JP4046792B2 - Anionic electrodeposition coating and method for forming coating film using the same - Google Patents
Anionic electrodeposition coating and method for forming coating film using the same Download PDFInfo
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- JP4046792B2 JP4046792B2 JP00534397A JP534397A JP4046792B2 JP 4046792 B2 JP4046792 B2 JP 4046792B2 JP 00534397 A JP00534397 A JP 00534397A JP 534397 A JP534397 A JP 534397A JP 4046792 B2 JP4046792 B2 JP 4046792B2
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- 238000000576 coating method Methods 0.000 title claims description 68
- 239000011248 coating agent Substances 0.000 title claims description 64
- 238000004070 electrodeposition Methods 0.000 title claims description 53
- 125000000129 anionic group Chemical group 0.000 title claims description 14
- 238000000034 method Methods 0.000 title claims description 11
- 239000003973 paint Substances 0.000 claims description 62
- 239000003960 organic solvent Substances 0.000 claims description 26
- 238000009835 boiling Methods 0.000 claims description 24
- 239000000178 monomer Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 16
- 230000002209 hydrophobic effect Effects 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 claims description 5
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical group OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 229960005323 phenoxyethanol Drugs 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- ZXHQLEQLZPJIFG-UHFFFAOYSA-N 1-ethoxyhexane Chemical compound CCCCCCOCC ZXHQLEQLZPJIFG-UHFFFAOYSA-N 0.000 claims 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 21
- OADIZUFHUPTFAG-UHFFFAOYSA-N 2-[2-(2-ethylhexoxy)ethoxy]ethanol Chemical compound CCCCC(CC)COCCOCCO OADIZUFHUPTFAG-UHFFFAOYSA-N 0.000 description 18
- 229920001577 copolymer Polymers 0.000 description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 239000003431 cross linking reagent Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- -1 diethylene glycol monoalkyl ether Chemical class 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 6
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 5
- 229920000877 Melamine resin Polymers 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000004640 Melamine resin Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
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- JBFHTYHTHYHCDJ-UHFFFAOYSA-N gamma-caprolactone Chemical compound CCC1CCC(=O)O1 JBFHTYHTHYHCDJ-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 229920006163 vinyl copolymer Polymers 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- IBLKWZIFZMJLFL-UHFFFAOYSA-N 1-phenoxypropan-2-ol Chemical compound CC(O)COC1=CC=CC=C1 IBLKWZIFZMJLFL-UHFFFAOYSA-N 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- NTKBNCABAMQDIG-UHFFFAOYSA-N 3-butoxypropan-1-ol Chemical compound CCCCOCCCO NTKBNCABAMQDIG-UHFFFAOYSA-N 0.000 description 2
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- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- VEZXCJBBBCKRPI-UHFFFAOYSA-N beta-propiolactone Chemical compound O=C1CCO1 VEZXCJBBBCKRPI-UHFFFAOYSA-N 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
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- 238000007334 copolymerization reaction Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229960000380 propiolactone Drugs 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 125000006702 (C1-C18) alkyl group Chemical group 0.000 description 1
- ZKALVNREMFLWAN-VOTSOKGWSA-N (ne)-n-(4-methylpentan-2-ylidene)hydroxylamine Chemical compound CC(C)C\C(C)=N\O ZKALVNREMFLWAN-VOTSOKGWSA-N 0.000 description 1
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- LORVPHHKJFSORQ-UHFFFAOYSA-N 1-[1-(1-butoxypropan-2-yloxy)propan-2-yloxy]propan-2-ol Chemical compound CCCCOCC(C)OCC(C)OCC(C)O LORVPHHKJFSORQ-UHFFFAOYSA-N 0.000 description 1
- OHJYHAOODFPJOD-UHFFFAOYSA-N 2-(2-ethylhexoxy)ethanol Chemical compound CCCCC(CC)COCCO OHJYHAOODFPJOD-UHFFFAOYSA-N 0.000 description 1
- ZUAURMBNZUCEAF-UHFFFAOYSA-N 2-(2-phenoxyethoxy)ethanol Chemical compound OCCOCCOC1=CC=CC=C1 ZUAURMBNZUCEAF-UHFFFAOYSA-N 0.000 description 1
- XYVAYAJYLWYJJN-UHFFFAOYSA-N 2-(2-propoxypropoxy)propan-1-ol Chemical compound CCCOC(C)COC(C)CO XYVAYAJYLWYJJN-UHFFFAOYSA-N 0.000 description 1
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 1
- XDQWJFXZTAWJST-UHFFFAOYSA-N 3-triethoxysilylpropyl prop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C=C XDQWJFXZTAWJST-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- HMBNQNDUEFFFNZ-UHFFFAOYSA-N 4-ethenoxybutan-1-ol Chemical compound OCCCCOC=C HMBNQNDUEFFFNZ-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- RZTOWFMDBDPERY-UHFFFAOYSA-N Delta-Hexanolactone Chemical compound CC1CCCC(=O)O1 RZTOWFMDBDPERY-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- RMKZLFMHXZAGTM-UHFFFAOYSA-N [dimethoxy(propyl)silyl]oxymethyl prop-2-enoate Chemical compound CCC[Si](OC)(OC)OCOC(=O)C=C RMKZLFMHXZAGTM-UHFFFAOYSA-N 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229930188620 butyrolactone Natural products 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical class NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
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- 229920001223 polyethylene glycol Polymers 0.000 description 1
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- AZIQALWHRUQPHV-UHFFFAOYSA-N prop-2-eneperoxoic acid Chemical class OOC(=O)C=C AZIQALWHRUQPHV-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、新規なアニオン型電着塗料及びそれを使用した塗膜形成方法に係わる。
【0002】
【従来の技術】
現在、陽極酸化処理したアルミサッシ等の被塗物にはワンコ−トで仕上がり性の良いアニオン型電着塗料が塗装されている。
【0003】
上記電着塗料の塗装方法として、被塗物が電着塗料浴中で電着塗装され、次いで浴中から引き上げられた時に電着塗装物の析出塗膜に余分な塗料(塗液)が付着してくるために、この塗液をセッテング(ノンリンス)や水洗(上水やRO透過水等)(リンス)により除去した後、焼き付けられる電着塗装方法が知られている。
【0004】
しかしながら、従来から使用されている電着塗料においては、塗膜の光沢、乾きムラ、平滑性等の仕上がり外観が劣るといった問題点があった。
【0005】
【発明が解決しようとする課題】
本発明は、従来からのアニオン型電着塗料の塗膜仕上がり外観を改善したアニオン型電着塗料及びその塗膜形成方法の開発を目的とする。
【0006】
【課題を解決するための手段】
本発明者等は、上記した問題点を解決するために鋭意研究を重ねた結果、沸点200℃〜400℃の疎水性有機溶剤を0.001〜2.0重量%含有してなるアニオン型電着塗料が仕上がり外観に優れた塗膜を提供できることを見出し、本発明を完成するに至った。
【0007】
即ち、本発明は、
1.沸点200℃〜400℃の疎水性有機溶剤を0.001〜2.0重量%含有してなることを特徴とするアニオン型電着塗料、
2.疎水性有機溶剤が、溶解度(20℃の水100gに対して溶解する有機溶剤のg量)が5.0未満の範囲であることを特徴とする上記のアニオン型電着塗料、
3.陽極酸化処理したアルミニウム基材を、沸点200℃〜400℃の疎水性有機溶剤を0.001〜2.0重量%含有してなるアニオン型電着塗料中で電着塗装し、次に得られた電着塗装物を必要に応じて水洗を行った後、焼き付けることを特徴とする塗膜形成方法に係わる。
【0008】
【発明の実施の形態】
本発明でいう有機溶剤は、沸点200℃〜400℃、好ましくは220℃〜300℃の範囲の疎水性の有機溶剤である。沸点が200℃を下回ると電着塗装物をセッテング(焼き付け前)している間に該有機溶剤が揮発し塗膜に塗液や水洗水による乾きムラ、垂れスジムラ(ストライプ)を生じ仕上がり外観が悪くなったり、塗膜平滑性の改善効果が認められなくなり、一方400℃を越えると焼き付け塗膜中にこのものが残り塗膜性能が悪くなるといった欠点がある。また、有機溶剤の疎水性は水に対する溶解性が劣るものであって、特に溶解度(20℃の水100gに対して溶解する有機溶剤のg数)が5.0未満、特に0.1〜4.8の範囲のものが好ましい。溶解度が5.0以上になると塗液や水洗水による乾きムラ、ストライプ、平滑性、光沢等の塗装欠陥の改善認められないので好ましくない。
【0009】
疎水性有機溶剤としては、上記した条件を満たすものであれば従来から公知の有機溶剤を適宜選択して使用することができる。具体的には、例えばエチレングリコールモノ2ーエチルヘキシルエーテル(沸点229℃、溶解度0.2)、ジエチレングリコールモノ2ーエチルヘキシルエーテル(沸点272℃、溶解度0.3)、ジプロピレングリコールモノプロピルエーテル(沸点212℃、溶解度4.8)、トリプロピレングリコールモノnーブチルエーテル(沸点274℃、溶解度3.0)、エチレングリコールモノフェニルエーテル(沸点244℃、溶解度2.7)、プロピレングリコールモノフェニルエーテル(沸点242℃、溶解度0.2)、(CH3)2CHCOOCH2C(CH3)2CH(OH)CH(CH3)2(沸点390℃、溶解度0.2)等が挙げられる。これらの有機溶剤は1種もしくは2種以上組み合わせて使用することができる。これらの中でも、特にジエチレングリコールモノアルキルエーテル、ジエチレングリコールものフェニルエーテルが好ましい。
【0010】
上記した疎水性有機溶剤の含有量は、塗装浴(通常、固形分が約5〜25重量%、好ましくは約6〜20重量%の範囲の建浴塗料やライン塗料)に対して、0.001〜2.0重量%、好ましくは 0.01〜0.5重量%の範囲である。含有量が0.001重量%を下回ると塗膜に乾きムラ、ストライプ等を生じたり、塗膜平滑性、光沢等が劣ったりするといった欠点があり、一方2.0重量%を上回ると塗料貯蔵安定性や電着特性が悪くなり(均一な析出塗膜が得られない)、その結果として塗膜の平滑性等の仕上がり外観が悪くなったり、塗料の付き回り性や塗膜の硬度、耐候性、耐擦り傷性などが悪くなる。
【0011】
本発明でいうアニオン型電着塗料は、ごく一般的に知られているものであって、骨格中にカルボキシル基と水酸基を含有する水性基体樹脂とアミノ樹脂、ブロックポリイソシアネート化合物などの架橋剤をビヒクル成分を、アミン等の中和剤で中和後水分散させてなるものが挙げられる。
【0012】
上記した水性基体樹脂としては、例えば、ビニル系共重合体、ポリエステル樹脂、アルキド樹脂、フッ素樹脂、シリコ−ン樹脂などを挙げることができる。これらの樹脂は1種もしくは2種以上組み合わせて使用することができる。これらの中でも、下記のビニル系共重合体を使用することが好ましい。
【0013】
ビニル系共重合体しては、水酸基含有ビニル系モノマ−、エチレン性不飽和カルボン酸及び必要に応じてその他の不飽和モノマ−をラジカル共重合反応させてなるビニル系共重合体が挙げられる。
【0014】
これらのモノマ−成分としては、下記のものを挙げることができる。
【0015】
(1)水酸基含有ビニル系モノマ−類:例えば、ヒドロキシエチル(メタ)アクリレ−ト、ヒドロキシプロピル(メタ)アクリレ−ト、ヒドロキシブチル(メタ)アクリレ−ト、(ポリ)エチレングリコ−ルモノ(メタ)アクリレ−ト、(ポリ)プロピレングリコ−ルモノ(メタ)アクリレ−ト、ヒドロキシブチルビニルエ−テル、(メタ)アリルアルコ−ル、及び上記した水酸基含有ビニル系モノマ−類とβ−プロピオラクトン、ジメチルプロピオラクトン、ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−カプリロラクトン、γ−ラウリロラクトン、ε−カプロラクトン、δ−カプロラクトン等のラクトン類化合物との反応物等、商品名としては、プラクセルFM1(ダイセル化学社製、商品名、カプロラクトン変性(メタ)アクリル酸ヒドロキシエステル類)、プラクセルFM2(同左)、プラクセルFM3(同左)、プラクセルFA−1(同左)、プラクセルFA2(同左)、プラクセルFA3(同左)等。
【0016】
(2)エチレン性不飽和カルボン酸類:例えば、(メタ)アクリル酸、マレイン酸、プラクセルFM1A(以下、ダイセル化学社製、カプロラクトン変性カルボキシル基含有(メタ)アクリルモノマ−、商品名)、プラクセルFM4A、プラクセルFM10A等。
【0017】
(3)その他の不飽和モノマ−類:例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸シクロヘキシルなどの(メタ)アクリル酸のC1〜18のアルキル又はシクロアルキルエステル類、スチレンなどの芳香族ビニルモノマ−類、(メタ)アクリル酸アミド、N−ブトキシメチル(メタ)アクリルアミド、N−メチロ−ル(メタ)アクリルアミドなどの(メタ)アクリルアミド及びその誘導体類、(メタ)アクリロニトリル化合物類等、γ−(メタ)アクリロキシプロピルトリメトキシシラン、γ−(メタ)アクリロキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロキシプロピルトリエトキシシラン、ビニルトリメトキシシラン等のアルコキシシリル基含有ビニル系モノマ−類。
【0018】
これらのモノマ−の配合割合において、上記水酸基含有モノマ−類は、共重合体の水酸基価が約30〜300mgKOH/gの範囲に入るように配合すればよいが、上記モノマ−類の総モノマ−量換算で水酸基含有モノマ−類が約3〜40重量%、好ましくは約5〜30重量%の範囲である。
【0019】
また、上記エチレン性不飽和カルボン酸は、共重合体の酸価が約10〜200mgKOH/gの範囲に入るように配合すればよいが、上記モノマ−類の総モノマ−量に対してエチレン性不飽和カルボン酸が約3〜30重量%、好ましくは約4〜20重量%の範囲である。
【0020】
その他の不飽和モノマ−類としては、(メタ)アクリル酸のC1 〜C18のアルキル又はシクロアルキルエステル類及びスチレンなどの芳香族ビニルモノマ−類を使用することが好ましい。該モノマ−類の配合量は上記モノマ−類の総モノマ−量に対して約37〜95重量%、好ましくは約60〜91重量%の範囲である。
【0021】
ラジカル共重合反応させる方法としては、従来から公知の溶液重合方法等で行うことができる。
【0022】
架橋剤としては、例えばメラミン樹脂のメチロール基の一部もしくは全部がメタノール、エタノール、プロパノール、ブタノール、オクチルアルコール、2ーエチルヘキシルアルコール等の1種もしくは2種以上の1価アルコールで変性されたものを使用することができる。メラミン樹脂は1核体〜多(約2〜5)核体のものが50重量%以上を占めるものが好ましい。また、メラミン樹脂中にはイミノ基、メチロール基等のその他の官能基を含んでも良い。また、艶消し電着塗料としては、C3以上の1価アルコール、特にC4〜18の1価アルコールで変性されたエーテル基がトリアジン環1核当たり平均約2.0個以上、特に2.0〜5.0個含有することが好ましい。
【0023】
また、ブロックポリイソシアネート架橋剤としては、例えばイソホロンジイソシアネート、ヘキサメチレンジイソシアネート等の「脂肪族や脂環族のポリイソシアネート化合物にε−カプロラクトン等のラクトン類やメタノール、エタノール、プロパノール、ブタノール、ペンタノール等のアルコール類やメチルエチルケトオキシム、メチルイソブチルケトオキシム等のオキシム類でブロック化したものを使用することができる。
【0024】
本発明塗料において、上記水性基体樹脂と架橋剤との配合割合は両者の総合計量固形分換算で、水性基体樹脂が40〜85重量%、好ましくは50〜80重量%の範囲であり、架橋剤は15〜60重量%、好ましくは20〜50重量%の範囲である。水性基体樹脂の配合割合が40重量%を下回り、そして架橋剤が60重量%を上回ると耐候性、加工性等の塗膜性能が悪くなり、一方、水性基体樹脂の配合割合が85重量%を上回り、そして架橋剤が15重量%を下回ると耐候性、耐擦り傷性、加工性等の塗膜性能が悪くなるので好ましくない。
【0025】
本発明塗料には、必要に応じて顔料、染料、流動性調整剤等を配合することができる。
【0026】
本発明塗料は、建浴塗料、補給塗料及びライン塗料のいずれのタイプの塗料であっても構わないが、特にライン塗料として使用することが好ましい。ライン塗料としては、例えば、既に使用されているライン塗料に上記疎水性有機溶剤を直接もしくは親水性有機溶剤と直接混合分散配合することができる。
【0027】
本発明塗料において、沸点200℃〜400℃の疎水性有機溶剤以外にプロピルアルコール、ブチルセロソルブ、及びブタノールなどの親水性有機溶剤をそれぞれ約0.2〜3.0重量%、好ましくは約0.3〜2.5重量%の範囲で含有することにより仕上がり外観(ストライプ性)に優れた塗膜を形成するのでこのものを組み合わせて使用することが望ましい。
【0028】
本発明塗料は艶有り及び艶消し塗料として使用し、下記したノンリンス又はリンスの塗装方法により塗膜を形成することができる。 艶有り塗料を使用してノンリンス又はリンスにより塗膜を形成させた場合には乾きムラ、垂れスジムラ等の塗装欠陥がなく、平滑性に優れた塗膜が形成できる。これは有機溶剤として、疎水性で沸点が適度の範囲のものを特定量使用していることから、電着塗料の貯蔵安定性に優れるものである。また電着塗装においては、被塗物を電着浴から引き上げた後、焼き付けまでのセッテング中に析出塗膜が乾燥し難くなるので乾きムラとならない、また焼き付けにおいては該有機溶剤が析出塗膜の熱流動性を促進させるので光沢ムラがなく平滑性に優れた塗膜を形成する、焼き付け後の塗膜に有機溶剤が残らないので塗膜性能が低下しないといった作用効果が考えられる。
【0029】
艶消し塗料を使用してリンスにより塗膜を形成させた場合には、上記と同様の作用効果以外に該有機溶剤が電着塗料樹脂組成物と相溶性性が劣るため若干濁ったクリヤー塗膜が形成される。このため例えばアルミニウム建材の素地(ダイス目)を隠すといった効果が認められる。
【0030】
本発明塗料は、特に着色もしくは無着色陽極酸化アルミニウム材を使用するアルミニウム建材分野に適用することが好ましい。
【0031】
本発明塗膜形成方法は、上記で得られたアニオン型電着塗料を電着塗料浴とし、この浴中に該アルミニウム材を浸漬した後、乾燥膜厚が約5〜30ミクロンになるようにアニオン電着塗装を行い、水洗を行わず(ノンリンス)にもしくは水洗(リンス)を行い、次いで室温でセッテングした後、焼付け(例えば、約160〜200℃で約20〜40分間)により塗膜を形成することができる。
【0032】
【実施例】
本発明について、実施例を掲げて詳細に説明する。本発明は提供した実施例に限定されるものではない。
【0033】
アクリル系共重合体(a)の製造例
反応容器中にイソプロピルアルコ−ルを70gを仕込み80℃に保持した中へスチレン10g、メチルメタクリレ−ト31g、n−ブチルアクリレ−ト10g、エチルアクリレ−ト30g、2−ヒドロキシエチルアクリレ−ト12g、アクリル酸7g、及びアゾビスジメチルバレロニトリル2gの混合物を3時間かけて滴下し、次いでアゾビスジメチルバレロニトリル1gを添加し、80℃で1時間保持して反応い共重合体(a)ワニスを製造した。該共重合体は、重量平均分子量約2万、酸価55mgKOH/g、水酸基価58mgKOH/gであった。この共重合体(a)は艶有り電着塗料に使用される。
【0034】
アクリル系共重合体(b)の製造例
反応容器中にイソプロピルアルコ−ルを70gを仕込み80℃に保持した中へスチレン10g、メチルメタクリレ−ト24g、γ−メタクリロキシプロピルトリメトキシシラン7g、n−ブチルアクリレ−ト10g、エチルアクリレ−ト30g、2−ヒドロキシエチルアクリレ−ト12g、アクリル酸7g、及びアゾビスジメチルバレロニトリル2gの混合物を3時間かけて滴下し、次いでアゾビスジメチルバレロニトリル1gを添加し、80℃で1時間保持して反応い共重合体(b)ワニスを製造した。該共重合体は、重量平均分子量約2.5万、酸価55mgKOH/g、水酸基価58mgKOH/gであった。この共重合体(b)は艶消し電着塗料に使用される。
【0035】
実施例1
上記共重合体(a)7Kg(固形分量)に共重合体(a)のカルボキシル基に対して0.4当量のトリエチルアミンを配合した後、混合分散し、次いでこのものに、ニカラックMX600(三和ケミカル株式会社製、商品名、ブトキシ化メラミン樹脂)3kg混合分散した後、攪拌を行いながら脱イオン水を徐々に滴下し、更にPHが8.0になるようにトリエチルアミンを添加して固形分10重量%の実施例1の艶有り電着塗料を製造した。次いで該塗料を30℃で7日間解放攪拌して塗料のエイジングを行った。該エイジングはランニングが進行したライン塗料を想定して製造したものである。エイジングによって、揮発した水及びイソプロパノールを追加すると共に、ブチルセロソルブ、ジエチレングリコールモノ2ーエチルヘキシルエーテル(沸点272℃、溶解度0.3)を添加した。得られたクリヤー艶有り塗料は固形分10重量%、イソプロパノール2.0重量%、ブチルセロソルブ1.2重量%、ブタノール1.1重量%、ジエチレングリコールモノ2ーエチルヘキシルエーテル0.2重量%であった。
【0036】
実施例2
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテル0.2重量%を0.4重量%に代えた以外は実施例1と同様にして実施例2のクリヤー艶有り電着塗料を製造した。
【0037】
実施例3
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてエチレングリコールモノフェニルエーテル(沸点244℃、溶解度2.7)を0.2重量%使用した以外は実施例1と同様にして実施例3のクリヤー艶有り電着塗料を製造した。
【0038】
実施例4
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてプロピレングリコールモノフェニルエーテル(沸点242℃、溶解度0.2)を0.2重量%使用した以外は実施例1と同様にして実施例4のクリヤー艶有り電着塗料を製造した。
【0039】
実施例5
実施例1において、共重合体(a)7kgに代えて共重合体(a)7kgと二酸化チタン7kgとの顔料分散樹脂を使用し、水を増量した以外は実施例1と同様にして実施例5の固形分10重量%のホワイト艶有り塗料を得た。溶剤組成は実施例1と同じである。
【0040】
実施例6
実施例1において、共重合体(a)を共重合体(b)に、及びニカラックMX−600をニカラックMX−430(三和ケミカル株式会社製、商品名、メラミン核1個当たりメチル基約3個、ブチル基約3個、1核体の量は約57%)を同量使用した以外は実施例1と同様にして実施例6の固形分10重量%の艶消しクリヤー塗料を得た。
【0041】
実施例7
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテル0.2重量%を0.4重量%に代えた以外は実施例6と同様にして実施例7のクリヤー艶消し電着塗料を製造した。
【0042】
実施例8
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてエチレングリコールモノフェニルエーテル(沸点244℃、溶解度2.7)を0.2重量%使用した以外は実施例6と同様にして実施例8のクリヤー艶消し電着塗料を製造した。
【0043】
実施例9
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてプロピレングリコールモノフェニルエーテル(沸点242℃、溶解度0.2)を0.2重量%使用した以外は実施例6と同様にして実施例9のクリヤー艶消し電着塗料を製造した。
【0044】
比較例1
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテルを全く使用しない以外は実施例1と同様にして比較例1のクリヤー艶有り電着塗料を製造した。
【0045】
比較例2
実施例1において、ジエチレングリコール2ーエチルヘキシルエーテル0.2重量%を2.1重量%とした以外は実施例1と同様にして比較例2のクリヤー艶有り電着塗料を製造した。
【0046】
比較例3
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてエチレングリコールモノnーブチルエーテル(沸点170℃、溶解度6.0g)を同量使用した以外は実施例1と同様にして比較例3のクリヤー艶有り電着塗料を製造した。
【0047】
比較例4
実施例1において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてプロピレングリコールモノnーブチルエーテル(沸点230℃、溶解度5.0g)を同量使用した以外は実施例1と同様にして比較例4のクリヤー艶有り電着塗料を製造した。
【0048】
比較例5
実施例5において、ジエチレングリコールモノ2ーエチルヘキシルエーテルを全く使用しない以外は実施例5と同様にして比較例5のホワイト艶有り電着塗料を製造した。
【0049】
比較例6
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテルを全く使用しない以外は実施例6と同様にして比較例6のクリヤー艶消し電着塗料を製造した。
【0050】
比較例7
実施例6において、ジエチレングリコール2ーエチルヘキシルエーテル0.2重量%を2.1重量%とした以外は実施例6と同様にして比較例7のクリヤー艶消し電着塗料を製造した。
【0051】
比較例8
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてエチレングリコールモノnーブチルエーテル(沸点170℃、溶解度6.0g)を同量使用した以外は実施例6と同様にして比較例8のクリヤー艶消し電着塗料を製造した。
【0052】
比較例9
実施例6において、ジエチレングリコールモノ2ーエチルヘキシルエーテルに代えてプロピレングリコールモノnーブチルエーテル(沸点230℃、溶解度5.0g)を同量使用した以外は実施例6と同様にして比較例9のクリヤー艶消し電着塗料を製造した。
【0053】
塗装方法(ノンリンス):
上記した実施例及び比較例で得られた電着塗料を電着浴とし、このものに被塗物(皮膜厚約10ミクロンの陽極酸化アルミニウム材を(大きさは長さ1m×幅0.1m×厚さ0.5mm)を縦吊りにして浸漬し、乾燥膜厚が約10ミクロンになるようにアニオン電着塗装を行い、次いで塗装物を浴槽から引き上げた後、20℃で湿度70%の雰囲気で約2分間(塗液が垂れなくなるまでの時間)吊り下げて放置した。次いで170℃で30分間焼き付けを行って実施例及び比較例の塗膜を形成した。
【0054】
塗装方法(リンス):
上記した塗装方法Iの方法でアニオン電着塗装を行った後、塗装物を浴槽から引き上げ20℃上水で水洗し、次いで170℃で30分間焼き付けを行って実施例及び比較例の塗膜を形成した。
【0055】
表1及び表2に艶有り電着塗料の塗膜外観の結果を示す。
【0056】
【表1】
【0057】
【表2】
【0058】
表3に艶消し電着塗料の塗膜外観の結果を示す。
【0059】
【表3】
【0060】
塗料貯蔵安定性及び塗膜外観の試験評価は次の通りである。
【0061】
塗料貯蔵安定性:塗料を試験管(高さ20cm、容量20cc)に充填し、20℃で7日間静置した後、容器の底に沈殿した残渣の高さを調べた。◎は残渣が0.5mm以下で良好、○は残渣が0.6〜5mmでほぼ良好、△は残渣が6〜10mmでやや不良、×は11mm以上で不良のもの
鏡面反射率:JIS K−5400の60度鏡面反射率を測定した
平滑性:塗膜表面(ユズ肌、凹凸等)を目視で評価した。◎は良好、○はほぼ良好、△はやや不良、×は不良のもの
耐ストライプ性:ストライプ(塗液筋)による光沢変化を肉眼で調べた。◎は良好、○はほぼ良好、△はやや不良、×は不良を示す
耐乾きムラ性:塗膜表面の乾きムラの光沢変化を肉眼で調べた。◎は良好、○はほぼ良好、△はやや不良、×は不良を示す
素地の影響:○は塗膜が若干濁って素材のダイス目が目立たないもの、×は塗膜がクリヤーで素地のダイス目が目立つもの。
【0062】
【発明の効果】
本発明塗料は、特定の有機溶剤を含有していることから、特に、乾きムラ、ストライプ等の塗膜欠陥がなく、平滑性に優れた塗膜を形成することができる。
【0063】[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a novel anionic electrodeposition coating material and a coating film forming method using the same.
[0002]
[Prior art]
At present, an anodized electrodeposition paint having a good finish and one coat is applied to an anodized aluminum sash or the like.
[0003]
As a method for applying the above electrodeposition paint, an extra paint (coating solution) adheres to the deposited film of the electrodeposition paint when the object is electrodeposited in the electrodeposition paint bath and then pulled up from the bath. Therefore, an electrodeposition coating method is known in which the coating liquid is removed by setting (non-rinsing) or washing with water (such as clean water or RO permeated water) (rinsing) and then baked.
[0004]
However, conventionally used electrodeposition paints have a problem that the finished appearance such as gloss, dry unevenness, and smoothness of the coating film is inferior.
[0005]
[Problems to be solved by the invention]
An object of the present invention is to develop an anionic electrodeposition coating material having improved coating appearance of a conventional anionic electrodeposition coating material and a method for forming the coating film.
[0006]
[Means for Solving the Problems]
As a result of intensive studies to solve the above-mentioned problems, the present inventors have found that an anionic electric battery comprising 0.001 to 2.0% by weight of a hydrophobic organic solvent having a boiling point of 200 ° C. to 400 ° C. The present inventors have found that the coating material can provide a coating film having an excellent finished appearance and thus completed the present invention.
[0007]
That is, the present invention
1. An anionic electrodeposition paint comprising 0.001 to 2.0% by weight of a hydrophobic organic solvent having a boiling point of 200 ° C to 400 ° C,
2. The anionic electrodeposition paint as described above, wherein the hydrophobic organic solvent has a solubility (g amount of the organic solvent dissolved in 100 g of water at 20 ° C.) in a range of less than 5.0.
3. An anodized aluminum substrate is electrodeposited in an anionic electrodeposition coating containing 0.001 to 2.0% by weight of a hydrophobic organic solvent having a boiling point of 200 ° C. to 400 ° C., and then obtained. In addition, the present invention relates to a method for forming a coating film, characterized in that the electrodeposited coating is washed with water as necessary and then baked.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The organic solvent referred to in the present invention is a hydrophobic organic solvent having a boiling point of 200 ° C. to 400 ° C., preferably 220 ° C. to 300 ° C. When the boiling point is lower than 200 ° C, the organic solvent volatilizes while setting the electrodeposition coating (before baking), causing the coating film to dry unevenly due to the coating liquid and washing water, and drooping stripes (stripe). However, when the temperature exceeds 400 ° C., this remains in the baked coating film and the coating film performance deteriorates. The hydrophobicity of the organic solvent is inferior in solubility in water, and the solubility (the number of grams of the organic solvent dissolved in 100 g of water at 20 ° C.) is particularly less than 5.0, especially 0.1 to 4. A range of .8 is preferred. When the solubility is 5.0 or more, improvement in coating defects such as drying unevenness, stripes, smoothness, and gloss due to the coating liquid or washing water is not preferable.
[0009]
As the hydrophobic organic solvent, conventionally known organic solvents can be appropriately selected and used as long as they satisfy the above conditions. Specifically, for example, ethylene glycol mono-2-ethylhexyl ether (boiling point 229 ° C., solubility 0.2), diethylene glycol mono-2-ethylhexyl ether (boiling point 272 ° C., solubility 0.3), dipropylene glycol monopropyl ether (boiling point 212). ° C, solubility 4.8), tripropylene glycol mono n-butyl ether (boiling point 274 ° C, solubility 3.0), ethylene glycol monophenyl ether (boiling point 244 ° C, solubility 2.7), propylene glycol monophenyl ether (boiling point 242) C, solubility 0.2), (CH3) 2CHCOOCH2C (CH3) 2CH (OH) CH (CH3) 2 (boiling point 390 ° C, solubility 0.2) and the like. These organic solvents can be used alone or in combination of two or more. Among these, diethylene glycol monoalkyl ether and diethylene glycol phenyl ether are particularly preferable.
[0010]
The content of the above-mentioned hydrophobic organic solvent is 0. 0 to the coating bath (generally, a bath paint or line paint having a solid content in the range of about 5 to 25% by weight, preferably about 6 to 20% by weight). The range is 001 to 2.0% by weight, preferably 0.01 to 0.5% by weight. If the content is less than 0.001% by weight, the coating film may have drying defects, stripes, etc., and the coating film smoothness, gloss, etc. may be inferior. Stability and electrodeposition characteristics deteriorate (a uniform deposited coating cannot be obtained). As a result, the finished appearance such as the smoothness of the coating is deteriorated. And scratch resistance are deteriorated.
[0011]
The anionic electrodeposition coating referred to in the present invention is generally known and includes an aqueous base resin containing a carboxyl group and a hydroxyl group in the skeleton, an amino resin, and a crosslinking agent such as a block polyisocyanate compound. The vehicle component is neutralized with a neutralizing agent such as amine and then dispersed in water.
[0012]
Examples of the aqueous base resin include vinyl copolymers, polyester resins, alkyd resins, fluororesins, and silicone resins. These resins can be used alone or in combination of two or more. Among these, it is preferable to use the following vinyl copolymer.
[0013]
Examples of the vinyl copolymer include vinyl copolymers obtained by radical copolymerization reaction of a hydroxyl group-containing vinyl monomer, an ethylenically unsaturated carboxylic acid and, if necessary, other unsaturated monomers.
[0014]
Examples of these monomer components include the following.
[0015]
(1) Hydroxyl-containing vinyl monomers: for example, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, (poly) ethylene glycol mono (meth) Acrylate, (poly) propylene glycol mono (meth) acrylate, hydroxybutyl vinyl ether, (meth) allyl alcohol, and hydroxyl group-containing vinyl monomers and β-propiolactone, dimethyl As a product name, such as a reaction product with a lactone compound such as propiolactone, butyrolactone, γ-valerolactone, γ-caprolactone, γ-caprolactone, γ-lauryllactone, ε-caprolactone, δ-caprolactone, etc. PLACCEL FM1 (manufactured by Daicel Chemical Industries, trade name, caprolactone modified (meta Acrylic acid hydroxy esters), PLACCEL FM2 (Same as left), PLACCEL FM3 (Same as left), Placcel FA-1 (Same as left), PLACCEL FA2 (Same as left), PLACCEL FA3 (Same as left) or the like.
[0016]
(2) Ethylenically unsaturated carboxylic acids: For example, (meth) acrylic acid, maleic acid, Plaxel FM1A (hereinafter referred to as Daicel Chemical Industries, Ltd., caprolactone-modified carboxyl group-containing (meth) acrylic monomer, trade name), Plaxel FM4A, PLACCEL FM10A etc.
[0017]
(3) Other unsaturated monomers: for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, (meth C1-18 alkyl or cycloalkyl esters of (meth) acrylic acid such as octyl acrylate, lauryl (meth) acrylate, cyclohexyl (meth) acrylate, aromatic vinyl monomers such as styrene, (meth) acrylic (Meth) acrylamide and derivatives thereof such as acid amide, N-butoxymethyl (meth) acrylamide, N-methylol (meth) acrylamide, (meth) acrylonitrile compounds, etc., γ- (meth) acryloxypropyltrimethoxy Silane, γ- (meth) acryloxypropylmethyldimethoxysilane Alkoxysilyl group-containing vinyl monomers such as γ- (meth) acryloxypropyltriethoxysilane and vinyltrimethoxysilane.
[0018]
In the blending ratio of these monomers, the hydroxyl group-containing monomers may be blended so that the hydroxyl value of the copolymer falls within the range of about 30 to 300 mg KOH / g. The amount of hydroxyl group-containing monomers is about 3 to 40% by weight, preferably about 5 to 30% by weight in terms of amount.
[0019]
The ethylenically unsaturated carboxylic acid may be blended so that the acid value of the copolymer falls within the range of about 10 to 200 mg KOH / g. However, the ethylenically unsaturated carboxylic acid is ethylenic with respect to the total amount of monomers. The unsaturated carboxylic acid ranges from about 3 to 30% by weight, preferably from about 4 to 20% by weight.
[0020]
As other unsaturated monomers, it is preferable to use C1-C18 alkyl or cycloalkyl esters of (meth) acrylic acid and aromatic vinyl monomers such as styrene. The blending amount of the monomers is about 37 to 95% by weight, preferably about 60 to 91% by weight, based on the total amount of the monomers.
[0021]
The radical copolymerization can be performed by a conventionally known solution polymerization method or the like.
[0022]
As the crosslinking agent, for example, a part or all of the methylol group of the melamine resin is modified with one or more monohydric alcohols such as methanol, ethanol, propanol, butanol, octyl alcohol, 2-ethylhexyl alcohol and the like. Can be used. The melamine resin is preferably a mononuclear to multi (about 2 to 5) nuclei occupying 50% by weight or more. The melamine resin may contain other functional groups such as an imino group and a methylol group. Further, the matte electrodeposition coating material has an average of about 2.0 or more, especially 2.0 to 1, ether groups modified with C3 or higher monohydric alcohol, particularly C4-18 monohydric alcohol per triazine ring. It is preferable to contain 5.0.
[0023]
Examples of the block polyisocyanate crosslinking agent include isophorone diisocyanate, hexamethylene diisocyanate and the like “aliphatic and alicyclic polyisocyanate compounds, lactones such as ε-caprolactone, methanol, ethanol, propanol, butanol, pentanol, and the like. And alcohols blocked with oximes such as methyl ethyl ketoxime and methyl isobutyl ketoxime can be used.
[0024]
In the paint of the present invention, the blending ratio of the aqueous base resin and the crosslinking agent is 40 to 85% by weight, preferably 50 to 80% by weight, based on the total measured solid content of both, and the crosslinking agent. Is in the range of 15-60% by weight, preferably 20-50% by weight. When the blending ratio of the aqueous base resin is less than 40% by weight and the crosslinking agent exceeds 60% by weight, the coating performance such as weather resistance and processability is deteriorated, while the blending ratio of the aqueous base resin is 85% by weight. If it exceeds the upper limit and the crosslinking agent is less than 15% by weight, the coating film performance such as weather resistance, scratch resistance and processability is deteriorated.
[0025]
The paint of the present invention can be blended with pigments, dyes, fluidity modifiers and the like as necessary.
[0026]
The paint of the present invention may be any type of paint such as a bath paint, a replenishing paint, and a line paint, but is particularly preferably used as a line paint. As the line paint, for example, the hydrophobic organic solvent can be directly mixed or mixed with a hydrophilic organic solvent in a line paint that has already been used.
[0027]
In the paint of the present invention, in addition to the hydrophobic organic solvent having a boiling point of 200 ° C. to 400 ° C., a hydrophilic organic solvent such as propyl alcohol, butyl cellosolve and butanol is about 0.2 to 3.0% by weight, preferably about 0.3%. When it is contained in the range of ˜2.5% by weight, a coating film having an excellent finished appearance (stripe property) is formed. Therefore, it is desirable to use these in combination.
[0028]
The paint of the present invention can be used as a glossy or matte paint and can form a coating film by the following non-rinse or rinse coating method. When a paint film is formed by non-rinsing or rinsing using a glossy paint, a paint film having excellent smoothness can be formed without any coating defects such as dry unevenness and sagging streaks. Since the organic solvent uses a specific amount of an organic solvent that is hydrophobic and has an appropriate boiling point, the storage stability of the electrodeposition paint is excellent. Also, in electrodeposition coating, after the object to be coated is lifted from the electrodeposition bath, the deposited coating is difficult to dry during setting up to baking, so there is no drying unevenness. In baking, the organic solvent is deposited. The thermal fluidity of the film is promoted, so that a coating film having no gloss unevenness and excellent smoothness is formed, and the organic solvent does not remain in the coating film after baking, so that the coating film performance is not deteriorated.
[0029]
When a paint film is formed by rinsing using a matte paint, the clear coating film becomes slightly cloudy because the organic solvent is incompatible with the electrodeposition paint resin composition in addition to the same effects as described above. Is formed. For this reason, for example, the effect of concealing the base (die) of aluminum building material is recognized.
[0030]
The paint of the present invention is particularly preferably applied to the field of aluminum building materials using a colored or non-colored anodized aluminum material.
[0031]
In the coating film forming method of the present invention, the anionic electrodeposition paint obtained above is used as an electrodeposition paint bath, and after the aluminum material is immersed in this bath, the dry film thickness is about 5 to 30 microns. After anionic electrodeposition coating, without washing with water (non-rinse) or with water (rinse), and then setting at room temperature, the coating is applied by baking (for example, about 160 to 200 ° C. for about 20 to 40 minutes). Can be formed.
[0032]
【Example】
The present invention will be described in detail with reference to examples. The invention is not limited to the examples provided.
[0033]
Production Example of Acrylic Copolymer (a) 70 g of isopropyl alcohol was charged into a reaction vessel and maintained at 80 ° C., 10 g of styrene, 31 g of methyl methacrylate, 10 g of n-butyl acrylate, ethyl acrylate 30 g, a mixture of 12 g of 2-hydroxyethyl acrylate, 7 g of acrylic acid, and 2 g of azobisdimethylvaleronitrile was added dropwise over 3 hours, then 1 g of azobisdimethylvaleronitrile was added and held at 80 ° C. for 1 hour Thus, a reactive copolymer (a) varnish was produced. The copolymer had a weight average molecular weight of about 20,000, an acid value of 55 mgKOH / g, and a hydroxyl value of 58 mgKOH / g. This copolymer (a) is used for glossy electrodeposition paints.
[0034]
Production Example of Acrylic Copolymer (b) 70 g of isopropyl alcohol was charged into a reaction vessel and maintained at 80 ° C., and 10 g of styrene, 24 g of methyl methacrylate, 7 g of γ-methacryloxypropyltrimethoxysilane, A mixture of 10 g of n-butyl acrylate, 30 g of ethyl acrylate, 12 g of 2-hydroxyethyl acrylate, 7 g of acrylic acid and 2 g of azobisdimethylvaleronitrile was added dropwise over 3 hours, and then 1 g of azobisdimethylvaleronitrile. And kept at 80 ° C. for 1 hour to produce a reactive copolymer (b) varnish. The copolymer had a weight average molecular weight of about 25,000, an acid value of 55 mgKOH / g, and a hydroxyl value of 58 mgKOH / g. This copolymer (b) is used for matte electrodeposition coatings.
[0035]
Example 1
After blending 0.4 equivalent of triethylamine with respect to the carboxyl group of the copolymer (a) into 7 Kg (solid content) of the copolymer (a), the mixture was mixed and dispersed, and then Nicalak MX600 (Sanwa) (Chemical Co., Ltd., trade name, butoxylated melamine resin) After mixing and dispersing 3 kg, deionized water is gradually added dropwise with stirring, and triethylamine is added so that the pH becomes 8.0. A glossy electrodeposition coating material of Example 1 of% by weight was produced. Subsequently, the paint was aged by releasing and stirring at 30 ° C. for 7 days. The aging is produced assuming a line paint that has been run. Volatile water and isopropanol were added by aging, and butyl cellosolve and diethylene glycol mono-2-ethylhexyl ether (boiling point 272 ° C., solubility 0.3) were added. The obtained clear glossy paint had a solid content of 10% by weight, isopropanol 2.0% by weight, butyl cellosolve 1.2% by weight, butanol 1.1% by weight, and diethylene glycol mono-2-ethylhexyl ether 0.2% by weight.
[0036]
Example 2
A clear glossy electrodeposition paint of Example 2 was produced in the same manner as in Example 1 except that 0.2% by weight of diethylene glycol mono-2-ethylhexyl ether was changed to 0.4% by weight.
[0037]
Example 3
In Example 1, in place of diethylene glycol mono-2-ethylhexyl ether, ethylene glycol monophenyl ether (boiling point 244 ° C., solubility 2.7) was used in the same manner as in Example 1 except that 0.2% by weight was used. A clear glossy electrodeposition paint was produced.
[0038]
Example 4
In Example 1, in place of diethylene glycol mono-2-ethylhexyl ether, propylene glycol monophenyl ether (boiling point 242 ° C., solubility 0.2) was used in an amount of 0.2% by weight. A clear glossy electrodeposition paint was produced.
[0039]
Example 5
Example 1 Example 1 was carried out in the same manner as Example 1 except that 7 kg of the copolymer (a) was replaced with a pigment dispersion resin of 7 kg of the copolymer (a) and 7 kg of titanium dioxide, and the amount of water was increased. A white glossy paint having a solid content of 10% by weight was obtained. The solvent composition is the same as in Example 1.
[0040]
Example 6
In Example 1, the copolymer (a) was changed to the copolymer (b), and Nicarak MX-600 was changed to Nicarak MX-430 (manufactured by Sanwa Chemical Co., Ltd., trade name, about 3 methyl groups per melamine nucleus). The matte clear coating material of Example 6 having a solid content of 10% by weight was obtained in the same manner as in Example 1 except that the same amount was used.
[0041]
Example 7
The clear matte electrodeposition paint of Example 7 was produced in the same manner as in Example 6 except that 0.2% by weight of diethylene glycol mono-2-ethylhexyl ether was changed to 0.4% by weight.
[0042]
Example 8
In Example 6, in place of diethylene glycol mono-2-ethylhexyl ether, 0.2% by weight of ethylene glycol monophenyl ether (boiling point 244 ° C., solubility 2.7) was used. A clear matte electrodeposition paint was produced.
[0043]
Example 9
In Example 6, in place of diethylene glycol mono-2-ethylhexyl ether, propylene glycol monophenyl ether (boiling point 242 ° C., solubility 0.2) was used in an amount of 0.2% by weight. A clear matte electrodeposition paint was produced.
[0044]
Comparative Example 1
A clear glossy electrodeposition paint of Comparative Example 1 was produced in the same manner as in Example 1 except that diethylene glycol mono-2-ethylhexyl ether was not used at all.
[0045]
Comparative Example 2
A clear glossy electrodeposition paint of Comparative Example 2 was produced in the same manner as in Example 1 except that 0.2% by weight of diethylene glycol 2-ethylhexyl ether was changed to 2.1% by weight.
[0046]
Comparative Example 3
In Example 1, the same amount of ethylene glycol mono n-butyl ether (boiling point 170 ° C., solubility 6.0 g) was used instead of diethylene glycol mono 2-ethylhexyl ether, and the clear gloss of Comparative Example 3 was used. An electrodeposition paint was produced.
[0047]
Comparative Example 4
In the same manner as in Example 1 except that propylene glycol mono n-butyl ether (boiling point 230 ° C., solubility 5.0 g) was used instead of diethylene glycol mono 2-ethylhexyl ether in Example 1, the clear gloss of Comparative Example 4 was used. An electrodeposition paint was produced.
[0048]
Comparative Example 5
In Example 5, a white glossy electrodeposition coating material of Comparative Example 5 was produced in the same manner as Example 5 except that diethylene glycol mono-2-ethylhexyl ether was not used at all.
[0049]
Comparative Example 6
A clear matte electrodeposition coating of Comparative Example 6 was produced in the same manner as in Example 6 except that no diethylene glycol mono-2-ethylhexyl ether was used in Example 6.
[0050]
Comparative Example 7
A clear matte electrodeposition paint of Comparative Example 7 was produced in the same manner as in Example 6 except that 0.2% by weight of diethylene glycol 2-ethylhexyl ether was changed to 2.1% by weight.
[0051]
Comparative Example 8
In Example 6, the same amount of ethylene glycol mono n-butyl ether (boiling point 170 ° C., solubility 6.0 g) was used in place of diethylene glycol mono-2-ethylhexyl ether, and the clear gloss of Comparative Example 8 was used. An erase electrodeposition paint was produced.
[0052]
Comparative Example 9
In Example 6, the clear gloss of Comparative Example 9 was used in the same manner as in Example 6 except that the same amount of propylene glycol mono n-butyl ether (boiling point: 230 ° C., solubility: 5.0 g) was used instead of diethylene glycol mono-2-ethylhexyl ether. An erase electrodeposition paint was produced.
[0053]
Painting method (non-rinse):
The electrodeposition paint obtained in the above-mentioned Examples and Comparative Examples was used as an electrodeposition bath, and an object to be coated (an anodized aluminum material having a film thickness of about 10 microns) (size is 1 m long × 0.1 m wide). X thickness 0.5mm) is vertically suspended and dipped, anion electrodeposition coating is performed so that the dry film thickness is about 10 microns, and then the coated material is pulled up from the bathtub, and then the humidity is 70% at 20 ° C. It was left to stand for about 2 minutes in the atmosphere (until the coating solution hangs down), and then baked at 170 ° C. for 30 minutes to form coating films of Examples and Comparative Examples.
[0054]
Painting method (rinse):
After performing the anion electrodeposition coating by the method of coating method I described above, the coated material is pulled up from the bathtub and washed with water at 20 ° C. and then baked at 170 ° C. for 30 minutes to form the coating films of the examples and comparative examples. Formed.
[0055]
Tables 1 and 2 show the results of the coating film appearance of the glossy electrodeposition paint.
[0056]
[Table 1]
[0057]
[Table 2]
[0058]
Table 3 shows the results of the paint film appearance of the matte electrodeposition paint.
[0059]
[Table 3]
[0060]
Test evaluations of paint storage stability and coating film appearance are as follows.
[0061]
Paint storage stability: The paint was filled in a test tube (height 20 cm, capacity 20 cc) and allowed to stand at 20 ° C. for 7 days, and then the height of the residue precipitated on the bottom of the container was examined. ◎ is good when the residue is 0.5 mm or less, ○ is almost good when the residue is 0.6 to 5 mm, Δ is slightly bad when the residue is 6 to 10 mm, x is bad when it is 11 mm or more, and mirror reflectivity: JIS K- Smoothness obtained by measuring 60 ° specular reflectance of 5400: The coating film surface (skin skin, unevenness, etc.) was visually evaluated. ◎ is good, ○ is almost good, Δ is slightly bad, x is bad. Strip resistance: Gloss change due to stripes (coating lines) was examined with the naked eye. ◎ is good, ○ is almost good, Δ is slightly poor, and x is poor. Drying unevenness resistance: The gloss change of dry unevenness on the coating film surface was examined with the naked eye. ◎: Good, ○: Almost good, △: Slightly poor, ×: Poor substrate effect: ○: Slightly turbid coating material with inconspicuous material dies, ×: Clear coating substrate dies Things that stand out.
[0062]
【The invention's effect】
Since the coating composition of the present invention contains a specific organic solvent, it is particularly free from coating film defects such as uneven drying and stripes, and can form a coating film excellent in smoothness.
[0063]
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP00534397A JP4046792B2 (en) | 1997-01-16 | 1997-01-16 | Anionic electrodeposition coating and method for forming coating film using the same |
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| JP00534397A JP4046792B2 (en) | 1997-01-16 | 1997-01-16 | Anionic electrodeposition coating and method for forming coating film using the same |
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| JPH10195348A JPH10195348A (en) | 1998-07-28 |
| JP4046792B2 true JP4046792B2 (en) | 2008-02-13 |
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| CA2356178C (en) * | 1998-12-24 | 2010-04-13 | Sunyx Surface Nanotechnologies Gmbh | Ultraphobic surface |
| JP4807766B2 (en) * | 2001-06-11 | 2011-11-02 | 神東塗料株式会社 | Highly weathered colored electrodeposition coating and method for electrodeposition coating |
| JP3893318B2 (en) * | 2002-05-21 | 2007-03-14 | 関西ペイント株式会社 | Matte anion electrodeposition coating method and painted product |
| JP2006316136A (en) * | 2005-05-11 | 2006-11-24 | Dainippon Ink & Chem Inc | Water dispersible paint |
| JP5207613B2 (en) * | 2006-10-19 | 2013-06-12 | エスケー化研株式会社 | Water-based paint |
| JP6281848B2 (en) * | 2016-01-21 | 2018-02-21 | たまき 野間 | Thermal coating |
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1997
- 1997-01-16 JP JP00534397A patent/JP4046792B2/en not_active Expired - Fee Related
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