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JP2017136740A - Laminate, member for housing, electronic equipment and method for manufacturing member for housing - Google Patents

Laminate, member for housing, electronic equipment and method for manufacturing member for housing Download PDF

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Publication number
JP2017136740A
JP2017136740A JP2016018993A JP2016018993A JP2017136740A JP 2017136740 A JP2017136740 A JP 2017136740A JP 2016018993 A JP2016018993 A JP 2016018993A JP 2016018993 A JP2016018993 A JP 2016018993A JP 2017136740 A JP2017136740 A JP 2017136740A
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reinforced resin
intermediate layer
fiber reinforced
resistor
thermoplastic resin
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文武 溝口
Fumitake Mizoguchi
文武 溝口
大谷 哲也
Tetsuya Otani
哲也 大谷
武仁 山内
Takehito Yamauchi
武仁 山内
賢 堂薗
Masaru Dosono
賢 堂薗
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Lenovo Singapore Pte Ltd
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Lenovo Singapore Pte Ltd
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  • Injection Moulding Of Plastics Or The Like (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a laminate capable of achieving reduction in its weight and a member for housing, and to provide electronic equipment using the member for housing and a method for manufacturing the member for housing.SOLUTION: There is provided a laminate 30 which has an intermediate layer 42 arranged between a pair of fiber-reinforced resin plates 40 and 41, and structures a member 10 for housing by joining a thermoplastic resin 32a to at least a part of its peripheral edge portion 30a, where the laminate 30 has a resistor 44 becoming a resistance against entering of the thermoplastic resin 32a into the intermediate layer 42 from a space between the pair of fiber-reinforced resin plates 40 and 41, interposed between the intermediate layer 42; as a result, the resistor 44 becomes the resistance when the thermoplastic resin 32a is injected and molded, and infiltration amount of the thermoplastic resin 32a into the intermediate layer 42 is appropriately controlled, and an increase in its weight is suppressed.SELECTED DRAWING: Figure 3

Description

本発明は、ノート型PC等の電子機器の筐体に利用可能な積層板及び筐体用部材、該筐体用部材を用いた電子機器及び該筐体用部材の製造方法に関する。   The present invention relates to a laminated plate and a casing member that can be used in a casing of an electronic device such as a notebook PC, an electronic device using the casing member, and a method of manufacturing the casing member.

ノートブック型のパーソナルコンピュータ(ノート型PC)、タブレット型のパーソナルコンピュータ(タブレット型PC)、スマートフォン及び携帯電話等の各種の電子機器の筐体は、軽量、薄型且つ高強度である必要がある。そこで、電子機器の筐体には、炭素繊維等の強化繊維にエポキシ樹脂等の熱硬化性樹脂を含浸させたプリプレグ板(繊維強化樹脂板)で発泡材等からなる中間層を挟み込んだ板状の積層板を用いることが広く用いられている。   The casings of various electronic devices such as notebook personal computers (notebook PCs), tablet personal computers (tablet PCs), smartphones, and mobile phones need to be lightweight, thin, and high in strength. Therefore, the case of electronic equipment is a plate with a prepreg plate (fiber reinforced resin plate) in which a reinforcing fiber such as carbon fiber is impregnated with a thermosetting resin such as an epoxy resin, and an intermediate layer made of foamed material is sandwiched between them. It is widely used to use a laminated board.

このような積層板をノート型PC等の筐体に使用する際は、少なくともその周縁部に壁部等の所望の形状加工を行う必要がある。ところが、積層板は硬質の繊維強化樹脂板を用いて構成されているため曲げ等の形状加工の自由度が乏しい。   When such a laminated plate is used for a housing such as a notebook PC, it is necessary to perform a desired shape processing such as a wall portion at least on the peripheral edge thereof. However, since the laminate is composed of a hard fiber reinforced resin plate, the degree of freedom of shape processing such as bending is poor.

そこで本出願人は、積層板の周縁部に対して熱可塑性樹脂を射出成形して接合した構成を提案している(特許文献1参照)。この構成では、積層板の周縁部に射出成形した熱可塑性樹脂を繊維強化樹脂板間に挟まれた中間層に浸入させることでアンカー効果を生じさせ、これにより高い接合強度を得ることができる。従って、この筐体用部材は、積層板に接合した熱可塑性樹脂部分で形状加工の自由度を確保できるため、積層板を各種形状の筐体用部材として広汎に利用できる。   Therefore, the present applicant has proposed a configuration in which a thermoplastic resin is injection-molded and joined to the peripheral edge portion of the laminate (see Patent Document 1). In this configuration, an anchor effect is produced by allowing the thermoplastic resin injection-molded at the peripheral edge of the laminated plate to enter the intermediate layer sandwiched between the fiber-reinforced resin plates, thereby obtaining a high bonding strength. Therefore, since this casing member can secure the degree of freedom of shape processing at the thermoplastic resin portion bonded to the laminate, the laminate can be widely used as casing members of various shapes.

特開2013−232052号公報JP2013-232052A

ところで、ノート型PC等の携帯型の電子機器は軽量化の要望が大きく、上記のような筐体用部材についてもさらなる軽量化が求められている。   By the way, there is a great demand for weight reduction of portable electronic devices such as notebook PCs, and further weight reduction is also demanded for the above-described housing members.

そこで、例えば積層板の中間層を形成する発泡材での発泡倍率を高めて空隙率を上げ、軽量化を図ることが考えられる。ところが、このような構成では、中間層を形成する発泡材自体の密度が低下するため、射出成形された熱可塑性樹脂の中間層への侵入量が大幅に増加する。そうすると、熱可塑性樹脂の使用量が増大するため、結果として筐体用部材が重量化し、目標とする軽量化の達成を図ることができない可能性がある。   In view of this, for example, it is conceivable to increase the porosity by increasing the foaming ratio of the foam material forming the intermediate layer of the laminate, thereby reducing the weight. However, in such a configuration, since the density of the foam material itself forming the intermediate layer is reduced, the amount of the injection-molded thermoplastic resin entering the intermediate layer is greatly increased. As a result, the amount of the thermoplastic resin used increases, and as a result, the housing member becomes heavy, and it may not be possible to achieve the target weight reduction.

本発明は、上記従来技術の課題を考慮してなされたものであり、軽量化を図ることができる積層板及び筐体用部材、該筐体用部材を用いた電子機器及び該筐体用部材の製造方法を提供することを目的とする。   The present invention has been made in consideration of the above-described problems of the prior art, and can provide a laminated plate and casing member that can be reduced in weight, an electronic device using the casing member, and the casing member. It aims at providing the manufacturing method of.

本発明に係る積層板は、一対の繊維強化樹脂板の間に中間層を配設し、その周縁部の少なくとも一部に熱可塑性樹脂が接合される積層板であって、前記一対の繊維強化樹脂板の間から前記中間層への前記熱可塑性樹脂の入り込みに対する抵抗となる抵抗体を前記中間層に介在させたことを特徴とする。   The laminated board according to the present invention is a laminated board in which an intermediate layer is disposed between a pair of fiber reinforced resin plates, and a thermoplastic resin is bonded to at least a part of the peripheral portion thereof, and is between the pair of fiber reinforced resin plates. The intermediate layer is provided with a resistor that provides resistance to the thermoplastic resin from entering the intermediate layer.

このような構成によれば、積層板の周縁部に熱可塑性樹脂を射出成形した場合、熱可塑性樹脂は中間層を溶融しながら中間層内に浸入するが、抵抗体が抵抗となってそれ以上奥側への浸入が規制される。これにより、例えば中間層を空隙率を高めて軽量化した構造とした場合であっても、熱可塑性樹脂の浸入量を抵抗体によって制御できる。このため、熱可塑性樹脂の中間層への浸入量が増大し、結果として積層板に熱可塑性樹脂を接合した筐体用部材の重量が増加することを回避することができ、その軽量化が図られる。   According to such a configuration, when the thermoplastic resin is injection-molded on the peripheral edge of the laminated plate, the thermoplastic resin penetrates into the intermediate layer while melting the intermediate layer, but the resistor becomes a resistance and further Infiltration into the back side is restricted. Thereby, for example, even when the intermediate layer has a structure in which the porosity is increased and the weight is reduced, the intrusion amount of the thermoplastic resin can be controlled by the resistor. For this reason, it is possible to avoid an increase in the weight of the casing member in which the thermoplastic resin is bonded to the laminated plate as a result of an increase in the amount of penetration of the thermoplastic resin into the intermediate layer, thereby reducing the weight. It is done.

前記抵抗体は、少なくとも一方の繊維強化樹脂板の一部で構成されてもよい。そうすると、抵抗体の形成が容易であるだけでなく、別部材の抵抗体を設ける必要がないため積層板の重量増加を回避できる。   The resistor may be constituted by a part of at least one fiber reinforced resin plate. If it does so, formation of a resistor is easy, and since it is not necessary to provide a resistor as a separate member, an increase in the weight of the laminate can be avoided.

前記繊維強化樹脂板の一部は、その先端部が前記周縁部に向かう方向を向いている構成であってもよい。そうすると、熱可塑性樹脂が中間層に浸入した際、切込みの部分にも入り込むと共に、該切込みによって形成された繊維強化樹脂板の板厚分の端面に引っ掛かる。その結果、熱可塑性樹脂の積層板に対する接合強度が向上し、両者が離間する方向の抜け止め防止効果が向上する。   A part of the fiber reinforced resin plate may have a configuration in which a tip portion thereof faces a direction toward the peripheral portion. Then, when the thermoplastic resin enters the intermediate layer, the thermoplastic resin also enters the cut portion and is caught by the end surface of the fiber reinforced resin plate formed by the cut. As a result, the bonding strength of the thermoplastic resin to the laminate is improved, and the effect of preventing the separation in the direction in which both are separated is improved.

前記繊維強化樹脂板の一部は、その先端部が前記周縁部から離間する方向を向いている構成であってもよい。   A part of the fiber reinforced resin plate may have a configuration in which a tip portion thereof faces a direction away from the peripheral edge.

前記繊維強化樹脂板の一部は、その先端部に向かって次第に幅広となる形状を有する構成であってもよい。そうすると、射出された熱可塑性樹脂に対して抵抗体が楔状に入り込んで接合されるため、より高い接合強度が得られる。   A part of the fiber-reinforced resin plate may have a shape that gradually becomes wider toward the tip. Then, since the resistor enters the wedge shape and is bonded to the injected thermoplastic resin, higher bonding strength can be obtained.

前記抵抗体が前記周縁部に沿って複数並設された構成であってもよい。そうすると、中間層への熱可塑性樹脂の浸入量をより確実に制御できる。   A configuration in which a plurality of the resistors are arranged in parallel along the peripheral edge may be employed. If it does so, the penetration | invasion amount of the thermoplastic resin to an intermediate | middle layer can be controlled more reliably.

前記複数の抵抗体は、前記周縁部に沿って各抵抗体が所定間隔を介して並設された第1列の抵抗体群と、該第1列の抵抗体群に対して前記周縁部側とは反対側に配設され、前記第1列の抵抗体群の各抵抗体間の隙間に対応する位置に各抵抗体が並設された第2列の抵抗体群とを備える構成であってもよい。そうすると、第1列の抵抗体群間の隙間からの熱可塑性樹脂の浸入を第2列の抵抗体群で確実に規制することができ、熱可塑性樹脂の中間層への浸入量をより一層確実に制御できる。   The plurality of resistors include a first row of resistor groups in which the resistors are arranged in parallel along the peripheral portion at a predetermined interval, and the peripheral portion side with respect to the first row of resistor groups And a second row of resistor groups in which the resistors are arranged in parallel at positions corresponding to the gaps between the resistors of the first row of resistor groups. May be. Then, the penetration of the thermoplastic resin from the gap between the first row resistor groups can be reliably regulated by the second row resistor group, and the amount of the thermoplastic resin intruded into the intermediate layer can be further ensured. Can be controlled.

前記繊維強化樹脂板は、炭素繊維を含む構成であってもよい。   The fiber reinforced resin plate may include carbon fibers.

前記中間層は、空気を含む空隙部を有した発泡材で形成された構成であってもよい。   The intermediate layer may be formed of a foam material having a void portion containing air.

また、本発明に係る筐体用部材は、一対の繊維強化樹脂板の間に中間層を配設し、その周縁部の少なくとも一部に熱可塑性樹脂部材が接合された筐体用部材であって、前記一対の繊維強化樹脂板の間の少なくとも一部に入りこむ状態で配置された前記熱可塑性樹脂部材の一部である侵入部と、前記侵入部が前記繊維強化樹脂板の間に入り込んでいる方向に対して対向するように配置された抵抗体とを備えたことを特徴とする。このような構成によれば、抵抗体によって熱可塑性樹脂の中間層への浸入が制御されるため、軽量化が図られる。   Further, the housing member according to the present invention is a housing member in which an intermediate layer is disposed between a pair of fiber reinforced resin plates, and a thermoplastic resin member is bonded to at least a part of the peripheral portion thereof. An intrusion part that is a part of the thermoplastic resin member disposed in a state of entering at least a part between the pair of fiber reinforced resin plates, and opposed to a direction in which the intrusion part enters between the fiber reinforced resin plates And a resistor arranged as described above. According to such a configuration, since the penetration of the thermoplastic resin into the intermediate layer is controlled by the resistor, the weight can be reduced.

本発明に係る電子機器は、上記構成の筐体用部材を用いた筐体を備えることを特徴とする。これにより、筐体の軽量化を図ることができる。   An electronic apparatus according to the present invention includes a casing using the casing member having the above-described configuration. Thereby, weight reduction of a housing | casing can be achieved.

本発明に係る筐体用部材の製造方法は、一対の繊維強化樹脂板の間に中間層を配設してプレスすることで形成された積層板の周縁部の少なくとも一部に熱可塑性樹脂を射出成形して接合する筐体用部材の製造方法であって、前記一対の繊維強化樹脂板の間から前記中間層への前記熱可塑性樹脂の入り込みに対する抵抗となる抵抗体を前記中間層に介在させた状態で、前記熱可塑性樹脂の射出成形を行うことを特徴とする。そうすると、積層板の周縁部に熱可塑性樹脂を射出成形した場合、抵抗体によって熱可塑性樹脂の中間層への浸入が制御される。その結果、筐体用部材の軽量化が図られる。   In the method for manufacturing a housing member according to the present invention, a thermoplastic resin is injection-molded on at least a part of a peripheral portion of a laminated plate formed by disposing and pressing an intermediate layer between a pair of fiber reinforced resin plates. A member for a housing to be joined, wherein a resistor serving as a resistance against the penetration of the thermoplastic resin into the intermediate layer from between the pair of fiber reinforced resin plates is interposed in the intermediate layer. The injection molding of the thermoplastic resin is performed. Then, when the thermoplastic resin is injection-molded on the peripheral edge of the laminated plate, the penetration of the thermoplastic resin into the intermediate layer is controlled by the resistor. As a result, the weight of the housing member can be reduced.

前記一対の繊維強化樹脂板の間に中間層を配設してプレスすることで前記積層板を形成する際、少なくとも一方の繊維強化樹脂板の一部を前記中間層側に切り曲げることで折曲片状の前記抵抗体を形成してもよい。そうすると、積層板の製造と同時に抵抗体を形成でき、製造効率がよい。   When the laminate is formed by disposing and pressing an intermediate layer between the pair of fiber reinforced resin plates, a bent piece is obtained by cutting and bending a part of at least one of the fiber reinforced resin plates to the intermediate layer side. The said resistor may be formed. If it does so, a resistor can be formed simultaneously with manufacture of a laminated board, and manufacturing efficiency is good.

本発明によれば、例えば中間層を空隙率を高めて軽量化した構造とした場合であっても、熱可塑性樹脂の浸入量を抵抗体によって制御できる。このため、熱可塑性樹脂の中間層への浸入量が増大し、結果として積層板に熱可塑性樹脂を接合した筐体用部材の重量が増加することを回避することができ、その軽量化が図られる。   According to the present invention, for example, even when the intermediate layer has a structure in which the porosity is increased and the weight is reduced, the intrusion amount of the thermoplastic resin can be controlled by the resistor. For this reason, it is possible to avoid an increase in the weight of the casing member in which the thermoplastic resin is bonded to the laminated plate as a result of an increase in the amount of penetration of the thermoplastic resin into the intermediate layer, thereby reducing the weight. It is done.

図1は、本発明の一実施形態に係る筐体用部材を用いた筐体を備える電子機器の斜視図である。FIG. 1 is a perspective view of an electronic device including a casing using a casing member according to an embodiment of the present invention. 図2は、筐体の背面カバーの構成例を模式的に示す平面図である。FIG. 2 is a plan view schematically showing a configuration example of the back cover of the housing. 図3は、図2中のIII−III線に沿う断面形状を模式的に示した断面図である。FIG. 3 is a cross-sectional view schematically showing a cross-sectional shape along the line III-III in FIG. 図4は、積層板の製造過程を説明するための断面図であり、図4(A)は、積層板の一方の繊維強化樹脂板に切込みを形成した状態を示す図であり、図4(B)は、図4(A)に示す状態から抵抗体を形成した状態を示す図である。FIG. 4 is a cross-sectional view for explaining the manufacturing process of the laminated plate, and FIG. 4 (A) is a view showing a state in which a cut is formed in one fiber reinforced resin plate of the laminated plate. FIG. 4B is a diagram illustrating a state in which a resistor is formed from the state illustrated in FIG. 図5は、抵抗体を形成する切込みを一方の繊維強化樹脂板に形成した状態を示す平面図である。FIG. 5 is a plan view showing a state in which a notch for forming the resistor is formed in one of the fiber reinforced resin plates. 図6は、2列の抵抗体群を形成する切込みを一方の繊維強化樹脂板に形成した状態を示す平面図である。FIG. 6 is a plan view showing a state in which cuts forming two rows of resistor groups are formed in one fiber reinforced resin plate. 図7は、本実施形態に係る筐体用部材の製造方法を説明するための断面図である。FIG. 7 is a cross-sectional view for explaining the method for manufacturing the housing member according to the present embodiment. 図8は、第1変形例に係る抵抗体を用いた構成での筐体用部材の断面図である。FIG. 8 is a cross-sectional view of the housing member in the configuration using the resistor according to the first modification. 図9は、第2変形例に係る抵抗体を形成する切込みを一方の繊維強化樹脂板に形成した状態を示す平面図である。FIG. 9 is a plan view showing a state in which a notch for forming a resistor according to the second modification is formed in one of the fiber reinforced resin plates. 図10は、図9に示す抵抗体群を2列形成する切込みを一方の繊維強化樹脂板に形成した状態を示す平面図である。FIG. 10 is a plan view showing a state in which cuts forming two rows of resistor groups shown in FIG. 9 are formed in one fiber-reinforced resin plate. 図11は、第3変形例に係る抵抗体を用いた構成での筐体用部材の断面図である。FIG. 11 is a cross-sectional view of a housing member having a configuration using a resistor according to a third modification. 図12は、図11に示す抵抗体を形成した繊維強化樹脂板の平面図である。FIG. 12 is a plan view of a fiber-reinforced resin plate on which the resistor shown in FIG. 11 is formed. 図13は、第4変形例に係る抵抗体を用いた構成での筐体用部材の断面図である。FIG. 13 is a cross-sectional view of a housing member having a configuration using a resistor according to a fourth modification.

以下、本発明に係る積層板について、この積層板を用いた筐体用部材及びその製造方法との関係で好適な実施の形態を挙げ、添付の図面を参照しながら詳細に説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, a laminated plate according to the present invention will be described in detail with reference to the accompanying drawings by giving preferred embodiments in relation to a casing member using the laminated plate and a manufacturing method thereof.

図1は、本発明の一実施形態に係る筐体用部材10を用いた筐体12を備える電子機器14の斜視図である。本実施形態では、筐体用部材10を用いた筐体12をノート型PCである電子機器14の蓋体16として使用した構成を例示するが、筐体用部材10は機器本体20に用いてもよい。筐体用部材10はノート型PC以外、例えばタブレット型PC、デスクトップ型PC、スマートフォン又は携帯電話等、各種電子機器の筐体用部材として利用可能である。   FIG. 1 is a perspective view of an electronic device 14 including a housing 12 using a housing member 10 according to an embodiment of the present invention. In the present embodiment, a configuration in which the housing 12 using the housing member 10 is used as the lid 16 of the electronic device 14 that is a notebook PC is exemplified. However, the housing member 10 is used for the device main body 20. Also good. The casing member 10 can be used as a casing member for various electronic devices such as a tablet PC, a desktop PC, a smartphone, or a mobile phone, other than a notebook PC.

図1に示すように、電子機器14は、キーボード装置18を有する機器本体20と、液晶ディスプレイ等からなるディスプレイ装置22を有する矩形平板状の蓋体16とを備える。電子機器14は、蓋体16を左右のヒンジ24により機器本体20に対して開閉可能に連結したクラムシェル型である。   As shown in FIG. 1, the electronic device 14 includes a device main body 20 having a keyboard device 18 and a rectangular flat plate-shaped lid body 16 having a display device 22 composed of a liquid crystal display or the like. The electronic device 14 is a clamshell type in which the lid 16 is connected to the device body 20 by left and right hinges 24 so as to be opened and closed.

機器本体20は扁平箱状の筐体であり、内部に図示しない基板、演算処理装置、ハードディスク装置及びメモリ等の各種電子部品を収納している。キーボード装置18は、機器本体20の上面に配設されている。   The device main body 20 is a flat box-shaped housing, and houses various electronic components such as a substrate, an arithmetic processing device, a hard disk device, and a memory (not shown). The keyboard device 18 is disposed on the upper surface of the device main body 20.

蓋体16は、背面カバー12aと正面カバー12bとを重ねて締結した筐体12を備え、ヒンジ24を通過した図示しないケーブルにより機器本体20と電気的に接続されている。背面カバー12aは、蓋体16の側面及び背面を覆うカバー部材である。本実施形態では、背面カバー12aを筐体用部材10によって構成している。正面カバー12bは、蓋体16の正面を覆う樹脂製のカバー部材であり、その大部分に例えば液晶ディスプレイからなるディスプレイ装置22を露出させる開口部が設けられている。   The lid body 16 includes a housing 12 in which a back cover 12 a and a front cover 12 b are overlapped and fastened, and is electrically connected to the device body 20 by a cable (not shown) that has passed through a hinge 24. The back cover 12 a is a cover member that covers the side surface and the back surface of the lid body 16. In the present embodiment, the back cover 12 a is constituted by the housing member 10. The front cover 12b is a resin cover member that covers the front surface of the lid body 16, and an opening for exposing the display device 22 made of, for example, a liquid crystal display is provided in most of the front cover 12b.

次に、蓋体16を構成する筐体12の背面カバー12a及びこの背面カバー12aを形成する筐体用部材10の構成例を説明する。   Next, a configuration example of the back cover 12a of the housing 12 constituting the lid 16 and the housing member 10 forming the back cover 12a will be described.

先ず、背面カバー12aの構成例を説明する。図2は、筐体12の背面カバー12aの構成例を模式的に示す平面図であり、蓋体16の背面となる背面カバー12aを内面側から見た図である。   First, a configuration example of the back cover 12a will be described. FIG. 2 is a plan view schematically showing a configuration example of the back cover 12a of the housing 12, and is a view of the back cover 12a serving as the back surface of the lid body 16 as viewed from the inner surface side.

上記の通り、背面カバー12aは筐体用部材10によって形成されている。図2に示すように、筐体用部材10は、三層構造で軽量且つ高強度に形成された積層板30と、積層板30の周縁部(外形端面)30aに熱可塑性樹脂を接合することで形成されたフレーム部32とを備える。背面カバー12aは、このような筐体用部材10のフレーム部32によってその周縁部及び4辺の側面となる壁部34が形成され、積層板30によってディスプレイ装置22の背面を支持する板状部分が形成されている。   As described above, the back cover 12 a is formed by the housing member 10. As shown in FIG. 2, the housing member 10 is obtained by joining a thermoplastic resin to a laminated plate 30 that is light and high-strength with a three-layer structure, and a peripheral portion (outer end face) 30 a of the laminated plate 30. And a frame portion 32 formed of The back cover 12 a is formed by a frame portion 32 of the housing member 10, and a wall portion 34 that forms a peripheral portion and side surfaces of the four sides, and a plate-like portion that supports the back surface of the display device 22 by the laminated plate 30. Is formed.

筐体12は、背面カバー12aのフレーム部32の一縁側(図2では下縁)に左右一対設けられた締結部36を介してヒンジ24と締結される。また、背面カバー12aの他縁側(図2では上縁)のフレーム部32には無線通信用のアンテナ38が左右一対配設される。   The housing 12 is fastened to the hinge 24 via a pair of right and left fastening portions 36 on one edge side (lower edge in FIG. 2) of the frame portion 32 of the back cover 12a. A pair of left and right antennas 38 for wireless communication are disposed on the frame portion 32 on the other edge side (upper edge in FIG. 2) of the back cover 12a.

次に、背面カバー12aを構成する筐体用部材10の具体的な構成を説明する。図3は、図2中のIII−III線に沿う断面形状を模式的に示した断面図であり、筐体用部材10の積層板30及びフレーム部32を含む部分での厚み方向の断面図である。   Next, a specific configuration of the housing member 10 constituting the back cover 12a will be described. 3 is a cross-sectional view schematically showing a cross-sectional shape along the line III-III in FIG. 2, and a cross-sectional view in the thickness direction at a portion including the laminated plate 30 and the frame portion 32 of the housing member 10. It is.

図3に示すように、筐体用部材10は、上下一対の繊維強化樹脂板40,41の間に中間層42を配設した積層板30と、積層板30の周縁部30aに接合されたフレーム部32とを有する。   As shown in FIG. 3, the housing member 10 is joined to a laminated plate 30 in which an intermediate layer 42 is disposed between a pair of upper and lower fiber reinforced resin plates 40 and 41, and a peripheral portion 30 a of the laminated plate 30. Frame portion 32.

各繊維強化樹脂板40,41は、強化繊維にエポキシ樹脂等の熱硬化性樹脂を含浸させたプリプレグであり、例えば0.3mm程度の板厚を有する。本実施形態では、強化繊維として炭素繊維を用いた炭素繊維強化樹脂(CFRP)を用いている。強化繊維としては、炭素繊維以外であってもよく、ステンレス繊維等の金属繊維やガラス繊維等の無機繊維等、各種材料を用いてもよい。   Each of the fiber reinforced resin plates 40 and 41 is a prepreg obtained by impregnating a reinforced fiber with a thermosetting resin such as an epoxy resin, and has a plate thickness of, for example, about 0.3 mm. In this embodiment, carbon fiber reinforced resin (CFRP) using carbon fibers is used as reinforcing fibers. The reinforcing fibers may be other than carbon fibers, and various materials such as metal fibers such as stainless fibers and inorganic fibers such as glass fibers may be used.

中間層42は、一対の繊維強化樹脂板40,41間に設けられ、これら硬質の繊維強化樹脂板40,41間を離隔させる軟質のスペーサであり、例えば0.6mm程度の板厚を有する。中間層42を設けたことにより、積層板30の板厚方向の断面係数が増大し、軽量且つ高強度な構造となる。中間層42は、例えばポリプロピレン等の発泡材で構成されることで空気を含む空隙部を有した発泡層によって構成される。   The intermediate layer 42 is a soft spacer that is provided between the pair of fiber reinforced resin plates 40 and 41 and separates the hard fiber reinforced resin plates 40 and 41, and has a thickness of about 0.6 mm, for example. By providing the intermediate layer 42, the section modulus in the thickness direction of the laminated plate 30 is increased, and a light-weight and high-strength structure is obtained. The intermediate layer 42 is formed of a foam layer having a void portion containing air by being formed of a foam material such as polypropylene.

フレーム部32は、このような積層板30の周縁部30aに熱可塑性樹脂32aを射出成形することで該積層板30に対して接合されている。フレーム部32を形成する熱可塑性樹脂32aとしては、例えばポリエチレン樹脂やポリプロピレン樹脂等を用いるとよく、これらの樹脂にガラス繊維等の強化繊維を含有させた繊維強化樹脂(例えば、GFRP)を用いてもよい。本実施形態の場合、フレーム部32を形成する熱可塑性樹脂32aを繊維強化樹脂板40,41間に挟まれた中間層42に浸入させるように射出成形することでアンカー効果を生じさせ、高い接合強度を確保している。   The frame portion 32 is joined to the laminated plate 30 by injection molding a thermoplastic resin 32a on the peripheral edge portion 30a of the laminated plate 30. As the thermoplastic resin 32a forming the frame portion 32, for example, polyethylene resin or polypropylene resin may be used, and fiber reinforced resin (for example, GFRP) in which reinforcing fibers such as glass fiber are contained in these resins is used. Also good. In the case of the present embodiment, an anchor effect is produced by injection molding so that the thermoplastic resin 32a forming the frame portion 32 enters the intermediate layer 42 sandwiched between the fiber reinforced resin plates 40 and 41, and high bonding is achieved. Strength is secured.

このようなフレーム部32を接合することで、曲げや切断等の加工の自由度が乏しい積層板30の周縁部に壁部34等の所望の形状加工を施すことができる。また、導電性材料である繊維強化樹脂板40,41から外れた位置で非導電性材料のフレーム部32にアンテナ38を設置する等の設計自由度の向上も可能となる(図2参照)。図2ではフレーム部32を積層板30の周縁部30aの全周に設けた構成を例示しているが、フレーム部32は周縁部30aの一部にのみ接合されてもよい。   By joining such a frame part 32, desired shape processing of the wall part 34 etc. can be given to the peripheral part of the laminated board 30 with few degrees of freedom of processing, such as a bending and a cutting | disconnection. In addition, it is possible to improve the degree of design freedom such as installing the antenna 38 on the frame portion 32 of the nonconductive material at a position away from the fiber reinforced resin plates 40 and 41 which are conductive materials (see FIG. 2). Although FIG. 2 illustrates a configuration in which the frame portion 32 is provided on the entire periphery of the peripheral edge portion 30a of the laminated plate 30, the frame portion 32 may be joined only to a part of the peripheral edge portion 30a.

ところで、筐体用部材10の軽量化を図るためには、上記したように中間層42の軽量化を図ることが重要である。そこで、例えば中間層42を形成する発泡材の発泡倍率を高めて空隙率を上げて空隙部の割合を増大させる方法がある。ところが、この方法では、中間層42の発泡材自体の密度が低下するため、フレーム部32を形成するために射出成形された熱可塑性樹脂32aが中間層42を容易に溶融させながらその奥深くまで入り込む。そうすると、熱可塑性樹脂32aの使用量が増大し、却って重量増を招く結果となる。   By the way, in order to reduce the weight of the housing member 10, it is important to reduce the weight of the intermediate layer 42 as described above. Therefore, for example, there is a method of increasing the ratio of the voids by increasing the expansion ratio of the foam material forming the intermediate layer 42 to increase the void ratio. However, in this method, since the density of the foam material itself of the intermediate layer 42 is reduced, the thermoplastic resin 32a injection-molded to form the frame portion 32 penetrates deeply while easily melting the intermediate layer 42. . If it does so, the usage-amount of the thermoplastic resin 32a will increase, and it will result in causing a weight increase on the contrary.

そこで、当該筐体用部材10では、図3に示すように一対の繊維強化樹脂板40,41の間から中間層42への熱可塑性樹脂の入り込みに対する抵抗となる抵抗体(抵抗部)44を積層板30の中間層42の周縁部30a付近に介在させておくことで、フレーム部32を形成する熱可塑性樹脂32aの中間層42への浸入量を適正に抑えることを可能としている。抵抗体44は、例えば積層板30の周縁部に沿って等間隔に複数が1列に並列されている(図2参照)。   Therefore, in the housing member 10, as shown in FIG. 3, a resistor (resistor portion) 44 that serves as resistance against the penetration of the thermoplastic resin into the intermediate layer 42 from between the pair of fiber reinforced resin plates 40 and 41 is provided. By interposing it in the vicinity of the peripheral edge portion 30a of the intermediate layer 42 of the laminated plate 30, the amount of the thermoplastic resin 32a forming the frame portion 32 entering the intermediate layer 42 can be appropriately suppressed. For example, a plurality of resistors 44 are arranged in a line at regular intervals along the peripheral edge of the laminate 30 (see FIG. 2).

図2及び図3に示すように、抵抗体44は、例えば筐体用部材10の内面側に配置される繊維強化樹脂板41の一部にU字状或いは矩形状の切込み44aを入れ、中間層42側に折り曲げるように形成した折曲片状の部分である。抵抗体44は、その先端部が周縁部30aに向かう方向を向いている。熱可塑性樹脂32aは、一対の繊維強化樹脂板40,41の間から中間層42に対して入り込んで抵抗体44に接触して堰き止められた状態で硬化している。つまり、抵抗体44は、一対の繊維強化樹脂板40,41の間の少なくとも一部に入りこむ状態で配置された熱可塑性樹脂32aの一部である侵入部32bがこれら繊維強化樹脂板40,41の間に入り込んでいる方向に対して対向するように配置されており、後述する抵抗体48,50,52,54についても同様である。   As shown in FIGS. 2 and 3, the resistor 44 includes a U-shaped or rectangular cut 44 a in a part of a fiber reinforced resin plate 41 disposed on the inner surface side of the housing member 10, for example, It is a bent piece-like portion formed so as to be bent toward the layer 42 side. The resistor 44 has its tip end directed toward the peripheral edge 30a. The thermoplastic resin 32a is cured in a state where the thermoplastic resin 32a enters the intermediate layer 42 from between the pair of fiber reinforced resin plates 40 and 41, contacts the resistor 44, and is dammed. That is, the resistor 44 has an intrusion portion 32b which is a part of the thermoplastic resin 32a disposed in at least a part between the pair of fiber reinforced resin plates 40 and 41. It arrange | positions so that it may oppose with respect to the direction which has entered between.

このような筐体用部材10の製造方法の一手順としては、先ず、一対の平面形状の繊維強化樹脂板40,41を準備し、その間に平面形状の中間層42を挟んで全体を積層方向にプレスすることで積層板30を形成する。このプレスの際、図4(A)に示すように一方の繊維強化樹脂板41の所望の位置にカッターで切込み44aを形成すると共に(図5参照)、図4(B)に示すように切込み44aの内側を金型で押圧して折り曲げる。これにより、図4(B)に示すように所望の位置に折曲片状の抵抗体44が形成された状態の積層板30が形成される。   As a procedure of the manufacturing method of such a housing member 10, first, a pair of planar fiber reinforced resin plates 40 and 41 are prepared, and a planar intermediate layer 42 is sandwiched therebetween, and the whole is laminated in the stacking direction. The laminated board 30 is formed by pressing the sheet. During this pressing, a notch 44a is formed with a cutter at a desired position on one of the fiber reinforced resin plates 41 as shown in FIG. 4A (see FIG. 5), and as shown in FIG. 4B. The inner side of 44a is pressed and bent with a mold. As a result, as shown in FIG. 4B, the laminated plate 30 in a state in which the bent piece-like resistor 44 is formed at a desired position is formed.

そこで、次にこのように形成した積層板30を金型46にセットし(図7参照)、溶融した熱可塑性樹脂32aを金型46のキャビティ46a内に充填する。これにより、熱可塑性樹脂32aが積層板30の周縁部30aに接触するように射出成形され、フレーム部32が形成される。この際、射出された熱可塑性樹脂32aは、図3に示すように中間層42を溶融しながら中間層42内に浸入するが、周縁部30aに沿って1列に並んだ各抵抗体44が抵抗となり、各抵抗体44より奥側への浸入がほとんど規制される。その結果、図3に示すように周縁部30aから抵抗体44付近まで中間層42に熱可塑性樹脂32aが入り込んだ状態で、フレーム部32が積層板30に接合された筐体用部材10が形成される。   Therefore, the laminated plate 30 thus formed is set in a mold 46 (see FIG. 7), and the molten thermoplastic resin 32a is filled in the cavity 46a of the mold 46. Thereby, the thermoplastic resin 32a is injection-molded so as to come into contact with the peripheral edge portion 30a of the laminated plate 30, and the frame portion 32 is formed. At this time, as shown in FIG. 3, the injected thermoplastic resin 32a penetrates into the intermediate layer 42 while melting the intermediate layer 42, but the resistors 44 arranged in a line along the peripheral edge 30a It becomes resistance, and the penetration | invasion to the back side from each resistor 44 is mostly controlled. As a result, as shown in FIG. 3, the casing member 10 is formed in which the frame portion 32 is joined to the laminated plate 30 with the thermoplastic resin 32 a entering the intermediate layer 42 from the peripheral portion 30 a to the vicinity of the resistor 44. Is done.

ところで、図2及び図5に示すように、積層板30の周縁部30aに沿って複数の抵抗体44を等間隔で1列に並べた構成では、各抵抗体44間の隙間を熱可塑性樹脂32aが通過し、中間層42内を抵抗体44よりもさらに奥側へと浸入する可能性もある。そこで、図6に示すように、抵抗体44を周縁部30aに沿って並べた第1列の抵抗体群Aの内側、つまり第1列の抵抗体群Aに対して周縁部30a側とは反対側であって、第1列の抵抗体群Aの各抵抗体44間の隙間に対応する位置にそれぞれ抵抗体44を1列に並べた第2列の抵抗体群Bを設けた構成としてもよい。そうすると、第1列の抵抗体群Aを構成する抵抗体44間の隙間からの熱可塑性樹脂32aの浸入を第2列の抵抗体群Bの抵抗体44で確実に規制することができ、熱可塑性樹脂32aの中間層42への浸入量をより確実に制御できる。   By the way, as shown in FIG.2 and FIG.5, in the structure which arranged the several resistor 44 in 1 row at equal intervals along the peripheral part 30a of the laminated board 30, the clearance gap between each resistor 44 is thermoplastic resin. There is also a possibility that 32a passes and enters the intermediate layer 42 further into the back side than the resistor 44. Therefore, as shown in FIG. 6, the inner side of the resistor group A in the first row in which the resistors 44 are arranged along the peripheral portion 30a, that is, the peripheral portion 30a side with respect to the resistor group A in the first row. On the opposite side, the second row resistor group B in which the resistors 44 are arranged in one row is provided at a position corresponding to the gap between the resistors 44 in the first row resistor group A. Also good. Then, the penetration of the thermoplastic resin 32a from the gaps between the resistors 44 constituting the first row of resistor groups A can be reliably regulated by the resistors 44 of the second row of resistor groups B. The amount of penetration of the plastic resin 32a into the intermediate layer 42 can be controlled more reliably.

以上のように、本実施形態に係る積層板30では、一対の繊維強化樹脂板40,41の間に中間層42を配設し、その周縁部30aの少なくとも一部に熱可塑性樹脂32aが接合される構成において、一対の繊維強化樹脂板40,41の間から中間層42への熱可塑性樹脂32aの入り込みに対する抵抗となる抵抗体44を中間層42に介在させている。換言すれば、積層板30は、一対の繊維強化樹脂板40,41の間に中間層42を配設し、その周縁部30aの少なくとも一部に熱可塑性樹脂32aが接合される構成において、中間層42に、少なくとも一方の繊維強化樹脂板41の一部を該中間層42側に切り曲げて形成した抵抗体44を配設している。   As described above, in the laminated plate 30 according to the present embodiment, the intermediate layer 42 is disposed between the pair of fiber reinforced resin plates 40 and 41, and the thermoplastic resin 32a is bonded to at least a part of the peripheral edge portion 30a. In the configuration, the intermediate layer 42 is provided with a resistor 44 that provides resistance to the thermoplastic resin 32a from entering between the pair of fiber reinforced resin plates 40 and 41 into the intermediate layer 42. In other words, in the configuration in which the laminated plate 30 is provided with the intermediate layer 42 between the pair of fiber reinforced resin plates 40 and 41 and the thermoplastic resin 32a is joined to at least a part of the peripheral edge portion 30a, A resistor 44 formed by cutting and bending a part of at least one fiber reinforced resin plate 41 toward the intermediate layer 42 is disposed on the layer 42.

従って、このような積層板30の周縁部30aに熱可塑性樹脂32aを射出成形した場合、熱可塑性樹脂32aは中間層42を溶融しながら中間層42内に浸入するが、抵抗体44が抵抗となってそれ以上奥側への浸入が規制される。これにより、例えば中間層42を空隙率を高めて軽量化した構造とした場合であっても、熱可塑性樹脂32aの浸入量を抵抗体44によって制御できる。このため、熱可塑性樹脂32aの中間層42への浸入量が増大し、結果として積層板30に熱可塑性樹脂32aを接合した筐体用部材10の重量が増加することを回避することができる。その結果、積層板30及び筐体用部材10の軽量化を図ることができる。   Therefore, when the thermoplastic resin 32a is injection-molded on the peripheral edge portion 30a of such a laminate 30, the thermoplastic resin 32a penetrates into the intermediate layer 42 while melting the intermediate layer 42, but the resistor 44 has resistance. As a result, intrusion into the back side is restricted. Thereby, for example, even when the intermediate layer 42 has a structure in which the porosity is increased and the weight is reduced, the intrusion amount of the thermoplastic resin 32 a can be controlled by the resistor 44. For this reason, the amount of penetration of the thermoplastic resin 32a into the intermediate layer 42 is increased, and as a result, it is possible to avoid an increase in the weight of the housing member 10 in which the thermoplastic resin 32a is joined to the laminated plate 30. As a result, the weight reduction of the laminated board 30 and the housing member 10 can be achieved.

当該積層板30において、抵抗体44は一方の繊維強化樹脂板41の一部で形成されている。このため、抵抗体44の形成が容易であるだけでなく、別部材の抵抗体を設ける必要がないため積層板30の重量増加を回避できる。   In the laminated plate 30, the resistor 44 is formed by a part of one fiber reinforced resin plate 41. For this reason, not only the formation of the resistor 44 is easy, but there is no need to provide a separate resistor, so that an increase in the weight of the laminate 30 can be avoided.

この場合、抵抗体44は、その先端部が周縁部30aに向かう方向に向いている。このため、熱可塑性樹脂32aが中間層42に浸入した際、切込み44aの部分にも入り込むと共に、該切込み44aによって形成された繊維強化樹脂板41の板厚分の端面(図3中で符号44aで示す部分)に引っ掛かる。その結果、フレーム部32の積層板30に対する接合強度が一層向上し、両者が離間する方向の抜け止め防止効果が向上する。   In this case, the resistor 44 is oriented in the direction in which the tip end is directed toward the peripheral edge 30a. Therefore, when the thermoplastic resin 32a enters the intermediate layer 42, the thermoplastic resin 32a also enters the notch 44a, and the end face corresponding to the thickness of the fiber reinforced resin plate 41 formed by the notch 44a (reference numeral 44a in FIG. 3). The part indicated by As a result, the bonding strength of the frame part 32 to the laminated plate 30 is further improved, and the effect of preventing the removal in the direction in which both are separated is improved.

図8は、第1変形例に係る抵抗体48を用いた構成での筐体用部材10の断面図である。図8に示すように、抵抗体48は、切込み48aの向きが抵抗体44の切込み44aとは対称形状である。このため、抵抗体48は、その切り曲げられた先端部が周縁部30aに向かう方向とは逆方向、つまり周縁部30aから離間する方向に向いている。当然、このような抵抗体48についても、第1列の抵抗体群Aと第2列の抵抗体群Bとを備えた構成としてもよい。   FIG. 8 is a cross-sectional view of the housing member 10 having a configuration using the resistor 48 according to the first modification. As shown in FIG. 8, the resistor 48 has a shape in which the direction of the cut 48 a is symmetrical with the cut 44 a of the resistor 44. For this reason, the resistor 48 is oriented in the direction opposite to the direction in which the cut and bent distal end portion is directed toward the peripheral edge portion 30a, that is, in the direction away from the peripheral edge portion 30a. Of course, such a resistor 48 may also be configured to include the resistor group A in the first row and the resistor group B in the second row.

図9は、第2変形例に係る抵抗体50を形成する切込み50aを一方の繊維強化樹脂板41に形成した状態を示す平面図である。上記した抵抗体44,48は、U字状或いは矩形状の切込み44a,48aを折り曲げることで矩形板状に形成された折曲片状の部分であるが、図9に示す抵抗体50はその基端部から先端部に向かって次第に幅広となる略台形形状の切込み50aを折り曲げた折曲片状の部分である。当然、このような抵抗体50についても、図10に示すように第1列の抵抗体群Aと第2列の抵抗体群Bとを備えた構成としてもよい。この抵抗体50についても、図8に示す抵抗体48と同様に対称形状で構成してもよい。   FIG. 9 is a plan view showing a state in which a cut 50a for forming the resistor 50 according to the second modification is formed in one of the fiber reinforced resin plates 41. FIG. The resistors 44 and 48 described above are bent piece-like portions formed in a rectangular plate shape by bending the U-shaped or rectangular cuts 44a and 48a, but the resistor 50 shown in FIG. This is a bent piece-like portion obtained by bending a substantially trapezoidal cut 50a that gradually becomes wider from the proximal end portion toward the distal end portion. Naturally, such a resistor 50 may also be configured to include a resistor group A in the first row and a resistor group B in the second row as shown in FIG. The resistor 50 may also be configured in a symmetric shape like the resistor 48 shown in FIG.

抵抗体50は、中間層42内に折り曲げられた先端部が基端部よりも幅広に形成されているため、射出された熱可塑性樹脂32aに対して楔状に入り込んで接合され、高い接合強度が得られる。また、熱可塑性樹脂32aと繊維強化樹脂板41との間がこの楔状の抵抗体50で接合されるため、金型46で熱可塑性樹脂32aの射出成形を行った際、その取出直後の高温時に残留している熱可塑性樹脂32aの射出圧力によって積層板30が膨らむことを防止できる。すなわち、当該積層板30は、軽量化のために空隙率の高い中間層42を用いることができるが、このような中間層42では繊維強化樹脂板40,41との間の接着力が低下する傾向にある。このため、金型46の開放時に残留している熱可塑性樹脂32aの射出圧力によって、例えば中間層42と繊維強化樹脂板41との間の接着が剥がれ、積層板30が膨らんでしまう懸念もある。この点、抵抗体50を用いると、熱可塑性樹脂32aと繊維強化樹脂板41との間が強固に接合されるため、このような積層板30の膨らみを抑制できる。   Since the resistor 50 has a distal end portion bent in the intermediate layer 42 wider than the proximal end portion, the resistor 50 enters the wedged shape and is joined to the injected thermoplastic resin 32a, and has a high bonding strength. can get. Further, since the thermoplastic resin 32a and the fiber reinforced resin plate 41 are joined together by the wedge-shaped resistor 50, when the thermoplastic resin 32a is injection-molded by the mold 46, it is at a high temperature immediately after it is taken out. It is possible to prevent the laminated plate 30 from expanding due to the injection pressure of the remaining thermoplastic resin 32a. That is, the laminate 30 can use the intermediate layer 42 having a high porosity for weight reduction, but the adhesive force between the fiber reinforced resin plates 40 and 41 is reduced in such an intermediate layer 42. There is a tendency. For this reason, for example, the adhesion between the intermediate layer 42 and the fiber reinforced resin plate 41 may be peeled off due to the injection pressure of the thermoplastic resin 32a remaining when the mold 46 is opened, and the laminate 30 may swell. . In this respect, when the resistor 50 is used, the thermoplastic resin 32a and the fiber reinforced resin plate 41 are firmly bonded to each other, so that such swelling of the laminated plate 30 can be suppressed.

図11は、第3変形例に係る抵抗体52を用いた構成での筐体用部材10の断面図であり、図12は、図11に示す抵抗体52を形成した繊維強化樹脂板41の平面図である。上記した抵抗体44,48,50は、繊維強化樹脂板41の一部を切り曲げて形成した折曲片状の部分であるが、抵抗体52のように繊維強化樹脂板41と別部材を用いた構成であってもよい。抵抗体52は、例えば繊維強化樹脂板41の一部に切込形成した細長いスリット52aに対し、金属や樹脂からなる板状部材を圧入して中間層42まで介在させたものである。スリット52aに代えて円形状の孔部を繊維強化樹脂板41に形成し、この孔部に杭状部材を圧入して抵抗体52としてもよい。   FIG. 11 is a cross-sectional view of the housing member 10 in a configuration using the resistor 52 according to the third modification, and FIG. 12 shows the fiber reinforced resin plate 41 on which the resistor 52 shown in FIG. 11 is formed. It is a top view. The above-described resistors 44, 48, and 50 are bent piece-like portions formed by cutting and bending a part of the fiber reinforced resin plate 41. However, like the resistor 52, a separate member from the fiber reinforced resin plate 41 is used. The configuration used may be used. The resistor 52 is formed by press-fitting a plate-like member made of metal or resin into an elongated slit 52a cut into a part of the fiber-reinforced resin plate 41, for example, and intervenes up to the intermediate layer 42. Instead of the slit 52a, a circular hole may be formed in the fiber reinforced resin plate 41, and a pile-shaped member may be press-fitted into the hole to form the resistor 52.

図13は、第4変形例に係る抵抗体54を用いた構成での筐体用部材10の断面図である。上記した抵抗体44,48,50は、繊維強化樹脂板41の一部を1度折り曲げて形成した折曲片状の部分であるが、抵抗体54のように2度或いは3度以上折り曲げて形成した折曲片を用いてもよい。この構成の場合には、例えば先端部が繊維強化樹脂板41と平行した形状となって熱可塑性樹脂32aによって押さえ付けられるため、熱可塑性樹脂32aとの接合強度が向上する。その結果、抵抗体50の場合と同様に積層板30の膨らみを抑制する効果が得られる。この抵抗体54についても、図8に示す抵抗体48と同様に対称形状で構成してもよい。   FIG. 13 is a cross-sectional view of the housing member 10 having a configuration using the resistor 54 according to the fourth modification. The above-described resistors 44, 48, and 50 are bent piece-like portions formed by bending a part of the fiber reinforced resin plate 41 once. However, like the resistor 54, the resistors 44, 48, and 50 are bent twice or three times or more. You may use the formed bending piece. In the case of this configuration, for example, the distal end portion has a shape parallel to the fiber reinforced resin plate 41 and is pressed by the thermoplastic resin 32a, so that the bonding strength with the thermoplastic resin 32a is improved. As a result, the effect of suppressing the swelling of the laminated plate 30 can be obtained as in the case of the resistor 50. The resistor 54 may also be configured in a symmetric shape like the resistor 48 shown in FIG.

なお、本発明は、上記した実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲で自由に変更できることは勿論である。   It should be noted that the present invention is not limited to the above-described embodiment, and it is needless to say that the present invention can be freely changed without departing from the gist of the present invention.

上記実施形態では、抵抗体44,48,50,52,54を一方の繊維強化樹脂板41側に形成した構成を例示したが、抵抗体44,48,50,52,54は他方の繊維強化樹脂板40に設けてもよく、或いは両方に設けてもよい。   In the above embodiment, the configuration in which the resistors 44, 48, 50, 52, 54 are formed on the one fiber reinforced resin plate 41 side is illustrated, but the resistors 44, 48, 50, 52, 54 are the other fiber reinforced resin. It may be provided on the resin plate 40 or may be provided on both.

10 筐体用部材
12 筐体
12a 背面カバー
12b 正面カバー
14 電子機器
16 蓋体
20 機器本体
30 積層板
30a 周縁部
32 フレーム部
32a 熱可塑性樹脂
32b 侵入部
40,41 繊維強化樹脂板
42 中間層
44,48,50,52,54 抵抗体
44a,48a,50a 切込み
52a スリット
DESCRIPTION OF SYMBOLS 10 Case member 12 Case 12a Back cover 12b Front cover 14 Electronic device 16 Lid 20 Device body 30 Laminated board 30a Peripheral part 32 Frame part 32a Thermoplastic resin 32b Intrusion part 40, 41 Fiber reinforced resin board 42 Intermediate layer 44 , 48, 50, 52, 54 Resistor 44a, 48a, 50a Notch 52a Slit

Claims (13)

一対の繊維強化樹脂板の間に中間層を配設し、その周縁部の少なくとも一部に熱可塑性樹脂が接合される積層板であって、
前記一対の繊維強化樹脂板の間から前記中間層への前記熱可塑性樹脂の入り込みに対する抵抗となる抵抗体を前記中間層に介在させたことを特徴とする積層板。
An intermediate layer is disposed between a pair of fiber reinforced resin plates, and a laminated plate in which a thermoplastic resin is bonded to at least a part of the peripheral portion thereof,
A laminate comprising a resistance element interposed between the pair of fiber reinforced resin plates and having resistance to penetration of the thermoplastic resin into the intermediate layer.
請求項1記載の積層板において、
前記抵抗体は、少なくとも一方の繊維強化樹脂板の一部であることを特徴とする積層板。
The laminate according to claim 1, wherein
The resistive element is a part of at least one fiber-reinforced resin sheet.
請求項2記載の積層板において、
前記繊維強化樹脂板の一部は、その先端部が前記周縁部に向かう方向を向いていることを特徴とする積層板。
In the laminate according to claim 2,
A part of the fiber reinforced resin plate has a front end directed in a direction toward the peripheral portion.
請求項2記載の積層板において、
前記繊維強化樹脂板の一部は、その先端部が前記周縁部から離間する方向を向いていることを特徴とする積層板。
In the laminate according to claim 2,
A part of the fiber reinforced resin plate has a front end portion facing a direction away from the peripheral edge portion.
請求項2〜4のいずれか1項に記載の積層板において、
前記繊維強化樹脂板の一部は、その先端部に向かって次第に幅広となる形状を有することを特徴とする積層板。
In the laminated board of any one of Claims 2-4,
A part of said fiber reinforced resin board has a shape which becomes wide gradually toward the front-end | tip part, The laminated board characterized by the above-mentioned.
請求項1〜5のいずれか1項に記載の積層板において、
前記抵抗体が前記周縁部に沿って複数並設されていることを特徴とする積層板。
In the laminated board of any one of Claims 1-5,
A laminate comprising a plurality of the resistors arranged in parallel along the peripheral edge.
請求項6記載の積層板において、
前記複数の抵抗体は、前記周縁部に沿って各抵抗体が所定間隔を介して並設された第1列の抵抗体群と、該第1列の抵抗体群に対して前記周縁部側とは反対側に配設され、前記第1列の抵抗体群の各抵抗体間の隙間に対応する位置に各抵抗体が並設された第2列の抵抗体群と、を備えることを特徴とする積層板。
The laminate according to claim 6, wherein
The plurality of resistors include a first row of resistor groups in which the resistors are arranged in parallel along the peripheral portion at a predetermined interval, and the peripheral portion side with respect to the first row of resistor groups And a second row of resistor groups in which the resistors are arranged in parallel at positions corresponding to the gaps between the resistors of the first row of resistor groups. A laminated board characterized.
請求項1〜7のいずれか1項に記載の積層板において、
前記繊維強化樹脂板は、炭素繊維を含むことを特徴とする積層板。
In the laminated board of any one of Claims 1-7,
The fiber reinforced resin plate includes a carbon fiber, and is a laminated plate.
請求項1〜8のいずれか1項に記載の積層板において、
前記中間層は、空気を含む空隙部を有した発泡材で形成されていることを特徴とする積層板。
In the laminated board of any one of Claims 1-8,
The said intermediate | middle layer is formed with the foaming material which has the space | gap part containing air, The laminated board characterized by the above-mentioned.
一対の繊維強化樹脂板の間に中間層を配設し、その周縁部の少なくとも一部に熱可塑性樹脂部材が接合された筐体用部材であって、
前記一対の繊維強化樹脂板の間の少なくとも一部に入りこむ状態で配置された前記熱可塑性樹脂部材の一部である侵入部と、
前記侵入部が前記繊維強化樹脂板の間に入り込んでいる方向に対して対向するように配置された抵抗体と、
を備えたことを特徴とする筐体用部材。
A housing member in which an intermediate layer is disposed between a pair of fiber reinforced resin plates, and a thermoplastic resin member is joined to at least a part of the peripheral edge thereof,
An intrusion part that is a part of the thermoplastic resin member disposed in a state of entering at least a part between the pair of fiber reinforced resin plates;
A resistor disposed so as to face the direction in which the intrusion part enters between the fiber-reinforced resin plates;
A housing member characterized by comprising:
請求項10記載の筐体用部材を用いた筐体を備えることを特徴とする電子機器。   An electronic apparatus comprising a casing using the casing member according to claim 10. 一対の繊維強化樹脂板の間に中間層を配設してプレスすることで形成された積層板の周縁部の少なくとも一部に熱可塑性樹脂を射出成形して接合する筐体用部材の製造方法であって、
前記一対の繊維強化樹脂板の間から前記中間層への前記熱可塑性樹脂の入り込みに対する抵抗となる抵抗体を前記中間層に介在させた状態で、前記熱可塑性樹脂の射出成形を行うことを特徴とする筐体用部材の製造方法。
A method for manufacturing a casing member in which a thermoplastic resin is injection-molded and joined to at least a part of a peripheral portion of a laminated board formed by arranging and pressing an intermediate layer between a pair of fiber reinforced resin boards. And
The thermoplastic resin is injection-molded in a state in which a resistor serving as resistance to the thermoplastic resin entering the intermediate layer from between the pair of fiber reinforced resin plates is interposed in the intermediate layer. Manufacturing method of member for cases.
請求項12記載の筐体用部材の製造方法において、
前記一対の繊維強化樹脂板の間に中間層を配設してプレスすることで前記積層板を形成する際、少なくとも一方の繊維強化樹脂板の一部を前記中間層側に切り曲げることで折曲片状の前記抵抗体を形成することを特徴とする筐体用部材の製造方法。
In the manufacturing method of the member for cases according to claim 12,
When the laminate is formed by disposing and pressing an intermediate layer between the pair of fiber reinforced resin plates, a bent piece is obtained by cutting and bending a part of at least one of the fiber reinforced resin plates to the intermediate layer side. A method for manufacturing a casing member, wherein the resistor is formed in a shape.
JP2016018993A 2016-02-03 2016-02-03 Laminate, member for housing, electronic equipment and method for manufacturing member for housing Pending JP2017136740A (en)

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