | 2004-06-03 |
| JP4378562B2 JP4378562B2 (en) | 2009-12-09 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015192608A (en) * | 2014-03-31 | 2015-11-05 | 日東富士製粉株式会社 | Method of producing fried food |
| WO2019129925A1 (en) * | 2017-12-29 | 2019-07-04 | Myllyn Paras Finland Oy | Deep-fried preparation breaded with a food fat component |
| WO2020067314A1 (en) * | 2018-09-28 | 2020-04-02 | 森永乳業株式会社 | Batter liquid, batter mix, method for manufacturing food for deep frying, and deep-fried food manufacturing method |
-
2002
- 2002-11-01 JP JP2002320398A patent/JP4378562B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015192608A (en) * | 2014-03-31 | 2015-11-05 | 日東富士製粉株式会社 | Method of producing fried food |
| WO2019129925A1 (en) * | 2017-12-29 | 2019-07-04 | Myllyn Paras Finland Oy | Deep-fried preparation breaded with a food fat component |
| WO2020067314A1 (en) * | 2018-09-28 | 2020-04-02 | 森永乳業株式会社 | Batter liquid, batter mix, method for manufacturing food for deep frying, and deep-fried food manufacturing method |
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| JP4378562B2 (en) | 2009-12-09 |
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