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JP7047449B2 - Transport device, transport method and transport control program - Google Patents

Transport device, transport method and transport control program Download PDF

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JP7047449B2
JP7047449B2 JP2018027207A JP2018027207A JP7047449B2 JP 7047449 B2 JP7047449 B2 JP 7047449B2 JP 2018027207 A JP2018027207 A JP 2018027207A JP 2018027207 A JP2018027207 A JP 2018027207A JP 7047449 B2 JP7047449 B2 JP 7047449B2
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transport
luggage
transfer table
load
transfer
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JP2019141770A (en
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哲男 尾形
一仁 吉谷
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NEC Corp
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NEC Corp
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Description

本発明は、封書、小包等の様々な大きさの荷物を搬送するための搬送装置、搬送方法及び搬送制御プログラムに関する。 The present invention relates to a transport device, a transport method, and a transport control program for transporting various sizes of packages such as envelopes and parcels.

封書、小包等の荷物を搬送かつ振り分する搬送装置が知られている。
例えば、特許文献1に記載の搬送装置では、封書等の紙葉類を立位状態で1枚ずつ搬送する紙葉類搬送手段と、紙葉類の宛先情報を読み取り認識する読取認識手段と、該読取認識手段によって認識された宛先情報に基づき、紙葉類を搬送体に区分けし集積する区分け手段、とを具備する。
A transport device for transporting and distributing packages such as envelopes and parcels is known.
For example, in the transport device described in Patent Document 1, a paper leaf transport means for transporting paper sheets such as envelopes one by one in an upright position, a reading recognition means for reading and recognizing destination information of the paper leaves, and the like. It is provided with a sorting means for sorting and accumulating paper sheets into a carrier based on the destination information recognized by the reading and recognizing means.

特許文献2に記載の郵便物区分機は、立位状態の紙葉類一通ずつ下流へ搬送する搬送部と、紙葉類上の宛先情報を読み取る読取部と、宛先情報に基づき紙葉類の搬送方向に対して左右方向に振幅させかつ振分先となる搬送体の移動速度に同期して該紙葉類を所定の搬送体に振り分けるベースプレートを有する移載機構と、を具備する。 The mail sorting machine described in Patent Document 2 has a transport unit that transports each standing paper leaf downstream, a reading unit that reads the destination information on the paper leaf, and a paper leaf based on the destination information. It is provided with a transfer mechanism having a base plate that oscillates in the left-right direction with respect to the transport direction and distributes the paper sheets to a predetermined transport body in synchronization with the moving speed of the transport body as the distribution destination.

特開2001-919号公報Japanese Unexamined Patent Publication No. 2001-919 特開2002-219419号公報Japanese Unexamined Patent Publication No. 2002-219419

ところで、上記特許文献に示される搬送装置では、厚物又は長尺な荷物を区分け手段となる移載機構から搬送体に移載する際に、搬送体内に荷物が完全に収納されず、これら移載機構と搬送体間に跨った状態となることがある。
そして、この状態で、搬送体又は移載機構が作動した場合には、搬送体、移載機構又はこれらに跨る荷物が破損することがあり、その後の復旧作業に多大な時間を要するという問題がある。
By the way, in the transport device shown in the above patent document, when a thick or long load is transferred from a transfer mechanism serving as a sorting means to a transport body, the load is not completely stored in the transport body, and these are transferred. It may be in a state of straddling between the mounting mechanism and the carrier.
If the carrier or the transfer mechanism operates in this state, the carrier, the transfer mechanism, or the load straddling them may be damaged, and it takes a lot of time for the subsequent restoration work. be.

この発明は、上述した事情に鑑みてなされたものであって、搬送体内に荷物が完全に移載されず、移載機構と搬送体間に跨った状態となったときに、これら移載機構、搬送体又は荷物の破損を未然に回避することができる搬送装置、搬送方法及び搬送制御プログラムを提供する。 The present invention has been made in view of the above-mentioned circumstances, and when the load is not completely transferred into the transport body and is in a state of straddling between the transfer mechanism and the transport body, these transfer mechanisms are used. , A transport device, a transport method, and a transport control program capable of avoiding damage to a transport body or a load.

上記課題を解決するために、この発明は以下の手段を提案している。
本発明の第1態様に示される搬送装置では、荷物を一の方向に搬送する搬送部と、該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、 前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、前記監視手段の監視結果に基づき、前記移載機構の移載台の駆動を制御する制御手段と、を有し、前記制御手段は、前記監視手段の監視結果に基づき、前記移載台による荷物の振分動作を制御することを特徴とする。
In order to solve the above problems, the present invention proposes the following means.
The transport device shown in the first aspect of the present invention has a transport unit that transports a load in one direction, and a plurality of transport bodies that can move along other directions intersecting the transport direction of the transport unit. It reciprocates between the compartmentalized storage unit in which luggage is stored in one of these transport units and the terminal portion and the compartmentalized storage unit of the transport unit along the other direction in which the transport unit is moved. Further, a transfer mechanism having a transfer table synchronized with the moving speed of the transfer body and distributing the load conveyed from the transfer unit to one of the transfer bodies in the division storage unit via the transfer table. It has a monitoring means for monitoring whether or not the load is stored in a predetermined carrier, and a control means for controlling the drive of the transfer table of the transfer mechanism based on the monitoring result of the monitoring means. The control means is characterized in that it controls a load distribution operation by the transfer table based on the monitoring result of the monitoring means.

本発明の第2態様に示される搬送方法では、荷物を一の方向に1つずつ搬送する搬送部と、該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、を具備する搬送装置において、前記搬送部を通じて前記移載台上に供給された荷物を初期位置にて保持する段階と、前記荷物が保持された前記移載台を前記区分収納部の搬送体の移動速度に応じて移動させる段階と、前記移載台上の荷物を所定の搬送体に送り込む段階と、前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されないことが検知された場合に、前記移載機構を逆方向に駆動して前記荷物を初期位置に戻す段階と、前記初期位置にある荷物を再度、搬送体に送り込むリトライ処理を行う段階と、を有することを特徴とする。 In the transport method shown in the second aspect of the present invention, a transport unit that transports loads one by one in one direction and a plurality of transport bodies that can move along other directions intersecting the transport direction of the transport unit are provided. Between the compartmentalized storage unit in which luggage is stored in one of these transport units and the end portion and the compartmentalized storage unit of the transport unit, along the other direction which is the movement direction of the transport body. It has a transfer table that reciprocates and synchronizes with the movement speed of the transfer body, and the load transferred from the transfer unit via the transfer table is distributed to one of the transfer units in the division storage unit. In a transport device including a mechanism and a monitoring means for monitoring whether or not the load is stored in a predetermined transport body, the load supplied on the transfer table through the transport unit is held at an initial position. A step of moving the transfer table on which the load is held according to the moving speed of the carrier of the division storage unit, and a step of sending the load on the transfer stand to a predetermined carrier. When it is detected that the load is not stored in the predetermined carrier based on the monitoring result of the monitoring means, the step of driving the transfer mechanism in the reverse direction to return the load to the initial position and the initial position. It is characterized by having a stage of performing a retry process of sending the load in the container to the carrier again.

本発明の第3態様に示される搬送制御プログラムでは、荷物を一の方向に1つずつ搬送する搬送部と、該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、を具備する搬送装置において、前記搬送部を通じて前記移載台上に供給された荷物を初期位置にて保持する段階と、前記荷物が保持された前記移載台を前記区分収納部の搬送体の移動速度に応じて移動させる段階と、前記移載台上の荷物を所定の搬送体に送り込む段階と、前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されないことが検知された場合に、前記移載機構を逆方向に駆動して前記荷物を初期位置に戻す段階と、前記初期位置にある荷物を再度、搬送体に送り込むリトライ処理を行う段階と、を有することを特徴とする。 In the transport control program shown in the third aspect of the present invention, there is a transport unit that transports loads one by one in one direction, and a plurality of transport bodies that can move along other directions intersecting the transport direction of the transport unit. Along the other direction, which is the moving direction of the carrier, between the compartmentalized storage unit in which luggage is stored in one of these transporters and the end portion of the transporter and the compartmentalized storage unit. It has a transfer table that reciprocates and synchronizes with the movement speed of the transfer body, and transfers the load transported from the transfer unit via the transfer table to one of the transfer units in the division storage unit. In a transport device including a loading mechanism and a monitoring means for monitoring whether or not the load is stored in a predetermined transport body, the load supplied on the transfer table through the transport unit is placed at an initial position. A step of holding the load, a step of moving the transfer table on which the load is held according to the moving speed of the carrier of the division storage unit, and a step of sending the load on the transfer stand to a predetermined carrier. When it is detected that the luggage is not stored in the predetermined carrier based on the monitoring result of the monitoring means, the step of driving the transfer mechanism in the reverse direction to return the luggage to the initial position and the initial stage. It is characterized by having a stage of performing a retry process of sending the baggage at the position to the carrier again.

本発明によれば、移載機構、搬送体又はこれらに跨る荷物の破損を未然に回避することができる。 According to the present invention, it is possible to prevent damage to the transfer mechanism, the carrier, or the load straddling them.

本発明の最少構成にかかる第1実施形態の搬送装置を示す平面図である。It is a top view which shows the transport device of 1st Embodiment which concerns on the minimum structure of this invention. 本発明の第2実施形態に係る搬送装置を示す斜視図である。It is a perspective view which shows the transport device which concerns on 2nd Embodiment of this invention. 図2に示される移載機構を背面側から視た斜視図である。It is a perspective view which looked at the transfer mechanism shown in FIG. 2 from the back side. 実施形態に係る搬送装置の荷物振分処理を説明するための図である。It is a figure for demonstrating the baggage distribution processing of the transporting apparatus which concerns on embodiment. 図4の次工程を示す図である。It is a figure which shows the next process of FIG. 図5の次工程を示す図である。It is a figure which shows the next process of FIG. 図6の次工程を示す図である。It is a figure which shows the next process of FIG. 図7の次工程を示す図である。It is a figure which shows the next process of FIG. 7. 図8の次工程を示す図である。It is a figure which shows the next process of FIG. 図9の次工程を示す図である。It is a figure which shows the next process of FIG. 図10の次工程を示す図である。It is a figure which shows the next process of FIG. 図11の次工程を示す図である。It is a figure which shows the next process of FIG. 制御手段の搬送制御プログラムを示すフローチャートである。It is a flowchart which shows the transport control program of a control means.

本発明の第1実施形態に係る搬送装置100について、図1の平面図を参照して説明する。
この搬送装置100は、荷物Nを搬送する搬送部1と、荷物Nが収納される区分収納部2と、搬送部1で搬送された荷物Nを区分収納部2に振り分ける移載機構3と、荷物Nを監視する監視手段4と、監視手段4の監視結果に基づき移載機構3の駆動を制御する制御手段5と、を具備する。
The transport device 100 according to the first embodiment of the present invention will be described with reference to the plan view of FIG.
The transport device 100 includes a transport unit 1 for transporting the cargo N, a compartmentalized storage unit 2 for storing the cargo N, a transfer mechanism 3 for distributing the cargo N transported by the transport unit 1 to the compartmentalized storage unit 2. A monitoring means 4 for monitoring the cargo N and a control means 5 for controlling the drive of the transfer mechanism 3 based on the monitoring result of the monitoring means 4 are provided.

搬送部1は、荷物Nを一の方向(a1)に1つずつ搬送するための搬送レーンである。
区分収納部2は、搬送部1の搬送方向と交差する他の方向(b1-b2)に沿い移動可能な、例えば箱状に構成された複数の搬送体6を有し、これら搬送体6の1つに搬送部1から搬送された荷物Nが収納される。
移載機構3は、搬送部1の末端部と区分収納部2との間に位置するものであって、搬送体6の移動方向(b1-b2)に沿って往復動する、例えば荷物Nを搭載すべく板状に構成された移載台7を有する。
移載台7は、搬送体6の移動方向(b1-b2)及び移動速度を同じくした同期動作をするものであって、該移載台7を介して搬送部1で搬送された荷物Nを、区分収納部2内の搬送体6の1つに振り分けかつ収納することができる。すなわち、移載台7は、搬送体6と同期して(b1-b2)方向へ移動することにより、あたかも(b1-b2)方向へは静止しているが如き状態で搬送体6へ荷物Nを送り込むことができる。
The transport unit 1 is a transport lane for transporting the cargo N one by one in one direction (a1).
The compartmentalized storage unit 2 has a plurality of transport bodies 6 configured in a box shape, for example, which can move along another direction (b1-b2) intersecting the transport direction of the transport unit 1, and the transport body 6 of the compartmentalized storage unit 2. The luggage N transported from the transport unit 1 is stored in one.
The transfer mechanism 3 is located between the end portion of the transport unit 1 and the compartmentalized storage unit 2, and reciprocates along the moving direction (b1-b2) of the transport body 6, for example, a load N. It has a transfer table 7 configured in a plate shape for mounting.
The transfer table 7 performs a synchronous operation in which the moving direction (b1-b2) and the moving speed of the transport body 6 are the same, and the load N conveyed by the transfer unit 1 via the transfer table 7 is transferred. , Can be sorted and stored in one of the transport bodies 6 in the compartmentalized storage unit 2. That is, the transfer table 7 moves in the (b1-b2) direction in synchronization with the transport body 6, so that the load N is moved to the transport body 6 as if it were stationary in the (b1-b2) direction. Can be sent.

監視手段4は、荷物Nが搬送体6に所定量だけ収納されたか否かを監視するものであって、例えば光電センサなどが使用される。
制御手段5は、監視手段4の監視結果に基づき、移載機構3の移載台7の駆動を制御するものであって、移載台7による荷物Nの振分動作をリトライさせることを可能とする。
The monitoring means 4 monitors whether or not the cargo N is stored in the carrier 6 by a predetermined amount, and for example, a photoelectric sensor or the like is used.
The control means 5 controls the drive of the transfer table 7 of the transfer mechanism 3 based on the monitoring result of the monitoring means 4, and can retry the distribution operation of the luggage N by the transfer table 7. And.

以上詳細に説明したように本発明の搬送装置100によれば、搬送部1により一の方向(a1)に搬送された荷物Nが、移載機構3の移載台7に受け渡される。
その後、移載台7は、図1に鎖線で示されるように、搬送体6の移動方向(b1-b2)及びその移動速度を同じくして同期するように移動する。これにより移載台7上の荷物Nは、所定の搬送体6に円滑に案内され、これと同時に、監視手段4により、搬送体6に収納されたか否かが監視される。
さらに、本発明の制御手段5では、監視手段4の監視結果に基づき、移載機構3の移載台7の駆動を制御することができる。
As described in detail above, according to the transfer device 100 of the present invention, the load N conveyed in one direction (a1) by the transfer unit 1 is delivered to the transfer table 7 of the transfer mechanism 3.
After that, as shown by the chain line in FIG. 1, the transfer table 7 moves in synchronization with the moving direction (b1-b2) of the carrier 6 and its moving speed. As a result, the luggage N on the transfer table 7 is smoothly guided to the predetermined transport body 6, and at the same time, whether or not it is stored in the transport body 6 is monitored by the monitoring means 4.
Further, the control means 5 of the present invention can control the drive of the transfer table 7 of the transfer mechanism 3 based on the monitoring result of the monitoring means 4.

これにより、本発明の搬送装置100では、例えば、監視手段4の監視結果に基づき、移載機構3の移載台7上の荷物Nが所定の搬送体6に収納されないことが検知された場合に、移送ボックス6への荷物Nの送り込みを中止して引き出すとともに、b2からb1へ向かう逆方向に移動して、荷物Nを振分前の初期位置(実線で示される移載台7の位置)に戻り、振分処理をリトライすることが可能となる。
その結果、本発明の搬送装置100では、搬送体6内に荷物Nが完全に移載されず、移載機構3と搬送体6間に跨った状態となった場合に、荷物Nを振分前の初期位置に戻すことができるので、移載機構3、搬送体6又はこれらに跨る荷物Nの破損を未然に回避することができる。
As a result, in the transport device 100 of the present invention, for example, when it is detected that the luggage N on the transfer table 7 of the transfer mechanism 3 is not stored in the predetermined transport body 6 based on the monitoring result of the monitoring means 4. In addition, the feeding of the luggage N to the transfer box 6 is stopped and pulled out, and the luggage N is moved in the opposite direction from b2 to b1 to move the luggage N to the initial position before distribution (the position of the transfer table 7 shown by the solid line). ), It is possible to retry the distribution process.
As a result, in the transport device 100 of the present invention, when the luggage N is not completely transferred into the transport body 6 and is in a state of straddling between the transfer mechanism 3 and the transport body 6, the luggage N is distributed. Since it can be returned to the previous initial position, it is possible to avoid damage to the transfer mechanism 3, the carrier 6, or the load N straddling them.

本発明の第2実施形態に係る搬送装置101について図2~図13を参照して説明する。なお、この搬送装置101では、封書、小包等の各種サイズの荷物Nが搬送される。 The transport device 101 according to the second embodiment of the present invention will be described with reference to FIGS. 2 to 13. The transport device 101 transports luggage N of various sizes such as envelopes and parcels.

この搬送装置101は、図2及び図3に示されるように、荷物Nを搬送する搬送部11と、荷物Nが収納される区分収納部12と、搬送部11で搬送された荷物Nを区分収納部12に振り分ける移載機構13と、荷物Nを監視する監視手段14と、監視手段14の監視結果に基づき移載機構13を制御する制御手段15と、を主な構成要素とする。
これら搬送部11、区分収納部12、移載機構13、監視手段14、制御手段15はいずれも基台となる装置フレーム10上に設けられている。
As shown in FIGS. 2 and 3, the transport device 101 classifies the transport unit 11 for transporting the luggage N, the compartmentalized storage unit 12 for storing the luggage N, and the luggage N transported by the transport unit 11. The main components are a transfer mechanism 13 that distributes to the storage unit 12, a monitoring means 14 that monitors the luggage N, and a control means 15 that controls the transfer mechanism 13 based on the monitoring result of the monitoring means 14.
The transport unit 11, the division storage unit 12, the transfer mechanism 13, the monitoring means 14, and the control means 15 are all provided on the device frame 10 as a base.

搬送部11は、荷物Nを一の方向(a1)に1つずつ搬送するための搬送レーンである。具体的には、搬送部11は、荷物Nを若干傾斜した状態で支持する荷物支持板20と、該荷物支持板20の下部に設けられて水平面に対し所定角度傾斜して配設された底面ベルト21と、底面ベルト21に対し垂直する位置関係に設けられた側面ベルト22と、これらベルトを駆動する駆動機構(図示略)と、を具備する。
そして、搬送部11では、荷物支持板20に支持された荷物Nの底面が底面ベルト21に接触し、該荷物Nの側面が側面ベルト22に接触することで、該荷物Nが1つずつ一の方向(a1)に搬送される。
The transport unit 11 is a transport lane for transporting the cargo N one by one in one direction (a1). Specifically, the transport unit 11 has a luggage support plate 20 that supports the luggage N in a slightly inclined state, and a bottom surface that is provided at the lower part of the luggage support plate 20 and is arranged so as to be inclined at a predetermined angle with respect to a horizontal plane. A belt 21, a side belt 22 provided in a positional relationship perpendicular to the bottom belt 21, and a drive mechanism (not shown) for driving these belts are provided.
Then, in the transport unit 11, the bottom surface of the luggage N supported by the luggage support plate 20 contacts the bottom belt 21, and the side surface of the luggage N contacts the side belt 22, so that the luggage N is one by one. Is transported in the direction (a1) of.

搬送部11の途中には、荷物Nに付されているバーコード、識別番号等の識別情報を読み取る読取部23が配置されている。そして、制御手段15では、読取部23で読み取られた識別情報に基づき、移載機構13に対して、区分収納部12内の該当する搬送ボックス16への荷物振分動作を行わせる(なお振り分けの規則については後述する)。 A reading unit 23 for reading identification information such as a bar code and an identification number attached to the luggage N is arranged in the middle of the transport unit 11. Then, the control means 15 causes the transfer mechanism 13 to perform a load distribution operation to the corresponding transport box 16 in the division storage unit 12 based on the identification information read by the reading unit 23 (still distribution). The rules will be described later).

区分収納部12は、搬送部11の搬送方向と交差する他の方向(b1-b2)に沿い移動可能な複数の搬送ボックス16を有し、これら搬送ボックス16の1つに搬送部11から搬送された荷物Nが収納される。
これら搬送ボックス16は、荷物Nの大きさに対応した様々な幅を有し、かつ互いが隣接するように位置するものであって、各開口部が移載装置13に面するように配置されている。
The compartmentalized storage unit 12 has a plurality of transport boxes 16 that can move along the other directions (b1-b2) intersecting the transport direction of the transport unit 11, and is transported from the transport unit 11 to one of these transport boxes 16. The stored luggage N is stored.
These transport boxes 16 have various widths corresponding to the size of the cargo N and are located so as to be adjacent to each other, and each opening is arranged so as to face the transfer device 13. ing.

移載機構13は、搬送部11の末端部と区分収納部12との間に位置するものであって、上流側に位置する待機用プレート17と、下流側に位置する移載プレート18とが、荷物搬送方向(矢印a1-a2方向)に沿い隣接配置されている。
待機用プレート17は、移載プレート18に送り込む荷物Nを待機させるために設けられているものである。具体的には、該待機用プレート17は、待機用プレート17の表面にて荷物Nを傾斜した状態で支持する荷物支持板30と、該荷物支持板30に対して荷物Nを供給、排出又は挟持する底面ベルト31、側面ベルト32、押えローラ33、これらベルト及びローラを駆動する駆動機構34とを有する。
The transfer mechanism 13 is located between the end portion of the transport portion 11 and the division storage portion 12, and the standby plate 17 located on the upstream side and the transfer plate 18 located on the downstream side are formed. , Are adjacently arranged along the luggage transport direction (arrows a1-a2 direction).
The standby plate 17 is provided to allow the luggage N to be sent to the transfer plate 18 to stand by. Specifically, the standby plate 17 supplies, discharges, or discharges the luggage N to the luggage support plate 30 that supports the luggage N in an inclined state on the surface of the standby plate 17 and the luggage support plate 30. It has a bottom belt 31, a side belt 32, a holding roller 33, and a drive mechanism 34 for driving these belts and rollers.

底面ベルト31は、荷物支持板30の下部に位置し、水平面に対し所定角度傾斜して配置されている。
側面ベルト32は、底面ベルト31に対し垂直する位置関係に設けられたものであって、荷物支持板30上に配置されている。
The bottom belt 31 is located below the luggage support plate 30 and is arranged so as to be inclined at a predetermined angle with respect to the horizontal plane.
The side belt 32 is provided in a positional relationship perpendicular to the bottom belt 31, and is arranged on the luggage support plate 30.

押えローラ33は、その周面が側面ベルト32から進退する方向に変位可能に設けられたものであって、該側面ベルト32との間に各種大きさの荷物Nを挟み込むことを可能とする。
なお、本実施形態で用いられる押えローラ33は、荷物Nに接触する周面が半径方向内方に弾性変形するように構成されたものであって、この弾性変形により側面ベルト32との間の隙間寸法を可変として該隙間に様々な大きさの荷物Nを挟み込むことが可能となる。
具体的には、前記押えローラ33は例えばスポンジ、発泡ウレタン、ゴム等の柔らかい変形可能な弾性部材によって形成されていて、略円板状の輪郭形状を有し、中心軸33aを中心に回転可能である。押えローラ33は、中心軸33aを中心に周方向に所定間隔で略円弧状の切欠部を形成したことで、円形の外周面33bと、この外周面33bと中心軸33aの保持部とを結ぶ円弧状のスポーク部33cとを有している。
スポーク部33cは中心軸33aから外周面33bに向けて回転方向後方に湾曲して形成されている。このように、弾性変形力を有するスポンジ製等で且つ切欠部を有しているため、押えローラ33が容易に弾性変形することができ、したがって、押えローラ33による荷物の押え圧が小さくなり、荷物Nを折ったりつぶしたりするといったダメージを与え難い。
The presser roller 33 is provided so that its peripheral surface can be displaced in the direction of advancing and retreating from the side belt 32, and makes it possible to sandwich luggage N of various sizes between the presser roller 33 and the side belt 32.
The presser roller 33 used in the present embodiment is configured so that the peripheral surface in contact with the load N is elastically deformed inward in the radial direction, and the elastic deformation between the presser roller 33 and the side belt 32. It is possible to insert various sizes of luggage N into the gap by making the gap size variable.
Specifically, the presser roller 33 is formed of a soft deformable elastic member such as a sponge, urethane foam, or rubber, has a substantially disk-shaped contour shape, and can rotate about the central axis 33a. Is. The presser roller 33 forms notches in a substantially arc shape at predetermined intervals in the circumferential direction around the central shaft 33a, thereby connecting the circular outer peripheral surface 33b with the holding portion of the outer peripheral surface 33b and the central shaft 33a. It has an arc-shaped spoke portion 33c.
The spoke portion 33c is formed so as to be curved rearward in the rotational direction from the central axis 33a toward the outer peripheral surface 33b. As described above, since the presser roller 33 is made of a sponge or the like having an elastic deforming force and has a notch, the presser roller 33 can be easily elastically deformed, and therefore the presser foot pressure of the load by the presser roller 33 becomes smaller. It is difficult to cause damage such as folding or crushing luggage N.

そして、上記のような待機用プレート17では、荷物支持板30に支持された荷物Nの底面が底面ベルト31に接触し、該荷物Nの側面が側面ベルト32に接触するとともに、側面ベルト32と押えローラ33との間に該荷物Nが挟持される。この状態で、底面ベルト31及び側面ベルト32が適宜駆動されることにより、搬送部11から供給された荷物Nが待機用プレート17に支持され、また、該待機用プレート17上の荷物Nが区分収納部12へと排出される。 Then, in the standby plate 17 as described above, the bottom surface of the luggage N supported by the luggage support plate 30 contacts the bottom belt 31, the side surface of the luggage N contacts the side belt 32, and the side belt 32 and the side belt 32. The luggage N is sandwiched between the presser roller 33 and the presser roller 33. In this state, the bottom belt 31 and the side belt 32 are appropriately driven so that the luggage N supplied from the transport unit 11 is supported by the standby plate 17, and the luggage N on the standby plate 17 is divided. It is discharged to the storage unit 12.

移載プレート18は、搬送ボックス16の移動方向(b1-b2)及びその移動速度を同じくした同期動作をするものであって、該移載プレート18を介して待機用プレート17から搬送された荷物Nを、荷物支持板40(後述する)を介して区分収納部12内の搬送ボックス16の1つに振り分ける。 The transfer plate 18 performs a synchronous operation in which the moving direction (b1-b2) of the transport box 16 and the moving speed thereof are the same, and the load is conveyed from the standby plate 17 via the transfer plate 18. N is distributed to one of the transport boxes 16 in the compartmentalized storage unit 12 via the luggage support plate 40 (described later).

この移載プレート18には、図3で示されるような、荷物支持板40を矢印b1-b2方向に移動自在に支持する案内レール19A、荷物支持板40を案内レール19Aに沿って移動させる駆動ベルト19B、駆動ベルト19Bを駆動するための駆動機構19C等を有する駆動ユニット19を具備している。前記案内レール19A、19Bには、例えば、ころ、ボール等を用いたリニアガイドが用いられる。 The transfer plate 18 has a guide rail 19A that movably supports the luggage support plate 40 in the directions of arrows b1-b2 and a drive that moves the luggage support plate 40 along the guide rail 19A, as shown in FIG. A drive unit 19 having a drive mechanism 19C or the like for driving the belt 19B and the drive belt 19B is provided. For the guide rails 19A and 19B, for example, linear guides using rollers, balls, or the like are used.

また、移載プレート18には、該移載プレート18の上で荷物Nを傾斜した縦の姿勢で支持する荷物支持板40と、該荷物支持板40に対して荷物Nを供給、排出又は挟持する底面ベルト41、側面ベルト42、押えローラ43と、これらベルト及びローラを駆動する駆動機構44とが具備される。
底面ベルト41は、荷物支持板40の下部に位置し、水平面に対し所定角度傾斜して配置されている。
側面ベルト42は、底面ベルト41に対し垂直する位置関係に設けられたものであって、荷物支持板40上に配置されている。
Further, the transfer plate 18 is provided with a luggage support plate 40 that supports the luggage N in an inclined vertical posture on the transfer plate 18, and the luggage N is supplied, discharged, or sandwiched to the luggage support plate 40. A bottom belt 41, a side belt 42, a presser roller 43, and a drive mechanism 44 for driving these belts and rollers are provided.
The bottom belt 41 is located below the luggage support plate 40 and is arranged so as to be inclined at a predetermined angle with respect to the horizontal plane.
The side belt 42 is provided in a positional relationship perpendicular to the bottom belt 41, and is arranged on the luggage support plate 40.

押えローラ43は、側面ベルト42から進退する方向に変位可能に設けられたものであって、該側面ベルト42との間に各種大きさの荷物Nを挟み込むことを可能とする。
なお、本実施形態で用いられる押えローラ43は、押えローラ33と同様、荷物Nに接触する周面が半径方向内方に弾性変形するように設けられたものであって、この弾性変形により側面ベルト42との間の隙間寸法を可変として該隙間に各種大きさの荷物Nを挟み込むことを可能とする。すなわち、押えローラ43は、中心軸43aを中心に周方向に所定間隔で略円弧状の切欠部を形成したことで円形の外周面43bと、外周面43bと中心軸43aの保持部とを結ぶ円弧状のスポーク部43cとを有していて、外周面43bと、スポーク部43cとを弾性変形させながら、荷物Nの外形に追従して変形することができるようになっている。
The presser roller 43 is provided so as to be displaceable in the direction of advancing and retreating from the side belt 42, and makes it possible to sandwich luggage N of various sizes between the pressing roller 43 and the side belt 42.
The presser roller 43 used in the present embodiment is provided so that the peripheral surface in contact with the load N is elastically deformed inward in the radial direction, like the presser roller 33, and the side surface is elastically deformed by this elastic deformation. The size of the gap between the belt and the belt 42 can be made variable so that luggage N of various sizes can be sandwiched in the gap. That is, the presser roller 43 connects the circular outer peripheral surface 43b, the outer peripheral surface 43b, and the holding portion of the central shaft 43a by forming substantially arc-shaped notches in the circumferential direction around the central shaft 43a at predetermined intervals. It has an arc-shaped spoke portion 43c, and can be deformed following the outer shape of the luggage N while elastically deforming the outer peripheral surface 43b and the spoke portion 43c.

そして、上記のような移載プレート18では、荷物支持板40に支持された荷物Nの底面が底面ベルト41に接触し、該荷物Nの側面が側面ベルト42に接触するとともに、側面ベルト42と押えローラ43との間に該荷物Nが挟持される。このとき、荷物Nの厚さに応じて外周面43bおよびスポーク部43cを弾性変形させながら、荷物Nの外形に追従することができる。
すなわち、底面ベルト41、側面ベルト42及び押えローラ43が適宜駆動されることにより、待機用プレート17から移載プレート18に対して荷物Nが供給され、また、該移載プレート18上の荷物Nが区分収納部12へと送り出される。
なお、側面ベルト42、底面ベルト41により、第一案内手段、第二案内手段がそれぞれ構成される。
Then, in the transfer plate 18 as described above, the bottom surface of the luggage N supported by the luggage support plate 40 contacts the bottom belt 41, the side surface of the luggage N contacts the side belt 42, and the side belt 42 and the side belt 42. The luggage N is sandwiched between the presser roller 43 and the presser roller 43. At this time, the outer peripheral surface 43b and the spoke portion 43c can be elastically deformed according to the thickness of the luggage N to follow the outer shape of the luggage N.
That is, by appropriately driving the bottom belt 41, the side belt 42, and the presser roller 43, the luggage N is supplied from the standby plate 17 to the transfer plate 18, and the luggage N on the transfer plate 18 is supplied. Is sent out to the compartmentalized storage unit 12.
The side belt 42 and the bottom belt 41 constitute a first guide means and a second guide means, respectively.

監視手段14は、検出光が荷物Nにより遮られたか否かにより、該荷物Nが所定の搬送ボックス16に収納されたか否かを監視するものであって、例えば光電センサなどが使用される。
なお、この監視手段14では、区分収納部12内に荷物Nが全て収まっているか否かを検出するとともに、検出エリアの設定により、移載プレート18の移動を許容できる範囲で、区分収納部12内から荷物Nの一部飛び出しがあるか否かも検出することができる。
ここで、監視手段14における判断基準は、荷物Nが搬送ボックス16内に完全に収まっていなくとも、搬送ボックス16からの荷物Nの飛び出し量が小さく、その後の移送に際して、周辺の機器等に衝突することのない程度に小さな飛び出し量であれば、収容されたものと見なすようになっている。
The monitoring means 14 monitors whether or not the baggage N is stored in the predetermined transport box 16 depending on whether or not the detection light is blocked by the baggage N, and for example, a photoelectric sensor or the like is used.
The monitoring means 14 detects whether or not all the luggage N is contained in the compartmentalized storage unit 12, and the compartmentalized storage unit 12 is within a range in which the transfer plate 18 can be moved by setting the detection area. It is also possible to detect whether or not a part of the luggage N has popped out from the inside.
Here, the determination criterion in the monitoring means 14 is that even if the cargo N is not completely contained in the transport box 16, the amount of the cargo N protruding from the transport box 16 is small, and it collides with peripheral equipment or the like during subsequent transfer. If the amount of protrusion is so small that it does not occur, it is considered to be contained.

制御手段15は、読取部23で読み取られた識別情報、及び監視手段14の監視結果に基づき、搬送部11、移載機構13の待機用プレート17及び移載プレート18の駆動を制御するものであって、移載プレート18による荷物Nの振分動作をリトライさせる動作も可能とする。 The control means 15 controls the drive of the transport unit 11, the standby plate 17 of the transfer mechanism 13, and the transfer plate 18 based on the identification information read by the reading unit 23 and the monitoring result of the monitoring unit 14. Therefore, it is also possible to retry the sorting operation of the luggage N by the transfer plate 18.

次に、制御手段15の搬送制御プログラムについて、図4~図12の動作図及び図13のフローチャートを参照してステップS毎に説明する。
〔ステップS1〕
待機用プレート17の底面ベルト31、側面ベルト32、押えローラ33、及び移載プレート18の底面ベルト41、側面ベルト42、押えローラ43をそれぞれ駆動することにより、待機用プレート17上の荷物Nを移載プレート18上に移動させる(図4~図6参照)。
図6は、待機用プレート17上の荷物Nが移載プレート18上に移動した後の「初期位置」を示し、この「初期位置」において、移載プレート18の荷物支持板40上に荷物Nが配置される。
Next, the transport control program of the control means 15 will be described for each step S with reference to the operation diagrams of FIGS. 4 to 12 and the flowchart of FIG.
[Step S1]
By driving the bottom belt 31, the side belt 32, the presser roller 33 of the standby plate 17, and the bottom belt 41, the side belt 42, and the presser roller 43 of the transfer plate 18, the luggage N on the standby plate 17 is removed. Move it onto the transfer plate 18 (see FIGS. 4-6).
FIG. 6 shows the “initial position” after the luggage N on the standby plate 17 has moved onto the transfer plate 18, and in this “initial position”, the luggage N is placed on the luggage support plate 40 of the transfer plate 18. Is placed.

〔ステップS2〕
読取部23で読み取られた識別情報に基づき、移載プレート18の駆動機構19Cを駆動して、荷物支持板40上に荷物Nを、投入箇所とされる搬送ボックス16の移動方向及びその移動速度に同期して矢印b1方向に移動させる(図6及び図7参照)。
[Step S2]
Based on the identification information read by the reading unit 23, the drive mechanism 19C of the transfer plate 18 is driven to load the luggage N onto the luggage support plate 40, and the moving direction and the moving speed of the transport box 16 as the loading location. It is moved in the direction of arrow b1 in synchronization with (see FIGS. 6 and 7).

〔ステップS3〕
ステップS2における荷物支持板40の矢印b1方向への移動に合わせて、移載プレート18の底面ベルト41、側面ベルト42、押えローラ43をそれぞれ正転駆動することにより、移載プレート18の荷物支持板40上の荷物Nを、矢印a1方向に移動させる(図7~図9参照)。
これにより、移載プレート18の荷物支持板40上の荷物Nを、該当する搬送ボックス16内に案内することができる。
[Step S3]
By driving the bottom belt 41, the side belt 42, and the presser roller 43 of the transfer plate 18 in the forward direction in accordance with the movement of the load support plate 40 in the direction of the arrow b1 in step S2, the load support of the transfer plate 18 is supported. The luggage N on the plate 40 is moved in the direction of arrow a1 (see FIGS. 7 to 9).
As a result, the luggage N on the luggage support plate 40 of the transfer plate 18 can be guided into the corresponding transport box 16.

〔ステップS4〕
ステップS3の処理開始とともに、監視手段14から出力される検出信号を取込み、移載プレート18から搬送ボックス16へと移動する荷物Nによる光電センサの遮断状況を監視する。
[Step S4]
At the same time as the processing of step S3 is started, the detection signal output from the monitoring means 14 is taken in, and the blocking status of the photoelectric sensor by the cargo N moving from the transfer plate 18 to the transport box 16 is monitored.

〔ステップS5〕
ステップS4で計測されるセンサ光の遮断時間が予め設定した設定時間を越えたか否かを判断し、NOの場合に搬送ボックス16に対して荷物Nの正常な収納がなされたとして本フローチャートを終了し、次の荷物Nを送り込むために、移送プレート18を上流側へ復帰させる。また、YESの場合には、搬送ボックス16への荷物収納に支障が出ているとして次のステップS6に進む。なお、このステップS5における判定は、ステップS6を実行するために必要な時間および若干の余裕時間を見込んで、移載プレート18のb1-b2方向への全移動ストロークの1/2まで移動する以前に完了するかである。
[Step S5]
It is determined whether or not the cutoff time of the sensor light measured in step S4 exceeds the preset time, and if NO, it is assumed that the luggage N has been normally stored in the transport box 16 and the present flowchart is terminated. Then, the transfer plate 18 is returned to the upstream side in order to feed the next baggage N. If YES, the process proceeds to the next step S6, assuming that there is a problem in storing the luggage in the transport box 16. The determination in step S5 is made before the transfer plate 18 is moved to 1/2 of the total movement stroke in the b1-b2 direction in anticipation of the time required to execute step S6 and some margin time. Is it completed?

〔ステップS6〕
移載プレート18の駆動ベルト19Bの同期駆動を継続するとともに、底面ベルト41、側面ベルト42、押えローラ43を逆転駆動して、移載プレート18の荷物支持板40上の荷物Nを、矢印a2方向へ移動させて搬送ボックス16から引き出す。ここで、荷物Nが移載プレート18まで戻り、監視手段14により荷物Nが存在しないと判定されたことを条件として、リトライのための復帰動作が開始される。すなわち、移載プレート18を矢印b2方向に移動させ、その後、ステップS1に戻って荷物Nの送り込みをリトライ処理する。
すなわち、図9~図12に示すように、当該荷物Nを図12に示される「初期位置」に戻し、その後、先のステップS2に戻って、荷物Nを再度所定の搬送ボックス16へ収納するリトライ処理を行う。
なお、異常と判定された荷物Nを戻すべく、移載プレート18の底面ベルト41、側面ベルト42、押えローラ43を逆転駆動する際、その速度を荷物Nの繰り込みの際より高速とすることにより、ステップS5の判断のタイミングが(例えばb1-b2方向への全移動ストロークの1/2より)遅い場合であっても、リトライのための荷物Nの抜き取りを可能とすることができる。
[Step S6]
While continuing the synchronous drive of the drive belt 19B of the transfer plate 18, the bottom belt 41, the side belt 42, and the presser roller 43 are reversely driven, and the load N on the load support plate 40 of the transfer plate 18 is indicated by the arrow a2. Move in the direction and pull out from the transport box 16. Here, the return operation for retry is started on condition that the luggage N returns to the transfer plate 18 and the monitoring means 14 determines that the luggage N does not exist. That is, the transfer plate 18 is moved in the direction of the arrow b2, and then the process returns to step S1 to retry the feeding of the luggage N.
That is, as shown in FIGS. 9 to 12, the baggage N is returned to the "initial position" shown in FIG. 12, and then returns to the previous step S2, and the baggage N is stored in the predetermined transport box 16 again. Perform retry processing.
When the bottom belt 41, the side belt 42, and the presser roller 43 of the transfer plate 18 are reversely driven in order to return the luggage N determined to be abnormal, the speed is set to be higher than that when the luggage N is carried in. Even when the timing of the determination in step S5 is later (for example, than 1/2 of the total movement stroke in the b1-b2 direction), it is possible to take out the luggage N for retry.

以上詳細に説明したように本実施形態の搬送装置101によれば、搬送部11により一の方向(a1)に搬送された荷物Nが、移載機構13の移載プレート18に受け渡される。その後、移載プレート18は、搬送ボックス16の移動方向及びその移動速度に同期し、かつ該搬送ボックス16の移動方向である他の方向(b1-b2)に沿って移動する。
これにより移載プレート18上の荷物Nは、所定の搬送ボックス16に案内されるとともに、監視手段14により、搬送ボックス16に収納されたか否かが監視される。
さらに、本実施形態の制御手段15では、監視手段14の監視結果に基づき、移載機構13の移載プレート18の駆動を制御することができる。
As described in detail above, according to the transfer device 101 of the present embodiment, the load N conveyed in one direction (a1) by the transfer unit 11 is delivered to the transfer plate 18 of the transfer mechanism 13. After that, the transfer plate 18 moves in synchronization with the moving direction of the transport box 16 and the moving speed thereof, and moves along the other direction (b1-b2) which is the moving direction of the transport box 16.
As a result, the luggage N on the transfer plate 18 is guided to the predetermined transport box 16, and whether or not it is stored in the transport box 16 is monitored by the monitoring means 14.
Further, the control means 15 of the present embodiment can control the drive of the transfer plate 18 of the transfer mechanism 13 based on the monitoring result of the monitoring means 14.

これにより、本実施形態の搬送装置101では、例えば、監視手段14の監視結果に基づき、移載機構13の移載プレート18上の荷物Nが所定の搬送ボックス16に収納されないことが検知された場合に、荷物Nを振分前の初期位置に戻して、振分処理をリトライすることが可能となる。
その結果、本発明の搬送装置101では、搬送ボックス16内に荷物Nが完全に移載されず、移載機構13と搬送ボックス16間に跨った状態となった場合に、荷物Nを振分前の初期位置に戻すことができるので、これら移載機構13、搬送ボックス16又は荷物Nの破損を未然に回避することができる。
As a result, in the transport device 101 of the present embodiment, for example, based on the monitoring result of the monitoring means 14, it is detected that the luggage N on the transfer plate 18 of the transfer mechanism 13 is not stored in the predetermined transport box 16. In this case, it is possible to return the baggage N to the initial position before sorting and retry the sorting process.
As a result, in the transport device 101 of the present invention, when the luggage N is not completely transferred into the transport box 16 and is in a state of straddling between the transfer mechanism 13 and the transport box 16, the luggage N is sorted. Since it can be returned to the previous initial position, it is possible to avoid damage to the transfer mechanism 13, the transport box 16, or the luggage N.

なお、実施形態の搬送装置101では、ステップS6を経たステップS1~S5のリトライ処理を予め設定した設定回数行わせるようにし、設定回数分のリトライ処理を実行しても所定の搬送ボックス16へ荷物収納ができない場合に、搬送装置101全体を停止させるとともに、作業者に対して警告信号を出力するようにしても良い。 In the transport device 101 of the embodiment, the retry processing of steps S1 to S5 through step S6 is performed a preset number of times, and even if the retry processing for the set number of times is executed, the load is delivered to the predetermined transport box 16. When the storage cannot be performed, the entire transport device 101 may be stopped and a warning signal may be output to the operator.

また、監視手段14として、搬送ボックス16の入口にて検出光が遮られたか否かにより該搬送ボックス16への荷物収納状況を検出する光電センサを使用した。
しかし、これに限定されず、監視手段14として、搬送ボックス16の入口に、マイクロスイッチ、バネによって可動するピンによって、接点の開閉が行われる接触センサを設けることで、搬送ボックス16への荷物Nの収納状況を監視しても良い。
なお、実施形態では、移載プレート18の上流側部分、すなわち、底面ベルト31、側面ベルト32、押さえローラ33は同期移動せず、下流側の底面ベルト41、側面ベルト42、押さえローラ43のみが同期移動する構成としたが、搬送ボックス16へ荷物Nを送り込むための搬送機構をいずれの範囲まで同期移動させるかを荷物Nの振り分け方式や本装置のレイアウトに応じて適宜変更してもよいのはもちろんである。
Further, as the monitoring means 14, a photoelectric sensor was used to detect the state of luggage storage in the transport box 16 depending on whether or not the detection light was blocked at the entrance of the transport box 16.
However, the present invention is not limited to this, and as a monitoring means 14, a contact sensor that opens and closes a contact by a micro switch and a pin that can be moved by a spring is provided at the entrance of the transport box 16, so that the load N to the transport box 16 is N. You may monitor the storage status of the.
In the embodiment, the upstream portion of the transfer plate 18, that is, the bottom belt 31, the side belt 32, and the holding roller 33 do not move synchronously, and only the bottom belt 41, the side belt 42, and the holding roller 43 on the downstream side do not move synchronously. Although it is configured to move synchronously, the range to which the transport mechanism for sending the load N to the transport box 16 may be synchronously moved may be appropriately changed according to the distribution method of the load N and the layout of the present device. Of course.

以上、本発明の実施形態について図面を参照して詳述したが、具体的な構成はこの実施形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更等も含まれる。 Although the embodiment of the present invention has been described in detail with reference to the drawings, the specific configuration is not limited to this embodiment and includes design changes and the like within a range not deviating from the gist of the present invention.

本発明は、封書、小包等の様々な大きさの荷物を搬送できる搬送装置、搬送方法及び搬送制御プログラムに関する。 The present invention relates to a transport device, a transport method, and a transport control program capable of transporting various sizes of packages such as envelopes and parcels.

1 搬送部
2 区分収納部
3 移載機構
4 監視手段
5 制御手段
6 搬送体
7 移載台
11 搬送部
12 区分収納部
13 移載機構
14 監視手段
15 制御手段
16 搬送ボックス(搬送体)
17 待機用プレート(待機台)
18 移載プレート(移載台)
31 底面ベルト
32 側面ベルト
33 押えローラ
41 底面ベルト
42 側面ベルト
43 押えローラ
100 搬送装置
101 搬送装置
N 荷物
1 Transport unit 2 Division storage unit 3 Transfer mechanism 4 Monitoring means 5 Control means 6 Transport unit 7 Transfer stand 11 Transport unit 12 Division storage unit 13 Transfer mechanism 14 Monitoring means 15 Control means 16 Transport box (conveyor body)
17 Standby plate (standby)
18 Transfer plate (transfer stand)
31 Bottom belt 32 Side belt 33 Presser roller 41 Bottom belt 42 Side belt 43 Presser roller 100 Transport device 101 Transport device N Luggage

Claims (8)

荷物を一の方向に搬送する搬送部と、
該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、
前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、
前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、
前記監視手段の監視結果に基づき、前記移載機構の移載台の駆動を制御する制御手段と、を有し、
前記制御手段は、前記監視手段の監視結果に基づき、前記移載台による荷物の振分動作を制御するとともに、
前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されない収納不良が検知された場合に、前記移載台上の荷物を振分前の位置に戻して、振分処理をリトライすることを特徴とする搬送装置。
A transport unit that transports luggage in one direction,
A compartmentalized storage unit having a plurality of transport bodies that can move along other directions intersecting the transport direction of the transport unit, and storing luggage in one of these transport units.
It has a transfer table that reciprocates between the end of the transport unit and the compartmentalized storage unit along another direction that is the movement direction of the transport body and is synchronized with the movement speed of the transport body. A transfer mechanism that distributes the load transported from the transport unit via the transfer table to one of the transport bodies in the compartmentalized storage unit.
A monitoring means for monitoring whether or not the luggage is stored in a predetermined carrier, and
It has a control means for controlling the drive of the transfer table of the transfer mechanism based on the monitoring result of the monitoring means.
The control means controls the sorting operation of the luggage by the transfer table based on the monitoring result of the monitoring means, and at the same time,
When a storage defect is detected in which the baggage is not stored in the predetermined carrier based on the monitoring result of the monitoring means, the baggage on the transfer table is returned to the position before sorting and the sorting process is retried. A transport device characterized by that.
前記移載機構は、
前記移載台により立位状態に保持された荷物の底面に当接して一の方向に案内する第一案内手段と、
前記移載台により立位状態に保持された荷物の側面に当接して一の方向に案内する第二案内手段と、
前記第二案内手段との間に前記荷物を挟んで一の方向に案内するとともに、前記荷物の厚さに応じて前記第二案内手段から進退する方向に変位可能な押えローラと、
前記第一案内手段、第二案内手段、押えローラ及び前記移載台を駆動するための駆動ユニットと、を備えることを特徴とする請求項1に記載の搬送装置。
The transfer mechanism is
A first guiding means that abuts on the bottom surface of the luggage held in an upright position by the transfer table and guides it in one direction.
A second guiding means that abuts on the side surface of the luggage held in an upright position by the transfer table and guides it in one direction.
A presser roller that sandwiches the load between the second guide means and guides the load in one direction, and is capable of being displaced in the direction of advancing and retreating from the second guide means according to the thickness of the load.
The transport device according to claim 1, further comprising a first guide means, a second guide means, a holding roller, and a drive unit for driving the transfer table.
前記制御手段は、前記第一案内手段、第二案内手段、押えローラにより前記搬送部を通じて前記移載台上に供給された荷物を保持し、かつ前記移載台を前記区分収納部の搬送体の移動速度に応じて移動させた後、前記第一案内手段、第二案内手段、押えローラを正転させて前記移載台上に荷物を所定の搬送体に送り込み、さらに、前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されない収納不良が検知された場合に、前記第一案内手段、第二案内手段、押えローラ及び移載台を逆方向に駆動して前記荷物を初期位置に戻すことを特徴とする請求項2に記載の搬送装置。 The control means holds the load supplied on the transfer table through the transfer unit by the first guide means, the second guide means, and the presser roller, and the transfer table is used as the transport body of the division storage unit. After moving according to the moving speed of the above, the first guide means, the second guide means, and the presser roller are rotated in the normal direction to feed the load onto the transfer table to the predetermined carrier, and further, the monitoring means of the monitor means. When a storage defect is detected in which the luggage is not stored in the predetermined carrier based on the monitoring result, the first guide means, the second guide means, the presser roller and the transfer table are driven in the opposite directions to move the luggage. The transport device according to claim 2, wherein the transfer device is returned to an initial position. 前記搬送部には、前記荷物に付されている識別情報を読み取る読取部が配置され、
前記制御手段は、前記読取部で読み取られた識別情報に基づき、前記移載機構による前記区分収納部の搬送体への荷物振分を制御することを特徴とする請求項1~3のいずれか1項に記載の搬送装置。
A reading unit for reading the identification information attached to the baggage is arranged in the transport unit.
One of claims 1 to 3 , wherein the control means controls the distribution of luggage to the carrier of the division storage unit by the transfer mechanism based on the identification information read by the reading unit. The transport device according to item 1.
前記監視手段として、前記搬送体の入口にて検出光が遮られたか否かにより該搬送体への荷物収納状況を検出する光電センサが設置されることを特徴とする請求項1~4のいずれか1項に記載の搬送装置。 Any of claims 1 to 4 , wherein as the monitoring means, a photoelectric sensor for detecting the state of luggage storage in the carrier is installed depending on whether or not the detection light is blocked at the entrance of the carrier. The transport device according to item 1. 前記移載機構の移載台の上流側には、前記搬送部から供給された荷物を前記移載台に搭載前に待機させる待機台が設けられていることを特徴とする請求項1~5のいずれか1項に記載の搬送装置。 Claims 1 to 5 are characterized in that, on the upstream side of the transfer table of the transfer mechanism, a waiting table is provided to allow the load supplied from the transport unit to stand by before being mounted on the transfer table. The transport device according to any one of the above items. 荷物を一の方向に搬送する搬送部と、
該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、
前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、
前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、を具備する搬送装置における搬送方法であって、
前記搬送部を通じて前記移載台上に供給された荷物を初期位置にて保持する段階と、
前記荷物が保持された前記移載台を前記区分収納部の搬送体の移動速度に応じて移動させる段階と、
前記移載台上の荷物を所定の搬送体に送り込む段階と、
前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されないことが検知された場合に、前記移載機構を逆方向に駆動して前記荷物を初期位置に戻す段階と、
前記初期位置にある荷物を再度、搬送体に送り込むリトライ処理を行う段階と、を有することを特徴とする搬送方法。
A transport unit that transports luggage in one direction,
A compartmentalized storage unit having a plurality of transport bodies that can move along other directions intersecting the transport direction of the transport unit, and storing luggage in one of these transport units.
It has a transfer table that reciprocates between the end of the transport unit and the compartmentalized storage unit along another direction that is the movement direction of the transport body and is synchronized with the movement speed of the transport body. A transfer mechanism that distributes the load transported from the transport unit via the transfer table to one of the transport bodies in the compartmentalized storage unit.
A transport method in a transport device including a monitoring means for monitoring whether or not the load is stored in a predetermined transport body.
The stage of holding the load supplied on the transfer table through the transport unit in the initial position, and
A step of moving the transfer table on which the luggage is held according to the moving speed of the carrier of the compartmentalized storage unit, and a step of moving the transfer table.
At the stage of sending the luggage on the transfer table to the specified carrier,
When it is detected that the load is not stored in the predetermined carrier based on the monitoring result of the monitoring means, the transfer mechanism is driven in the reverse direction to return the load to the initial position.
A transport method comprising: a step of performing a retry process of feeding the load at the initial position to the transport body again.
荷物を一の方向に搬送する搬送部と、
該搬送部の搬送方向と交差する他の方向に沿い移動可能な複数の搬送体を有し、これら搬送体の1つに荷物が収納される区分収納部と、
前記搬送部の末端部と区分収納部との間にて、前記搬送体の移動方向である他の方向に沿って往復動しかつ該搬送体の移動速度に同期する移載台を有し、該移載台を介して前記搬送部から搬送された荷物を前記区分収納部内の搬送体の1つに振り分ける移載機構と、
前記荷物が所定の搬送体に収納されたか否かを監視する監視手段と、を具備する搬送装置における搬送制御プログラムであって、
前記搬送部を通じて前記移載台上に供給された荷物を初期位置にて保持する段階と、
前記荷物が保持された前記移載台を前記区分収納部の搬送体の移動速度に応じて移動させる段階と、
前記移載台上の荷物を所定の搬送体に送り込む段階と、
前記監視手段の監視結果に基づき前記荷物が所定の搬送体に収納されないことが検知された場合に、前記移載機構を逆方向に駆動して前記荷物を初期位置に戻す段階と、
前記初期位置にある荷物を再度、搬送体に送り込むリトライ処理を行う段階と、を有することを特徴とする搬送制御プログラム。
A transport unit that transports luggage in one direction,
A compartmentalized storage unit having a plurality of transport bodies that can move along the other directions intersecting the transport direction of the transport unit, and storing luggage in one of these transport units.
It has a transfer table that reciprocates between the end of the transport unit and the compartmentalized storage unit along another direction that is the movement direction of the transport body and is synchronized with the movement speed of the transport body. A transfer mechanism that distributes the load transported from the transport unit via the transfer table to one of the transport bodies in the compartmentalized storage unit.
A transport control program in a transport device including a monitoring means for monitoring whether or not the load is stored in a predetermined transport body.
The stage of holding the load supplied on the transfer table through the transport unit in the initial position, and
A step of moving the transfer table on which the luggage is held according to the moving speed of the carrier of the compartmentalized storage unit, and a step of moving the transfer table.
At the stage of sending the luggage on the transfer table to the specified carrier,
When it is detected that the load is not stored in the predetermined carrier based on the monitoring result of the monitoring means, the transfer mechanism is driven in the reverse direction to return the load to the initial position.
A transport control program comprising: a step of performing a retry process of feeding the load at the initial position to the transport body again.
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JP2001278480A (en) 2000-04-03 2001-10-10 Matsushita Electric Ind Co Ltd Sheet feeding device in sheet sorting system
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