JP3394639B2 - Paint composition - Google Patents
Paint compositionInfo
- Publication number
- JP3394639B2 JP3394639B2 JP24915395A JP24915395A JP3394639B2 JP 3394639 B2 JP3394639 B2 JP 3394639B2 JP 24915395 A JP24915395 A JP 24915395A JP 24915395 A JP24915395 A JP 24915395A JP 3394639 B2 JP3394639 B2 JP 3394639B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- resin
- parts
- coating
- polyester resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000203 mixture Substances 0.000 title description 18
- 239000003973 paint Substances 0.000 title description 18
- 239000011248 coating agent Substances 0.000 claims description 46
- 238000000576 coating method Methods 0.000 claims description 46
- 229920000877 Melamine resin Polymers 0.000 claims description 36
- 229920001225 polyester resin Polymers 0.000 claims description 31
- 239000004645 polyester resin Substances 0.000 claims description 31
- 239000004640 Melamine resin Substances 0.000 claims description 30
- 239000008199 coating composition Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000002987 primer (paints) Substances 0.000 claims description 15
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 13
- 239000000049 pigment Substances 0.000 claims description 12
- 229920006217 cellulose acetate butyrate Polymers 0.000 claims description 10
- 239000010419 fine particle Substances 0.000 claims description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 229920003180 amino resin Polymers 0.000 claims description 8
- 230000009477 glass transition Effects 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 6
- 229920000620 organic polymer Polymers 0.000 claims description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 5
- 230000003449 preventive effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 description 20
- 239000010959 steel Substances 0.000 description 20
- 239000002253 acid Substances 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 13
- 239000011347 resin Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 229920000180 alkyd Polymers 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 9
- 229930195729 fatty acid Natural products 0.000 description 9
- 239000000194 fatty acid Substances 0.000 description 9
- 150000004665 fatty acids Chemical class 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- -1 isocyanate compound Chemical class 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 3
- 229920003270 Cymel® Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 3
- 229920000299 Nylon 12 Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 150000007519 polyprotic acids Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 2
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 125000004063 butyryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000005002 finish coating Substances 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- PFUKECZPRROVOD-UHFFFAOYSA-N 1,3,5-triisocyanato-2-methylbenzene Chemical compound CC1=C(N=C=O)C=C(N=C=O)C=C1N=C=O PFUKECZPRROVOD-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- VSHIRTNKIXRXMI-UHFFFAOYSA-N 2,2-dimethyl-1,3-oxazolidine Chemical compound CC1(C)NCCO1 VSHIRTNKIXRXMI-UHFFFAOYSA-N 0.000 description 1
- QBDAFARLDLCWAT-UHFFFAOYSA-N 2,3-dihydropyran-6-one Chemical compound O=C1OCCC=C1 QBDAFARLDLCWAT-UHFFFAOYSA-N 0.000 description 1
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- BNCADMBVWNPPIZ-UHFFFAOYSA-N 2-n,2-n,4-n,4-n,6-n,6-n-hexakis(methoxymethyl)-1,3,5-triazine-2,4,6-triamine Chemical compound COCN(COC)C1=NC(N(COC)COC)=NC(N(COC)COC)=N1 BNCADMBVWNPPIZ-UHFFFAOYSA-N 0.000 description 1
- CTJFNNZDSZIGOM-UHFFFAOYSA-N 3-methylcyclohex-2-ene-1,1,2-tricarboxylic acid Chemical compound CC1=C(C(O)=O)C(C(O)=O)(C(O)=O)CCC1 CTJFNNZDSZIGOM-UHFFFAOYSA-N 0.000 description 1
- YHFGMFYKZBWPRW-UHFFFAOYSA-N 3-methylpentane-1,1-diol Chemical compound CCC(C)CC(O)O YHFGMFYKZBWPRW-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- KDVYCTOWXSLNNI-UHFFFAOYSA-N 4-t-Butylbenzoic acid Chemical compound CC(C)(C)C1=CC=C(C(O)=O)C=C1 KDVYCTOWXSLNNI-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 235000005956 Cosmos caudatus Nutrition 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 240000007930 Oxalis acetosella Species 0.000 description 1
- 235000008098 Oxalis acetosella Nutrition 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 235000019485 Safflower oil Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical compound NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 1
- KVXNKFYSHAUJIA-UHFFFAOYSA-N acetic acid;ethoxyethane Chemical compound CC(O)=O.CCOCC KVXNKFYSHAUJIA-UHFFFAOYSA-N 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QFFVPLLCYGOFPU-UHFFFAOYSA-N barium chromate Chemical compound [Ba+2].[O-][Cr]([O-])(=O)=O QFFVPLLCYGOFPU-UHFFFAOYSA-N 0.000 description 1
- 229940083898 barium chromate Drugs 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- LPTWEDZIPSKWDG-UHFFFAOYSA-N benzenesulfonic acid;dodecane Chemical compound OS(=O)(=O)C1=CC=CC=C1.CCCCCCCCCCCC LPTWEDZIPSKWDG-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- WWNGFHNQODFIEX-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C(C)=C.C=CC1=CC=CC=C1 WWNGFHNQODFIEX-UHFFFAOYSA-N 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 230000006208 butylation Effects 0.000 description 1
- BCFSVSISUGYRMF-UHFFFAOYSA-N calcium;dioxido(dioxo)chromium;dihydrate Chemical compound O.O.[Ca+2].[O-][Cr]([O-])(=O)=O BCFSVSISUGYRMF-UHFFFAOYSA-N 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 1
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000002320 enamel (paints) Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- CJMZLCRLBNZJQR-UHFFFAOYSA-N ethyl 2-amino-4-(4-fluorophenyl)thiophene-3-carboxylate Chemical compound CCOC(=O)C1=C(N)SC=C1C1=CC=C(F)C=C1 CJMZLCRLBNZJQR-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- QVTWBMUAJHVAIJ-UHFFFAOYSA-N hexane-1,4-diol Chemical compound CCC(O)CCCO QVTWBMUAJHVAIJ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 239000003813 safflower oil Substances 0.000 description 1
- 235000005713 safflower oil Nutrition 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- NVKTUNLPFJHLCG-UHFFFAOYSA-N strontium chromate Chemical compound [Sr+2].[O-][Cr]([O-])(=O)=O NVKTUNLPFJHLCG-UHFFFAOYSA-N 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、加工性及び耐ブロ
ッキング性に優れ、かつ意匠性に優れた凹凸模様を有す
る塗膜を形成できる凹凸仕上げ用塗料組成物、特に器物
加工用のプレコート塗装鋼板用として適した塗料組成
物、及びこの塗料組成物を塗装してなる塗装金属板に関
する。TECHNICAL FIELD The present invention relates to a coating composition for finishing unevenness, which is capable of forming a coating film having an unevenness pattern which is excellent in workability and blocking resistance and is excellent in designability, and in particular, a precoated coated steel sheet for processing of articles. The present invention relates to a coating composition suitable for use, and a coated metal plate obtained by coating the coating composition.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】従来、
VTR、ラジカセ、電子レンジなどの家電製品などの意
匠性を要求される器物に加工される塗装鋼板用の上塗塗
料としては、ポリエステル樹脂を基体樹脂とし、メラミ
ン樹脂又はイソシアネート化合物を硬化剤とした組成物
を樹脂成分とする有機溶剤型塗料に有機樹脂微粒子を混
合した凹凸仕上げ用塗料が使用されている。なかでも硬
化剤としてメラミン樹脂、特にメチルエーテル化メチロ
ールメラミン樹脂との混合物に硬化触媒を配合した塗料
が多く用いられている。2. Description of the Related Art Conventionally, the problems to be solved by the invention
As a top coat paint for coated steel sheets that are processed into articles such as home electric appliances such as VTRs, radio-cassettes, microwave ovens, etc., the composition of which is a polyester resin as a base resin and a melamine resin or an isocyanate compound as a curing agent. A paint for finishing unevenness, in which organic resin fine particles are mixed with an organic solvent-based paint containing a resin as a resin component, is used. Among them, paints in which a curing catalyst is mixed with a mixture of a melamine resin, especially a methyl etherified methylol melamine resin as a curing agent are often used.
【0003】上記従来の塗料を塗装した塗装鋼板は、器
物に加工する場合、一般に四季を問わずプレス成型など
によって成型加工されるが、冬場の低温においては塗膜
の加工性が劣るため冬場においては加工性は極めて重要
である。例えば寒冷地域での成型加工は0℃で行われる
ことも少なくないため塗膜のガラス転移温度は、50℃
以下でないと十分な加工性が得られないという現状にあ
る。[0003] The coated steel sheet coated with the above-mentioned conventional paint is generally formed by press molding or the like regardless of the four seasons when it is processed into a container. Workability is extremely important. For example, since the molding process in cold regions is often performed at 0 ° C, the glass transition temperature of the coating film is 50 ° C.
Under the present circumstances, unless it is below, sufficient workability cannot be obtained.
【0004】一方、加工性を重要視して塗膜のガラス転
移温度を低下させると、塗装鋼板をシート状に堆積した
り、コイル状に巻き取った場合、特に夏場の高温におい
て、その荷重により塗膜にブロッキングを生じやすくな
るという問題がある。On the other hand, when the glass transition temperature of the coating film is lowered with an emphasis on workability, when the coated steel sheet is deposited in a sheet shape or wound into a coil shape, the load is applied particularly at high temperature in summer. There is a problem that the coating film is likely to cause blocking.
【0005】上記のように、低温での加工性及び高温で
の耐ブロッキング性の両者を満足する塗膜を形成できる
凹凸仕上げ用塗料は現在見出されておらず、これらを満
足する塗料の開発が急務となっている。As described above, a paint for finishing unevenness which can form a coating film satisfying both the workability at low temperature and the blocking resistance at high temperature has not been found at present, and the development of a paint satisfying these is not found. Is an urgent task.
【0006】そこで本発明者らは、低温での加工性及び
高温での耐ブロッキング性の両者を満足する模様塗膜を
形成できる凹凸仕上げ用塗料を得るべく鋭意研究の結
果、ポリエステル−アミド樹脂系凹凸仕上げ用塗料にお
いて、セルロースアセテートブチレートを配合すること
によって上記目的を達成できることを見出し本発明を完
成するに至った。[0006] The inventors of the present invention have earnestly studied to obtain a coating material for finishing unevenness which can form a patterned coating film satisfying both processability at low temperature and blocking resistance at high temperature. The inventors have found that the above objects can be achieved by blending cellulose acetate butyrate in a coating for finishing unevenness, thus completing the present invention.
【0007】[0007]
【課題を解決するための手段】すなわち本発明は、1.
(A)水酸基含有ポリエステル樹脂 60〜95重量部
及び(B)アミノ樹脂硬化剤 5〜40重量部の合計1
00重量部に対して、(C)平均粒子径0.2〜80μ
m の有機高分子微粒子 2〜40重量部及び(D)セル
ロースアセテートブチレート 1〜15重量部を含有す
ることを特徴とする塗料組成物を提供するものである。That is, the present invention is as follows.
(A) Hydroxyl group-containing polyester resin 60 to 95 parts by weight and (B) amino resin curing agent 5 to 40 parts by weight in total 1
(C) average particle size 0.2 to 80 μm based on 100 parts by weight
A coating composition comprising 2 to 40 parts by weight of organic polymer fine particles of m and 1 to 15 parts by weight of (D) cellulose acetate butyrate.
【0008】また、本発明は、2.金属板上に、プライ
マー塗膜を介して、又は介さずに、上記項1記載の塗料
組成物の硬化塗膜が形成されてなることを特徴とする塗
装金属板を提供するものである。The present invention also relates to 2. A coated metal plate comprising a metal plate and a cured coating film of the coating composition according to item 1 formed on the metal plate with or without a primer coating film interposed therebetween.
【0009】本発明組成物において、(A)成分である
ポリエステル樹脂は、水酸基を含有するポリエステル樹
脂であり、オイルフリーポリエステル樹脂、アルキド樹
脂、また、これらの樹脂の変性物、例えばウレタン変性
ポリエステル樹脂、ウレタン変性アルキド樹脂、エポキ
シ変性ポリエステル樹脂などのいずれであってもよい。In the composition of the present invention, the polyester resin as the component (A) is a polyester resin containing a hydroxyl group, and is an oil-free polyester resin, an alkyd resin, or a modified product of these resins, for example, a urethane-modified polyester resin. , Urethane-modified alkyd resin, epoxy-modified polyester resin, or the like.
【0010】上記ポリエステル樹脂は、得られる塗膜の
加工性、塗膜硬度、耐溶剤性、耐汚染性、及び樹脂の取
扱い易さなどの観点から、数平均分子量1,000〜3
5,000、ガラス転移温度−25〜35℃、水酸基価
3〜100mgKOH/g を有することが好ましく、数平均分
子量1,500〜33,000、ガラス転移温度−20
〜25℃、水酸基価3〜70mgKOH/g を有することがさ
らに好ましい。本発明において、ガラス転移温度(T
g)は、示差熱分析(DSC)によるものであり、また
数平均分子量はゲル浸透クロマトグラフィ(GPC)に
よって、標準ポリスチレンの検量線を用いて測定したも
のである。The above polyester resin has a number average molecular weight of 1,000 to 3 from the viewpoints of processability of the resulting coating film, coating film hardness, solvent resistance, stain resistance, and ease of handling the resin.
5,000, glass transition temperature -25 to 35 ° C, hydroxyl value 3 to 100 mgKOH / g, number average molecular weight 1,500 to 33,000, glass transition temperature -20
More preferably, it has a hydroxyl value of 3 to 70 mgKOH / g at -25 ° C. In the present invention, the glass transition temperature (T
g) is based on differential thermal analysis (DSC), and the number average molecular weight is measured by gel permeation chromatography (GPC) using a calibration curve of standard polystyrene.
【0011】ポリエステル樹脂のガラス転移温度は、加
工性に重点を置く場合は、30℃以下であることがより
好ましく、硬度に重点を置く場合は、15℃以上である
ことがより好ましい。The glass transition temperature of the polyester resin is more preferably 30 ° C. or lower when the workability is emphasized, and is preferably 15 ° C. or higher when the hardness is emphasized.
【0012】上記オイルフリーポリエステル樹脂は主に
多塩基酸と多価アルコールとのエステル化物であって、
多塩基酸としては無水フタル酸、イソフタル酸、テレフ
タル酸、コハク酸、アジピン酸、フマル酸、無水マレイ
ン酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フ
タル酸などから選ばれた1種以上の二塩基酸及びこれら
の酸の低級アルキルエステル化物が主に用いられ、必要
に応じて安息香酸、クロトン酸、p−tert−ブチル安息
香酸などの一塩基酸、無水トリメリット酸、メチルシク
ロヘキセントリカルボン酸、無水ピロメリット酸などの
3価以上の多塩基酸などが用いられ、多価アルコールと
してはエチレングリコール、プロピレングリコール、ジ
エチレングリコール、ブタンジオール、ネオペンチルグ
リコール、3−メチルペンタンジオール、1,4−ヘキ
サンジオール、1,6−ヘキサンジオールなどの二価ア
ルコールが主に用いられ、さらに必要に応じてグリセリ
ン、トリメチロールエタン、トリメチロールプロパン、
ペンタエリスリトールなどの3価以上の多価アルコール
を併用することもできる。両成分のエステル化又はエス
テル交換反応は公知の方法で行える。酸成分としては、
テレフタル酸、イソフタル酸、及びこれらの酸の低級ア
ルキルエステル化物が特に好ましい。The above oil-free polyester resin is mainly an esterified product of polybasic acid and polyhydric alcohol,
As the polybasic acid, one or more dibasic acids selected from phthalic anhydride, isophthalic acid, terephthalic acid, succinic acid, adipic acid, fumaric acid, maleic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride and the like, and Lower alkyl esterified products of these acids are mainly used, and if necessary, monobasic acids such as benzoic acid, crotonic acid, p-tert-butylbenzoic acid, trimellitic anhydride, methylcyclohexene tricarboxylic acid, pyromellitic anhydride. A trivalent or higher polybasic acid such as an acid is used, and as the polyhydric alcohol, ethylene glycol, propylene glycol, diethylene glycol, butanediol, neopentyl glycol, 3-methylpentanediol, 1,4-hexanediol, 1, Dihydric alcohol such as 6-hexanediol is mainly used Glycerin, trimethylolethane, trimethylolpropane,
A trihydric or higher polyhydric alcohol such as pentaerythritol can also be used in combination. The esterification or transesterification reaction of both components can be performed by a known method. As the acid component,
Especially preferred are terephthalic acid, isophthalic acid, and lower alkyl esters of these acids.
【0013】アルキド樹脂は上記オイルフリーポリエス
テル樹脂の酸成分及びアルコール成分に加えて、油脂肪
酸を公知の方法で反応せしめたものであって、油脂肪酸
としては例えばヤシ油脂肪酸、大豆油脂肪酸、アマニ油
脂肪酸、サフラワー油脂肪酸、トール油脂肪酸、脱水ヒ
マシ油脂肪酸、キリ油脂肪酸などがあげられる。アルキ
ド樹脂の油長は30%以下が好ましい。The alkyd resin is obtained by reacting an oil fatty acid by a known method in addition to the acid component and alcohol component of the oil-free polyester resin, and examples of the oil fatty acid include coconut oil fatty acid, soybean oil fatty acid and flaxseed oil. Examples thereof include oil fatty acid, safflower oil fatty acid, tall oil fatty acid, dehydrated castor oil fatty acid, and tung oil fatty acid. The oil length of the alkyd resin is preferably 30% or less.
【0014】ウレタン変性ポリエステル樹脂は、上記オ
イルフリーポリエステル樹脂、又は上記オイルフリーポ
リエステルの製造の際の、酸成分及びアルコール成分を
反応させて得られる低分子量のオイルフリーポリエステ
ル樹脂を、ポリイソシアネート化合物と公知の方法で反
応せしめたものである。またウレタン変性アルキド樹脂
は、上記アルキド樹脂、又は上記アルキド樹脂製造の際
の各成分を反応させて得られる低分子量のアルキド樹脂
を、ポリイソシアネート化合物と公知の方法で反応せし
めたものである。ウレタン変性ポリエステル樹脂、ウレ
タン変性アルキド樹脂を製造する際に使用するポリイソ
シアネート化合物としては、ヘキサメチレンジイソシア
ネート、イソホロンジイソシアネート、キシリレンジイ
ソシアネート、トリレンジイソシアネート、4,4´−
ジフェニルメタンジイソシアネート、4,4´−メチレ
ンビス(シクロヘキシルイソシアネート)、2,4,6
−トリイソシアナトトルエンなどが挙げられる。The urethane-modified polyester resin is the above-mentioned oil-free polyester resin, or a low-molecular-weight oil-free polyester resin obtained by reacting an acid component and an alcohol component during the production of the above oil-free polyester The reaction is carried out by a known method. The urethane-modified alkyd resin is obtained by reacting the above-mentioned alkyd resin or a low-molecular-weight alkyd resin obtained by reacting each component during the production of the above-mentioned alkyd resin with a polyisocyanate compound by a known method. Examples of the polyisocyanate compound used when producing the urethane-modified polyester resin and the urethane-modified alkyd resin include hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, tolylene diisocyanate, 4,4′-
Diphenylmethane diisocyanate, 4,4'-methylenebis (cyclohexyl isocyanate), 2,4,6
-Triisocyanatotoluene and the like.
【0015】エポキシ変性ポリエステル樹脂としては、
上記ポリエステル樹脂の製造に使用する各成分から製造
したポリエステル樹脂を用い、この樹脂のカルボキシル
基とエポキシ基含有樹脂との反応生成物や、ポリエステ
ル樹脂中の水酸基とエポキシ樹脂中の水酸基とをポリイ
ソシアネート化合物を介して結合した生成物などの、ポ
リエステル樹脂とエポキシ樹脂とを付加、縮合、グラフ
トなどの反応による反応生成物を挙げることができる。As the epoxy-modified polyester resin,
Using a polyester resin produced from each component used in the production of the polyester resin, a reaction product of a carboxyl group of this resin and an epoxy group-containing resin, a hydroxyl group in the polyester resin and a hydroxyl group in the epoxy resin polyisocyanate A reaction product obtained by a reaction such as addition, condensation or grafting of a polyester resin and an epoxy resin, such as a product bonded via a compound, can be mentioned.
【0016】本発明組成物における(B)成分であるア
ミノ樹脂硬化剤としては、メラミン樹脂、尿素樹脂、ベ
ンゾグアナミン樹脂、スピログアナミン樹脂などを挙げ
ることができるが、メラミン樹脂が好ましく、なかでも
メチルエーテル化メラミン樹脂、又はメチルエーテル化
メラミン樹脂とブチルエーテル化メラミン樹脂との混合
物であることが好適である。Examples of the amino resin curing agent which is the component (B) in the composition of the present invention include melamine resin, urea resin, benzoguanamine resin, spiroguanamine resin, and the like. Among them, melamine resin is preferable, and methyl ether is particularly preferable. A melamine resin, or a mixture of a methyl etherified melamine resin and a butyl etherified melamine resin is preferable.
【0017】上記メチルエーテル化メラミン樹脂は、メ
ラミンとホルムアルデヒドとの付加反応生成物(1量体
又は多量体)であるメチロール化メラミン樹脂中のメチ
ロール基の一部又は全部をメタノールでのみエーテル化
したメチル化メラミン樹脂、及びメチロール化メラミン
樹脂中のメチロール基の一部又は全部をメタノールと他
の炭素数2〜4のアルコール、例えばエタノール、イソ
プロパノール、n−ブタノール、イソブタノールなどと
の混合アルコールによって混合エーテル化したメラミン
樹脂の両者を包含する。In the methyl etherified melamine resin, a part or all of the methylol groups in the methylolated melamine resin, which is an addition reaction product (monomer or multimer) of melamine and formaldehyde, is etherified only with methanol. Methylated melamine resin and part or all of the methylol groups in the methylolated melamine resin are mixed with a mixed alcohol of methanol and another alcohol having 2 to 4 carbon atoms, for example, ethanol, isopropanol, n-butanol, isobutanol, etc. Both etherified melamine resins are included.
【0018】上記メチルエーテル化メラミン樹脂として
は、メチルエーテル化されたメチロール基の数がトリア
ジン核1個当り平均で3.0個以上、数平均分子量が
1,000以下であるものが、ポリエステル樹脂(A)
との相溶性、得られる塗膜の耐汚染性、加工性などの点
から好ましい。The above-mentioned methyl etherified melamine resin is a polyester resin in which the number of methyl etherified methylol groups is 3.0 or more on average per triazine nucleus and the number average molecular weight is 1,000 or less. (A)
It is preferable from the viewpoints of compatibility with, the stain resistance of the resulting coating film, processability, and the like.
【0019】上記好ましいメチルエーテル化メラミン樹
脂の市販品としては、例えば、サイメル303、同32
5、同327、同350、同730、同736、同73
8〔いずれも三井サイテック(株)製〕、メラン52
2、同523〔いずれも日立化成(株)製〕、ニカラッ
クMS001、同MX650〔三和ケミカル(株)
製〕、スミマールM−55〔住友化学(株)製〕、レジ
ミン740、同747〔いずれもモンサント社製〕など
のメチル化メラミン樹脂;サイメル232、同266、
同XV−514〔いずれも三井サイテック(株)製〕、
ニカラックMX500、同MX600、同MS95〔い
ずれも三和ケミカル(株)製〕、レジミン753、同7
55〔いずれもモンサント社製〕などのメチルエーテル
とブチルエーテルとの混合エーテル化メラミン樹脂など
を挙げることができる。Commercially available products of the above-mentioned preferred methyl etherified melamine resins are, for example, Cymel 303 and 32.
5, 327, 350, 730, 736, 73
8 [all manufactured by Mitsui Cytec Co., Ltd.], Melan 52
2 and 523 [all manufactured by Hitachi Chemical Co., Ltd.], Nikarac MS001, and MX650 [Sanwa Chemical Co., Ltd.]
Manufactured by Sumitomo Chemical Co., Ltd., Sumitomo Chemical Co., Ltd., Regimin 740, and 747 [all manufactured by Monsanto Co., Ltd.], and the like; Cymel 232, 266,
The same XV-514 [all manufactured by Mitsui Cytec Co., Ltd.],
Nikarac MX500, MX600, MS95 (all manufactured by Sanwa Chemical Co., Ltd.), Regimin 753, 7
Examples include mixed etherified melamine resins of methyl ether and butyl ether such as 55 (all manufactured by Monsanto).
【0020】上記メチルエーテル化メラミン樹脂と混合
して使用するブチルエーテル化メラミン樹脂は、メラミ
ンとホルムアルデヒドとの付加反応生成物(1量体又は
多量体)であるメチロール化メラミン樹脂中のメチロー
ル基の一部又は全部をn−ブチルアルコール又はイソブ
チルアルコールでエーテル化したものであり、得られる
塗料の塗料安定性、得られる塗膜の耐汚染性などの点か
ら数平均分子量が800〜8,000の範囲であること
が好ましく、1,000〜3,000の範囲にあること
がさらに好ましい。The butyl etherified melamine resin used by mixing with the methyl etherified melamine resin is one of the methylol groups in the methylolated melamine resin which is an addition reaction product (monomer or multimer) of melamine and formaldehyde. A part or the whole is etherified with n-butyl alcohol or isobutyl alcohol, and the number average molecular weight is in the range of 800 to 8,000 from the viewpoints of the paint stability of the obtained paint and the stain resistance of the obtained paint film. Is more preferable, and it is more preferable that it is in the range of 1,000 to 3,000.
【0021】上記好ましいブチルエーテル化メラミン樹
脂の市販品としては、例えば、ユーバン20SE、同2
8SE〔いずれも大日本インキ化学工業(株)製〕、ス
ーパーベッカミンJ−820−60、同L−117−6
0、同L−109−65、同G−821−60、同47
−508−60、同L−118−60〔いずれも三井東
圧(株)製〕などを挙げることができる。Commercially available products of the above-mentioned butyl etherified melamine resin are, for example, Uban 20SE and 2
8SE [all manufactured by Dainippon Ink and Chemicals, Inc.], Super Beckamine J-820-60, and L-117-6
0, L-109-65, G-821-60, 47
-508-60, L-118-60 (all manufactured by Mitsui Toatsu Co., Ltd.) and the like can be mentioned.
【0022】メチルエーテル化メラミン樹脂にブチルエ
ーテル化メラミン樹脂を併用することにより、ポリエス
テル樹脂との相溶性の劣るブチルエーテル化メラミン樹
脂が塗膜表面に移行し、この硬化膜が耐汚染性に優れた
効果を発揮するとともに、塗膜硬度にも有利である。塗
膜内部の架橋は、主としてメチルエーテル化メラミン樹
脂によって行うことができることから加工性の点でも有
利である。By using the methyl etherified melamine resin in combination with the butyl etherified melamine resin, the butyl etherified melamine resin, which has a poor compatibility with the polyester resin, is transferred to the surface of the coating film, and the cured film is excellent in stain resistance. It is also advantageous for coating hardness. The cross-linking inside the coating film can be carried out mainly by the methyl etherified melamine resin, which is also advantageous in terms of processability.
【0023】本発明組成物において、(B)成分として
メチルエーテル化メラミン樹脂又はこの樹脂と他のアミ
ノ樹脂との混合物を使用する場合には、硬化触媒として
酸触媒を併用して硬化反応を促進させることが好まし
い。この硬化触媒としては、強酸、強酸の中和物などが
あり、代表例としてp−トルエンスルホン酸、ドデシル
ベンゼンスルホン酸、ジノニルナフタレンスルホン酸、
ジノニルナフタレンジスルホン酸などの強度の酸である
スルホン酸化合物、これらのスルホン酸化合物のアミン
中和物などを挙げることができる。これらのうち、塗料
の安定性、反応促進効果、得られる塗膜の物性などの点
から、p−トルエンスルホン酸のアミン中和物及び/又
はドデシルベンゼンスルホン酸のアミン中和物が好適で
ある。硬化触媒の使用量は、(A)成分と(B)成分と
の合計100重量部に対して、酸化合物の量に換算した
値として、0.1〜3.0重量部であることが好適であ
る。本発明組成物における(C)成分である有機高分子
微粒子としては、平均粒子径0.2〜80μm 、好まし
くは3〜50μm を有する有機高分子微粒子であって、
塗料の硬化時に溶融、流展せずに、硬化後においても粒
子として存在し、塗面に凹凸を付与することができるも
のである。この微粒子の有機高分子樹脂種としては、ポ
リアミド樹脂(ナイロン11、ナイロン12など)、シ
リコン樹脂、ポリメチルメタクリレート、ポリスチレ
ン、メタクリル酸メチル−ブタジエン−スチレン三元共
重合体、ポリアクリロニトリル、ポリフッ化ビニリデン
樹脂、メラミン樹脂、ポリプロピレン樹脂、フェノール
樹脂などを挙げることができ、就中、ポリアミド樹脂が
付着性、耐食性、耐擦傷性の面から好適である。In the composition of the present invention, when a methyl etherified melamine resin or a mixture of this resin and another amino resin is used as the component (B), an acid catalyst is also used as a curing catalyst to accelerate the curing reaction. Preferably. Examples of the curing catalyst include strong acids and neutralized products of strong acids. Typical examples are p-toluenesulfonic acid, dodecylbenzenesulfonic acid, dinonylnaphthalenesulfonic acid,
Examples thereof include sulfonic acid compounds that are strong acids such as dinonylnaphthalenedisulfonic acid and amine neutralized products of these sulfonic acid compounds. Among these, the amine neutralized product of p-toluenesulfonic acid and / or the amine neutralized product of dodecylbenzenesulfonic acid is preferable from the viewpoints of the stability of the coating material, the reaction accelerating effect, and the physical properties of the resulting coating film. . The amount of the curing catalyst used is preferably 0.1 to 3.0 parts by weight as a value converted to the amount of the acid compound with respect to 100 parts by weight of the total of the components (A) and (B). Is. The organic polymer fine particles as the component (C) in the composition of the present invention are organic polymer fine particles having an average particle diameter of 0.2 to 80 μm, preferably 3 to 50 μm,
It is present as particles even after curing without melting and spreading at the time of curing of the coating material, and it is possible to give unevenness to the coated surface. Examples of the organic polymer resin species of the fine particles include polyamide resin (nylon 11, nylon 12, etc.), silicone resin, polymethyl methacrylate, polystyrene, methyl methacrylate-butadiene-styrene terpolymer, polyacrylonitrile, polyvinylidene fluoride. Examples thereof include resins, melamine resins, polypropylene resins, and phenol resins. Among them, polyamide resins are preferable in terms of adhesion, corrosion resistance, and scratch resistance.
【0024】本発明組成物における(D)成分であるセ
ルロースアセテートブチレートとしては、例えばイース
トマンケミカル社製の、CAB−381−0.1、CA
B−381−20、CAB−500−1、CAB−50
0−5、CAB−531−1、CAB−551−0.0
1、CAB−551−0.2、CAB−553−0.4
などを挙げることができるが、溶剤に対する溶解性の点
からCAB−500−1、CAB−500−5、CAB
−531−1、CAB−551−0.01、CAB−5
51−0.2、CAB−553−0.4などのブチル化
度の大きいものが好適である。(D)成分は前もって溶
剤に溶解させておき、溶解液として配合することができ
る。(D)成分を配合することによって加工性を保持し
ながら耐ブロッキング性を向上させることができる。Examples of the cellulose acetate butyrate as the component (D) in the composition of the present invention include CAB-381-0.1 and CA manufactured by Eastman Chemical Company.
B-381-20, CAB-500-1, CAB-50
0-5, CAB-531-1, CAB-551-0.0
1, CAB-551-0.2, CAB-553-0.4
And the like, CAB-500-1, CAB-500-5, CAB from the viewpoint of solubility in a solvent.
-531-1, CAB-551-0.01, CAB-5
Those having a high degree of butylation such as 51-0.2 and CAB-553-0.4 are preferable. The component (D) can be dissolved in a solvent in advance and added as a solution. By blending the component (D), it is possible to improve the blocking resistance while maintaining the processability.
【0025】[0025]
【発明の実施の形態】本発明組成物において、(A)、
(B)、(C)及び(D)成分の配合量は、以下のとお
りである。BEST MODE FOR CARRYING OUT THE INVENTION In the composition of the present invention, (A),
The blending amounts of the components (B), (C) and (D) are as follows.
【0026】ポリエステル樹脂(A)とアミノ樹脂硬化
剤(B)との配合比率は、固形分重量比で、(A)/
(B)が、60/40〜95/5の範囲であり、好まし
くは70/30〜85/15の範囲である。(A)成分
と(B)成分との合計100重量部中、(A)成分が6
0重量部未満となると〔(B)成分が40重量部を超え
ると〕、塗膜の加工性が低下し、一方、(A)成分が9
5重量部を超えると〔(B)成分が5重量部未満となる
と〕、得られる塗膜の耐ブロッキング性、耐汚染性、硬
度、耐溶剤性などが低下する。The mixing ratio of the polyester resin (A) and the amino resin curing agent (B) is (A) / (solid content weight ratio).
(B) is in the range of 60/40 to 95/5, preferably 70/30 to 85/15. In the total 100 parts by weight of the component (A) and the component (B), the component (A) is 6
If the amount is less than 0 parts by weight [the amount of the component (B) exceeds 40 parts by weight], the processability of the coating film decreases, while the amount of the component (A) is 9 parts by weight.
If the amount exceeds 5 parts by weight [the amount of the component (B) is less than 5 parts by weight], the resulting coating film has poor blocking resistance, stain resistance, hardness, solvent resistance, and the like.
【0027】有機高分子微粒子(C)の配合量は、
(A)成分と(B)成分との合計100重量部に対し
て、2〜40重量部の範囲であり、好ましくは3〜20
重量部の範囲である。(C)成分の配合量が2重量部未
満では、凹凸が疎らになって塗膜の意匠性が低下し、一
方、40重量部を超えると、塗料の塗装作業性が低下す
るとともに得られる塗膜の加工性が低下する。The blending amount of the organic polymer fine particles (C) is
It is in the range of 2 to 40 parts by weight, preferably 3 to 20 parts, relative to 100 parts by weight of the total of the components (A) and (B).
The range is parts by weight. When the compounding amount of the component (C) is less than 2 parts by weight, the unevenness is sparse and the design property of the coating film is deteriorated. On the other hand, when it exceeds 40 parts by weight, the coating workability of the coating material is deteriorated and the obtained coating is obtained. The workability of the film is reduced.
【0028】セルロースアセテートブチレート(D)の
配合量は、(A)成分と(B)成分との合計100重量
部に対して、1〜15重量部の範囲であり、好ましくは
2〜8重量部の範囲である。(D)成分の配合量が1重
量部未満では、耐ブロッキング性向上の効果が十分でな
く、一方、15重量部を超えると、塗膜の硬化性が劣り
塗膜の密着性が低下するとともに、塗料の塗装時の不揮
発分が低下し塗装作業性が悪くなる。The blending amount of cellulose acetate butyrate (D) is in the range of 1 to 15 parts by weight, preferably 2 to 8 parts by weight, based on 100 parts by weight of the total of the components (A) and (B). It is a range of parts. If the blending amount of the component (D) is less than 1 part by weight, the effect of improving the blocking resistance is not sufficient, while if it exceeds 15 parts by weight, the curability of the coating film is poor and the adhesion of the coating film decreases. However, the non-volatile content at the time of coating of the paint is lowered, and the workability of coating is deteriorated.
【0029】本発明塗料組成物は、上記(A)、
(B)、(C)及び(D)成分のみからなっていてもよ
いが、取扱い上、及び塗装性の面などから通常、有機溶
剤が含有せしめられる。上記有機溶剤としては、上記
(A)、(B)、(C)及び(D)の各成分を溶解ない
しは分散できるものが使用でき、具体的には例えば、メ
チルイソブチルケトン、シクロヘキサノン、イソホロン
などのケトン系溶剤;トルエン、キシレン、高沸点石油
系炭化水素などの炭化水素系溶剤;エチレングリコール
モノエチルエーテル、エチレングリコールモノブチルエ
ーテル、ジエチレングリコールモノブチルエーテルなど
のエーテル系溶剤;酢酸エチル、酢酸ブチル、エチレン
グリコールモノエチルエーテルアセテート、ジエチレン
グリコールモノエチルエーテルアセテートなどのエステ
ル系溶剤などが挙げられ、これらは単独で、又は2種以
上混合して使用することができる。The coating composition of the present invention comprises the above (A),
Although it may be composed only of the components (B), (C) and (D), it is usually made to contain an organic solvent from the viewpoint of handling and coatability. As the organic solvent, those capable of dissolving or dispersing the respective components (A), (B), (C) and (D) can be used, and specific examples thereof include methyl isobutyl ketone, cyclohexanone and isophorone. Ketone-based solvent; Toluene, xylene, high-boiling petroleum hydrocarbon, and other hydrocarbon-based solvent; Ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, and other ether-based solvent; Ethyl acetate, butyl acetate, Ethylene glycol mono Examples thereof include ester solvents such as ethyl ether acetate and diethylene glycol monoethyl ether acetate, which may be used alone or in admixture of two or more.
【0030】本発明塗料組成物は、顔料を含有しないク
リヤ塗料として使用することができるが、着色顔料を含
有するエナメル塗料としても使用できる。着色顔料とし
ては塗料分野で使用できる着色顔料例えばシアニンブル
ー、シアニングリーン、アゾ系やキナクリドン系などの
有機赤顔料などの有機着色顔料;チタン白、チタンエロ
ー、ベンガラ、カーボンブラック、黄鉛、各種焼成顔料
などの無機着色顔料が使用できる。また、本発明組成物
は、必要に応じて、クロム酸ストロンチウム、クロム酸
亜鉛、クロム酸バリウム、クロム酸カルシウムなどの防
錆顔料;タルク、クレー、シリカ、マイカ、アルミナな
どの体質顔料;充填剤、添加剤などを含有していてもよ
い。The coating composition of the present invention can be used as a clear coating containing no pigment, but can also be used as an enamel coating containing a coloring pigment. Coloring pigments that can be used in the paint field, for example, organic coloring pigments such as cyanine blue, cyanine green, and organic red pigments such as azo and quinacridone; titanium white, titanium yellow, red iron oxide, carbon black, yellow lead, various baked pigments. Inorganic color pigments such as can be used. In addition, the composition of the present invention contains, if necessary, rust preventive pigments such as strontium chromate, zinc chromate, barium chromate and calcium chromate; extender pigments such as talc, clay, silica, mica and alumina; fillers. , Additives, etc. may be contained.
【0031】防錆顔料の配合は、本発明組成物を金属板
上にプライマー塗膜を介さずに塗装する場合に特に効果
的であり、塗装金属板の耐食性を向上させることができ
る。防錆顔料の配合量は、ポリエステル樹脂(A)とメ
ラミン樹脂硬化剤(B)との合計100重量部に対して
20重量部以下の範囲であることが好ましく、プライマ
ーを介さずに塗装する場合には1〜20重量部の範囲で
あることが好適である。The addition of the rust preventive pigment is particularly effective when the composition of the present invention is applied on a metal plate without a primer coating, and the corrosion resistance of the coated metal plate can be improved. The amount of the rust preventive pigment compounded is preferably 20 parts by weight or less based on 100 parts by weight of the total amount of the polyester resin (A) and the melamine resin curing agent (B). It is preferably in the range of 1 to 20 parts by weight.
【0032】本発明塗料組成物を塗装する被塗装物とし
ては冷延鋼板、溶融亜鉛メッキ鋼板、電気亜鉛メッキ鋼
板、合金メッキ鋼板、アルミニウム板、ステンレス鋼
板、銅板、銅メッキ鋼板、錫メッキ鋼板などの金属板又
はこれらの金属板にリン酸塩系やクロム酸塩系などの表
面処理を施した金属板が好適であるが、プラスチック
ス、木材、セメントなどにも適用可能であり、また上記
塗料は、これらの被塗物に直接に、又はプライマー塗膜
を介して塗装することができる。プライマーとしては、
エポキシ系、ポリエステル系、アクリル系及びこれらの
変性プライマーなどが挙げられ、加工性の面からポリエ
ステルプライマーが特に好適である。プライマー塗膜の
膜厚は特に限定されるものではないが、通常1〜15μ
m 、好ましくは2〜8μm の範囲である。Examples of objects to be coated with the coating composition of the present invention include cold-rolled steel sheet, hot-dip galvanized steel sheet, galvanized steel sheet, alloy-plated steel sheet, aluminum sheet, stainless steel sheet, copper sheet, copper-plated steel sheet, tin-plated steel sheet and the like. The metal plate or a metal plate obtained by subjecting these metal plates to a surface treatment such as a phosphate-based or chromate-based is suitable, but it is also applicable to plastics, wood, cement, etc. Can be applied directly to these substrates or via a primer coating. As a primer,
Examples thereof include epoxy type, polyester type, acrylic type and modified primers thereof, and the polyester primer is particularly preferable in terms of processability. Although the film thickness of the primer coating film is not particularly limited, it is usually 1 to 15 μm.
The range is m, preferably 2 to 8 μm.
【0033】本発明における塗装金属板は、上記金属板
又はこれらの金属板に表面処理を施した金属板を被塗物
とするものであり、被塗物である金属板上に、上記プラ
イマー塗膜を介して、又は介さずに本発明塗料組成物の
硬化塗膜が形成されてなるものである。The coated metal plate in the present invention is the above-mentioned metal plate or a metal plate obtained by subjecting these metal plates to a surface treatment as an article to be coated. A cured coating film of the coating composition of the present invention is formed with or without a film.
【0034】本発明塗料組成物の塗装方法は、カーテン
フロー塗装、ロール塗装、浸漬塗装及びスプレー塗装な
どが可能であり、通常、乾燥した後の塗膜厚が5〜30
ミクロンの範囲内となるよう塗装される。また上記塗料
の硬化は塗料が硬化する、温度−焼付時間の中から適宜
設定できるがコイルコーティングなどによって塗装する
プレコート塗装分野においては、通常、素材到達最高温
度160〜260℃で15〜90秒の範囲、特に200
〜230℃で、30〜70秒の範囲が好適である。The coating composition of the present invention can be applied by curtain flow coating, roll coating, dip coating, spray coating, etc., and usually the coating film thickness after drying is 5 to 30.
Painted to be in the micron range. Further, the curing of the above-mentioned coating material can be appropriately set from the temperature of the coating material and the baking time. Range, especially 200
A range of 30 to 70 seconds at ˜230 ° C. is suitable.
【0035】[0035]
【発明の効果】本発明組成物は、ポリエステル−アミノ
樹脂系凹凸仕上げ塗料であって、これまで達成できなか
った低温での加工性と高温での耐ブロッキング性の両者
をセルロースアセテートブチレートを配合することによ
って達成したものであり、この塗料を塗装した塗装鋼板
は、冬場の寒冷地における低温での加工性及び夏場の高
温下での積重ねなどにおける耐ブロッキング性のいずれ
においても優れた性能を示す。本発明組成物は、意匠性
に優れた凹凸仕上げ塗膜を形成できることから家電製品
などの意匠性を要求される器物に加工される塗装鋼板用
の上塗塗料として特に好適なものである。EFFECT OF THE INVENTION The composition of the present invention is a polyester-amino resin-based uneven finish coating, which is blended with cellulose acetate butyrate for both low-temperature processability and high-temperature blocking resistance which have hitherto been unattainable. The coated steel sheet coated with this paint exhibits excellent performance in both workability at low temperatures in cold regions in winter and blocking resistance in stacking at high temperatures in summer. . INDUSTRIAL APPLICABILITY The composition of the present invention is particularly suitable as a top coat paint for coated steel sheets that are processed into articles such as home electric appliances that require designability because they can form an uneven finish coating film with excellent designability.
【0036】[0036]
【実施例】以下、実施例により本発明をさらに具体的に
説明する。なお、以下、「部」及び「%」はいずれも重
量基準によるものとする。EXAMPLES The present invention will be described in more detail below with reference to examples. In the following, "parts" and "%" are based on weight.
【0037】実施例1〜8及び比較例1〜7
後記表1に示す組成配合にて、塗料化を行い各上塗塗料
を得た。厚さ0.5m/m のクロメート処理電気亜鉛メッ
キ鋼板上に関西ペイント社製KPカラー8620プライ
マー(プレコート鋼板用ポリエステル系プライマー)を
乾燥膜厚が5μm となるよう塗装し、素材到達温度22
0℃となるよう45秒間焼付け、プライマー塗装鋼板を
得た。このプライマー塗装鋼板上に上記のようにして得
た各上塗塗料をバーコータにて乾燥膜厚が約18μm と
なるよう塗装し、素材到達最高温度が220℃となるよ
う60秒間焼付けて各上塗塗装鋼板を得た。得られた塗
装鋼板について各種試験を行った。 Examples 1 to 8 and Comparative Examples 1 to 7 Using the composition shown in Table 1 below, coating was performed to obtain each top coating composition. Kansai Paint Co., Ltd. KP color 8620 primer (polyester primer for pre-coated steel sheet) was coated on chromate-treated electrogalvanized steel sheet with a thickness of 0.5 m / m to a dry film thickness of 5 μm, and the material reached temperature of 22
It was baked for 45 seconds at 0 ° C to obtain a primer-coated steel sheet. On each primer-coated steel sheet, each top-coating material obtained as described above was coated with a bar coater to a dry film thickness of about 18 μm, and baked for 60 seconds so that the maximum temperature reached by the material was 220 ° C. Got Various tests were conducted on the obtained coated steel sheet.
【0038】その試験結果を表2に示す。なお表1にお
けるポリエステル樹脂及びメラミン樹脂の量は、固形分
重量による表示であり、硬化触媒の量は、それぞれのス
ルホン酸化合物の量に換算して重量表示した。なお、実
施例及び比較例の塗料化に際しては、黒顔料であるカー
ボンブラックの分散を行い、また、セルロースアセテー
トブチレートは、メチルエチルケトン/トルエン/キシ
レン/酢酸ブチル=2/1/1/1の混合溶剤に溶解さ
せ固形分20%溶液として使用した。さらにシクロヘキ
サノン/スワゾール1500(コスモ石油(株)製、芳
香族石油系高沸点溶剤)=60/40(重量比)の混合
溶剤を塗料粘度調整などのために使用した。塗装に際し
ては、塗料粘度をフォードカップ #4で約100秒(2
5℃)に調整した。The test results are shown in Table 2. The amounts of the polyester resin and the melamine resin in Table 1 are indicated by the weight of the solid content, and the amount of the curing catalyst is indicated by the weight in terms of the amount of each sulfonic acid compound. When the examples and comparative examples were made into paints, carbon black as a black pigment was dispersed, and cellulose acetate butyrate was mixed with methyl ethyl ketone / toluene / xylene / butyl acetate = 2/1/1/1. It was dissolved in a solvent and used as a 20% solid content solution. Furthermore, a mixed solvent of cyclohexanone / Swasol 1500 (manufactured by Cosmo Oil Co., Ltd., aromatic petroleum high boiling point solvent) = 60/40 (weight ratio) was used for adjusting the viscosity of the paint. When painting, adjust the viscosity of the paint with a Ford Cup # 4 for about 100 seconds (2
The temperature was adjusted to 5 ° C).
【0039】実施例9
実施例1において、クロメート処理電気亜鉛メッキ鋼板
上にプライマーを塗装せずに、この鋼板に直接に後記表
1に記載の配合の塗料組成物を塗装する以外は実施例1
と同様に行って上塗塗膜を形成した上塗塗装鋼板を得
た。得られた塗装鋼板について各種試験を行った。その
結果を表2に示す。 Example 9 Example 1 was repeated except that the primer composition was not coated on the chromate-treated electrogalvanized steel sheet, but the coating composition having the composition shown in Table 1 below was directly coated on the steel sheet.
The same procedure was followed to obtain a top-coated steel sheet on which a top-coat coating film was formed. Various tests were conducted on the obtained coated steel sheet. The results are shown in Table 2.
【0040】[0040]
【表1】 [Table 1]
【0041】[0041]
【表2】 [Table 2]
【0042】表1中の(註)は、それぞれ下記のとおり
である。[Notes] in Table 1 are as follows.
【0043】(*1)〜(*4)のポリエステル樹脂
は、いずれも東洋紡績(株)製のポリエステル樹脂であ
り、下記表3に示す性状値を有する。The polyester resins (* 1) to (* 4) are all polyester resins manufactured by Toyobo Co., Ltd. and have the property values shown in Table 3 below.
【0044】[0044]
【表3】 [Table 3]
【0045】(*5)サイメル303:三井サイテック
(株)製、数平均分子量1,000以下の低分子量メチ
ルエーテル化メラミン樹脂、ヘキサキス(メトキシメチ
ル)メラミンの含有量が60重量%以上。(* 5) Cymel 303: Mitsui Cytec Co., Ltd., low molecular weight methyl etherified melamine resin having a number average molecular weight of 1,000 or less, hexakis (methoxymethyl) melamine content of 60% by weight or more.
【0046】(*6)スーパーベッカミンJ−820−
60:大日本インキ化学工業(株)製、n−ブチルエー
テル化メラミン樹脂。(* 6) Super Beckamine J-820-
60: n-butyl etherified melamine resin manufactured by Dainippon Ink and Chemicals, Inc.
【0047】(*7)オルガソール2002ES3:仏
国、アト・シミー社製、平均粒径約30μm のナイロン
12微粒子。(* 7) Organsol 2002 ES3: Nylon 12 fine particles having an average particle diameter of about 30 μm, manufactured by Ato Simie, France.
【0048】(*8)オルガソール2002ES5:仏
国、アト・シミー社製、平均粒径約50μm のナイロン
12微粒子。(* 8) ORGASOL 2002ES5: Nylon 12 fine particles with an average particle diameter of about 50 μm, manufactured by Ato Simie, France.
【0049】(*9)TEXTURE5378:シャム
ロックケミカル社製、平均粒径約25μm のポリプロピ
レン微粒子。(* 9) TEXTURE5378: polypropylene fine particles having an average particle size of about 25 μm, manufactured by Shamrock Chemical.
【0050】(*10)CAB−551−0.2:イー
ストマンケミカル社製、セルロースアセテートブチレー
ト、ブチリル含量52%、アセチル含量2.0%、ヒド
ロキシル含量1.8%。(* 10) CAB-551-0.2: manufactured by Eastman Chemical Company, cellulose acetate butyrate, butyryl content 52%, acetyl content 2.0%, hydroxyl content 1.8%.
【0051】(*11)CAB−531−1:イースト
マンケミカル社製、セルロースアセテートブチレート、
ブチリル含量50%、アセチル含量2.8%、ヒドロキ
シル含量1.7%。(* 11) CAB-53-11: Eastman Chemical Company, cellulose acetate butyrate,
Butyryl content 50%, acetyl content 2.8%, hydroxyl content 1.7%.
【0052】(*12)PTSA中和物:p−トルエン
スルホン酸のジn−ブチルアミンによる中和物。酸のア
ミンによる中和当量は1.0。(* 12) Neutralized product of PTSA: A neutralized product of p-toluenesulfonic acid with di-n-butylamine. Neutralization equivalent of acid to amine is 1.0.
【0053】(*13)DDBSA中和物:ドデシルベ
ンゼンスルホン酸のジメチルオキサゾリジンによる中和
物。酸のアミンによる中和当量は1.0。(* 13) Neutralized product of DDBSA: Neutralized product of dodecylbenzenesulfonic acid with dimethyloxazolidine. Neutralization equivalent of acid to amine is 1.0.
【0054】表2中における試験は下記試験法に従って
行った。The tests in Table 2 were conducted according to the following test methods.
【0055】試験方法
塗面外観:塗面(30cm×30cm)の凹凸の均一性を肉
眼で観察し次の基準で評価した。 Test method Appearance of coated surface: Uniformity of irregularities on the coated surface (30 cm × 30 cm) was visually observed and evaluated according to the following criteria.
【0056】◎:凹凸感の偏りがなく、反射光が均一な
もの
○:反射光が周囲と異なる場所が1〜4ケ所あるもの
△:同上場所が5〜10ケ所のもの
×:同上場所が10ケ所以上のもの
折曲げ加工性:20℃及び0℃の室内において、塗面を
外側にして試験板を180度折曲げて、折曲げ部分にワ
レが発生しなくなるT数を表示した。T数とは、折曲げ
部分の内側に何もはさまずに180度折曲げを行った場
合を0T、試験板と同じ厚さの板を1枚はさんで折曲げ
た場合を1T、2枚の場合を2T、……6枚の場合を6
Tとした。◎: Uneven unevenness and uniform reflected light ○: 1 to 4 places where reflected light differs from the surroundings △: 5 to 10 places same as above ×: Same place as above Ten or more places Bending workability: The test plate was bent 180 degrees in a room of 20 ° C. and 0 ° C. with the coated surface facing outward, and the T number at which cracks did not occur at the bent portion was displayed. The T number is 0T when a 180-degree bend is made without pinching anything inside the bent part, and 1T when a plate of the same thickness as the test plate is bent, and 2T. 2T for 1 sheet, 6 for 6 sheets
T.
【0057】耐溶剤性:JIS K−5400 8.
3.2(1990)デュポン式耐衝撃性試験に準じて、
落錘重量500g、撃芯の尖端直径1/2インチ、落錘
高さ50cmの条件にて塗装板の塗面に衝撃を加えた。つ
いで衝撃を加えた部分にセロハン粘着テープを貼着し、
瞬時にテープを剥がしたときの塗膜の剥がれ程度を評価
した。Solvent resistance: JIS K-5400 8.
3.2 (1990) According to DuPont type impact resistance test,
An impact was applied to the coated surface of the coating plate under the conditions that the weight of the falling weight was 500 g, the tip diameter of the shooting core was 1/2 inch, and the height of the falling weight was 50 cm. Then attach cellophane adhesive tape to the shocked part,
The degree of peeling of the coating film when the tape was peeled off instantly was evaluated.
【0058】○:塗面に剥がれが認められない。◯: No peeling is observed on the coated surface.
【0059】△:塗面にわずかの剥がれが認められる。Δ: A slight peeling is recognized on the coated surface.
【0060】×:塗面にかなりの剥がれが認められる。X: Significant peeling is recognized on the coated surface.
【0061】密着性:試験板の塗膜表面にカッターナイ
フで素地に到達するように、直交する縦横11本ずつの
平行直線を1mm間隔で引いて、1×1mmのます目100
個を作成した。この塗面にセロハン粘着テープを貼着
し、テープを急激に剥がした後の塗面を観察し下記基準
で評価した。Adhesion: To reach the base material with a cutter knife on the surface of the coating film of the test plate, draw 11 parallel and 11 parallel straight lines at 1 mm intervals, and a 1 × 1 mm square 100
I made a piece. A cellophane adhesive tape was attached to this coated surface, and the coated surface after the tape was rapidly peeled off was observed and evaluated according to the following criteria.
【0062】○:塗膜の剥離が全く認められない。◯: No peeling of the coating film is observed.
【0063】△:わずかに剥離したが、ます目は90個
以上残存。Δ: Peeled slightly, but 90 or more squares remained.
【0064】×:多く剥離し、ます目の残存数は90個
未満。X: Peeled off a lot and the number of remaining cells was less than 90.
【0065】耐ブロッキング性:2枚の試験板の塗面同
士を合わせて、温度50℃、加重80kg/cm2の条件で2
4時間密着させた後、板を剥がした。その剥がし易さを
評価した。[0065] Blocking resistance: Two combined coating surfaces of the test plate, the temperature 50 ° C., 2 under the conditions of weighting 80 kg / cm 2
After being adhered for 4 hours, the plate was peeled off. The ease of peeling was evaluated.
【0066】◎:塗面同士が全くくっつかず板が容易に
とれる。⊚: The coated surfaces do not stick to each other and the plate can be easily removed.
【0067】○:塗面同士がわずかにくっつくが、板が
容易にとれる。◯: The coated surfaces are slightly adhered to each other, but the plate can be easily removed.
【0068】△:塗面同士がかなりくっつき、板を剥が
すのに力を要するが、剥がした塗面に異常は認められな
い。Δ: The coated surfaces stick to each other considerably and a force is required to peel off the plate, but no abnormality is recognized on the peeled coated surface.
【0069】×:塗面同士が強くくっつき、剥がすと塗
面に異常が認められる。X: The coated surfaces strongly adhere to each other, and when peeled off, an abnormality is recognized on the coated surfaces.
【0070】耐溶剤性:20℃の室内にてメチルエチル
ケトンを浸み込ませたガーゼにて塗面に約1kg/cm2の荷
重をかけて約5cmの長さの間を往復させた。プライマー
塗膜(ワンコートの場合は鋼板)が見えるまでの往復回
数を記録した。50回の往復でプライマー塗膜(ワンコ
ートの場合は鋼板)が見えないものは50<と表示し
た。Solvent resistance: A coating of about 1 kg / cm 2 was applied to the coated surface with a gauze impregnated with methyl ethyl ketone in a room at 20 ° C., and the material was reciprocated for a length of about 5 cm. The number of round trips until the primer coating (steel plate in case of one coat) was visible was recorded. When the primer coating film (steel plate in the case of one coat) was not visible after 50 reciprocations, 50 <was displayed.
【0071】耐食性:JIS Z−2371塩水噴霧試
験500時間後の平面部における白錆発生の面積率で評
価した。Corrosion resistance: JIS Z-2371 salt spray test was evaluated by the area ratio of white rust generation on the flat surface after 500 hours.
【0072】 ◎:白錆発生面積率 1%未満 ○: 〃 1%以上10%未満 △: 〃 10%以上30%未満 ×: 〃 30%以上[0072] ◎: White rust occurrence area ratio less than 1% ○: 1% or more and less than 10% △: 〃 10% or more and less than 30% ×: 〃 30% or more
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI C09D 101/12 C09D 101/12 161/20 161/20 (56)参考文献 特開 平4−366187(JP,A) (58)調査した分野(Int.Cl.7,DB名) C09D 167/00 C09D 161/20 C09D 101/12 B05D 7/14 B05D 7/24 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI C09D 101/12 C09D 101/12 161/20 161/20 (56) Reference JP-A-4-366187 (JP, A) (58) ) Fields surveyed (Int.Cl. 7 , DB name) C09D 167/00 C09D 161/20 C09D 101/12 B05D 7/14 B05D 7/24
Claims (5)
0〜95重量部及び(B)アミノ樹脂硬化剤 5〜40
重量部の合計100重量部に対して、(C)平均粒子径
0.2〜80μm の有機高分子微粒子 2〜40重量部
及び(D)セルロースアセテートブチレート 1〜15
重量部を含有することを特徴とする塗料組成物。1. (A) Hydroxyl group-containing polyester resin 6
0 to 95 parts by weight and (B) amino resin curing agent 5 to 40
2 to 40 parts by weight of (C) organic polymer fine particles having an average particle diameter of 0.2 to 80 μm and (D) cellulose acetate butyrate 1 to 15 parts by weight based on 100 parts by weight in total.
A coating composition comprising a part by weight.
量1,000〜35,000、ガラス転移温度−25〜
35℃、水酸基価3〜100mgKOH/g を有するポリエス
テル樹脂である請求項1記載の塗料組成物。2. The polyester resin (A) has a number average molecular weight of 1,000 to 35,000 and a glass transition temperature of -25 to 25.
The coating composition according to claim 1, which is a polyester resin having a hydroxyl value of 3 to 100 mgKOH / g at 35 ° C.
ル化メラミン樹脂、又はメチルエーテル化メラミン樹脂
とブチルエーテル化メラミン樹脂との混合メラミン樹脂
である請求項1又は2記載の塗料組成物。3. The coating composition according to claim 1, wherein the amino resin curing agent (B) is a methyl etherified melamine resin or a mixed melamine resin of a methyl etherified melamine resin and a butyl etherified melamine resin.
化剤との合計100重量部に対して、さらに防錆顔料を
1〜20重量部含有することを特徴とする請求項1〜3
のいずれか一項に記載の塗料組成物。4. A rust preventive pigment is further contained in an amount of 1 to 20 parts by weight based on 100 parts by weight of the total amount of the polyester resin (A) and the amino resin curing agent.
The coating composition according to any one of 1.
又は介さずに、請求項1又は4記載の塗料組成物の硬化
塗膜が形成されてなることを特徴とする塗装金属板。5. A primer coating on a metal plate,
Alternatively, a coated metal plate, on which a cured coating film of the coating composition according to claim 1 or 4 is formed without intervention.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24915395A JP3394639B2 (en) | 1995-09-27 | 1995-09-27 | Paint composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24915395A JP3394639B2 (en) | 1995-09-27 | 1995-09-27 | Paint composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0987580A JPH0987580A (en) | 1997-03-31 |
| JP3394639B2 true JP3394639B2 (en) | 2003-04-07 |
Family
ID=17188700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24915395A Expired - Lifetime JP3394639B2 (en) | 1995-09-27 | 1995-09-27 | Paint composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3394639B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4943595B2 (en) * | 2001-07-09 | 2012-05-30 | 東洋紡績株式会社 | Biodegradable overprint varnish composition and biodegradable composite |
-
1995
- 1995-09-27 JP JP24915395A patent/JP3394639B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0987580A (en) | 1997-03-31 |
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