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JP4904510B2 - How to open a medical container - Google Patents

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Publication number
JP4904510B2
JP4904510B2 JP2009120743A JP2009120743A JP4904510B2 JP 4904510 B2 JP4904510 B2 JP 4904510B2 JP 2009120743 A JP2009120743 A JP 2009120743A JP 2009120743 A JP2009120743 A JP 2009120743A JP 4904510 B2 JP4904510 B2 JP 4904510B2
Authority
JP
Japan
Prior art keywords
synthetic resin
resin film
medical container
opening
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2009120743A
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Japanese (ja)
Other versions
JP2009183749A (en
JP2009183749A5 (en
Inventor
知康 山下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Naigai Kasei Co Ltd
Original Assignee
Naigai Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Naigai Kasei Co Ltd filed Critical Naigai Kasei Co Ltd
Priority to JP2009120743A priority Critical patent/JP4904510B2/en
Publication of JP2009183749A publication Critical patent/JP2009183749A/en
Publication of JP2009183749A5 publication Critical patent/JP2009183749A5/ja
Application granted granted Critical
Publication of JP4904510B2 publication Critical patent/JP4904510B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/081Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations having a component of vibration not perpendicular to the welding surface
    • B29C65/082Angular, i.e. torsional ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1664Laser beams characterised by the way of heating the interface making use of several radiators
    • B29C65/1667Laser beams characterised by the way of heating the interface making use of several radiators at the same time, i.e. simultaneous laser welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • B29C65/7443Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc by means of ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • B29C65/7451Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool the severing tool and the welding tool being movable with respect to one-another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • B29C65/7461Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool for making welds and cuts of other than simple rectilinear form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/76Making non-permanent or releasable joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888Means for handling of moving sheets or webs
    • B29C65/7891Means for handling of moving sheets or webs of discontinuously moving sheets or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2422Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical
    • B29C66/24221Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical being circular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81415General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
    • B29C66/81419General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled and flat
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
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    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • B29C65/1661Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined scanning repeatedly, e.g. quasi-simultaneous laser welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30Electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Description

本発明は、医療用容器並びに医療用容器の口元部の開口部をシールする密閉方法及びその開口部の開封方法に関する。   The present invention relates to a medical container, a sealing method for sealing an opening of a mouth portion of a medical container, and a method for opening the opening.

輸液などの内容物を注入して、点滴など使用する医療用容器(以下、容器ということがある。)は、口元部を有し、該口元部の開口部から内容物が容器内に注入される。例えば、特許文献1に開示された医療用容器がある。   A medical container (hereinafter also referred to as a container) used for infusion of contents such as infusion and the like has a mouth portion, and the contents are injected into the container from the opening of the mouth portion. The For example, there is a medical container disclosed in Patent Document 1.

特開2000−52413号(第2頁、第1〜3図)JP 2000-52413 (2nd page, FIGS. 1 to 3)

しかし、容器の製造と内容物の注入は、同時に行われるとは限らない。容器の輸送過程で雑菌や異物が容器内に混入している可能性もあるため、内容物を注入する前に、容器内を洗浄する必要があった。   However, the manufacture of the container and the injection of the contents are not necessarily performed simultaneously. Since germs and foreign substances may be mixed in the container during the transportation of the container, it was necessary to clean the container before injecting the contents.

しかし、容器の洗浄工程がなければ、その分作業効率が向上する。そのため、輸送時に容器内を無菌状態に維持し、異物の混入を防止するため、あるいは輸送時における容器の変形を防止するため、容器内に無菌空気を充填した後、容器の口元部の開口部が密閉体により密閉された状態で提供されることが望まれてきた。   However, if there is no container cleaning step, the work efficiency is improved accordingly. Therefore, in order to maintain the inside of the container in a sterile state during transportation and prevent contamination by foreign substances, or to prevent deformation of the container during transportation, the container is filled with sterile air and then the opening at the mouth of the container Has been desired to be provided in a state of being sealed by a sealing body.

かかる密閉方法に伴い、安全かつ迅速に容器を開封する方法も望まれる。すなわち、刃物などによる切断や突起物などに破断によって開封すると、密閉体の切れ端などが異物として残留するおそれがある。また、開封に際し時間を要すると、作業効率も低下する。   Along with such a sealing method, a method of opening the container safely and quickly is also desired. That is, if the cut or cut with a cutting tool or the like is opened by breaking, there is a possibility that a cut end of the sealed body remains as a foreign object. Moreover, if time is required for opening, the work efficiency also decreases.

本発明の目的は、医療用容器において、雑菌や異物の混入を防止すべく容器を密閉する方法及び密閉体の切れ端などが異物として残留することなく開封する方法を提供することにある。   An object of the present invention is to provide a method for sealing a medical container so as to prevent contamination of foreign bacteria and foreign matters, and a method for opening the sealed body without leaving a broken piece or the like as foreign matters.

上記目的を達成するために鋭意検討した結果、本発明は、口元部を有する医療用容器において、その口元部の表面に合成樹脂フィルムを熱溶着により溶着し、口元部の開口部をシールする医療用容器の密閉方法を採用した。   As a result of diligent studies to achieve the above object, the present invention is a medical container having a mouth portion, in which a synthetic resin film is welded to the surface of the mouth portion by heat welding, and the opening of the mouth portion is sealed. The container sealing method was adopted.

医療用容器は、一般に合成樹脂製であるので、熱溶着(熱シール、ヒートシールとも呼ばれる。)によれば、口元部と密閉体としての合成樹脂フィルム(以下、フィルムという。)とを隙間なく溶着することができる。その結果、容器内に雑菌や異物の混入を防ぐことができる。また、輸送時の容器の変形も防止できる。   Since medical containers are generally made of synthetic resin, according to heat welding (also referred to as heat sealing or heat sealing), there is no gap between the mouth portion and a synthetic resin film (hereinafter referred to as a film) as a sealed body. Can be welded. As a result, it is possible to prevent contamination of bacteria and foreign matters in the container. Further, deformation of the container during transportation can be prevented.

また、口元部を有する医療用容器において、その口元部の表面に合成樹脂フィルムを超音波縦振動又は超音波ねじり振動若しくはこれらの混合の振動により溶着し、口元部の開口部をシールする医療用容器の密閉方法も採用できる。   Further, in a medical container having a mouth portion, a synthetic resin film is welded to the surface of the mouth portion by ultrasonic longitudinal vibration, ultrasonic torsional vibration, or a mixture vibration thereof, and the opening of the mouth portion is sealed. A container sealing method can also be employed.

口元部の表面にフィルムを配し、超音波振動により振動させると、口元部とフィルムとの間に摩擦を生じる。該摩擦の発熱により、口元部とフィルムが溶解することに互いに溶着される。   When a film is disposed on the surface of the mouth portion and is vibrated by ultrasonic vibration, friction is generated between the mouth portion and the film. Due to the heat generated by the friction, the mouth and the film are welded together.

口元部を有する医療用容器において、その口元部の表面に合成樹脂フィルムを高周波誘電溶着により溶着し、口元部の開口部をシールする医療用容器の密閉方法も採用できる。   In a medical container having a mouth portion, a method of sealing a medical container in which a synthetic resin film is welded to the surface of the mouth portion by high frequency dielectric welding and the opening of the mouth portion is sealed can be employed.

合成樹脂の誘電損を利用し、高周波電界を印加することにより、合成樹脂が発熱する。この現象を利用し、口元部の表面にフィルムを配し、両者を2つの電極で挟み、電極間に高周波電流を流すことにより、口元部とフィルムが発熱する。該発熱により、両者が溶解するので、互いに溶着される。   The synthetic resin generates heat by applying a high frequency electric field using the dielectric loss of the synthetic resin. Utilizing this phenomenon, a film is disposed on the surface of the mouth portion, both are sandwiched between two electrodes, and a high frequency current is passed between the electrodes, whereby the mouth portion and the film generate heat. Since both of them are dissolved by the heat generation, they are welded to each other.

口元部を有する医療用容器において、その口元部の表面に合成樹脂フィルムをレーザー溶着により溶着し、口元部の開口部をシールする医療用容器の密閉方法も採用できる。   In a medical container having a mouth portion, a method of sealing a medical container in which a synthetic resin film is welded to the surface of the mouth portion by laser welding and the opening of the mouth portion is sealed can be employed.

レーザー光が照射されると、レーザー光のエネルギーにより照射された部分が加熱される。口元部の表面にフィルムを配し、フィルムにレーザー光を照射すると、フィルムが加熱される。同時に、フィルムは透明又は半透明であるので、レーザー光の一部が透過し、口元部も加熱される。したがって、口元部とフィルムが溶解するので、互いに溶着される。なお、光学系により、レーザー光を口元部に沿って走査したり、レーザー照射の幅を変化させたりできる。また、プリズム、ハーフミラー、ビームスプリッターなどにより、レーザー光を複数に分岐すれば、同時に複数の容器に対してフィルムの溶着が可能である。   When the laser beam is irradiated, the irradiated portion is heated by the energy of the laser beam. When a film is disposed on the surface of the mouth portion and the film is irradiated with laser light, the film is heated. At the same time, since the film is transparent or translucent, part of the laser light is transmitted and the mouth is also heated. Accordingly, the mouth portion and the film are dissolved, and are thus welded to each other. The optical system can scan the laser beam along the mouth portion or change the width of laser irradiation. Further, if the laser beam is branched into a plurality of parts by a prism, a half mirror, a beam splitter, etc., it is possible to weld a film to a plurality of containers at the same time.

前記合成樹脂フィルムは二層以上のイージーピール用多層フィルムである医療用容器の密閉方法も採用できる。   The synthetic resin film may be a method for sealing a medical container which is a multilayer film for two or more easy peels.

合成樹脂フィルムが二層以上のイージーピール用多層フィルムであれば、切れ端等が残留することなくシールを開封することができる。なお、イージーピール用多層フィルムは、シール層とピール層を含む多層フィルムであって、容易に剥離され開封可能な(イージーピール性、易開封性)フィルムである。シール層が破壊されて剥離する凝集剥離タイプ、シール層が他の層から剥離する層間剥離タイプ、シール層が溶着面から剥離する界面剥離のいずれのタイプのフィルムも使用できる。   If the synthetic resin film is a multilayer film for two or more easy peels, it is possible to open the seal without leaving a broken piece or the like. The multilayer film for easy peel is a multilayer film including a seal layer and a peel layer, and can be easily peeled and opened (easy peel property, easy openability). Any of the cohesive peeling type in which the seal layer is broken and peeled off, the delamination type in which the seal layer peels from other layers, and the interface peeling in which the seal layer peels from the welded surface can be used.

また、以上述べたいずれかの方法により、口元部の開口部が合成樹脂フィルムによりシールされた医療用容器も採用できる。   Moreover, the medical container by which the opening part of the opening part was sealed with the synthetic resin film by one of the methods described above is also employable.

口元部の開口部が合成樹脂フィルムによりシールされた医療用容器であれば、
剥離や溶解により容易にシールを開封でき、しかもフィルム切れ端などが容器に残留するおそれがない。
If the opening of the mouth is a medical container sealed with a synthetic resin film,
The seal can be easily opened by peeling or dissolving, and there is no possibility that a piece of film will remain in the container.

さらに、前記口元部がフランジを有し、前記フランジの内周部表面が前記フランジの外周部表面に対し段部をなして容器下部側に配置され、前記フランジの外周部表面に合成樹脂フィルムが溶着され、前記口元部の開口部がシールされた医療用容器も採用できる。   Further, the mouth portion has a flange, the inner peripheral surface of the flange is disposed on the container lower side with a stepped portion with respect to the outer peripheral surface of the flange, and a synthetic resin film is formed on the outer peripheral surface of the flange. A medical container that is welded and sealed at the opening of the mouth can also be used.

後述する溶解収縮によるシール開封方法を採用する場合、フィルムは口元部内周辺縁部に収縮した状態で残留する。口元部がフランジを有し、前記フランジの内周部表面が前記フランジの外周部表面に対し段部をなして容器下部側に配置され、前記フランジの外周部表面に合成樹脂フィルムが溶着されているので、溶解収縮されたフィルムが前記段部に残留し、フランジの外周部表面より容器外側に突出することがない。その結果、内容物充填後に行われる合成樹脂フィルムやキャップ等の溶着が容易となる。   When the seal opening method by dissolution shrinkage described later is employed, the film remains in a contracted state at the peripheral edge in the mouth portion. The mouth portion has a flange, the inner peripheral surface of the flange forms a step with respect to the outer peripheral surface of the flange and is disposed on the container lower side, and a synthetic resin film is welded to the outer peripheral surface of the flange. Therefore, the film that has been melted and shrunk remains on the stepped portion and does not protrude outward from the outer peripheral surface of the flange. As a result, welding of a synthetic resin film, a cap and the like performed after filling the contents becomes easy.

また、前記フランジの外周部表面と前記フランジの内周部表面との段差が0.3〜1.5mmである医療用容器とすることもできる。   Moreover, it can also be set as the medical container whose level | step difference of the outer peripheral part surface of the said flange and the inner peripheral part surface of the said flange is 0.3-1.5 mm.

0.3mm未満であると、段部が小さく収縮したフィルムが収まらず、内容物充填後に行われる合成樹脂フィルムやキャップ等の溶着の妨げとなる。また、1.5mmを越えると、段部のあるフランジの部分が薄くなりフランジの強度が低下することがある。   If the thickness is less than 0.3 mm, the film with the stepped portion contracted small cannot be accommodated, which hinders the welding of a synthetic resin film, a cap or the like performed after filling the contents. On the other hand, if the thickness exceeds 1.5 mm, the flange portion with the stepped portion becomes thin and the strength of the flange may be lowered.

また、前記口元部の内周部表面が前記口元部の外周部表面に対し段部をなして容器下部側に配置され、前記前記口元部の外周部表面に合成樹脂フィルムが溶着され、前記口元部の開口部がシールされた医療用容器とすることもできる。   Further, the inner peripheral surface of the mouth portion is disposed on the container lower side with a stepped portion with respect to the outer peripheral surface of the mouth portion, a synthetic resin film is welded to the outer peripheral surface of the mouth portion, and the mouth It can also be set as the medical container with which the opening part of the part was sealed.

口元部の肉厚が比較的厚い場合、フランジを設けるまでもなく、口元部の外周部と内周部を設け、前記内周部表面が前記口元部の外周部表面に対し段部をなして容器下部側に配置することができ、同様に開封時に溶解収縮されたフィルムが前記段部に残留し、その後の合成樹脂フィルムやキャップ等の溶着が容易となる。   When the thickness of the mouth portion is relatively thick, it is not necessary to provide a flange, but the outer peripheral portion and the inner peripheral portion of the mouth portion are provided, and the inner peripheral surface forms a step with respect to the outer peripheral surface of the mouth portion. A film that can be disposed on the lower side of the container and similarly melted and shrunk at the time of opening remains in the stepped portion, so that subsequent welding of a synthetic resin film, a cap, or the like is facilitated.

以上述べた方法により密閉された容器内に内容物を注入する際に、フィルムを開封する必要がある。このとき、シールされたフィルムを除去する必要があるが、切断や破断によると、フィルムの切れ端が異物として残留するおそれがある。かかる場合、以下に述べる開封方法を採用できる。   When injecting the contents into a sealed container by the method described above, it is necessary to open the film. At this time, it is necessary to remove the sealed film. However, if the film is cut or broken, a piece of the film may remain as a foreign substance. In such a case, the opening method described below can be employed.

すなわち、口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムをその中央部から溶解収縮させて開封する医療用容器の開封方法を採用できる。   That is, in a medical container having a mouth part, and the opening part of the mouth part sealed with a synthetic resin film, a method for opening the medical container is employed in which the synthetic resin film is melted and shrunk from the center part to open. it can.

合成樹脂フィルムをその中央部から溶解収縮させて開封することにより、均等にかつ素早く開封することができる。   The synthetic resin film can be opened evenly and quickly by dissolving and shrinking the synthetic resin film from its center.

また、合成樹脂フィルムの中央部と発熱先端部との距離が最短で、前記合成樹脂フィルムの周辺部と発熱周辺部との距離が相対的に長く、前記合成樹脂フィルムの中央部に到達する輻射熱量が最大となる発熱先端部及び発熱周辺部を備えた発熱体を用いて、当該発熱体を接近させ、前記発熱体からの輻射熱により、前記合成樹脂フィルムを中央部より溶解収縮させて開封する医療用容器の開封方法とすることができる。   Further, the distance between the central portion of the synthetic resin film and the heat generating tip is the shortest, the distance between the peripheral portion of the synthetic resin film and the heat generating peripheral portion is relatively long, and the radiant heat reaching the central portion of the synthetic resin film. Using a heating element provided with a heating tip having a maximum amount and a heating peripheral part, the heating element is brought close to it, and the synthetic resin film is melted and contracted from the central part by the radiant heat from the heating element to be opened. It can be set as the opening method of a medical container.

発熱体からの輻射熱を利用して、フィルムを溶解収縮させ、容器を開封することができる。発熱体との間隔や輻射熱の照射時間を調節すれば、口元部が溶解することはない。特に、合成樹脂フィルムの中央部と発熱先端部との距離が最短で、前記合成樹脂フィルムの周辺部と発熱周辺部との距離が相対的に長く、前記合成樹脂フィルムの中央部に到達する輻射熱量が最大となる発熱先端部及び発熱周辺部を備えた発熱体により、当該発熱体を接近させ、前記発熱体からの輻射熱により、前記合成樹脂フィルムを中央部より溶解収縮させて開封することにより、合成樹脂フィルムをその中央部から溶解収縮させて開封することにより、均等にかつ素早く開封することができる。また、一様に加熱されることにより合成樹脂フィルムが周囲に溶解収縮せず、溶解した合成樹脂フィルムが容器内部に落下残留することも防止できる。   Using the radiant heat from the heating element, the film can be dissolved and contracted, and the container can be opened. If the distance from the heating element and the irradiation time of the radiant heat are adjusted, the mouth portion will not be dissolved. In particular, the distance between the central portion of the synthetic resin film and the heat generating tip is the shortest, the distance between the peripheral portion of the synthetic resin film and the heat generating peripheral portion is relatively long, and the radiant heat that reaches the central portion of the synthetic resin film By bringing the heating element close to the heating element provided with the heat generating tip and the heating peripheral part with the maximum amount, and by opening the synthetic resin film by melting and shrinking from the central part by radiant heat from the heating element The synthetic resin film can be opened evenly and quickly by dissolving and shrinking the synthetic resin film from its central portion. Moreover, it can prevent that the synthetic resin film does not melt and shrink around by being heated uniformly, and the dissolved synthetic resin film falls and remains inside the container.

また、合成樹脂フィルムの中央部に到達する熱風が最大となる熱風手段より、前記合成樹脂フィルムを中央部より溶解収縮させて開封する医療用容器の開封方法とすることができる。   Moreover, it can be set as the opening method of the medical container which melt | dissolves and opens the said synthetic resin film from a center part from the hot air means from which the hot air which reaches | attains the center part of a synthetic resin film becomes the maximum.

フィルムに熱風を当てると、フィルムの一部が溶解し開口すると共に、フィルム面方向に収縮し、容器が開封される。フィルムは収縮するので、一部が切れ端などとなり容器内に残留することはない。また、口元部はフィルムに比べ十分厚いので、ノズルなどで熱風を調整すれば、口元部が溶解することはない。特に、合成樹脂フィルムの中央部に到達する熱風が最大となる熱風手段よれば、合成樹脂フィルムを中央部より溶解収縮させて開封でき、均等にかつ素早く開封することができる。   When hot air is applied to the film, a part of the film dissolves and opens, shrinks in the film surface direction, and the container is opened. Since the film shrinks, a part of the film becomes a broken piece and does not remain in the container. Further, since the mouth portion is sufficiently thicker than the film, if the hot air is adjusted with a nozzle or the like, the mouth portion will not be dissolved. In particular, according to the hot air means that maximizes the hot air reaching the central portion of the synthetic resin film, the synthetic resin film can be opened by dissolving and shrinking from the central portion, and can be opened evenly and quickly.

また、前記口元部がフランジを有し、前記フランジの内周部表面が前記フランジの外周部表面に対し段部をなして容器下部側に配置され、前記フランジの外周部表面に合成樹脂フィルムが溶着され、前記口元部の開口部がシールされた医療用容器において、前記合成樹脂フィルムをその中央部から溶解収縮させて開封する医療用容器の開封方法とすることもできる。   The mouth portion has a flange, the inner peripheral surface of the flange forms a step with respect to the outer peripheral surface of the flange and is disposed on the container lower side, and a synthetic resin film is formed on the outer peripheral surface of the flange. In the medical container which is welded and the opening of the mouth portion is sealed, the synthetic resin film may be melted and shrunk from its central portion to open the medical container.

開封前において、口元部がフランジを有し、前記フランジの内周部表面が前記フランジの外周部表面に対し段部をなして容器下部側に配置され、前記フランジの外周部表面に合成樹脂フィルムが溶着されているので、合成樹脂フィルムをその中央部から溶解収縮されたフィルムが前記段部に残留し、フランジの外周部表面より容器外側に突出することがない。その結果、内容物充填後に行われる合成樹脂フィルムやキャップ等の溶着が容易となる。   Before opening, the mouth portion has a flange, the inner peripheral surface of the flange forms a step with respect to the outer peripheral surface of the flange, and is disposed on the container lower side, and the synthetic resin film is formed on the outer peripheral surface of the flange. Therefore, a film obtained by dissolving and shrinking the synthetic resin film from its central portion remains on the stepped portion and does not protrude from the outer peripheral surface of the flange to the outside of the container. As a result, welding of a synthetic resin film, a cap and the like performed after filling the contents becomes easy.

前記口元部の内周部表面が前記口元部の外周部表面に対し段部をなして容器下部側に配置され、前記口元部の外周部表面に合成樹脂フィルムが溶着され、前記口元部の開口部がシールされた医療用容器において、前記合成樹脂フィルムをその中央部から溶解収縮させて開封する医療用容器の開封方法とすることもできる。   The inner peripheral surface of the mouth portion is arranged on the container lower side with a stepped portion with respect to the outer peripheral surface of the mouth portion, a synthetic resin film is welded to the outer peripheral surface of the mouth portion, and the opening of the mouth portion In the medical container in which the part is sealed, the synthetic resin film may be melted and shrunk from the central part to open the medical container.

同様に、口元部の肉厚が比較的厚いと同様に段部を構成できる。かかる場合、合成樹脂フィルムをその中央部から溶解収縮されたフィルムが前記段部に残留し、フランジの外周部表面より容器外側に突出することがなく、内容物充填後に行われる合成樹脂フィルムやキャップ等の溶着が容易となる。   Similarly, if the thickness of the mouth portion is relatively thick, a stepped portion can be formed. In such a case, the synthetic resin film or cap that is formed after filling the contents without the film in which the synthetic resin film is melted and shrunk from the center portion remains on the stepped portion and does not protrude from the outer peripheral surface of the flange to the outside of the container It becomes easy to weld.

口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムにレーザー光を照射し、前記合成樹脂フィルムを溶解収縮させて開封する医療用容器の開封方法も採用できる。   A medical container having a mouth portion, wherein the opening portion of the mouth portion is sealed with a synthetic resin film, wherein the synthetic resin film is irradiated with laser light, and the synthetic resin film is dissolved and contracted to be opened. The opening method can also be adopted.

レーザー光を局所的にフィルムに照射すれば、照射された部分だけ溶解収縮するので、切れ端などが残留することなく、容器を開封することができる。   If the film is locally irradiated with laser light, only the irradiated portion is melted and contracted, so that the container can be opened without leaving a broken piece or the like.

口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを高周波誘電により、前記合成樹脂フィルムを溶解収縮させ開封する医療用容器の開封方法も採用できる。   A medical container having a mouth portion, wherein the opening portion of the mouth portion is sealed with a synthetic resin film, and the synthetic resin film is melted and contracted by high frequency dielectric to open the medical container. Can also be adopted.

フィルムの誘電損を利用した高周波誘電により、フィルムのみが加熱され、溶解収縮するので、切れ端などが残留することなく、容器を開封することができる。   Only the film is heated and melted and contracted by the high-frequency dielectric utilizing the dielectric loss of the film, so that the container can be opened without leaving a broken piece or the like.

口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを電磁誘導により、前記合成樹脂フィルムを溶解収縮させて開封する医療用容器の開封方法も採用できる。   Opening of a medical container having a mouth portion, wherein the opening portion of the mouth portion is sealed with a synthetic resin film, and the synthetic resin film is opened by dissolving and shrinking the synthetic resin film by electromagnetic induction A method can also be adopted.

電磁誘導により、フィルムのみが加熱され、溶解収縮するので、切れ端などが残留することなく、容器を開封することができる。   By electromagnetic induction, only the film is heated and melted and contracted, so that the container can be opened without leaving a broken piece or the like.

口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを保持し、前記合成樹脂フィルムの内周部を切欠し、切欠された前記合成樹脂フィルム片を除去して開封する医療用容器の開封方法も採用できる。   In a medical container having a mouth portion, the opening portion of the mouth portion being sealed with a synthetic resin film, the synthetic resin film is held, the inner peripheral portion of the synthetic resin film is cut out, and the cutout synthetic material A method of opening a medical container in which the resin film piece is removed and opened can also be employed.

合成樹脂フィルムを保持して、前記合成樹脂フィルムの内周部を切欠し、切欠された前記合成樹脂フィルム片を除去するので、開封されたフィルムが容器内部等に残留することがない。フィルムの保持は、チューブや管等による吸引により保持することができ、フィルムを切欠した後、同様にフィルムを除去することができる。   Since the synthetic resin film is held, the inner peripheral portion of the synthetic resin film is cut out, and the cut out piece of the synthetic resin film is removed, so that the opened film does not remain inside the container. The film can be held by suction using a tube, a tube, or the like. After the film is cut out, the film can be similarly removed.

口元部を有し、前記口元部の開口部が剥離可能な合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを剥離して開封する医療用容器の開封方法も採用できる。   In a medical container having a mouth portion and the opening portion of the mouth portion being sealed with a peelable synthetic resin film, a method of opening the medical container in which the synthetic resin film is peeled and opened can also be employed.

特に、剥離可能な合成樹脂フィルムによりシールされている場合、前記合成樹脂フィルムを剥離すれば、切れ端等が残留することなく開封することができる、なお、剥離可能な合成樹脂フィルムとして、イージーピール用多層フィルムが好適に使用でき、凝集剥離、層間剥離、界面剥離のいずれのタイプのフィルムも使用できる。   In particular, when it is sealed with a peelable synthetic resin film, if the synthetic resin film is peeled off, it can be opened without leaving a cut end, etc. A multilayer film can be suitably used, and any type of film of cohesive peeling, delamination, and interface peeling can be used.

内容物を注入後、すぐに容器を使用することが多いが、一時的に再保管する必要なときがある。かかる場合、上述した熱風、輻射熱、レーザー、高周波誘電、電磁誘導、切欠、剥離のいずれかの方法により、医療用容器の口元部の開口部をシールする合成樹脂フィルムを開封し、前記医療用容器内に内容物を充填し、上述した熱溶着、超音波振動溶着、高周波誘電溶着、レーザー溶着のいずれかの方法により、再び口元部の開口部を合成樹脂フィルム又はキャップの溶着により密封する医療用容器の内容物充填方法が採用できる。   The container is often used immediately after the contents are injected, but there are times when it is necessary to temporarily store it again. In such a case, the synthetic resin film that seals the opening of the mouth portion of the medical container is opened by any one of the above-described hot air, radiant heat, laser, high frequency dielectric, electromagnetic induction, notch, and peeling, and the medical container The inside is filled with the contents, and the opening of the mouth is sealed again by the synthetic resin film or cap welding by any of the above-mentioned thermal welding, ultrasonic vibration welding, high frequency dielectric welding, or laser welding. A container filling method can be employed.

かかる方法により、再度、フィルムをシールすることができ、雑菌や異物が混入することなく、内容物の保存が可能となる。   By such a method, the film can be sealed again, and the contents can be stored without contamination with foreign bacteria and foreign matters.

本発明によれば、医療用容器において、口元部に合成樹脂フィルムが溶着され、シールされるので、雑菌や異物の混入を防止でき、輸送時の変形を防止できる。また、開封時においては、合成樹脂フィルムが溶解収縮されるので、切れ端などが異物として残留することなく開封できる。   According to the present invention, in the medical container, since the synthetic resin film is welded and sealed to the mouth portion, contamination with foreign bacteria and foreign matters can be prevented, and deformation during transportation can be prevented. Further, since the synthetic resin film is melted and shrunk at the time of opening, it can be opened without remaining a broken piece or the like as a foreign substance.

本発明に係る方法の対象である医療用容器を示す概略断面図である。It is a schematic sectional drawing which shows the medical container which is the object of the method which concerns on this invention. 熱溶着によりフィルムを溶着する方法を示す図である。It is a figure which shows the method of welding a film by heat welding. 超音波振動によりフィルムを溶着する方法を示す図である。It is a figure which shows the method of welding a film by ultrasonic vibration. 高周波誘電によりフィルムを溶着する方法を示す図である。It is a figure which shows the method of welding a film by a high frequency dielectric. レーザーによりフィルムを溶着する方法を示す図である。It is a figure which shows the method of welding a film with a laser. 本発明に係る医療用容器の口元部の要部断面図である。(a)は開封前の断面、(b)は開封後の断面を示す。(c)は溶着しろにより段部を構成する様子を、(d)は溶着しろにより段部が構成された様子を示す。It is principal part sectional drawing of the mouth part of the medical container which concerns on this invention. (A) shows the cross section before opening, (b) shows the cross section after opening. (C) shows a state in which the step portion is constituted by the welding margin, and (d) shows a state in which the step portion is constituted by the welding margin. 熱風によりシールを開封する方法を示す図である。It is a figure which shows the method of opening a seal | sticker with a hot air. 輻射熱によりシールを開封する方法を示す図である。It is a figure which shows the method of opening a seal | sticker by radiant heat. 輻射熱によりシールを開封する他の方法を示す図である。It is a figure which shows the other method of opening a seal | sticker by radiant heat. レーザーによりシールを開封する方法を示す図である。It is a figure which shows the method of opening a seal | sticker with a laser. 電磁誘導によりシールを開封する方法を示す図である。It is a figure which shows the method of opening a seal | sticker by electromagnetic induction. 切欠によりシールを開封する方法を示す図である。It is a figure which shows the method of opening a seal | sticker by a notch.

1 医療用容器
2 容器部
3 口元部
3a フランジ部
4 開口部
5 合成樹脂フィルム
10 発熱体
11 アンビル
12 巻き取り装置
15 刃部
16 溶着部
20 超音波振動子
30 高周波電源
40、70 レーザー発振器
DESCRIPTION OF SYMBOLS 1 Medical container 2 Container part 3 Mouth part 3a Flange part 4 Opening part 5 Synthetic resin film 10 Heating element 11 Anvil 12 Winding device 15 Blade part 16 Welding part 20 Ultrasonic vibrator 30 High frequency power supply 40, 70 Laser oscillator

発明の実施の形態BEST MODE FOR CARRYING OUT THE INVENTION

以下、図面を用いて本発明に係る密閉方法及び開封方法について説明する。図1は、本発明に係る方法の対象である医療用容器を示す概略断面図である。図1において、1は医療用容器、2は容器部、3は口元部、4は開口部である。医療用容器1は、容器部2に略円筒状の口元部3が取り付けられた構造を有する。口元部3を介して、容器部2に内容物が注入される。図1では、容器部2は、ボトル形状を有しているが、バッグ形状や内容物に応じて他の形状とすることができる。   Hereinafter, the sealing method and the opening method according to the present invention will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing a medical container which is an object of the method according to the present invention. In FIG. 1, 1 is a medical container, 2 is a container part, 3 is a mouth part, and 4 is an opening part. The medical container 1 has a structure in which a substantially cylindrical mouth part 3 is attached to a container part 2. The contents are injected into the container part 2 through the mouth part 3. In FIG. 1, although the container part 2 has a bottle shape, it can be made into another shape according to a bag shape or the contents.

容器1が製造された時点では、口元部3は開口した状態である。そのため、内容物が注入されるまで、開口部4を覆った状態に保ち、雑菌や異物の混入を防止する必要がある。また、輸送時において、容器部2の変形を防止する必要もある。
本発明においては、口元部3の表面に合成樹脂フィルムを溶着し、開口部4を該合成樹脂フィルムでシールし、医療用容器1を密閉する方法を採用する。溶着方法は、熱、超音波、高周波誘電、レーザーのいずれによる溶着方法でも可能である。以下、それぞれの方法について説明する。なお、合成樹脂フィルムの材質は、口元部3と同質の材料であることが好ましく、ポリプロピレン又はポリエチレンが好適である。
At the time when the container 1 is manufactured, the mouth portion 3 is open. Therefore, it is necessary to keep the opening 4 covered until the contents are injected, and to prevent contamination with foreign bacteria and foreign matters. Further, it is necessary to prevent deformation of the container part 2 during transportation.
In the present invention, a method is adopted in which a synthetic resin film is welded to the surface of the mouth portion 3, the opening 4 is sealed with the synthetic resin film, and the medical container 1 is sealed. The welding method can be any of heat, ultrasonic, high frequency dielectric, and laser. Hereinafter, each method will be described. In addition, it is preferable that the material of a synthetic resin film is the same material as the mouth part 3, and a polypropylene or polyethylene is suitable.

図2は、熱溶着によりフィルムを溶着する方法を示す図である。図において、合成樹脂フィルム5が口元部3を覆うように配置されている。溶着面積を増やすために、口元部3はフランジ3aを有し、フランジ3aがアンビル11上に固定されている。発熱体10は、フランジ3aに当接可能に突条10aを有し、突条10aは、フランジ3aに沿った形状を有している。
発熱体10の突条10aがフィルム5に当接し、フィルム5が溶解し始める。次に、フランジ3aも溶解し、フィルム5とフランジ3aとが溶着される。溶着終了後、フィルム5を適当に切断すれば、密封が完了する。なお、巻き取り装置12とローラ13とを備えていれば、フィルム5を順次供給できるので、フィルム溶着の効率が向上する。また、発熱体10は、電気ヒーター等により加熱することができる。なお、刃部15を設けて、溶着完了後、刃部15を下方に移動させてフィルム5を切断することも可能である。
FIG. 2 is a diagram showing a method of welding a film by heat welding. In the figure, the synthetic resin film 5 is disposed so as to cover the mouth portion 3. In order to increase the welding area, the mouth portion 3 has a flange 3 a, and the flange 3 a is fixed on the anvil 11. The heating element 10 has a protrusion 10a that can come into contact with the flange 3a, and the protrusion 10a has a shape along the flange 3a.
The protrusion 10a of the heating element 10 comes into contact with the film 5, and the film 5 starts to dissolve. Next, the flange 3a is also melted, and the film 5 and the flange 3a are welded. If the film 5 is appropriately cut after the end of the welding, the sealing is completed. If the winding device 12 and the roller 13 are provided, the film 5 can be sequentially supplied, so that the efficiency of film welding is improved. The heating element 10 can be heated by an electric heater or the like. It is also possible to cut the film 5 by providing the blade portion 15 and moving the blade portion 15 downward after the completion of welding.

図3は、超音波振動によりフィルムを溶着する方法を示す図である。図2と同様に、合成樹脂フィルム5が口元部3を覆うように配置され、フランジ3aがアンビル11上に固定されている。超音波振動子20は、フランジ3aに当接可能に突条20aを有し、突条10aは、フランジ3aに沿った形状を有している。超音波振動子20は、縦振動(図中、A方向の上下往復運動の振動)又はねじり振動(図中、B方向の回転往復運動の振動)、もしくはこれらの混合の振動を発生する振動子である。
超音波振動子20が振動しながら下方に移動すると、突条20aがフィルム5に当接し、フィルム5が加圧されながら振動される。フィルム5とフランジ3aとの間に摩擦が生じ、摩擦熱が発生する。該摩擦熱によりフィルム5とフランジ3aが溶解することにより、溶着される。
FIG. 3 is a diagram showing a method of welding a film by ultrasonic vibration. Similar to FIG. 2, the synthetic resin film 5 is disposed so as to cover the mouth portion 3, and the flange 3 a is fixed on the anvil 11. The ultrasonic transducer | vibrator 20 has the protrusion 20a so that it can contact | abut to the flange 3a, and the protrusion 10a has a shape along the flange 3a. The ultrasonic vibrator 20 is a vibrator that generates longitudinal vibration (vibration of vertical reciprocation in the A direction in the figure) or torsion vibration (vibration of rotational reciprocation in the B direction in the figure), or a mixture of these vibrations. It is.
When the ultrasonic transducer 20 moves downward while being vibrated, the protrusion 20a comes into contact with the film 5, and the film 5 is vibrated while being pressurized. Friction occurs between the film 5 and the flange 3a, and frictional heat is generated. The film 5 and the flange 3a are melted by the frictional heat to be welded.

なお、突条20aは、1又は複数のリング状突条とすることができる。ねじり振動を含む振動の場合、振動子20が刃部を備えていれば、ねじり振動により、溶着と共にフィルムの切断も可能となる。また、発熱が局所的であるので、比較的薄いフィルムの溶着も可能となる。   The protrusion 20a can be one or a plurality of ring-shaped protrusions. In the case of vibration including torsional vibration, if the vibrator 20 has a blade portion, the film can be cut together with welding by the torsional vibration. Further, since the heat generation is local, it is possible to weld a relatively thin film.

図4は、高周波誘電によりフィルムを溶着する方法を示す図である。一対の電極30が、フィルム5とフランジ3aとを密着して挟むように配置され(説明のため、図中、間隔をあけて描いている。)、電極30には高周波電源31が接続されている。   FIG. 4 is a diagram showing a method of welding a film by high frequency dielectric. A pair of electrodes 30 are arranged so as to tightly sandwich the film 5 and the flange 3a (for the sake of explanation, they are drawn at intervals in the figure), and a high frequency power source 31 is connected to the electrodes 30. Yes.

高周波電流が電極30の間を流れると、フィルム5とフランジ3aの誘電損により、フィルム5とフランジ3aは誘電加熱される。その結果、フィルム5とフランジ3aが溶解することにより、溶着される。この方法も、発熱が局所的であるので、比較的薄いフィルムの溶着も可能となる。なお、フィルム5とフランジ3aは、誘電損の高い材質であれば、効率よく溶着できる。誘電損の高い周波数を選択し、さらに効率を上げることができる。   When the high frequency current flows between the electrodes 30, the film 5 and the flange 3a are dielectrically heated due to the dielectric loss between the film 5 and the flange 3a. As a result, the film 5 and the flange 3a are melted to be welded. In this method, since heat generation is local, a relatively thin film can be welded. In addition, if the film 5 and the flange 3a are materials with a high dielectric loss, they can be welded efficiently. A frequency with a high dielectric loss can be selected to further increase the efficiency.

図5は、レーザーによりフィルムを溶着する方法を示す図である。図において、レーザー発振器40から発せられるレーザー光41は、光学系42により方向を変換され、フランジ3a上に配置されたフィルム5を照射する。レーザー光41のエネルギーにより照射されたフィルム5が加熱される。同時に、フィルム5は透明又は半透明であるので、レーザー光41の一部が透過し、フランジ3aも加熱される。その結果、フィルム5とフランジ3aが溶解するので、互いに溶着される。この方法も、発熱が局所的であるので、比較的薄いフィルムの溶着も可能となる。なお、光学系42により、レーザー光41をフランジ3aに沿って走査したり、レーザー照射の幅を変化させたりできる。また、プリズム、ハーフミラー、ビームスプリッターなどにより、レーザー光41を複数に分岐すれば、同時に複数の容器に対してフィルムの溶着が可能であり、レーザー光がフィルム5を透過するので、フィルム5とフランジ3aとの接触部が直接加熱されるので、厚さが1mm以上のフィルムに対しても良好に溶着可能である。なお、図3〜図5に示した溶着方法においても、図2に示した刃部15を設けてフィルム5を切断することもできる。   FIG. 5 is a diagram showing a method of welding a film with a laser. In the figure, a laser beam 41 emitted from a laser oscillator 40 is changed in direction by an optical system 42 and irradiates the film 5 disposed on the flange 3a. The film 5 irradiated with the energy of the laser beam 41 is heated. At the same time, since the film 5 is transparent or translucent, a part of the laser beam 41 is transmitted and the flange 3a is also heated. As a result, since the film 5 and the flange 3a are melted, they are welded to each other. In this method, since heat generation is local, a relatively thin film can be welded. Note that the optical system 42 can scan the laser beam 41 along the flange 3a or change the width of laser irradiation. Further, if the laser light 41 is branched into a plurality of parts by a prism, a half mirror, a beam splitter, etc., the film can be welded to a plurality of containers at the same time, and the laser light is transmitted through the film 5. Since the contact portion with the flange 3a is directly heated, it can be satisfactorily welded even to a film having a thickness of 1 mm or more. In addition, also in the welding method shown in FIGS. 3-5, the film part 5 can also be cut | disconnected by providing the blade part 15 shown in FIG.

本発明に係る方法で使用される合成樹脂フィルムは、1層であっても多層であっても構わないが、二層以上の剥離可能な多層フィルムであれば、剥離により容易に開封可能であり、フィルムが残留又は破断することがない。特に、イージーピール用多層フィルム(イージーピール性を有する多層フィルム)が好適に使用でき、凝集剥離、層間剥離、界面剥離のいずれのタイプのフィルムも使用できる。なお、イージーピール用多層フィルムは、上述の熱溶着又は超音波溶着により好適に溶着することができる。   The synthetic resin film used in the method according to the present invention may be a single layer or a multilayer, but can be easily opened by peeling if it is a multilayer film having two or more layers. The film does not remain or break. In particular, a multilayer film for easy peel (a multilayer film having easy peel properties) can be suitably used, and any type of film of cohesive peeling, delamination and interface peeling can be used. In addition, the multilayer film for easy peel can be suitably welded by the above-mentioned heat welding or ultrasonic welding.

上述した方法でシールされた医療用容器は、口元部の開口部が合成樹脂フィルムによりシールされているので、剥離や溶解により容易にシールを開封でき、しかもフィルム切れ端などが容器に残留するおそれがない。   The medical container sealed by the above-described method has an opening at the mouth portion sealed with a synthetic resin film, so that the seal can be easily opened by peeling or dissolving, and there is a possibility that a piece of film may remain in the container. Absent.

さらに、図6(a)に示すように、口元部3がフランジ3aを有し、フランジ3aの内周部3bの表面がフランジ3aの外周部3cの表面に対し段部3dをなして容器1の下部側に配置され、フランジ3aの外周部3cの表面に合成樹脂フィルム5が溶着部16において溶着され、口元部1の開口部4がシールされた医療用容器1とすることができる。   Furthermore, as shown in FIG. 6A, the mouth portion 3 has a flange 3a, and the surface of the inner peripheral portion 3b of the flange 3a forms a step portion 3d with respect to the surface of the outer peripheral portion 3c of the flange 3a. The synthetic resin film 5 is welded to the surface of the outer peripheral portion 3c of the flange 3a at the welded portion 16, and the opening 4 of the mouth portion 1 is sealed.

かかる場合、後述する溶解収縮によるシール開封方法を採用する場合、図6(b)に示すように、溶解収縮されたフィルム5は段部3dに残留し、フランジ3aの外周部3cの表面より容器1外側に突出することがない。その結果、内容物充填後に行われる合成樹脂フィルムやキャップ等の溶着が容易となる。   In this case, when the seal opening method by dissolution shrinkage described later is adopted, as shown in FIG. 6B, the melt-shrinked film 5 remains on the step portion 3d, and the container is formed from the surface of the outer peripheral portion 3c of the flange 3a. 1 Does not protrude outward. As a result, welding of a synthetic resin film, a cap and the like performed after filling the contents becomes easy.

なお、フランジ3aの外周部3cの表面と内周部3bの表面との段差は、0.3〜1.5mmであることが好ましい。0.3mm未満であると、段部3dが小さく収縮したフィルム5が収まらず、内容物充填後に行われる再シールやキャップ溶着の妨げとなる。また、1.5mmを越えると、フランジ3aの厚さが部分的に薄くなりフランジ3aの強度が低下することがある。   In addition, it is preferable that the level | step difference of the surface of the outer peripheral part 3c of the flange 3a and the surface of the inner peripheral part 3b is 0.3-1.5 mm. When the thickness is less than 0.3 mm, the film 5 in which the stepped portion 3d is shrunk does not fit, which hinders re-sealing or cap welding performed after filling the contents. On the other hand, if it exceeds 1.5 mm, the thickness of the flange 3a is partially reduced, and the strength of the flange 3a may be reduced.

また、図6(c)に示すように、熱溶着や超音波溶着などにおいて、フランジ3aの表面3eに突起状の溶着しろ17を設け、溶着しろ17とフィルム5とを互いに溶着させる。この場合、図6(d)に示すように、溶着しろ17の突起高さを高くしておき、溶着しろ17の一部が残るように溶着し、残った溶着しろ17とフランジ表面3eにより段部3dを構成することができる。予めフランジ3aに段差を設けなくても、段部3dが構成されるので、同様の効果が得られる。なお、同じく段差dは、0.3〜1.5mmであることが好ましい。   Further, as shown in FIG. 6C, in heat welding, ultrasonic welding, or the like, a protrusion-like welding margin 17 is provided on the surface 3e of the flange 3a, and the welding margin 17 and the film 5 are welded to each other. In this case, as shown in FIG. 6 (d), the height of the protrusion of the welding margin 17 is set high so that a part of the welding margin 17 remains, and the remaining welding margin 17 and the flange surface 3e The part 3d can be configured. Even if the flange 3a is not provided with a step in advance, the step 3d is configured, so that the same effect can be obtained. Similarly, the step d is preferably 0.3 to 1.5 mm.

口元部3の肉厚が比較的厚い場合、外周部及び内周部を設け、段部3dと同様の段部を設けた口元部とすることができる。同じく、開封時に溶解収縮したフィルムが段部に残留するので、同様の効果が得られる。   When the thickness of the lip portion 3 is relatively thick, an outer peripheral portion and an inner peripheral portion can be provided to provide a lip portion provided with a step portion similar to the step portion 3d. Similarly, since the film which has been dissolved and shrunk at the time of opening remains in the stepped portion, the same effect can be obtained.

次に、上述した方法でシールされた容器を開封する方法について説明する。既に述べたように、溶着されたフィルムは薄いので、切断や破断により開封できるが、フィルムの切れ端が異物として残留するおそれがある。したがって、フィルムを溶解収縮させて、開封することが好ましい。特に、合成樹脂フィルムをその中央部から溶解収縮させて開封する方法がより好ましい。以下、その方法について述べる。   Next, a method for opening the container sealed by the above-described method will be described. As already described, since the deposited film is thin, it can be opened by cutting or breaking, but there is a possibility that a piece of the film remains as a foreign substance. Therefore, it is preferable to open the film by dissolving and shrinking the film. In particular, a method of opening the synthetic resin film by dissolving and shrinking from the center is more preferable. The method will be described below.

図7は、熱風によりシールを開封する方法を示す図である。図において、合成樹脂フィルム5の中央部に到達する熱風が最大となるように、熱風発生装置(図示せず)の送出口51から送出される熱風50がフィルム5の略中央部に当てられている。熱風50により、フィルム5の溶解が始まるが、同時にフィルム5が、フィルム5の中央部から口元部3の縁部へ収縮する。その結果、容器1が開封される。なお、熱風発生装置は公知のもので構わず、電気ヒーターなどの発熱体とファンなどの送風装置との組み合わせなどがある。   FIG. 7 is a diagram illustrating a method of opening the seal with hot air. In the figure, the hot air 50 sent from the outlet 51 of the hot air generator (not shown) is applied to the substantially central portion of the film 5 so that the hot air reaching the central portion of the synthetic resin film 5 is maximized. Yes. The hot air 50 starts the dissolution of the film 5, but at the same time, the film 5 contracts from the center of the film 5 to the edge of the mouth portion 3. As a result, the container 1 is opened. The hot air generating device may be a known device, such as a combination of a heating element such as an electric heater and a blowing device such as a fan.

図8は、輻射熱によりシールを開封する方法を示す図である。図において、トンネル形状の発熱体60より輻射熱61が発せられている。容器1の口元部3を、発熱体60内を通過させると、輻射熱61により、フィルム5の溶解が始まるが、同時にフィルム5が、フィルム5の中央部から口元部3の縁部へ収縮する。その結果、容器1が開封される。なお、発熱体は、トンネル形状でなくても、平板や山形など任意の形状で構わない。   FIG. 8 is a diagram showing a method of opening the seal by radiant heat. In the figure, radiant heat 61 is emitted from a tunnel-shaped heating element 60. When the mouth portion 3 of the container 1 is passed through the heating element 60, the film 5 starts to melt due to the radiant heat 61, but at the same time, the film 5 contracts from the central portion of the film 5 to the edge portion of the mouth portion 3. As a result, the container 1 is opened. The heating element does not have to be in a tunnel shape, but may have an arbitrary shape such as a flat plate or a mountain shape.

図9は、輻射熱によりシールを開封する他の方法を示す図である。図において、合成樹脂フィルム5の中央部と発熱先端部62aとの距離が最短で、合成樹脂フィルム5の周辺部と発熱周辺部62bとの距離が相対的に長く、合成樹脂フィルム5の中央部に到達する輻射熱量が最大となる発熱先端部62a及び発熱周辺部62bを備えた発熱体62より輻射熱61が発せられている。先端部62aをフィルム5の略中央部に接近させると、輻射熱61によりフィルム5の中央部から溶解が始まり、同時にフィルム5がフィルム5の中央部から口元部3の縁部へ収縮する。その結果、容器1が開封されるが、フィルム5の中央部から周囲に向かって、フィルム5が均等に溶解収縮するので、効率よく開封可能となる。   FIG. 9 is a diagram showing another method for opening the seal by radiant heat. In the figure, the distance between the central portion of the synthetic resin film 5 and the heat generating front end portion 62a is the shortest, and the distance between the peripheral portion of the synthetic resin film 5 and the heat generating peripheral portion 62b is relatively long. Radiant heat 61 is emitted from a heating element 62 having a heat generating tip 62a and a heat generating peripheral portion 62b that maximizes the amount of radiant heat that reaches. When the front end portion 62a is brought close to the substantially central portion of the film 5, dissolution starts from the central portion of the film 5 by the radiant heat 61, and at the same time, the film 5 contracts from the central portion of the film 5 to the edge portion of the mouth portion 3. As a result, the container 1 is opened, but since the film 5 is uniformly dissolved and contracted from the center of the film 5 toward the periphery, the container 1 can be opened efficiently.

また、合成樹脂フィルム5の中央部と発熱先端部62aとの距離が最短で、合成樹脂フィルム5の周辺部と発熱周辺部62bとの距離が相対的に長いので、フィルム5に発せられる輻射熱量は中央部が最も多く一様でないので、溶解収縮が周囲に広がらず、溶解したフィルムが容器1内に落下残留することがない。もちろん、口元部3は図6に示した段部3dを有するフランジ構造を有していることが好ましい。また、口元部3の肉厚が厚いときは、フランジを設けず口元部3に段部を設けた構造としてもよい。   Further, since the distance between the central portion of the synthetic resin film 5 and the heat generating front end portion 62a is the shortest and the distance between the peripheral portion of the synthetic resin film 5 and the heat generating peripheral portion 62b is relatively long, the amount of radiant heat emitted to the film 5 Since the central part is the most uniform and is not uniform, the dissolution shrinkage does not spread to the surroundings, and the dissolved film does not fall and remain in the container 1. Of course, the mouth portion 3 preferably has a flange structure having the step portion 3d shown in FIG. Moreover, when the thickness of the mouth part 3 is thick, it is good also as a structure which provided the step part in the mouth part 3 without providing a flange.

図10は、レーザーによりシールを開封する方法を示す図である。図において、レーザー発振器70から発せられるレーザー光71は、光学系42により方向を変換され、広げられ、フィルム5の略中央を照射する。レーザー光71のエネルギーにより照射されたフィルム5が加熱される。フィルム5の溶解が始まるが、同時にフィルム5が、フィルム5の中央部から口元部3の縁部へ収縮する。その結果、容器1が開封される。なお、溶着の場合と同様に、レーザー光71を分岐すれば、同時に複数の容器を開封できる。   FIG. 10 is a diagram illustrating a method of opening a seal with a laser. In the figure, a laser beam 71 emitted from a laser oscillator 70 is changed in direction and spread by an optical system 42 and irradiates the substantially center of the film 5. The film 5 irradiated with the energy of the laser beam 71 is heated. At the same time, the film 5 contracts from the center of the film 5 to the edge of the mouth 3. As a result, the container 1 is opened. As in the case of welding, if the laser beam 71 is branched, a plurality of containers can be opened simultaneously.

金属体の周りに高周波電流を流すことにより、溶着と同様に高周波誘電により金属体が発熱し、その発熱体を近いづけることでフィルムが溶解収縮され、容器が開封される。他に、誘電損を利用する方法として、マイクロ波を照射する方法が可能である。マイクロ波は周波数が高いので、材質の内部まで浸透しないので、表面だけ加熱される。本発明の場合、比較的薄いフィルムのみ溶解収縮し、容器を開封することができる。   By flowing a high-frequency current around the metal body, the metal body generates heat by high-frequency dielectric as in the case of welding, and the film is dissolved and contracted by closing the heat-generating body, and the container is opened. In addition, as a method of using dielectric loss, a method of irradiating microwaves is possible. Since microwaves have a high frequency, they do not penetrate into the material, so only the surface is heated. In the case of the present invention, only a relatively thin film can be melted and shrunk to open the container.

図11は、電磁誘導によりシールを開封する方法を示す図である。図において、棒状の発熱体80を取り巻くようにコイル81が巻かれている。高周波電源82により、コイル81に高周波電流を流すと、電磁誘導により発熱体80が加熱される。その結果、発熱体80からの輻射熱により、容器1が開封される。なお、発熱体80は、鉄やステンレスなどの金属や磁性体が使用でき、形状は、棒状の他、他の形状であっても構わない。また、コイル81自体の発熱による断線を抑えるため、コイル81内に冷却水を流動させることが好ましく、例えば、銅パイプなどが導電性・熱伝導性が良く好適に使用できる。   FIG. 11 is a diagram illustrating a method of opening a seal by electromagnetic induction. In the figure, a coil 81 is wound around a rod-shaped heating element 80. When a high frequency current is passed through the coil 81 by the high frequency power source 82, the heating element 80 is heated by electromagnetic induction. As a result, the container 1 is opened by the radiant heat from the heating element 80. The heating element 80 may be made of a metal such as iron or stainless steel or a magnetic material, and the shape may be other than a rod shape. Further, in order to suppress disconnection due to heat generation of the coil 81 itself, it is preferable to flow the cooling water in the coil 81. For example, a copper pipe or the like can be suitably used because of its good conductivity and thermal conductivity.

図12は、切欠よりシールを開封する方法を示す図である。図において、チューブや管等の吸引部90はフィルム5の略中央部に当接し、フィルム5を吸引し、保持している。そして、刃部91はフィルム5の内周部を沿うようにして、フィルム5を切欠する。フィルム5が切欠されても、吸引部90により保持されていて、吸引部90によりフィルム5を除去することができ、容器1の内部に残留することはない。   FIG. 12 is a diagram illustrating a method of opening the seal from the notch. In the figure, a suction portion 90 such as a tube or a tube abuts on the substantially central portion of the film 5 to suck and hold the film 5. Then, the blade portion 91 cuts out the film 5 so as to be along the inner peripheral portion of the film 5. Even if the film 5 is cut out, the film 5 is held by the suction unit 90 and can be removed by the suction unit 90 and does not remain inside the container 1.

ところで、容器内に内容物を注入した後、一時的に再保管する必要性があることがある。かかる場合、まず、上述した熱風、輻射熱、レーザー、高周波誘電、電磁誘導、切欠、剥離のいずれかの方法により、合成樹脂フィルムを開封する。次に、容器内に内容物を充填し、上述した熱溶着、超音波振動溶着、高周波誘電溶着、レーザー溶着のいずれかの方法により、再び口元部の開口部を合成樹脂フィルム又はキャップの溶着により密封する医療用容器の内容物充填方法が採用でき、雑菌や異物が混入することなく、内容物の保管が可能となる。



By the way, after injecting the contents into the container, it may be necessary to temporarily store it again. In such a case, first, the synthetic resin film is opened by any one of the above-described hot air, radiant heat, laser, high frequency dielectric, electromagnetic induction, notch, and peeling. Next, the container is filled with the contents, and the opening at the mouth is again welded with a synthetic resin film or cap by any one of the above-described thermal welding, ultrasonic vibration welding, high frequency dielectric welding, or laser welding. The method of filling the contents of the sealed medical container can be adopted, and the contents can be stored without contamination with foreign bacteria and foreign matters.



Claims (13)

口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、
前記口元部がフランジを有し、前記フランジの内周部表面が前記フランジの外周部表面に対し段部をなして容器下部側に配置され、前記フランジの外周部表面と合成樹脂フィルムとが溶着された当該合成樹脂フィルムをその中央部からフィルム面方向に溶解収縮させて開封し、溶解収縮された合成樹脂フィルムは前記段部に残留する医療用容器の開封方法。
In a medical container having a mouth portion, the opening of the mouth portion being sealed with a synthetic resin film,
The mouth portion has a flange, the inner peripheral surface of the flange forms a step with respect to the outer peripheral surface of the flange, and is disposed on the container lower side, and the outer peripheral surface of the flange and the synthetic resin film are welded together The opened synthetic resin film is melted and shrunk in the direction of the film surface from the central portion and opened, and the dissolved and shrunk synthetic resin film remains in the stepped portion .
前記フランジの外周部表面と前記フランジの内周部表面との段差が0.3〜1.5mmである請求項1記載の医療用容器の開封方法。 The method for opening a medical container according to claim 1, wherein a step between the outer peripheral surface of the flange and the inner peripheral surface of the flange is 0.3 to 1.5 mm . 口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、
前記口元部の内周部表面が前記口元部の外周部表面に対し段部をなして容器下部側に配置され、前記口元部の外周部表面に合成樹脂フィルムが溶着された当該合成樹脂フィルムをその中央部からフィルム面方向に溶解収縮させて開封し、溶解収縮された合成樹脂フィルムは前記段部に残留する医療用容器の開封方法。
In a medical container having a mouth portion, the opening of the mouth portion being sealed with a synthetic resin film,
The synthetic resin film in which the inner peripheral surface of the mouth portion is arranged on the container lower side with a stepped portion with respect to the outer peripheral surface of the mouth portion, and the synthetic resin film is welded to the outer peripheral surface of the mouth portion. A method of opening a medical container in which a synthetic resin film which has been melted and shrunk in the film surface direction from the central part and opened and remains dissolved in the stepped part is opened.
合成樹脂フィルムの中央部と発熱先端部との距離が最短で、前記合成樹脂フィルムの周辺部と発熱周辺部との距離が相対的に長く、前記合成樹脂フィルムの中央部に到達する輻射熱量が最大となる発熱先端部及び発熱周辺部を備えた発熱体を用いて、当該発熱体を接近させ、前記発熱体からの輻射熱により、前記合成樹脂フィルムを中央部より溶解収縮させて開封する請求項1又は3記載の医療用容器の開封方法。 The distance between the central portion of the synthetic resin film and the heat generating tip is the shortest, the distance between the peripheral portion of the synthetic resin film and the heat generating peripheral portion is relatively long, and the amount of radiant heat reaching the central portion of the synthetic resin film is A heating element provided with a heating exothermic tip and a heating peripheral part that are maximized, the heating element is brought closer, and the synthetic resin film is melted and contracted from the central part by radiant heat from the heating element to be opened. 4. A method for opening a medical container according to 1 or 3 . 合成樹脂フィルムの中央部に到達する熱風が最大となる熱風手段により、前記合成樹脂フィルムを中央部より溶解収縮させて開封する請求項1又は3記載の医療用容器の開封方法。 The method for opening a medical container according to claim 1 or 3, wherein the synthetic resin film is dissolved and contracted from the central portion by a hot air means that maximizes the hot air reaching the central portion of the synthetic resin film . 口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムにレーザー光を照射し、前記合成樹脂フィルムを溶解収縮させて開封する請求項1又は3記載の医療用容器の開封方法。 2. A medical container having a mouth portion, wherein an opening portion of the mouth portion is sealed with a synthetic resin film, wherein the synthetic resin film is irradiated with laser light, and the synthetic resin film is melted and contracted to be opened. Or the opening method of the medical container of 3 . 口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを高周波誘電により、前記合成樹脂フィルムを溶解収縮させ開封する請求項1又は3記載の医療用容器の開封方法。 Has a mouth portion, the medical container opening is sealed by a synthetic resin film of the mouth portion, the high-frequency dielectric said synthetic resin film, according to claim 1 or 3, wherein the synthetic resin film is dissolved deflated to unseal To open a medical container. 口元部を有し、前記口元部の開口部が合成樹脂フィルムによりシールされた医療用容器において、前記合成樹脂フィルムを電磁誘導により、前記合成樹脂フィルムを溶解収縮させて開封する請求項1又は3記載の医療用容器の開封方法。 Has a mouth portion, the medical container opening is sealed by a synthetic resin film of the mouth portion, the synthetic resin film by electromagnetic induction, according to claim 1 or 3 to unseal the synthetic resin film by dissolving shrinkage way opening of the medical container described. 請求項1又は3記載の方法により、医療用容器の口元部の開口部をシールした合成樹脂フィルムを開封し、前記医療用容器内に内容物を充填し、
上記口元部の表面に合成樹脂フィルム又はキャップを超音波振動溶着により溶着し、再び口元部の開口部をシールする医療用容器の内容物充填方法。
By the method according to claim 1 or 3, the synthetic resin film sealing the opening of the mouth portion of the medical container is opened, and the medical container is filled with contents,
A method for filling the contents of a medical container, wherein a synthetic resin film or a cap is welded to the surface of the mouth part by ultrasonic vibration welding, and the opening part of the mouth part is sealed again .
請求項1又は3記載の方法により、医療用容器の口元部の開口部をシールする合成樹脂フィルムを開封し、前記医療用容器内に内容物を充填し、By the method according to claim 1 or 3, the synthetic resin film that seals the opening of the mouth portion of the medical container is opened, and the medical container is filled with contents,
上記口元部の表面に合成樹脂フィルム又はキャップを高周波誘電溶着により溶着し、再び口元部の開口部をシールする医療用容器の内容物充填方法。A method for filling the contents of a medical container, wherein a synthetic resin film or a cap is welded to the surface of the mouth portion by high-frequency dielectric welding, and the opening portion of the mouth portion is sealed again.
請求項1又は3記載の方法により、医療用容器の口元部の開口部をシールする合成樹脂フィルムを開封し、前記医療用容器内に内容物を充填し、By the method according to claim 1 or 3, the synthetic resin film that seals the opening of the mouth portion of the medical container is opened, and the medical container is filled with contents,
上記口元部の表面に合成樹脂フィルム又はキャップをレーザー溶着により溶着し、再び口元部の開口部をシールする医療用容器の内容物充填方法。A method for filling the contents of a medical container, wherein a synthetic resin film or a cap is welded to the surface of the mouth part by laser welding, and the opening part of the mouth part is sealed again.
請求項1又は3記載の方法により、医療用容器の口元部の開口部をシールする合成樹脂フィルムを開封し、By the method according to claim 1 or 3, the synthetic resin film that seals the opening of the mouth portion of the medical container is opened,
前記医療用容器内に内容物を充填し、Filling the medical container with contents,
上記口元部の表面に合成樹脂フィルム又はキャップを熱溶着により溶着し、再び口元部の開口部をシールする医療用容器の内容物充填方法。A method for filling the contents of a medical container, wherein a synthetic resin film or a cap is welded to the surface of the mouth part by heat welding, and the opening part of the mouth part is sealed again.
前記合成樹脂フィルムは二層以上のイージーピール用多層フィルムである請求項9乃至12のいずれかに記載の医療用容器の内容物充填方法。The method for filling contents of a medical container according to any one of claims 9 to 12, wherein the synthetic resin film is a multilayer film for two or more easy peels.
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