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JP2011189695A - In-mold coating molding device and method - Google Patents

In-mold coating molding device and method Download PDF

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JP2011189695A
JP2011189695A JP2010059589A JP2010059589A JP2011189695A JP 2011189695 A JP2011189695 A JP 2011189695A JP 2010059589 A JP2010059589 A JP 2010059589A JP 2010059589 A JP2010059589 A JP 2010059589A JP 2011189695 A JP2011189695 A JP 2011189695A
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mold
cavity
rotary
film forming
movable
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JP5515894B2 (en
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Hiroyuki Takatori
宏幸 高取
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Ube Machinery Corp Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance the productivity of a finished product to be formed by performing a film forming process on a resin molded form. <P>SOLUTION: This in-mold coating molding device comprises the following components: (1) a rotational mold mechanism 30 which is arranged between a fixed head 10 and a moving head 20, and movable to the fixed head 10 and the moving head 20 in a mold opening/closing direction and besides, rotatable centering on a rotating shaft 38 which is orthogonal to the mold opening/closing direction, and includes two rotational molds 34 and 36 opposite to the cavity side half 12 and the movable half 22 respectively at a first rotating position and a second rotating position which is located 180° around the first rotating position; (2) an injection unit 40 which is mounted on the fixed head 10 side in such a state that the injection unit 40 can be connected with the cavity side half 12 and further, which injects and packs a resin in a first cavity to be formed by clamping the cavity side half 12 and one of the rotational molds 34 of the rotational mold mechanism 30; and (3) a film forming device 50 which is arranged at the movable half 22 of the moving head 20 and forms a second cavity between the other rotational mold 34 of the rotational mold mechanism 30 and the movable half 22 and forms a film on a resin molded form inside a second cavity. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、樹脂成形体を成形すると共に、樹脂成形体に金属膜を形成する型内コーティング成形装置及び型内コーティング成形方法に関する。   The present invention relates to an in-mold coating molding apparatus and an in-mold coating molding method for molding a resin molded body and forming a metal film on the resin molded body.

プラスチックなどの樹脂成形体の表面の一部に金属膜を形成する成膜方法として、例えば、樹脂成形体とターゲットとを対向させ、数Pa〜数10Pa程度の希ガス雰囲気中でターゲットに数kVの負の電圧を印加して放電させることで、正に帯電した希ガスのガス粒子をターゲットに衝突させ、ターゲットから金属原子を放出させて樹脂成形体に成膜するスパッタリング方法、真空容器中に樹脂成形体と蒸着源とを収納して成膜する真空蒸着方法、樹脂成形体に数kVの負の電圧を印加し、数Paの希ガスの圧力下で真空成膜をするイオンプレーティング方法及び金属原子を含む化合物ガスを用いた化学反応を利用して金属膜を成膜する化学成膜方法などが知られている。   As a film forming method for forming a metal film on a part of the surface of a resin molded body such as plastic, for example, the resin molded body and the target are opposed to each other, and the target is several kV in a rare gas atmosphere of several Pa to several tens Pa. A sputtering method in which a negatively charged negative gas gas is discharged to cause a gas particle of a positively charged rare gas to collide with the target, and metal atoms are released from the target to form a film on a resin molded body. Vacuum deposition method for forming a film by housing a resin molded body and a vapor deposition source, and ion plating method for applying a negative voltage of several kV to the resin molded body and performing vacuum film formation under a pressure of a rare gas of several Pa In addition, a chemical film forming method for forming a metal film using a chemical reaction using a compound gas containing metal atoms is known.

従来、このような成膜方法により樹脂成形体の表面に金属膜を形成する場合には、予め成形された複数の樹脂成形体を成膜装置に入れ、複数個を同時に成膜処理するバッチ処理方法が行なわれている。しかしながら、このバッチ処理方法では、大型の成膜装置が必要になると共に、過大な真空設備能力が必要となり、また、成膜時間に長時間を要し、さらには、個々の製品品質が均一にならないという問題がある。   Conventionally, when a metal film is formed on the surface of a resin molded body by such a film forming method, batch processing is performed in which a plurality of pre-molded resin molded bodies are placed in a film forming apparatus and a plurality of films are simultaneously formed. The method is done. However, this batch processing method requires a large film forming apparatus, an excessive vacuum equipment capacity, a long film forming time, and uniform product quality. There is a problem of not becoming.

これに対し、樹脂成形体の成形と、該樹脂成形体への金属膜の形成とを一つの装置において行なうことのできる型内コーティング成形装置が知られている(特許文献1及び2参照)。この型内コーティング成形装置は、可動型にスライド機構を設けると共に、可動型と固定型との間に複数の組み合わせのキャビティを形成し、該キャビティにそれぞれ樹脂を充填して樹脂成形体を成形した後、樹脂成形体が付着した可動型を固定型側に設けられた成膜装置の位置までスライドさせることによって、樹脂成形体の一部に金属膜を形成するものである。   On the other hand, there is known an in-mold coating molding apparatus capable of molding a resin molded body and forming a metal film on the resin molded body in one apparatus (see Patent Documents 1 and 2). In this in-mold coating molding apparatus, a movable mechanism is provided with a slide mechanism, a plurality of combinations of cavities are formed between the movable mold and the fixed mold, and a resin molded body is molded by filling the cavities with resin. Thereafter, a metal film is formed on a part of the resin molded body by sliding the movable mold to which the resin molded body is adhered to a position of a film forming apparatus provided on the fixed mold side.

一方、複数材質又は複数色の樹脂を重ね合わせた積層成形品の成形に用いる積層成形装置として、型開閉方向に固定盤、回転盤及び可動盤を配置し、この回転盤の両面に金型を設けると共に、回転盤を軸回転可能な構成としたものが知られている(特許文献3及び4参照)。この積層成形装置は、固定盤の金型及び回転盤の一方の金型により形成されるキャビティと、可動盤の金型及び回転盤の他方の金型により形成されるキャビティとのいずれか一方において1次射出成形を行い、これと同時に他方のキャビティにおいて2次射出成形を行なうものである。   On the other hand, as a laminating and forming apparatus used for molding a laminated molded product in which a plurality of materials or colors of resins are laminated, a fixed platen, a rotating plate and a movable platen are arranged in the mold opening / closing direction, and a mold is placed on both sides of the rotating plate. In addition to the above, there is known a structure in which a rotating disk is configured to be capable of rotating a shaft (see Patent Documents 3 and 4). In this laminated molding apparatus, in either one of a cavity formed by a fixed plate mold and one mold of a rotating plate and a cavity formed by a mold of a movable plate and the other mold of the rotating plate Primary injection molding is performed, and at the same time, secondary injection molding is performed in the other cavity.

特開2004−338328号公報JP 2004-338328 A 特開2008−73897号公報JP 2008-73897 A 特公平03−51207号公報Japanese Patent Publication No. 03-51207 特開2006−168223号公報JP 2006-168223 A

しかしながら、特許文献1及び2に記載の型内コーティング成形装置では、樹脂成形体の成形と樹脂成形体への成膜処理とを同時に行なうことができず、これらの処理をそれぞれ別々に行なう必要があるため、1つの製品を生産する成形サイクルタイムが長くなり、生産性が悪いという問題がある。また、特許文献3及び4の積層成形装置は、積層成形品の成形しか行なうことができず、樹脂成形体に成膜処理を施すことができないものである。   However, in the in-mold coating molding apparatus described in Patent Documents 1 and 2, the molding of the resin molded body and the film forming process on the resin molded body cannot be performed at the same time, and it is necessary to perform these processes separately. Therefore, there is a problem that the molding cycle time for producing one product becomes long and the productivity is poor. Moreover, the lamination molding apparatus of patent document 3 and 4 can only perform shaping | molding of a lamination molded product, and cannot perform the film-forming process to a resin molding.

そこで、本発明は、樹脂成形体に成膜処理が施されて形成される製品の生産性を向上させた型内コーティング成形装置及び型内コーティング成形方法を提供することを目的とする。   Therefore, an object of the present invention is to provide an in-mold coating molding apparatus and an in-mold coating molding method in which the productivity of a product formed by performing a film forming process on a resin molded body is improved.

上記の目的を達成するために、本発明に係る型内コーティング成形装置は、固定型が取り付けられた固定盤と、前記固定型と対向する面に可動型が取り付けられ、前記固定盤に対して型開閉方向に移動可能に設けられた可動盤と、前記固定盤と前記可動盤との間に配置され前記固定盤及び可動盤に対して型開閉方向に移動可能でかつ型開閉方向と直交する回転軸を中心として回転可能に設けられ、第1の回転位置および第1の回転位置から180°回転した第2の回転位置において前記固定型および前記可動型とそれぞれ対向する2個の回転型が設けられた回転型機構と、前記固定型に接続可能な状態で前記固定盤側に装着され、前記固定型と前記回転型機構の一方の前記回転型とが型締めされて形成される第1キャビティに樹脂を射出充填する射出ユニットと、前記可動盤の前記可動型に設けられ、前記回転型機構の他方の前記回転型との間で第2キャビティを形成すると共に前記第2キャビティ内の樹脂成形体に成膜処理を施す成膜装置とを備えることを特徴とする。   In order to achieve the above object, an in-mold coating molding apparatus according to the present invention includes a stationary platen to which a stationary die is attached, and a movable die attached to a surface opposite to the stationary die, with respect to the stationary platen. A movable plate provided to be movable in the mold opening / closing direction, and disposed between the fixed plate and the movable plate, movable in the mold opening / closing direction with respect to the fixed plate and the movable plate, and orthogonal to the mold opening / closing direction. There are two rotary molds provided so as to be rotatable about a rotation axis and facing the fixed mold and the movable mold at a first rotation position and a second rotation position rotated by 180 ° from the first rotation position, respectively. A first rotating die mechanism is mounted on the fixed platen side so as to be connectable to the fixed die, and is formed by clamping the fixed die and one of the rotary die mechanisms. Injection filling resin into the cavity Forming a second cavity between the injection unit and the movable mold of the movable plate, and forming a film on the resin molded body in the second cavity. And a film forming apparatus for performing the process.

本発明に係る型内コーティング成形装置において、前記成膜装置は、前記第2キャビティを真空状態にする減圧手段と、前記真空状態の第2キャビティに希ガスを注入するガス注入手段と、金属原子を放出可能なターゲットと、前記ターゲットと前記樹脂成形体との間に電圧を印加する電圧印加手段とを備えることが好ましい。   In the in-mold coating molding apparatus according to the present invention, the film forming apparatus includes: a decompression unit that puts the second cavity in a vacuum state; a gas injection unit that injects a rare gas into the second cavity in the vacuum state; It is preferable to include a target capable of releasing a gas, and a voltage applying unit that applies a voltage between the target and the resin molded body.

また、本発明に係る型内コーティング成形装置において、前記回転型機構の回転型には、該回転型を冷却する冷却水が循環可能な循環路が形成されることが好ましい。   In the in-mold coating molding apparatus according to the present invention, it is preferable that the rotary mold of the rotary mold mechanism is formed with a circulation path through which cooling water for cooling the rotary mold can be circulated.

本発明に係る型内コーティング成形装置によれば、固定型及び成膜装置と型締めされることにより第1キャビティ及び第2キャビティをそれぞれ形成可能な2個の回転型を設けた回転可能な回転型機構を備えると共に、可動盤の可動型に成膜装置を設けることにより、回転型機構の回転動作によって第1キャビティにおいて成形された樹脂成形体を成膜装置側に搬送させて、第2キャビティにおいて成膜処理を施すことができると共に、回転型機構の他の回転型と固定型との間に第1キャビティを形成して新たな樹脂成形体を成形することができるため、樹脂成形体に成膜処理を施すことにより得られる製品を1回の型開閉動作毎に1つ生産することができ、製品の生産性を向上させることができる。   According to the in-mold coating molding apparatus of the present invention, a rotatable rotation provided with two rotary molds capable of forming a first cavity and a second cavity by clamping with a fixed mold and a film forming apparatus, respectively. The mold mechanism is provided, and the film forming apparatus is provided on the movable mold of the movable platen, so that the resin molded body molded in the first cavity is conveyed to the film forming apparatus side by the rotation operation of the rotary mold mechanism, and the second cavity In addition, a new resin molded body can be formed by forming a first cavity between another rotary mold and a fixed mold of the rotary mold mechanism. One product obtained by performing the film forming process can be produced for each mold opening / closing operation, and the productivity of the product can be improved.

また、本発明に係る型内コーティング成形方法は、上記型内コーティング成形装置を用いて行なう型内コーティング成形方法であって、前記固定型及び前記可動型と前記回転型機構の回転型とをそれぞれ型締めし、前記第1キャビティ及び前記第2キャビティを形成する型締め工程と、前記型締め工程後に、前記第1キャビティに樹脂を充填して樹脂成形体を成形する樹脂成形工程と、前記樹脂成形工程と並行して、前記第2のキャビティにおいて前工程の樹脂成形工程で前記回転型機構の回転型に形成された樹脂成形体に成膜処理を施す成膜工程と、前記樹脂成形工程及び前記成膜工程の後に、前記可動盤と前記回転型機構を開き、前記成膜工程において成膜処理された樹脂成形体を取り出す製品取出工程と、前記回転型機構を回転させて前記樹脂成形工程で成形された樹脂成形体を前記成膜装置側に搬送する回転工程とを備えることを特徴とする。   An in-mold coating molding method according to the present invention is an in-mold coating molding method performed using the in-mold coating molding apparatus, wherein the fixed mold, the movable mold, and the rotating mold of the rotating mold mechanism are respectively provided. A mold clamping step of clamping and forming the first cavity and the second cavity, a resin molding step of filling a resin into the first cavity and molding a resin molded body after the mold clamping step, and the resin In parallel with the molding step, a film forming step of performing a film forming process on the resin molded body formed in the rotary mold of the rotary mold mechanism in the resin molding step of the previous step in the second cavity, the resin molding step, After the film formation step, the movable platen and the rotary type mechanism are opened, and a product take-out step for taking out the resin molded body subjected to the film formation process in the film formation step, and the rotary type mechanism are rotated. The resin molded body formed by serial resin molding process, characterized in that it comprises a rotating step of conveying the film forming apparatus.

本発明に係る型内コーティング成形方法において、前記成膜工程は、前記第2キャビティを真空状態にする減圧工程と、前記減圧工程後に、該第2キャビティに希ガスを注入するガス注入工程と、前記ガス注入工程後に、ターゲットと前記樹脂成形体との間に電圧を印加する電圧印加工程とを備えることを特徴とする。   In the in-mold coating molding method according to the present invention, the film forming step includes a depressurization step of bringing the second cavity into a vacuum state, and a gas injection step of injecting a rare gas into the second cavity after the depressurization step, And a voltage applying step of applying a voltage between the target and the resin molding after the gas injection step.

本発明に係る型内コーティング成形方法によれば、第1キャビティにおいて樹脂成形体を成形する樹脂成形工程と、第2のキャビティにおいて樹脂成形体に成膜処理を施す成膜工程とを並行して行なうことができるため、樹脂成形体に成膜処理を施すことにより得られる製品を1回の型開閉動作毎に1つ生産することができ、製品の生産性を向上させることができる。   According to the in-mold coating molding method of the present invention, the resin molding step of molding the resin molded body in the first cavity and the film forming step of performing the film forming process on the resin molded body in the second cavity are performed in parallel. Therefore, one product obtained by performing a film forming process on the resin molded body can be produced for each mold opening / closing operation, and the productivity of the product can be improved.

以上のように、本発明によれば、樹脂成形体に成膜処理が施されて形成される製品の生産性を向上させた型内コーティング成形装置及び型内コーティング成形方法を提供することができる。   As described above, according to the present invention, it is possible to provide an in-mold coating molding apparatus and an in-mold coating molding method that improve the productivity of a product formed by performing a film forming process on a resin molded body. .

本発明の一実施形態に係る型内コーティング成形装置の全体主要構造を示す説明図である。It is explanatory drawing which shows the whole main structure of the in-mold coating shaping | molding apparatus which concerns on one Embodiment of this invention. 本実施形態に係る型内コーティング成形方法の初期型締め工程を示す説明図である。It is explanatory drawing which shows the initial mold clamping process of the in-mold coating shaping | molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の回転工程を示す説明図である。It is explanatory drawing which shows the rotation process of the in-mold coating shaping | molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の型締め工程を示す説明図である。It is explanatory drawing which shows the clamping process of the in-mold coating shaping | molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の樹脂成形工程及び成膜工程の減圧工程を示す説明図である。It is explanatory drawing which shows the pressure_reduction | reduced_pressure process of the resin molding process and the film-forming process of the in-mold coating molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の樹脂成形工程及び成膜工程のガス注入工程を示す説明図である。It is explanatory drawing which shows the gas injection | pouring process of the resin molding process and film-forming process of the in-mold coating molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の樹脂成形工程及び成膜工程の電圧印加工程を示す説明図である。It is explanatory drawing which shows the voltage application process of the resin molding process and the film-forming process of the in-mold coating molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の樹脂成形体の成形及び金属膜の成膜をした状態を示す説明図である。It is explanatory drawing which shows the state which shape | molded the resin molding of the in-mold coating shaping | molding method concerning this embodiment, and formed the metal film. 本実施形態に係る型内コーティング成形方法の型開き工程を示す説明図である。It is explanatory drawing which shows the mold opening process of the in-mold coating shaping | molding method which concerns on this embodiment. 本実施形態に係る型内コーティング成形方法の製品取り出し工程を示す説明図である。It is explanatory drawing which shows the product taking-out process of the in-mold coating shaping | molding method which concerns on this embodiment.

次に、本発明の一実施形態に係る型内コーティング成形装置及び型内コーティング成形方法について、図面に基づいて説明する。まず、図1を参照しながら本実施形態に係る型内コーティング成形装置1の構成について説明する。図1は、本実施形態に係る型内コーティング成形装置の全体主要構造を示す説明図である。   Next, an in-mold coating molding apparatus and an in-mold coating molding method according to an embodiment of the present invention will be described with reference to the drawings. First, the configuration of the in-mold coating molding apparatus 1 according to the present embodiment will be described with reference to FIG. FIG. 1 is an explanatory view showing the entire main structure of the in-mold coating molding apparatus according to this embodiment.

本実施形態に係る型内コーティング成形装置1は、スパッタリング方法により成膜処理を施す型内コーティング成形装置であり、図1に示すように、ベッド2に固定された固定盤10と、固定盤10に対して型開閉方向に移動可能に設けられた可動盤20と、固定盤10及び可動盤20の間において型開閉方向に移動可能でかつ回転可能に設けられた回転型機構30と、固定盤10の背面側に装着された射出ユニット40と、可動盤20に設けられた成膜装置50とを備えている。   An in-mold coating molding apparatus 1 according to the present embodiment is an in-mold coating molding apparatus that performs a film forming process by a sputtering method. As illustrated in FIG. 1, a stationary platen 10 fixed to a bed 2 and a stationary platen 10. A movable platen 20 movably provided in the mold opening / closing direction, a rotary type mechanism 30 provided between the fixed platen 10 and the movable platen 20 so as to be movable and rotatable in the mold opening / closing direction, and a fixed platen. 10 is provided with an injection unit 40 mounted on the back surface side, and a film forming apparatus 50 provided on the movable platen 20.

固定盤10には、正面側(可動盤20と対向する側)の面の中央に固定型12が取り付けられると共に、背面側から正面側に亘って射出ユニット40のノズル42を固定型12に向けて装着するための貫通孔16が形成されている。固定型12には、射出ユニット40から射出された樹脂を固定型12によって形成される第1キャビティ内に導入する樹脂流路13が形成されている。   A fixed mold 12 is attached to the fixed platen 10 at the center of the surface on the front side (the side facing the movable platen 20), and the nozzle 42 of the injection unit 40 is directed to the fixed mold 12 from the back side to the front side. A through-hole 16 for mounting is formed. The fixed mold 12 is formed with a resin flow path 13 for introducing the resin injected from the injection unit 40 into the first cavity formed by the fixed mold 12.

可動盤20には、固定盤10の固定型12と対向する側の面の中央に成膜装置50を構成する可動型22が取り付けられており、型締機構(図示せず)により固定盤10及び回転型機構30に対して型開閉方向に移動可能に設置されている。可動型22には、その中央部に成膜用のチャンバーとなる第2キャビティを形成するための凹部27と、第2キャビティからの排気用の流出路23と、第2キャビティへのガス導入用の流入路24とが形成されている。また、可動型22には、型締めされた際に、回転型機構30との間をシールするOリング25、及び成膜対象である樹脂成形体の表面のうち成膜処理を施さない領域をマスキングするシール部材26が設けられている。   A movable mold 22 constituting the film forming apparatus 50 is attached to the movable platen 20 at the center of the surface of the fixed platen 10 facing the fixed mold 12, and the fixed platen 10 is fixed by a mold clamping mechanism (not shown). The rotary mold mechanism 30 is installed so as to be movable in the mold opening / closing direction. The movable mold 22 has a concave portion 27 for forming a second cavity serving as a film forming chamber at the center thereof, an outflow passage 23 for exhausting from the second cavity, and for introducing gas into the second cavity. Inflow passage 24 is formed. Further, the movable mold 22 has an O-ring 25 that seals between the rotary mold mechanism 30 when the mold is clamped, and a region of the surface of the resin molded body that is a film formation target that is not subjected to film formation. A sealing member 26 for masking is provided.

回転型機構30は、固定盤10及び可動盤20にそれぞれ対向する面を有する回転盤32、この回転盤32の一方の面の中央に設けられた凸状の第1回転型34及び回転盤32の他方の面の中央に設けられた凸状の第2回転型36と、回転盤32に接続された回転軸38とを有する。また、回転型機構30は、回転軸38を中心として回転盤32を回転させる回転機構37と、回転盤32を型開閉方向に移動可能に支持する移動機構39とを備えている。さらに、回転型機構30には、図示せぬ押出し装置が備えられており、樹脂成形体を回転型から取り外すことができる。第1回転型34と第2回転型36とは、同形同大に形成されている。第1回転型34及び第2回転型36には、これらを冷却させる冷却水が循環する循環路35a、35bが形成されている。回転機構37は、例えば、第1回転型34及び第2回転型36を含む回転盤32の荷重を支持し、回転させることができる円周状のガイド等で構成された支持機構を有し、サーボモータ等の独立した駆動装置により任意の移動位置で回転軸38を中心として回転盤32を回転させることができるものであることが好ましい。また、移動機構39は、例えば、ボールネジとボールネジナットと直動ガイドとの組合せ等で構成される直線状のガイド機構を有し、回転盤32を型開閉方向に移動させ、所定位置でその位置を保持させることができるものであることが好ましい。   The rotary mechanism 30 includes a rotary plate 32 having surfaces facing the fixed platen 10 and the movable platen 20, and a convex first rotary die 34 and a rotary plate 32 provided at the center of one surface of the rotary plate 32. A convex second rotary mold 36 provided at the center of the other surface of the second rotary die 36, and a rotary shaft 38 connected to the rotary disk 32. The rotary type mechanism 30 includes a rotary mechanism 37 that rotates the rotary plate 32 around the rotary shaft 38, and a moving mechanism 39 that supports the rotary plate 32 so as to be movable in the mold opening / closing direction. Further, the rotary mechanism 30 is provided with an unillustrated extrusion device, and the resin molded body can be removed from the rotary mold. The first rotary mold 34 and the second rotary mold 36 are formed in the same shape and size. The first rotary mold 34 and the second rotary mold 36 are formed with circulation paths 35a and 35b through which cooling water for cooling them is circulated. The rotation mechanism 37 has a support mechanism constituted by, for example, a circumferential guide that can support and rotate the load of the rotating disk 32 including the first rotation mold 34 and the second rotation mold 36. It is preferable that the rotating disk 32 can be rotated around the rotation shaft 38 at an arbitrary movement position by an independent driving device such as a servo motor. The moving mechanism 39 has a linear guide mechanism composed of, for example, a combination of a ball screw, a ball screw nut, and a linear guide, and moves the rotating disk 32 in the mold opening / closing direction. It is preferable that it can hold | maintain.

固定盤10の固定型12と回転型機構30の第1回転型34及び第2回転型36とは、それぞれ型締めされた際に、樹脂成形体を成形可能な第1キャビティが形成されるような形状に形成されている。また、可動盤20の可動型22と回転型機構30の第1回転型34及び第2回転型36とは、型締対象となる回転型機構30の第1回転型34及び第2回転型36の一方に樹脂成形体が半製品として残っている状態で型締めされた際に、樹脂成形体のうち成膜処理を施す部分の表面と可動盤20の可動型22の凹部27との間に成膜用チャンバーとして機能する第2キャビティが形成されるような形状に形成されている。   The fixed mold 12 of the fixed platen 10 and the first rotary mold 34 and the second rotary mold 36 of the rotary mold mechanism 30 are each formed so that a first cavity capable of molding a resin molded body is formed when the mold is clamped. It is formed in a simple shape. Further, the movable mold 22 of the movable platen 20, the first rotating mold 34 and the second rotating mold 36 of the rotating mechanism 30 are the first rotating mold 34 and the second rotating mold 36 of the rotating mold mechanism 30 to be clamped. When the mold is clamped in a state where the resin molded body remains as a semi-finished product, the surface of the resin molded body to be subjected to the film forming process and the concave portion 27 of the movable mold 22 of the movable platen 20 It is formed in a shape that forms a second cavity that functions as a film forming chamber.

射出ユニット40は、固定盤10の貫通孔16に挿入されることで固定型12と接続するノズル42を備え、固定型12の樹脂流路13を介して第1キャビティに溶融樹脂を射出充填するものである。この射出ユニット40は、固定型12に対する進退動作を行なう構成としても良いし、常時、固定型12と接続している構成としても良い。   The injection unit 40 includes a nozzle 42 that is connected to the fixed mold 12 by being inserted into the through hole 16 of the fixed platen 10, and injects and fills the molten resin into the first cavity via the resin flow path 13 of the fixed mold 12. Is. The injection unit 40 may be configured to perform an advance / retreat operation with respect to the fixed mold 12 or may be configured to be always connected to the fixed mold 12.

成膜装置50は、第2キャビティ内において成膜処理を施すものであり、可動盤20に取り付けられた可動型22の他、可動型22の流出路23と流通し、第2キャビティ内を真空状態にする減圧手段52と、可動盤20の可動型22の流入路24と流通し、第2キャビティ内にアルゴンガスなどの希ガスを注入するガス注入手段54と、可動型22の凹部27の底部に設けられ、金属原子を放出可能なターゲット56と、ターゲット56に負の高電圧を印加可能な電圧印加手段58とを備えている。減圧手段52は、真空タンク52a及び真空ポンプ52bを備えており、真空ポンプ52bを駆動させることにより、第2キャビティ内を真空状態にするものである。ガス注入手段54は、ガスタンク54aと、ガスタンク54aを開閉するためのバルブ54bとを備えており、バルブ54aの開閉により、希ガスの注入及び停止を行なうものである。ターゲット56は、例えばチタン、クロムなどの金属から形成されており、第2キャビティ内に高電圧が印加された際の希ガスのガス粒子との衝突によって金属原子を放出させるものである。電圧印加手段58は、負の高電圧をターゲット56に印加するものである。   The film forming apparatus 50 performs a film forming process in the second cavity. In addition to the movable mold 22 attached to the movable platen 20, the film forming apparatus 50 circulates through the outflow passage 23 of the movable mold 22, and the second cavity is evacuated. The pressure reducing means 52 to be in a state, the gas injection means 54 for injecting a rare gas such as argon gas into the second cavity, and the inflow path 24 of the movable mold 22 of the movable plate 20; A target 56 provided at the bottom and capable of releasing metal atoms, and a voltage applying means 58 capable of applying a negative high voltage to the target 56 are provided. The decompression means 52 includes a vacuum tank 52a and a vacuum pump 52b, and drives the vacuum pump 52b to bring the second cavity into a vacuum state. The gas injection means 54 is provided with a gas tank 54a and a valve 54b for opening and closing the gas tank 54a, and injecting and stopping rare gas by opening and closing the valve 54a. The target 56 is made of, for example, a metal such as titanium or chromium, and emits metal atoms by collision with rare gas particles when a high voltage is applied to the second cavity. The voltage applying means 58 applies a negative high voltage to the target 56.

次に、本実施形態に係る型内コーティング成形装置1を用いた型内コーティング成形方法について、図2に基づいて説明する。図2A〜Iは、本実施形態に係る型内コーティング成形装置を用いた成形方法を示す工程図である。   Next, an in-mold coating molding method using the in-mold coating molding apparatus 1 according to the present embodiment will be described with reference to FIG. 2A to I are process diagrams showing a molding method using the in-mold coating molding apparatus according to this embodiment.

まず、図2Aに示すように、図示しない型締め機構によって可動盤20と回転型機構30とを型締め方向に移動させ、固定盤10の固定型12と回転型機構30の第1回転型34、回転型機構30の第2回転型36と可動盤20の可動型22をそれぞれ型締めする。その後、固定型12と第1回転型34との型締めにより形成される第1キャビティC1に、固定型12の樹脂流路13を介して射出ユニット40から樹脂を射出充填し、樹脂成形体62を成形する。樹脂成形体62の冷却固化時間経過後、図示しない型締め機構により、樹脂成形体62が第1回転型34に半製品として残っている状態で可動盤20と回転型機構30を固定盤10から離間する方向に移動させ、固定型12及び第1回転型34、第2回転型36及び可動型22をそれぞれ型開きさせる。   First, as shown in FIG. 2A, the movable platen 20 and the rotary mold mechanism 30 are moved in the mold clamping direction by a mold clamping mechanism (not shown), and the fixed mold 12 of the fixed platen 10 and the first rotary mold 34 of the rotary mold mechanism 30. The second rotary mold 36 of the rotary mold mechanism 30 and the movable mold 22 of the movable board 20 are clamped. Thereafter, resin is injected and filled from the injection unit 40 into the first cavity C1 formed by clamping the fixed mold 12 and the first rotating mold 34 through the resin flow path 13 of the fixed mold 12, and the resin molded body 62 is filled. Is molded. After the cooling and solidifying time of the resin molded body 62 elapses, the movable plate 20 and the rotary mold mechanism 30 are moved from the fixed plate 10 in a state where the resin molded body 62 remains as a semi-finished product in the first rotary mold 34 by a mold clamping mechanism (not shown). The fixed mold 12, the first rotating mold 34, the second rotating mold 36, and the movable mold 22 are opened by moving in the separating direction.

次に、図2Bに示すように、回転型機構30の回転機構37を180°回転させて、回転型機構30の第1回転型34に半製品として残っている樹脂成形体62を成膜装置50側に搬送する(回転工程)。   Next, as shown in FIG. 2B, the rotation mechanism 37 of the rotary mold mechanism 30 is rotated by 180 °, and the resin molded body 62 remaining as a semi-finished product on the first rotary mold 34 of the rotary mold mechanism 30 is formed into a film forming apparatus. It conveys to the 50 side (rotation process).

次に、図2Cに示すように、図示しない型締め機構によって可動盤20と回転型機構30とを型締め方向に移動させ、固定盤10の固定型12と回転型機構30の第2回転型36、回転型機構30の第1回転型34と可動盤20の可動型22をそれぞれ型締めする(型締め工程)。これにより、固定型12と第2回転型36との間に第1キャビティC1が形成され、可動型22と第1回転型34との間、具体的には、可動型22と第1回転型34に付着した樹脂成形体62の表面との間に第2キャビティC2が形成される。この際、可動型22と第1回転型34との間は、可動型22に設けられたOリング25により希ガスが漏れないようシールされ、可動型22と第1回転型34に半製品として残された樹脂成形体62の表面との間は、可動型22に設けられたシール部材26によりシールされることにより、樹脂成形体62の表面のうち成膜処理を施さない領域がマスキングされる。   Next, as shown in FIG. 2C, the movable platen 20 and the rotary mold mechanism 30 are moved in the mold clamping direction by a mold clamping mechanism (not shown), and the fixed mold 12 of the fixed platen 10 and the second rotary mold of the rotary mold mechanism 30 are moved. 36. The first rotary mold 34 of the rotary mold mechanism 30 and the movable mold 22 of the movable platen 20 are clamped (mold clamping process). Thus, a first cavity C1 is formed between the fixed mold 12 and the second rotary mold 36, and specifically between the movable mold 22 and the first rotary mold 34, specifically, the movable mold 22 and the first rotary mold. A second cavity C <b> 2 is formed between the surface of the resin molded body 62 attached to 34. At this time, a gap between the movable mold 22 and the first rotating mold 34 is sealed by an O-ring 25 provided in the movable mold 22 so that noble gas leaks, and the movable mold 22 and the first rotating mold 34 are semi-finished. By sealing with the sealing member 26 provided in the movable mold | type 22 between the surfaces of the remaining resin molding 62, the area | region which does not perform film-forming processing among the surfaces of the resin molding 62 is masked. .

次に、図2D〜図2Gに示すように、固定型12と第2回転型36との型締めにより形成される第1キャビティC1に固定型12の樹脂流路13を介して射出ユニット40から樹脂を射出充填し、第1キャビティC1内において樹脂成形体62´を成形する(樹脂成形工程)。また、これと同時に、可動型22と第1回転型34との型締めにより形成される第2キャビティC2内において、第1回転型34に付着した樹脂成形体62の表面の一部に成膜処理を施す(成膜工程)。   Next, as shown in FIGS. 2D to 2G, the first cavity C1 formed by clamping of the fixed mold 12 and the second rotary mold 36 enters the first cavity C1 from the injection unit 40 via the resin flow path 13 of the fixed mold 12. Resin is injected and filled to mold the resin molded body 62 'in the first cavity C1 (resin molding step). At the same time, a film is formed on a part of the surface of the resin molded body 62 attached to the first rotary mold 34 in the second cavity C2 formed by clamping the movable mold 22 and the first rotary mold 34. Processing is performed (film formation step).

この成膜工程は、具体的には、まず、図2Dに示すように、成膜装置50の減圧手段52の真空ポンプ52bを駆動させることにより、可動型22の流出路23を介して第2キャビティC2内を減圧し、Oリング25によりシールされた第2キャビティC2内を真空状態にする(減圧工程)。次に、図2Eに示すように、成膜装置50のガス注入手段54のバルブ54bを開放させることにより、可動型22の流入路24を介してガス注入手段54のガスタンク54aから真空状態の第2キャビティC2内に希ガスを注入し、第2キャビティC2内を数Pa〜数10Pa程度の希ガス雰囲気にする(ガス注入工程)。次に、図2Fに示すように、回転型機構30の第2回転型36の循環路35bに冷却水を循環させて第2キャビティC2内の熱の発生を抑制すると共に、成膜装置50の電圧印加手段58により可動盤20の可動型22の凹部27に設けられているターゲット56に数kV程度の負の電圧を印加することにより、第2キャビティC2内において放電させる(電圧印加工程)。すると、この第2キャビティC2内における放電によりイオン化されて正の電荷を帯びた希ガスのガス粒子が負の電圧を印加されているターゲット56に引き付けられて衝突し、この衝撃によりターゲット56から放出された金属原子が第1回転型34に付着している樹脂成形体62のマスキングされていない表面に付着して、樹脂成形体62の表面に金属膜64が形成される(図2G参照)。   Specifically, in this film forming process, first, as shown in FIG. 2D, the vacuum pump 52b of the decompression means 52 of the film forming apparatus 50 is driven, thereby causing the second through the outflow passage 23 of the movable mold 22. The inside of the cavity C2 is depressurized, and the inside of the second cavity C2 sealed by the O-ring 25 is evacuated (decompression step). Next, as shown in FIG. 2E, by opening the valve 54b of the gas injection means 54 of the film forming apparatus 50, a first vacuum state from the gas tank 54a of the gas injection means 54 via the inflow path 24 of the movable mold 22 is obtained. A rare gas is injected into the two cavities C2, and the second cavity C2 is set to a rare gas atmosphere of about several Pa to several tens Pa (gas injection step). Next, as shown in FIG. 2F, the cooling water is circulated through the circulation path 35b of the second rotary mold 36 of the rotary mechanism 30 to suppress the generation of heat in the second cavity C2, and the film forming apparatus 50 By applying a negative voltage of about several kV to the target 56 provided in the concave portion 27 of the movable mold 22 of the movable platen 20 by the voltage applying means 58, the second cavity C2 is discharged (voltage application step). Then, the noble gas particles that are ionized by the discharge in the second cavity C2 and have a positive charge are attracted to and collide with the target 56 to which a negative voltage is applied. The formed metal atoms adhere to the unmasked surface of the resin molded body 62 attached to the first rotary mold 34, and a metal film 64 is formed on the surface of the resin molded body 62 (see FIG. 2G).

次に、樹脂成形体62´の冷却固化時間経過後、図2Hに示すように、図示しない型締め機構により、樹脂成形体62の表面に金属膜64が施されることにより形成される製品60が第1回転型34に残り、かつ樹脂成形体62´が第2回転型36に残っている状態で可動盤20と回転型機構30を固定盤10から離間する方向に移動させ、固定型12及び第2回転型36、第1回転型34及び可動型22をそれぞれ型開きさせる。   Next, after the cooling and solidifying time of the resin molded body 62 ′ has elapsed, as shown in FIG. 2H, a product 60 formed by applying a metal film 64 to the surface of the resin molded body 62 by a mold clamping mechanism (not shown). Is moved to the direction away from the fixed plate 10 with the resin mold 62 'remaining on the second rotary die 36 and the fixed mold 12 being moved away from the fixed plate 10. The second rotating mold 36, the first rotating mold 34, and the movable mold 22 are opened.

次に、図2Iに示すように、第1回転型34に残っている製品60を図示しない押出し装置および製品取り出し装置により取り出す(製品取出工程)。製品60の取り出し後、回転型機構30の回転機構37を回転させて、回転型機構30の第2回転型36に半製品として残っている樹脂成形体62´を成膜装置50側に搬送する(図2B参照)。このようにして、以後、図2Bの状態から図2Iの状態に至る成形サイクルを繰り返すことにより、樹脂成形体62、62´の表面の一部に金属膜64が施されて形成される製品60を連続的に成形することができる。   Next, as shown in FIG. 2I, the product 60 remaining in the first rotary mold 34 is taken out by an unillustrated extrusion device and product take-out device (product take-out step). After the product 60 is taken out, the rotation mechanism 37 of the rotary mold mechanism 30 is rotated, and the resin molded body 62 ′ remaining as a semi-finished product in the second rotary mold 36 of the rotary mold mechanism 30 is conveyed to the film forming apparatus 50 side. (See FIG. 2B). In this way, after that, by repeating the molding cycle from the state of FIG. 2B to the state of FIG. 2I, the product 60 formed by applying the metal film 64 to a part of the surface of the resin molded bodies 62, 62 ′. Can be formed continuously.

本実施形態に係る型内コーティング成形装置1によれば、回転型機構30の回転動作によって第1キャビティC1において成形された樹脂成形体62、62´を成膜装置50側に搬送させて、第2キャビティC2において成膜処理を施すことができると共に、回転型機構30の第1回転型34及び第2回転型36の一方と固定型との間に第1キャビティC1を形成して新たな樹脂成形体62、62´を成形することができるため、樹脂成形体62、62´に成膜処理を施すことにより得られる製品60を1回の型開閉動作毎に1つ生産することができ、製品の生産性を向上させることができる。   According to the in-mold coating molding apparatus 1 according to the present embodiment, the resin molded bodies 62 and 62 ′ molded in the first cavity C1 by the rotation operation of the rotary mold mechanism 30 are conveyed to the film forming apparatus 50 side, and the first A film forming process can be performed in the two cavities C2, and the first cavity C1 is formed between one of the first rotary mold 34 and the second rotary mold 36 of the rotary mold mechanism 30 and the fixed mold, and a new resin is formed. Since the molded bodies 62 and 62 ′ can be molded, one product 60 obtained by performing a film forming process on the resin molded bodies 62 and 62 ′ can be produced for each mold opening and closing operation. Product productivity can be improved.

また、従来のバッチ処理方法では、樹脂成形体の表面に部分的に成膜処理を施す場合には、予め個々の樹脂成形体にそれぞれマスキングをする必要があるが、本実施形態に係る型内コーティング成形装置1によれば、可動盤20に取付けられた可動型22が凹部27及びシール及びマスキングの機能を有するシール部材26を備えていることにより、予め個々の樹脂成形体にそれぞれマスキングをすることなく、可動型22の凹部27の形状及びシール部材26により、樹脂成形体62、62´の表面のうち成膜処理を施さない領域をマスキングすることができる。   Further, in the conventional batch processing method, when a film forming process is partially performed on the surface of the resin molded body, it is necessary to mask each individual resin molded body in advance. According to the coating molding apparatus 1, the movable mold 22 attached to the movable platen 20 includes the concave portion 27 and the sealing member 26 having a function of sealing and masking, so that each resin molded body is masked in advance. Without any problem, the shape of the concave portion 27 of the movable mold 22 and the seal member 26 can mask the areas of the resin molded bodies 62 and 62 ′ that are not subjected to film formation.

さらに、従来のバッチ処理方法では、複数の樹脂成形体を成膜装置に入れて成膜処理を施すため、大きなチャンバー容積が必要となり、これに伴って過大な減圧手段(真空設備能力)が必要となるが、本実施形態に係る型内コーティング成形装置1によれば、可動盤20に取付けられた可動型22と回転型機構30の第1回転型34及び第2回転型36の一方との型締めにより形成される第2キャビティにおいて成膜処理を施すため、チャンバー(キャビティ)容積をコンパクトにすることができ、真空吸引時間の短縮や減圧手段の小型化を図ることができる。   Furthermore, in the conventional batch processing method, since a plurality of resin molded bodies are put into a film forming apparatus to perform the film forming process, a large chamber volume is required, and accordingly, an excessive pressure reducing means (vacuum equipment capacity) is required. However, according to the in-mold coating molding apparatus 1 according to the present embodiment, the movable mold 22 attached to the movable platen 20 and one of the first rotating mold 34 and the second rotating mold 36 of the rotating mold mechanism 30. Since the film forming process is performed in the second cavity formed by clamping, the chamber (cavity) volume can be made compact, the vacuum suction time can be shortened, and the pressure reducing means can be downsized.

本実施形態に係る型内コーティング成形方法によれば、回転型機構30の回転動作によって、第1キャビティにおける樹脂成形工程の直後に第2キャビティにおいて成膜工程を行なうため、樹脂成形工程による樹脂成形体62、62´の樹脂潜熱を利用して成膜工程における金属膜64の固着力を得ることができる。   According to the in-mold coating molding method according to the present embodiment, since the film forming process is performed in the second cavity immediately after the resin molding process in the first cavity by the rotational operation of the rotary mold mechanism 30, the resin molding by the resin molding process is performed. The adhesion force of the metal film 64 in the film forming process can be obtained by utilizing the resin latent heat of the bodies 62 and 62 '.

また、本実施形態に係る型内コーティング成形方法によれば、第1キャビティにおける樹脂成形工程と第2キャビティにおける成膜工程とを同時に行なうことができるため、例えば図2Fに示すように、樹脂成形体62、62´を冷却させるための金型冷却と、スパッタリング(分子衝突)による発熱を抑制するための冷却とを兼ねることができ、成形サイクルを短縮することができる。   Further, according to the in-mold coating molding method according to the present embodiment, since the resin molding process in the first cavity and the film forming process in the second cavity can be performed simultaneously, for example, as shown in FIG. Mold cooling for cooling the bodies 62 and 62 'can be combined with cooling for suppressing heat generation due to sputtering (molecular collision), and the molding cycle can be shortened.

本発明に係る型内コーティング成形装置は、上述した実施形態に限定されるものではなく、本発明の技術思想を逸脱しない範囲内において種々の改変を行なうことができる。例えば、回転型機構30の第1回転型及び第2回転型は、回転盤の形状をキャビティ形状に形成することにより、第1回転型及び第2回転型を備えない構成としても良い。   The in-mold coating molding apparatus according to the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the technical idea of the present invention. For example, the first rotary type and the second rotary type of the rotary type mechanism 30 may be configured not to include the first rotary type and the second rotary type by forming the shape of the rotary disk into a cavity shape.

また、本実施形態に係る型内コーティング成形装置1は、スパッタリング方法により成膜処理を施す型内コーティング成形装置であるとしたが、これに限定されず、例えば真空蒸着方法、イオンプレーティング方法及び化学成膜方法などの周知の成膜方法により成膜処理を施す型内コーティング成形装置であっても良い。この場合、型内コーティング成形装置1の成膜装置50は、真空蒸着方法、イオンプレーティング方法及び化学成膜方法などの周知の成膜方法に通常用いられる成膜装置を採用することができる。   Moreover, although the in-mold coating molding apparatus 1 according to the present embodiment is an in-mold coating molding apparatus that performs a film forming process by a sputtering method, the present invention is not limited thereto, and examples thereof include a vacuum deposition method, an ion plating method, and An in-mold coating molding apparatus that performs a film forming process by a known film forming method such as a chemical film forming method may be used. In this case, the film forming apparatus 50 of the in-mold coating molding apparatus 1 may employ a film forming apparatus that is generally used for known film forming methods such as a vacuum deposition method, an ion plating method, and a chemical film forming method.

1 型内コーティング成形装置、10 固定盤、12 固定型、20可動盤、22 可動型、30 回転型機構、32 回転盤、34 第1回転型、36 第2回転型、40 射出ユニット、50 成膜装置   DESCRIPTION OF SYMBOLS 1 In-mold coating molding apparatus, 10 Fixed platen, 12 Fixed type | mold, 20 Movable platen, 22 Movable type | mold, 30 Rotary type | mold mechanism, 32 Rotary platen, 34 1st rotary type | mold, 36 2nd rotary type | mold, 40 Injection unit, 50 formation Membrane device

Claims (5)

固定型が取り付けられた固定盤と、
前記固定型と対向する面に可動型が取り付けられ、前記固定盤に対して型開閉方向に移動可能に設けられた可動盤と、
前記固定盤と前記可動盤との間に配置され前記固定盤及び可動盤に対して型開閉方向に移動可能でかつ型開閉方向と直交する回転軸を中心として回転可能に設けられ、第1の回転位置および第1の回転位置から180°回転した第2の回転位置において前記固定型および前記可動型とそれぞれ対向する2個の回転型が設けられた回転型機構と、
前記固定型に接続可能な状態で前記固定盤側に装着され、前記固定型と前記回転型機構の一方の前記回転型とが型締めされて形成される第1キャビティに樹脂を射出充填する射出ユニットと、
前記可動盤の前記可動型に設けられ、前記回転型機構の他方の前記回転型との間で第2キャビティを形成すると共に前記第2キャビティ内の樹脂成形体に成膜処理を施す成膜装置と
を備えることを特徴とする型内コーティング成形装置。
A fixed plate with a fixed mold attached thereto;
A movable plate is attached to a surface facing the fixed die, and is provided so as to be movable in a mold opening / closing direction with respect to the fixed plate;
The first plate is disposed between the fixed plate and the movable plate, is movable in a mold opening / closing direction with respect to the fixed plate and the movable plate, and is rotatable about a rotation axis perpendicular to the mold opening / closing direction. A rotary mechanism provided with two rotary molds respectively facing the fixed mold and the movable mold at a rotational position and a second rotational position rotated 180 ° from the first rotational position;
Injection injecting and filling resin into a first cavity that is mounted on the fixed platen side so as to be connectable to the fixed mold, and is formed by clamping the fixed mold and one rotary mold of the rotary mold mechanism. Unit,
A film forming apparatus that is provided on the movable mold of the movable plate and forms a second cavity with the other rotary mold of the rotary mechanism and performs a film forming process on the resin molded body in the second cavity And an in-mold coating molding apparatus.
前記成膜装置は、
前記第2キャビティを真空状態にする減圧手段と、
前記真空状態の第2キャビティに希ガスを注入するガス注入手段と、
金属原子を放出可能なターゲットと、
前記ターゲットと前記樹脂成形体との間に電圧を印加する電圧印加手段と
を備えることを特徴とする請求項1記載の型内コーティング成形装置。
The film forming apparatus includes:
Decompression means for evacuating the second cavity;
A gas injection means for injecting a rare gas into the second cavity in the vacuum state;
A target capable of releasing metal atoms,
The in-mold coating molding apparatus according to claim 1, further comprising: a voltage applying unit that applies a voltage between the target and the resin molded body.
前記回転型機構の回転型には、該回転型を冷却する冷却水が循環可能な循環路が形成されていることを特徴とする請求項請求項1又は2記載の型内コーティング成形装置。   3. The in-mold coating molding apparatus according to claim 1, wherein the rotary mold of the rotary mold mechanism is provided with a circulation path through which cooling water for cooling the rotary mold can be circulated. 請求項1乃至3のいずれか1項に記載の型内コーティング成形装置を用いて行なう型内コーティング成形方法であって、
前記固定型及び前記可動型と前記回転型機構の回転型とをそれぞれ型締めし、前記第1キャビティ及び前記第2キャビティを形成する型締め工程と、
前記型締め工程後に、前記第1キャビティに樹脂を充填して樹脂成形体を成形する樹脂成形工程と、
前記樹脂成形工程と並行して、前記第2のキャビティにおいて前工程の樹脂成形工程で前記回転型機構の回転型に形成された樹脂成形体に成膜処理を施す成膜工程と、
前記樹脂成形工程及び前記成膜工程の後に、前記可動盤と前記回転型機構を開き、前記成膜工程において成膜処理された樹脂成形体を取り出す製品取出工程と、
前記回転型機構を回転させて前記樹脂成形工程で成形された樹脂成形体を前記成膜装置側に搬送する回転工程と
を備えることを特徴とする型内コーティング成形方法。
An in-mold coating molding method performed using the in-mold coating molding apparatus according to claim 1,
A mold clamping step of clamping the fixed mold and the movable mold and the rotary mold of the rotary mold mechanism, respectively, to form the first cavity and the second cavity;
After the mold clamping step, a resin molding step of filling the first cavity with resin to mold a resin molded body,
In parallel with the resin molding step, a film forming step of performing a film forming process on the resin molded body formed on the rotary mold of the rotary mold mechanism in the resin molding step of the previous step in the second cavity;
After the resin molding step and the film forming step, the movable plate and the rotary mold mechanism are opened, and a product take-out step for taking out the resin molded body that has been subjected to film formation in the film forming step;
A rotation step of rotating the rotary mold mechanism and transporting the resin molded body molded in the resin molding step to the film forming apparatus side.
前記成膜工程は、
前記第2キャビティを真空状態にする減圧工程と、
前記減圧工程後に、該第2キャビティに希ガスを注入するガス注入工程と、
前記ガス注入工程後に、ターゲットと前記樹脂成形体との間に電圧を印加する電圧印加工程と
を備えることを特徴とする請求項4記載の型内コーティング成形方法。
The film forming step includes
A depressurizing step of evacuating the second cavity;
A gas injection step of injecting a rare gas into the second cavity after the decompression step;
5. The in-mold coating molding method according to claim 4, further comprising a voltage application step of applying a voltage between the target and the resin molded body after the gas injection step.
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