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JP2011204845A - Light emitting device - Google Patents

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JP2011204845A
JP2011204845A JP2010069858A JP2010069858A JP2011204845A JP 2011204845 A JP2011204845 A JP 2011204845A JP 2010069858 A JP2010069858 A JP 2010069858A JP 2010069858 A JP2010069858 A JP 2010069858A JP 2011204845 A JP2011204845 A JP 2011204845A
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light emitting
light
body case
main body
emitting device
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Masahiro Toda
雅宏 戸田
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Toshiba Lighting and Technology Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a light emitting device using a solid light emitting element which is provided with a waterproofing function etc., with simple constitution.SOLUTION: The light emitting device 10 includes: a light emitting portion 12 comprising the solid light emitting element 11; a body case 13 where the light emitting portion is arranged; a translucent cover member 14 engaged with a side face of the body case so as to cover the light emitting portion; and an elastic seal member 15 interposed between the side face of the body case and an inner surface of the translucent cover member.

Description

本発明は、発光ダイオード等の固体発光素子を光源とした発光装置に関する。   The present invention relates to a light emitting device using a solid light emitting element such as a light emitting diode as a light source.

近年、固体発光素子、特に、発光ダイオードを用いた発光装置は、白熱電球に代替可能な電球形のLEDランプやダウンライト、スポットライト等の各種照明器具の光源として、また、薄型テレビ、液晶ディスプレイ、携帯電話、各種情報端末のバックライトさらには屋内外の看板広告等、多方面への展開が進んでいる。例えば、特許文献1には、発光ダイオードを光源とした看板用照明装置が示されている。   In recent years, light-emitting devices using solid-state light-emitting elements, particularly light-emitting diodes, have been used as light sources for various lighting fixtures such as bulb-type LED lamps, downlights, spotlights, etc. In addition, mobile phones, backlights of various information terminals, and advertisements for billboards indoors and outdoors are being developed in various fields. For example, Patent Document 1 discloses a signboard illumination device using a light emitting diode as a light source.

特開2009−036953号公報JP 2009-036953 A

一方、この種屋内外で使用される看板用照明装置においては、雨水や塵等から発光ダイオードで構成された発光部を保護するため、防水、防塵等の機能を有することが求められている。上記の特許文献1(段落番号[0025]参照)においては、光学レンズおよび発光ダイオードが実装された基板を樹脂モールドすることによって防水等の機能をもたせている。しかしながら、この種の防水等の機能を持たせるための樹脂モールドは、発光ダイオードを完全に外気から遮断するように封止させることから、一般的には流動性を有するシリコーン樹脂等を、発光ダイオードを収容した本体ケース内に十分に充填させて行うため、製造工程において樹脂の充填作業および充填後の硬化、乾燥等の工程が必要となり、作業効率が低下しコストが上昇する問題がある。このため、この種の防水等の機能を必要とする発光装置においては、如何にコストをかけずに、防水、防塵等の機能をもたせるかが重要な課題となっている。   On the other hand, in the signage lighting apparatus used indoors and outdoors, it is required to have functions such as waterproofing and dustproofing in order to protect the light emitting part composed of the light emitting diodes from rainwater and dust. In the above-mentioned Patent Document 1 (see paragraph [0025]), the substrate on which the optical lens and the light emitting diode are mounted is resin-molded to provide a function such as waterproofing. However, since the resin mold for providing this type of waterproofing function seals the light emitting diode so as to be completely shielded from the outside air, generally a silicone resin having fluidity is used as the light emitting diode. In the manufacturing process, a resin filling operation and steps such as curing and drying after the filling are required in the manufacturing process, and there is a problem that the working efficiency is lowered and the cost is increased. For this reason, in this type of light emitting device that requires functions such as waterproofing, it is an important issue how to provide functions such as waterproofing and dustproofing without cost.

本発明は、上記課題に鑑みてなされたもので、簡易な構成で防水等の機能をもたせることが可能な固体発光素子を用いた発光装置を提供しようとするものである。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a light-emitting device using a solid-state light-emitting element that can have a function such as waterproofing with a simple configuration.

請求項1に記載の発光装置の発明は、固体発光素子からなる発光部と;発光部を配設する本体ケースと;発光部を覆うように本体ケース側面に嵌合される透光性カバー部材と;本体ケース側面と透光性カバー部材の内側面との間に介在する弾性を有するシール部材と;を具備していることを特徴とする。本発明によれば、発光部を覆うように本体ケース側面に嵌合される透光性カバー部材と、本体ケース側面と透光性カバー部材の内側面との間に介在する弾性を有するシール部材により、固体発光素子を用いた発光装置において、簡易な構成で防水等の機能をもたせることが可能となる。   The invention of the light-emitting device according to claim 1 is a light-emitting unit comprising a solid-state light-emitting element; a main body case in which the light-emitting unit is disposed; and a translucent cover member fitted to a side surface of the main body case so as to cover the light-emitting unit And an elastic sealing member interposed between the side surface of the main body case and the inner side surface of the translucent cover member. According to the present invention, the translucent cover member fitted to the side surface of the main body case so as to cover the light emitting portion, and the elastic sealing member interposed between the side surface of the main body case and the inner side surface of the translucent cover member Thus, in a light emitting device using a solid light emitting element, it is possible to provide a function such as waterproofing with a simple configuration.

本発明において、発光装置は、屋内外、特に屋外に設置される看板用照明装置に適用されることが好適であるが、屋内用の看板用照明装置、さらには、塵埃等が多い天井や壁面等に埋め込まれて設置されるダウンライト等、住宅用の各種照明器具、店舗、オフィスなど施設・業務用の各種照明器具、さらに、誘導灯、非常灯、表示灯などの各種照明装置や表示装置、さらには、大型の薄型テレビ、液晶ディスプレイ、各種情報端末等におけるバックライトの光源に適用されてもよい。発光装置は、上述した各種、多様な照明装置等に用いられるため、通常は複数個の発光装置を連接して使用されるが、1個の発光装置で構成されるものであってもよい。   In the present invention, the light emitting device is preferably applied to a signboard illumination device installed indoors and outdoors, particularly outdoors. Various lighting fixtures for homes such as downlights embedded in, etc., various lighting fixtures for facilities and business such as stores and offices, and various lighting devices and display devices such as guide lights, emergency lights, and indicator lights Furthermore, the present invention may be applied to a backlight light source in a large-sized thin television, a liquid crystal display, various information terminals, and the like. Since the light-emitting device is used in the various and various lighting devices described above, it is usually used by connecting a plurality of light-emitting devices. However, the light-emitting device may be composed of one light-emitting device.

固体発光素子は、発光ダイオード、半導体レーザ、有機ELなどの固体発光素子で構成されることが許容される。これら固体発光素子からなる発光部は、固体発光素子を基板に実装することにより構成され、例えば、SMD(Surface Mount Device)タイプのものを用いて、発光ダイオードを基板に実装して発光部を構成することが好ましいが、多数の発光ダイオードがCOB(Chip on Board)技術を用いて、マトリックス状や千鳥状または放射状など、規則的に一定の順序をもって一部または全体が面状に実装されて発光部が構成されるものであってもよい。固体発光素子は1個で構成されても、複数個で構成されてもよく、用途に応じて必要な個数は選択される。   The solid light emitting element is allowed to be composed of a solid light emitting element such as a light emitting diode, a semiconductor laser, or an organic EL. The light-emitting unit composed of these solid-state light-emitting elements is configured by mounting the solid-state light-emitting element on a substrate. For example, a light-emitting diode is mounted on the substrate by using a SMD (Surface Mount Device) type to configure the light-emitting unit. It is preferable to use a COB (Chip on Board) technology, however, a large number of light emitting diodes are mounted in a regular or regular order, such as a matrix, staggered, or radial, in a planar form to emit light. The part may be configured. The solid light-emitting element may be composed of one or a plurality, and the necessary number is selected according to the application.

発光部は、固体発光素子を配設するための基板を有し、基板は電気絶縁性の観点からエポキシ樹脂等の合成樹脂やガラスエポキシ材で構成されたものが好ましいが、熱伝導性の観点からセラミックスや、アルミニウム、銅等の熱伝導性の良好な金属で構成されたものであってもよい。また、形状は、円形の発光部を構成するために円形の基板で構成されることが好ましいが、正方形や長方形等の矩形状をなしていても、三角形、六角形、八角形などの多角形状、さらには楕円形状等をなすものでもよく、目的とする配光特性を得るための全ての形状が許容される。   The light emitting part has a substrate for disposing a solid light emitting element, and the substrate is preferably composed of a synthetic resin such as an epoxy resin or a glass epoxy material from the viewpoint of electrical insulation, but from the viewpoint of thermal conductivity Further, it may be made of a metal having good thermal conductivity such as ceramics, aluminum, or copper. In addition, the shape is preferably a circular substrate in order to form a circular light-emitting portion, but it may be a polygonal shape such as a triangle, hexagon, or octagon even if it is rectangular such as a square or rectangle. Further, it may have an elliptical shape or the like, and all shapes for obtaining a desired light distribution characteristic are allowed.

発光部を配設する本体ケースは、電気絶縁性を有する、例えば、PBT(ポリブチレンテレフタレート)等の合成樹脂で構成することがコスト的にも有利であるが、例えば、発光ダイオード等の放熱性を考慮して、熱伝導性の良好なアルミニウム等の金属で構成したものであっても、コストが合えば、高熱伝導樹脂等の合成樹脂で構成してもよい。   The main body case in which the light emitting unit is disposed has an electrical insulating property, for example, it is advantageous in terms of cost to be composed of a synthetic resin such as PBT (polybutylene terephthalate). In consideration of the above, it may be composed of a metal such as aluminum having good thermal conductivity, or may be composed of a synthetic resin such as a high thermal conductivity resin if the cost is appropriate.

透光性カバー部材は、シール部材による気密性を効果的に行う観点から、発光部を覆うように本体ケースの側面全体を覆って嵌めこまれることが好ましいが、側面全体を覆うことが条件ではなく、側面の一部を覆って嵌めこまれたものであってもよく、要は、シール部材によって気密性を確保することが可能な全ての本体ケース側面との嵌合手段が許容される。   The translucent cover member is preferably fitted to cover the entire side surface of the main body case so as to cover the light emitting part from the viewpoint of effectively performing airtightness by the seal member. Instead, it may be fitted so as to cover a part of the side surface. In short, fitting means with all side surfaces of the main body case capable of ensuring airtightness by the seal member is allowed.

また、本体ケース側面と透光性カバー部材の内側面との間に弾性を有するシール部材を介在させている。すなわち、単に透光性カバー部材を本体ケース上側から嵌め合わせることで、均一な圧力がかかるため、密閉性を容易に高めることができる。   Further, an elastic seal member is interposed between the side surface of the main body case and the inner side surface of the translucent cover member. That is, since the uniform pressure is applied by simply fitting the translucent cover member from the upper side of the main body case, the sealing performance can be easily improved.

透光性カバー部材は、例えば、看板用照明装置に適用される場合、広範囲におよぶ広告内容を均一に照射するために、配光制御が可能なレンズ体や反射体等の光制御部を有していることが好ましいが、ここでは、光制御部を有さない透光性カバー部材であってもよい。また、透光性カバー部材は、例えば、透明なアクリル樹脂で有底の円筒状をなした形状に形成し、発光部を覆う部分および本体ケース側面に嵌合される部分を含め、全体が透光性を有して構成されることがコスト的にも有利であるが、一部、例えば、本体ケース側面に嵌合される部分は不透明となるように構成したものでもよく、少なくとも、発光部を覆う部分が透光性を有していればよい。また、透光性カバー部材は、合成樹脂やガラス等で透明に構成することが光ロスを少なくする観点から好ましいが、光を拡散させるために乳白色等の半透明となるようにしても、さらには、用途に応じて、着色等、各種の色からなる透光体で構成したものであってもよい。   For example, when the translucent cover member is applied to an illumination device for a signboard, it has a light control unit such as a lens body or a reflector that can control light distribution in order to uniformly irradiate a wide range of advertisement contents. However, a translucent cover member that does not have a light control unit may be used here. In addition, the translucent cover member is formed, for example, in a cylindrical shape with a bottom made of transparent acrylic resin, and the entire translucent cover member includes a portion that covers the light emitting portion and a portion that is fitted to the side surface of the main body case. Although it is advantageous in terms of cost to be configured with light, a part, for example, a part fitted to the side surface of the main body case may be configured to be opaque, and at least the light emitting part It suffices if the portion covering the surface has translucency. In addition, it is preferable that the translucent cover member is made of a transparent material such as a synthetic resin or glass from the viewpoint of reducing light loss, but even if it is made translucent such as milky white to diffuse light, May be composed of a light-transmitting body made of various colors such as coloring depending on the application.

シール部材は、本体ケース側面とカバー部材との間に介在するもので、弾性を有するシリコーンゴム等の合成樹脂や天然ゴム、合成ゴム等のパッキングで構成されることが許容される。気密性を高めるために、本体ケース側面に沿うように、所定の幅を有するバンド状で、かつリング状をなすように構成されたものが好適であるが、本体ケース側面の一部に介在させるOリング等の形状をなすものであってもよい。また、本発明における気密性は、完全に外気の侵入を遮断するように構成することが好ましいが、例えば、放熱用の小さな通気孔等が形成されたものであってもよく、塵埃や雨水等が侵入しない程度に、実質的に気密性が保たれるものであればよい。   The seal member is interposed between the side surface of the main body case and the cover member, and is permitted to be formed of a synthetic resin such as elastic silicone rubber, or a packing of natural rubber or synthetic rubber. In order to improve the airtightness, a band-like shape having a predetermined width and a ring-like shape along the side surface of the main body case is suitable, but it is interposed in a part of the side surface of the main body case. It may be an O-ring or the like. In addition, the airtightness in the present invention is preferably configured so as to completely block the intrusion of outside air. However, for example, a small ventilation hole for heat dissipation may be formed, such as dust or rainwater. As long as the airtightness is substantially maintained to such an extent that does not enter.

請求項2に記載の発明は、請求項1記載の発光装置において、前記シール部材は、導入された電線を気密に挿通する挿通部を有することを特徴とする。本発明によれば、シール部材は、導入された電線を気密に挿通する挿通部を有することにより、固体発光素子を用いた発光装置において、簡易な構成で、より確実な防水等の機能をもたせることが可能となる。本発明において、電線を気密に挿通する挿通部は、シール部材に一体に形成されていることが好ましいが、樹脂成形等によってそれぞれを別体に構成し、機械的な係合手段や、接着手段等によって一体化したものであってもよい。   According to a second aspect of the present invention, in the light emitting device according to the first aspect, the seal member has an insertion portion for inserting the introduced electric wire in an airtight manner. According to the present invention, the sealing member has an insertion portion for inserting the introduced electric wire in an airtight manner, thereby providing a more reliable function such as waterproofing with a simple configuration in the light emitting device using the solid light emitting element. It becomes possible. In the present invention, the insertion part for inserting the electric wire in an airtight manner is preferably formed integrally with the seal member, but each is formed separately by resin molding or the like, and mechanical engagement means or adhesive means It may be integrated by, for example.

請求項1に記載の発明によれば、発光部を覆うように本体ケース側面に嵌合される透光性カバー部材と、本体ケース側面と透光性カバー部材の内側面との間に介在する弾性を有するシール部材により、固体発光素子を用いた発光装置において、簡易な構成で防水等の機能をもたせることが可能な発光装置を提供することができる。   According to the first aspect of the present invention, the translucent cover member that is fitted to the side surface of the main body case so as to cover the light emitting portion, and the interposition between the side surface of the main body case and the inner side surface of the translucent cover member. With the elastic sealing member, a light-emitting device using a solid light-emitting element, which can have a function such as waterproofing with a simple configuration, can be provided.

請求項2に記載の発明によれば、シール部材は、導入された電線を気密に挿通する挿通部を有することにより、固体発光素子を用いた発光装置において、簡易な構成で、より確実な防水等の機能をもたせることが可能な発光装置を提供することができる。   According to the second aspect of the present invention, the sealing member has the insertion portion that allows the introduced electric wire to be inserted in an airtight manner, so that the light emitting device using the solid light emitting element has a simple structure and more reliable waterproofing. Thus, it is possible to provide a light-emitting device capable of having the above functions.

本発明の実施形態である発光装置を分解して示す斜視図。The perspective view which decomposes | disassembles and shows the light-emitting device which is embodiment of this invention. 同じく発光装置を示し、(a)は一部を切断して示す断面図、(b)は(a)図におけるb−b線に沿って断面した要部の断面図。The light emitting device is also shown, (a) is a cross-sectional view showing a part cut, (b) is a cross-sectional view of the main part taken along the line bb in FIG. 同じく発光装置における各構成部品の寸法関係を示す図。The figure which similarly shows the dimensional relationship of each component in a light-emitting device. 同じく発光装置を用いた看板用照明装置を示し、(a)は一部を切り欠いて示す正面図、(b)は発光装置を16個連接した状態を示す正面図、(c)は同じく4個連接した状態を示す正面図、(d)は1個の発光装置を示す正面図。The lighting device for signboards using the light emitting device is also shown, (a) is a front view showing a part cut away, (b) is a front view showing a state in which 16 light emitting devices are connected, and (c) is 4 in the same manner. The front view which shows the state connected individually, (d) is a front view which shows one light-emitting device. 同じく発光装置の変形例を、一部を切断して示す断面図。FIG. 6 is a cross-sectional view illustrating a modification of the light-emitting device with a part thereof cut;

以下、本発明に係る発光装置の実施形態について説明する。   Hereinafter, embodiments of the light emitting device according to the present invention will be described.

本実施例の発光装置は、看板用照明装置に、複数個連接されて用いられる小形の発光装置を構成したもので、図1〜図3に示すように、発光装置10は、固体発光素子11からなる発光部12、発光部を配設する本体ケース13、発光部を覆う透光性カバー部材14、本体ケース側面と透光性カバー部材の内側面との間に介在するシール部材15、固体発光素子に給電するための電線16で構成する。   The light-emitting device of this embodiment is a small light-emitting device that is connected to a lighting device for signboards. As shown in FIGS. 1 to 3, the light-emitting device 10 includes a solid-state light-emitting element 11. A light emitting part 12 comprising: a light emitting part 12; a main body case 13 in which the light emitting part is disposed; a translucent cover member 14 covering the light emitting part; It comprises an electric wire 16 for supplying power to the light emitting element.

固体発光素子11は、本実施例では発光ダイオード(以下「LED」と称す)で構成し、LED11は、同一性能を有する6個のLEDチップ、本実施例では高輝度、高出力の青色LEDチップにより励起される黄色蛍光体により白色を発光する高輝度、高出力のSMD形のLEDで構成する。このSMD形のLED11は、青色LEDチップから放射される青色光を透過させると共に、青色光によって黄色蛍光体を励起して黄色光に変換し、透過した青色光と黄色光が混光して白色の光が放射されるものである。   The solid-state light emitting element 11 is composed of a light emitting diode (hereinafter referred to as “LED”) in this embodiment, and the LED 11 includes six LED chips having the same performance, and in this embodiment, a high-luminance and high-output blue LED chip. It is composed of a high-intensity, high-power SMD type LED that emits white light by a yellow phosphor excited by. The SMD type LED 11 transmits blue light emitted from a blue LED chip, excites a yellow phosphor with blue light to convert it into yellow light, and the transmitted blue light and yellow light are mixed to produce white light. Of light is emitted.

上記に構成されたLED11は、基板12aに実装されて発光部12を構成する。基板12aは、略円板状をなすガラスエポキシ材で構成され一面側(表面側)に配線パターンが形成されると共に、その中央部に上記SMD形のLED11が実装されて発光部12が構成される。図中、12a1は基板12aの外周に直径方向に対向して形成された切欠部で、基板12aを本体ケース13に支持する際、位置決めを行うために用いられる。   LED11 comprised above is mounted in the board | substrate 12a, and comprises the light emission part 12. As shown in FIG. The substrate 12a is made of a glass epoxy material having a substantially disk shape, and a wiring pattern is formed on one side (front side), and the SMD type LED 11 is mounted on the center thereof to constitute the light emitting unit 12. The In the drawing, reference numeral 12a1 denotes a notch formed on the outer periphery of the substrate 12a so as to face the diameter direction, and is used for positioning when the substrate 12a is supported on the main body case 13.

本体ケース13は、発光部12を配設するための部材で、耐熱性を有し電気絶縁性を有する部材、本実施例では、PBT(ポリブチレンテレフタレート)からなる合成樹脂で構成する。本体ケース13は、有底の略円筒状をなすケース体13a、ケース体の円筒外周側面で形成される嵌合受部13b、嵌合受部の側面に直径方向に対向し、かつ円筒の軸方向(垂直方向)に沿って設けられ、電線を導入しガイドするための樋状の溝からなる一対の導入部13c、導入部の部分を除いて外周に段状に形成されたパッキング受部13d、有底円筒の上端部に形成される円形の平坦な面からなる基板支持部13e、基板支持部の周囲に形成された環状の凹部からなる電線収容部13f、円筒底部に形成された一対の取付片13gからなり、これら部材を樹脂成形によって一体に形成する。   The main body case 13 is a member for disposing the light emitting portion 12 and is made of a heat-resistant and electrically insulating member, in this embodiment, a synthetic resin made of PBT (polybutylene terephthalate). The main body case 13 includes a case body 13a having a substantially cylindrical shape with a bottom, a fitting receiving portion 13b formed on a cylindrical outer peripheral side surface of the case body, a diametrically opposed side surface of the fitting receiving portion, and a cylindrical shaft A pair of introduction portions 13c that are provided along the direction (vertical direction) and that are formed of bowl-shaped grooves for introducing and guiding an electric wire, and a packing receiving portion 13d that is formed stepwise on the outer periphery excluding the introduction portion. A substrate support portion 13e formed of a circular flat surface formed at the upper end portion of the bottomed cylinder, an electric wire housing portion 13f formed of an annular recess formed around the substrate support portion, and a pair of formed at the bottom portion of the cylinder It consists of a mounting piece 13g, and these members are integrally formed by resin molding.

上記において、一対の導入部13cは、基板支持部13eの平坦な水平面に対して、略垂直方向に位置し形成されることによって、本体ケース13の横方向への広がりを小さくし小形化を図っている。同時に、後述するように、電線導入部のシール部材に対して効率よく一定の力を加えることができる。また、本体ケースとカバー部材との締結部品(ネジ等)などを減らすことができる。また、一対の取付片13gは、本体ケース13を、例えば、看板用照明装置の取付パネル等に取り付けるための部材で、ケース体13aの底面から外方に突出するようにL字形をなして一体に形成され、取付パネルに取り付けた際に、パネルとの間に間隔Kが形成されるように構成される。この間隔Kは、基板支持部13eの裏側に形成される空間部に連通している。これにより、基板支持部13eの裏側が外気によって冷却されLED11から発生する熱を放熱させる。   In the above, the pair of introduction portions 13c are formed in a substantially vertical direction with respect to the flat horizontal surface of the substrate support portion 13e, thereby reducing the lateral extension of the main body case 13 and reducing the size. ing. At the same time, as will be described later, a constant force can be efficiently applied to the sealing member of the electric wire introduction portion. Moreover, the fastening parts (screw etc.) of a main body case and a cover member etc. can be reduced. The pair of attachment pieces 13g are members for attaching the main body case 13 to, for example, an attachment panel of a sign lighting device, and are integrally formed in an L shape so as to protrude outward from the bottom surface of the case body 13a. And is configured such that a gap K is formed between the panel and the panel when mounted on the mounting panel. The interval K communicates with a space portion formed on the back side of the substrate support portion 13e. Thereby, the back side of the board | substrate support part 13e is cooled by external air, and the heat which generate | occur | produces from LED11 is thermally radiated.

図中、13hは後述する透光性カバー部材14を固定するための支持片、13jは電線16を止めるバンドBを固定するための固定片、13kはケース体13aの一端部の外周縁部に直径方向に対向し、かつ上方に突出して形成された位置決め突片で、基板12aの切欠部12a1が嵌めこまれ基板12aが位置決めされる。これら部材もケース体13aと共に一体に樹脂成形によって形成される。これら本体ケース13を構成する各部品は、樹脂によって一体に形成することが可能となるように構成を簡素化し、組み立て時における作業性を向上させてコスト上昇を抑制している。   In the figure, 13h is a support piece for fixing a translucent cover member 14 to be described later, 13j is a fixing piece for fixing the band B for stopping the electric wire 16, and 13k is an outer peripheral edge of one end of the case body 13a. The notch 12a1 of the substrate 12a is fitted into the positioning projection piece formed so as to face the diameter direction and protrude upward, thereby positioning the substrate 12a. These members are also integrally formed with the case body 13a by resin molding. The parts constituting the main body case 13 are simplified in configuration so that they can be integrally formed of resin, improving workability during assembly, and suppressing an increase in cost.

透光性カバー部材14は、本実施例では、透明なアクリル樹脂により一端部が閉塞され、他端部に開口部14aを有する円筒状をなす形状に樹脂成形により一体に形成する(以下、本実施例では、透光性カバー部材を単に「カバー部材」と称す)。円筒の閉塞された一端部には、発光部12から放射された光の配光を制御するレンズ体14bを一体に形成する。また、円筒の内側面は、本体ケース13の側面に設けられた嵌合受部13bに嵌合される。そして、図3に示すように、カバー部材14の円筒内側面における内径寸法d1は、本体ケース13の側面外周部、換言すれば、嵌合受部13bの外径d2(図1)寸法以上(d1≧d2)に構成し、本体ケース13の嵌合受部13bとカバー部材14の内側面との間に隙間Sが形成されるように構成する。   In the present embodiment, the translucent cover member 14 is integrally formed by resin molding into a cylindrical shape having one end closed with a transparent acrylic resin and having an opening 14a at the other end (hereinafter referred to as the present invention). In the embodiment, the translucent cover member is simply referred to as “cover member”). A lens body 14b for controlling the light distribution of the light emitted from the light emitting unit 12 is integrally formed at one end of the closed cylinder. Further, the inner side surface of the cylinder is fitted into a fitting receiving portion 13 b provided on the side surface of the main body case 13. 3, the inner diameter dimension d1 of the cylindrical inner surface of the cover member 14 is equal to or larger than the outer diameter d2 (FIG. 1) of the side surface outer peripheral portion of the main body case 13, in other words, the fitting receiving portion 13b. d1 ≧ d2), and a gap S is formed between the fitting receiving portion 13b of the main body case 13 and the inner surface of the cover member 14.

発光部12から放射された光の配光を制御するレンズ体14bは、光線を周囲に拡大するよう配光ビーム角が約80°になるように光学設計がなされ、例えば、看板用照明装置に使用された場合に広い範囲にわたって均一に光が照射されるように構成される。なお、図中14cは、本体ケース13の支持片13hに対応して設けられた支持片で、カバー部材14をネジによって固定するための部材である。また、カバー部材14の内側面上部には、内方に向けて突出する押え部14dを、一体で、かつ放射方向に略等間隔に位置させて4個形成する。この押え部14dは、発光部12の基板12aを本体ケース13の基板支持部13eに対して上方から押えて支持するための部材である。上述したレンズ体14b、支持片13h、押え部14dは、樹脂によって一体に形成することが可能となるように構成を簡素化し、本体ケース13と同様に、組み立て時における作業性を向上させてコスト上昇を抑制している。   The lens body 14b for controlling the light distribution of the light emitted from the light emitting unit 12 is optically designed so that the light distribution beam angle is about 80 ° so as to expand the light beam to the surroundings. When used, the light is uniformly irradiated over a wide range. In addition, 14c in the figure is a support piece provided corresponding to the support piece 13h of the main body case 13, and is a member for fixing the cover member 14 with a screw. In addition, four pressing portions 14 d that protrude inward are formed integrally and at substantially equal intervals in the radial direction on the upper inner surface of the cover member 14. The pressing portion 14 d is a member for supporting the substrate 12 a of the light emitting unit 12 by pressing it against the substrate support portion 13 e of the main body case 13 from above. The lens body 14b, the support piece 13h, and the holding portion 14d described above are simplified in configuration so that they can be integrally formed with resin, and, like the main body case 13, the workability during assembly is improved and the cost is reduced. The rise is suppressed.

シール部材15は、本体ケース13の側面とカバー部材14の内側面との間に形成される隙間Sに介在させることによって、カバー部材14の内部、すなわち、発光部12を外気から遮断して気密に封止するもので、本実施例では、弾性を有するシリコーンゴムで、所定の幅を有するバンド状で、かつリング状をなすパッキングで構成する(以下、本実施例では、シール部材を「パッキング」と称す)。パッキング15は、本体ケース13に略垂直方向に形成された電線を導入する一対の導入部13cに対応して、電線16を気密に挿通する一対の挿通部15aを一体に形成する。挿通部15aは、リング状をなすパッキング15のリングの内周面に、直径方向に対向し、かつ、貫通する挿通孔15bを有するように一体に形成する。図3に示すように、挿通孔15bの内径d3は、電線16の外径寸法d4寸法以下に(d3≦d4)形成し、パッキング15の弾性を利用し、電線16を無理に押し込むことによって、挿通孔15bが拡開すると同時に、弾性による反発力で挿通孔15bの内周面が電線16の外周面に密着し、電線16と挿通孔15bとの間の気密性が確保される。図中15cは、リング状のパッキング15の外周面および内周面、さらに、内周面に一体に形成された挿通部15aの外周面にわたって一体に形成された凸条部で、本実施例では、3本のリングからなる凸状部が上下方向に所定の間隔を有して形成されている。これらの挿通部15a、挿通孔15b、凸条部15cは、シリコーンゴムの成形によって一体に形成することが可能となるように構成を簡素化し、本体ケース13およびカバー部材14と同様に、組み立て時における作業性を向上させてコスト上昇を抑制している。   The sealing member 15 is interposed in a gap S formed between the side surface of the main body case 13 and the inner side surface of the cover member 14, thereby blocking the inside of the cover member 14, that is, the light emitting unit 12 from the outside air. In this embodiment, it is composed of a silicone rubber having elasticity, a band shape having a predetermined width, and a ring-shaped packing (hereinafter, in this embodiment, the seal member is referred to as “packing”. "). The packing 15 integrally forms a pair of insertion portions 15a for inserting the wires 16 in an airtight manner, corresponding to the pair of introduction portions 13c for introducing the wires formed in the body case 13 in a substantially vertical direction. The insertion portion 15a is integrally formed on the inner peripheral surface of the ring of the packing 15 having a ring shape so as to have an insertion hole 15b that is opposed to the diameter direction and penetrates therethrough. As shown in FIG. 3, the inner diameter d3 of the insertion hole 15b is formed to be equal to or smaller than the outer diameter dimension d4 of the electric wire 16 (d3 ≦ d4), and the elasticity of the packing 15 is used to force the electric wire 16 into Simultaneously with the expansion of the insertion hole 15b, the inner peripheral surface of the insertion hole 15b is brought into close contact with the outer peripheral surface of the electric wire 16 by a repulsive force due to elasticity, and airtightness between the electric wire 16 and the insertion hole 15b is ensured. In the drawing, reference numeral 15c denotes a convex strip formed integrally over the outer peripheral surface and inner peripheral surface of the ring-shaped packing 15 and the outer peripheral surface of the insertion portion 15a formed integrally with the inner peripheral surface. The convex part which consists of three rings is formed in the up-down direction with a predetermined space | interval. The insertion portion 15a, the insertion hole 15b, and the ridge portion 15c are simplified in configuration so that they can be integrally formed by molding silicone rubber, and in the same manner as the main body case 13 and the cover member 14, The workability is improved, and the increase in cost is suppressed.

なお、パッキング15の内径d5は、本体ケース13の側面外周部すなわち、嵌合受部13bの外径d2寸法以下に(d5≦d2)形成する。また、パッキング15の外径d7は、カバー部材14の内径d1寸法以上(d7≧d1)、換言すれば、パッキングの厚さ寸法t1は、隙間Sの間隔寸法t2以上に(t1≧t2)形成する。また、挿通部15aの外径寸法d9は、電線を導入するための導入部13cの溝の内径寸法d10以上に(d9≧d10)形成する。   The inner diameter d5 of the packing 15 is formed to be equal to or smaller than the outer diameter d2 of the side surface outer peripheral portion of the main body case 13, that is, the fitting receiving portion 13b (d5 ≦ d2). Further, the outer diameter d7 of the packing 15 is equal to or larger than the inner diameter d1 of the cover member 14 (d7 ≧ d1), in other words, the packing thickness dimension t1 is formed to be equal to or larger than the interval dimension t2 of the gap S (t1 ≧ t2). To do. Further, the outer diameter d9 of the insertion portion 15a is formed to be equal to or larger than the inner diameter d10 of the groove of the introduction portion 13c for introducing the electric wire (d9 ≧ d10).

電線16は、発光部12のLED11に別置きの電源ユニットから電源を供給するための電線で、+側と−側で一本ずつの2芯の被覆電線で構成され、本体ケース13の導入部13cの溝に電線の被覆部分を挿入しその先端部分を、上記のようにパッキング15の挿入孔15bに押し込み、被覆を剥がした先端を基板12aの入力端子部に半田等によって接続する。また、電線は発光装置10が複数個連接されて使用される場合の送り用の電線17が用いられ、この送り用の電線も上記と同様に、給電用の電線を挿入した導入部13cに対向して設けられた他方の導入部13cに挿入され、さらに、パッキング15の他方の挿通孔15bに押し込まれ、先端が基板12aに設けられた送り端子に接続される。図2に示すように、本体ケース13の底部から直径方向に給電用の電線16と送り用の電線17が引き出される。   The electric wire 16 is an electric wire for supplying power to the LED 11 of the light emitting unit 12 from a separate power supply unit. The electric wire 16 is composed of a two-core covered electric wire, one on the + side and one on the negative side. The covered portion of the electric wire is inserted into the groove 13c, the tip portion thereof is pushed into the insertion hole 15b of the packing 15 as described above, and the tip having the peeled off portion is connected to the input terminal portion of the substrate 12a by soldering or the like. Further, as the electric wire, the electric wire 17 for feeding when a plurality of the light emitting devices 10 are connected and used is used, and the electric wire for feeding is also opposed to the introducing portion 13c into which the electric wire for feeding is inserted in the same manner as described above. Is inserted into the other introduction portion 13c provided, and further pushed into the other insertion hole 15b of the packing 15, and the tip is connected to a feed terminal provided on the substrate 12a. As shown in FIG. 2, a power supply wire 16 and a feed wire 17 are drawn from the bottom of the main body case 13 in the diameter direction.

次に、上記に構成される発光装置10の組み立て手順につき説明する。まず、電源供給用の電線16と送り用の電線17の先端部分をパッキング15の挿通部15aに押し込み、被覆を剥がした先端を挿通孔15bから引き出し、基板12aの入力端子および送り端子に半田によって接続する。この際、余った電線は、本体ケース13に形成された電線収容部13fの凹部に収容する。これにより、挿通孔15bの内径d3は、電線16の外径寸法d4以下に(d3≦d4)形成してあるので、挿通孔15bの内周面が電線16の外周面に密着して電線16、17とパッキング15との気密性が確保される。次に、本体ケース13の左右に引き出された電線16、17をバンドBで固定片13jにネジによって固定する。   Next, an assembly procedure of the light emitting device 10 configured as described above will be described. First, the tip portions of the power supply wire 16 and the feed wire 17 are pushed into the insertion portion 15a of the packing 15, and the peeled tip is pulled out from the insertion hole 15b, and soldered to the input terminal and the feed terminal of the substrate 12a. Connecting. At this time, the surplus electric wires are accommodated in the recesses of the electric wire accommodating portion 13 f formed in the main body case 13. Thereby, since the inner diameter d3 of the insertion hole 15b is formed to be equal to or smaller than the outer diameter dimension d4 of the electric wire 16 (d3 ≦ d4), the inner peripheral surface of the insertion hole 15b is in close contact with the outer peripheral surface of the electric wire 16, and the electric wire 16 , 17 and the packing 15 are secured. Next, the electric wires 16 and 17 drawn to the left and right of the main body case 13 are fixed to the fixing piece 13j by the band B with screws.

次に、一体化された基板12a、パッキング15および電線16、17を、本体ケース13に差し込む。すなわち、各電線16、17を挿通したパッキングの挿通部15aを本体ケース13の側面に略垂直方向に形成された導入部13cの溝に嵌め込みながら、パッキング15を弾性に抗し多少開きながら本体ケース13の側面外周の嵌合受部13bに嵌め込み、パッキング15の下端部をパッキング受部13dに当接させる。これにより、パッキング15の内径d5は、本体ケース13の嵌合受部13bの外径d2より寸法以下に(d5≦d2)形成し、かつ、パッキング15の下端部が本体ケース13のパッキング受部13dに当接しているので、パッキング15の内周面が本体ケース13の嵌合受部13bに密着して、パッキング15と本体ケース13との気密性が確保される。この際、パッキング15はバンド状をなし、内周面に複数の凸条部15cが形成され、かつ本体ケース13の嵌合受部13b、すなわち、広い面積を有する本体ケースの側面で密着させることができるので、一層効果的な気密性を確保することができる。   Next, the integrated substrate 12 a, packing 15 and electric wires 16, 17 are inserted into the main body case 13. That is, while the packing insertion portion 15a through which the electric wires 16 and 17 are inserted is fitted into the groove of the introduction portion 13c formed in the side surface of the main body case 13 in a substantially vertical direction, the packing 15 is slightly opened against the elasticity while being slightly opened. 13 is fitted into the fitting receiving portion 13b on the outer periphery of the side surface, and the lower end portion of the packing 15 is brought into contact with the packing receiving portion 13d. Accordingly, the inner diameter d5 of the packing 15 is formed to be smaller than the outer diameter d2 of the fitting receiving portion 13b of the main body case 13 (d5 ≦ d2), and the lower end portion of the packing 15 is the packing receiving portion of the main body case 13. Since it is in contact with 13d, the inner peripheral surface of the packing 15 is in close contact with the fitting receiving portion 13b of the main body case 13, and the airtightness between the packing 15 and the main body case 13 is ensured. At this time, the packing 15 has a band shape, a plurality of protrusions 15c are formed on the inner peripheral surface, and the packing receiving portion 13b of the main body case 13, that is, the side surface of the main body case having a large area is closely attached. Therefore, more effective airtightness can be secured.

また、挿通部15aの外径寸法d9は、電線を導入するための導入部13cの溝の内径寸法d10以上に(d9≧d10)形成し、かつ挿通部15aの外周面にわたって凸条部15cが形成されているので、挿通部15aの外周部が垂直な導入部13cの内面に密着し、電線の導入部13cにおける気密性がパッキング15の挿通部15aによって確保される(図2(b))。   Further, the outer diameter d9 of the insertion portion 15a is formed to be equal to or larger than the inner diameter d10 of the groove of the introduction portion 13c for introducing the electric wire (d9 ≧ d10), and the protruding portion 15c extends over the outer peripheral surface of the insertion portion 15a. Since it is formed, the outer periphery of the insertion portion 15a is in close contact with the inner surface of the vertical introduction portion 13c, and the air tightness in the introduction portion 13c of the electric wire is ensured by the insertion portion 15a of the packing 15 (FIG. 2 (b)). .

次に、基板12aを本体ケース13の基板支持部13eに載置する。この際、基板12aの切欠部12a1を本体ケース13の突片13kに嵌合させて位置決めする。次に、上記のように、本体ケース13に対して基板12a、パッキング15、電線16、17が支持された状態で、カバー部材14を、LED11を実装した基板12a、すなわち、発光部12を覆うように被せながら、パッキング15の外周に、パッキングの弾性に抗しながら押し込んで嵌めこむ。そして、カバー部材14の支持片14cと本体ケース13の支持片13hを合わせ、ネジによって固定する。   Next, the substrate 12 a is placed on the substrate support portion 13 e of the main body case 13. At this time, the notch 12a1 of the substrate 12a is fitted to the protruding piece 13k of the main body case 13 for positioning. Next, as described above, with the substrate 12a, the packing 15, and the electric wires 16 and 17 supported by the main body case 13, the cover member 14 is covered with the substrate 12a on which the LEDs 11 are mounted, that is, the light emitting unit 12. In this way, the outer periphery of the packing 15 is pushed into and fitted into the outer periphery of the packing 15 while resisting the elasticity of the packing. And the support piece 14c of the cover member 14 and the support piece 13h of the main body case 13 are match | combined, and it fixes with a screw | thread.

これにより、パッキング15の外径d7は、カバー部材14の内径d1以上に(d7≧d1)形成したので、パッキング15の外周面とカバー部材14の内側面に密着し隙間Sを塞ぎ、カバー部材14と本体ケース13との気密性が確保される。この際、パッキング15はバンド状をなし、外周面および内周面に複数の凸条部15cが形成され、かつ、広い面積を有する本体ケースの側面と、カバー部材の広い面積を有する内側面で密着させることができるので、一層効果的な気密性を確保することができる。同時に、カバー部材14を本体ケース13の上側から嵌め込むことによって、パッキング15の挿通部15aに対して、図2(b)に示す矢印a方向の力が加わり、挿通部15a、すなわち、挿通部の外周面に形成された複数の凸条部15cが垂直方向に形成された電線の導入部13cの内側面に対して効率よく一定の力で押さえつけられて効果的に密閉させることができる。また、単に円筒のカバー部材14を円筒の本体ケース13の上側から嵌め合わせる単純な作業で、これら密閉される部分に周囲から均一な圧力がかかるため、密閉性を容易に高めることができる。   Thereby, the outer diameter d7 of the packing 15 is formed to be equal to or larger than the inner diameter d1 of the cover member 14 (d7 ≧ d1), so that the outer peripheral surface of the packing 15 and the inner surface of the cover member 14 are in close contact with each other and the gap S is closed. 14 and the main body case 13 are secured. At this time, the packing 15 has a band shape, a plurality of ridges 15c are formed on the outer peripheral surface and the inner peripheral surface, and the side surface of the main body case having a large area and the inner side surface having a large area of the cover member. Since it can be made to adhere, more effective airtightness can be secured. At the same time, by inserting the cover member 14 from the upper side of the main body case 13, a force in the direction of the arrow a shown in FIG. 2B is applied to the insertion portion 15a of the packing 15, and the insertion portion 15a, that is, the insertion portion. The plurality of ridges 15c formed on the outer peripheral surface of the wire can be effectively pressed against the inner surface of the wire introduction portion 13c formed in the vertical direction with a constant force and can be effectively sealed. Further, since the cylindrical cover member 14 is simply fitted from the upper side of the cylindrical main body case 13 and uniform pressure is applied from the periphery to these sealed portions, the sealing performance can be easily improved.

また、単にカバー部材14を本体ケース13の上側から嵌め合わせると同時に、カバー部材14の内側面に形成された4個の押え部14dによって、発光部12の基板12aの周囲4箇所が、本体ケース13の基板支持部13eに対して上方から押えられて固定される。この際、必要に応じて、熱伝導性の良好なシリコーン樹脂やエポキシ樹脂等のシートや接着剤等を介して、平坦な面をなす基板支持部13eに密着して固定し、LED11で発生した熱を基板支持部13eの裏側に効果的に伝達する。   Further, the cover member 14 is simply fitted from the upper side of the main body case 13, and at the same time, the four pressing portions 14d formed on the inner side surface of the cover member 14 cause the four places around the substrate 12a of the light emitting unit 12 to be in the main body case. It is pressed and fixed from above to the 13 substrate support portions 13e. At this time, if necessary, the substrate 11 was fixed in close contact with a substrate support portion 13e having a flat surface via a sheet of silicone resin or epoxy resin having good thermal conductivity, an adhesive, or the like, and generated in the LED 11. Heat is effectively transferred to the back side of the substrate support 13e.

これにより組み立て作業が終了する。この組み立て作業においては、従来のように、樹脂の充填作業および充填後の硬化、乾燥等の工程は必要がなく作業効率が低下することがなくコストが上昇する問題を解決することができる。同時に各構成部品は合成樹脂の一体成形が可能な簡素な構成をしており、組み立て作業も単純な作業で行うことができ、一層作業効率を向上させることができ、量産化に適した発光装置を提供することができる。   This completes the assembly work. In this assembling operation, there is no need for a resin filling operation and steps such as curing and drying after the filling as in the prior art, so that the problem of an increase in cost can be solved without reducing the work efficiency. At the same time, each component has a simple structure that can be integrally molded with synthetic resin, the assembly work can be done with simple work, and the work efficiency can be further improved, making it suitable for mass production. Can be provided.

上記により、本体ケース13とカバー部材14および電線の挿通部15aにおける気密性が確保され、外気に対する発光部12の気密性、すなわち、簡易な構成で防水、防塵等の機能を有するLED11を用いた発光装置10が構成される。また、本実施例の発光装置10は、カバー部材14の外径が約50mm程度の小形の発光装置として構成される。   As described above, the airtightness of the main body case 13, the cover member 14, and the wire insertion portion 15a is secured, and the airtightness of the light emitting portion 12 with respect to the outside air, that is, the LED 11 having functions such as waterproof and dustproof with a simple configuration is used. The light emitting device 10 is configured. Further, the light emitting device 10 of the present embodiment is configured as a small light emitting device in which the outer diameter of the cover member 14 is about 50 mm.

上記に構成された発光装置10は、看板用照明装置の光源として使用される。上記構成の発光装置10は、新規に構成する看板用照明装置の光源として使用することもできるが、既存の看板用照明装置における、例えば、直管形の蛍光ランプに代替が可能になるように小形に構成されている。以下、蛍光ランプを光源とした既存の看板用照明装置に対し、本発明の発光装置を蛍光ランプに代えて新たな省エネ形の看板用照明装置を構成する手順につき説明する。   The light emitting device 10 configured as described above is used as a light source of a signboard illumination device. The light emitting device 10 having the above-described configuration can be used as a light source of a newly constructed signboard illumination device, but can be replaced with, for example, a straight tube fluorescent lamp in an existing signboard illumination device. It is small. Hereinafter, a procedure for constructing a new energy-saving signboard illumination device by replacing the light emitting device of the present invention with a fluorescent lamp with respect to an existing signboard illumination device using a fluorescent lamp as a light source will be described.

既存の看板用照明装置20は、いわゆる内照式の照明装置で、図4(a)に示すように、蛍光ランプが取り付けられた取付パネル21と、広告用の文字、図形、模様等を表示した透光性部材で構成された前面パネル22からなる。図中23は、別置きの電源ユニットである。この既存の看板用照明装置において、省エネや長寿命化等を図るために、蛍光ランプに代えてLEDを光源とした上記構成の発光装置10を設置する。発光装置10は、複数個、本実施例では、36個が一列をなすように連接され、この一列をなす発光装置10を折り曲げて、取付パネル21に対し直線状に平行し、かつ蛇行させてマトリックス状に配置する。これは、既存の器具として設置されていた蛍光ランプに沿うように位置させて配置される。この際、発光装置10は本体ケース13に形成された一対の取付片13gを取付パネル21に対してネジ等の固定手段で固定する。なお、発光装置10は、既存の蛍光ランプの配置密度より、密度を高くして配置することもできる。   The existing signboard lighting device 20 is a so-called internal lighting type lighting device, and as shown in FIG. 4A, displays a mounting panel 21 to which a fluorescent lamp is attached and advertising characters, figures, patterns, and the like. It consists of the front panel 22 comprised with the translucent member. In the figure, reference numeral 23 denotes a separate power supply unit. In the existing signboard lighting device, the light emitting device 10 having the above-described configuration using LEDs as light sources is installed in place of fluorescent lamps in order to save energy and extend the life. A plurality of light emitting devices 10, 36 in this embodiment, are connected so as to form a line. The light emitting devices 10 that form a line are bent, parallel to the mounting panel 21, and meandered. Arrange in a matrix. This is arranged so as to be along the fluorescent lamp that has been installed as an existing instrument. At this time, the light emitting device 10 fixes the pair of attachment pieces 13g formed on the main body case 13 to the attachment panel 21 with fixing means such as screws. The light emitting device 10 can also be arranged with a higher density than that of existing fluorescent lamps.

上記により、光源をLEDとした新たな看板用照明装置が簡単に構成される。この看板用照明装置を点灯すると、各発光装置10からは、配光角約80°に広がった配光特性をもって光が放射されることから、広い面積を有する前面パネル22に対して略均等に照射することができ、従来の蛍光ランプに相当する、若しくは、それ以上に均等化された光の照射を行うことによって一層効果的な広告照明を行うことができる。同時に、LEDによる省エネ効果により消費電力を低減した省エネ型の看板用照明装置を提供することができる。また、発光装置10は、図4(b)(c)(d)に示すように、幾つでも連接して使用することができ、既存、若しくは新規の各種サイズの看板用照明装置に適用することができ、汎用性に優れた発光装置を提供することができる。同時に、発光装置10は、一列をなすように連接されているので、この一列をなす発光装置10を単に折り曲げる作業によって、各種サイズの看板用照明装置に容易に適用することができ、施工性を向上させることができる。   As described above, a new signboard illumination device using an LED as a light source can be easily configured. When this signboard lighting device is turned on, light is emitted from each light emitting device 10 with a light distribution characteristic spreading to a light distribution angle of about 80 °, so that the front panel 22 having a large area is substantially even. More effective advertisement illumination can be performed by irradiating light that is equivalent to or more equal to that of a conventional fluorescent lamp. At the same time, it is possible to provide an energy-saving signboard lighting device that reduces power consumption due to the energy-saving effect of LEDs. Further, as shown in FIGS. 4B, 4C, and 4D, the light-emitting device 10 can be used in a continuous manner, and can be applied to existing or new signboard illumination devices of various sizes. Thus, a light-emitting device with excellent versatility can be provided. At the same time, since the light-emitting devices 10 are connected in a row, the light-emitting devices 10 in a row can be easily applied to lighting devices for signboards of various sizes by simply bending the light-emitting devices 10. Can be improved.

また、看板用照明装置が屋外に設置された場合でも、仮に、取付パネル21内に、雨水や塵埃が浸入しても、発光装置10は防水、防塵等の機能を有しているので、水や塵による発光部12の劣化等を生じることなく、また電気絶縁抵抗の劣化等による漏電等も生じることがなく、寿命の長い安全な看板用照明装置を提供することができる。また、一対の取付片13gは、ケース体13aの底面から外方に突出するようにL字形をなして一体に形成され、取付パネル21に取り付けた際に、パネルとの間に間隔Kが形成されるので、取付パネル21に付着した水滴等は、この間隔Kを通過して下方に落下し、発光装置10の底部から侵入することが防止される。また、発光装置10の看板への設置は、現場の作業者が看板の状態に合わせて、位置を選択して設置されるが、本実施例の発光装置であれば、如何なる方向に設置されても、防水性が阻害されることがない。また、本体ケース等は合成樹脂で構成されているために、漏電、感電等の虞のない安全な発光装置を提供することができる。   Even if the sign lighting device is installed outdoors, even if rainwater or dust enters the mounting panel 21, the light emitting device 10 has functions such as waterproofing and dustproofing. It is possible to provide a safe signboard lighting device having a long life without causing deterioration of the light-emitting portion 12 due to dust or dust, and without causing leakage of electricity due to deterioration of electrical insulation resistance. The pair of attachment pieces 13g are integrally formed in an L shape so as to protrude outward from the bottom surface of the case body 13a, and when attached to the attachment panel 21, a gap K is formed between the pair of attachment pieces 13g. Therefore, water droplets or the like attached to the mounting panel 21 are prevented from falling through the gap K and entering from the bottom of the light emitting device 10. In addition, the light emitting device 10 is installed on the sign by an operator at the site selecting the position according to the state of the sign. However, the light emitting device of this embodiment can be installed in any direction. However, waterproofness is not hindered. In addition, since the main body case and the like are made of synthetic resin, a safe light-emitting device that is free from the risk of electric leakage or electric shock can be provided.

以上、本実施例によれば、パッキング15により本体ケース13とカバー部材14との間の気密性が確保されると同時に、パッキング15に形成された挿通部15aによって本体ケース13と電線との気密性が確保されるので、外気に対する発光部12の防水、防塵等の機能を有する発光装置10を提供することができる。特に、パッキング15は、広い面積を有する本体ケース13の側面およびカバー部材14の広い面積を有する内側面で密着させることができるので、一層効果的な気密性を確保することができる。また、広い面積を有する側面部分で気密性を確保する構成のため、雨水や塵埃等の浸入経路が長くなり、一層効果的に水や塵等の侵入を防止することができる。特に、カバー部材14を本体ケース13の上側から嵌め込むことによって、パッキング15の挿通部15aに対して、効率よく一定の力で押さえつけることができ、電線の導入部における気密性を一層確実に確保することができる。また、単にカバー部材14を本体ケース13の上側から嵌め合わせる単純な作業で、これら密閉される部分に均一な圧力がかかるため、密閉性を容易に高めることができる。   As described above, according to the present embodiment, the airtightness between the main body case 13 and the cover member 14 is ensured by the packing 15, and at the same time, the airtightness between the main body case 13 and the electric wires by the insertion portion 15 a formed in the packing 15. Therefore, it is possible to provide the light emitting device 10 having functions such as waterproofing and dustproofing of the light emitting unit 12 with respect to the outside air. In particular, since the packing 15 can be closely attached to the side surface of the main body case 13 having a large area and the inner side surface having a large area of the cover member 14, more effective airtightness can be ensured. In addition, since the airtightness is ensured by the side surface portion having a large area, the infiltration path for rainwater, dust, and the like is lengthened, and the entry of water, dust, and the like can be more effectively prevented. In particular, by fitting the cover member 14 from the upper side of the main body case 13, the cover member 14 can be efficiently pressed against the insertion portion 15 a of the packing 15 with a constant force, and the air tightness at the introduction portion of the electric wire is further ensured. can do. Further, since the cover member 14 is simply fitted from the upper side of the main body case 13 and a uniform pressure is applied to these sealed portions, the sealing performance can be easily improved.

また、発光部12の防水、防塵等の機能を構成する各構成部品は、一体に成形することが可能となるように構成を簡素化したので、組み立て時における作業性を向上させることができ、従来のように、樹脂の充填作業および充填後の硬化、乾燥等の工程が不要となり、コスト上昇を抑制した安価な発光装置を提供することができる。同時に組み立て作業も単純な作業で行うことができ量産化に適した発光装置を提供することができる。特に、パッキング15は、電線を挿通する挿通部15aを有するように形成したので、パッキング材による成形によって一体に形成することが可能となり、組み立て時における作業性を一層向上させることができる。特に、本実施例では挿通部15aをパッキング15に一体に形成したので、換言すれば、本体ケースとカバー部材との気密性を確保するシール部材に対して、電線の導入部分における気密性を確保するためのシール部材を一体に形成したので、一層構成を簡素化させることができる。同時に、電線をシールするための余分な部品を減らすことができ、部品点数の削減によるコスト低減を図ることができる。   In addition, each component constituting functions such as waterproofing and dustproofing of the light emitting unit 12 has been simplified so that it can be integrally molded, so that workability during assembly can be improved. As in the prior art, a resin filling operation and steps such as curing and drying after filling are unnecessary, and an inexpensive light emitting device that suppresses an increase in cost can be provided. At the same time, the assembly operation can be performed with a simple operation, and a light-emitting device suitable for mass production can be provided. In particular, since the packing 15 is formed so as to have the insertion portion 15a through which the electric wire is inserted, it can be integrally formed by molding with the packing material, and the workability at the time of assembly can be further improved. In particular, in this embodiment, since the insertion portion 15a is formed integrally with the packing 15, in other words, the airtightness in the introduction portion of the electric wire is ensured with respect to the seal member that secures the airtightness between the main body case and the cover member. Since the sealing member for this purpose is integrally formed, the configuration can be further simplified. At the same time, extra parts for sealing the electric wires can be reduced, and cost reduction can be achieved by reducing the number of parts.

また、組み立て作業において、カバー部材14を本体ケース13に対し嵌め込む作業によって、同時、かつ自動的に、発光部12の基板12aがカバー部材14の内側面に形成された押え部14dにより、本体ケース13の基板支持部13eに対して上方から押えられて固定されるので、より一層作業性を向上させることができる。同時に、固定するための余分な部品が不要となりコストを一層低減させることができる。   Further, in the assembling work, the cover member 14 is fitted into the main body case 13, and simultaneously and automatically, the substrate 12 a of the light emitting part 12 is held by the holding part 14 d formed on the inner surface of the cover member 14. Since the case 13 is pressed and fixed to the substrate support portion 13e of the case 13, workability can be further improved. At the same time, an extra part for fixing is unnecessary, and the cost can be further reduced.

また、本実施例の発光装置はLEDを用いた小形で省エネ形の発光装置として構成されているので、新規な省エネ形の照明装置を提供できるだけでなく、既存の照明装置の光源に代替が可能であり、既存照明装置を簡単に省エネ形の照明装置に変えることができる。特に、看板用照明装置に適用した場合には、広い面積を有する発光パネルに対しても略均等に照射することができ、一層効果的な広告照明を行うことができる。また、発光装置は、幾つでも連接して使用することができ、汎用性に優れ、かつ施工性に優れた発光装置を提供することができる。   In addition, since the light-emitting device of this embodiment is configured as a small and energy-saving light-emitting device using LEDs, it can not only provide a new energy-saving light-emitting device, but also can replace the light source of the existing lighting device. Therefore, the existing lighting device can be easily changed to an energy-saving lighting device. In particular, when applied to a signboard lighting device, it is possible to irradiate a light emitting panel having a large area substantially evenly, and to perform more effective advertising illumination. In addition, any number of light emitting devices can be connected and used, and a light emitting device having excellent versatility and excellent workability can be provided.

以上、本実施例において、風雨に曝されない屋内等に設置される小形の照明装置に場合には、図5に示すように、シール部材を1本のOリングで構成し、また、取付片13gをL字形に形成することなく、本体ケース13から水平に突出させて構成し、より小形で薄形の発光装置を構成するようにしてもよい。   As described above, in this embodiment, in the case of a small illuminating device installed indoors or the like that is not exposed to wind and rain, as shown in FIG. 5, the seal member is composed of one O-ring, and the mounting piece 13g. Instead of being formed into an L shape, the light emitting device may be configured to protrude horizontally from the main body case 13 to form a smaller and thinner light emitting device.

また、発光部12の基板12aは、LED11から発生する熱を、より効果的に放熱させるために、本体ケース13の基板支持部13eに対して、ネジ若しくは熱伝導性の良好なシリコーン樹脂やエポキシ樹脂からなる接着剤等の手段で固定してもよい。ネジによる固定の場合には、必要に応じて、熱伝導性の良好なシリコーン樹脂やエポキシ樹脂等のシートや接着剤等を介して、平坦な面をなす基板支持部13eに密着して固定する。   In addition, the substrate 12a of the light emitting unit 12 has a screw or a silicone resin or epoxy having good thermal conductivity with respect to the substrate support unit 13e of the main body case 13 in order to dissipate the heat generated from the LED 11 more effectively. You may fix by means, such as adhesives which consist of resin. In the case of fixing with screws, if necessary, it is fixed in close contact with the substrate support portion 13e having a flat surface through a sheet of silicone resin or epoxy resin having good thermal conductivity, an adhesive, or the like. .

なお、変形例を示す図5には、図1〜図4と同一部分に同一符号を付し、詳細な説明は省略した。以上、本発明の好適な実施形態を説明したが、本発明は上述の実施例に限定されることなく、本発明の要旨を逸脱しない範囲内において、種々の設計変更を行うことができる。   In FIG. 5 showing the modification, the same parts as those in FIGS. 1 to 4 are denoted by the same reference numerals, and detailed description thereof is omitted. Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the scope of the present invention.

10 発光装置
11 固体発光素子
12 発光部
13 本体ケース
14 透光性カバー部材
15 シール部材
15a 挿通部
16 電線
DESCRIPTION OF SYMBOLS 10 Light-emitting device 11 Solid light emitting element 12 Light emission part 13 Main body case 14 Translucent cover member 15 Seal member 15a Insertion part 16 Electric wire

Claims (2)

固体発光素子からなる発光部と;
発光部を配設する本体ケースと;
発光部を覆うように本体ケース側面に嵌合される透光性カバー部材と;
本体ケース側面と透光性カバー部材の内側面との間に介在する弾性を有するシール部材と;
を具備していることを特徴とする発光装置。
A light emitting part comprising a solid light emitting element;
A main body case in which the light emitting unit is disposed;
A translucent cover member fitted to the side surface of the main body case so as to cover the light emitting portion;
An elastic sealing member interposed between the side surface of the main body case and the inner side surface of the translucent cover member;
A light-emitting device comprising:
前記シール部材は、導入された電線を気密に挿通する挿通部を有することを特徴とする請求項1記載の発光装置。
The light-emitting device according to claim 1, wherein the seal member has an insertion portion that inserts the introduced electric wire in an airtight manner.
JP2010069858A 2010-03-25 2010-03-25 Light emitting device Pending JP2011204845A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798051A (en) * 2012-08-17 2012-11-28 李忠训 LED (light-emitting diode) high-voltage constant-current non-watertight backlight source for advertising lamp house
CN102798050A (en) * 2012-08-17 2012-11-28 李忠训 LED (Light-Emitting Diode) high-voltage constant-current waterproof advertising lamp box backlight source
JP2015118797A (en) * 2013-12-18 2015-06-25 株式会社東和化成工業所 LED module socket

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10242664A (en) * 1997-03-03 1998-09-11 Murata Mfg Co Ltd Waterproof case
JP2002319772A (en) * 2001-04-23 2002-10-31 Aisin Seiki Co Ltd Sealed unit
JP3123535U (en) * 2005-07-25 2006-07-20 谷維 張 Guide rod with lighting device
JP2009037820A (en) * 2007-08-01 2009-02-19 Toshiba Home Lighting Kk Lighting device and lighting fixture
JP2009146706A (en) * 2007-12-13 2009-07-02 Harison Toshiba Lighting Corp Vehicle lighting

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10242664A (en) * 1997-03-03 1998-09-11 Murata Mfg Co Ltd Waterproof case
JP2002319772A (en) * 2001-04-23 2002-10-31 Aisin Seiki Co Ltd Sealed unit
JP3123535U (en) * 2005-07-25 2006-07-20 谷維 張 Guide rod with lighting device
JP2009037820A (en) * 2007-08-01 2009-02-19 Toshiba Home Lighting Kk Lighting device and lighting fixture
JP2009146706A (en) * 2007-12-13 2009-07-02 Harison Toshiba Lighting Corp Vehicle lighting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798051A (en) * 2012-08-17 2012-11-28 李忠训 LED (light-emitting diode) high-voltage constant-current non-watertight backlight source for advertising lamp house
CN102798050A (en) * 2012-08-17 2012-11-28 李忠训 LED (Light-Emitting Diode) high-voltage constant-current waterproof advertising lamp box backlight source
JP2015118797A (en) * 2013-12-18 2015-06-25 株式会社東和化成工業所 LED module socket

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