JP2007138089A - Anionic electrodeposition coating - Google Patents
Anionic electrodeposition coating Download PDFInfo
- Publication number
- JP2007138089A JP2007138089A JP2005336644A JP2005336644A JP2007138089A JP 2007138089 A JP2007138089 A JP 2007138089A JP 2005336644 A JP2005336644 A JP 2005336644A JP 2005336644 A JP2005336644 A JP 2005336644A JP 2007138089 A JP2007138089 A JP 2007138089A
- Authority
- JP
- Japan
- Prior art keywords
- pigment
- aluminum
- mass
- anionic electrodeposition
- imparted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004070 electrodeposition Methods 0.000 title claims abstract description 37
- 125000000129 anionic group Chemical group 0.000 title claims abstract description 23
- 239000011248 coating agent Substances 0.000 title abstract description 33
- 238000000576 coating method Methods 0.000 title abstract description 33
- 239000000049 pigment Substances 0.000 claims abstract description 51
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 26
- 239000011347 resin Substances 0.000 claims abstract description 26
- 239000007787 solid Substances 0.000 claims abstract description 23
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 19
- 239000002245 particle Substances 0.000 claims abstract description 18
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 12
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- 239000000758 substrate Substances 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 8
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- 238000004519 manufacturing process Methods 0.000 description 19
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 18
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- MAQCMFOLVVSLLK-UHFFFAOYSA-N methyl 4-(bromomethyl)pyridine-2-carboxylate Chemical compound COC(=O)C1=CC(CBr)=CC=N1 MAQCMFOLVVSLLK-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
Abstract
Description
本発明は、仕上り性、耐候性、ダイスマーク隠蔽性及び新規な意匠性を有するアニオン電着塗料に関する。 The present invention relates to an anionic electrodeposition coating material having finish, weather resistance, dice mark concealment and novel design.
従来、アルミニウムは鉄鋼などに比べて高温における加工性が良いので、熱間押し出しにより種々の断面形状を持つ型材を比較的容易に得ることができる。また、アルミニウムは軽量で加工性が容易であることや耐食性に優れるといった、本来のアルミニウムの優れた性質を利用して、特に建材関係の材料として多く使用されるようになってきている。 Conventionally, aluminum has better workability at high temperatures than steel and the like, so molds having various cross-sectional shapes can be obtained relatively easily by hot extrusion. In addition, aluminum is increasingly used as a material especially for building materials by utilizing the excellent properties of original aluminum such as light weight, easy workability and excellent corrosion resistance.
このアルミニウムの熱間押し出し方法は、通常、円柱形のアルミニウム鋳塊を加熱して溶融させ、次いでこの溶融物を押し出し機に入れ、所定の断面形状の孔を持つダイスに押し付けて、ところてん式に孔を通過させて所定の形状を持つ型材を得る方法である。 In this method of hot extrusion of aluminum, a cylindrical aluminum ingot is usually heated and melted, and then this melt is put into an extruder and pressed against a die having a hole having a predetermined cross-sectional shape. In this method, a mold having a predetermined shape is obtained by passing through a hole.
また、アルミニウム自体は耐塩水性等の腐食物質に対しては腐食され難いが、耐アルカリ性(モルタル等)に対して容易に腐食するため、通常、アルミニウムを陽極酸化処理した後、アニオン電着塗料等によりクリヤー塗膜が被覆されているのが一般的である。このようなアニオン電着塗料としては、例えば、水分散性ビニル系共重合体などの水溶性樹脂に、架橋剤としてメラミン樹脂やブロック化ポリイソシアネートやなどを配合してなるものが公知である。 In addition, aluminum itself is not easily corroded by corrosive substances such as salt water resistance, but easily corrodes alkali resistance (such as mortar). In general, the clear coating film is coated. As such an anion electrodeposition coating, for example, a water-soluble resin such as a water-dispersible vinyl copolymer and a melamine resin or a blocked polyisocyanate as a crosslinking agent are known.
しかしながら、上記アニオン電着塗料を陽極酸化被膜処理したアルミニウム型材に電着塗装した場合に、アルミニウム型材のダイスマークが目立ち易く商品価値が劣るといった問題点がある。 However, when the above anion electrodeposition coating is electrodeposited on an anodized aluminum mold, there is a problem in that the die mark of the aluminum mold is easily noticeable and the commercial value is inferior.
また、本出願人はこの様なダイスマークを目立ち難くするために、水溶性アクリル樹脂と、これらのアクリル系樹脂と相溶性のないメラミン樹脂を水分散させてなるアニオン電着塗料を提供した(特許文献1)。しかしながら、アニオン電着塗料では塗料貯蔵安定性に優れると共にアルミニウム型材のダイスマークが目立ち難い塗膜を形成するといった両者の性能を満足するものは得られなかった。 In addition, in order to make such a dice mark inconspicuous, the present applicant provided an anionic electrodeposition coating material in which a water-soluble acrylic resin and a melamine resin incompatible with these acrylic resins are dispersed in water ( Patent Document 1). However, an anion electrodeposition coating material that satisfies both the performances of forming a coating film that is excellent in coating storage stability and in which the die mark of the aluminum mold material is inconspicuous cannot be obtained.
他に、長手方向の径が30μm以下のマイカ又は、アルミニウムを主成分とする鱗片状顔料を含有する陽極析出型電着塗料組成物が、ダイスマーク隠蔽性や仕上り性に優れることが開示されている(特許文献2)。しかし、さらに新規な意匠性を有する塗装物品が、ユーザーからの要求で求められていた。 In addition, it is disclosed that an anodic deposition electrodeposition coating composition containing a mica having a longitudinal diameter of 30 μm or less or a scaly pigment mainly composed of aluminum is excellent in dice mark concealability and finish. (Patent Document 2). However, a coated article having a new design property has been demanded by a user request.
解決しようとする課題は、仕上り性、耐候性、ダイスマーク隠蔽性に優れ、かつ新規な意匠性が得られるアニオン電着塗料を提供することである。 The problem to be solved is to provide an anionic electrodeposition coating material that is excellent in finish, weather resistance, and dice mark concealing properties, and that provides a new design.
本発明者等は、上記した問題点を解決するために鋭意研究を重ねた結果、リーフィング性を付与したアルミニウム顔料(C)を含有したアニオン電着塗料によって得られることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that an anionic electrodeposition coating material containing an aluminum pigment (C) imparted with leafing properties has been obtained, and the present invention has been completed. It came to do.
本発明のアニオン電着塗料は、アニオン電着塗料を電着塗装して得られた塗膜は、ダイスマークが目立たない艶消し塗膜で、かつ金属光沢に優れ、キメが細かく銀のような高級感のあるメッキ調の外観を有する塗膜が得られる。また、この新規な意匠は、通常の2次電解着色(エッチング工程−中和−陽極化成処理−電解着色処理−封孔)による表面処理(陽極酸化被膜)で容易に得ることができる。 The anion electrodeposition paint of the present invention is a paint film obtained by electrodeposition coating of an anion electrodeposition paint, and is a matte paint film in which a dice mark is not conspicuous, excellent in metallic luster, finely textured and like silver A coating film having a high-quality plated appearance is obtained. Moreover, this novel design can be easily obtained by surface treatment (anodized film) by normal secondary electrolytic coloring (etching step-neutralization-anodizing treatment-electrolytic coloring treatment-sealing).
本発明は、カルボキシル基含有樹脂(A)と架橋剤(B)を樹脂成分とし、該樹脂成分の固形分合計100質量部に対して、リーフィング性を付与したアルミニウム顔料(C)を0.01〜20質量部含有することによって、ダイスマーク隠蔽性に優れ、かつ金属光沢やキメが細かくて銀のような高級感のあるメッキ調の塗膜が得られる。以下、詳細に説明する。 In the present invention, a carboxyl group-containing resin (A) and a crosslinking agent (B) are used as resin components, and the aluminum pigment (C) imparted with leafing properties to 0.01 parts by mass of the solid content of the resin component is 0.01. By containing ˜20 parts by mass, a coating film having a high-quality feeling like silver can be obtained which is excellent in dice mark concealing property and has a fine metallic luster and texture. Details will be described below.
カルボキシル基含有樹脂(A):
カルボキシル基含有樹脂は、1分子中に少なくとも1個のカルボキシル基を有し、好ましくは少なくとも1個の水酸基を有する樹脂である。具体的には、アクリル樹脂、ポリエステル樹脂、ポリエーテル樹脂、ポリカーボネート樹脂、ウレタン樹脂などの樹脂が挙げられ、この中でも耐候性の面からアクリル樹脂が好適である。上記のアクリル樹脂は、カルボキシル基含有ラジカル重合性不飽和単量体、必要に応じて水酸基含有ラジカル重合性不飽和単量体、及びその他のラジカル重合性不飽和単量体を共重合せしめることによって製造することができる。
Carboxyl group-containing resin (A):
The carboxyl group-containing resin is a resin having at least one carboxyl group in one molecule, and preferably having at least one hydroxyl group. Specific examples include resins such as acrylic resins, polyester resins, polyether resins, polycarbonate resins, and urethane resins. Among these, acrylic resins are preferred from the viewpoint of weather resistance. The above acrylic resin is obtained by copolymerizing a carboxyl group-containing radical polymerizable unsaturated monomer, and optionally a hydroxyl group-containing radical polymerizable unsaturated monomer, and other radical polymerizable unsaturated monomers. Can be manufactured.
上記カルボキシル基含有ラジカル重合性不飽和単量体としては、例えば、アクリル酸、
メタクリル酸、クロトン酸、イタコン酸、マレイン酸、フマル酸等の単量体が挙げられる。水酸基含有ラジカル重合性不飽和単量体としては、例えば、2−ヒドロキシエチル(メタ)アクリレ−ト、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート、これ以外にプラクセルFM1、プラクセルFM2、プラクセルFM3、プラクセルFA1、プラクセルFA2、プラクセルFA3(以上、ダイセル化学社製、商品名、カプロラクトン変性(メタ)アクリル酸ヒドロキシエステル類)等が挙げられる。
Examples of the carboxyl group-containing radical polymerizable unsaturated monomer include acrylic acid,
Examples include monomers such as methacrylic acid, crotonic acid, itaconic acid, maleic acid, and fumaric acid. Examples of the hydroxyl group-containing radical polymerizable unsaturated monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate. Other than these, there may be mentioned, for example, Plaxel FM1, Plaxel FM2, Plaxel FM3, Plaxel FA1, Plaxel FA2, Plaxel FA3 (manufactured by Daicel Chemical Industries, trade name, caprolactone-modified (meth) acrylic acid hydroxy ester).
上記その他のラジカル重合性不飽和単量体としては、例えば、γ−(メタ)アクリロイルオキシプロピルトリメトキシシラン、γ−(メタ)アクリロイルオキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロイルオキシプロピルトリエトキシシラン、ビニルトリメトキシシラン等のアルコキシシリル基含有不飽和単量体;例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸シクロヘキシルなどの(メタ)アクリル酸のC1〜C18のアルキル又はシクロアルキルエステル類、スチレンなどの芳香族ビニルモノマー類、(メタ)アクリル酸アミド、N−ブトキシメチル(メタ)アクリルアミド、N−メチロ−ル(メタ)アクリルアミドなどの(メタ)アクリルアミド及びその誘導体類、(メタ)アクリロニトリル化合物類等が挙げられる。 Examples of the other radical polymerizable unsaturated monomer include γ- (meth) acryloyloxypropyltrimethoxysilane, γ- (meth) acryloyloxypropylmethyldimethoxysilane, and γ- (meth) acryloyloxypropyltriethoxy. Alkoxysilyl group-containing unsaturated monomers such as silane and vinyltrimethoxysilane; for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, (meth ) hexyl acrylate, (meth) acrylate, octyl (meth) acrylate, lauryl (meth) alkyl or cycloalkyl esters of C 1 -C 18 (meth) acrylic acid such as cyclohexyl acrylate, aromatic such as styrene Group vinyl monomers, amino acid (meth) acrylate , N- butoxymethyl (meth) acrylamide, N- methylol - Le (meth) (meth) acrylamide and its derivatives such as acrylamide, (meth) acrylonitrile compounds, and the like.
アクリル樹脂としては通常、上記のカルボキシル基含有ラジカル重合性不飽和単量体、
必要に応じて水酸基含有ラジカル重合性不飽和単量体、及びその他のラジカル重合性不飽和単量体を溶媒中にて重合開始剤によりラジカル重合反応して得られる。この重合反応に際し、カルボキシル基含有重合性不飽和単量体が1〜20質量%、好ましくは4〜10質量%、水酸基含有ラジカル重合性不飽和単量体が0〜40質量%、好ましくは5〜30質量%、その他のラジカル重合性不飽和単量体が40〜99質量%、好ましくは60〜91質量%の範囲が好適である。
As the acrylic resin, usually the above carboxyl group-containing radical polymerizable unsaturated monomer,
It is obtained by subjecting a hydroxyl group-containing radically polymerizable unsaturated monomer and other radically polymerizable unsaturated monomer to a radical polymerization reaction with a polymerization initiator in a solvent as required. In this polymerization reaction, the carboxyl group-containing polymerizable unsaturated monomer is 1 to 20% by mass, preferably 4 to 10% by mass, and the hydroxyl group-containing radical polymerizable unsaturated monomer is 0 to 40% by mass, preferably 5%. The range of -30 mass% and the other radical polymerizable unsaturated monomer is 40-99 mass%, preferably 60-91 mass%.
重合反応に使用する溶媒としては、例えば、プロピルアルコール、イソプロピルアルコール、n−ブチルアルコール、t−ブチルアルコール、イソブチルアルコール等のアルコール類、ジエチレングリコールモノブチルエーテル、メチルカルビトール、2−メトキシエタノール、2−エトキシエタノール、2−イソプロポキシエタノール、2−ブトキシエタノール、ジエチレングリコール、ジエチレングルコールモノエチルエーテル、ジエチレングルコールモノブチルエーテル、トリエチレングルコールモノメチルエーテル、1−メトキシ−2−プロパノール、1−エトキシ−2−プロパノール、ジプロピレングリコールモノメチルエーテル等のエーテル類などが好適に使用できる。 Examples of the solvent used for the polymerization reaction include alcohols such as propyl alcohol, isopropyl alcohol, n-butyl alcohol, t-butyl alcohol, isobutyl alcohol, diethylene glycol monobutyl ether, methyl carbitol, 2-methoxyethanol, 2-ethoxy. Ethanol, 2-isopropoxyethanol, 2-butoxyethanol, diethylene glycol, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol monomethyl ether, 1-methoxy-2-propanol, 1-ethoxy-2-propanol Ethers such as dipropylene glycol monomethyl ether can be preferably used.
これ以外にも必要に応じて、例えば、キシレン、トルエンなどの芳香族類;アセトン、
メチルエチルケトン、2−ペンタノン、2−ヘキサノン、メチルイソブチルケトン、イソホロン、シクロヘキサノン等のケトン類;酢酸メチル、酢酸エチル、酢酸ペンチル、3−メトキシブチルアセテート、2−エチルヘキシルアセテート、酢酸ベンジル、酢酸シクロヘキシル、プロピオン酸メチル、プロピオン酸エチル等のエステル類;も併用することができる。
Other than this, for example, aromatics such as xylene and toluene; acetone,
Ketones such as methyl ethyl ketone, 2-pentanone, 2-hexanone, methyl isobutyl ketone, isophorone, cyclohexanone; methyl acetate, ethyl acetate, pentyl acetate, 3-methoxybutyl acetate, 2-ethylhexyl acetate, benzyl acetate, cyclohexyl acetate, propionic acid Esters such as methyl and ethyl propionate can also be used in combination.
ラジカル共重合に用いるラジカル重合開始剤としては、例えば、過酸化ベンゾイル、ジ−t−ブチルハイドロパーオキサイド、t−ブチルハイドロパーオキサイド、クミルパーオキサイド、クメンハイドロパーオキサイド、ジイソプロピルベンザンハイドロパーオキサイド、t−ブチルパーオキシベンゾエート、ラウリルパーオキサイド、アセチルパーオキサイド、t−ブチルパーオキシ−2−エチルヘキサノエート等の過酸化物、α,α'−アゾビスイソブチルニトリル、アゾビスジメチルバレロニトリル、アゾビスシクロヘキサンカルボニトリルなどのアゾ化合物が挙げられる。上記のようにして製造されたアクリル樹脂の重量平均分子量(注1)は、5,000〜150,000、好ましくは20,000〜100,000の範囲が好適である。 Examples of the radical polymerization initiator used for radical copolymerization include, for example, benzoyl peroxide, di-t-butyl hydroperoxide, t-butyl hydroperoxide, cumyl peroxide, cumene hydroperoxide, diisopropylbenzan hydroperoxide, Peroxides such as t-butylperoxybenzoate, lauryl peroxide, acetyl peroxide, t-butylperoxy-2-ethylhexanoate, α, α'-azobisisobutylnitrile, azobisdimethylvaleronitrile, azo Examples include azo compounds such as biscyclohexanecarbonitrile. The weight average molecular weight (Note 1) of the acrylic resin produced as described above is in the range of 5,000 to 150,000, preferably 20,000 to 100,000.
(注1)重量平均分子量:JIS K 0124−83に準じて行ない、分離カラムにT
SK GEL4000HXL+G3000HXL+G2500HXL+G2000HXL(東
ソー社製)を用いて40℃で流速1.0ml/分、溶離液にGPC用テトラヒドロフランを用いて、RI屈折計で得られたクロマトグラフとポリスチレンの検量線から計算により求めた。
(Note 1) Weight average molecular weight: Measured according to JIS K 0124-83.
Chromatograph and polystyrene calibration curve obtained with RI refractometer using SK GEL4000HXL + G3000HXL + G2500HXL + G2000HXL (manufactured by Tosoh Corporation) at 40 ° C. with a flow rate of 1.0 ml / min and eluent using GPC tetrahydrofuran. From the calculation.
架橋剤(B):
架橋剤は、従来から公知の化合物を使用することができ、例えば、メラミン、尿素、ベンゾグアナミン、アセトグアナミン、ステログアナミン、スピログアナミン、ジシアンジアミド等のアミノ成分とアルデヒドとの反応によって得られるメチロール化アミノ樹脂、該メチロール化アミノ樹脂のアルキルエーテル化物及びブロックポリイソシアネート化合物があげられる。
Crosslinking agent (B):
As the crosslinking agent, conventionally known compounds can be used. For example, a methylolated amino resin obtained by reacting an amino component such as melamine, urea, benzoguanamine, acetoguanamine, steroguanamine, spiroguanamine, dicyandiamide and an aldehyde. And alkyl etherified products of the methylolated amino resin and block polyisocyanate compounds.
上記メチロール化アミノ樹脂としては、メチロール化メラミン樹脂が好適であり、メチロール化メラミン樹脂のメチロール基の一部もしくは全部がメタノール、エタノール、プロパノール、ブタノール、オクチルアルコール、2−エチルヘキシルアルコール等の1種もしくは2種以上の1価アルコールで変性されたメラミン樹脂を使用することができる。 As the methylolated amino resin, a methylolated melamine resin is preferable, and a part or all of the methylol group of the methylolated melamine resin is one kind of methanol, ethanol, propanol, butanol, octyl alcohol, 2-ethylhexyl alcohol, or the like. A melamine resin modified with two or more monohydric alcohols can be used.
上記のメラミン樹脂の市販品としては、例えば、ユーバン20SE−60、ユーバン225(以上、いずれも三井化学社製、商品名)、スーパーベッカミンG840、スーパーベッカミンG821(以上、いずれも大日本インキ化学工業社製、商品名)などのブチルエーテル化メラミン樹脂;スミマールM−100、スミマールM−40S、スミマールM−55(以上、いずれも住友化学社製、商品名)、サイメル232、サイメル303、サイメル325、サイメル327、サイメル350、サイメル370(以上、いずれも日本サイテックインダストリーズ社製、商品名)、ニカラックMS17、ニカラックMX15、ニカラックMX430、ニカラックMX600、(以上、いずれも三和ケミカル社製、商品名)、レジミン741(モンサント社製、商品名)等のメチルエーテル化メラミン樹脂;サイメル235、サイメル202、サイメル238、サイメル254、サイメル272、サイメル1130(以上、いずれも三井サイテック社製、商品名)、スマミールM66B(住友化学社製、商品名)等のメチル化とイソブチル化との混合エーテル化メラミン樹脂;サイメルXV805(三井サイテック社製、商品名)、ニカラックMS95(三和ケミカル社製、商品名)等のメチル化とn−ブチル化との混合エーテル化メラミン樹脂などを挙げることができる。 Commercially available products of the above melamine resins include, for example, Uban 20SE-60, Uban 225 (all are trade names manufactured by Mitsui Chemicals, Inc.), Super Becamine G840, Super Becamine G821 (All are Dainippon Ink. Butyl etherified melamine resins such as Chemical Industry Co., Ltd. (trade name); Sumimar M-100, Sumimar M-40S, Sumimar M-55 (all of which are Sumitomo Chemical Co., Ltd., trade names), Cymel 232, Cymel 303, Cymel 325, Cymel 327, Cymel 350, Cymel 370 (all are made by Nihon Cytec Industries, Inc., trade name), Nicarak MS17, Nicarak MX15, Nicarak MX430, Nicarak MX600 (all are made by Sanwa Chemical Co., Ltd., trade name) ), Regimin 741 (M Methyl etherified melamine resins such as Santo Co., Ltd. (trade name); Cymel 235, Cymel 202, Cymel 238, Cymel 254, Cymel 272, Cymel 1130 (all of which are Mitsui Cytec Co., Ltd., trade name), Summir M66B (Sumitomo) Mixed etherified melamine resin of methylation and isobutylation, etc., manufactured by Kagaku Co., Ltd .; methylation of Cymel XV805 (trade name, manufactured by Mitsui Cytec Co., Ltd.), Nicalac MS95 (trade name, manufactured by Sanwa Chemical Co., Ltd.), etc. And n-butylated mixed etherified melamine resin.
ブロックポリイソシアネート化合物は、従来から公知のポリイソシアネート化合物のイソシアネート基をブロック化剤でブロックしたものを使用することができる。ポリイソシアネート化合物としては、例えば、ヘキサメチレンジイソシアネートもしくはトリメチルヘキサメチレンジイソシアネートの如き脂肪族ジイソシアネート類;水素添加キシリレンジイソシアネートもしくはイソホロンジイソシアネートの如き環状脂肪族ジイソシアネート類;トリレンジイソシアネートもしくは4,4′−ジフェニルメタンジイソシアネートの如き芳香族ジイソシアネート類の如き有機ジイソシアネートそれ自体、またはこれらの各有機ジイソシアネートと多価アルコール、低分子量ポリエステル樹脂もしくは水等との付加物、あるいは上記した如き各有機ジイソシアネート同志の環化重合体、更にはイソシアネート・ビウレット体等が挙げられる。 As the blocked polyisocyanate compound, those obtained by blocking the isocyanate group of a conventionally known polyisocyanate compound with a blocking agent can be used. Examples of the polyisocyanate compound include aliphatic diisocyanates such as hexamethylene diisocyanate or trimethylhexamethylene diisocyanate; cyclic aliphatic diisocyanates such as hydrogenated xylylene diisocyanate or isophorone diisocyanate; tolylene diisocyanate or 4,4'-diphenylmethane diisocyanate. Organic diisocyanates such as aromatic diisocyanates themselves, or adducts of these organic diisocyanates with polyhydric alcohols, low molecular weight polyester resins or water, or cyclized polymers of the respective organic diisocyanates as described above, Furthermore, an isocyanate biuret body etc. are mentioned.
ブロックポリイソシアネート化合物の市販品の例としては、バーノックD−750、−800、DN−950、−970もしくは15−455、(以上、大日本インキ化学工業社製、商品名)、デスモジュールL、N、HL、ILもしくはN3390(以上、バイエル社製品社製)、タケネートD−102、−202、−110Nもしくは123N(武田薬品工業社製、商品名)、コロネートL、HL、EHもしくは203(日本ポリウレタン工業社製、商品名)またはデュラネート24A−90CX(旭化成工業社製、商品名)等が挙げられる。 Examples of commercially available block polyisocyanate compounds include Vernock D-750, -800, DN-950, -970 or 15-455 (trade name, manufactured by Dainippon Ink & Chemicals, Inc.), Desmodur L, N, HL, IL or N3390 (manufactured by Bayer Products), Takenate D-102, -202, -110N or 123N (Takeda Pharmaceutical Company, trade name), Coronate L, HL, EH or 203 (Japan) A polyurethane industry company make, brand name) or Duranate 24A-90CX (Asahi Kasei Kogyo company make, brand name) etc. are mentioned.
なおカルボキシル基含有樹脂(A)と架橋剤(B)の中和に用いる塩基性化合物は、エチルアミン、プロピルアミン、ブチルアミン、ベンジルアミン、モノエタノールアミン、ネオペンタノールアミン、2−アミノプロパノール、3−アミノプロパノールなどの第1級モノアミン;ジエチルアミジエタノールアミン、ジ−n−またはジ−iso −プロパノールアミン、N−メチルエタノールアミン、N−エチルエタノールアミンなどの第2級モノアミン;ジメチルエタノールアミン、トリメチルアミン、トリエチルアミン、トリイソプロピルアミン、メチルジエタノールアミン、ジメチルアミノエタノールなどの第3級モノアミン;ジエチレントリアミン、ヒドロキシエチルアミノエチルアミン、エチルアミノエチルアミン、メチルアミノプロピルアミンなどのポリアミントリエチルアミンなどが挙げられる。 Basic compounds used for neutralization of the carboxyl group-containing resin (A) and the crosslinking agent (B) are ethylamine, propylamine, butylamine, benzylamine, monoethanolamine, neopentanolamine, 2-aminopropanol, 3-aminopropanol, Primary monoamines such as aminopropanol; secondary monoamines such as diethylamidiethanolamine, di-n- or di-iso-propanolamine, N-methylethanolamine, N-ethylethanolamine; dimethylethanolamine, trimethylamine, triethylamine Tertiary monoamines such as triisopropylamine, methyldiethanolamine, dimethylaminoethanol; diethylenetriamine, hydroxyethylaminoethylamine, ethylaminoethylamine, methylaminopropylene Examples include polyamine triethylamine such as ruamine.
塩基性化合物の配合割合は、中和当量として0.1〜1.2当量の範囲が好ましく、カルボキシル基含有樹脂(A)、架橋剤(B)の固形分の総合計量に対して塩基性化合物が0.01〜10質量%の範囲、好ましく0.05〜5質量%である。カルボキシル基含有樹脂(A)の水分散化は、カルボキシル基含有樹脂(A)に、架橋剤(B)、塩基性化合物、脱イオン水を加え、ディスパーなどで攪拌しながらエマルションを得ることができる。 The blending ratio of the basic compound is preferably in the range of 0.1 to 1.2 equivalents as a neutralization equivalent, and the basic compound with respect to the total solid content of the carboxyl group-containing resin (A) and the crosslinking agent (B). Is in the range of 0.01 to 10% by mass, preferably 0.05 to 5% by mass. The aqueous dispersion of the carboxyl group-containing resin (A) can be obtained by adding a crosslinking agent (B), a basic compound and deionized water to the carboxyl group-containing resin (A) and stirring the mixture with a disper or the like. .
リーフィング性を付与したアルミニウム顔料(C):
本発明のアニオン電着塗料は、顔料成分として、リーフィング性を付与したアルミニウム顔料(C)を用いることを特徴とする。リーフィング性を付与したアルミニウム顔料(C)は、アルミニウムを、例えば、疎水及び/又は疎油性剤による表面処理を施してなるものであり、平均粒子径(注2)が5〜30μm、好ましくは10〜15μm、平均厚み(注3)が、0.01〜0.2μm、好ましくは0.02〜0.08μm、を有する。
(注2)平均粒子径:レーザー回折式粒度分布測定装置(マイクロトラックHRA、ハネウェル(Honeywell)社製)の測定系内循環水に投入し、超音波で30秒分散させたて、測定した。
(注3)平均厚み:得られたリーフィング性を付与したアルミニウム顔料(C)をガラス板状に均一に分散させ、プローブ顕微鏡(セイコーインスツルメンツ株式会社製、ナノピクス(Nanopics)1000)にて、粒子の厚さ10個について測定し、その平均値を平均厚みとした。
ここで、平均粒子径が小さいアルミニウムは、一般的に、高い輝度が得られにくい傾向がある。そのため、平均粒子径が5μm未満では、強い金属光沢、高い反射率が得られず、一方で、平均粒子径が30μmを超えると、塗膜のキメの細かさが得られなくなるとともに、粒子感やキラキラ感が強調されすぎて銀のような高級感のあるメッキ調の仕上り性が得られない。
Aluminum pigment (C) with leafing properties:
The anionic electrodeposition paint of the present invention is characterized by using an aluminum pigment (C) imparted with leafing properties as a pigment component. The aluminum pigment (C) imparted with leafing properties is obtained by subjecting aluminum to a surface treatment with, for example, a hydrophobic and / or oleophobic agent, and an average particle diameter (Note 2) of 5 to 30 μm, preferably 10 ˜15 μm, average thickness (Note 3) is 0.01 to 0.2 μm, preferably 0.02 to 0.08 μm.
(Note 2) Average particle size: Measurement was carried out after being put into circulating water in a measurement system of a laser diffraction particle size distribution measuring device (Microtrac HRA, manufactured by Honeywell), dispersed with ultrasonic waves for 30 seconds.
(Note 3) Average thickness: The obtained aluminum pigment (C) imparted with leafing properties is uniformly dispersed in a glass plate shape, and the particle size of the particles is measured with a probe microscope (Nanopics 1000, manufactured by Seiko Instruments Inc.). The thickness was measured for 10 pieces, and the average value was defined as the average thickness.
Here, aluminum having a small average particle diameter generally tends to be difficult to obtain high luminance. Therefore, if the average particle size is less than 5 μm, strong metallic luster and high reflectance cannot be obtained. On the other hand, if the average particle size exceeds 30 μm, the fineness of the coating film cannot be obtained, and the particle feeling and The glittery feeling is over-emphasized and a high-quality plating finish like silver cannot be obtained.
リーフィング性を付与したアルミニウム顔料(C)の製造方法は、特に制限されず、従来公知の方法で製造することが可能であり、例えば、原料としてアルミニウム粉末を使用し、有機溶媒の存在下でボールミルを用いて、一定時間以上の磨砕処理をすることによって得ることができる。磨砕メディアとしては、従来公知の工業用磨砕ボールが使用できるが、例えば、直径が0.3〜4mmの範囲にある鋼球やステンレス球などが好適に使用できる。 The production method of the aluminum pigment (C) imparted with leafing properties is not particularly limited, and can be produced by a conventionally known method. For example, an aluminum powder is used as a raw material and a ball mill in the presence of an organic solvent. Can be obtained by grinding for a certain time or longer. As the grinding media, conventionally known industrial grinding balls can be used. For example, steel balls or stainless balls having a diameter of 0.3 to 4 mm can be suitably used.
また磨砕時に用いる磨砕助剤は、特に限定されるものではなく、従来公知のものを使
用可能であるが、たとえば、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキン酸、ベヘニン酸などの高級脂肪酸、オレイン酸などの高級不飽和脂肪酸、ステアリンアミンなどの高級脂肪族アミン、ステアリルアルコール、オレイルアルコールなどの高級脂肪族アルコール、ステアリン酸アミド、オレイン酸アミドなどの高級脂肪酸アミド、ステアリン酸アルミニウム、オレイン酸アルミニウムなどの高級脂肪酸金属塩などが挙げられる。 当該磨砕助剤は、原料アルミニウム粉末に対し、0.1〜10質量%、好ましくは0.2〜5質量%の範囲で使用すればさらに好ましい。製造方法において用いる磨砕溶剤としては、特に限定されるものではなく、従来公知の溶剤を使用可能であるが、たとえば、ミネラルスピリット、ソルベントナフサなどの炭化水素系溶剤やアルコール系、エーテル系、ケトン系、エステル系の溶剤が好適に使用できる。また、前記の溶剤の中でも、安全性の面から、ミネラルスピリット、ソルベントナフサなどの高沸点の炭化水素系溶剤の使用が特に好ましい。
The grinding aid used at the time of grinding is not particularly limited, and conventionally known ones can be used. For example, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, behenic acid, etc. Higher fatty acids, higher unsaturated fatty acids such as oleic acid, higher aliphatic amines such as stearamine, higher aliphatic alcohols such as stearyl alcohol and oleyl alcohol, higher fatty acid amides such as stearic acid amide and oleic acid amide, aluminum stearate And higher fatty acid metal salts such as aluminum oleate. The grinding aid is more preferably 0.1 to 10% by mass, preferably 0.2 to 5% by mass, based on the raw material aluminum powder. The grinding solvent used in the production method is not particularly limited, and conventionally known solvents can be used. For example, hydrocarbon solvents such as mineral spirits and solvent naphtha, alcohols, ethers, and ketones. And ester solvents can be preferably used. Of the above-mentioned solvents, use of a hydrocarbon solvent having a high boiling point such as mineral spirit or solvent naphtha is particularly preferable from the viewpoint of safety.
さらに、原料アルミニウム粉末100質量部に対する磨砕溶剤の量は、250〜20
00質量部の範囲にあることが好ましい。 また、磨砕装置としては、上記のようにボールミル以外に、アトライター、振動ミルなどの従来公知の磨砕装置でも好適に製造可能である。
なお、リーフィング性を付与したアルミニウム顔料(C)は、アニオン電着塗料中のカルボキシル基含有樹脂(A)と架橋剤(B)の固形分合計100質量部に対して、0.01〜20質量部、好ましくは0.02〜10質量部、さらに好ましくは0.05〜5質量部の範囲内に配合される。この範囲内であることによって、塗料安定性を確保して、かつダイスマークが目立たない艶消し塗膜で、かつ金属光沢に優れて、キメが細かく銀のような高級感のあるメッキ調の外観を有する塗膜が得られる。
Furthermore, the amount of grinding solvent with respect to 100 parts by mass of the raw aluminum powder is 250-20.
It is preferably in the range of 00 parts by mass. In addition to the ball mill as described above, a conventionally known grinding device such as an attritor or a vibration mill can be suitably manufactured as the grinding device.
The aluminum pigment (C) imparted with leafing properties is 0.01 to 20 masses relative to 100 mass parts in total of the solid content of the carboxyl group-containing resin (A) and the crosslinking agent (B) in the anionic electrodeposition paint. Parts, preferably 0.02 to 10 parts by mass, more preferably 0.05 to 5 parts by mass. By being within this range, it is a matte coating that ensures paint stability, the die mark is not conspicuous, and has an excellent metallic luster. A coating film having the following is obtained.
また、リーフィング性を付与したアルミニウム顔料(C)の中でも、リーフィング性を付与した蒸着アルミニウム顔料であれば、キメ細かいメッキ調の仕上り性を得る為には好ましく、例えば、市販品として、メタシーンKM1000(東洋アルミニウム社製)が挙げられる。 Of the aluminum pigments (C) imparted with leafing properties, vapor deposited aluminum pigments imparted with leafing properties are preferred for obtaining a finely finished finish. For example, as a commercial product, Metacene KM1000 (Toyo Aluminum)).
上記リーフィング性を付与したアルミニウム顔料(C)には他の光輝性顔料や着色顔料及び染料等を併用してもよく、他の光輝性顔料としては、例えばアルミニウムフレーク、金属酸化物被覆アルミナフレーク、金属酸化物被覆シリカフレーク、グラファイト顔料、天然雲母(マイカ)や合成マイカに酸化鉄や酸化チタン等の金属酸化物を被覆した金属酸化物被覆マイカ、チタンフレーク、ステンレスフレーク、塩化オキシビスマス、板状酸化鉄顔料、金属めっきガラスフレーク、金属酸化物被覆ガラスフレーク、ホログラム顔料などが挙げられ、これらは単独で又は2種以上併用して用いることができる。 The aluminum pigment (C) imparted with the leafing property may be used in combination with other glitter pigments, color pigments, dyes, and the like. Examples of other glitter pigments include aluminum flakes, metal oxide-coated alumina flakes, Metal oxide coated silica flakes, graphite pigments, natural mica (mica) and synthetic mica coated with metal oxides such as iron oxide and titanium oxide, metal oxide coated mica, titanium flakes, stainless steel flakes, oxybismuth chloride, plate Examples thereof include iron oxide pigments, metal-plated glass flakes, metal oxide-coated glass flakes, and hologram pigments, and these can be used alone or in combination of two or more.
着色顔料としては、例えば二酸化チタン、カーボンブラック、亜鉛華、モリブデンレッド、プルシアンブルー、コバルトブルー、フタロシアニン顔料、アゾ顔料、キナクリドン顔料、イソインドリン顔料、スレン系顔料、ペリレン顔料などが挙げられ、これらは単独で又は2種以上併用して用いることができる。 Examples of the color pigment include titanium dioxide, carbon black, zinc white, molybdenum red, Prussian blue, cobalt blue, phthalocyanine pigment, azo pigment, quinacridone pigment, isoindoline pigment, selenium pigment, and perylene pigment. It can be used alone or in combination of two or more.
染料としては、例えばアゾ系染料、アントラキノン系染料、インジゴイド染料、カーボニウム染料、キノンイミン染料、フタロシアニン染料などが挙げられ、これらは単独で又は2種以上併用して用いることができる。 Examples of the dye include azo dyes, anthraquinone dyes, indigoid dyes, carbonium dyes, quinoneimine dyes, and phthalocyanine dyes, and these can be used alone or in combination of two or more.
上記の他の光輝性顔料、着色顔料及び染料の配合量は、アニオン電着塗料中のカルボキシル基含有樹脂(A)と架橋剤(B)の固形分合計100質量部に対して、0.01〜50質量部、好ましくは1〜30質量部の範囲内が適当である。 The blending amount of the other glitter pigments, color pigments and dyes is 0.01 with respect to 100 parts by mass in total of the solid contents of the carboxyl group-containing resin (A) and the crosslinking agent (B) in the anionic electrodeposition paint. The range of -50 parts by mass, preferably 1-30 parts by mass is appropriate.
なお上記の顔料成分は、目的とする意匠性に応じて顔料の種類や使用量を調整し、適宜に、顔料分散用樹脂、界面活性剤水を加えて、攪拌機によって十分に攪拌すること、又はボールミルやサンドミル等を用いて分散することによって顔料分散ペーストを製造し、アニオン電着塗料の製造に用いることが好ましい。 The above-mentioned pigment component is prepared by adjusting the type and amount of the pigment according to the target design property, and appropriately adding a pigment-dispersing resin and surfactant water, and sufficiently stirring with a stirrer, or It is preferable to produce a pigment dispersion paste by dispersing it using a ball mill, a sand mill or the like, and use it for the production of an anionic electrodeposition paint.
アニオン電着塗料は、カルボキシル基含有樹脂(A)と架橋剤(B)を水分散したエマルション、顔料分散ペーストのほかに、必要に応じて、硬化触媒、表面調整剤を加えて、pH調整を行い、脱イオン水を加えて固形分5〜20質量%のアニオン電着塗料を得ることができる。該アニオン電着塗料の被塗物としては、例えば、陽極酸化処理を施したアルミニウム材やベーマイト処理を施したアルミニウム材が挙げられる。 Anionic electrodeposition paints can be adjusted to pH by adding a curing catalyst and a surface conditioner, if necessary, in addition to an emulsion in which a carboxyl group-containing resin (A) and a crosslinking agent (B) are dispersed in water, and a pigment dispersion paste. And anionized electrodeposition paint having a solid content of 5 to 20% by mass can be obtained by adding deionized water. Examples of the anion electrodeposition coating material include an anodized aluminum material and a boehmite-treated aluminum material.
該アニオン電着塗料を使用して塗膜を形成するには、上記で得られたアニオン電着塗料を浴とし、この浴中に被塗物を浸漬した後、10〜35℃、さらに好ましくは15〜30℃で、塗装電圧として100〜300Vで乾燥膜厚が約5〜30μmになるようにアニオン電着塗装を行い、必要に応じて、純水又は逆浸透膜(RO)水などの水で水洗を行い、又は水洗を行わず(ノンリンス)、又は水洗(リンス)を行い、次いで室温でセッテングした後、焼付け(例えば、約160〜200℃で約20〜40分間)により、仕上り性、耐候性及び60度鏡面光沢度(後記、注12参照)が20以下でダイスマーク隠蔽性に優れ、かつ新規な意匠性を有する塗膜が得られる。 In order to form a coating film using the anionic electrodeposition coating material, the anionic electrodeposition coating material obtained above is used as a bath, and the object to be coated is immersed in this bath, and then 10 to 35 ° C., more preferably Anion electrodeposition coating is carried out at 15 to 30 ° C. with a coating voltage of 100 to 300 V and a dry film thickness of about 5 to 30 μm, and water such as pure water or reverse osmosis membrane (RO) water as required. After washing with water or without washing (non-rinse), or after washing with water (rinsing) and then setting at room temperature, finish (for example, about 160 to 200 ° C. for about 20 to 40 minutes), finish, A weather resistance and a 60-degree specular gloss (see Note 12 below) are 20 or less, so that a coating film having excellent dice mark concealing properties and a novel design can be obtained.
以下、実施例を挙げて本発明をさらに詳細に説明する。本発明はこれによって限定されるものではない。尚、「部」及び「%」は「質量部」及び「質量%」を示す。 Hereinafter, the present invention will be described in more detail with reference to examples. The present invention is not limited thereby. “Parts” and “%” indicate “parts by mass” and “% by mass”.
製造例1
内径500mm、長さ180mmのボールミル内に、平均粒子径3μmのアトマイズドアルミニウム球状粉を1kg、ミネラルスピリット6L、及びオレイン酸100gからなる配合物を充填し、直径1.8mmのスチールボール50kgを用いて、33rpm(臨界回転数の55%相当)にて、8時間かけて1段目の磨砕を行なった。
1段目の磨砕後、ボールミル内のスラリーをミネラルスピリットで洗い出し、パンフィルターで固液分離した。その後、得られたフィルターケーキ(不揮発分85%)からアルミニウム金属分換算で500gを、再度直径が1.5mmのスチールボール50kgを投入した同型ボールミルに戻し、さらにミネラルスピリット5Lおよびオレイン酸100gを追加して、40rpm(臨界回転数の67%相当)にて、20時間かけて2段目の磨砕を行なった。
2段目の磨砕終了後、ボールミル内のスラリーをミネラルスピリットで洗い出し、400メッシュ、500メッシュのスクリーンに順次かけ、得られたケーキをニーダーミキサ
ーに移し、100℃で乾燥して、リーフィング性を付与したアルミニウム顔料No.1を得た。リーフィング性を付与したアルミニウム顔料No.1の平均粒子径は12.8μm、粒子厚み0.045μmであった。
Production Example 1
A ball mill having an inner diameter of 500 mm and a length of 180 mm is filled with 1 kg of atomized aluminum spherical powder having an average particle diameter of 3 μm, 6 L of mineral spirit, and 100 g of oleic acid, and 50 kg of steel balls having a diameter of 1.8 mm are used. Then, the first stage grinding was performed at 33 rpm (corresponding to 55% of the critical rotational speed) over 8 hours.
After the first stage grinding, the slurry in the ball mill was washed out with mineral spirits and solid-liquid separated with a pan filter. After that, 500 g in terms of aluminum metal is returned from the obtained filter cake (non-volatile content: 85%) to the same ball mill with 50 kg of steel balls with a diameter of 1.5 mm, and 5 L of mineral spirit and 100 g of oleic acid are added. Then, the second stage grinding was performed at 40 rpm (corresponding to 67% of the critical rotational speed) over 20 hours.
After the second stage of grinding, the slurry in the ball mill is washed out with mineral spirits, sequentially applied to 400 mesh screen and 500 mesh screen, and the resulting cake is transferred to a kneader mixer and dried at 100 ° C. to improve leafing properties. Aluminum pigment No. assigned 1 was obtained. Aluminum pigment no. 1 had an average particle diameter of 12.8 μm and a particle thickness of 0.045 μm.
製造例2 顔料分散ペーストNo.1の製造例
樹脂固形分55質量%のアクリル樹脂系顔料分散樹脂(注4)5.5(固形分3
部)、製造例1で得たアルミニウム顔料No.1を2.5部加え、トリエチルアミン0.5部、脱イオン水2.55部を加えて固形分50%の顔料分散ペーストNo.1を得た。
(注4)アクリル樹脂系顔料分散樹脂:酸価54.5mgKOH/g、水酸基価74.2mgKOH/g、重量平均分子量40,000のカルボキシル基有するアクリル樹脂、樹脂固形分55質量%。
Production Example 2 Pigment Dispersion Paste No. Production Example 1 Acrylic resin-based pigment dispersion resin (note 4) 5.5 (solid content 3) having a resin solid content of 55% by mass
Part), aluminum pigment No. 1 obtained in Production Example 1. 2.5 parts of triethylamine and 2.55 parts of deionized water were added, and pigment dispersion paste No. 1 having a solid content of 50% was added. 1 was obtained.
(Note 4) Acrylic resin pigment dispersion resin: an acrylic resin having a carboxyl group having an acid value of 54.5 mgKOH / g, a hydroxyl value of 74.2 mgKOH / g, and a weight average molecular weight of 40,000, and a resin solid content of 55% by mass.
製造例3 顔料分散ペーストNo.2の製造例
樹脂固形分55質量%のアクリル樹脂系顔料分散樹脂(注4)5.5(固形分3部)、メタシーンKM1000(注5)を2.5部加え、トリエチルアミン0.5部、脱イオン水2.55部を加えて固形分50%の顔料分散ペーストNo.2を得た。
(注5)メタシーンKM1000:東洋アルミニウム社製、商品名、リーフィング性を付与した蒸着アルミニウム顔料、平均粒子径11.1μm、粒子厚み0.025μm。
Production Example 3 Pigment Dispersion Paste No. Production Example 2 Acrylic resin-based pigment dispersion resin (Note 4) 5.5 (solid content 3 parts) with a solid content of 55% by mass, 2.5 parts of Metacene KM1000 (Note 5), 0.5 parts of triethylamine, Add 2.55 parts of deionized water and add 50% solids pigment dispersion paste no. 2 was obtained.
(Note 5) Metacene KM1000: manufactured by Toyo Aluminum Co., Ltd., trade name, vapor-deposited aluminum pigment imparted with leafing properties, average particle diameter of 11.1 μm, particle thickness of 0.025 μm.
製造例4〜10 顔料分散ペーストNo.3〜No.8の製造例
製造例3と同様に、表1の配合内容にて顔料分散ペーストNo.3〜No.8を得た。
Production Examples 4 to 10 Pigment dispersion paste No. 3-No. Production Example No. 8 As in Production Example 3, the pigment dispersion paste No. 3-No. 8 was obtained.
(注6)612R:メルク社製、商品名、グレー系パール顔料、平均粒子径12.5μm
(注7)MH6601:旭化成社製、商品名、ノンリーフィング性のアルミニウムを含有したペースト、固形分65重量%、平均粒子径15.5μm。
(Note 6) 612R: Merck, trade name, gray pearl pigment, average particle size 12.5 μm
(Note 7) MH6601: manufactured by Asahi Kasei Co., Ltd., trade name, paste containing non-leafing aluminum, solid content 65% by weight, average particle size 15.5 μm.
製造例11 アクリル樹脂溶液の製造
反応容器中にイソプピルアルコール280gを仕込み80℃に保持した中へスチレン40g、メチルメタクリレート96g、γ−メタクリルオキシプロピルトリメトキシシラン 28g、n−ブチルアクリレート40g、エチルアクリレート120g、2−ヒドロキシエチルアクリレート48g、アクリル酸28g、及びアゾビスジメチルバレロニトリル8gの混合物を3時間かけて滴下し、次いでアゾビスジメチルバレロニトリル4gを添加し、80℃で1時間保持して反応を行って、樹脂固形分65重量%のアクリル樹脂溶液を製造した。アクリル樹脂溶液は、重量平均分子量約25,000、酸価55mgKOH/g、水酸基価58mgKOH/gであった。
Production Example 11 Production of Acrylic Resin Solution 280 g of isopropyl alcohol was charged into a reaction vessel and maintained at 80 ° C., and 40 g of styrene, 96 g of methyl methacrylate, 28 g of γ-methacryloxypropyltrimethoxysilane, 40 g of n-butyl acrylate, ethyl acrylate A mixture of 120 g, 2-hydroxyethyl acrylate 48 g, acrylic acid 28 g, and azobisdimethylvaleronitrile 8 g was added dropwise over 3 hours, then 4 g of azobisdimethylvaleronitrile was added, and the reaction was maintained at 80 ° C. for 1 hour. And an acrylic resin solution having a resin solid content of 65% by weight was produced. The acrylic resin solution had a weight average molecular weight of about 25,000, an acid value of 55 mgKOH / g, and a hydroxyl value of 58 mgKOH / g.
製造例12 アニオン電着塗料用のエマルションの製造例
製造例11で得たアクリル樹脂溶液を固形分70部(固形分)のカルボキシル基に対して0.4当量のトリエチルアミンを配合した後、混合分散し、次いでこのものに、ニカラックMX600(三和ケミカル株式会社製、商品名、ブトキシ化メラミン樹脂)30部(固形分)を混合分散した後、攪拌を行いながら脱イオン水を徐々に滴下し、更にpHが7.5になるようにトリエチルアミンを添加し固形分10%アニオン電着塗料用のエマルションを得た。
Production Example 12 Production Example of Emulsion for Anion Electrodeposition Paint
The acrylic resin solution obtained in Production Example 11 was mixed with 0.4 equivalent of triethylamine with respect to a carboxyl group having a solid content of 70 parts (solid content), then mixed and dispersed, and then this was mixed with Nicalac MX600 (Sanwa Chemical). Co., Ltd., trade name, butoxylated melamine resin) 30 parts (solid content) is mixed and dispersed, then deionized water is gradually added dropwise with stirring, and triethylamine is added so that the pH is 7.5. An emulsion for an anionic electrodeposition paint having a solid content of 10% was obtained.
実施例1 アニオン電着塗料No.1の製造
製造例12で得た10%のアニオン電着塗料用のエマルションNo.1を1000部(樹脂固形分100部)に、顔料分散ペーストNo.1を11部(固形分5.5部)を配合し、脱イオン水を44部加えて固形分10%のアニオン電着塗料No.1を得た。
Example 1 Anionic electrodeposition paint No. 1 Production of Emulsion No. 10 for 10% anionic electrodeposition paint obtained in Production Example 12 1 to 1000 parts (resin solids content 100 parts), pigment dispersion paste No. 1 1 was blended with 11 parts (solid content 5.5 parts), 44 parts of deionized water was added, and the anionic electrodeposition paint No. 1 having a solid content of 10% was added. 1 was obtained.
実施例2〜4、比較例1〜4
実施例1と同様の操作により表2の配合内容で、実施例2〜4及び比較例1〜4のアニオン電着塗料No.2〜No.8を得た。
Examples 2-4, Comparative Examples 1-4
The anionic electrodeposition paint Nos. Of Examples 2 to 4 and Comparative Examples 1 to 4 were blended as shown in Table 2 by the same operation as in Example 1. 2-No. 8 was obtained.
塗装方法:
実施例及び比較例で得られたアニオン電着塗料No.1〜No.8を浴として、このものに被塗物を2次電解処理(脱脂−エッチング−中和−陽極化成処理−封孔)を施した被膜厚さ約10μmの陽極酸化アルミニウム材(シルバー:大きさは150×70×0.5mm)を浸漬し、乾燥膜厚が10μmになるように電着塗装を行い、水洗後、180℃で30分間焼き付けた。その試験内容及び試験結果を表3に示す。
Painting method:
Anion electrodeposition paint No. obtained in Examples and Comparative Examples 1-No. 8 was used as a bath, and the object to be coated was subjected to secondary electrolytic treatment (degreasing-etching-neutralization-anodizing treatment-sealing), and an anodized aluminum material having a film thickness of about 10 μm (silver: the size is 150 × 70 × 0.5 mm) was immersed, electrodeposition was applied so that the dry film thickness was 10 μm, washed with water, and baked at 180 ° C. for 30 minutes. The test contents and test results are shown in Table 3.
(注8)塗料安定性:塗料を試験管(高さ20cm、容量20mL)に充填し、20℃で7日間静置した後、容器の底に沈殿した残渣の高さを調べた。
◎は、残渣が0.5mm以下で良好、
○は、残渣が0.6mm〜5mmでほぼ良好、
△は、残渣が6mm〜10mmでやや不良、
×は、11mm以上で不良を示す。
(Note 8) Paint stability: A paint tube was filled in a test tube (height 20 cm, capacity 20 mL), allowed to stand at 20 ° C. for 7 days, and then the height of the residue precipitated on the bottom of the container was examined.
◎ is good when the residue is 0.5 mm or less,
○, the residue is almost good with 0.6 mm to 5 mm,
△ is a little poor when the residue is 6 mm to 10 mm.
X shows a defect at 11 mm or more.
(注9)仕上り性:塗膜表面(ユズ肌、凹凸等)を目視で評価した。
◎は、良好、
○は、ほぼ良好、
△は、やや不良、
×は、不良を示す。
(Note 9) Finishing property: The surface of the coating film (Yuzu skin, unevenness, etc.) was visually evaluated.
◎ is good,
○ is almost good,
△ is a little bad,
X shows a defect.
(注10)ダイスマーク隠蔽性:
○は、ダイスマーク隠蔽性が良好、
△は、ダイスマーク隠蔽性が劣る、
×は、ダイスマーク隠蔽性が著しく劣る。
(Note 10) Dice mark concealment:
○ indicates good dice mark concealment,
△ is inferior in dice mark concealment,
X is remarkably inferior in dice mark concealment.
(注11)L値:変角分光光度計GCMS−4(村上色彩究所社製、商標名)を使用して測定した。入射角45度に対して、受光角を90度と変角して測定した。L値が大きい程塗膜が白く濁りダイスマーク隠蔽性が良好となる。 (Note 11) L value: Measured using a variable angle spectrophotometer GCMS-4 (trade name, manufactured by Murakami Color Research Co., Ltd.). Measurement was performed by changing the light receiving angle to 90 degrees with respect to the incident angle of 45 degrees. The larger the L value, the whiter the coating film becomes and the better the dice mark concealing property becomes.
(注12)60度鏡面光沢度:複層塗膜の光沢の程度を、JIS K−5400 7.6(1990)の60度鏡面光沢度に従い、入射角と受光角とがそれぞれ60度のときの反射率を測定して、鏡面光沢度の基準面の光沢度を100としたときの百分率で表した。 (Note 12) 60 degree specular glossiness: When the degree of gloss of the multilayer coating film is 60 degrees according to the 60 degree specular glossiness of JIS K-5400 7.6 (1990), respectively. The reflectance was measured and expressed as a percentage when the glossiness of the reference surface of the specular glossiness was taken as 100.
(注13)耐候性:JIS K5400に準拠し、カーボンアーク灯式促進耐候性試験機サンシャインウェザオメーターを使用して塗膜の光沢を測定し、暴露試験前の光沢に対する光沢保持率が80%を割る時間を測定した。さらに塗膜表面を目視により観察した。 ◎は、光沢保持率が80%を割る時間が3,000時間を越える
○は、光沢保持率が80%を割る時間が2,500時間以上、かつ3,000時間未満
○△は、光沢保持率が80%を割る時間が2,000時間以上、かつ2,500時間未満
△は、光沢保持率が80%を割る時間1,000時間以上、かつ2,000時間未満、
×は、光沢保持率が80%を割る時間1,000時間未満。
(Note 13) Weather resistance: In accordance with JIS K5400, the gloss of the coating film is measured using a sunshine weatherometer, a carbon arc lamp type accelerated weathering tester, and the gloss retention ratio against the gloss before the exposure test is 80%. The time to divide was measured. Furthermore, the coating film surface was observed visually. ◎: Time for gloss retention to break 80% exceeds 3,000 hours ○: Time for gloss retention to break 80% for 2,500 hours or more and less than 3,000 hours ○ △: Gloss retention The time when the rate is less than 80% is 2,000 hours or more and less than 2,500 hours Δ is the time when the gloss retention is less than 80% is 1,000 hours or more and less than 2,000 hours,
X is less than 1,000 hours when the gloss retention is less than 80%.
本発明のアニオン電着塗料によって、ダイスマーク隠蔽性に優れ、かつ新規な意匠性の塗装物品が得られる。
With the anion electrodeposition coating material of the present invention, a coated article having excellent dice mark concealability and a novel design can be obtained.
Claims (3)
A matte coated article having a 60-degree specular gloss of less than 20 on the surface of an anodized aluminum substrate coated with the anionic electrodeposition paint according to claim 1 or 2.
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| JP2005336644A JP2007138089A (en) | 2005-11-22 | 2005-11-22 | Anionic electrodeposition coating |
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| JP2010513619A (en) * | 2006-12-22 | 2010-04-30 | エッカルト ゲゼルシャフト ミット ベシュレンクテル ハフツング | Thin aluminum pigment having a narrow thickness distribution, method for producing it, and use thereof |
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| JP2010513619A (en) * | 2006-12-22 | 2010-04-30 | エッカルト ゲゼルシャフト ミット ベシュレンクテル ハフツング | Thin aluminum pigment having a narrow thickness distribution, method for producing it, and use thereof |
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| JP2010533747A (en) * | 2007-07-17 | 2010-10-28 | エッカルト ゲゼルシャフト ミット ベシュレンクテル ハフツング | Ink jet printing inks and methods containing thin aluminum effect pigments |
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| CN112194945A (en) * | 2020-10-13 | 2021-01-08 | 佛山市精点涂料技术有限公司 | Water-based baking coating with high anodic oxidation imitation effect and preparation method thereof |
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