JP6310630B2 - Airbag base fabric - Google Patents
Airbag base fabric Download PDFInfo
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- JP6310630B2 JP6310630B2 JP2014103935A JP2014103935A JP6310630B2 JP 6310630 B2 JP6310630 B2 JP 6310630B2 JP 2014103935 A JP2014103935 A JP 2014103935A JP 2014103935 A JP2014103935 A JP 2014103935A JP 6310630 B2 JP6310630 B2 JP 6310630B2
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- polymer particles
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- acrylate
- emulsion
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- 239000004744 fabric Substances 0.000 title claims description 67
- 239000002245 particle Substances 0.000 claims description 72
- 229920000642 polymer Polymers 0.000 claims description 61
- 239000000839 emulsion Substances 0.000 claims description 59
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 26
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 24
- 239000000178 monomer Substances 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 23
- 239000011347 resin Substances 0.000 claims description 23
- 125000000217 alkyl group Chemical group 0.000 claims description 22
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 19
- -1 carbodiimide compound Chemical class 0.000 claims description 19
- 239000011342 resin composition Substances 0.000 claims description 19
- 230000009477 glass transition Effects 0.000 claims description 18
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 17
- 239000003995 emulsifying agent Substances 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 12
- 239000003431 cross linking reagent Substances 0.000 claims description 9
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 239000002585 base Substances 0.000 description 37
- 238000004519 manufacturing process Methods 0.000 description 31
- 230000000052 comparative effect Effects 0.000 description 14
- 238000000034 method Methods 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 6
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 239000002685 polymerization catalyst Substances 0.000 description 6
- 239000002759 woven fabric Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical group CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 3
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 230000002195 synergetic effect Effects 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- FURYAADUZGZUGQ-UHFFFAOYSA-N phenoxybenzene;sulfuric acid Chemical compound OS(O)(=O)=O.C=1C=CC=CC=1OC1=CC=CC=C1 FURYAADUZGZUGQ-UHFFFAOYSA-N 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 125000003367 polycyclic group Chemical group 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000007717 redox polymerization reaction Methods 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000010345 tape casting Methods 0.000 description 2
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- AUZRCMMVHXRSGT-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CC(C)CS(O)(=O)=O AUZRCMMVHXRSGT-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000004996 alkyl benzenes Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
- Air Bags (AREA)
Description
本発明は、自動車に用いるエアバッグ用基布に関し、特に燃焼しにくいエアバッグ用基布に関するものである。 The present invention relates to an airbag base fabric used in an automobile, and more particularly to an airbag base fabric that is difficult to burn.
従来より、自動車に用いるエアバッグ用基布の要求性能としては、燃焼しにくいこと、非通気性に優れていること、風合が柔らかいこと、ミシンで縫製したときに目開きしにくいことなどが挙げられている。かかる要求性能を満足するものとして、織物にシリコーン樹脂、ポリウレタン樹脂、アクリル樹脂、ポリエステル樹脂又はポリアミド樹脂などを塗布したものが知られている(特許文献1)。特許文献1には、特にポリアミド樹脂を用いることにより、上記した要求性能を満足するエアバッグ用基布が得られることが記載されている。 Conventionally, the required performance of airbag base fabrics used in automobiles is that they are difficult to burn, have excellent air permeability, have a soft texture, and are difficult to open when sewn with a sewing machine. Are listed. As a material satisfying such required performance, one obtained by applying a silicone resin, a polyurethane resin, an acrylic resin, a polyester resin, a polyamide resin or the like to a woven fabric is known (Patent Document 1). Patent Document 1 describes that by using a polyamide resin in particular, an airbag base fabric that satisfies the above-described required performance can be obtained.
本発明は、特定のアクリル樹脂を用いることにより、上記要求性能を満足するエアバッグ用基布を提供しようというものであり、特に燃焼しにくい点で優れている、すなわち難燃性に優れているエアバッグ用基布を提供しようというものである。 The present invention is to provide a base fabric for an air bag that satisfies the required performance by using a specific acrylic resin, and is particularly excellent in that it is difficult to burn, that is, excellent in flame retardancy. It is intended to provide a base fabric for an air bag.
本発明は、二種のアクリル重合体粒子を組み合わせると共に、特定の難燃剤を含有させることにより、上記課題を解決したものである。すなわち、本発明は、乳化剤の存在下で(メタ)アクリル酸アルキル及び(メタ)アクリル酸を含む重合性単量体を乳化重合して得られた重合体粒子(S1)及び(S2)を含む水性樹脂エマルジョン(A)とメラミンシアヌレート(B)を含有する水性樹脂組成物が生地に塗布され乾燥固化されてなるエアバッグ用基布であって、前記重合体粒子(S1)及び(S2)の少なくとも一方は、(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレンを含む重合性単量体を乳化重合して得られたものであり、前記重合体粒子(S1)のガラス転移温度は−70℃〜−10℃であり、前記重合体粒子(S2)のガラス転移温度は0〜30℃であることを特徴とするエアバック用基布に関するものである。なお、「(メタ)アクリル酸アルキル」なる表記は、アクリル酸アルキルとメタアクリル酸アルキルの両者をまとめて表したものであって、アクリル酸アルキルであってもメタアクリル酸アルキルであっても、或いは両者の混合であってもよい。また、「(メタ)アクリル酸」と表記するときも同様である。 The present invention solves the above problem by combining two kinds of acrylic polymer particles and containing a specific flame retardant. That is, the present invention includes polymer particles (S1) and (S2) obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate and (meth) acrylic acid in the presence of an emulsifier. An air bag base fabric in which an aqueous resin composition containing an aqueous resin emulsion (A) and a melamine cyanurate (B) is applied to a fabric and dried and solidified, and the polymer particles (S1) and (S2) Is obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate, (meth) acrylic acid and styrene, and the glass transition temperature of the polymer particles (S1) is It is -70 degreeC--10 degreeC, The glass transition temperature of the said polymer particle (S2) is 0-30 degreeC, It is related with the base fabric for airbags characterized by the above-mentioned. In addition, the notation “alkyl (meth) acrylate” represents both alkyl acrylate and alkyl methacrylate together, and may be alkyl acrylate or alkyl methacrylate. Or both may be mixed. The same applies to “(meth) acrylic acid”.
まず、本発明で用いる水性樹脂エマルジョン(A)について説明する。この水性樹脂エマルジョン(A)は、乳化剤の存在下で(メタ)アクリル酸アルキル及び(メタ)アクリル酸を含む重合性単量体を乳化重合して得られた重合体粒子(S1)及び(S2)を含有するものである。ここで、重合性単量体としては、少なくとも(メタ)アクリル酸アルキル及び(メタ)アクリル酸を含んでなるものである。(メタ)アクリル酸アルキルと(メタ)アクリル酸の質量比は、(メタ)アクリル酸アルキル:(メタ)アクリル酸=100:0.5〜2程度であるのが好ましい。(メタ)アクリル酸アルキルとしては、特に(メタ)アクリル酸メチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸−2−エチルヘキシル又は(メタ)アクリル酸−2−ヒドロキシエチルが単独で又は混合して用いられる。(メタ)アクリル酸としては、特にアクリル酸が用いられる。 First, the aqueous resin emulsion (A) used in the present invention will be described. This aqueous resin emulsion (A) is polymer particles (S1) and (S2) obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate and (meth) acrylic acid in the presence of an emulsifier. ). Here, the polymerizable monomer includes at least an alkyl (meth) acrylate and (meth) acrylic acid. The mass ratio of alkyl (meth) acrylate to (meth) acrylic acid is preferably about (alkyl) (meth) acrylate: (meth) acrylic acid = 100: 0.5-2. As alkyl (meth) acrylate, methyl (meth) acrylate, butyl (meth) acrylate, (meth) acrylic acid-2-ethylhexyl or (meth) acrylic acid-2-hydroxyethyl are used alone or in combination. Used. As (meth) acrylic acid, acrylic acid is particularly used.
重合体粒子(S1)及び(S2)の少なくとも一方は、(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレンを含む重合性単量体を乳化重合して得られたものである。代表的には、重合体粒子(S1)が(メタ)アクリル酸アルキル及び(メタ)アクリル酸を含み、スチレンを含まない重合性単量体を乳化重合して得られたものであり、一方、重合体粒子(S2)が(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレンを含む重合性単量体を乳化重合して得られたものである場合が挙げられる(以下、主としてこの代表例に則して説明する。)。スチレンは、(メタ)アクリル酸アルキル100質量部に対して、30〜70質量部程度用いるのが好ましい。スチレンを(メタ)アクリル酸アルキル及び(メタ)アクリル酸と共に乳化重合して得られた重合体粒子(S2)とメラミンシアヌレート(B)の相乗作用により、難燃性に優れるという特性が得られる。また、スチレンを含まずに(メタ)アクリル酸アルキル及び(メタ)アクリル酸を乳化重合して得られた重合体粒子(S1)は、エアバッグ用基布に柔らかさを与えるものである。 At least one of the polymer particles (S1) and (S2) is obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate, (meth) acrylic acid and styrene. Typically, the polymer particles (S1) are obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate and (meth) acrylic acid and not containing styrene, A case where the polymer particles (S2) are obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate, (meth) acrylic acid and styrene (hereinafter, representative examples thereof are mainly used). I will explain it according to.) It is preferable to use about 30 to 70 parts by mass of styrene with respect to 100 parts by mass of alkyl (meth) acrylate. Due to the synergistic action of polymer particles (S2) obtained by emulsion polymerization of styrene with alkyl (meth) acrylate and (meth) acrylic acid, and melamine cyanurate (B), the property of excellent flame retardancy is obtained. . In addition, polymer particles (S1) obtained by emulsion polymerization of alkyl (meth) acrylate and (meth) acrylic acid without containing styrene impart softness to the airbag fabric.
重合性単量体としては、(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレン以外のものを添加して用いることもできる。具体的には、エチレン、プロピレン、イソブチレン、塩化ビニル、フッ化ビニル、ビニリデンクロリド、ビニリデンフルオリド、蟻酸ビニル、酢酸ビニル、プロピオン酸ビニル、バーチチック酸ビニル、(メタ)アクリルアミド、N−メチロールアクリルアミド、N,N−ジメチルアクリルアミド、アクリルアミド−2−メチルプロパンスルホン酸又はそのアルカリ金属塩、N−ビニルピロリドン、ブタジエン、イソプレン又はクロロプレンなどを若干量添加してもよい。 As the polymerizable monomer, those other than alkyl (meth) acrylate, (meth) acrylic acid and styrene may be added and used. Specifically, ethylene, propylene, isobutylene, vinyl chloride, vinyl fluoride, vinylidene chloride, vinylidene fluoride, vinyl formate, vinyl acetate, vinyl propionate, vinyl vertic acid, (meth) acrylamide, N-methylolacrylamide, N , N-dimethylacrylamide, acrylamide-2-methylpropanesulfonic acid or an alkali metal salt thereof, N-vinylpyrrolidone, butadiene, isoprene or chloroprene may be added in a slight amount.
重合性単量体を乳化重合する際に用いる乳化剤としては、従来公知の乳化重合用界面活性剤、すなわち、陰イオン界面活性剤又は非イオン界面活性剤が用いられる。陰イオン界面活性剤としては、アルキル硫酸エステル、ポリオキシエチレンアルキルエーテル硫酸エステル塩、アルキルベンゼンスルホン酸塩、アルキルナフタレンスルホン酸塩、アルキルスルホコハク酸塩、アルキルジフェニルエーテルジスルホン酸塩、ナフタレンスルホン酸ホルマリン縮合物、ポリオキシエチレン多環フェニルエーテル硫酸エステル塩又はポリオキシエチレンジスチレン化フェニルエーテル硫酸エステル塩等が用いられる。非イオン界面活性剤としては、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレン多環フェニルエーテル、ポリオキシエチレンジスチレン化フェニルエーテル又はポリオキシエチレンアルキルフェニルエーテル等が用いられる。この中でも特に、反応性乳化剤を使用すると、水性樹脂エマルジョン(A)中に遊離した乳化剤が残存しないため、水性樹脂組成物の使用にあたって悪影響を及ぼす恐れが少なくなる。陰イオン反応性界面活性剤としては、例えば、第一工業製薬株式会社製アクアロンKH−05、KH−10、株式会社アデカ製アデカリアソープSR−10、SR−20、花王株式会社製ラテムルPD−104等が挙げられる。非イオン反応性界面活性剤としては、例えば旭電化工業株式会社製アデカリアソープER−10、ER−20、花王株式会社製ラテムルPD−420、PD−430等が挙げられる。 As the emulsifier used in emulsion polymerization of the polymerizable monomer, a conventionally known surfactant for emulsion polymerization, that is, an anionic surfactant or a nonionic surfactant is used. Anionic surfactants include alkyl sulfates, polyoxyethylene alkyl ether sulfates, alkyl benzene sulfonates, alkyl naphthalene sulfonates, alkyl sulfosuccinates, alkyl diphenyl ether disulfonates, naphthalene sulfonate formalin condensates, Polyoxyethylene polycyclic phenyl ether sulfate or polyoxyethylene distyrenated phenyl ether sulfate is used. As the nonionic surfactant, polyoxyalkylene alkyl ether, polyoxyethylene polycyclic phenyl ether, polyoxyethylene distyrenated phenyl ether, polyoxyethylene alkylphenyl ether, or the like is used. Among these, in particular, when a reactive emulsifier is used, since the free emulsifier does not remain in the aqueous resin emulsion (A), there is less risk of adverse effects in using the aqueous resin composition. Examples of the anionic reactive surfactant include Aqualon KH-05 and KH-10 manufactured by Daiichi Kogyo Seiyaku Co., Ltd., Adeka Soap SR-10 and SR-20 manufactured by Adeka Co., Ltd., Latemul PD- manufactured by Kao Co., Ltd. 104 etc. are mentioned. Examples of the nonionic reactive surfactant include Adeka Soap ER-10 and ER-20 manufactured by Asahi Denka Kogyo Co., Ltd., Latemul PD-420 and PD-430 manufactured by Kao Corporation.
上記した乳化剤の存在下で、上記した重合性単量体を乳化重合することによって、重合体粒子(S1)及び(S2)を得る。乳化剤の使用量は、重合性単量体100質量部に対して1〜10質量部程度が好ましい。乳化重合する際に、乳化剤と共に、エマルジョンの性能を損なわない範囲でカチオン系界面活性剤やポリビニルアルコール等の保護コロイドを添加してもよい。また、乳化重合する際に、イソプロパノールやメルカプタン類等の重合調節剤、金属塩、有機酸又は可塑剤等を適宜添加してもよい。 Polymer particles (S1) and (S2) are obtained by emulsion polymerization of the polymerizable monomer in the presence of the above-described emulsifier. As for the usage-amount of an emulsifier, about 1-10 mass parts is preferable with respect to 100 mass parts of polymerizable monomers. When emulsion polymerization is performed, a protective colloid such as a cationic surfactant or polyvinyl alcohol may be added together with the emulsifier as long as the performance of the emulsion is not impaired. In addition, when emulsion polymerization is performed, a polymerization regulator such as isopropanol or mercaptans, a metal salt, an organic acid, a plasticizer, or the like may be added as appropriate.
乳化重合に用いられる重合開始剤としては、たとえば、水溶性ラジカル重合触媒、油溶性ラジカル重合触媒又はレドックス重合触媒の中から適宜選択して使用できる。水溶性ラジカル重合触媒の例としては、過硫酸カリウム(KPS)や過硫酸アンモニウム(APS)等の過硫酸塩が挙げられる。油溶性ラジカル重合触媒としては、アゾビスイソブチロニトリルなどのアゾ化合物、ベンゾイルパーオキサイドなどの過硫酸物等が挙げられる。レドックス重合触媒としては、過酸化水素、クメンヒドロパーオキサイド、t−ブチルパーオキサイド又は過硫酸塩等の酸化剤と、グルコース、デキストロース、ホルムアルデヒドナトリウムスルホキシラート又は亜硫酸水素ナトリウム等の還元剤との組み合わせが挙げられる。重合開始剤の使用量は、使用する重合性単量体100質量部に対して0.01〜0.5質量部程度が好ましい。 As a polymerization initiator used for emulsion polymerization, for example, a water-soluble radical polymerization catalyst, an oil-soluble radical polymerization catalyst, or a redox polymerization catalyst can be appropriately selected and used. Examples of the water-soluble radical polymerization catalyst include persulfates such as potassium persulfate (KPS) and ammonium persulfate (APS). Examples of the oil-soluble radical polymerization catalyst include azo compounds such as azobisisobutyronitrile, persulfates such as benzoyl peroxide, and the like. As a redox polymerization catalyst, a combination of an oxidizing agent such as hydrogen peroxide, cumene hydroperoxide, t-butyl peroxide or persulfate and a reducing agent such as glucose, dextrose, sodium formaldehyde sulfoxylate or sodium bisulfite Is mentioned. As for the usage-amount of a polymerization initiator, about 0.01-0.5 mass part is preferable with respect to 100 mass parts of polymerizable monomers to be used.
乳化重合によって得られた重合体粒子(S1)を含むエマルジョンと、乳化重合によって得られた重合体粒子(S2)を含むエマルジョンとを混合して、重合体粒子(S1)及び重合体粒子(S2)を含む水性樹脂エマルジョン(A)を得てもよい。また、乳化重合によって得られた重合体粒子(S1)を含むエマルジョン中で、さらに乳化重合して重合体粒子(S2)を得て、重合体粒子(S1)及び重合体粒子(S2)を含む水性樹脂エマルジョン(A)を得てもよい。重合体粒子(S1)と重合体粒子(S2)の質量比は、S1:S2=20〜50:80〜50(質量%)であるのが好ましい。重合体粒子(S1)の質量比が20質量%未満になると、エアバッグ用基布の柔らかさが低下する傾向が生じる。また、重合体粒子(S2)の質量比が50質量%未満になると、エアバッグ用基布の難燃性が低下する傾向が生じる。 An emulsion containing the polymer particles (S1) obtained by emulsion polymerization and an emulsion containing the polymer particles (S2) obtained by emulsion polymerization are mixed to produce polymer particles (S1) and polymer particles (S2). An aqueous resin emulsion (A) containing) may be obtained. Further, in the emulsion containing the polymer particles (S1) obtained by emulsion polymerization, further emulsion polymerization is performed to obtain polymer particles (S2), and the polymer particles (S1) and the polymer particles (S2) are contained. An aqueous resin emulsion (A) may be obtained. The mass ratio of the polymer particles (S1) and the polymer particles (S2) is preferably S1: S2 = 20-50: 80-50 (mass%). When the mass ratio of the polymer particles (S1) is less than 20% by mass, the softness of the airbag base fabric tends to decrease. Moreover, when the mass ratio of the polymer particles (S2) is less than 50% by mass, the flame retardancy of the airbag fabric tends to decrease.
本発明において、重合体粒子(S1)のガラス転移温度は−70℃〜−10℃であり、重合体粒子(S2)のガラス転移温度は0〜30℃である。重合体粒子(S1)はガラス転移温度が−70℃〜−10℃となっており、エアバッグ用基布に柔らかさを与えるものである。一方、重合体粒子(S2)は、メラミンシアヌレート(B)との相乗作用で優れた難燃性を実現しうるものである。なお、重合体粒子(S2)のガラス転移温度が30℃を超えると、エアバッグ用基布の風合いが硬くなる傾向がある。なおまた、ガラス転移温度は、20℃/分の昇温速度で示差走査熱量計(DSC)によって測定されるものである。示差走査熱量計としては、たとえばQ2000(TAインスツルメント社製)を用いることができる。 In the present invention, the glass transition temperature of the polymer particles (S1) is −70 ° C. to −10 ° C., and the glass transition temperature of the polymer particles (S2) is 0 to 30 ° C. The polymer particles (S1) have a glass transition temperature of −70 ° C. to −10 ° C. and give softness to the airbag fabric. On the other hand, the polymer particles (S2) can realize excellent flame retardancy by a synergistic action with the melamine cyanurate (B). In addition, when the glass transition temperature of the polymer particles (S2) exceeds 30 ° C., the texture of the airbag fabric tends to be hard. The glass transition temperature is measured by a differential scanning calorimeter (DSC) at a rate of temperature increase of 20 ° C./min. As the differential scanning calorimeter, for example, Q2000 (manufactured by TA Instruments) can be used.
重合体粒子(S1)及び(S2)を含む水性樹脂エマルジョン(A)に、メラミンシアヌレート(B)が添加配合されて、本発明に用いる水性樹脂組成物が得られる。メラミンシアヌレート(B)の添加配合量は、重合体粒子(S1)及び(S2)の合計100質量部(固形分換算)に対して、5〜40質量部程度であるのが好ましい。メラミンシアヌレート(B)の含有量が5質量部未満になると、エアバッグ用基布の難燃性が低下する傾向が生じる。メラミンシアヌレート(B)の含有量が40質量部を超えると、相対的に重合体粒子(S1)及び(S2)の量が少なくなり、エアバッグ用基布としての非通気性や目開きなどの要求性能が低下する傾向が生じる。 Melamine cyanurate (B) is added and blended with the aqueous resin emulsion (A) containing the polymer particles (S1) and (S2) to obtain the aqueous resin composition used in the present invention. The amount of melamine cyanurate (B) added is preferably about 5 to 40 parts by mass with respect to 100 parts by mass (in terms of solid content) of the polymer particles (S1) and (S2). When the content of melamine cyanurate (B) is less than 5 parts by mass, the flame retardancy of the airbag fabric tends to decrease. When the content of the melamine cyanurate (B) exceeds 40 parts by mass, the amount of the polymer particles (S1) and (S2) is relatively reduced, and the non-breathability or opening as a base fabric for an air bag, etc. The required performance tends to decrease.
エアバッグ用基布の耐久性をより向上させるため、水性樹脂組成物中に、さらに架橋剤(C)が添加配合されていてもよい。架橋剤(C)としては、従来公知のものが用いられるが、特に2個以上のカルボジイミド基を有するカルボジイミド化合物であるのが好ましい。カルボジイミド化合物としては、ポリカルボジイミド樹脂が最も好ましい。また、架橋剤(C)を添加配合する場合、水性樹脂組成物中における架橋剤(C)の含有量は、重合体粒子(S1)及び(S2)の合計100質量部(固形分換算)に対して、1〜15質量部(固形分換算)程度であるのが好ましい。架橋剤(C)の含有量が1質量部未満であると、エアバッグ用基布の耐久性向上効果が小さい傾向がある。また、架橋剤(C)の含有量が15質量部を超えると、エアバッグ用基布の柔らかさが低下する傾向が生じる。 In order to further improve the durability of the airbag fabric, a crosslinking agent (C) may be further added and blended in the aqueous resin composition. As the crosslinking agent (C), conventionally known ones are used, and a carbodiimide compound having two or more carbodiimide groups is particularly preferable. As the carbodiimide compound, a polycarbodiimide resin is most preferable. Moreover, when adding and mix | blending a crosslinking agent (C), content of the crosslinking agent (C) in an aqueous resin composition is 100 mass parts (solid content conversion) of polymer particle (S1) and (S2) in total. On the other hand, it is preferable that it is about 1-15 mass parts (solid content conversion) grade. There exists a tendency for the durability improvement effect of the base fabric for airbags to be small in content of a crosslinking agent (C) being less than 1 mass part. Moreover, when content of a crosslinking agent (C) exceeds 15 mass parts, the tendency for the softness of the base fabric for airbags to fall will arise.
水性樹脂組成物の粘度調製のために、水性樹脂組成物中に、さらに増粘剤を配合させてもよい。増粘剤としては、従来公知のものが用いられるが、特にウレタン会合型増粘剤であるのが好ましい。水性樹脂組成物の粘度は、塗布方法等に応じて、最適な範囲を選定することができるが、なかでも、1〜100Pa・s(25℃)であるのが好ましい。粘度が1Pa・sよりも低いと、樹脂の生地内部への浸透が大きくなり、得られる基布が硬くなる傾向にあり、基布表面に形成する樹脂被膜の厚さも一定になり難い。粘度が100Pa・sを超えると、塗布時の取扱い性が悪くなる傾向がある。 In order to adjust the viscosity of the aqueous resin composition, a thickener may be further added to the aqueous resin composition. As the thickener, a conventionally known one is used, and a urethane associative thickener is particularly preferable. The optimum range of the viscosity of the aqueous resin composition can be selected according to the coating method and the like, and it is particularly preferably 1 to 100 Pa · s (25 ° C.). When the viscosity is lower than 1 Pa · s, the penetration of the resin into the fabric increases, the resulting base fabric tends to be hard, and the thickness of the resin coating formed on the surface of the base fabric is difficult to be constant. When the viscosity exceeds 100 Pa · s, the handleability during application tends to be poor.
本発明に係るエアバッグ用基布は、上記した水性樹脂組成物を生地に塗布し、乾燥固化することにより得られる。生地としては、従来公知のものが用いられ、特に織物を用いるのが好ましい。織組織としては、任意の織組織を採用しうるが、一般的に平織組織であるのが好ましい。また、織物は緻密なものが好ましく、カバーファクター(CF)が750以上であるのが好ましく、特に800以上であるのが最も好ましい。カバーファクター(CF)が750未満であると、エアバッグ用基布の非通気性が低下する傾向が生じる。なお、カバーファクター(CF)は、以下の式で算出されるものである。
CF=Nw×(Dw)1/2+Nf×(Df)1/2
[式中、Nwは経糸密度(本/cm)であり、Nfは緯糸密度(本/cm)であり、Dwは経糸の繊度(dtex)であり、Dfは緯糸の繊度(dtex)である。]
The airbag fabric according to the present invention is obtained by applying the aqueous resin composition described above to a fabric and drying and solidifying the fabric. As the fabric, conventionally known materials are used, and it is particularly preferable to use a woven fabric. Any woven structure can be adopted as the woven structure, but a plain woven structure is generally preferable. In addition, the woven fabric is preferably dense, and the cover factor (CF) is preferably 750 or more, and most preferably 800 or more. When the cover factor (CF) is less than 750, the non-breathability of the airbag base fabric tends to decrease. The cover factor (CF) is calculated by the following formula.
CF = Nw × (Dw) 1/2 + Nf × (Df) 1/2
[Where Nw is the warp density (lines / cm), Nf is the weft density (lines / cm), Dw is the warp fineness (dtex), and Df is the weft fineness (dtex). ]
経糸及び緯糸としては、合成繊維マルチフィラメント糸が用いられる。具体的には、ナイロンマルチフィラメント糸を用いるのが好ましく、特にナイロン66マルチフィラメント糸を用いるのが最も好ましい。経糸及び緯糸の繊度は、200〜1000dtexであるのが好ましく、特に250〜700dtexであるのが好ましい。 Synthetic fiber multifilament yarn is used as the warp and weft. Specifically, nylon multifilament yarn is preferably used, and nylon 66 multifilament yarn is most preferably used. The fineness of the warp and weft is preferably 200 to 1000 dtex, particularly preferably 250 to 700 dtex.
生地に水性樹脂組成物を塗布する方法は、従来公知の方法が用いられる。具体的には、コーティング法が好ましく、特にナイフコーティング法を採用するのが最も好ましい。生地に対する塗布量は、水性樹脂組成物の固形分で5〜30g/m2であるのが好ましく、特に10〜25g/m2であるのが最も好ましい。塗布量が5g/m2未満であると、エアバッグ用基布の非通気性が低下する傾向が生じる。また、塗布量が30g/m2を超えると、エアバッグ用基布が高重量となるので、実用性に欠ける傾向が生じる。塗布後の乾燥固化も従来公知の方法で行うことができ、一般的に水の蒸発温度である100℃以上の温度で行えばよい。また、水性樹脂組成物中に架橋剤が含まれている場合は、乾燥後に、架橋反応が生じる温度以上で熱処理するのが好ましい。 As a method for applying the aqueous resin composition to the dough, a conventionally known method is used. Specifically, the coating method is preferable, and the knife coating method is particularly preferable. The coating amount on the dough is preferably 5 to 30 g / m 2 , and most preferably 10 to 25 g / m 2 in terms of solid content of the aqueous resin composition. When the coating amount is less than 5 g / m 2 , the non-breathability of the airbag base fabric tends to decrease. On the other hand, when the coating amount exceeds 30 g / m 2 , since the airbag fabric becomes heavy, there is a tendency to lack practicality. Drying and solidification after coating can also be performed by a conventionally known method, and it is generally performed at a temperature of 100 ° C. or higher, which is the evaporation temperature of water. Moreover, when a crosslinking agent is contained in the aqueous resin composition, it is preferable to heat-treat at a temperature higher than the temperature at which the crosslinking reaction occurs after drying.
本発明に係るエアバッグ用基布は従来公知の方法で袋状に縫製され、従来公知の方法で自動車等の所定の箇所に装着されてエアバッグとなる。かかるエアバッグは、一般的には自動車に装着されるが、自動車の他に、自転車や飛行機等のその他の用途にも用いうるものである。 The airbag fabric according to the present invention is sewn into a bag shape by a conventionally known method, and is attached to a predetermined portion of an automobile or the like by a conventionally known method to form an airbag. Such an airbag is generally mounted on an automobile, but can be used for other uses such as bicycles and airplanes in addition to automobiles.
本発明に係るエアバッグ用基布は、生地に重合体粒子(S1)、重合体粒子(S2)及びメラミンシアヌレート(B)が塗布されてなるものである。したがって、スチレンを共重合して得られた重合体粒子(S2)とメラミンシアヌレート(B)の相乗作用により、優れた難燃性を実現しうるという効果を奏する。また、重合体粒子(S1)によって、エアバッグ用基布の柔らかさを実現しうるという効果を奏する。 The base fabric for airbags according to the present invention is obtained by applying polymer particles (S1), polymer particles (S2), and melamine cyanurate (B) to a fabric. Therefore, there is an effect that excellent flame retardancy can be realized by the synergistic action of the polymer particles (S2) obtained by copolymerizing styrene and the melamine cyanurate (B). In addition, the polymer particles (S1) produce an effect that the softness of the airbag fabric can be realized.
[重合体粒子(S1)を含むエマルジョン(S1−E1)の製造例1]
撹拌装置付きフラスコに脱イオン水を130質量部とアデカリアソープSR−10(株式会社アデカ製)15質量部を仕込み、撹拌して乳化剤水溶液を得た。この中に2エチルヘキシルアクリレート226質量部、n-ブチルメタクリレート236質量部、アクリル酸4.8質量部及び2−ヒドロキシエチルメタクリレート4.8質量部を徐々に添加して重合性単量体を含む乳化物を得た。
別のコンデンサー及び撹拌装置付きフラスコに脱イオン水260質量部を仕込んだ。釜内温を55℃に設定し、過硫酸カリウム2質量部を添加したのち、上記重合性単量体を含む乳化物を、濃度10質量%の亜硫酸水素ナトリウム水溶液6.4質量部と共に、窒素ガス気流中で120分にわたって撹拌下で滴下した。滴下後、濃度10質量%の亜硫酸水素ナトリウム水溶液3.4質量部をさらに滴下しつつ、90分熟成を行った。その後、冷却し、濃度28質量%のアンモニア水にてpHを7に調整し、さらに脱イオン水にて固形分を50%に調整して、共重合体粒子(S1)を含むエマルジョン(S1−E1)を得た。なお、得られた共重合体粒子(S1)のガラス転移温度は、−34℃であった。
[Production Example 1 of emulsion (S1-E1) containing polymer particles (S1)]
A flask equipped with a stirrer was charged with 130 parts by mass of deionized water and 15 parts by mass of ADEKA rear soap SR-10 (manufactured by Adeka) and stirred to obtain an aqueous emulsifier solution. In this emulsion, 226 parts by mass of 2-ethylhexyl acrylate, 236 parts by mass of n-butyl methacrylate, 4.8 parts by mass of acrylic acid and 4.8 parts by mass of 2-hydroxyethyl methacrylate are gradually added to emulsify containing a polymerizable monomer. I got a thing.
260 parts by mass of deionized water was charged into another condenser and flask equipped with a stirrer. After setting the temperature in the kettle to 55 ° C. and adding 2 parts by mass of potassium persulfate, the emulsion containing the polymerizable monomer was mixed with 6.4 parts by mass of an aqueous sodium hydrogen sulfite solution having a concentration of 10% by mass with nitrogen. The mixture was added dropwise with stirring in a gas stream over 120 minutes. After dropping, aging was performed for 90 minutes while further adding 3.4 parts by mass of a 10% by mass aqueous sodium hydrogen sulfite solution. Thereafter, the mixture is cooled, adjusted to pH 7 with ammonia water having a concentration of 28% by mass, further adjusted to solid content 50% with deionized water, and emulsion (S1-) containing copolymer particles (S1). E1) was obtained. In addition, the glass transition temperature of the obtained copolymer particle (S1) was -34 degreeC.
[重合体粒子(S1)を含むエマルジョン(S1−E2)の製造例2]
重合性単量体として、2エチルヘキシルアクリレート349質量部、n-ブチルメタクリレート112質量部、アクリル酸4.8質量部及び2−ヒドロキシエチルメタクリレート4.8質量部を用いる他は、上記製造例1と同一の方法で、共重合体粒子(S1)を含む固形分50質量%のエマルジョン(S1−E2)を得た。なお、得られた共重合体粒子(S1)のガラス転移温度は、−49℃であった。
[Production Example 2 of emulsion (S1-E2) containing polymer particles (S1)]
Except for using 349 parts by mass of 2-ethylhexyl acrylate, 112 parts by mass of n-butyl methacrylate, 4.8 parts by mass of acrylic acid and 4.8 parts by mass of 2-hydroxyethyl methacrylate as the polymerizable monomer, By the same method, an emulsion (S1-E2) having a solid content of 50% by mass containing the copolymer particles (S1) was obtained. In addition, the glass transition temperature of the obtained copolymer particle (S1) was -49 degreeC.
[重合体粒子(S1)を含むエマルジョン(S1−E3)の製造例3]
重合性単量体として、2エチルヘキシルアクリレート172質量部、n-ブチルメタクリレート290質量部、アクリル酸4.8質量部及び2−ヒドロキシエチルメタクリレート4.8質量部を用いる他は、上記製造例1と同一の方法で、共重合体粒子(S1)を含む固形分50質量%のエマルジョン(S1−E3)を得た。なお、得られた共重合体粒子(S1)のガラス転移温度は、−19℃であった。
[Production Example 3 of emulsion (S1-E3) containing polymer particles (S1)]
Except for using 172 parts by weight of 2-ethylhexyl acrylate, 290 parts by weight of n-butyl methacrylate, 4.8 parts by weight of acrylic acid and 4.8 parts by weight of 2-hydroxyethyl methacrylate as the polymerizable monomer, By the same method, an emulsion (S1-E3) having a solid content of 50% by mass containing the copolymer particles (S1) was obtained. In addition, the glass transition temperature of the obtained copolymer particle (S1) was -19 degreeC.
[重合体粒子(S2)を含むエマルジョン(S2−E1)の製造例4]
撹拌装置付きフラスコに脱イオン水を260質量部とナロアクティーCL−200(三洋化成株式会社製)1.2質量部、ハイテノールNF08(第一工業製薬株式会社製)6質量部を仕込み、撹拌して乳化剤水溶液を得た。この中にスチレン265質量部、アクリル酸ブチル311質量部、2−ヒドロキシエチルメタクリレート12質量部、アクリル酸3質量部を徐々に添加して重合性単量体を含む乳化物を得た。
別のコンデンサー及び撹拌装置付きフラスコに脱イオン水200質量部を仕込み、釜内温を75℃に設定した。過硫酸カリウム2部を添加したのち、上記重合性単量体乳化物(M‘−1)をNaHSO310%水溶液6部と共に撹拌下、窒素ガス気流中で150分にわたって滴下した。滴下後、NaHSO310%水溶液6部をさらに滴下しつつ、90分熟成を行った。その後、冷却し、28%アンモニア水にてpHを7に調整し、さらに脱イオン水にて固形分を50%に調整して、共重合体粒子(S2)を含む水性樹脂エマルジョン(S2−A)を得た。なお、得られた共重合体粒子(S2)のガラス転移温度は、16℃であった。
[Production Example 4 of emulsion (S2-E1) containing polymer particles (S2)]
A flask equipped with a stirrer was charged with 260 parts by mass of deionized water, 1.2 parts by mass of NAROACTY CL-200 (manufactured by Sanyo Chemical Co., Ltd.), and 6 parts by mass of Haitenol NF08 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.). Thus, an aqueous emulsifier solution was obtained. Into this, 265 parts by mass of styrene, 311 parts by mass of butyl acrylate, 12 parts by mass of 2-hydroxyethyl methacrylate, and 3 parts by mass of acrylic acid were gradually added to obtain an emulsion containing a polymerizable monomer.
200 parts by mass of deionized water was charged into another condenser and a flask equipped with a stirrer, and the temperature in the kettle was set to 75 ° C. After adding 2 parts of potassium persulfate, the polymerizable monomer emulsion (M′-1) was added dropwise in a nitrogen gas stream over 150 minutes with stirring with 6 parts of a 10% aqueous solution of NaHSO 3 . After the dropwise addition, aging was performed for 90 minutes while 6 parts of a 10% aqueous solution of NaHSO 3 was further added dropwise. Thereafter, the mixture is cooled, the pH is adjusted to 7 with 28% ammonia water, the solid content is adjusted to 50% with deionized water, and an aqueous resin emulsion (S2-A) containing copolymer particles (S2) is prepared. ) In addition, the glass transition temperature of the obtained copolymer particle (S2) was 16 degreeC.
[重合体粒子(S2)を含むエマルジョン(S2−E2)の製造例5]
重合性単量体として、スチレン201質量部、アクリル酸ブチル375質量部、2−ヒドロキシエチルメタクリレート12質量部、アクリル酸3質量部を用いる他は、上記製造例4と同一の方法で、共重合体粒子(S2)を含む固形分50質量%のエマルジョン(S2−E2)を得た。なお、得られた共重合体粒子(S2)のガラス転移温度は、0℃であった。
[Production Example 5 of emulsion (S2-E2) containing polymer particles (S2)]
In the same manner as in Production Example 4 except that 201 parts by mass of styrene, 375 parts by mass of butyl acrylate, 12 parts by mass of 2-hydroxyethyl methacrylate, and 3 parts by mass of acrylic acid are used as the polymerizable monomer. An emulsion (S2-E2) containing 50% by mass of solids containing coalesced particles (S2) was obtained. In addition, the glass transition temperature of the obtained copolymer particle (S2) was 0 degreeC.
[重合体粒子(S2)を含むエマルジョン(S2−E3)の製造例6]
重合性単量体として、スチレン343質量部、アクリル酸ブチル233質量部、2−ヒドロキシエチルメタクリレート12質量部、アクリル酸3質量部を用いる他は、上記製造例4と同一の方法で、共重合体粒子(S2)を含む固形分50質量%のエマルジョン(S2−E3)を得た。なお、得られた共重合体粒子(S2)のガラス転移温度は、39℃であった。
[Production Example 6 of emulsion (S2-E3) containing polymer particles (S2)]
In the same manner as in Production Example 4 except that 343 parts by mass of styrene, 233 parts by mass of butyl acrylate, 12 parts by mass of 2-hydroxyethyl methacrylate, and 3 parts by mass of acrylic acid are used as the polymerizable monomer. An emulsion (S2-E3) containing a coalescent particle (S2) having a solid content of 50% by mass was obtained. In addition, the glass transition temperature of the obtained copolymer particle (S2) was 39 degreeC.
[織物生地の準備]
経糸及び緯糸として、470dtex/72fのナイロン66マルチフィラメント糸を用いて、平織組織で織成した後、精練及びセット加工を行い、経糸密度及び緯糸密度が18本/cmの織物生地を得た。この織物生地の目付は176g/m2であり、カバーファクターは785であった。
[Preparation of woven fabric]
A 470 dtex / 72f nylon 66 multifilament yarn was used as the warp and weft, and after weaving in a plain weave structure, scouring and set processing were performed to obtain a woven fabric having a warp density and a weft density of 18 yarns / cm. The fabric weight was 176 g / m 2 and the cover factor was 785.
実施例1
上記製造例1で得られたエマルジョン(S1−E1)40質量部と上記製造例4で得られたエマルジョン(S2−E1)60質量部を混合し、更に増粘剤(株式会社アデカ製「アデカノールUH450VF」)0.35質量部添加混合し、水性樹脂エマルジョンを調製した後、メラミンシアヌレート(B)(日産化学工業株式会社製「MC−6000」)を10質量部及びポリカルボジイミド(C)(日清紡ケミカル株式会社製「カルボジライトSV−02」、不揮発分40質量%)を5.4質量部添加配合して、水性樹脂組成物を得た。この水性樹脂組成物を、上記織物生地にドクターナイフコーティング法で、水性樹脂組成物の固形分で15g/m2となるように塗布した。その後、100℃で乾燥し、続いて180℃で90秒間熱処理を行って、エアバッグ用基布を得た。このエアバッグ用基布の目付は、191g/m2であった。
Example 1
40 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 and 60 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 were mixed, and a thickener ("Adecan" manufactured by Adeka Corporation) was further mixed. UH450VF ") 0.35 parts by mass and mixing to prepare an aqueous resin emulsion, melamine cyanurate (B) (" MC-6000 "manufactured by Nissan Chemical Industries, Ltd.) 10 parts by mass and polycarbodiimide (C) ( An aqueous resin composition was obtained by adding and blending 5.4 parts by mass of “Carbodilite SV-02” manufactured by Nisshinbo Chemical Co., Ltd., nonvolatile content of 40% by mass). This aqueous resin composition was applied to the woven fabric by a doctor knife coating method so that the solid content of the aqueous resin composition was 15 g / m 2 . Then, it dried at 100 degreeC and subsequently heat-processed at 180 degreeC for 90 second, and obtained the base fabric for airbags. The basis weight of the airbag fabric was 191 g / m 2 .
実施例2
メラミンシアヌレート(B)の添加配合量を、5質量部に変更する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 2
An airbag base fabric was obtained in the same manner as in Example 1 except that the amount of melamine cyanurate (B) added was changed to 5 parts by mass.
実施例3
メラミンシアヌレート(B)の添加配合量を、20質量部に変更する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 3
An airbag base fabric was obtained in the same manner as in Example 1, except that the addition amount of melamine cyanurate (B) was changed to 20 parts by mass.
実施例4
上記製造例1で得られたエマルジョン(S1−E1)10質量部と上記製造例4で得られたエマルジョン(S2−E1)90質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 4
Except for preparing an aqueous resin emulsion by mixing 10 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 above and 90 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 above, Example In the same manner as in No. 1, an airbag base fabric was obtained.
実施例5
上記製造例1で得られたエマルジョン(S1−E1)20質量部と上記製造例4で得られたエマルジョン(S2−E1)80質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 5
Examples are the same except that 20 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 and 80 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 are mixed to prepare an aqueous resin emulsion. In the same manner as in No. 1, an airbag base fabric was obtained.
実施例6
上記製造例1で得られたエマルジョン(S1−E1)50質量部と上記製造例4で得られたエマルジョン(S2−E1)50質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 6
Example 5 A mixture of 50 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 and 50 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 was used to prepare an aqueous resin emulsion. In the same manner as in No. 1, an airbag base fabric was obtained.
実施例7
上記製造例2で得られたエマルジョン(S1−E2)40質量部と上記製造例4で得られたエマルジョン(S2−E1)60質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 7
Except that 40 parts by mass of the emulsion (S1-E2) obtained in Production Example 2 and 60 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 were mixed to prepare an aqueous resin emulsion, Example In the same manner as in No. 1, an airbag base fabric was obtained.
実施例8
上記製造例3で得られたエマルジョン(S1−E3)40質量部と上記製造例4で得られたエマルジョン(S2−E1)60質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 8
Except that 40 parts by mass of the emulsion (S1-E3) obtained in Production Example 3 and 60 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 were mixed to prepare an aqueous resin emulsion, Example In the same manner as in No. 1, an airbag base fabric was obtained.
実施例9
上記製造例1で得られたエマルジョン(S1−E1)40質量部と上記製造例5で得られたエマルジョン(S2−E2)60質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 9
Except that 40 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 and 60 parts by mass of the emulsion (S2-E2) obtained in Production Example 5 were mixed to prepare an aqueous resin emulsion, Example In the same manner as in No. 1, an airbag base fabric was obtained.
実施例10
ポリカルボジイミドを添加配合しない他は、実施例1と同一の方法でエアバッグ用基布を得た。
Example 10
An airbag base fabric was obtained in the same manner as in Example 1 except that no polycarbodiimide was added and blended.
実施例11
ポリカルボジイミドを添加配合しない他は、実施例2と同一の方法でエアバッグ用基布を得た。
Example 11
An airbag base fabric was obtained in the same manner as in Example 2 except that no polycarbodiimide was added and blended.
比較例1
メラミンシアヌレート(B)を添加配合しない他は、実施例1と同一の方法でエアバッグ用基布を得た。
Comparative Example 1
An airbag base fabric was obtained in the same manner as in Example 1 except that melamine cyanurate (B) was not added and blended.
比較例2
上記製造例1で得られたエマルジョン(S1−E1)を配合せずに上記製造例4で得られたエマルジョン(S2−E1)100質量部からなる水性樹脂エマルジョンを用いる他は、実施例1と同一の方法でエアバッグ用基布を得た。
Comparative Example 2
Except for using the aqueous resin emulsion consisting of 100 parts by mass of the emulsion (S2-E1) obtained in Production Example 4 without blending the emulsion (S1-E1) obtained in Production Example 1, Example 1 and An airbag base fabric was obtained by the same method.
比較例3
上記製造例4で得られたエマルジョン(S2−E1)を配合せずに上記製造例1で得られたエマルジョン(S1−E1)100質量部からなる水性樹脂エマルジョンを用いる他は、実施例1と同一の方法でエアバッグ用基布を得た。
Comparative Example 3
Example 1 is the same as Example 1 except that the emulsion (S2-E1) obtained in Production Example 4 is not used and the aqueous resin emulsion consisting of 100 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 is used. An airbag base fabric was obtained by the same method.
比較例4
上記製造例1で得られたエマルジョン(S1−E1)40質量部と上記製造例6で得られたエマルジョン(S2−E3)60質量部を混合して水性樹脂エマルジョンを調製する他は、実施例1と同一の方法でエアバッグ用基布を得た。
Comparative Example 4
Except that 40 parts by mass of the emulsion (S1-E1) obtained in Production Example 1 and 60 parts by mass of the emulsion (S2-E3) obtained in Production Example 6 were mixed to prepare an aqueous resin emulsion, Example In the same manner as in No. 1, an airbag base fabric was obtained.
実施例及び比較例で得られたエアバッグ用基布に関し、以下の試験を行った。その結果を表1に示した。
[燃焼速度(mm/min)]
製造直後のエアバッグ用基布及び製造後100℃で150時間放置のエアバッグ用基布から、FMVSS−302に規定された形状の試験片を採取し、試験片の経方向及び緯方向にそれぞれ3回づつ燃焼試験を行い、得られた燃焼速度の最大値を燃焼速度(mm/min)とした。なお、燃焼試験において、燃焼距離50mm以内かつ燃焼時間60秒以内のものについては、「自己消火性」と評価した。
[風合(柔らかさの官能)]
製造後100℃で150時間放置のエアバッグ用基布から、25cm×25cmの試験片を採取し、この試験片を手指を用いた官能試験により、基布の柔らかさを評価した。柔らかさの基準は、柔らかいとの評価を受けているシリコーン樹脂が塗布されてなる従来のエアバッグ用基布を基準とし、これとの比較で柔らかさを以下の3段階で評価した。
○・・・基準のものと同等か又は基準のものより柔らかい。
△・・・基準のものよりもやや硬い。
×・・・基準のものよりも硬い。
The following tests were conducted on the airbag fabrics obtained in the examples and comparative examples. The results are shown in Table 1.
[Burning rate (mm / min)]
Test pieces of the shape defined in FMVSS-302 are collected from the air bag base fabric immediately after manufacture and the air bag base fabric left at 100 ° C. for 150 hours after manufacture, respectively in the warp direction and the weft direction of the test piece. The combustion test was performed three times, and the maximum value of the obtained combustion rate was defined as the combustion rate (mm / min). In the combustion test, those with a combustion distance within 50 mm and a combustion time within 60 seconds were evaluated as “self-extinguishing”.
[Texture (softness sensuality)]
A 25 cm × 25 cm test piece was collected from an airbag base fabric that was allowed to stand at 100 ° C. for 150 hours after production, and the softness of the base fabric was evaluated by a sensory test using fingers. The standard of softness was based on a conventional airbag base fabric coated with a silicone resin that has been evaluated as soft, and the softness was evaluated in the following three stages in comparison with this.
○ ... Same or softer than the standard one.
Δ: Slightly harder than the standard.
X: Harder than the standard one.
[表1]
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
燃焼速度(mm/min) 風合(柔らかさの官能)
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
実施例1 自己消火性 ○
実施例2 0 ○
実施例3 0 ○
実施例4 0 △
実施例5 自己消火性 ○
実施例6 自己消火性 ○
実施例7 0 ○
実施例8 自己消火性 △
実施例9 自己消火性 ○
実施例10 0 ○
実施例11 自己消火性 ○
比較例1 199 ×
比較例2 自己消火性 ×
比較例3 193 ○
比較例4 0 ×
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
[Table 1]
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
Combustion rate (mm / min) Feel (softness sensation)
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
Example 1 Self-extinguishing ○
Example 2 0 ○
Example 3 0 ○
Example 4 0
Example 5 Self-extinguishing property ○
Example 6 Self-extinguishing property ○
Example 7 0 ○
Example 8 Self-extinguishing property
Example 9 Self-extinguishing property ○
Example 10 0 ○
Example 11 Self-extinguishing property ○
Comparative Example 1 199 ×
Comparative Example 2 Self-extinguishing property ×
Comparative Example 3 193 ○
Comparative Example 4 0 ×
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━
表1から明らかなように、メラミンシアヌレート(B)を添加配合しない比較例1及び重合体粒子(S2)を配合しない比較例3は、実施例に比べて、難燃性に劣ることが分かる。また、重合体粒子(S1)を配合しない比較例2は、実施例に比べて、風合が劣ることが分かる。また、ガラス転移温度が30℃を超える重合体粒子を配合した比較例4も、実施例に比べて、風合に劣ることが分かる。なお、目開きや通気度については、実施例のものも比較例のものも大差ないものであった。 As is apparent from Table 1, it can be seen that Comparative Example 1 in which melamine cyanurate (B) is not added and Comparative Example 3 in which polymer particles (S2) are not added are inferior in flame retardancy compared to Examples. . Moreover, it turns out that the comparative example 2 which does not mix | blend polymer particle | grains (S1) is inferior in a texture compared with an Example. Moreover, it turns out that the comparative example 4 which mix | blended the polymer particle | grains whose glass transition temperature exceeds 30 degreeC is also inferior to a texture compared with an Example. In addition, about the opening and the air permeability, the thing of an Example and the comparative example did not have a big difference.
Claims (9)
前記重合体粒子(S1)及び(S2)の少なくとも一方は、(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレンを含む重合体単量体を乳化重合して得られたものであり、
前記重合体粒子(S1)のガラス転移温度は−70℃〜−10℃であり、前記重合体粒子(S2)のガラス転移温度は0〜30℃であることを特徴とするエアバッグ用基布。 Aqueous resin emulsion (A) containing polymer particles (S1) and (S2) obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate and (meth) acrylic acid in the presence of an emulsifier And an aqueous resin composition containing melamine cyanurate (B) applied to the fabric and dried and solidified,
At least one of the polymer particles (S1) and (S2) is obtained by emulsion polymerization of a polymer monomer containing alkyl (meth) acrylate, (meth) acrylic acid and styrene,
The glass transition temperature of the polymer particles (S1) is −70 ° C. to −10 ° C., and the glass transition temperature of the polymer particles (S2) is 0 to 30 ° C. .
前記重合体粒子(S1)及び(S2)の少なくとも一方は、(メタ)アクリル酸アルキル、(メタ)アクリル酸及びスチレンを含む重合体単量体を乳化重合して得られたものであり、
前記重合体粒子(S1)のガラス転移温度は−70℃〜−10℃であり、前記重合体粒子(S2)のガラス転移温度は0〜30℃であることを特徴とするエアバッグ用基布を製造するのに用いる水性樹脂組成物。 Aqueous resin emulsion (A) containing polymer particles (S1) and (S2) obtained by emulsion polymerization of a polymerizable monomer containing alkyl (meth) acrylate and (meth) acrylic acid in the presence of an emulsifier And an aqueous resin composition used for producing an airbag base fabric containing melamine cyanurate (B),
At least one of the polymer particles (S1) and (S2) is obtained by emulsion polymerization of a polymer monomer containing alkyl (meth) acrylate, (meth) acrylic acid and styrene,
The glass transition temperature of the polymer particles (S1) is −70 ° C. to −10 ° C., and the glass transition temperature of the polymer particles (S2) is 0 to 30 ° C. An aqueous resin composition used to produce
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