JP4431646B2 - Surface-treated powder and antifoam composition - Google Patents
Surface-treated powder and antifoam composition Download PDFInfo
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- JP4431646B2 JP4431646B2 JP2000086977A JP2000086977A JP4431646B2 JP 4431646 B2 JP4431646 B2 JP 4431646B2 JP 2000086977 A JP2000086977 A JP 2000086977A JP 2000086977 A JP2000086977 A JP 2000086977A JP 4431646 B2 JP4431646 B2 JP 4431646B2
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- powder
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- silicone
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- 239000000843 powder Substances 0.000 title claims description 21
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 47
- 150000001875 compounds Chemical class 0.000 claims description 34
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- 238000002156 mixing Methods 0.000 claims description 14
- 125000004432 carbon atom Chemical group C* 0.000 claims description 13
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- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 235000008524 evening primrose extract Nutrition 0.000 description 1
- 239000010475 evening primrose oil Substances 0.000 description 1
- 229940089020 evening primrose oil Drugs 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 235000021243 milk fat Nutrition 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- AFFLGGQVNFXPEV-UHFFFAOYSA-N n-decene Natural products CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000006611 nonyloxy group Chemical group 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005447 octyloxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
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- 239000003960 organic solvent Substances 0.000 description 1
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
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- 239000000344 soap Substances 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- 238000010998 test method Methods 0.000 description 1
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- 229940095068 tetradecene Drugs 0.000 description 1
- VQOXUMQBYILCKR-UHFFFAOYSA-N tridecaene Natural products CCCCCCCCCCCC=C VQOXUMQBYILCKR-UHFFFAOYSA-N 0.000 description 1
- XMUJIPOFTAHSOK-UHFFFAOYSA-N undecan-2-ol Chemical compound CCCCCCCCCC(C)O XMUJIPOFTAHSOK-UHFFFAOYSA-N 0.000 description 1
- 229940057402 undecyl alcohol Drugs 0.000 description 1
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- 239000010698 whale oil Substances 0.000 description 1
Landscapes
- Degasification And Air Bubble Elimination (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は消泡剤に関する。さらに詳しくは塗料工業、インク工業、紙パルプ製造工程における塗工工程、ラテックス製造工程、排水処理工程、接着剤工業、石油工業などで有用な消泡剤に関するものである。
【0002】
【従来の技術】
特開昭57−48307には疎水性基油、オルガノハイドロジエンポリシロキサンで表面処理された微粉末シリカ、および、オルガノハイドロジエンポリシロキサンで表面処理された微粉末シリカと触媒より成る消泡剤組成物が開示されている。特開昭48−17488にはポリメチル水素シリコーンで処理したシリカ、および、シリカをポリメチル水素シリコーンで処理する消泡剤の製法が開示されている。
【0003】
【発明が解決しようとする課題】
従来の方法で処理されたシリカを成分とする消泡剤組成物は持続消泡性が劣る欠点があった。
【0004】
【課題を解決するための手段】
本発明者らは鋭意検討した結果、一般式(1)で表され、分子量が2000〜40000であるシリコーン化合物をシリコーンオイル、鉱物油、動植物油から選ばれる1種以上の化合物に溶解もしくは分散し、粉体を攪拌混合する方法により表面処理された粉体
または、(B)一般式(1)で表され、分子量が2000〜40000であるシリコーン化合物を(A)シリコーンオイル、鉱物油、動植物油から選ばれる1種以上の化合物に溶解もしくは分散し、粉体を攪拌混合する方法により処理されて得られる、シリコーン化合物で処理された粉体からなり、
(A)シリコーンオイル、鉱物油、動植物油から選ばれる1種以上の化合物/(B)一般式(1)で表され、分子量が2000〜40000であるシリコーン化合物で処理された粉体の質量比が60/40〜99/1である消泡剤組成物により解決できることを見出し本発明に至った。
【化3】
(式中、R1は炭素数1〜4のアルキル基、R2はA(水素原子)、B(メチル基)、C(炭素数8〜26のアルキル基および/または炭素数8〜26のアルコキシ基)であり、A/B/Cの数の比率は5〜90/5〜90/10〜90であり、nは50〜500である。)
【0005】
【実施の形態】
シリコーンオイルとしてはジメチルポリシロキサン、メチルフェニルポリシロキサン、メチルエチルポリシロキサン、ジエチルポリシロキサン、エチルフェニルポリシロキサンなどがあげられるが、消泡性およびコストの観点からジメチルポリシロキサンが好ましい。
【0006】
鉱物油としては潤滑油、スピンドル油、パラフィンオイル、白油(Weissoel)とも呼ばれる市販の常用のパラフィン混合物などがあげられる。
【0007】
動植物油としては乳脂肪、牛脂、ラード、魚油、鯨油、菜種油、大豆油、ヒマワリ種子油、綿実油、落花生油、米糠油、トウモロコシ油、サフラワー油、オリーブ油、ゴマ油、月見草油、パーム油、シア脂、サル脂、カカオ脂、ヤシ油、パーム核油などがあげられる。
【0008】
R1の炭素数1〜4のアルキル基としてはメチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、sec−ブチル基、イソブチル基などがあげられるが、消泡性およびコストの観点からメチル基が好ましい。
【0009】
R2の炭素数8〜26のアルキル基としてはオクチル基、2−エチルヘキシル基、ノニル基、sec−ノニル基、イソノニル基、デシル基、sec−ノニル基、イソデシル基、ウンデシル基、sec−ウンデシル基、イソウンデシル基、ドデシル基、sec−ドデシル基、イソドデシル基、ミリスチル基、sec−ミリスチル基、イソミリスチル基、パルミチル基、sec−パルミチル基、イソパルミチル基、ステアリル基、sec−ステアリル基、イソステアリル基、エイコシル基、sec−エイコシル基、ドコシル基、sec−ドコシル基、テトラコシル基、sec−テトラコシル基、ヘキサコシル基、sec−ヘキサコシル基、2−オクチルドデシル基などがあげられるが、消泡性の観点からパルミチル基、ステアリル基が好ましい。
【0010】
R2の炭素数8〜26のアルコキシ基としてはオクチルオキシ基、2−エチルヘキシルオキシ基、ノニルオキシ基、sec−ノニルオキシ基、イソノニルオキシ基、デシルオキシ基、sec−デシルオキシ基、イソデシルオキシ基、ウンデシルオキシ基、sec−ウンデシルオキシ基、イソウンデシルオキシ基、ドデシルオキシ基、sec−ドデシルオキシ基、イソドデシルオキシ基、ミリスチルオキシ基、sec−ミリスチルオキシ基、イソミリスチルオキシ基、パルミチルオキシ基、sec−パルミチルオキシ基、イソパルミチルオキシ基、ステアリルオキシ基、sec−ステアリルオキシ基、イソステアリルオキシ基、エイコシルオキシ基、sec−エイコシルオキシ基、ドコシルオキシ基、sec−ドコシルオキシ基、テトラコシルオキシ基、sec−テトラコシルオキシ基、ヘキサコシルオキシ基、sec−ヘキサコシルオキシ基、2−オクチルドデシルオキシ基、オレイルオキシ基などがあげられるが、消泡性の観点からパルミチルオキシ基、ステアリルオキシ基、オレイルオキシ基が好ましい。
【0011】
A/B/Cの比率は5〜90/5〜90/10〜90が好ましい。
【0012】
一般式(1)で表されるシリコーン化合物の分子量は2000〜100000が好ましい。さらに好ましくは5000〜40000である。
【0013】
一般式(1)で表されるシリコーン化合物はポリジメチルアルキル水素シリコーンとアルコールまたはオレフィンとの反応により製造される。必要により触媒を使用する。
【0014】
ポリジメチルアルキル水素シリコーンとしてはL−31、FZ−3805、FZ−3702(日本ユニカー製)、HMS−013、HMS−031、HMS−064、HMS−071、HMS−151、HMS−301、HMS−501、HES−992(アヅマックス製)などが上げられる。また、オクタメチルシクロテトラシロキサンとメチルヒドロシクロテトラシロキサンとの反応、オクタメチルシクロテトラシロキサンとポリメチルヒドロシロキサンとの反応、オクタメチルシクロテトラシロキサンとポリジメチルアルキル水素シリコーンとの反応などでも得られる。これらの反応触媒としては硫酸、トリフルオロ酢酸などが用いられる。
【0015】
アルコールとしては炭素数8〜26のアルコールが用いられ、オクチルアルコール、2−エチルヘキシルアルコール、ノニルアルコール、sec−ノニルアルコール、イソノニルアルコール、デシルアルコール、sec−デシルアルコール、イソデシルアルコール、ウンデシルアルコール、sec−ウンデシルアルコール、イソウンデシルアルコール、ドデシルアルコール、sec−ドデシルアルコール、イソドデシルアルコール、ミリスチルアルコール、sec−ミリスチルアルコール、イソミリスチルアルコール、パルミチルアルコール、sec−パルミチルアルコール、イソパルミチルアルコール、ステアリルアルコール、sec−ステアリルアルコール、イソステアリルアルコール、エイコシルアルコール、sec−エイコシルアルコール、ドコシルアルコール、sec−ドコシルアルコール、テトラコシルアルコール、sec−テトラコシルアルコール、ヘキサコシルアルコール、sec−ヘキサコシルアルコール、2−オクチルドデシルアルコールなどがあげられるが、消泡性の観点からパルミチル基、ステアリル基が好ましい。
【0016】
オレフィンとしてはオクテン、デセン、ドデセン、ウンデセン、トリデセン、テトラデセン、ペンタデセン、ヘキサデセン、オクタデセン、エイコデセンなどがあげられるが、消泡性の観点からヘキサデセン、オクタデセンが好ましい。
【0017】
触媒としてはヘキサクロロ白金酸、白金カルボニルビニルメチル錯体、白金ジビニルテトラメチルジシロキサン錯体、白金シクロビニルメチルシロキサン錯体、白金オクチルアルデヒド/オクタノール錯体、ジ−n−ブチルジ酢酸スズ、ジ−n−ブチルジオクチル酸スズ、ジ−n−ブチルジラウリル酸スズ、ジオクチルジラウリル酸スズなどが用いられる。添加量は全体量に対し0.05〜2%が好ましい。
【0018】
反応温度は常温が好ましいが、アルコールまたはオレフィンが固体の場合は融点より高い温度で反応させることができる。
【0019】
一般式(1)のシリコーン化合物の分子量は2000〜100000が好ましい。さらに好ましくは5000〜40000である。
【0020】
粉体としては沈澱法シリカ、ゲル法シリカ、乾式法シリカ、アルミナ、タルク、カオリンクレー、または、炭酸カルシウムなどがあげられるが、消泡性の観点から沈澱法シリカ、ゲル法シリカ、乾式法シリカが好ましい。
【0021】
粉体の平均粒子径は0.1μm以上、10μm以下が好ましく、1μm以上、7μm以下がさらに好ましい。
【0022】
一般式(1)のシリコーン化合物で粉体を処理する方法としては、シリコーン化合物を有機溶剤、鉱物油、シリコーンオイルなどに溶解または分散し、粉体を攪拌混合する方法、シリコーン化合物を粉体にまぶし、ヘンシェルミキサー、ボールミルなどで攪拌混合する方法などがある。いずれの場合も加熱してもよい。また、必要により触媒を用いる。
【0023】
触媒としては、ラウリルアミン、ミリスチルアミン、パルミチルアミン、ステアリルアミンなどのアルキルアミン類、モノエタノールアミン、ジエタノールアミン、トリエタノールアミンなどのアルカノールアミン類、ソジウムメチラート、ソジウムエチラート、水酸化ナトリウム、水酸化カリウムなどがあげられる。
【0024】
本発明の消泡剤組成物には、なお追加して他の群の化合物を含有してよく、それを以下、成分(D)と呼ぶ。成分(D)は消泡剤組成物の構成に50重量%まで関与できる。成分(D)としては、一般に消泡効果の認められる化合物、例えば、脂肪酸、脂肪酸アミド、金属石鹸、ポリエーテル化合物、油脂類などを使用することができる。
【0025】
【実施例】
次に、実施例により本発明を詳細に説明するが、本発明は以下の実施例により限定されるものではない。なお、実施例、試験方法などにおける部は質量部を意味する。
【0026】
[シリコーン化合物の合成1]
分子量4000、ポリジメチルメチル水素シリコーン(77質量部、メチル水素Si/ジメチルSi=86/14モル比)とステアリルアルコール(23質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量5100のシリコーン化合物1(A/B/C=80/5/15)を得た。
【0027】
[シリコーン化合物の合成2]
分子量4000のポリジメチルメチル水素シリコーン(36質量部、メチル水素Si/ジメチルSi=86/14モル比)とステアリルアルコール(64質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量11000のシリコーン化合物2(A/B/C=43/43/14)を得た。
【0028】
[シリコーン化合物の合成3]
分子量4000のポリジメチルメチル水素シリコーン(23質量部、メチル水素Si/ジメチルSi=86/14モル比)とステアリルアルコール(77質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量17000のシリコーン化合物3(A/B/C=5/80/15)を得た。
【0029】
[シリコーン化合物の合成4]
分子量4000、ポリジメチルメチル水素シリコーン(79質量部、メチル水素Si/ジメチルSi=86/14モル比)とオクタデセン(21質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量5100のシリコーン化合物4(A/B/C=80/5/15)を得た。
【0030】
[シリコーン化合物の合成5]
分子量4000のポリジメチルメチル水素シリコーン(37質量部、メチル水素Si/ジメチルSi=86/14モル比)とオクタデセン(63質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量11000のシリコーン化合物5(A/B/C=43/43/14)を得た。
【0031】
[シリコーン化合物の合成6]
分子量4000のポリジメチルメチル水素シリコーン(25質量部、メチル水素Si/ジメチルSi=86/14モル比)とオクタデセン(75質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量17000のシリコーン化合物6(A/B/C=5/80/15)を得た。
【0032】
[シリコーン化合物の合成7]
分子量5700、ポリジメチルメチル水素シリコーン(31質量部、メチル水素Si/ジメチルSi=62/38モル比)とステアリルアルコール(69質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量18000のシリコーン化合物7(A/B/C=5/55/40)を得た。
【0033】
[シリコーン化合物の合成8]
分子量5700のポリジメチルメチル水素シリコーン(78質量部、メチル水素Si/ジメチルSi=62/38モル比)とステアリルアルコール(22質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量7300のシリコーン化合物8(A/B/C=31/31/38)を得た。
【0034】
[シリコーン化合物の合成9]
分子量5700のポリジメチルメチル水素シリコーン(31質量部、メチル水素Si/ジメチルSi=62/38モル比)とオクタデセン(69質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量18000のシリコーン化合物9(A/B/C=5/55/40)を得た。
【0035】
[シリコーン化合物の合成10]
分子量5700のポリジメチルメチル水素シリコーン(79質量部、メチル水素Si/ジメチルSi=62/38モル比)とオクタデセン(21質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量7300のシリコーン化合物10(A/B/C=31/31/38)を得た。
【0036】
[シリコーン化合物の合成11]
分子量30000のポリジメチルメチル水素シリコーン(79質量部、メチル水素Si/ジメチルSi=14/86モル比)とステアリルアルコール(21質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量37000のシリコーン化合物11(A/B/C=5/5/90)を得た。
【0037】
[シリコーン化合物の合成12]
分子量30000のポリジメチルメチル水素シリコーン(80質量部、メチル水素Si/ジメチルSi=14/86モル比)とステアリルアルコール(20質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量37000のシリコーン化合物12(A/B/C=5/5/90)を得た。
【0038】
[シリコーン化合物の合成13]
分子量50000のポリジメチルメチル水素シリコーン(80質量部、メチル水素Si/ジメチルSi=10/90モル比)とステアリルアルコール(20質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量60000のシリコーン化合物13(A/B/C=5/5/90)を得た。
【0039】
[シリコーン化合物の合成14]
分子量500のポリジメチルメチル水素シリコーン(80質量部、メチル水素Si/ジメチルSi=80/20モル比)とステアリルアルコール(20質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量1000のシリコーン化合物14(A/B/C=40/40/20)を得た。
【0040】
[シリコーン化合物の合成15]
分子量50000のポリジメチルメチル水素シリコーン(80質量部、メチル水素Si/ジメチルSi=10/90モル比)とオクタデセン(20質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量60000のシリコーン化合物15(A/B/C=5/5/90)を得た。
【0041】
[シリコーン化合物の合成16]
分子量500のポリジメチルメチル水素シリコーン(80質量部、メチル水素Si/ジメチルSi=80/20モル比)とオクタデセン(20質量部)とヘキサクロロ白金酸(0.05質量部)を70℃にて混合攪拌し分子量1000のシリコーン化合物16(A/B/C=40/40/20)を得た。
【0042】
実施例1
シリコーン化合物1(10質量部)と動粘度20cStの鉱物油(300質量部)を混合攪拌しながら沈澱法シリカニップシールL−250(日本シリカ製シリカ、平均粒子径2μm、50質量部)を加え、触媒としてジエタノールアミンを使用し140℃に加熱し表面処理されたシリカを得た。これに成分(D)としてブタノールプロピレンオキサイド付加物(分子量3000、40質量部)を加えて消泡剤組成物1を得た。
【0043】
実施例2〜12
シリコーン化合物1の替わりにシリコーン化合物2〜12を用い、実施例1と同様にして消泡剤組成物2〜12を得た。
【0044】
実施例13
動粘度20cStの鉱物油の替わりに動粘度100cStのジメチルシリコーンオイルを用い、実施例1と同様にして消泡剤組成物13を得た。
【0045】
実施例14
動粘度20cStの鉱物油の替わりに大豆油を用い、実施例1と同様にして消泡剤組成物14を得た。
【0046】
実施例15
動粘度20cStの鉱物油の替わりに菜種油を用い、実施例1と同様にして消泡剤組成物15を得た。
【0047】
実施例16
ニップシールL−250の替わりにゲル法シリカニップジェルAZ−204(日本シリカ製、平均粒子径1.3μm)を用い、実施例1と同様にして消泡剤組成物16を得た。
【0048】
実施例17
ニップシールL−250の替わりに乾式法シリカR812(日本エアロジル製、平均粒子径7μm)を用い、実施例1と同様にして消泡剤組成物17を得た。
【0049】
実施例18
ニップシールL−250の替わりにアルミナA31(日本軽金属製アルミナ、平均粒子径5μm)を用い、実施例1と同様にして消泡剤組成物18を得た。
【0050】
実施例19
ニップシールL−250の替わりにミストロンベーパー(ソブエクレー製タルク、平均粒子径5μm)を用い、実施例1と同様にして消泡剤組成物19を得た。
【0051】
実施例20
ニップシールL−250の替わりにカオホワイト(白石工業製カオリンクレー、平均粒子径2μm)を用い、実施例1と同様にして消泡剤組成物20を得た。
【0052】
実施例21
ニップシールL−250の替わりにエスカロン#100(三共製粉製炭酸カルシウム、平均粒子径5μm)を用い、実施例1と同様にして消泡剤組成物21を得た。
【0053】
実施例22〜24
実施例1〜3において動粘度20cStの鉱物油を500質量部用いて、同様にして消泡剤組成物22〜24を得た。
【0054】
比較例1〜4
シリコーン化合物1の替わりにシリコーン化合物13〜16を用い、実施例1と同様にして消泡剤組成物25〜28を得た。
【0055】
比較例5
実施例1において動粘度20cStの鉱物油を50質量部用いて同様にして消泡剤作成を試みたが固化してしまい消泡剤組成物を得るに至らなかった。
【0056】
消泡性評価結果を表1に示す。
【0057】
[消泡性評価方法1]
家庭用水性塗料100質量部に消泡剤0.5質量部を加え、ホモジナイザーで2000rpm、2分間攪拌後、比重カップで比重を測定した。比重値が大きいほど消泡性能が良好である。また、比重カップの測定後、ローラーでスレート板に塗布し泡消えの早さを測定した。数字が少ないほど消泡性能が良好である。測定した家庭用塗料を密閉容器に入れ50℃にて1週間保管後、同様の試験を行い、持続消泡性を評価した。
【0058】
[消泡性評価方法2]
ラテックスエマルション(JSR0696、JSR製)200mLを500mLのメスシリンダーに入れる。70℃に温度調節後、デフューザーストーンを液中に入れ空気(1000L/分)を送り込み泡立たせる。泡の高さが500mLになった時点で消泡剤を0.1g滴下する。1分後の泡の高さを初期消泡性、30分後の泡の高さを持続消泡性とした。高さが低いほど消泡性能が良好である。
【0059】
【表1】
【0060】
【発明の効果】
本発明の消泡剤組成物は初期消泡性だけでなく持続消泡性にも優れる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an antifoaming agent. More specifically, the present invention relates to an antifoaming agent useful in the coating industry, the ink industry, the coating process in the paper pulp manufacturing process, the latex manufacturing process, the wastewater treatment process, the adhesive industry, the petroleum industry, and the like.
[0002]
[Prior art]
JP-A-57-48307 discloses a fine powder silica surface-treated with a hydrophobic base oil, an organohydrodiene polysiloxane, and a fine foam silica surface-treated with an organohydrodiene polysiloxane and a catalyst. Things are disclosed. Japanese Unexamined Patent Publication (Kokai) No. 48-17488 discloses a process for producing silica treated with polymethylhydrogen silicone and an antifoaming agent for treating silica with polymethylhydrogen silicone.
[0003]
[Problems to be solved by the invention]
The antifoaming agent composition comprising silica treated by the conventional method has a drawback that the sustained defoaming property is inferior.
[0004]
[Means for Solving the Problems]
As a result of intensive studies, the present inventors dissolved or dispersed a silicone compound represented by the general formula (1) and having a molecular weight of 2000 to 40000 in one or more compounds selected from silicone oil, mineral oil, and animal and vegetable oils. , powder has been surface treated by a method of mixing and stirring the powder or, (B) is represented by the general formula (1), a silicone compound molecular weight of 2,000 to 40,000 (a) a silicone oil, mineral oil, animal or vegetable oil Consisting of a powder treated with a silicone compound, obtained by dissolving or dispersing in one or more compounds selected from
(A) One or more compounds selected from silicone oil, mineral oil, and animal / vegetable oil / (B) Mass ratio of powder treated with a silicone compound represented by general formula (1) and having a molecular weight of 2000 to 40000 Has been found to be able to be solved by an antifoaming agent composition having a ratio of 60/40 to 99/1.
[Chemical 3]
(Wherein R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is A (hydrogen atom), B (methyl group), C (an alkyl group having 8 to 26 carbon atoms and / or 8 to 26 carbon atoms). Alkoxy group), the ratio of the number of A / B / C is 5 to 90/5 to 90/10 to 90, and n is 50 to 500.)
[0005]
Embodiment
Examples of the silicone oil include dimethylpolysiloxane, methylphenylpolysiloxane, methylethylpolysiloxane, diethylpolysiloxane, and ethylphenylpolysiloxane, and dimethylpolysiloxane is preferred from the viewpoint of defoaming property and cost.
[0006]
Mineral oils include commercially available conventional paraffin mixtures, also called lubricating oils, spindle oils, paraffin oils, white oils (Weissels).
[0007]
Animal and vegetable oils include milk fat, beef tallow, lard, fish oil, whale oil, rapeseed oil, soybean oil, sunflower seed oil, cottonseed oil, peanut oil, rice bran oil, corn oil, safflower oil, olive oil, sesame oil, evening primrose oil, palm oil, shea Examples thereof include fat, monkey fat, cacao butter, coconut oil, and palm kernel oil.
[0008]
Examples of the alkyl group having 1 to 4 carbon atoms of R 1 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, and an isobutyl group. In view of the above, a methyl group is preferable.
[0009]
As the alkyl group having 8 to 26 carbon atoms of R 2, an octyl group, 2-ethylhexyl group, nonyl group, sec-nonyl group, isononyl group, decyl group, sec-nonyl group, isodecyl group, undecyl group, sec-undecyl group , Isoundecyl group, dodecyl group, sec-dodecyl group, isododecyl group, myristyl group, sec-myristyl group, isomyristyl group, palmityl group, sec-palmityl group, isopalmityl group, stearyl group, sec-stearyl group, isostearyl group, Eicosyl group, sec-eicosyl group, docosyl group, sec-docosyl group, tetracosyl group, sec-tetracosyl group, hexacosyl group, sec-hexacosyl group, 2-octyldodecyl group, etc. Group and a stearyl group are preferable.
[0010]
Examples of the alkoxy group having 8 to 26 carbon atoms of R 2 include octyloxy group, 2-ethylhexyloxy group, nonyloxy group, sec-nonyloxy group, isononyloxy group, decyloxy group, sec-decyloxy group, isodecyloxy group, un Decyloxy group, sec-undecyloxy group, isoundecyloxy group, dodecyloxy group, sec-dodecyloxy group, isododecyloxy group, myristyloxy group, sec-myristyloxy group, isomyristyloxy group, palmityloxy Group, sec-palmityloxy group, isopalmityloxy group, stearyloxy group, sec-stearyloxy group, isostearyloxy group, eicosyloxy group, sec-eicosyloxy group, docosyloxy group, sec-docosyloxy group, Tetracosyl Examples include an oxy group, a sec-tetracosyloxy group, a hexacosyloxy group, a sec-hexacosyloxy group, a 2-octyldodecyloxy group, and an oleyloxy group. Group, stearyloxy group and oleyloxy group are preferred.
[0011]
The ratio of A / B / C is preferably 5 to 90/5 to 90/10 to 90.
[0012]
As for the molecular weight of the silicone compound represented by General formula (1), 2000-100000 are preferable. More preferably, it is 5000-40000.
[0013]
The silicone compound represented by the general formula (1) is produced by reacting a polydimethylalkyl hydrogen silicone with an alcohol or an olefin. If necessary, a catalyst is used.
[0014]
As polydimethylalkyl hydrogen silicone, L-31, FZ-3805, FZ-3702 (manufactured by Nihon Unicar), HMS-013, HMS-031, HMS-064, HMS-071, HMS-151, HMS-301, HMS- 501 and HES-992 (manufactured by AMAX). It can also be obtained by reaction of octamethylcyclotetrasiloxane and methylhydrocyclotetrasiloxane, reaction of octamethylcyclotetrasiloxane and polymethylhydrosiloxane, reaction of octamethylcyclotetrasiloxane and polydimethylalkylhydrogen silicone, or the like. As these reaction catalysts, sulfuric acid, trifluoroacetic acid and the like are used.
[0015]
As the alcohol, an alcohol having 8 to 26 carbon atoms is used. Octyl alcohol, 2-ethylhexyl alcohol, nonyl alcohol, sec-nonyl alcohol, isononyl alcohol, decyl alcohol, sec-decyl alcohol, isodecyl alcohol, undecyl alcohol, sec-undecyl alcohol, isoundecyl alcohol, dodecyl alcohol, sec-dodecyl alcohol, isododecyl alcohol, myristyl alcohol, sec-myristyl alcohol, isomyristyl alcohol, palmityl alcohol, sec-palmityl alcohol, isopalmityl alcohol, Stearyl alcohol, sec-stearyl alcohol, isostearyl alcohol, eicosyl alcohol, sec-eicosyl alcohol Such as alcohol, docosyl alcohol, sec-docosyl alcohol, tetracosyl alcohol, sec-tetracosyl alcohol, hexacosyl alcohol, sec-hexacosyl alcohol, and 2-octyldodecyl alcohol. From the viewpoint of properties, a palmityl group and a stearyl group are preferable.
[0016]
Examples of olefins include octene, decene, dodecene, undecene, tridecene, tetradecene, pentadecene, hexadecene, octadecene, eicodecene and the like, and hexadecene and octadecene are preferred from the viewpoint of defoaming properties.
[0017]
Catalysts include hexachloroplatinic acid, platinum carbonylvinylmethyl complex, platinum divinyltetramethyldisiloxane complex, platinum cyclovinylmethylsiloxane complex, platinum octylaldehyde / octanol complex, di-n-butyldiacetate, di-n-butyldioctylic acid Tin, di-n-butyl dilaurate, dioctyl dilaurate, etc. are used. The addition amount is preferably 0.05 to 2% with respect to the total amount.
[0018]
The reaction temperature is preferably room temperature, but when the alcohol or olefin is solid, the reaction can be performed at a temperature higher than the melting point.
[0019]
As for the molecular weight of the silicone compound of General formula (1), 2000-100000 are preferable. More preferably, it is 5000-40000.
[0020]
Examples of the powder include precipitated silica, gel silica, dry silica, alumina, talc, kaolin clay, and calcium carbonate. From the viewpoint of defoaming properties, precipitated silica, gel silica, and dry silica. Is preferred.
[0021]
The average particle size of the powder is preferably 0.1 μm or more and 10 μm or less, more preferably 1 μm or more and 7 μm or less.
[0022]
As a method of treating powder with the silicone compound of the general formula (1), a method in which the silicone compound is dissolved or dispersed in an organic solvent, mineral oil, silicone oil, etc., and the powder is stirred and mixed; There is a method of stirring and mixing with a duster, a Henschel mixer, a ball mill or the like. In either case, heating may be performed. Moreover, a catalyst is used if necessary.
[0023]
Catalysts include alkylamines such as laurylamine, myristylamine, palmitylamine, stearylamine, alkanolamines such as monoethanolamine, diethanolamine, and triethanolamine, sodium methylate, sodium ethylate, sodium hydroxide And potassium hydroxide.
[0024]
The antifoam composition of the present invention may additionally contain another group of compounds, which is hereinafter referred to as component (D). Component (D) can contribute up to 50% by weight in the composition of the antifoam composition. As the component (D), compounds that are generally recognized as having a defoaming effect, such as fatty acids, fatty acid amides, metal soaps, polyether compounds, fats and oils, and the like can be used.
[0025]
【Example】
EXAMPLES Next, although an Example demonstrates this invention in detail, this invention is not limited by a following example. In addition, the part in an Example, a test method, etc. means a mass part.
[0026]
[Synthesis of Silicone Compound 1]
Molecular weight 4000, polydimethylmethylhydrogen silicone (77 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), stearyl alcohol (23 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 1 having a molecular weight of 5100 (A / B / C = 80/5/15) was obtained.
[0027]
[Synthesis of Silicone Compound 2]
Polydimethylmethylhydrogen silicone having a molecular weight of 4000 (36 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), stearyl alcohol (64 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 2 (A / B / C = 43/43/14) having a molecular weight of 11,000 was obtained.
[0028]
[Synthesis of Silicone Compound 3]
Polydimethylmethylhydrogen silicone having a molecular weight of 4000 (23 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), stearyl alcohol (77 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, silicone compound 3 (A / B / C = 5/80/15) having a molecular weight of 17000 was obtained.
[0029]
[Synthesis of Silicone Compound 4]
Molecular weight 4000, polydimethylmethylhydrogen silicone (79 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), octadecene (21 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) mixed at 70 ° C. By stirring, a silicone compound 4 (A / B / C = 80/5/15) having a molecular weight of 5100 was obtained.
[0030]
[Synthesis of Silicone Compound 5]
Polydimethylmethylhydrogensilicone having a molecular weight of 4000 (37 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), octadecene (63 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) were mixed at 70 ° C. By stirring, a silicone compound 5 (A / B / C = 43/43/14) having a molecular weight of 11,000 was obtained.
[0031]
[Synthesis of Silicone Compound 6]
Polydimethylmethylhydrogen silicone having a molecular weight of 4000 (25 parts by mass, methylhydrogen Si / dimethylSi = 86/14 molar ratio), octadecene (75 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) are mixed at 70 ° C. By stirring, a silicone compound 6 (A / B / C = 5/80/15) having a molecular weight of 17000 was obtained.
[0032]
[Synthesis of Silicone Compound 7]
Molecular weight 5700, polydimethylmethylhydrogen silicone (31 parts by mass, methylhydrogen Si / dimethylSi = 62/38 molar ratio), stearyl alcohol (69 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 7 (A / B / C = 5/55/40) having a molecular weight of 18000 was obtained.
[0033]
[Synthesis of Silicone Compound 8]
Polydimethylmethylhydrogen silicone having a molecular weight of 5700 (78 parts by mass, methylhydrogen Si / dimethylSi = 62/38 molar ratio), stearyl alcohol (22 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 8 (A / B / C = 31/31/38) having a molecular weight of 7300 was obtained.
[0034]
[Synthesis of Silicone Compound 9]
Polydimethylmethylhydrogen silicone having a molecular weight of 5700 (31 parts by mass, methylhydrogen Si / dimethylSi = 62/38 molar ratio), octadecene (69 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) were mixed at 70 ° C. By stirring, a silicone compound 9 (A / B / C = 5/55/40) having a molecular weight of 18000 was obtained.
[0035]
[Synthesis of Silicone Compound 10]
Polydimethylmethylhydrogen silicone having a molecular weight of 5700 (79 parts by mass, methylhydrogen Si / dimethylSi = 62/38 molar ratio), octadecene (21 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) were mixed at 70 ° C. By stirring, a silicone compound 10 having a molecular weight of 7300 (A / B / C = 31/31/38) was obtained.
[0036]
[Synthesis of Silicone Compound 11]
Polydimethylmethylhydrogen silicone (79 parts by mass, methylhydrogen Si / dimethylSi = 14/86 molar ratio), stearyl alcohol (21 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 11 (A / B / C = 5/5/90) having a molecular weight of 37000 was obtained.
[0037]
[Synthesis of Silicone Compound 12]
Polydimethylmethylhydrogen silicone having a molecular weight of 30000 (80 parts by mass, methylhydrogen Si / dimethylSi = 14/86 molar ratio), stearyl alcohol (20 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 12 (A / B / C = 5/5/90) having a molecular weight of 37000 was obtained.
[0038]
[Synthesis of Silicone Compound 13]
Polydimethylmethylhydrogen silicone having a molecular weight of 50000 (80 parts by mass, methylhydrogen Si / dimethylSi = 10/90 molar ratio), stearyl alcohol (20 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 13 having a molecular weight of 60000 (A / B / C = 5/5/90) was obtained.
[0039]
[Synthesis of Silicone Compound 14]
Polydimethylmethylhydrogen silicone having a molecular weight of 500 (80 parts by mass, methylhydrogen Si / dimethylSi = 80/20 molar ratio), stearyl alcohol (20 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) at 70 ° C. By mixing and stirring, a silicone compound 14 (A / B / C = 40/40/20) having a molecular weight of 1000 was obtained.
[0040]
[Synthesis of Silicone Compound 15]
Polydimethylmethylhydrogen silicone having a molecular weight of 50000 (80 parts by mass, methylhydrogen Si / dimethylSi = 10/90 molar ratio), octadecene (20 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) are mixed at 70 ° C. By stirring, a silicone compound 15 (A / B / C = 5/5/90) having a molecular weight of 60,000 was obtained.
[0041]
[Synthesis of Silicone Compound 16]
Polydimethylmethylhydrogen silicone having a molecular weight of 500 (80 parts by mass, methylhydrogen Si / dimethylSi = 80/20 molar ratio), octadecene (20 parts by mass) and hexachloroplatinic acid (0.05 parts by mass) were mixed at 70 ° C. By stirring, a silicone compound 16 having a molecular weight of 1000 (A / B / C = 40/40/20) was obtained.
[0042]
Example 1
While mixing and stirring the silicone compound 1 (10 parts by mass) and mineral oil (300 parts by mass) with a kinematic viscosity of 20 cSt, a precipitation method silica nip seal L-250 (silica made in Japan silica, average particle size 2 μm, 50 parts by mass) was added. The surface-treated silica was obtained by heating to 140 ° C. using diethanolamine as a catalyst. Anti-foaming agent composition 1 was obtained by adding butanol propylene oxide adduct (molecular weight 3000, 40 parts by mass) as component (D).
[0043]
Examples 2-12
Antifoam compositions 2-12 were obtained in the same manner as in Example 1 except that silicone compounds 2-12 were used instead of silicone compound 1.
[0044]
Example 13
Antifoam composition 13 was obtained in the same manner as in Example 1 except that dimethyl silicone oil having a kinematic viscosity of 100 cSt was used instead of the mineral oil having a kinematic viscosity of 20 cSt.
[0045]
Example 14
Antifoam composition 14 was obtained in the same manner as in Example 1 except that soybean oil was used instead of mineral oil having a kinematic viscosity of 20 cSt.
[0046]
Example 15
Antifoam composition 15 was obtained in the same manner as in Example 1 except that rapeseed oil was used in place of the mineral oil having a kinematic viscosity of 20 cSt.
[0047]
Example 16
An antifoam composition 16 was obtained in the same manner as in Example 1 except that the gel method silica nip gel AZ-204 (manufactured by Nippon Silica Co., Ltd., average particle size 1.3 μm) was used instead of the nip seal L-250.
[0048]
Example 17
An antifoam composition 17 was obtained in the same manner as in Example 1 except that dry method silica R812 (manufactured by Nippon Aerosil Co., Ltd., average particle size: 7 μm) was used instead of the nip seal L-250.
[0049]
Example 18
Antifoam composition 18 was obtained in the same manner as in Example 1 using alumina A31 (Nippon Light Metal Alumina, average particle diameter of 5 μm) instead of the nip seal L-250.
[0050]
Example 19
An antifoam composition 19 was obtained in the same manner as in Example 1 except that Mistrone Vapor (Sobue clay talc, average particle size 5 μm) was used instead of the nip seal L-250.
[0051]
Example 20
Antifoam composition 20 was obtained in the same manner as in Example 1 using Kao White (Kaolin clay manufactured by Shiraishi Kogyo Co., Ltd., average particle diameter: 2 μm) instead of the nip seal L-250.
[0052]
Example 21
An antifoam composition 21 was obtained in the same manner as in Example 1 using Escalon # 100 (Sankyo Flour Milling Calcium Carbonate, average particle size 5 μm) instead of the nip seal L-250.
[0053]
Examples 22-24
In Examples 1 to 3, defoaming agent compositions 22 to 24 were obtained in the same manner using 500 parts by mass of mineral oil having a kinematic viscosity of 20 cSt.
[0054]
Comparative Examples 1-4
Antifoam compositions 25-28 were obtained in the same manner as in Example 1 except that the silicone compounds 13-16 were used in place of the silicone compound 1.
[0055]
Comparative Example 5
In Example 1, 50 mass parts of a mineral oil having a kinematic viscosity of 20 cSt was used to make an antifoaming agent in the same manner. However, the antifoaming agent composition was not solidified.
[0056]
Table 1 shows the defoaming evaluation results.
[0057]
[Defoaming evaluation method 1]
After adding 0.5 parts by mass of an antifoaming agent to 100 parts by mass of a household water-based paint, the mixture was stirred with a homogenizer at 2000 rpm for 2 minutes, and then the specific gravity was measured with a specific gravity cup. The larger the specific gravity value, the better the defoaming performance. Moreover, after measuring the specific gravity cup, it applied to the slate plate with a roller, and the speed of disappearance of the foam was measured. The smaller the number, the better the defoaming performance. The measured household paint was put into a sealed container and stored at 50 ° C. for 1 week, and then the same test was conducted to evaluate the continuous defoaming property.
[0058]
[Defoaming evaluation method 2]
200 mL of latex emulsion (JSR0696, manufactured by JSR) is placed in a 500 mL measuring cylinder. After adjusting the temperature to 70 ° C., the diffuser stone is put into the liquid, and air (1000 L / min) is sent in and foamed. When the foam height reaches 500 mL, 0.1 g of an antifoaming agent is added dropwise. The foam height after 1 minute was defined as the initial defoaming property, and the foam height after 30 minutes was defined as the continuous defoaming property. The lower the height, the better the defoaming performance.
[0059]
[Table 1]
[0060]
【The invention's effect】
The defoamer composition of the present invention is excellent not only in the initial defoaming property but also in the sustained defoaming property.
Claims (6)
(A)シリコーンオイル、鉱物油、動植物油から選ばれる1種以上の化合物/(B)一般式(1)で表され、分子量が2000〜40000であるシリコーン化合物で処理された粉体の質量比が60/40〜99/1である消泡剤組成物。
(A) One or more compounds selected from silicone oil, mineral oil, and animal / vegetable oil / (B) Mass ratio of powder treated with a silicone compound represented by general formula (1) and having a molecular weight of 2000 to 40000 Is a defoamer composition having a ratio of 60/40 to 99/1.
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| JP2000086977A JP4431646B2 (en) | 2000-03-27 | 2000-03-27 | Surface-treated powder and antifoam composition |
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| JP2000086977A JP4431646B2 (en) | 2000-03-27 | 2000-03-27 | Surface-treated powder and antifoam composition |
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| JP4431646B2 true JP4431646B2 (en) | 2010-03-17 |
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| JP2005290287A (en) * | 2004-04-02 | 2005-10-20 | Nitto Denko Corp | Antistatic coating agent and antistatic film |
| JP5568707B2 (en) * | 2010-07-30 | 2014-08-13 | サンノプコ株式会社 | Antifoaming agent and method for producing kraft pulp using the same |
| CN104740902A (en) * | 2015-03-12 | 2015-07-01 | 唐孟菲 | Defoaming agent |
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