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JP2020046409A - Dew condensation sensor and refrigerator using the same - Google Patents

Dew condensation sensor and refrigerator using the same Download PDF

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JP2020046409A
JP2020046409A JP2018177667A JP2018177667A JP2020046409A JP 2020046409 A JP2020046409 A JP 2020046409A JP 2018177667 A JP2018177667 A JP 2018177667A JP 2018177667 A JP2018177667 A JP 2018177667A JP 2020046409 A JP2020046409 A JP 2020046409A
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dew condensation
dew
sensor
room
condensation sensor
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JP7108810B2 (en
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健一 柿田
Kenichi Kakita
健一 柿田
桂 南部
Katsura Nanbu
桂 南部
翔伍 河杉
Shogo Kawasugi
翔伍 河杉
平井 剛樹
Tsuyoki Hirai
剛樹 平井
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Panasonic Intellectual Property Management Co Ltd
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Abstract

【課題】結露検出部の傷付き防止だけでなく、異常結露で結露検出部に水滴が過剰付着したとしても、保護カバーには水が溜まらない結露センサーを提供することを目的とする。【解決方法】上記従来の課題を解決するために、本発明の結露センサーは、配線基板上に設けた結露検知素子を少なくとも有し、前記結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を前記素子カバーに設けたものであり、これにより結露検知素子の特に取付け作業時の傷付きが防止でき、素子カバー内に過剰な結露が発生してもカバー内からは排出されるので高精度な結露検知が可能となる。【選択図】図1PROBLEM TO BE SOLVED: To provide a dew condensation sensor which not only prevents the dew condensation detection portion from being damaged but also prevents water from accumulating on a protective cover even if water droplets excessively adhere to the dew condensation detection portion due to abnormal dew condensation. In order to solve the above-mentioned conventional problems, the dew condensation sensor of the present invention has at least a dew condensation detection element provided on a wiring substrate, and an element cover for covering the dew condensation detection element is provided and the inside of the element cover is provided. The element cover is provided with a through hole for passing the dew condensation water generated in the above, which can prevent the dew condensation detection element from being damaged especially during the mounting work, and can cover even if excessive dew condensation occurs in the element cover. Since it is discharged from the inside, highly accurate dew condensation detection is possible. [Selection diagram] Fig. 1

Description

本発明は、未然に結露防止するために結露を事前に検知する結露センサーと、それを利用した冷蔵庫に関する。   The present invention relates to a dew condensation sensor which detects dew condensation in advance to prevent dew condensation, and a refrigerator using the same.

近年では、住宅の気密性が向上し快適な住居になってきた反面で、壁表面、天井面、押し入れなどでの結露の問題があり、結露を事前に予知することが求められている。   In recent years, although the airtightness of the house has been improved and the house has become comfortable, there is a problem of dew condensation on a wall surface, a ceiling surface, a closet, and the like, and it is required to predict the dew condensation in advance.

また、断熱性能が向上した冷蔵庫でも、温湿度を検知してヒーター加熱で、本体表面や庫内壁面を結露防止する手段が採られている。しかしながら、野菜の保鮮性向上のため野菜収納ケースを密閉構造にして、高湿度で保存するとケース壁面が結露し、結露水の影響で野菜が水腐れするという不具合が発生する。   In addition, even in refrigerators having improved heat insulation performance, a means is employed for detecting the temperature and humidity and heating the heater to prevent dew condensation on the surface of the main body and the inner wall surface of the refrigerator. However, if the vegetable storage case is made to have a sealed structure to improve the freshness of the vegetables and stored at high humidity, the case wall surface will condense, causing a problem that the vegetables are rotten due to the influence of the dew condensation water.

このような結露を事前に検知するという課題に対し、検知するデバイスを周囲環境温度よりも低温化することにより、そのデバイスの露点温度を下げることで周囲よりも早く結露させて検知するものがある(例えば、特許文献1参照)。   To solve the problem of detecting such dew condensation in advance, some devices detect the dew condensation faster than the surroundings by lowering the dew point temperature of the device by lowering the temperature of the device to be detected than the ambient temperature. (For example, see Patent Document 1).

図11は特許文献1に記載された従来の結露センサーの側面図を示すものである。図11において、結露検出部1の櫛形電極間に水滴が付着すると抵抗値が変化することを利用するもので、検出面とは逆側に冷却パネル3が熱伝導良く密着し、さらに順に加熱パネル4、断熱材層5が密着しており、これらの部材で結露センサーを構成している。具体的な検知方法としては、結露を検知する場合には、冷却パネル3のみをペルチェ素子等のデバイスで冷却し、密着部2aを所定温度まで下げることで周囲よりも早く結露検出部1に結露させる。また結露検知を次回素早く行うために、結露後に加熱パネル4のみを面発熱ヒーター等のデバイスで加熱し、密着部2bを所定温度まで上げることで結露検知部1の乾燥を早くする。尚、この結露センサーを本体に取付ける場合に、本体側からの熱影響を排除するために、断熱材層5が設けられている。この様な構成と動作で、結露を事前に検知することになる。   FIG. 11 shows a side view of a conventional condensation sensor described in Patent Document 1. As shown in FIG. In FIG. 11, the resistance value changes when water droplets adhere between the comb-shaped electrodes of the dew detection unit 1, and the cooling panel 3 closely adheres to the opposite side to the detection surface with good heat conduction, and further sequentially heats the heating panel. 4. The heat insulating material layer 5 is in close contact, and these members constitute a dew condensation sensor. As a specific detection method, when dew condensation is detected, only the cooling panel 3 is cooled by a device such as a Peltier element, and the temperature of the contact portion 2a is reduced to a predetermined temperature, whereby the dew condensation is detected on the dew condensation detection unit 1 earlier than the surroundings. Let it. In addition, in order to quickly detect the dew condensation on the next time, only the heating panel 4 is heated by a device such as a surface heating heater after the dew condensation, and the temperature of the contact portion 2b is raised to a predetermined temperature, so that the dew detection unit 1 is dried more quickly. When the dew condensation sensor is attached to the main body, a heat insulating material layer 5 is provided to eliminate the influence of heat from the main body. With such a configuration and operation, dew condensation is detected in advance.

特開平4−54444号公報JP-A-4-54444

しかしながら、上記従来の構成では、結露検出部1が剥き出しのため結露センサーを本体に取り付ける場合に、傷付き発生の可能性がある。その対応として保護カバーを結露検知部1に取り付けることが考えられるが、気密性の良いカバーを取付けると、異常結露で検知検出部1に大きな水滴が付着すると、カバー内に水が溜まり排出できないという課題を有していた。   However, in the above-described conventional configuration, when the dew condensation sensor is attached to the main body because the dew detection unit 1 is exposed, there is a possibility that scratches may occur. As a countermeasure, it is conceivable to attach a protective cover to the dew condensation detection unit 1. However, if a cover with good airtightness is attached, if large water droplets adhere to the detection and detection unit 1 due to abnormal dew condensation, water will accumulate in the cover and cannot be discharged. Had issues.

本発明は、上記の課題を解決するもので、結露検出部の傷付き防止だけでなく、異常結露で結露検出部に水滴が過剰付着したとしても、保護カバーには水が溜まらない結露センサーを提供することを目的とする。   The present invention solves the above-described problem, and not only prevents the dew condensation detecting portion from being damaged, but also provides a dew condensation sensor that does not collect water on the protective cover even if water droplets excessively adhere to the dew detecting portion due to abnormal dew condensation. The purpose is to provide.

上記従来の課題を解決するために、本発明の結露センサーは、配線基板上に設けた結露検知素子を少なくとも有し、前記結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を前記素子カバーに設けたものである。   In order to solve the above-mentioned conventional problems, a dew condensation sensor of the present invention has at least a dew detection element provided on a wiring board, has an element cover for covering the dew detection element, and has a dew condensation generated in the element cover. A through-hole through which water passes is provided in the element cover.

これにより、結露検知素子の特に取付け作業時の傷付きが防止でき、素子カバー内に過剰な結露が発生してもカバー内からは排出されるので高精度な結露検知が可能となる。   Accordingly, the dew condensation detecting element can be prevented from being damaged particularly during the mounting operation, and even if excessive dew is generated in the element cover, the dew is discharged from the inside of the cover, so that highly accurate dew detection can be performed.

本発明の結露センサーは、結露を検知する結露検知部を開口孔を設けた素子カバーで覆うので、異常な過剰結露となった場合でも、素子カバー内に水が溜まることがなく、正しい結露検知が可能になり、加水状態による素子の信頼性劣化も防止できる。   Since the dew condensation sensor of the present invention covers the dew detection unit for detecting dew condensation with the element cover provided with the opening, even when abnormal excessive dew condensation occurs, water does not accumulate in the element cover and correct dew condensation detection is performed. , And the deterioration of the reliability of the element due to the added state can be prevented.

本発明の実施の形態1による結露センサーの平面図FIG. 2 is a plan view of the condensation sensor according to the first embodiment of the present invention. 本発明の実施の形態1による結露センサーの側面図Side view of a dew condensation sensor according to Embodiment 1 of the present invention 本発明の実施の形態1による結露センサーの素子カバー貫通孔付の平面図FIG. 3 is a plan view of the dew condensation sensor according to the first embodiment of the present invention, with a through hole for an element cover. 本発明の実施の形態1による結露センサーの素子カバー貫通孔付の側面図FIG. 3 is a side view of the dew condensation sensor according to the first embodiment of the present invention with a through hole for an element cover. 本発明の実施の形態1による結露センサーの温湿度による露点とセンサー出力の関係を示す図The figure which shows the relationship between the dew point by the temperature and humidity of the dew condensation sensor and sensor output by Embodiment 1 of this invention. 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の縦断面図Longitudinal sectional view of a refrigerator using a dew condensation sensor on the back according to a second embodiment of the present invention. 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の野菜室の縦断面図Longitudinal sectional view of a vegetable room of a refrigerator using a dew condensation sensor on the back according to Embodiment 2 of the present invention. 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の野菜室の要部拡大縦断面図The principal part enlarged longitudinal sectional view of the vegetable room of the refrigerator which used the condensation sensor by the back according to Embodiment 2 of this invention. 本発明の実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の縦断面図Longitudinal sectional view of a vegetable room of a refrigerator using a dew condensation sensor on a top surface according to a second embodiment of the present invention. 本発明の実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の要部拡大縦断面図Embodiment 2 Enlarged longitudinal sectional view of a vegetable compartment of a refrigerator using a condensation sensor on a top surface according to a second embodiment of the present invention. 従来の結露センサーの側面図Side view of conventional dew sensor

請求項1に記載の発明は、配線基板上に設けた結露検知素子を少なくとも有し、前記結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を前記素子カバーに設けたことにより、結露センサーを取り付ける作業等で結露検知素子に素手が触れる、または、工具が当たるなどして傷付くということがないので、信頼性の高い結露センサーの取付けが可能になり、更に、異常結露等で素子カバー内に過剰な水滴が付着したとしても、貫通孔から水が排出できるので、正しい結露検知が可能になり、加水状態による素子の信頼性劣化も防止できる。   The invention according to claim 1 has at least a dew detection element provided on a wiring board, and has an element cover for covering the dew detection element, and has a through hole through which dew condensation water generated in the element cover passes. By providing the cover, it is possible to install a highly reliable condensation sensor because it does not touch the condensation detection element with bare hands or hit it with a tool, etc. when mounting the condensation sensor. Furthermore, even if excessive water droplets adhere to the element cover due to abnormal condensation or the like, since water can be discharged from the through-hole, correct dew detection can be performed, and deterioration of the reliability of the element due to a hydrated state can be prevented.

請求項2に記載の発明は、請求項1に記載に発明において、前記貫通孔は、複数設けたことにより、素子カバー内の結露水はより排水されやすくなるので、結露センサーの取付け姿勢の制約条件が緩和することができる。   According to a second aspect of the present invention, in the first aspect of the present invention, since a plurality of the through holes are provided, the dew water in the element cover is more easily drained, so that the mounting position of the dew sensor is restricted. Conditions can be relaxed.

請求項3に記載の発明は、請求項1または2に記載の発明において、前記貫通孔は、鉛直方向に設けたことにより、素子カバー内の異常な水滴は重力で貫通孔から落下しようとするので、更に水の排水性の向上が可能になる。   According to a third aspect of the present invention, in the first or second aspect of the invention, since the through hole is provided in a vertical direction, an abnormal water droplet in the element cover tends to fall from the through hole by gravity. Therefore, the drainage of water can be further improved.

請求項4に記載の発明は、請求項1〜3のいずれか1項に記載の発明において、前記貫通孔の面積は、前記素子カバー内に溜まった結露水の表面張力よりも自重による重力の方が大きくなるようにしたことにより、素子カバー内に水滴として水が留まることは物理的に不可能なので、異常結露に対する信頼性向上が更に可能になる。   According to a fourth aspect of the present invention, in the first aspect of the present invention, the area of the through-hole is smaller than the surface tension of the dew condensation water accumulated in the element cover due to its own weight. By making the size larger, it is physically impossible for water to remain as water droplets in the element cover, so that the reliability against abnormal dew condensation can be further improved.

請求項5に記載の発明は、請求項1〜4のいずれか1項に記載の結露センサーと、野菜室を有し、前記野菜室の最冷部に前記結露センサーを設けた冷蔵庫としたことにより、従来の冷蔵庫の冷温度を利用して結露センサーを他の部位よりも冷却することで、低コストで結露の事前検知が行え、野菜ケースの略密閉化を図ることで野菜の高湿度保存が可能になる。さらに、素子カバー内の空間に対し鉛直下方向に貫通孔が配置されることで、異常結露時の排水性の向上が可能になる。   According to a fifth aspect of the present invention, there is provided a refrigerator having the dew condensation sensor according to any one of the first to fourth aspects and a vegetable compartment, wherein the refrigerator is provided with the dew condensation sensor in a coolest part of the vegetable compartment. By using the cold temperature of the conventional refrigerator to cool the dew condensation sensor more than other parts, it is possible to detect dew condensation in advance at low cost, and to preserve the vegetables in high humidity by substantially closing the vegetable case Becomes possible. Further, by disposing the through-holes vertically downward with respect to the space inside the element cover, it becomes possible to improve drainage when abnormal condensation occurs.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によってこの発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited by the embodiment.

(実施の形態1)
図1は本発明の実施の形態1による結露センサーの平面図、図2は同実施の形態1による結露センサーの側面図、図3は同実施の形態1による結露センサーの素子カバー貫通孔付の平面図、図4は同実施の形態1による結露センサーの素子カバー貫通孔付の側面図、図5は同実施の形態1による結露センサーの温湿度による露点とセンサー出力の関係を示す図である。
(Embodiment 1)
FIG. 1 is a plan view of a condensation sensor according to Embodiment 1 of the present invention, FIG. 2 is a side view of the condensation sensor according to Embodiment 1, and FIG. FIG. 4 is a plan view, FIG. 4 is a side view of the dew condensation sensor according to the first embodiment with an element cover through-hole, and FIG. 5 is a diagram illustrating the relationship between the dew point due to temperature and humidity and the sensor output of the dew condensation sensor according to the first embodiment. .

図1〜4において、結露検知素子11は配線基板12の一面に実装され、同一面に複数の電子部品13で構成される検知回路部14が実装され、導体パターン17により外部接続部15に電気的に接続されており、結露検知素子11は全体が隠れるように素子カバー16で覆われており、配線基板12と素子カバー16との間は図示しないが、通湿できる程度のわずかな隙間が設けられている。以上の部品で結露センサー18が構成されている。また、配線基板12の他面には実装部品はなく冷却面とし、冷却源からの冷却により配線基板12を介して結露検知素子11が冷やされる構造としている。配線基板12としては、紙フェーノール・コンポジット・ガラスエポキシなどの材料で板厚1.6mmが一般的であるが、冷却源からの冷却効率をあげるために薄い基材を使用しても良く、あるいは熱電率の高い絶縁性高熱伝導性樹脂材の加工品を使用しても構わない。   1 to 4, a dew condensation detecting element 11 is mounted on one surface of a wiring board 12, a detection circuit portion 14 including a plurality of electronic components 13 is mounted on the same surface, and an electric connection is made to an external connection portion 15 by a conductor pattern 17. The dew condensation detecting element 11 is covered with an element cover 16 so that the whole is hidden. Although not shown, a slight gap between the wiring board 12 and the element cover 16 such that moisture can pass therethrough is provided. Is provided. The above components constitute the dew condensation sensor 18. In addition, the other surface of the wiring board 12 has no mounted components and has a cooling surface, and has a structure in which the condensation detecting element 11 is cooled via the wiring board 12 by cooling from a cooling source. The wiring board 12 is generally made of a material such as paper phenol / composite / glass epoxy and has a thickness of 1.6 mm, but a thin base material may be used to increase the cooling efficiency from a cooling source, or A processed product of an insulating and high thermal conductive resin material having a high thermoelectric coefficient may be used.

結露検知素子11としては、水付着なしの乾燥状態と、水が付着した結露状態との物理量の変化が大きいほど好ましく、ここではポリアミドなどの吸湿樹脂とカーボンなどの導電体粉の混合物を用いることとした。一般的に容量式の湿度センサーに使用される樹脂だけでは、90%RH以上の高湿度での精度が悪く、また高湿度と結露との判別が不可能である。そこで前記混合物を用いれば、結露時に吸湿樹脂が非常に大きく膨潤し、導電体間同士の接触率を非常に小さくするので、乾燥時と結露時の抵抗値変化を非常に大きくさせることができる。例えば、通常乾燥状態で数kΩの抵抗値が、結露すると数百kΩと高抵抗になり、100倍以上の変化量として捉えることができる。また、この混合物はペースト状の材料加工が可能で、配線基板12上の導体回路パターン17間に直接印刷成形できる。あるいは、一般の面実装抵抗器型のように両端電極のベース基材間に混合物を形成すれば、既存設備で実装できる部品としても加工できる。   As the dew condensation detecting element 11, it is preferable that the change in physical quantity between a dry state without water adhesion and a dew condensation state with water adhesion is large. Here, a mixture of a hygroscopic resin such as polyamide and a conductive powder such as carbon is used. And In general, only a resin used for a capacitance type humidity sensor has poor accuracy at high humidity of 90% RH or more, and it is impossible to discriminate between high humidity and dew condensation. Therefore, when the mixture is used, the moisture absorbing resin swells very greatly during dew condensation, and the contact ratio between the conductors is extremely reduced. Therefore, the change in the resistance value during drying and during dew condensation can be greatly increased. For example, a resistance value of several kΩ in a normal dry state becomes high as several hundred kΩ when dew condensation occurs, and can be regarded as a change amount of 100 times or more. The mixture can be processed into a paste-like material, and can be directly printed and formed between the conductive circuit patterns 17 on the wiring board 12. Alternatively, if a mixture is formed between the base materials of the electrodes at both ends as in a general surface mount resistor type, it can be processed as a component that can be mounted in existing equipment.

次に、素子カバー16として貫通孔を設けた結露センサー18を図1〜4に示している。図1では、素子カバー16の天面に貫通孔として天面開口部19が設けられ、図3、4では、素子カバー16の天面に貫通孔として天面開口部19が設けられ、加えて、側面には貫通孔として側面開口部20が設けられている。図3、4では、天面開口部19と側面開口部20の両方を素子カバー16に設けているが、結露センサー18の取付姿勢により、図1のように素子カバー16の天面のみに、もしくは側面のみに貫通孔を設けても構わない。   Next, FIGS. 1 to 4 show a dew condensation sensor 18 provided with a through-hole as the element cover 16. In FIG. 1, a top surface opening 19 is provided as a through hole on the top surface of the element cover 16, and in FIGS. 3 and 4, a top surface opening 19 is provided as a through hole on the top surface of the element cover 16. On the side surface, a side surface opening 20 is provided as a through hole. 3 and 4, both the top surface opening 19 and the side surface opening 20 are provided on the element cover 16, but depending on the mounting posture of the dew condensation sensor 18, only the top surface of the element cover 16 as shown in FIG. Alternatively, a through hole may be provided only on the side surface.

以上のように構成された結露センサーの動作、作用について、図5を用いて説明する。   The operation and operation of the dew sensor configured as described above will be described with reference to FIG.

まず、結露センサー18が結露を事前検知することができる動作を説明する。図5では分かりやすくするために、結露センサー18が設置される周囲環境温度t2を10℃としている。この時は冷却源から冷却がないので、結露検知素子11の温度t1も点線で示す10℃となり、相対湿度が上昇してきて100%RHになった時(時間T2)に結露が始まる。すなわち露点温度は10℃である。この時間T2になった時に結露センサー18は結露したと判断し、出力電圧を乾燥時のV1からV2へ点線の様に変化させる。   First, an operation in which the condensation sensor 18 can detect condensation in advance will be described. In FIG. 5, the ambient temperature t2 at which the dew condensation sensor 18 is installed is set to 10 ° C. for simplicity. At this time, since there is no cooling from the cooling source, the temperature t1 of the dew condensation detecting element 11 also becomes 10 ° C. indicated by a dotted line, and dew starts when the relative humidity rises to 100% RH (time T2). That is, the dew point temperature is 10 ° C. At the time T2, the dew sensor 18 determines that dew has formed, and changes the output voltage from V1 during drying to V2 as indicated by the dotted line.

次に、冷却源で配線基板12を冷却し、例えば結露検知素子11の温度t1を周囲環境温度10℃から2℃下げた8℃とした場合、結露検知素子11の温度t1は実線のようになる。そして相対湿度が上昇してきて90%RHになった時に(時間T1)結露が始まる。すなわち露点温度は8℃で、相対湿度が90%RHになると結露する。この時間T1になった時に結露センサー18は結露したと判断し、出力電圧を乾燥時のV1からV2へ実線の様に変化させる。   Next, when the wiring board 12 is cooled by a cooling source, for example, when the temperature t1 of the dew condensation detecting element 11 is set to 8 ° C. which is 2 ° C. lower than the ambient temperature 10 ° C., the temperature t1 of the dew detecting element 11 is as shown by a solid line. Become. Then, when the relative humidity rises and reaches 90% RH (time T1), dew condensation starts. That is, when the dew point temperature is 8 ° C. and the relative humidity is 90% RH, dew is formed. At the time T1, the dew condensation sensor 18 determines that dew has formed, and changes the output voltage from V1 during drying to V2 as indicated by the solid line.

ここまでを整理すると、周囲環境温度10℃の環境に結露センサー18を設置して、結露検知素子11を8℃に冷却すると、周囲が結露していない相対湿度が90%RHでも結露センサー18は結露を判断することになる。すなわち、図5に示す時間T2よりも早いタイミングの時間T1で、結露の検知が可能になる。尚、説明では相対湿度90%RHでの判定のため結露検知素子11の温度を8℃としたが、もう少し高湿側の場合は8℃よりも高めの冷却設定にすれば良く、低湿側の場合は逆に低めの設定にすれば良い。   In summary, when the dew condensation sensor 18 is installed in an environment with an ambient temperature of 10 ° C. and the dew condensation detecting element 11 is cooled to 8 ° C., the dew condensation sensor 18 does not dew condensation even if the relative humidity is 90% RH. Judgment of condensation. That is, dew condensation can be detected at time T1 earlier than time T2 shown in FIG. In the description, the temperature of the dew condensation detecting element 11 is set to 8 ° C. for the determination at the relative humidity of 90% RH. However, in the case of a slightly higher humidity side, the cooling setting may be set higher than 8 ° C. In that case, on the contrary, a lower setting may be used.

次に、結露を事前検知したが結露防止制御が正しく動作しなかった時などに発生する異常結露状態について説明する。この場合、結露検知素子11は周囲より低温に冷却されているので、素子カバー16内は過剰な結露水が溜まってしまう。しかしながら、結露センサー18がZ軸方向下向きに取付けられている場合には(図3)、天面開口部19から結露水は自然落下で排水されて、素子カバー16内に留まることはない。また、Y軸下向き方向の場合には(図4)、側面開口部20から排水される。ここで、開口部の大きさとしては、結露水が表面張力により素子カバー16内に留まろうとする力よりも、結露水の自重による重力が勝るサイズ以上とする。さらに、素子カバー16には結露検知素子11に素手が触れる、または、工具が当たるなどによる傷を付けさせない役割もあり、その不具合が発生しないサイズ以下とする。実験で確認した結果、その開口孔サイズは3〜5mm程度が好ましい。   Next, a description will be given of an abnormal dew condensation state that occurs when dew condensation is detected in advance but the dew prevention control does not operate correctly. In this case, since the dew condensation detecting element 11 is cooled to a lower temperature than the surroundings, excessive dew water accumulates in the element cover 16. However, when the dew sensor 18 is mounted downward in the Z-axis direction (FIG. 3), the dew water is drained from the top surface opening 19 by natural fall and does not remain in the element cover 16. In the case of the Y-axis downward direction (FIG. 4), the water is drained from the side opening 20. Here, the size of the opening is set to a size that is greater than the force of gravity due to the own weight of the dew condensation water, than the force of the dew condensation water to stay in the element cover 16 due to surface tension. Further, the element cover 16 also has a role of preventing the dew condensation detecting element 11 from being damaged by bare hands touching or being hit by a tool, and is set to a size that does not cause a problem. As a result of experiments, it is preferable that the size of the opening is about 3 to 5 mm.

尚、結露検知素子11を冷却する内容を説明したが、本体側適用範囲において周囲環境に分布差があるならば、最も湿度の高い、あるいは温度の低い部分に結露センサー18を設置すれば、その箇所が時間的に早く結露を開始するので、冷却することなく結露の事前検知は可能である。   Although the content of cooling the dew condensation detecting element 11 has been described, if there is a distribution difference in the surrounding environment in the application range of the main body side, if the dew condensation sensor 18 is installed in a portion having the highest humidity or a low temperature, the Since the portion starts dew condensation earlier in time, the dew condensation can be detected in advance without cooling.

以上のように、本実施の形態においては、配線基板12上に設けた結露検知素子11を少なくとも有し、前記結露検知素子11を覆う素子カバー16を設けるとともにこの素子カバー16内に生成した結露水を通す貫通孔を前記素子カバー16に設けたことにより、結露センサー18の運搬や搬送、本体側への取付け作業等での結露検知素子11への素手や工具の接触による傷が防げ、更に異常な結露状態が長時間続き、素子カバー16内に水滴が溜まった場合でも、貫通孔から水滴は排水されるので、結露継続判定の異常な本体側制御は回避でき、結露センサー18の加水状態による信頼性劣化も防ぐことができる。   As described above, in the present embodiment, at least the dew condensation detecting element 11 provided on the wiring board 12 is provided, the element cover 16 for covering the dew condensation detecting element 11 is provided, and the dew condensation generated in the element cover 16 is formed. By providing a through-hole for water through the element cover 16, it is possible to prevent the dew sensor 18 from being damaged due to the contact of the dew detection element 11 with bare hands or tools during the transportation and conveyance of the dew sensor 18 and the mounting work on the main body side. Even if abnormal dew condensation continues for a long time and water drops accumulate in the element cover 16, the water droplets are drained from the through holes, so that abnormal control of the dew condensation continuation determination on the main body side can be avoided. Therefore, it is possible to prevent the reliability from being deteriorated.

また、貫通孔として、天面開口部19、側面開口部20等を複数設けることにより、素子カバー16内の結露水はより排水されやすくなるので、結露センサーの取付け姿勢の制約条件は緩和される、すなわち、取付けの自由度が向上する。更に信頼性が高い状態で結露センサー18を使用することができる。   Further, by providing a plurality of top surface opening portions 19, side surface opening portions 20, and the like as the through holes, the dew water in the element cover 16 is more easily drained, so that the constraint on the mounting position of the dew sensor is reduced. That is, the degree of freedom of attachment is improved. Furthermore, the dew sensor 18 can be used in a highly reliable state.

また、貫通孔は、鉛直方向に設けたことにより、素子カバー16内で異常結露した水滴は、重力による自身の重さで貫通孔から落下する方向に働くので、水の排水性を高めることができるので、誤検知のない結露の事前検知が行え、収納室を高湿度状態に維持することができる。   In addition, since the through-hole is provided in the vertical direction, the water droplets that are abnormally condensed in the element cover 16 work in the direction of falling from the through-hole by its own weight due to gravity, so that the drainage of water can be improved. As a result, the dew condensation can be detected in advance without erroneous detection, and the storage room can be maintained in a high humidity state.

また、貫通孔の面積は、素子カバー16内に溜まった結露水の表面張力よりも自重による重力の方が大きくなるようにしたことにより、素子カバー16内に水滴として水が溜まることは物理的に不可能になるので、異常結露に対する信頼性が更に向上し、結露センサー16の本体側への適用が容易にできる。   In addition, since the area of the through hole is such that the gravity due to its own weight is larger than the surface tension of the dew condensation water accumulated in the element cover 16, it is physically impossible for water to accumulate as water droplets in the element cover 16. Therefore, the reliability against abnormal dew condensation is further improved, and the application of the dew condensation sensor 16 to the main body can be easily performed.

また、詳細には説明しないが、素子カバー16の表面を親水処理することで、結露水が水滴となる確率は低くなり、表面を流動して貫通孔から排出されるので、更に信頼性を高めることが可能になる。   Although not described in detail, by performing hydrophilic treatment on the surface of the element cover 16, the probability that the dew condensation water becomes water droplets is reduced, and the dew condensation water flows on the surface and is discharged from the through holes, thereby further improving reliability. It becomes possible.

(実施の形態2)
図6は本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の縦断面図、図7は同冷蔵庫の野菜室の縦断面図、図8は同冷蔵庫の野菜室の要部拡大縦断面図、図9は同実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の縦断面図、図10は同冷蔵庫の野菜室の要部拡大縦断面図である。
(Embodiment 2)
FIG. 6 is a longitudinal sectional view of a refrigerator using a dew condensation sensor on the back according to Embodiment 2 of the present invention, FIG. 7 is a longitudinal sectional view of a vegetable room of the refrigerator, and FIG. FIG. 9 is a longitudinal sectional view of the vegetable compartment of the refrigerator using the condensation sensor on the top surface according to the second embodiment, and FIG. 10 is an enlarged longitudinal sectional view of a main part of the vegetable compartment of the refrigerator.

まず、図6〜8において、冷蔵庫100の断熱箱体101は、主に鋼板を用いた外箱102と、ABSなどの樹脂で成型された内箱103と、外箱102と内箱103との間の空間に充填発泡される例えば硬質発泡ウレタンなどの発泡断熱材とからなり、周囲と断熱し、複数の貯蔵室に区分されている。   First, in FIGS. 6 to 8, the heat insulating box 101 of the refrigerator 100 includes an outer box 102 mainly using a steel plate, an inner box 103 molded of a resin such as ABS, and an outer box 102 and an inner box 103. It is made of a foamed heat insulating material such as hard urethane foam, which is filled and foamed in the space therebetween, insulated from the surroundings, and divided into a plurality of storage rooms.

最上部には第一の貯蔵室としての冷蔵室104が設けられ、その冷蔵室104の下部に左右に並んで第四の貯蔵室としての切換室105と第五の貯蔵室としての製氷室106が横並びに設けられ、その切換室105と製氷室106の下部に第二の貯蔵室としての野菜室107が設けられ、そして最下部に第三の貯蔵室としての冷凍室108が配置される構成となっている。   A refrigerating room 104 as a first storage room is provided at the uppermost portion. A switching room 105 as a fourth storage room and an ice making room 106 as a fifth storage room are arranged side by side below the refrigerating room 104. Are arranged side by side, a vegetable room 107 as a second storage room is provided below the switching room 105 and the ice making room 106, and a freezing room 108 as a third storage room is provided at the bottom. It has become.

冷蔵室104は、冷蔵保存のために凍らない温度を下限に通常1℃〜5℃とし、野菜室107は、冷蔵室104と同等もしくは若干高い温度設定の2℃〜7℃としている。冷凍室108は、冷凍温度帯に設定されており、冷凍保存のために通常−22℃〜−15℃で設定されているが、冷凍保存状態の向上のために、例えば−30℃や−25℃の低温で設定されることもある。切換室105は、1℃〜5℃で設定される冷蔵温度帯、2℃〜7℃で設定される野菜用温度帯、通常−22℃〜−15℃で設定される冷凍温度帯以外に、冷蔵温度帯から冷凍温度帯の間で予め設定された温度帯に切換えることができる。切換室105は製氷室106に並設された独立扉を備えた貯蔵室であり、引出し式の扉を備えることが多い。   The temperature of the refrigerator compartment 104 is usually 1 ° C. to 5 ° C. with a temperature not freezing for refrigeration, and the temperature of the vegetable compartment 107 is 2 ° C. to 7 ° C. which is equal to or slightly higher than that of the refrigerator compartment 104. The freezer compartment 108 is set in a freezing temperature range, and is usually set at −22 ° C. to −15 ° C. for freezing and preservation. It may be set at a low temperature of ° C. The switching room 105 has a refrigerator temperature zone set at 1 ° C to 5 ° C, a vegetable temperature zone set at 2 ° C to 7 ° C, and a freezing temperature zone usually set at -22 ° C to -15 ° C. It is possible to switch from a refrigerated temperature zone to a frozen temperature zone to a preset temperature zone. The switching room 105 is a storage room provided with an independent door juxtaposed to the ice making room 106, and is often provided with a drawer type door.

尚、本実施の形態では、切換室105を、冷蔵、冷凍の温度帯までを含めた貯蔵室としているが、冷蔵は、冷蔵室104、野菜室107、冷凍は、冷凍室108に委ねて、冷蔵と冷凍の中間の上記温度帯のみの切換えに特化した貯蔵室としても構わない。また、特定の温度帯に固定された貯蔵室でもかまわない。   In the present embodiment, the switching room 105 is a storage room including the temperature range of refrigeration and freezing, but refrigeration is left to the refrigeration room 104, the vegetable room 107, and freezing is left to the freezing room 108, A storage room specialized in switching only the above-mentioned temperature zone between refrigeration and freezing may be used. Alternatively, a storage room fixed in a specific temperature zone may be used.

製氷室106は、冷蔵室104内の貯水タンク(図示せず)から送られた水で室内上部に設けられた自動製氷機(図示せず)で氷を作り、室内下部に配置した貯氷容器(図示せず)に貯蔵する。   The ice making room 106 forms ice with water sent from a water storage tank (not shown) in the refrigeration room 104 by an automatic ice making machine (not shown) provided in the upper part of the room, and an ice storage container ( (Not shown).

断熱箱体101の天面部は、冷蔵庫100の背面方向に向かって階段状に凹みを設けた形状であり、この階段状の凹部に機械室101aを形成して圧縮機109、水分除去を行うドライヤ(図示せず)等の冷凍サイクルの高圧側構成部品が収容されている。すなわち、圧縮機109を配設する機械室101aは、冷蔵室104内の最上部の後方領域に食い込んで形成されることになる。   The top surface of the heat-insulating box 101 has a step-shaped recess toward the rear of the refrigerator 100. The machine room 101a is formed in the step-shaped recess, the compressor 109, and a dryer for removing moisture. (Not shown) and the like are accommodated therein. That is, the machine room 101 a in which the compressor 109 is disposed is formed by cutting into the uppermost rear region in the refrigerator compartment 104.

尚、本実施の形態における、以下に述べる発明の要部に関する事項は、従来一般的であった断熱箱体101の最下部の貯蔵室後方領域に機械室を設けて、そこに圧縮機109を配置するタイプの冷蔵庫に適用しても構わない。また、冷凍室108と野菜室107の配置を入れ替えた、いわゆるミッドフリーザーの構成の冷蔵庫100であっても構わない。   Note that, in the present embodiment, matters relating to the main part of the invention described below are as follows. A machine room is provided in the lowermost storage room rear region of the heat insulating box 101, which has been conventionally general, and the compressor 109 is provided there. It may be applied to the type of refrigerator to be arranged. Further, the refrigerator 100 having a so-called mid-freezer configuration in which the arrangement of the freezing compartment 108 and the vegetable compartment 107 is interchanged may be used.

次に、野菜室107と冷凍室108の背面には冷気を生成する冷却室110が設けられ、野菜室107と冷却室110の間もしくは冷凍室108と冷却室110との間には、断熱性を有する各室への冷気の搬送風路141と、各室と断熱区画するために構成された奥面仕切壁111が構成されている。   Next, a cooling room 110 for generating cool air is provided on the back of the vegetable room 107 and the freezing room 108, and a heat insulating property is provided between the vegetable room 107 and the cooling room 110 or between the freezing room 108 and the cooling room 110. , And a back-side partition wall 111 configured to be insulated from each room.

冷却室110内には、冷却器112が配設されており、冷却器112の上部空間には強制対流方式により冷却器112で冷却した冷気を冷蔵室104、切換室105、製氷室106、野菜室107、冷凍室108に送風する冷却ファン113が配置され、冷却器112の下部空間には、冷却時に冷却器112やその周辺に付着する霜や氷を除霜するためのガラス管製のラジアントヒータ114が設けられ、さらにその下部には除霜時に生じる除霜水を受けるためのドレンパン115、その最深部から庫外に貫通したドレンチューブ116が構成され、その下流側の庫外に蒸発皿117が構成されている。   A cooler 112 is provided in the cooling room 110, and cool air cooled by the cooler 112 by a forced convection method is cooled in the upper space of the cooler 112 in the refrigerator room 104, the switching room 105, the ice making room 106, and the vegetables. A cooling fan 113 for blowing air into the chamber 107 and the freezing chamber 108 is provided, and a radiant made of a glass tube for removing frost and ice adhering to the cooler 112 and its surroundings during cooling is provided in a lower space of the cooler 112. A heater 114 is provided, and a drain pan 115 for receiving defrost water generated at the time of defrosting and a drain tube 116 penetrating from the deepest portion to the outside of the refrigerator are provided at a lower portion thereof. 117 is configured.

野菜室107には、野菜室107の引出し扉118に取り付けられたフレームに載置された下段収納容器119と、下段収納容器119の上に載置された上段収納容器120が配置されている。引出し扉118が閉ざされた状態で主に上段収納容器120を略密閉するための蓋体122が、野菜室107の上部に備えられた第一の仕切壁123及び内箱103に保持されている。引出し扉118が閉ざされた状態で蓋体122と上段収納容器120の上面の左右辺、奥辺が密接し、上面の前辺は略密接している。さらに、上段収納容器120の背面の左右下辺と下段収納容器119の境界部は、上段収納容器120が稼働する上で接触しない範囲で食品収納部の湿気が逃げないよう隙を詰めている。   In the vegetable room 107, a lower storage container 119 mounted on a frame attached to the drawer door 118 of the vegetable room 107, and an upper storage container 120 mounted on the lower storage container 119 are arranged. With the drawer door 118 closed, a lid 122 for substantially sealing the upper storage container 120 is held by the first partition wall 123 and the inner box 103 provided above the vegetable compartment 107. . With the drawer door 118 closed, the left side, the right side, and the back side of the upper surface of the lid 122 and the upper storage container 120 are in close contact, and the front side of the upper surface is in close contact. Further, the boundary between the lower left and right sides of the back surface of the upper storage container 120 and the lower storage container 119 is filled with a gap so that moisture in the food storage unit does not escape to the extent that the upper storage container 120 does not come into contact during operation.

蓋体122と第一の仕切壁123の間には、奥面仕切壁111に構成された野菜室107用の吐出口124から吐出された冷気の風路が設けられている。また、野菜室107付近の奥面仕切壁111には冷却部材200が貫通して埋設されており、一端を搬送風路141内に露出させ、他端には結露センサー18が装着されている。   Between the lid 122 and the first partition wall 123, an air passage for cool air discharged from the discharge port 124 for the vegetable compartment 107 formed in the back partition wall 111 is provided. A cooling member 200 penetrates and is buried in the rear partition wall 111 near the vegetable compartment 107, one end of which is exposed in the conveying air passage 141, and the other end is provided with a dew sensor 18.

さらに、下段収納容器119と下段収納容器119の下の第二の仕切壁125との間にも空間が設けられ冷気風路を構成している。野菜室107の背面側に備えられた奥面仕切壁111の下部には、野菜室107内を冷却し熱交換された冷気が冷却器112に戻るための野菜室107用の吸込口126が設けられている。   Further, a space is also provided between the lower storage container 119 and the second partition wall 125 below the lower storage container 119 to form a cool air passage. An inlet 126 for the vegetable compartment 107 for cooling the inside of the vegetable compartment 107 and returning the heat exchanged heat to the cooler 112 is provided at a lower portion of the rear partition wall 111 provided on the back side of the vegetable compartment 107. Have been.

奥面仕切壁111は、ABSなどの樹脂で構成された表面と、搬送風路141や冷却室110を隔離、断熱性を確保するための発泡スチロールなどで構成された断熱材で構成されている。   The back partition wall 111 is formed of a heat insulating material formed of styrene foam or the like for isolating the surface formed of a resin such as ABS from the conveying air passage 141 and the cooling chamber 110 and ensuring heat insulation.

次に、結露センサー18付近の構成について、もう少し詳細に説明する。搬送風路141内に一端を露出させた冷却部材200は、断熱性のある奥面仕切壁111を貫通し、他端には実施の形態1で説明した結露センサー18が熱的に密着固定されている。具体的には結露センサー18の部品が実装されていない配線基板12の裏面側に、例えば、放熱シリコンシートや衝撃吸収する高熱伝導樹脂材料を介して冷却部材200を固定する。合わせてネジ止め等で物理的に固定すれば更に良い。尚、冷却部材200としては極めて高熱伝導の材料が良く、アルミ等の金属や高熱伝導樹脂成型品等が好ましい。この時、結露センサー18の取付け方向は、実施の形態1の図4で示すY軸下向きであり、側面開口部20が鉛直下方向に開放されている状態である。   Next, the configuration near the condensation sensor 18 will be described in more detail. The cooling member 200, one end of which is exposed in the conveying air passage 141, penetrates through the heat-insulating back partition wall 111, and the dew condensation sensor 18 described in the first embodiment is thermally fixed to the other end. ing. Specifically, the cooling member 200 is fixed to the back surface side of the wiring board 12 on which the components of the dew condensation sensor 18 are not mounted, for example, via a heat-dissipating silicon sheet or a highly heat-conductive resin material that absorbs shock. It is even better if they are physically fixed with screws or the like. The cooling member 200 is preferably made of a material having an extremely high thermal conductivity, such as a metal such as aluminum or a molded product of a high thermal conductive resin. At this time, the mounting direction of the dew condensation sensor 18 is downward in the Y-axis shown in FIG. 4 of the first embodiment, and the side opening 20 is open vertically downward.

また、下段収納容器119の結露センサー18と当接する部分には、結露センサー18外形よりも大きな寸法Rを持つセンサー挿入口部材202が装着されており、引出し扉118を閉扉した時に、結露センサー18が下段収納容器119の内部に設置されるようになっている。センサー挿入口部材202としては、放射状スリットがあるゴム製グロメット等を用いれば、挿入する時の結露センサー18との衝撃緩和や、挿入後の気密性確保が実現できる。   In addition, a sensor insertion member 202 having a dimension R larger than the outer shape of the dew condensation sensor 18 is attached to a portion of the lower storage container 119 which is in contact with the dew condensation sensor 18, and when the drawer door 118 is closed, the dew condensation sensor 18 is closed. Is installed inside the lower storage container 119. If a rubber grommet or the like having a radial slit is used as the sensor insertion member 202, it is possible to reduce the impact with the dew condensation sensor 18 at the time of insertion and to secure airtightness after the insertion.

さらに、下段収納容器119の奥側背面には調湿機構201が装着されており、野菜室内の結露センサー18の情報によって、空間の密閉や開放を行う。調湿機構201としては、電磁石によるフラップ開閉(本体側に電磁石、容器側に磁性体フラップ)、非接触給電による電動ダンパー駆動(本体側に1次側給電、容器側に2次側受電とモーター)、本体側フラップ機構への容器側挿入等を用いることで、引出し扉118の開閉がハーネスレスで操作できる。   Further, a humidity control mechanism 201 is mounted on the back side of the lower storage container 119 on the rear side, and the space is sealed or opened according to information from the dew sensor 18 in the vegetable compartment. The humidity control mechanism 201 includes a flap opening / closing by an electromagnet (an electromagnet on the main body side and a magnetic flap on the container side), an electric damper drive by non-contact power supply (primary side power supply to the main body side, secondary side power receiving and motor to the container side). By using the container-side insertion into the body-side flap mechanism, the drawer door 118 can be opened and closed without using a harness.

以上のように構成された冷蔵庫について、以下その動作、作用を説明する。   The operation and operation of the refrigerator configured as described above will be described below.

まず、冷凍サイクルの動作について説明する。庫内の設定された温度に応じて制御基板(図示せず)からの信号により冷凍サイクルが動作して冷却運転が行われる。圧縮機109の動作により吐出された高温高圧の冷媒は、凝縮器(図示せず)である程度凝縮液化し、さらに冷蔵庫100の側面や背面、また冷蔵庫100の前面間口に配設された冷媒配管(図示せず)などを経由し冷蔵庫100の結露を防止しながら凝縮液化し、キャピラリーチューブ(図示せず)に至る。その後、キャピラリーチューブでは圧縮機109への吸入管(図示せず)と熱交換しながら減圧されて低温低圧の液冷媒となって冷却器112に至る。   First, the operation of the refrigeration cycle will be described. A refrigeration cycle is operated by a signal from a control board (not shown) according to a set temperature in the refrigerator, and a cooling operation is performed. The high-temperature and high-pressure refrigerant discharged by the operation of the compressor 109 is condensed and liquefied to some extent in a condenser (not shown), and is further provided on a side or back surface of the refrigerator 100 or a refrigerant pipe ( (Not shown) and condensed and liquefied while preventing dew condensation in the refrigerator 100, and reaches a capillary tube (not shown). Thereafter, in the capillary tube, the pressure is reduced while exchanging heat with a suction pipe (not shown) to the compressor 109 to be a low-temperature and low-pressure liquid refrigerant, which reaches the cooler 112.

ここで、低温低圧の液冷媒は、冷却ファン113の動作により搬送する冷凍室108の搬送風路141などの各貯蔵室内の空気と熱交換され、冷却器112内の冷媒は蒸発気化する。この時、冷却室110内で各貯蔵室を冷却するための冷気を生成する。   Here, the low-temperature and low-pressure liquid refrigerant exchanges heat with air in each storage room such as the conveying air passage 141 of the freezing room 108 that is conveyed by the operation of the cooling fan 113, and the refrigerant in the cooler 112 evaporates. At this time, cool air for cooling each storage room in the cooling room 110 is generated.

冷却室110内で生成された低温の冷気は、冷却ファン113から冷蔵室104、切換室105、製氷室106、野菜室107、冷凍室108に冷気を風路やダンパー145を用いて分流させ、それぞれの目的温度帯に冷却する。   The low-temperature cold air generated in the cooling room 110 is diverted from the cooling fan 113 to the refrigeration room 104, the switching room 105, the ice making room 106, the vegetable room 107, and the freezing room 108 by using an air passage or a damper 145. Cool to each target temperature zone.

冷蔵室104は、冷蔵室104に設けた温度センサ(図示せず)により、冷気量をダンパー145により調整され、目的温度に冷却されている。特に、野菜室107は、冷気の配分や加熱手段(図示せず)などのON/OFF運転により、2℃から7℃になるように調整される。   The refrigerating compartment 104 is cooled to a target temperature by adjusting the amount of cold air by a damper 145 by a temperature sensor (not shown) provided in the refrigerating compartment 104. In particular, the temperature of the vegetable compartment 107 is adjusted to 2 ° C. to 7 ° C. by ON / OFF operation of cold air distribution and heating means (not shown).

野菜室107は、冷蔵室104を冷却した後、その空気を冷却器112に循環させるための冷蔵室戻り風路の途中に構成された野菜室107用の吐出口124から野菜室107に吐出し、上段収納容器120や下段収納容器119の外周に流し間接的に冷却し、その後、野菜室107用の吸込口126から再び冷却器112に戻る。   After cooling the refrigerator compartment 104, the vegetable compartment 107 discharges to the vegetable compartment 107 from the discharge port 124 for the vegetable compartment 107 formed in the middle of the refrigerator compartment return air passage for circulating the air to the cooler 112. Then, it flows to the outer periphery of the upper storage container 120 or the lower storage container 119 to cool it indirectly, and then returns to the cooler 112 again through the suction port 126 for the vegetable compartment 107.

このようにして野菜室107は、野菜にとって最適な温度に設定されるわけであるが、逆に冷却することは除湿作用もあるため、時間が経過するとどうしても野菜からの水分蒸散が加速され、野菜重量が減少し、特に葉野菜は萎びてきて商品価値が劣化してしまうので、下段収納容器119、上段収納容器120を略密閉構造にすることで容器内を高湿保持している。しかしながら、密閉状態を継続すると野菜からの水分蒸散により、容器内が結露し底面に溜まると野菜が水腐れする可能性がある。そのために、本実施の形態では結露センサー18と調湿機構201を用いて、特に野菜収納が多い下段収納容器119内を適度に調湿することで、結露がない高湿状態を維持させるようにしている。   In this way, the vegetable room 107 is set to the optimum temperature for the vegetables. On the contrary, since cooling has a dehumidifying effect, the evaporation of water from the vegetables is inevitably accelerated over time, and Since the weight is reduced, and especially the leafy vegetables are withered and the commercial value is degraded, the inside of the container is kept at a high humidity by making the lower storage container 119 and the upper storage container 120 substantially closed. However, if the hermetically sealed state is continued, the water may evaporate from the vegetables, and if the inside of the container is condensed and accumulates on the bottom surface, the vegetables may be rotten. For this purpose, in the present embodiment, the dew condensation sensor 18 and the humidity control mechanism 201 are used to appropriately control the humidity in the lower storage container 119 particularly containing many vegetables so that a high humidity state without dew condensation is maintained. ing.

次に、結露を事前検知する動作について説明する。搬送風路141内に一端が露出された冷却部材200は、冷気により冷却され熱伝導により結露センサー18の配線基板12の裏面を冷却する。冷却されると結露センサー18内の結露検知素子11も冷却され、下段収納容器119の周囲環境温度よりも低温になる。従って、下段収納容器119が高湿に推移して行くと、容器内壁よりも結露検知素子11の方が低温で露点温度も低いので、容器内壁よりも早く(事前)に結露が検知できる。具体的な例として、野菜室107内が5℃に設定されている場合で、相対湿度90%RHを検知するには、結露検知素子11の温度を3℃に設定にすれば良い。冷却部材200の体積や搬送風路141内露出長さ、冷却部材200と結露センサー18との接触熱伝導率などの構造的なハード調整や、冷却部材200の冷却時間(冷却ファン113運転時間)、冷却開始からの結露センサー18の検知タイミング等の制御的なソフト調整で、希望の露点温度に対応すれば良い。   Next, an operation of detecting dew condensation in advance will be described. The cooling member 200, one end of which is exposed in the conveying air passage 141, is cooled by cool air and cools the back surface of the wiring board 12 of the condensation sensor 18 by heat conduction. When cooled, the dew condensation detecting element 11 in the dew sensor 18 is also cooled and becomes lower than the ambient temperature of the lower storage container 119. Accordingly, when the lower storage container 119 shifts to high humidity, the dew condensation detecting element 11 has a lower temperature and a lower dew point temperature than the inner wall of the container, so that dew condensation can be detected earlier (in advance) than the inner wall of the container. As a specific example, when the inside of the vegetable compartment 107 is set to 5 ° C., and the relative humidity of 90% RH is detected, the temperature of the dew condensation detecting element 11 may be set to 3 ° C. Structural hardware adjustment such as the volume of the cooling member 200, the exposed length in the conveying air path 141, the contact thermal conductivity between the cooling member 200 and the condensation sensor 18, and the cooling time of the cooling member 200 (the operating time of the cooling fan 113) The desired dew point temperature may be controlled by software soft adjustment such as detection timing of the dew sensor 18 from the start of cooling.

そして、結露を事前検知した場合に、調湿機構201の動作を開始させ、開閉フラップによる開放や、あるいは固体高分子電解質膜のような電気分解式除湿素子による除湿により、下段収納容器119内を低湿化する。その後、結露センサー18が復帰(乾燥)となった時に、動作を停止させ容器内を略密閉構造に戻して高湿状態へ戻す。   Then, when dew condensation is detected in advance, the operation of the humidity control mechanism 201 is started, and the inside of the lower storage container 119 is opened by opening with an opening / closing flap or dehumidifying by an electrolytic dehumidifying element such as a solid polymer electrolyte membrane. Reduces humidity. Thereafter, when the dew condensation sensor 18 returns (dry), the operation is stopped and the inside of the container is returned to a substantially sealed structure to return to a high humidity state.

ここで、調湿機構201の動作停止や、多大な野菜投入等があった場合、特に結露事前検知のため容器内壁よりも結露センサー18は冷却されているので、素子カバー16内も多量な水滴が付着するが、鉛直下方向に側面開口部20を設けているので、素子カバー16内に長時間水滴が溜まることはない。   Here, when the operation of the humidity control mechanism 201 is stopped or a large amount of vegetables are thrown, the dew condensation sensor 18 is cooled more than the inner wall of the container for the detection of dew condensation in particular. However, water droplets do not accumulate in the element cover 16 for a long time because the side opening 20 is provided vertically downward.

以上で下段収納容器119について説明したが、次に、本発明の結露センサーを上段収納容器120へ適用した形態について、図9、10を用いて特に構造面について説明する。   The lower storage container 119 has been described above. Next, an embodiment in which the condensation sensor of the present invention is applied to the upper storage container 120 will be described with reference to FIGS.

野菜室107の上には野菜室107よりも低温に設定されている切替室105あるいは製氷室106が設置され、その間を断熱性のある第一の仕切り壁123で区分している。第一の仕切り壁123には仕切り壁凹部203があり、実施の形態1で説明した結露センサー18が図3で示すZ軸下向き方向に、すなわち天面開口部19を鉛直下方向に開放され、熱的に密着固定されている。具体的には結露センサー18の部品が実装されていない配線基板12の裏面側に、熱伝導部材204を介してネジ止め等で固定されている。熱伝導部材204としては、放熱シリコンシートや衝撃吸収する高熱伝導樹脂材料が好ましく、絶縁性や安全性が確保できるのであればアルミ等の金属を用いることもできる。   A switching room 105 or an ice making room 106 which is set at a lower temperature than the vegetable room 107 is installed above the vegetable room 107, and is divided by a first partition wall 123 having heat insulation. The first partition wall 123 has a partition wall concave portion 203, and the dew condensation sensor 18 described in the first embodiment is opened in the Z-axis downward direction shown in FIG. 3, that is, the top surface opening 19 is opened vertically downward, Thermally fixed. Specifically, it is fixed to the back surface side of the wiring board 12 on which the components of the dew condensation sensor 18 are not mounted by screws or the like via a heat conductive member 204. The heat conductive member 204 is preferably a heat-dissipating silicon sheet or a high heat conductive resin material that absorbs shock, and a metal such as aluminum can be used as long as insulation and safety can be ensured.

また、上段収納容器120が第一の仕切り壁123と当接する部分には、調湿部材205が設けられ上段収納容器120の気密性を確保し、結露センサー18はこの空間内に配置させている。調湿部材205としては、電動式開閉フラップ機能を有する手段であれば確実だが高コストのため、柔軟性のあるフォーム部材で上段収納容器120外周を覆い、第一の仕切り壁123との隙間を最適化することでの対応も可能である。   Further, a humidity control member 205 is provided at a portion where the upper storage container 120 abuts on the first partition wall 123 to ensure the airtightness of the upper storage container 120, and the dew sensor 18 is arranged in this space. . As the humidity control member 205, a means having an electric opening / closing flap function is reliable but high cost, so that the outer periphery of the upper storage container 120 is covered with a flexible foam member and a gap with the first partition wall 123 is formed. It is also possible to respond by optimizing.

この構成での動作、作用については、結露センサー18を背面に設置し、下収納容器119に適用した場合と同様なので説明は省略し、異常結露時について説明する。   The operation and operation in this configuration are the same as those in the case where the dew condensation sensor 18 is installed on the rear surface and applied to the lower storage container 119, and thus the description is omitted, and the case of abnormal dew condensation will be described.

結露センサー18は第一の仕切り壁123の仕切り壁凹部203すなわち壁厚みの薄い部分に設置されているので、特に結露事前検知のため上段収納容器120内壁よりも結露センサー18は冷却されている。従って、素子カバー16内も多量な水滴が付着しやすくなるが、鉛直下方向に天面開口部19を設けているので、素子カバー16内に長時間水滴が溜まることはない。   Since the dew condensation sensor 18 is installed in the partition wall recess 203 of the first partition wall 123, that is, in a portion where the thickness of the wall is small, the dew condensation sensor 18 is cooled more than the inner wall of the upper storage container 120 particularly for detecting dew condensation in advance. Therefore, a large amount of water droplets easily adhere to the inside of the element cover 16, but since the top surface opening 19 is provided vertically downward, water droplets do not accumulate in the element cover 16 for a long time.

以上のように、本実施の形態においては、結露センサー18設置する冷蔵庫100の収納室内の最冷部分に、結露センサー18の結露検知素子11が実装された配線基板12の反対面を当接させ、素子カバー16内の空間に対して鉛直下方向が貫通孔としたことにより、異常結露時の素子カバー16内からの水滴の排水性が向上されるので、調湿機構201や調湿部材205との連携で結露限界まで高湿度状態の保持が安全に行え、野菜の鮮度保持を向上することができる。   As described above, in the present embodiment, the opposite surface of the wiring board 12 on which the condensation detection element 11 of the condensation sensor 18 is mounted is brought into contact with the coldest part in the storage room of the refrigerator 100 in which the condensation sensor 18 is installed. In addition, since the through hole is formed in a vertical downward direction with respect to the space in the element cover 16, the drainage of water droplets from the inside of the element cover 16 at the time of abnormal condensation is improved. In cooperation with, it is possible to safely maintain a high humidity state up to the dew condensation limit, and to maintain freshness of vegetables.

以上のように、本発明にかかる結露センサーは、結露検知素子の保護用の素子カバー内に異常な水滴が溜まることがなく結露を事前に検知できるので、家庭用又は業務用冷蔵庫もしくは野菜専用庫に対して適用可能であることはもちろん、野菜以外の食品も含めた高湿保存が必要な流通、倉庫などの用途にも適用できる。   As described above, the dew condensation sensor according to the present invention can detect dew condensation in advance without abnormal water droplets accumulating in the element cover for protection of the dew detection element. It can be applied not only to food and vegetables but also to applications such as distribution and warehouse that require high-humidity storage, including foods other than vegetables.

11 結露検知素子
12 配線基板
13 電子部品
14 検知回路部
15 外部接続部
16 素子カバー
17 導体パターン
18 結露センサー
19 天面開口部(貫通孔)
20 側面開口部(貫通孔)
100 冷蔵庫
101 断熱箱体
102 外箱
103 内箱
104 冷蔵室
105 切換室
106 製氷室
107 野菜室(貯蔵室)
108 冷凍室
109 圧縮機
110 冷却室
111 奥面仕切壁
112 冷却器
113 冷却ファン
114 ラジアントヒータ
115 ドレンパン
116 ドレンチューブ
117 蒸発皿
118 引出し扉
119 下段収納容器
120 上段収納容器
122 蓋体
123 第一の仕切壁
124 吐出口
125 第二の仕切壁
126 吸込口
141 搬送風路
200 冷却部材
201 調湿機構
202 センサー挿入口部材
203 仕切り壁凹部
204 熱伝導部材
205 調湿部材
DESCRIPTION OF SYMBOLS 11 Condensation detection element 12 Wiring board 13 Electronic component 14 Detection circuit part 15 External connection part 16 Element cover 17 Conductor pattern 18 Dew condensation sensor 19 Top opening (through hole)
20 Side opening (through hole)
DESCRIPTION OF SYMBOLS 100 Refrigerator 101 Insulated box 102 Outer box 103 Inner box 104 Refrigerator room 105 Switching room 106 Ice making room 107 Vegetable room (storage room)
108 Freezer room 109 Compressor 110 Cooling room 111 Back partition wall 112 Cooler 113 Cooling fan 114 Radiant heater 115 Drain pan 116 Drain tube 117 Evaporating dish 118 Drawer door 119 Lower storage container 120 Upper storage container 122 Lid 123 First partition Wall 124 Discharge port 125 Second partition wall 126 Suction port 141 Conveyance air path 200 Cooling member 201 Humidity control mechanism 202 Sensor insertion port member 203 Partition wall recess 204 Heat conduction member 205 Humidity control member

Claims (5)

配線基板上に設けた結露検知素子を少なくとも有し、
前記結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を前記素子カバーに設けた結露センサー。
At least having a dew detection element provided on the wiring board,
A dew condensation sensor comprising: an element cover for covering the dew detection element; and a through-hole in the element cover for passing dew water generated in the element cover.
前記貫通孔は、複数設けた請求項1に記載の結露センサー。 The condensation sensor according to claim 1, wherein a plurality of the through holes are provided. 前記貫通孔は、鉛直方向に設けた請求項1または2に記載の結露センサー。 The condensation sensor according to claim 1, wherein the through-hole is provided in a vertical direction. 前記貫通孔の面積は、前記素子カバー内に溜まった結露水の表面張力よりも自重による重力の方が大きくなるようにした請求項1〜3のいずれか一つに記載の結露センサー。 The condensation sensor according to any one of claims 1 to 3, wherein the area of the through hole is such that gravity due to its own weight is larger than the surface tension of the condensation water accumulated in the element cover. 前記請求項1〜4のいずれか一つに記載の結露センサーと、野菜室を有し、前記野菜室の最冷部に前記結露センサーを設けた冷蔵庫。 A refrigerator comprising: the dew condensation sensor according to any one of claims 1 to 4; and a vegetable compartment, wherein the dew condensation sensor is provided in a coolest part of the vegetable compartment.
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JPS63208751A (en) * 1987-02-25 1988-08-30 Matsushita Electronics Corp Condensation sensor
JPH0274855A (en) * 1988-09-09 1990-03-14 Matsushita Electric Ind Co Ltd Dew condensation device
JPH08122290A (en) * 1994-10-24 1996-05-17 Matsushita Electric Ind Co Ltd Condensation sensor
JP2006138523A (en) * 2004-11-11 2006-06-01 Matsushita Electric Ind Co Ltd Condensation sensor and heat pump system using it
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