JP2010260658A - Conveyance device - Google Patents
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Abstract
Description
本発明は、板状基板に対する気体の噴出によって、板状基板を浮上した状態にし、この状態で板状基板を移動、停止、静止、上昇及び方向転換させる場合、重くて大きい板状基板でも確実に、且つ高速で移動、停止、静止、上昇及び方向転換させることが出来る浮上搬送装置に関する。 In the present invention, when a plate-like substrate is floated by jetting gas to the plate-like substrate, and the plate-like substrate is moved, stopped, stopped, lifted and turned in this state, even a heavy and large plate-like substrate is surely obtained. Furthermore, the present invention relates to a levitating and conveying apparatus that can move, stop, stand still, ascend and change direction at high speed.
特許文献1において、搬送ローラやエンドレスベルトに設けられた押圧部材により、基板の搬送方向の後方端部の側面を後押しして搬送するなどして、制動は搬送ローラによるものである。特許文献2、3において、基板の移動方向とは逆の方向に気体を噴出して、基板を捕捉・停止させているものである。 In Patent Document 1, braking is performed by the transport roller, for example, by pushing and transporting the side surface of the rear end in the transport direction of the substrate by a pressing member provided on the transport roller or the endless belt. In Patent Documents 2 and 3, gas is ejected in a direction opposite to the moving direction of the substrate to capture and stop the substrate.
画面の大型化の要望に応じ、基板等のサイズが大型化する傾向にあることに対応して、先行技術に係る浮上搬送装置にあっては、ローラとの摩擦抵抗や、気体の送気方向の調節による基板の速やかで高精度な停止は極めて難しいという問題がある。 In response to the demand for larger screens, the levitation transfer device according to the prior art has a tendency to increase the size of the substrate, etc. There is a problem that it is extremely difficult to stop the substrate quickly and accurately by adjusting the angle.
そこで、本発明は、前述の問題を解決することができる、新規な構成の浮上搬送装置を提供することを目的とする。 Therefore, an object of the present invention is to provide a levitating and conveying apparatus having a novel configuration that can solve the above-described problems.
請求項1の発明によれば、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けたことを特徴とする浮上搬送装置である。 According to the first aspect of the present invention, there is provided a levitation conveyance apparatus comprising a pressing conveyance unit having a levitation unit for ejecting a gas and levitation of a substrate, and a receiving conveyance unit.
請求項2の発明によれば、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた第1の搬送装置に連接し、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた第2の搬送装置とを具備することを特徴とする浮上搬送装置である。 According to the invention of claim 2, the gas is ejected and connected to the first transport device provided with the pressure transport unit having the levitation unit for levitating the substrate and the receiving transport unit, and the gas is ejected, A levitation conveyance apparatus comprising: a pressure conveyance unit having a levitation unit for levitating a substrate; and a second conveyance apparatus provided with a receiving conveyance unit.
請求項3の発明によれば、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた搬送装置に連接して、昇降装置とを具備することを特徴とする浮上搬送装置である。 According to a third aspect of the present invention, the apparatus includes a pressing / conveying unit having a levitation unit for ejecting gas and floating the substrate, and a lifting / lowering device connected to the conveying device provided with the receiving / conveying unit. It is a characteristic floating transportation device.
請求項4の発明によれば、昇降装置を挟んだ一方に連接して、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた第1の搬送装置と、他方に連接して、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた第2の搬送装置とを具備することを特徴とする浮上搬送装置である。
請求項5の発明によれば、気体を噴出させて、基板を浮上させる浮上ユニットを有する押圧搬送ユニットと、受け搬送ユニットとを設けた第1の搬送装置に連接して、検査装置とを設けたことを特徴とする浮上搬送装置である。
According to the fourth aspect of the present invention, the first conveyance provided with the pressure conveyance unit having the levitation unit which is connected to one of the lifting devices and causes the gas to be blown to float the substrate, and the receiving conveyance unit. And a second conveying device provided with a receiving and conveying unit connected to the other, a pressure conveying unit having a levitation unit for ejecting gas and levitation of the substrate. It is a transport device.
According to the fifth aspect of the present invention, the inspection apparatus is provided in connection with the first conveyance apparatus provided with the pressing conveyance unit having the levitation unit for ejecting the gas and floating the substrate, and the receiving conveyance unit. This is a levitation transport apparatus characterized by the above.
本発明によれば、気体(気流)Gを噴出(噴射)させて、基板を浮上させて、歯付きベルトの背面に設けた突起部(搬送桟)に挟んで搬送するので、歯付きベルトの歯のかみ合いで高精度の搬送が可能であり、且つ、歯付きベルトの背面の突起部(搬送桟)により基板前後で挟んで支持して搬送するので、ずれや振動を防止できるので高速の搬送が可能である。
特に、請求項3,4によれば、上記と同じ効果を発揮すると共に、基板を別の階層に搬送可能であるから、設置スペースの有効利用が可能である。
According to the present invention, the gas (airflow) G is ejected (jetted), the substrate is floated, and is transported by being sandwiched between the protrusions (conveying bars) provided on the back surface of the toothed belt. Highly accurate conveyance is possible due to the meshing of the teeth, and it is supported by the protrusions (conveying bars) on the back of the toothed belt and supported by the front and back of the substrate, so it can be prevented from shifting and vibrating, so it can be conveyed at high speed. Is possible.
In particular, according to the third and fourth aspects, the same effect as described above can be exhibited, and the substrate can be transported to another level, so that the installation space can be effectively used.
図1は、本発明の第1の実施形態における浮上搬送装置1の平面図である。この浮上搬送装置1は、第1の搬送装置3と、第2の搬送装置30と、昇降搬送装置60と、第3の搬送装置90とから成る。そして、第1の搬送装置3は、複数の第1の浮上ユニット4a、4b,4c,4d,4e(添え字のa〜eに掛けて、全長が段々長くなる)と、第1の押圧搬送ユニット7aと、第1の受け搬送ユニット7bとを設けている。そして、第2の搬送装置30は、複数の第2の浮上ユニット34a、34b、34c,34d,34e,34f、34g、34h(添え字のa〜hに掛けて、全長が段々長くなる)と、第2の押圧搬送ユニット37と、第3の受け搬送ユニット45bと第3′の受け搬送ユニット45b′とを設けている。昇降搬送装置60は、昇降ユニット82と、複数の第3の浮上ユニット64a、64b,64c、64d(添え字のa〜dの順に、全長が段々長くなる。尚、複数でなくとも基板を浮上させるに足る気体噴出流があれば一つでもよい。)第3の浮上ユニット64、64と、第4の受け用搬送ユニット67bと、第4の押圧用搬送ユニット67aと、第5の押圧用搬送ユニット75aと、第5の受け用搬送ユニット75bと、を設けている。第3の搬送装置90は、第4の浮上ユニット94a、94b〜94e(添え字a〜eの順に、全長が段々長くなる。)と、第6の押圧搬送ユニット97aと、第6の受け搬送ユニット97bとを設けている。 FIG. 1 is a plan view of a levitation transport apparatus 1 according to the first embodiment of the present invention. The levitation transfer device 1 includes a first transfer device 3, a second transfer device 30, an elevating transfer device 60, and a third transfer device 90. The first transport device 3 includes a plurality of first levitation units 4a, 4b, 4c, 4d, and 4e (hanging over the subscripts a to e to increase the overall length step by step) and the first pressure transport. A unit 7a and a first receiving / conveying unit 7b are provided. Then, the second transport device 30 has a plurality of second levitation units 34a, 34b, 34c, 34d, 34e, 34f, 34g, and 34h (the entire length is gradually increased by applying the suffixes a to h). A second pressing / conveying unit 37, a third receiving / conveying unit 45b, and a third 'receiving / conveying unit 45b' are provided. The lifting / lowering transport device 60 has a lifting unit 82 and a plurality of third floating units 64a, 64b, 64c, 64d (in the order of subscripts a to d), and the overall length is gradually increased. If there is sufficient gas jet flow, the number may be one.) Third floating units 64, 64, fourth receiving transport unit 67b, fourth pressing transport unit 67a, and fifth pressing unit A transport unit 75a and a fifth receiving transport unit 75b are provided. The third transport device 90 includes fourth levitation units 94a, 94b to 94e (the overall length gradually increases in the order of suffixes a to e), a sixth press transport unit 97a, and a sixth receiving transport. Unit 97b is provided.
上述の本発明の第1の実施の形態に係る図1、図2に示す第1の搬送装置3の構成と、本発明の第2の実施の形態である図4に示す第1の搬送装置3との構成は、同様な構成である。そこで、図1、図2、図4において同一の機能を果たす部分は同一名称、同一符号にて示す。図1、図2と、図4との第1の搬送装置3の具体的な相違は、第1の受け搬送ユニット7bにおいて第1の受け搬送歯付きベルト12c,12cの長さが異なる(図4の方が長い)。それに伴い、各々中間軸10cにおけるアイドルプーリ11cの数が異なる(図1、図2では2個ずつであり、図4では4個ずつである。)。そこで、第1の実施の形態における第1の搬送装置3と、第2の実施の形態における第1の搬送装置3とを併せて説明する。 The configuration of the first transfer device 3 shown in FIGS. 1 and 2 according to the first embodiment of the present invention described above, and the first transfer device shown in FIG. 4 which is the second embodiment of the present invention. The configuration with 3 is a similar configuration. Therefore, in FIG. 1, FIG. 2, and FIG. 4, portions that perform the same function are indicated by the same name and the same reference numerals. The specific difference of the first conveying device 3 between FIGS. 1, 2 and 4 is that the lengths of the first receiving and conveying toothed belts 12c and 12c in the first receiving and conveying unit 7b are different (FIG. 4 is longer). Accordingly, the number of idle pulleys 11c on the intermediate shaft 10c is different (two in FIG. 1 and FIG. 2 and four in FIG. 4). Therefore, the first transport device 3 in the first embodiment and the first transport device 3 in the second embodiment will be described together.
第1の搬送装置3の斜視図を示す図2、図4を参照すると、基台25は、長部材と短部材とからなる上枠部25aと、同じく長部材と短部材とからなる下枠部25bとが、複数の柱部材25c,25cに支持されてなり、更に、その下枠部25bの下面側に、複数の脚車(キャスター)26と複数のストッパー27が設けられている。この複数の脚車(キャスター)26により第1の搬送装置3の移動が容易であり、複数のストッパー27により第1の搬送装置3の固定ができ、工場等の必要な設置場所に据え付け可能である。 2 and 4 showing a perspective view of the first transport device 3, the base 25 includes an upper frame portion 25a made up of a long member and a short member, and a lower frame made up of a long member and a short member. The portion 25b is supported by a plurality of column members 25c, 25c, and a plurality of casters 26 and a plurality of stoppers 27 are provided on the lower surface side of the lower frame portion 25b. The plurality of casters 26 can easily move the first transfer device 3, and the plurality of stoppers 27 can fix the first transfer device 3 and can be installed at a necessary installation location such as a factory. is there.
そして、基台25の、対を成す上枠部25aの長部材上面部にて、対向して、且つ、平行に、第1の左側板24aと第1の右側板24bとが設けてある(左右は第1の搬送装置3が図1に配置された状態にて表現している。ちなみに図2、図4では長手方向における前側と後側とになる。)。この第1の左側板24aと第1の右側板24bの間に、複数の梁部材23a,23b〜23m,(図4では、複数の梁部材23a,23b〜23e)が、架け渡されており、しかも、これらの複数の梁部材23a,23b,〜23mは、図示してないネジ等で、上下方向の位置の微調整を可能に取り付けてある。 A first left side plate 24a and a first right side plate 24b are provided opposite to and parallel to the upper surface of the long member 25a of the pair of upper frame portions 25a of the base 25 ( The left and right are expressed in a state in which the first conveying device 3 is arranged in Fig. 1. Incidentally, in Figs. 2 and 4, they are the front side and the rear side in the longitudinal direction. A plurality of beam members 23a, 23b to 23m (in FIG. 4, a plurality of beam members 23a, 23b to 23e) are bridged between the first left side plate 24a and the first right side plate 24b. Moreover, the plurality of beam members 23a, 23b, to 23m are attached with screws or the like (not shown) so that fine adjustment of the position in the vertical direction is possible.
そして、前記梁部材23a,23b〜23mの上に、複数の第1の浮上ユニット4a、4b〜4eが設けられ(添え字のa〜eに向けて、全長が段々長くなる)、これ等複数の第1の浮上ユニット4a〜4eの間に平行して、各々対を成す第1の押圧搬送用歯付きベルト12a、12aと第1の受け搬送用歯付きベルト12c、12cとを各々備えた第1の押圧搬送ユニット7aと、第1の受け搬送ユニット7bとが、設けられている。 A plurality of first levitation units 4a, 4b to 4e are provided on the beam members 23a and 23b to 23m (the overall length gradually increases toward the subscripts a to e). In parallel with the first levitation units 4a to 4e, a pair of first pressure-conveying toothed belts 12a, 12a and a first receiving-conveying toothed belt 12c, 12c are provided. A first pressing and conveying unit 7a and a first receiving and conveying unit 7b are provided.
複数の第1の浮上ユニット4a〜4eにおいては、各々実際の長さは異なるが原理的には同じであり、コンプレッサーに接続した通気配管等を有する長尺部材から成る第1の浮上ユニット本体5aの表面に複数の気体噴出孔(気流噴射孔)5b、5bを有し、この複数の気体噴出孔(気流噴射孔)5b、5bから気体(気流)Gを噴出(噴射)させて、基板Wを浮上させるために複数の第1の浮上ユニット4a〜4eの列が配設してある。これら等の複数の第1の浮上ユニット4a〜4e等に相当する装置は、従来、種々の技術が開示されていて、これら等を使用可能とする。 The plurality of first levitation units 4a to 4e have different actual lengths but are the same in principle, and the first levitation unit main body 5a made of a long member having a ventilation pipe connected to a compressor. A plurality of gas ejection holes (airflow ejection holes) 5b and 5b are formed on the surface of the substrate, and gas (airflow) G is ejected (injected) from the plurality of gas ejection holes (airflow ejection holes) 5b and 5b. A plurality of first levitation units 4a to 4e are arranged in order to levitate. Conventionally, various techniques have been disclosed for devices corresponding to the plurality of first levitation units 4a to 4e and the like, and these can be used.
そして、第1の押圧搬送ユニット7aの第1の押圧搬送歯付きベルト12a、12aの背面の所定箇所に、各々設けられた押圧搬送突起部(押圧搬送桟)12b、12bにより基板Wの後方端面から押圧し、第1の受け搬送ユニット7bの第1の受け搬送歯付きベルト12c、12cの背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)12d,12dにより、基板Wの前方端面を受けて当接する。即ち、基板Wを押圧搬送突起部(押圧搬送桟)12b、12bと受け搬送突起部(受け搬送桟)12d,12dとでずれないように、且つ、基板Wが変形しないような力で抑えながら所定の方向に、第1の押圧搬送歯付きベルト12a、12aと第1の受け搬送歯付きベルト12b、12bとにより搬送している。 Then, the rear end surface of the substrate W is formed by pressing and conveying protrusions (pressing and conveying bars) 12b and 12b respectively provided at predetermined positions on the back surface of the first pressing and conveying toothed belts 12a and 12a of the first pressing and conveying unit 7a. From the first receiving and conveying toothed belts 12c and 12c of the first receiving and conveying unit 7b at predetermined locations on the back surface thereof by receiving and conveying protrusions (receiving and conveying beams) 12d and 12d respectively. Receiving the front end face of the In other words, the substrate W is restrained by a force that prevents the substrate W from being displaced between the pressing and conveying protrusions (pressing and conveying bars) 12b and 12b and the receiving and conveying protrusions (receiving and conveying bars) 12d and 12d, and does not deform the substrate W. In the predetermined direction, the belts are conveyed by the first pressure-conveying toothed belts 12a and 12a and the first receiving and conveying toothed belts 12b and 12b.
第1の押圧搬送ユニット7aは、背面の所定箇所に、各々設けられた押圧搬送突起部(押圧搬送桟)12b、12bを有する第1の押圧搬送歯付きベルト12a、12aが、基板Wの後方端面から押圧搬送する。図1、図4を参照して、この第1の押圧搬送ユニット7aの構成を詳述すると、前記基台25の、前記上枠部25aの長部材上面部に平行に、且つ、対向して、前記第1の左側板24aと前記第1の右側板24bとの間において、前端部の近傍(図2、図4では右方端部の近傍、図1では第2の搬送装置30の近傍)において、回転自在に図示してない軸受けに両端部を支承され、且つ、間に、複数の前記第1の浮上ユニット4a〜4eと後述する第1の受け搬送ユニット7bとを挟んで、2個の第1の押圧搬送駆動歯付きプーリ9a,9aと、1個の駆動プーリ13d(図4では第1の押圧搬送サーボモータ直結であり不要)と固着配置して架設された第1の押圧搬送駆動軸8aと、これに対応する後端部の近傍(図2、図4では左方端部、図1では第2の搬送装置30から離れた部位)において、回転自在に図示してない軸受けに両端部を支承され、且つ、間に、複数の前記第1の浮上ユニット4a〜4eと後述する第1の受け搬送ユニット7bとを挟んで、2個の第1の受け搬送従動歯付きプーリ11a,11aを固着配置して架設された第1の受け搬送従動軸10aと、が前後に(図1では「前後に」であり、図2、図4では左右にである。)配設されている。ここの第1の押圧搬送駆動歯付きプーリ9a、9aと第1の受け搬送従動歯付きプーリ11a、11aとの間に、各々第1の押圧搬送歯付きベルト12a,12aを巻回して架設してある。そして、この第1の押圧搬送駆動軸8aの一端には第1の押圧搬送サーボモータ13aが連設してある。 The first press-conveying unit 7a includes first press-conveying toothed belts 12a, 12a having press-conveying protrusions (press-conveying crosspieces) 12b, 12b provided at predetermined positions on the rear surface, Press and convey from the end face. Referring to FIG. 1 and FIG. 4, the configuration of the first pressing and conveying unit 7a will be described in detail. The base 25 is parallel to and opposed to the upper surface of the long member of the upper frame portion 25a. In the vicinity of the front end between the first left side plate 24a and the first right side plate 24b (in the vicinity of the right end in FIGS. 2 and 4 and in the vicinity of the second transfer device 30 in FIG. 1). ), Both ends are supported by a bearing (not shown) so as to be freely rotatable, and a plurality of the first floating units 4a to 4e and a first receiving / conveying unit 7b to be described later are sandwiched therebetween. A first pressing unit that is fixedly disposed to the pulleys 9a, 9a with the first pressing conveyance driving teeth and one driving pulley 13d (not directly connected to the first pressing conveyance servo motor in FIG. 4). The conveyance drive shaft 8a and the vicinity of the corresponding rear end (the left end in FIGS. 2 and 4) In FIG. 1, both ends are supported by a bearing (not shown) that is freely rotatable at a portion separated from the second transfer device 30, and a plurality of the first levitation units 4 a to 4 e are described later. A first receiving / conveying driven shaft 10a constructed by fixing and arranging two first receiving / conveying driven toothed pulleys 11a, 11a sandwiching the first receiving / conveying unit 7b (see FIG. 1 is “front and back”, and left and right in FIGS. 2 and 4). Between these first pulleys 9a, 9a with pressing and conveying drive teeth and pulleys 11a and 11a with first receiving and conveying driven teeth, the first belts 12a and 12a with pressing and conveying teeth are wound and installed respectively. It is. A first pressing / conveying servomotor 13a is connected to one end of the first pressing / conveying drive shaft 8a.
次に、第1の押圧搬送ユニット7aと協同して、ベルト背面の所定箇所に、各々設けられた第1の受け搬送突起部(受け搬送桟)12d,12dを有する第1の受け搬送歯付きベルト12c,12cが、基板Wの前方端面を受けて当接搬送する第1の受け搬送ユニット7bの構成を述べる。前記基台25の、前記上枠部25aの長部材上面部に平行に、且つ、対向して、前記第1の左側板24aと前記第1の右側板24bとの間において、前端部の近傍(図2、図4では右方端部近傍、図1では第2の搬送装置30の近傍で、むしろ、第1の搬送装置3の先端の一部が、第2の搬送装置30の搬送領域に入り込んだ状態である。)において、回転自在に図示してない軸受けに両端部を支承され、且つ、間に第1の浮上ユニット4eを挟んで、2個の第1の受け搬送駆動歯付きプーリ9b,9bと、これに隣接した駆動歯付きプーリ13dと固着連接されている第1の受け搬送駆動軸8bが設けられている。そして、この第1の受け搬送駆動軸8bの下方に図示されないブラケット等に取り付けられて、且つ、モータ軸にモータ歯付きプーリ13cを有する第1の受け搬送サーボモータ13bが配設され、駆動歯付きプーリ13dとモータ歯付きプーリ13cとの間にモータ歯付きベルト13eが巻回架設してある。これにより第1の受け搬送ベルト12cの張り側が基板Wを受け搬送する側となり、第1の受け搬送サーボモータ13bの回転力を精度良く伝達できる。(図4では第1の受け搬送サーボモータ13bが直結であり、モータ歯付きプーリ13cと、駆動歯付きプーリ13dと、モータ歯付きベルト13eとは不要である。) Next, in cooperation with the first pressing / conveying unit 7a, the first receiving / conveying teeth having the first receiving / conveying protrusions (receiving / conveying bars) 12d and 12d provided at predetermined positions on the back surface of the belt are provided. A configuration of the first receiving and conveying unit 7b in which the belts 12c and 12c receive and abut on the front end surface of the substrate W will be described. Near the front end portion of the base 25 between the first left side plate 24a and the first right side plate 24b in parallel and opposite to the upper surface of the long member of the upper frame portion 25a. (In FIGS. 2 and 4, in the vicinity of the right end portion, in FIG. 1, in the vicinity of the second conveyance device 30, rather, a part of the tip of the first conveyance device 3 is a conveyance region of the second conveyance device 30. 2), both ends are supported by a bearing (not shown) in a freely rotatable manner, and two first receiving and conveying drive teeth are provided with a first floating unit 4e interposed therebetween. A pulley 9b, a pulley 9b, and a first receiving / conveying drive shaft 8b fixedly connected to a pulley 13d with a drive tooth adjacent thereto are provided. A first receiving / conveying servo motor 13b having a motor toothed pulley 13c attached to a bracket or the like (not shown) below the first receiving / conveying driving shaft 8b is disposed. A motor toothed belt 13e is wound around a pulley 13d with a motor and a pulley 13c with a motor tooth. As a result, the tension side of the first receiving / conveying belt 12c becomes the side that receives and conveys the substrate W, and the rotational force of the first receiving / conveying servomotor 13b can be accurately transmitted. (In FIG. 4, the first receiving / servo servomotor 13b is directly connected, and the motor toothed pulley 13c, the drive toothed pulley 13d, and the motor toothed belt 13e are unnecessary.)
そして、2個の第1の受け搬送駆動歯付きプーリ9b,9bと、これに隣接して駆動歯付きプーリ13dと固着連接されている第1の受け搬送駆動軸8bに対応して、中央部近傍(図1、図2ではやや中央部より前記第1の押圧搬送従動軸10a寄りの部位、図1ではやや第2の搬送装置30寄りの部位)に架設され、そして、回転自在に図示してない軸受けに両端部を支承され、且つ、間に第1の浮上ユニット4eを挟んで、2個の第1の受け搬送従動歯付きプーリ11b,11bを固着配置してある第1の受け搬送従動軸10bとが、前後に(図1では「前後に」であり、図2、図4では「左右に」である。)架設されている。この第1の受け搬送駆動歯付きプーリ9b、9bと第1の受け搬送従動歯付きプーリ11b、11bとの間に、各々第1の受け搬送歯付きベルト12b,12bを巻回して架設してある。 In correspondence with the two first receiving / conveying drive toothed pulleys 9b, 9b and the first receiving / conveying driving shaft 8b fixedly connected to the driving toothed pulley 13d adjacent thereto, the central portion 1 is constructed in the vicinity (a part near the first pressing and conveying driven shaft 10a from the central part in FIGS. 1 and 2 and a part near the second conveying device 30 in FIG. 1) and is shown rotatably. The first receiving and transporting pulleys 11b and 11b with two first receiving and transporting driven teeth are fixedly mounted on both ends of the non-supported bearing and the first floating unit 4e is sandwiched between them. The driven shaft 10b is installed in the front-rear direction ("front-rear" in FIG. 1 and "left-right" in FIGS. 2 and 4). Between the first receiving and conveying drive toothed pulleys 9b and 9b and the first receiving and conveying driven toothed pulleys 11b and 11b, the first receiving and conveying toothed belts 12b and 12b are respectively wound and installed. is there.
ここで一部重複して述べるが、図1と図2では、判りやすいように第1の押圧搬送サーボモータ13aが表面に図示され、図4では、第1の押圧搬送サーボモータ13aと、第1の受け搬送サーボモータ13bとが表面に図示されているが、図1と図2では、第1の受け搬送サーボモータ13bは、第2の搬送装置30と干渉防止のために表面に現れない(図示されない)下側において、モータ軸にモータ用歯付きプーリ13cを有する状態で、第1のサーボモータ13bが、図示せぬ取り付けブラケット等により設けられ、且つ、ベルト張力の調整可能な構成も工夫できる。しかも確実に基板Wを搬送するためには、搬送動作時にベルトの張り側が上面になるようにする必要もある。更に、図1、図2においては、第1の搬送装置3の先端の一部が、第2の搬送装置30の搬送領域に入り込んだ状態にて、確実な基板Wの受け渡しを図っている。 1 and FIG. 2, the first pressing / conveying servomotor 13a is shown on the surface for easy understanding. In FIG. 4, the first pressing / conveying servomotor 13a and 1 is shown on the surface, the first receiving / servo servomotor 13b does not appear on the surface to prevent interference with the second transfer device 30 in FIGS. On the lower side (not shown), the first servo motor 13b is provided by a mounting bracket or the like (not shown) with the motor toothed pulley 13c on the motor shaft, and the belt tension can be adjusted. Can be devised. In addition, in order to reliably transport the substrate W, it is necessary to make the tension side of the belt the upper surface during the transport operation. Further, in FIGS. 1 and 2, the substrate W is reliably delivered in a state where a part of the tip of the first transfer device 3 enters the transfer region of the second transfer device 30.
図1を参照して、浮上搬送装置1における第1の搬送装置3の動作は、図示しない前工程の基板検査装置から第1の搬送装置3上のスタート位置W1に、搬送されて来る基板Wの搬送速度に同期して、予め、第1の押圧搬送駆動軸8aの一端に連設してある第1の押圧搬送サーボモータ13aの回転力を、第1の押圧搬送歯付きベルト12a,12aにより伝動回転される第1の押圧搬送駆動歯付きプーリ9a,9aに巻回し駆動される前記各々第1の押圧搬送歯付きベルト12a,12aの背面の押圧搬送突起部(押圧搬送桟)12b,12bにて、基板Wの後方端面と同期移動しながら衝撃を与えること無く当接し基板の搬送を開始する。第1の受け搬送駆動軸8bの一端に連設された第1の受け搬送サーボモータ13bにより、第1の受け搬送ユニット7bの第1の受け搬送歯付きベルト12c、12cの背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)12d,12dにより、基板Wの前方端面を同期移動しながら衝撃を与えること無く受けて当接搬送する。そして、基板Wがスタート位置W1に来た直後に、プログラムされた所定のタイミングにより、押圧搬送突起部(押圧搬送桟)12b,12bと受け突起部(受け搬送桟)12d,12dとにより基板Wが湾曲するような力でなく変形しないような力により挟んで搬送する。 Referring to FIG. 1, the operation of first transport device 3 in levitation transport device 1 is as follows. Substrate W is transported from a substrate inspection device (not shown) to a start position W <b> 1 on first transport device 3. The rotational force of the first pressing / conveying servomotor 13a connected in advance to one end of the first pressing / conveying drive shaft 8a is synchronized with the conveying speed of the first pressing / conveying toothed belt 12a, 12a. The first pressure-conveying toothed pulleys 9a, 9a that are driven to rotate by the rotation, and the first pressure-conveying toothed belts 12a, 12a, the pressure-conveying protrusions (pressure-conveying bars) 12b on the back of the belts 12a, 12a, respectively. At 12b, the substrate W is brought into contact with the rear end face of the substrate W in synchronism with each other without giving an impact, and the transfer of the substrate is started. The first receiving / conveying servomotor 13b connected to one end of the first receiving / conveying drive shaft 8b causes the first receiving / conveying toothed belts 12c, 12c of the first receiving / conveying unit 7b to be placed at predetermined positions on the back surface. Each of the receiving and conveying protrusions (receiving and conveying bars) 12d and 12d provided is received and abutted and conveyed without giving an impact while synchronously moving the front end surface of the substrate W. Immediately after the substrate W has arrived at the start position W1, at a predetermined programmed timing, the substrate W is formed by the pressing and conveying protrusions (pressing and conveying bars) 12b and 12b and the receiving protrusions (receiving and conveying bars) 12d and 12d. Is carried by being sandwiched by a force that does not deform but does not deform.
更に、浮上搬送装置1において、第1の搬送装置3から第2の搬送装置30に基板Wが搬送される。その場合、搬送される基板Wの先端が第1の搬送装置3の搬送領域の終端部に近づく所定のタイミングにて、第1の受け搬送サーボモータ13bの回転力が伝動され、第1の受け搬送従動歯付きプーリ11bに巻回している第1の受け搬送歯付きベルト12cの背面の受け搬送突起部(受け搬送桟)12d,12dが、基板Wの板厚よりも下方に回り込んで、搬送される基板Wと干渉しないような状態となる。そして、第1の押圧搬送歯付きベルト12a,12aの背面の押圧搬送突起部(押圧搬送桟)12b、12bに基板Wの後端部の側面を押圧させて基板Wの先端から、第2の搬送装置30の搬送領域に搬送される。 Further, in the levitation transfer apparatus 1, the substrate W is transferred from the first transfer apparatus 3 to the second transfer apparatus 30. In that case, the rotational force of the first receiving / conveying servomotor 13b is transmitted at a predetermined timing when the tip of the substrate W to be conveyed approaches the end of the conveying area of the first conveying device 3, and the first receiving The receiving and conveying protrusions (receiving and conveying bars) 12d and 12d on the back surface of the first receiving and conveying toothed belt 12c wound around the pulley 11b having the conveying driven teeth wrap around below the thickness of the substrate W, It will be in the state which does not interfere with the board | substrate W conveyed. Then, the side surfaces of the rear end portion of the substrate W are pressed against the pressing and conveying protrusions (pressing and conveying bars) 12b and 12b on the back surface of the belts 12a and 12a with the first pressing and conveying teeth from the front end of the substrate W. It is transported to the transport area of the transport device 30.
前記第1の左側板24aと前記第1の右側板24bとの間において、2個の第1の押圧搬送駆動歯付きプーリ9a,9aを固着配置した第1の押圧搬送駆動軸8aと、2個の第1の受け搬送従動歯付きプーリ11a,11aを固着配置した第1の受け搬送従動軸10aとが、前後端部の近傍に、回転自在に図示してない軸受けに両端部を支承され架設されていて、更に、ここの第1の押圧搬送駆動歯付きプーリ9a、9aと第1の受け搬送従動歯付きプーリ11a、11aとの間に、各々第1の押圧搬送歯付きベルト12a,12aを巻回して架設してあることは前述した。そして、図1、図2を参照すると、前記第1の左側板24aと前記第1の右側板24bとの中間部にて、第1の押圧搬送駆動軸8aと、第1の受け搬送従動軸10aとに平行で、且つ、回転自在に図示してない軸受けに両端部を支承され、各々2個の歯付きアイドルプーリ11c、11c、を備えた、2本の第1の中間軸10c、10cが、架設されている。そして、各々2個の歯付きアイドルプーリ11c、11c、により、第1の押圧搬送歯付きベルト12a,12aの垂れ下がり防止のために下方から支えている。尚、図4では、中間軸10cには各々4個の歯付きアイドルプーリ11c、11c、11c、11cを備えており、各々第1の押圧搬送歯付きベルト12a,12aのみならず、第1の受け搬送歯付きベルト12b,12bの垂れ下がり防止のために下方から支えている。 Between the first left side plate 24a and the first right side plate 24b, a first pressure conveying drive shaft 8a in which two pulleys 9a, 9a with first pressure conveying drive teeth are fixedly disposed, and 2 The first receiving and conveying driven shaft 10a, to which the first receiving and conveying driven toothed pulleys 11a and 11a are fixedly arranged, is supported at both ends by a bearing not shown in the vicinity of the front and rear ends so as to be freely rotatable. Furthermore, between the first pulley 9a, 9a with a pressure conveying drive tooth and a pulley 11a, 11a with a first receiving conveyance driven tooth, a first belt 12a with a pressure conveying tooth, respectively. As described above, 12a is wound around and installed. 1 and 2, at the intermediate portion between the first left side plate 24a and the first right side plate 24b, a first pressing / conveying drive shaft 8a and a first receiving / conveying driven shaft. Two first intermediate shafts 10c, 10c each having two toothed idle pulleys 11c, 11c, both ends of which are parallel to 10a and rotatably supported by a bearing (not shown). However, it is erected. Each of the two toothed idle pulleys 11c and 11c supports the first belt 12a and 12a with pressure conveying teeth from the lower side to prevent the belts 12a and 12a from drooping. In FIG. 4, the intermediate shaft 10c is provided with four idle pulleys 11c, 11c, 11c, and 11c each having a tooth, and not only the first pressure-conveying toothed belts 12a and 12a, The belts 12b and 12b with receiving and conveying teeth are supported from below to prevent the belts 12b and 12b from drooping.
次に、図1を参照して、第2の搬送装置30は、前記第1の搬送装置3の搬送方向に対して、直角方向に基板Wを搬送可能なように、配置されている。そして、第2の搬送装置30は、複数の第2の浮上ユニット34a、34b〜34hと、第2の押圧搬送ユニット37と、第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′等を設けている。 Next, referring to FIG. 1, the second transfer device 30 is arranged so that the substrate W can be transferred in a direction perpendicular to the transfer direction of the first transfer device 3. The second transport device 30 includes a plurality of second levitation units 34a, 34b to 34h, a second pressing transport unit 37, a third receiving transport unit 45b, and a third 'receiving transport unit 45b. ′ Etc. are provided.
第2の搬送装置30の構成は、前記第1の搬送装置3と同様に、基台55の上方部に高さ方向微調整可能に取り付けられた、梁部材53a,53b,〜53mが設けられ、これらの梁部材53a,53b,〜53mの上に、複数の第2の浮上ユニット34a、34b〜34h(図1を参照して、5箇所の第2の浮上34aと、1箇所の第2の浮上34fは前記第1の搬送装置3の搬送方向と同一であり、他の第2の浮上ユニットは前記第1の搬送装置3の搬送方向と直角を成す方向である。添え字a〜hに向けて長さが長くなる。)が設けられ、この第2の浮上ユニット34a、34b〜34hの間に、各々対を成す第2の押圧搬送歯付きベルト42a、42aと第2の受け搬送歯付きベルト42b、42bとを各々備えた第2の押圧搬送ユニット37aと、第2の受け搬送ユニット37bと、第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′とが、設けられている。(図1を参照して、第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′とが、前記第1の搬送装置3の搬送方向と同一であり、他の第2の受け搬送ユニット37bは前記第1の搬送装置3の搬送方向と直角を成す方向である。) Similar to the first transfer device 3, the second transfer device 30 is provided with beam members 53a, 53b, to 53m attached to the upper portion of the base 55 so as to be finely adjustable in the height direction. On these beam members 53a, 53b, .about.53m, a plurality of second levitation units 34a, 34b-34h (refer to FIG. 1, five second levitation units 34a and one second levitation unit 34a. 34f is the same as the conveyance direction of the first conveyance device 3, and the other second levitation unit is a direction perpendicular to the conveyance direction of the first conveyance device 3. Subscripts a to h. And the second receiving and conveying belts 42a and 42a and the second receiving and conveying belts that form a pair between the second floating units 34a and 34b to 34h. Second pressing and conveying units each having a toothed belt 42b and 42b. And Tsu DOO 37a, a second receiving conveying unit 37b, and a third receiving transport unit 45b, but a third 'of receiving the transport unit 45b', are provided. (Referring to FIG. 1, the third receiving and conveying unit 45b and the third receiving and conveying unit 45b 'are the same as the conveying direction of the first conveying device 3, and the other second receiving and conveying units 45b' are the same. (The transport unit 37b is in a direction perpendicular to the transport direction of the first transport device 3).
第2の浮上ユニット34a、34b〜34hは、長尺部材から成る第2の浮上ユニット本体35aの表面に複数の気体噴出孔(気流噴射孔)35b、35bを有し、この複数の気体噴出孔(気流噴射孔)35b、35bから気体(気流)Gを噴出(噴射)させて、基板Wを浮上させるに足る気体(気流)Gの噴出(噴射)であればよい。 The second levitation units 34a, 34b to 34h have a plurality of gas ejection holes (air flow ejection holes) 35b, 35b on the surface of the second levitation unit body 35a made of a long member, and the plurality of gas ejection holes. Any gas (airflow) G may be ejected (injected) from the (airflow injection holes) 35b and 35b to eject (inject) the gas (airflow) G and float the substrate W.
更に図1を参照して、第2の搬送装置30には、第2の受け搬送ユニット37bの他に、第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′とが、設けられていることは前記した。そして、第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′とは、前記第1の受け搬送ユニット7bとの受け搬送方向の延長方向と同一方向に、基板Wの前方端面を同期移動しながら衝撃を与えること無く受けて当接して、基板の搬送速度を徐行させ、W2の位置に一次停止させる動作をする。 Further, referring to FIG. 1, in addition to the second receiving / conveying unit 37b, the second conveying device 30 is provided with a third receiving / conveying unit 45b and a third ′ receiving / conveying unit 45b ′. It has been described above. The third receiving / conveying unit 45b and the third 'receiving / conveying unit 45b' have the front end surface of the substrate W in the same direction as the extending direction of the receiving / conveying direction with the first receiving / conveying unit 7b. While synchronously moving, it receives and abuts without giving an impact, and performs an operation of slowing down the conveyance speed of the substrate and temporarily stopping at the position of W2.
第3の受け搬送ユニット45bと、第3′の受け搬送ユニット45b′の構成は、背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)50d,50d及び50d′,50d′を有する第3の受け搬送歯付きベルト50c,50c及び50c′,50c′が、基板Wの前方端面を受けて当接する。図1を参照して、この第3の受け搬送ユニット45b及び第3′の受け搬送ユニット45b′は、前記基台55の、前記上枠部55aの短部材に平行に一対のブラケット52,52において、前記第1の搬送装置3に離れた方向に回転自在に軸受けに承支された第3の受け搬送駆動軸46b及び46b′が架設されている。そして、この第3の受け搬送駆動軸46bの中央部において、第3の受け搬送駆動歯付きプーリ47b,47bと、これに隣接した駆動歯付きプーリ51dと固着連接されている。同様に第3′の受け搬送駆動軸46b′の中央部において、第3′の受け駆動歯付きプーリ47b′,47b′と、これに隣接した駆動歯付きプーリ51d′とが各々固着連接されている。そして、前記第3の受け搬送駆動軸46bの下方に図示されないブラケット等に取り付けられて、且つ、モータ軸にモータ歯付きプーリ51cを有する第3の受け搬送サーボモータ51bが配設され、前記駆動歯付きプーリ51dとモータ歯付きプーリ51cとの間にモータ歯付きベルト51eが巻回架設してある。これにより第3の受け搬送ベルト50cの張り側が基板Wを受け搬送する側となり、第3の受け搬送サーボモータ51bの回転力を精度良く伝達できる。同様に、前記第3′の受け搬送駆動軸46b′の下方に図示されないブラケット等に取り付けられて、且つ、モータ軸にモータ歯付きプーリ51c′を有する第3′の受け搬送サーボモータ51b′が配設され、前記駆動歯付きプーリ51d′とモータ歯付きプーリ51c′との間にモータ歯付きベルト51e′が巻回架設してある。これにより第3′の受け搬送ベルト50c′の張り側が基板Wを受け搬送する側となり、第3′の受け搬送サーボモータ51b′の回転力を精度良く伝達できる。 The structures of the third receiving / conveying unit 45b and the third 'receiving / conveying unit 45b' are such that receiving / conveying protrusions (receiving / conveying bars) 50d, 50d and 50d ', 50d' provided at predetermined positions on the back surface. The third belts 50c, 50c and 50c ′, 50c ′ having the receiving and conveying teeth have a front end surface of the substrate W and come into contact therewith. Referring to FIG. 1, the third receiving and conveying unit 45b and the third receiving and conveying unit 45b 'are a pair of brackets 52, 52 parallel to the short member of the upper frame portion 55a of the base 55. 3, third receiving and conveying drive shafts 46 b and 46 b ′ supported by bearings so as to be rotatable in the direction away from the first conveying device 3 are installed. The third receiving and conveying drive toothed pulleys 47b and 47b and the driving toothed pulley 51d adjacent thereto are fixedly connected to each other at the center of the third receiving and conveying drive shaft 46b. Similarly, in the central portion of the third 'receiving and conveying drive shaft 46b', the third 'receiving drive toothed pulleys 47b' and 47b 'and the adjacent drive toothed pulley 51d' are fixedly connected. Yes. A third receiving / conveying servomotor 51b having a motor-toothed pulley 51c is provided on the motor shaft and attached to a bracket (not shown) below the third receiving / conveying drive shaft 46b. A motor toothed belt 51e is wound around the toothed pulley 51d and the motor toothed pulley 51c. As a result, the tension side of the third receiving / conveying belt 50c becomes the side that receives and conveys the substrate W, and the rotational force of the third receiving / conveying servomotor 51b can be transmitted with high accuracy. Similarly, a 3 ′ receiving / conveying servomotor 51b ′, which is attached to a bracket or the like (not shown) below the third ′ receiving / conveying drive shaft 46b ′ and has a motor toothed pulley 51c ′ on the motor shaft, is provided. A motor toothed belt 51e 'is wound around the pulley 51d' having a drive tooth and a pulley 51c 'having a motor tooth. As a result, the tension side of the third 'receiving and conveying belt 50c' becomes the side that receives and conveys the substrate W, and the rotational force of the third 'receiving and conveying servomotor 51b' can be transmitted with high accuracy.
これらの軸(第3の受け搬送駆動軸46b及び第3′の受け搬送駆動軸46b′)に対応して、前記一対のブラケット52,52において、前記第1の搬送装置3に近い方向にて、回転自在に軸受けに承支され、且つ、第3の受け従動歯付きプーリ49b、49b及び第3′の受け従動歯付きプーリ49b′、49b′を、各々有する第3の受け従動軸48b及び第3′の受け従動軸48b′が架設されている。そして、第3の受け駆動歯付きプーリ47b,47bと、第3の受け搬送従動歯付きプーリ49b、49bとの間に各々第3の受け搬送歯付きベルト50c,50cとが、また、第3′の受け駆動歯付きプーリ47b′,47b′と、第3′の受け搬送従動歯付きプーリ49b′、49b′との間に、各々第3′の受け搬送歯付きベルト50c′、50c′が各々巻回され架設されている。
そして、前記第2の浮上ユニット34f及び第2の浮上34aを挟んで、前記第3の受け搬送従動軸48b及び第3′の受け搬送従動軸48b′に設けられている第3の受け搬送従動歯付きプーリ49b、49b及び第3′の受け搬送従動歯付きプーリ49b′、49b′と、前記第3の受け搬送駆動軸46b及び前記第3′の受け搬送駆動軸46b′に設けられている前記第3の受け搬送駆動歯付きプーリ47b,47b及び第3′の受け搬送駆動歯付きプーリ47b′,47b′との間に各々第3の受け搬送歯付きベルト50c、50c及び各々第3′の受け搬送歯付きベルト50c′、50c′を巻回架設して、前記第3の受け用サーボモータ51b及び第3′の受け搬送サーボモータ51b′(図示してない)の回転力を伝動する。
Corresponding to these shafts (the third receiving / conveying drive shaft 46b and the third 'receiving / conveying driving shaft 46b'), the pair of brackets 52, 52 are in a direction close to the first conveying device 3. A third driven follower shaft 48b, which is rotatably supported by the bearing and has third driven driven toothed pulleys 49b, 49b and third 'driven pulleys 49b', 49b ', respectively. A third ′ receiving driven shaft 48b ′ is installed. The third receiving and conveying toothed belts 50c and 50c are respectively provided between the third receiving and driving toothed pulleys 47b and 47b and the third receiving and conveying driven toothed pulleys 49b and 49b. 3 'receiving and conveying toothed belts 50c' and 50c 'are respectively provided between the receiving pulleys 47b' and 47b 'having the receiving driving teeth and the pulleys 49b' and 49b 'having the third conveying and receiving teeth. Each is wound and installed.
Then, a third receiving and conveying driven shaft provided on the third receiving and conveying driven shaft 48b and the third 'receiving and conveying driven shaft 48b' with the second floating unit 34f and the second floating 34a interposed therebetween. Toothed pulleys 49b, 49b and third 'receiving and conveying driven pulleys 49b' and 49b ', and to the third receiving and conveying drive shaft 46b and the third' receiving and conveying drive shaft 46b '. Between the third receiving and conveying drive toothed pulleys 47b and 47b and the third 'receiving and conveying driving toothed pulleys 47b' and 47b ', the third receiving and conveying toothed belts 50c and 50c and each of the third' The belts 50c 'and 50c' with the receiving and conveying teeth are wound and installed to transmit the rotational force of the third receiving servomotor 51b and the third 'receiving and conveying servomotor 51b' (not shown). .
図1を参照して、浮上搬送装置1を構成する第2の搬送装置30における、第3の受け搬送ユニット45b及び第3′の受け搬送ユニット45b′の動作は、第1の搬送装置3から第2の搬送装置30に基板Wが搬送される場合、前記したように第3の受け搬送ユニット45b及び第3′の受け搬送ユニット45b′は、前記第1の押圧搬送ユニット7aと、前記第1の受け搬送ユニット7bとの搬送方向の延長方向と同一方向に、基板Wの前方端面を同期移動しながら衝撃を与えること無く受けて当接搬送して、基板の搬送を徐行してから一次停止させる動作をする。即ち、第1の押圧搬送サーボモータ13aに駆動される第1の押圧搬送歯付きベルト12a,12aの背面の押圧搬送突起部(押圧搬送桟)12b、12bに基板Wの後端部の側面を押圧させて基板Wの先端から、第2の搬送装置30の搬送領域において第2の浮上ユニット34a、34fに浮上されながら搬送される。そして第3の受け搬送サーボモータ51b及び第3′の受け搬送サーボモータ51b′の回転力を伝動する(伝動の順は、モータ歯付きプーリ51b→モータ歯付きベルト51e→駆動歯付きプーリ51d)、各々第3の受け搬送歯付きベルト50c,50c及び(伝動の順は、モータ歯付きプーリ51b′→モータ歯付きベルト51e′→駆動歯付きプーリ51d′)、各々第3′の受け搬送歯付きベルト50c′,50c′の背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)50d,50d及び受け突起部(受け搬送桟)50d′,50d′の移動速度を、第1の押圧搬送サーボモータ13aに駆動される第1の押圧搬送歯付きベルト12a,12aの背面の押圧搬送突起部(押圧搬送桟)12b、12bに基板Wの後端部の側面を押圧させて搬送速度に同期移動させながら、搬送される基板Wの前方端面に衝撃を与えること無く受けて当接搬送する。そしてまず初めに、第1の押圧搬送サーボモータ13aに駆動される第1の押圧搬送歯付きベルト12a,12aの背面の押圧突起部(押圧搬送桟)12b、12bと、第3の受けサーボモータ51bの回転力を伝動する各々第3の受け用歯付きベルト50c,50cの背面の所定箇所に、各々設けられた受け搬送突起部(押圧搬送桟)50d,50dとの協同で徐行させ、次に、第1の押圧搬送サーボモータ13aに駆動される第1の押圧搬送歯付きベルト12a,12aの背面の押圧突起部(押圧搬送桟)12b、12bと、第3′の受け用サーボモータ51b′の回転力を伝動する各々第3′の受け搬送歯付きベルト50c′,50c′の背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)50d′,50d′との協同で、基板Wの前後を挟持しながらW2の位置に基板Wを一時停止させる。この場合、基板Wが変形しないようなタイミングで動作させるようにする。 Referring to FIG. 1, the operations of the third receiving / conveying unit 45 b and the third ′ receiving / conveying unit 45 b ′ in the second conveying device 30 constituting the levitation conveying device 1 are as follows. When the substrate W is transported to the second transport device 30, as described above, the third receiving transport unit 45 b and the third ′ transporting unit 45 b ′ include the first pressing transport unit 7 a and the first transporting unit 45 b. In the same direction as the extension direction of the transfer direction with respect to the first transfer unit 7b, the front end surface of the substrate W is synchronously moved without receiving an impact, is contacted and transferred, and after the substrate is gradually transferred, it is primary. The operation to stop is performed. That is, the side surface of the rear end portion of the substrate W is placed on the pressing and conveying protrusions (pressing and conveying bars) 12b and 12b on the back surface of the first pressing and conveying toothed belts 12a and 12a driven by the first pressing and conveying servo motor 13a. The substrate is pressed and transferred from the tip of the substrate W while being lifted to the second levitation unit 34 a, 34 f in the transfer region of the second transfer device 30. Then, the rotational force of the third receiving / conveying servomotor 51b and the third ′ receiving / conveying servomotor 51b ′ is transmitted (the order of transmission is the pulley 51b with a motor tooth → the belt 51e with a motor tooth → the pulley 51d with a driving tooth). 3rd receiving and conveying toothed belts 50c, 50c and (the order of transmission is pulley 51b ′ with motor teeth → belt 51e ′ with motor teeth → pulley 51d ′ with driving teeth) and 3 ′ receiving and conveying teeth respectively. The moving speeds of the receiving and conveying protrusions (receiving and conveying bars) 50d and 50d and the receiving protrusions (receiving and conveying bars) 50d 'and 50d' provided respectively at predetermined positions on the back of the attached belts 50c 'and 50c' are as follows. After the substrate W is placed on the pressing and conveying protrusions (pressing and conveying bars) 12b and 12b on the back of the first pressing and conveying toothed belts 12a and 12a driven by the one pressing and conveying servo motor 13a. While the side parts are moved in synchronization with the conveyance speed by pressing, subjected to contact conveyed without impacting the front end surface of the substrate W transported. First, pressing protrusions (pressing conveying bars) 12b and 12b on the back surface of the first pressure conveying toothed belts 12a and 12a driven by the first pressing and conveying servo motor 13a, and a third receiving servo motor Each of the third receiving toothed belts 50c and 50c that transmit the rotational force of 51b is gradually driven in cooperation with the receiving and conveying protrusions (pressing and conveying bars) 50d and 50d respectively provided at the predetermined positions on the back surface of the third receiving toothed belts 50c and 50c. In addition, the pressing protrusions (press conveying bars) 12b, 12b on the back surface of the first pressure conveying toothed belts 12a, 12a driven by the first pressure conveying servo motor 13a, and the third 'receiving servo motor 51b. Cooperating with receiving and conveying protrusions (receiving and conveying bars) 50d 'and 50d' respectively provided at predetermined positions on the back surface of the third and third receiving belts 50c 'and 50c' that transmit the rotational force of , Temporarily stopping the substrate W to the position of W2 while clamping the front and rear of the substrate W. In this case, the substrate W is operated at a timing that does not deform.
次に、図1、図2を参照して、第2の搬送装置30において、前記第1の搬送装置3の搬送方向に対して90度ずれた方向に基板Wを搬送する。そして、第2の押圧搬送駆動軸38a,38aの一端に各々連設してある第2の押圧搬送サーボモータ43a,43aの回転力を伝動する第2の押圧搬送駆動歯付きプーリ39a,39aに巻回し駆動される各々第2の押圧搬送歯付きベルト42a,42aの背面の押圧搬送突起部(押圧搬送桟)42b,42bと、第2の受け搬送駆動軸38a,38aの一端に連設された第2の受け搬送サーボモータ43b(下側にあり、モータ歯付きプーリ43cを備えモータ歯付きベルト443e,駆動歯付きプーリ43d等で第2の押圧搬送駆動軸38bを駆動する。)により、第2の受け搬送ユニット37bの第2の受け搬送歯付きベルト42c、42cの背面の所定箇所に、各々設けられた受け搬送突起部(受け搬送桟)42d,42dにより、基板WにおけるW2(左)とW2(右)の各端面(図1参照)を各々挟持するように当接支持し、同期移動しながら衝撃を与えること無く左方に搬送する。 Next, referring to FIG. 1 and FIG. 2, in the second transport device 30, the substrate W is transported in a direction shifted by 90 degrees with respect to the transport direction of the first transport device 3. Then, the second press-conveying drive toothed pulleys 39a, 39a that transmit the rotational force of the second press-conveying servomotors 43a, 43a connected to one ends of the second press-conveying drive shafts 38a, 38a, respectively. The belts 42a and 42a are respectively driven and wound, and are connected to one end of the second conveying and driving shafts 38a and 38a, and the second conveying and driving shafts 38a and 38a. The second receiving / conveying servomotor 43b (lower, provided with a motor-toothed pulley 43c and driving the second pressing / conveying drive shaft 38b with a motor-toothed belt 443e, a driving-toothed pulley 43d, etc.) Receiving and conveying protrusions (receiving and conveying bars) 42d and 42d provided at predetermined positions on the back surface of the second receiving and conveying toothed belts 42c and 42c of the second receiving and conveying unit 37b, respectively. Each end surface of W2 in the substrate W (left) and W2 (right) and contact support to each sandwich (see Fig. 1) to be conveyed to the left without impacting while moving synchronously.
更に、浮上搬送システム1において、第2の搬送装置30から昇降搬送装置60に基板Wが搬送される。その場合、搬送される基板Wの左方端が昇降搬送装置60の搬送領域に入って、第2の受け搬送ユニット37bから、所定のタイミングにて、受け搬送サーボモータ43bの回転力が伝動され、第2の受け搬送従動歯付きプーリ41bに巻回している第2の受け搬送歯付きベルト42cの背面の受け搬送突起部(受け搬送桟)42d,42dが、基板Wの板厚よりも下方に回り込んで、搬送される基板Wと干渉しないような状態となる。そして、後述する第4の受け搬送ユニット67b(第4の受け搬送サーボモータ73aにて駆動)に引き継がれ、同期移動しながら衝撃を与えること無く左方に搬送される。基板Wの右端面が第2の押圧搬送ユニット37aから、第4の押圧ユニット67aに引き継がれて基板Wの右端面部を押圧搬送しつつ、徐行し、基板WをW3の位置に一時停止させる。この基板Wが、W3の位置において、第4の押圧搬送歯付きベルト72a、72aの背面の押圧搬送突起部(押圧搬送桟)72b,72bにより基板Wの右端面部を当接支持され、第5の受け搬送ユニット75b(第5の受け搬送サーボモータ81aにて駆動)の第5の受け搬送歯付きベルト80c,80cの背面の受け搬送突起部(受け搬送桟)80d,80dにより基板Wの左端面部を当接支持されている。この状態から所定のタイミングにより昇降ユニット82の動作により、基板Wを、所定の上方の位置に上昇させて、第5の押圧搬送ユニット75aにより第3の搬送装置90に渡す動作をする。この第2の搬送装置30から昇降搬送装置60にかけても、且つ、第3の搬送装置90においても、基板Wは所定の寸法範囲の浮上状態を保持されて、搬送される。 Further, in the levitation transfer system 1, the substrate W is transferred from the second transfer device 30 to the lift transfer device 60. In that case, the left end of the substrate W to be transported enters the transport region of the lift transport device 60, and the rotational force of the transport servomotor 43b is transmitted from the second transport / conveyance unit 37b at a predetermined timing. The receiving and conveying protrusions (receiving and conveying bars) 42d and 42d on the back surface of the second receiving and conveying toothed belt 42c wound around the second receiving and conveying driven toothed pulley 41b are below the thickness of the substrate W. It will be in the state which does not interfere with the board | substrate W conveyed around. And it is taken over by the 4th receiving conveyance unit 67b (it drives by the 4th receiving conveyance servomotor 73a) mentioned later, and is conveyed to the left, without giving an impact, synchronizing movement. The right end surface of the substrate W is taken over from the second pressing / conveying unit 37a to the fourth pressing unit 67a, and the right end surface portion of the substrate W is pressed and conveyed, and the substrate W is temporarily stopped at the position of W3. At the position of W3, the substrate W is abutted and supported by the right end surface portion of the substrate W by the press transport protrusions (press transport bars) 72b and 72b on the back surface of the fourth press transport toothed belts 72a and 72a. The left end of the substrate W by receiving and conveying protrusions (receiving and conveying bars) 80d and 80d on the back surface of the fifth receiving and conveying toothed belts 80c and 80c of the receiving and conveying unit 75b (driven by the fifth receiving and conveying servomotor 81a). The surface portion is abutted and supported. From this state, the lifting unit 82 is operated at a predetermined timing to raise the substrate W to a predetermined upper position and pass it to the third transport device 90 by the fifth press transport unit 75a. The substrate W is transported from the second transport device 30 to the lift transport device 60 and also in the third transport device 90 while being kept in a floating state within a predetermined size range.
図1、図2、図5、図6、図7を参照して、昇降搬送装置60の構成は、脚部材89aに支持されている搬送ベースプレート88a上において、第3の浮上ユニット64や第4の押圧搬送ユニット67や第4の受け搬送ユニット等を載置する第4の底板部83aを上下の所定位置に自在に昇降させ得る昇降ユニット82と、前記底板部83aの上面に、第3の浮上ユニット64、64と、前記第2の搬送装置30から搬送されてくる基板Wの左方端部の搬送速度と同期して受け取り、徐々に速度を落としてから、且つ、停止させる第4の受け用搬送ユニット67bと、徐々に速度を落としてから停止する前記基板Wの動作に合わせて、基板Wの右方端部を押さえる第4の押圧用搬送ユニット67aと、停止した基板の手前側端部を押圧する第5の押圧用搬送ユニット75aと、第5の受け用搬送ユニット75bと、を設けて、前記昇降ユニット82の下方位置にて基板Wを、第2の搬送装置30から受け取り、前記昇降ユニット82の上方位置にて基板Wを、第3の搬送装置90に渡す動作をする。 1, 2, 5, 6, and 7, the lifting and lowering conveying device 60 is configured such that the third levitation unit 64 and the fourth levitation unit 64 are arranged on the conveying base plate 88 a supported by the leg member 89 a. The lifting / lowering unit 82 that can freely move the fourth bottom plate portion 83a on which the pressing / conveying unit 67, the fourth receiving / conveying unit, and the like are moved up and down to a predetermined position, and the upper surface of the bottom plate portion 83a, Received in synchronism with the transport speed of the left end portion of the substrate W transported from the floating units 64 and 64 and the second transport device 30, and after the speed is gradually decreased, the fourth is stopped. A receiving transport unit 67b, a fourth pressing transport unit 67a that presses the right end of the substrate W in accordance with the operation of the substrate W that stops after gradually decreasing the speed, and the front side of the stopped substrate Press the end And a fifth receiving transport unit 75b. The substrate W is received from the second transport device 30 at a position below the elevating unit 82, and above the elevating unit 82. The operation of transferring the substrate W to the third transfer device 90 at the position is performed.
図5は、第3の搬送装置90と、昇降ユニット82を省略した第3の浮上ユニット64や第4の押圧搬送ユニット67や第4の受け搬送ユニット等を載置する第4の底板部83aの斜視図であり、図7は、昇降搬送装置60を構成する昇降ユニット82aが、上方に昇った状態図である。
各々両端部に所定の大きさの孔を有する第1のリンク左84aと第1のリンク右84bとが長手方向の中央部にて第1の回転中心軸84cにて回動自在に枢支された一段目の折りたたみリンクと、各々両端部に所定の大きさの孔を有する第2のリンク左86aと第2のリンク右86bとが長手方向の中央部にて第2の回転中心軸86cにて回動自在に枢支された二段階の折りたたみリンクとが、各々第1のリンク左84aの上端部の孔と第2のリンク右86bの下端部の孔とが回転中心軸86eにて回動自在に枢支され、第1のリンク右84bの上端部孔と第2のリンク左86aの下端部の孔とが回転中心軸86cにて回動自在に枢支されて、二段階の折りたたみリンク82bを形成して成る昇降ユニットaである。ここでは、2組の二段階の折りたたみリンク82bを用いて、搬送ベースプレート88aの対向する一端と各々の第1のリンク84aの下方端とが回転中心軸84cに回動自在に枢支され、各々の第1のリンク右84bの下方端部が搬送ベースプレート88aの右方の案内溝88bの摺動自在に枢軸84eの枢支されている。上方において、底板部83aの対向する一端と各々の第2のリンク右86bの上方端とが回転中心軸86fに回動自在に枢支され、各々の第2のリンク左84aの上方端部が底板部83aの右方の案内溝83bに摺動自在に枢軸84eに枢支され、各々の第1のリンク右84bの中程を繋いだ軸85cにボールねじ使用のリニアーアクチュエータ85の中心部を枢支し、第2リンク86aの下端寄りの部位をブラケット85fにて繋いで、リニアーアクチュエータ85のアーム85eを回動自在に枢支している。これにより、基板Wを昇降搬送装置60条に載せて、スムースな動作を可能として別の階層まで搬送可能である。
図8は、第3の搬送装置90により、基板Wを検査装置120内に搬送した斜視図である。第3の搬送装置90は、基板Wを検査装置120に搬送し、次の検査工程を実行させる任務を果たす。前記第1の搬送装置3と同一の構成であるために説明を省略する。
FIG. 5 shows a fourth bottom plate portion 83a on which the third conveying device 90 and the third floating unit 64, the fourth pressing / conveying unit 67, the fourth receiving / conveying unit, etc. without the lifting / lowering unit 82 are placed. FIG. 7 is a state diagram in which the elevating unit 82a constituting the elevating / conveying device 60 is raised upward.
A first link left 84a and a first link right 84b each having a hole of a predetermined size at both ends are pivotally supported by a first rotation center shaft 84c at the center in the longitudinal direction. The first-stage folding link and the second link left 86a and the second link right 86b each having a hole of a predetermined size at both ends are connected to the second rotation center shaft 86c at the center in the longitudinal direction. The two-stage folding links pivotally supported in such a manner that the hole at the upper end of the first link left 84a and the hole at the lower end of the second link right 86b rotate around the rotation center shaft 86e. The upper link hole of the first link right 84b and the lower link hole of the second link left 86a are pivotally supported by the rotation center shaft 86c so that the two links can be folded. It is the raising / lowering unit a which forms the link 82b. Here, using two sets of two-stage folding links 82b, the opposite ends of the transport base plate 88a and the lower ends of the first links 84a are pivotally supported on the rotation center shaft 84c. The lower end portion of the first link right 84b is pivotally supported by a pivot 84e so that the right guide groove 88b of the transport base plate 88a can slide. In the upper part, the opposite end of the bottom plate part 83a and the upper end of each second link right 86b are pivotally supported by the rotation center shaft 86f, and the upper end part of each second link left 84a is pivoted. The central portion of the linear actuator 85 using a ball screw is connected to a shaft 85c that is slidably supported by a pivot shaft 84e in a guide groove 83b on the right side of the bottom plate portion 83a, and that connects the middle of each first link right 84b. The second link 86a is pivotally supported by connecting a portion near the lower end of the second link 86a with a bracket 85f so that the arm 85e of the linear actuator 85 is pivotally supported. As a result, the substrate W can be placed on the lifting / lowering transport device 60 and can be transported to another level with a smooth operation.
FIG. 8 is a perspective view in which the substrate W is transported into the inspection apparatus 120 by the third transport apparatus 90. The third transport device 90 performs the task of transporting the substrate W to the inspection device 120 and performing the next inspection process. Since it is the same structure as the said 1st conveying apparatus 3, description is abbreviate | omitted.
本発明は、液晶ディスプレイ(LCD)、プラズマディスプレイパネル(PDP)、カラーフィルター等の部品を、浮上搬送する装置に適用可能である。 The present invention is applicable to an apparatus that floats and conveys components such as a liquid crystal display (LCD), a plasma display panel (PDP), and a color filter.
1 浮上搬送システム
3 第1の搬送装置
4 第1の浮上装置
30 第2の搬送装置
34 第2の浮上ユニット
60 昇降搬送装置
64 第3の浮上装置
82 昇降ユニット
90 第3の搬送装置
94 第4の浮上装置
DESCRIPTION OF SYMBOLS 1 Levitation conveyance system 3 1st conveyance apparatus 4 1st levitation apparatus 30 2nd conveyance apparatus 34 2nd levitation unit 60 Elevation conveyance apparatus 64 3rd levitation apparatus 82 Elevation unit 90 3rd conveyance apparatus 94 4th Levitation equipment
Claims (5)
A levitation transport apparatus characterized in that an inspection apparatus is provided in connection with a first transport apparatus provided with a press transport unit having a levitation unit for ejecting gas and floating a substrate, and a receiving transport unit. .
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| JP2009110803A JP5158881B2 (en) | 2009-04-30 | 2009-04-30 | Levitation transfer device |
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| JP2009110803A JP5158881B2 (en) | 2009-04-30 | 2009-04-30 | Levitation transfer device |
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| JP5158881B2 JP5158881B2 (en) | 2013-03-06 |
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| WO2013190800A1 (en) * | 2012-06-21 | 2013-12-27 | 川崎重工業株式会社 | Substrate transport system |
| CN105966917A (en) * | 2016-04-27 | 2016-09-28 | 芜湖真空科技有限公司 | Conveying mechanism for glass film coating |
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