JPH04194079A - Antibacterial, mildew-proofing and deodorizing nonwoven fabric having hydrophilicity - Google Patents
Antibacterial, mildew-proofing and deodorizing nonwoven fabric having hydrophilicityInfo
- Publication number
- JPH04194079A JPH04194079A JP2319533A JP31953390A JPH04194079A JP H04194079 A JPH04194079 A JP H04194079A JP 2319533 A JP2319533 A JP 2319533A JP 31953390 A JP31953390 A JP 31953390A JP H04194079 A JPH04194079 A JP H04194079A
- Authority
- JP
- Japan
- Prior art keywords
- nonwoven fabric
- chitosan
- antibacterial
- deodorizing
- hydrophilicity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 75
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 38
- 230000001877 deodorizing effect Effects 0.000 title abstract description 24
- 239000002131 composite material Substances 0.000 claims abstract description 24
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229920002101 Chitin Polymers 0.000 claims abstract description 15
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims description 39
- 230000000843 anti-fungal effect Effects 0.000 claims description 18
- 229920001661 Chitosan Polymers 0.000 abstract description 48
- 239000007864 aqueous solution Substances 0.000 abstract description 12
- 229920000728 polyester Polymers 0.000 abstract description 6
- 239000004744 fabric Substances 0.000 abstract description 5
- 150000007524 organic acids Chemical class 0.000 abstract description 5
- 231100000252 nontoxic Toxicity 0.000 abstract description 4
- 230000003000 nontoxic effect Effects 0.000 abstract description 4
- 150000007522 mineralic acids Chemical class 0.000 abstract description 3
- 239000004952 Polyamide Substances 0.000 abstract description 2
- 229920002647 polyamide Polymers 0.000 abstract description 2
- 229920000098 polyolefin Polymers 0.000 abstract description 2
- 238000011282 treatment Methods 0.000 description 29
- 229920002678 cellulose Polymers 0.000 description 25
- 239000001913 cellulose Substances 0.000 description 25
- 229920000642 polymer Polymers 0.000 description 23
- 239000000463 material Substances 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 229940121375 antifungal agent Drugs 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 14
- -1 silicon quaternary ammonium salts Chemical class 0.000 description 13
- 239000007900 aqueous suspension Substances 0.000 description 12
- 239000000306 component Substances 0.000 description 12
- 230000009467 reduction Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 10
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 239000000843 powder Substances 0.000 description 10
- 241000894006 Bacteria Species 0.000 description 9
- 238000004049 embossing Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- 230000001580 bacterial effect Effects 0.000 description 7
- 238000009987 spinning Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 241000252254 Catostomidae Species 0.000 description 4
- 241000238557 Decapoda Species 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 125000003277 amino group Chemical group 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000008358 core component Substances 0.000 description 3
- 239000003599 detergent Substances 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229960000583 acetic acid Drugs 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 210000002421 cell wall Anatomy 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 229940093915 gynecological organic acid Drugs 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 244000063299 Bacillus subtilis Species 0.000 description 1
- 235000014469 Bacillus subtilis Nutrition 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000238424 Crustacea Species 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 208000010201 Exanthema Diseases 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000699670 Mus sp. Species 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 241000589517 Pseudomonas aeruginosa Species 0.000 description 1
- 241000700159 Rattus Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009056 active transport Effects 0.000 description 1
- 230000007059 acute toxicity Effects 0.000 description 1
- 231100000403 acute toxicity Toxicity 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- MSWZFWKMSRAUBD-UHFFFAOYSA-N beta-D-galactosamine Natural products NC1C(O)OC(CO)C(O)C1O MSWZFWKMSRAUBD-UHFFFAOYSA-N 0.000 description 1
- MSWZFWKMSRAUBD-QZABAPFNSA-N beta-D-glucosamine Chemical compound N[C@H]1[C@H](O)O[C@H](CO)[C@@H](O)[C@@H]1O MSWZFWKMSRAUBD-QZABAPFNSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000000850 deacetylating effect Effects 0.000 description 1
- 230000006196 deacetylation Effects 0.000 description 1
- 238000003381 deacetylation reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 229920006240 drawn fiber Polymers 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 201000005884 exanthem Diseases 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 230000007102 metabolic function Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000007886 mutagenicity Effects 0.000 description 1
- 231100000299 mutagenicity Toxicity 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000344 non-irritating Toxicity 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000035790 physiological processes and functions Effects 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 230000037307 sensitive skin Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
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- 239000000725 suspension Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は耐久性に富む抗菌性、抗カビ性、防臭性及び永
続親水性を有し、一般衣料材、病院用ベツドシーツ、包
帯及びおむつ等の医療衛生材、シーツ、布団カバー等の
寝装材用の素材として好適に使用することができる長繊
維不織布に関するものである。Detailed Description of the Invention (Industrial Application Field) The present invention has highly durable antibacterial, antifungal, deodorizing, and permanent hydrophilic properties, and is applicable to general clothing materials, hospital bedsheets, bandages, diapers, etc. The present invention relates to a long fiber nonwoven fabric that can be suitably used as a material for medical sanitary materials, sheets, bedding materials such as duvet covers, etc.
(従来の技術)
近年、健康的で快適な生活環境作りの必要性から、抗菌
防臭加工を施した繊維製品が数多く提案されている。(Prior Art) In recent years, many textile products that have been treated with antibacterial and deodorizing treatments have been proposed due to the need to create a healthy and comfortable living environment.
例えば、特公昭63−54013号公報、特開昭63−
175117号公報、特開平1−250413号公報に
は、ゼオライトに担持させた抗菌性金属(Ag、Cu。For example, Japanese Patent Publication No. 63-54013, Japanese Patent Publication No. 63-54013,
No. 175117 and Japanese Unexamined Patent Publication No. 1-250413 disclose antibacterial metals (Ag, Cu, etc.) supported on zeolite.
Zn)のイオン的解離により抗菌性を付与することが提
案されている。また、抗菌性を付与するためにビグアナ
イト誘導体、有機シリコン系第4級アンモニウム塩等の
各種抗菌剤を繊維や布帛に塗付する方法も提案されてい
る。It has been proposed that antibacterial properties be imparted by ionic dissociation of Zn). Furthermore, methods have been proposed in which various antibacterial agents such as biguanite derivatives and organic silicon quaternary ammonium salts are applied to fibers and fabrics in order to impart antibacterial properties.
しかしながら、これらの方法で得られた繊維や布帛には
、いずれも使用する用途によっては人体。However, the fibers and fabrics obtained by these methods may be harmful to the human body depending on the intended use.
特に新生児等の皮膚の弱い者に対し衛生上問題がある。This poses a hygiene problem, especially for newborns and other people with sensitive skin.
そこで、近年1人体に対する毒性が無く極めて安全性の
高いキトサン又はキトサン誘導体を抗菌製品に適用しよ
うとする試みがなされている。Therefore, in recent years, attempts have been made to apply chitosan or chitosan derivatives, which are non-toxic to the human body and extremely safe, to antibacterial products.
キトサンの抗菌性を利用した製品としては1例えば、特
開昭62−83875号公報、特開昭63−10262
3号公報にキトサンが付与されたフィルム及び漁網が提
案されている。前記キトサンの安全性については、キト
サンを含むキチン質がカニ、エビ、昆虫あるいは茸等の
農産物として食用に供されてきた実績からも裏付けられ
ている。また、最近、ダイエツト食品への添加が行なわ
れ、厚生省がまとめた天然食品添加物リストにも掲載さ
れている。Examples of products that utilize the antibacterial properties of chitosan include JP-A-62-83875 and JP-A-63-10262.
Publication No. 3 proposes a film and a fishing net to which chitosan is added. The safety of chitosan is also supported by the fact that chitin containing chitosan has been used as food for agricultural products such as crabs, shrimp, insects, and mushrooms. In addition, it has recently been added to diet foods and is included in the list of natural food additives compiled by the Ministry of Health and Welfare.
また、キトサンの構成単位であるD−グルコサミンは1
体内で生理機能を担う構成物質として存在し9代謝機能
が備わっていることが知られている。In addition, D-glucosamine, which is a constituent unit of chitosan, has 1
It is known that it exists as a constituent substance responsible for physiological functions in the body and has nine metabolic functions.
さらに、マウス、ラットによる一般毒性1局所毒性の検
索においても急性毒性、変異原性はみられず9人パッチ
テストにおいてもほとんど無刺激性であることが報告さ
れている。Furthermore, in a search for general toxicity and local toxicity using mice and rats, no acute toxicity or mutagenicity was found, and it was reported to be almost non-irritating in a nine-person patch test.
ところが、前記従来例は、一般衣料材や医療衛生材等2
人体に直接触れるものに適用されるものではなかった。However, the conventional example is not suitable for general clothing materials, medical hygiene materials, etc.
It did not apply to items that come into direct contact with the human body.
(発明が解決しようとする課題)
本発明は1人体に対する毒性が無く、極めて安全性が高
く、耐久性に富む抗菌性、抗カビ性、防臭性及び永続親
水性を有し、一般衣料材、医療衛生材あるいは寝装材用
の素材として好適に使用することができる優れた長繊維
不織布を提供しようとするものである。(Problems to be Solved by the Invention) The present invention is non-toxic to the human body, extremely safe, has highly durable antibacterial properties, anti-fungal properties, deodorizing properties, and permanent hydrophilic properties, and can be used as a general clothing material, The object of the present invention is to provide an excellent long fiber nonwoven fabric that can be suitably used as a material for medical sanitary materials or bedding materials.
(課題を解決するたぬの手段)
本発明者らは、前記問題を解決すべく鋭意検討の結果1
本発明に到達した。すなわち9本発明は。(Tanu's Means for Solving the Problem) The present inventors have conducted intensive studies to solve the above problem, and as a result 1
We have arrived at the present invention. In other words, the present invention is as follows.
熱可塑性重合体の長繊維からなる不織布であって。A nonwoven fabric made of long fibers of a thermoplastic polymer.
キチンの脱アセチル化物とセルロース微粉体とからなる
複合体が不織布に固着されていることを特徴とする親水
性を有する抗菌抗カビ防臭性不織布。An antibacterial, antifungal, and deodorizing nonwoven fabric having hydrophilic properties, characterized in that a composite consisting of deacetylated chitin and fine cellulose powder is fixed to the nonwoven fabric.
を要旨とするものである。The main points are as follows.
まず9本発明の親水性を有する抗菌抗カビ防臭性不織布
に関して説明する。First, the hydrophilic, antibacterial, antifungal, and deodorizing nonwoven fabric of the present invention will be described.
本発明の長繊維不織布は、熱可塑性重合体の長繊維から
構成され、不織布にキチンの脱アセチル化物とセルロー
ス微粉体とからなる複合体が固着されているものである
。本発明の不織布を構成する長繊維は、繊維形成性を有
する熱可塑性重合体からなるものであって、単一重合体
からなるもの又は2種以上の重合体が芯鞘型あるいはサ
イドバイサイド型等に複合されたものである。熱可塑性
重合体としては、ポリエチレンテレフタレート。The long-fiber nonwoven fabric of the present invention is composed of long fibers of a thermoplastic polymer, and has a composite composed of deacetylated chitin and fine cellulose powder fixed to the nonwoven fabric. The long fibers constituting the nonwoven fabric of the present invention are made of a thermoplastic polymer having fiber-forming properties, and are made of a single polymer or a composite of two or more polymers in a core-sheath type or side-by-side type. It is what was done. Polyethylene terephthalate is a thermoplastic polymer.
ポリブチレンテレフタレート、共重合ポリエステル等の
ポリエステル、線状低密度ポリエチレン。Polyesters such as polybutylene terephthalate, copolymerized polyester, and linear low-density polyethylene.
低密度ポリエチレン、高密度ポリエチレン、ポリプロピ
レン等のポリオレフィン、あるいはナイロン6、ナイロ
ン66、ナイロン610.ナイロン46等のポリアミド
が挙げられ、複合繊維の場合には。Polyolefins such as low density polyethylene, high density polyethylene, polypropylene, or nylon 6, nylon 66, nylon 610. Examples include polyamides such as nylon 46, and in the case of composite fibers.
ポリエチレンテレフタレートと高密度ポリエチレンとの
組み合わせやポリプロピレンと線状低密度ポリエチレン
との組み合わせ、ポリプロピレンのホモポリマとエチレ
ンがランンダムに共重合されたポリプロピレン系共重合
体との組み合わせ等が挙げられる。この長繊維の単糸繊
度は特に限定されないが、特に、医療衛生材や寝装材等
の用途において柔軟性が要求される場合には、5デニー
ル以下好ましくは2デニール以下とするのがよい。Examples include a combination of polyethylene terephthalate and high-density polyethylene, a combination of polypropylene and linear low-density polyethylene, and a combination of a polypropylene homopolymer and a polypropylene copolymer in which ethylene is randomly copolymerized. Although the filament fineness of the long fibers is not particularly limited, it is preferably 5 deniers or less, preferably 2 deniers or less, especially when flexibility is required in applications such as medical hygiene materials and bedding materials.
繊維の断面形状としては、丸環あるいは三角型等の異型
であっても、また中空断面型であってもよい。The cross-sectional shape of the fibers may be an irregular shape such as a round ring or a triangular shape, or a hollow cross-sectional shape.
本発明でいう不織布は、前記長繊維から構成されるもの
である。この不織布は目付けがLog/m’以上200
以上200以/rn’以下り、目付けが10g/ mm
未満であると、目付けが低すぎて均一な不織布を製造す
ることが困難であるばかりでなく、不織布としての利用
価値が乏しい。一方、目付けが200 g/m’を超え
ると、目付けが高すぎて不織布が厚くなるとともに硬く
なり、衣料材や医療衛生材用の素材として使用する上で
好ましくない。The nonwoven fabric referred to in the present invention is composed of the long fibers described above. This non-woven fabric has a basis weight of Log/m' or more 200
Above 200/rn' or below, basis weight 10g/mm
If it is less than that, the basis weight is so low that not only is it difficult to produce a uniform nonwoven fabric, but also the value of the nonwoven fabric is poor. On the other hand, if the basis weight exceeds 200 g/m', the basis weight will be too high and the nonwoven fabric will become thick and hard, making it undesirable for use as a material for clothing or medical and sanitary materials.
本発明の親水性を有する抗菌抗カビ防臭性不織布は、前
述したように、前記不織布にキチンの脱アセチル化物と
セルロース微粉体とからなる複合体が不織布に固着され
ているものである。本発明でいう抗菌抗カビ防臭成分で
ある前記キチンの脱アセチル化物としては9例えば主と
してカニ、エビ等の甲殻類の外殻からカルシウム、タン
パク質等の狭雑物を酸及びアルカリ処理で除去して得ら
れるキチンを酸処理あるいは酵素処理することにより脱
アセチル化した分子量数十万の了ミノ基を有する高分子
量ポリマ、いわゆるキトサンが挙げられる。また、キト
サンを酸あるいは酵素処理で適度に分解した分子量数千
から数万の比較的低分子量のポリマであってもよい。キ
トサンの親子セチル化度は、有機酸、無機酸への溶解性
及び抗菌性から考慮して、50%以上であることが好ま
しい。As described above, the hydrophilic antibacterial, antifungal, and deodorizing nonwoven fabric of the present invention has a composite composed of a deacetylated chitin product and fine cellulose powder fixed to the nonwoven fabric. The deacetylated chitin, which is an antibacterial, antifungal, and deodorizing ingredient in the present invention, is obtained by removing impurities such as calcium and protein from the outer shells of crustaceans such as crabs and shrimps by acid and alkali treatment. Examples include so-called chitosan, which is a high-molecular-weight polymer with a molecular weight of several hundred thousand and has a ryomimino group, which is obtained by deacetylating the chitin obtained by acid treatment or enzyme treatment. Alternatively, a relatively low molecular weight polymer having a molecular weight of several thousand to tens of thousands obtained by appropriately decomposing chitosan by acid or enzyme treatment may be used. The parent-child cetylation degree of chitosan is preferably 50% or more in consideration of solubility in organic acids and inorganic acids and antibacterial properties.
また1本発明でいう前記セルロース微粉体とは。Also, what is the cellulose fine powder referred to in the present invention?
セルロースバルブをディスクリファイナ等で破砕して微
細化した粉体であり、直径が約0.1μ、長さが数百μ
程度の微細なセルロースからなるものである。なお、こ
のセルロース微粉体は、特に高純度であるである必要は
なく、水に対して懸濁可能なものであればよい。It is a fine powder made by crushing cellulose bulb with a disc refiner, etc., and has a diameter of approximately 0.1μ and a length of several hundred μ.
It consists of very fine cellulose. Note that this fine cellulose powder does not need to be particularly highly pure, as long as it can be suspended in water.
次に9本発明の親水性を有する抗菌抗カビ防臭性不織布
を製造する方法に関して説明する。Next, a method for producing the hydrophilic, antibacterial, antifungal, and deodorizing nonwoven fabric of the present invention will be described.
本発明では、まず通常の溶融紡糸装置を用いて前記重合
体からなる長繊維を紡出し、エアーサッカ等の引き取り
手段で引き取り、開繊後、ウェブコンベア等の捕集面上
に堆積させてウェブとするか、あるいは引き取りローラ
で引き取りながら連続して引き取りローラと・延伸ロー
ラ間で延伸した後、開繊してウェブとする。引き取り速
度は、単糸繊度や重合体の種類にもよるが1通常、エア
ーサッカ等の引き取り手段を用いる場合には2500〜
5000m/分程度、引き取りローラを用いる場合には
100〜500m/分程度とするのがよい。次いで。In the present invention, first, long fibers made of the polymer are spun using an ordinary melt spinning device, taken out by a taking means such as an air sucker, and after opening, deposited on a collecting surface of a web conveyor etc. to form a web. Alternatively, while being taken up by a take-up roller, the web is continuously stretched between a take-up roller and a stretching roller, and then opened to form a web. The take-off speed depends on the fineness of the single yarn and the type of polymer, but it is usually 2,500 to 2,500 when using a take-off means such as an air sucker.
The speed is preferably about 5000 m/min, or about 100 to 500 m/min when a take-up roller is used. Next.
得られたウェブに、エンボスローラを用いてエンボス処
理を施して不織布とする。エンボス処理条件は、エンボ
スローラの線圧を通常30〜100 kg/Cmとし、
エンボスローラ温度を、熱可塑性重合体の種類により異
なるが繊維を構成する熱可塑性重合体の融点より5〜3
0℃程度低い温度とする。複合繊維の場合には、繊維を
構成する重合体のうち低融点成分の融点より5〜30℃
程度低い温度とするのがよい。次に、得られた不織布に
、キチンの脱アセチル化物1例えばキトサン又はキトサ
ン軽度分解物の有機酸塩あるいは無機酸塩の水溶液とセ
ルロース微粉体の水懸濁液との混合処理液を塗付する。The obtained web is subjected to embossing treatment using an embossing roller to form a nonwoven fabric. The embossing process conditions are usually a linear pressure of the embossing roller of 30 to 100 kg/Cm,
The temperature of the embossing roller is 5 to 3 times higher than the melting point of the thermoplastic polymer constituting the fibers, although it varies depending on the type of thermoplastic polymer.
The temperature should be about 0°C lower. In the case of composite fibers, the temperature is 5 to 30°C below the melting point of the low melting point component of the polymer constituting the fiber.
It is best to keep the temperature fairly low. Next, a mixed treatment solution of an aqueous solution of an organic or inorganic acid salt of a deacetylated chitin product 1, such as chitosan or a mildly decomposed product of chitosan, and an aqueous suspension of fine cellulose powder is applied to the obtained nonwoven fabric. .
塗付の方法としては、浸漬法、噴霧法。Application methods include dipping and spraying.
バットドライ法等を用いることができる。塗付は。A vat dry method or the like can be used. As for the painting.
紡糸工程とウェブ巻き取り工程との間のいかなる工程で
行ってもよい。例えば、紡出直後の繊維糸条に塗布して
から開繊を行ってもよく、また紡出直後の繊維糸条に塗
布しローラ延伸後開繊を行ってもよいが1通常ウェブ形
成後から巻き取り間に設けた塗付工程において塗付する
のがよい。It may be carried out at any step between the spinning step and the web winding step. For example, it may be applied to the fiber yarn immediately after spinning and then opened, or it may be applied to the fiber yarn immediately after spinning and opened after being stretched with a roller. It is preferable to apply it in the application process provided between windings.
前記処理液の調製は1次の方法により行う。まずキトサ
ン又はキトサン軽度分解物を水に膨潤させた後、酸に溶
解する。可溶化のために使用する酸としては、蟻酸、酢
酸、乳酸、クエン酸、アジピン酸、グルコン酸、酒石酸
等の有機酸又は塩酸。The treatment liquid is prepared by the following method. First, chitosan or a mildly decomposed product of chitosan is swollen in water and then dissolved in acid. The acids used for solubilization include organic acids such as formic acid, acetic acid, lactic acid, citric acid, adipic acid, gluconic acid, and tartaric acid, or hydrochloric acid.
燐酸等の無機酸等を用いることができる。別途。Inorganic acids such as phosphoric acid can be used. Separately.
セルロース微粉体を水に加えて、高速撹拌機を用いて撹
拌することによりセルロース微粉体の水懸濁液を作成す
る。次いで、前記セルロース微粉体の水懸濁液に前記キ
トサン又はキトサン軽度分解物の無機酸塩又は有機酸塩
の水溶液を加えて均一に混合することにより処理液を調
製する。A fine cellulose powder is added to water and stirred using a high-speed stirrer to create an aqueous suspension of the fine cellulose powder. Next, a treatment liquid is prepared by adding an aqueous solution of the chitosan or an inorganic acid salt or an organic acid salt of a mildly decomposed product of chitosan to the aqueous suspension of the cellulose fine powder and uniformly mixing the mixture.
次いで、前記不織布に前記処理液を塗布した後。Next, after applying the treatment liquid to the nonwoven fabric.
乾燥、熱処理を施す。乾燥及び熱処理は1通常の熱風循
環型乾燥機で行ない、水分を蒸発させるとともにキチン
の脱アセチル化物とセルロース微粉体とからなる複合体
を形成させ、この複合体を不織布の構成繊維表面上に固
着させる。熱処理温度は、キチンの脱アセチル化物とセ
ルロース微粉体との架橋複合化反応に必要な加熱温度と
するが。Dry and heat treat. Drying and heat treatment are carried out in a normal hot air circulation type dryer to evaporate moisture and form a composite consisting of deacetylated chitin and fine cellulose powder, which is then fixed onto the surface of the constituent fibers of the nonwoven fabric. let The heat treatment temperature is the heating temperature necessary for the crosslinking complex reaction between the deacetylated chitin product and the fine cellulose powder.
通常前記長繊維不織布を構成する熱可塑性重合体の融点
より5℃以上低い温度とするとよい。塗付速度は、不織
布の生産速度でよく1通常10〜100m/分であり、
最大100 m/分の高速処理も可能で、何ら生産速度
を制限するものではない。塗付方法、塗付速度、処理液
粘度等の違いによる付着量の調節は、処理液濃度を変更
することにより行なう。以上に述べたごとく、処理液の
塗付は、不織布製造工程上オンラインであっても、−旦
巻き取った不織布に塗付するオフラインであってもよい
。Usually, the temperature is preferably 5° C. or more lower than the melting point of the thermoplastic polymer constituting the long fiber nonwoven fabric. The application speed is usually 10 to 100 m/min, which is the production speed of nonwoven fabric.
High-speed processing of up to 100 m/min is possible, and there is no restriction on production speed. The amount of adhesion can be adjusted due to differences in coating method, coating speed, viscosity of the processing solution, etc. by changing the concentration of the processing solution. As described above, the treatment liquid may be applied online during the nonwoven fabric manufacturing process, or may be applied offline to the nonwoven fabric that has been wound up.
(作用)
本発明の親水性を有する抗菌抗カビ防臭性不織布は、前
述したように、熱可塑性重合体からなる長繊維不織布に
キチンの脱アセチル化物とセルロース微粉体とからなる
複合体が固着されているので、耐久性に富む抗菌性、抗
カビ性及び防臭性が発現されるのみならず永続的な親水
性も発現される。キトサンの抗菌作用についてはカビの
増殖抑制作用やBscherichia cori (
大腸菌)、 5taptiylo−coccus au
reus (黄色ぶどう球菌)、 Pseudomon
asaeruginosa (緑膿菌) 、 Baci
llus 5ubtilis (枯草菌)等のダラム
陽性、ダラム陰性細菌に対する増殖抑制作用が報告され
ている。これら抗菌作用の機作の詳細は不明であるが、
四級化したキトサンのカチオン性アミノ基によって菌の
細胞壁中の陰イオン構成物質が吸着され、その結果細胞
壁の生合成が阻害あるいは壁内外の物質の能動輸送が阻
止されるため、抗菌作用が発現されるものと推定されて
いる。(Function) As described above, the antibacterial, antifungal, and deodorizing nonwoven fabric having hydrophilic properties of the present invention has a composite made of a deacetylated chitin product and a fine cellulose powder fixed to a long fiber nonwoven fabric made of a thermoplastic polymer. Therefore, it not only exhibits highly durable antibacterial, antifungal, and deodorizing properties, but also exhibits permanent hydrophilicity. Regarding the antibacterial effect of chitosan, it is known that it inhibits the growth of mold and Bscherichia coli (
coli), 5taptiylo-coccus au
reus (Staphylococcus aureus), Pseudomon
asaeruginosa (Pseudomonas aeruginosa), Bacchi
It has been reported that it has an inhibitory effect on the growth of Durham-positive and Durham-negative bacteria such as B. llus 5ubtilis (Bacillus subtilis). Although the details of the mechanism of these antibacterial effects are unknown,
The cationic amino group of quaternized chitosan adsorbs anion constituent substances in the bacterial cell wall, resulting in inhibition of cell wall biosynthesis or active transport of substances inside and outside the wall, resulting in antibacterial activity. It is estimated that
本発明の親水性を有する抗菌抗カビ防臭性不織布では、
耐久性に富む抗菌性、抗カビ性及び防臭性が発現する。The antibacterial, antifungal, and deodorizing nonwoven fabric having hydrophilic properties of the present invention has the following characteristics:
Demonstrates highly durable antibacterial, antifungal, and deodorizing properties.
すなわち、キトサン又はキトサン軽度分解物の分子中に
存在するアミノ基がセルロース中のカルボニル基と反応
して架橋複合体を形成し、この複合体が繊維表面に強固
に固着される結果、耐久性に富む抗菌性、杭カビ性及び
防臭性が発現するのである。したがって、後加工工程や
製品として使用したときの物理的摩擦あるいは衝撃に対
し、高度の耐剥離性、耐脱落性を有するとともに、優れ
た耐洗濯性、耐ドライクリーニング性、耐ウオータージ
ェットニードル性を有する。In other words, the amino groups present in the molecules of chitosan or mildly decomposed chitosan react with the carbonyl groups in cellulose to form a crosslinked complex, and this complex is firmly fixed to the fiber surface, resulting in improved durability. It exhibits rich antibacterial properties, mildew resistance, and odor resistance. Therefore, it has a high degree of peeling resistance and drop-off resistance against physical friction or impact during post-processing processes or when used as a product, as well as excellent washing resistance, dry cleaning resistance, and water jet needle resistance. have
本発明の抗菌抗力と防臭性不織布では、了ミノ基が過剰
に存在するた杓、キトサンのアミノ基とセルロースのカ
ルボニル基との架橋反応によりアミノ基が減少する結果
抗菌抗カビ防臭性の活性が低下することはない。また9
本発明の親水性を有する抗菌抗カビ防臭性不織布では、
不織布にセルロース微粉体が固着されているため永続親
水性が発現する。さらに、身の回りに存在する多くのカ
ビや細菌が下着やソックスに吸着した汗の成分を資化し
て繁殖し不快な臭いを発生するが9本発明の不織布によ
れば、これら微生物の繁殖をキトサン又はキトサン軽度
分解物の有機酸塩あるいは無機酸塩で抑制することで臭
いの発生を抑えることも可能である。したがって2本発
明の親水性を有する抗菌抗カビ防臭性不織布は、一般衣
料材、医療衛生材、寝装材用の素材として好適に使用す
ることができる。また0本発明の不織布は、抗菌耐久性
と永続親水性を兼ね備えているため、ディスポーザブル
の用途ばかりでなく耐久性が要求される用途にも好適に
使用することができる。In the antibacterial and deodorizing nonwoven fabric of the present invention, the antibacterial, antifungal, and deodorizing activity is reduced due to the crosslinking reaction between the amino groups of chitosan and the carbonyl groups of cellulose. There will be no decline. Also 9
The antibacterial, antifungal, and deodorizing nonwoven fabric having hydrophilic properties of the present invention has the following characteristics:
Since fine cellulose powder is fixed to the nonwoven fabric, it exhibits permanent hydrophilicity. Furthermore, many molds and bacteria that exist around us assimilate sweat components adsorbed on underwear and socks and multiply, producing unpleasant odors.9 According to the nonwoven fabric of the present invention, chitosan or It is also possible to suppress the odor generation by suppressing it with an organic or inorganic acid salt of a mildly decomposed product of chitosan. Therefore, the hydrophilic antibacterial, antifungal, and deodorizing nonwoven fabric of the present invention can be suitably used as a material for general clothing, medical hygiene materials, and bedding materials. Furthermore, since the nonwoven fabric of the present invention has both antibacterial durability and permanent hydrophilicity, it can be suitably used not only for disposable applications but also for applications that require durability.
実施例 次に、実施例に基づいて本発明を具体的に説明する。Example Next, the present invention will be specifically explained based on Examples.
実施例において、キチンの脱アセチル化物として、BL
型粘度計を用い、試料濃度1重量%、温度20℃で測定
した粘度が9,8センチポイズ、脱アセチル化度が91
.6%のキトサンを用いた。なお。In the examples, as a deacetylated product of chitin, BL
The viscosity measured using a type viscometer at a sample concentration of 1% by weight and a temperature of 20°C was 9.8 centipoise, and the degree of deacetylation was 91.
.. 6% chitosan was used. In addition.
このキトサン1重量部に対しイオン交換水25重量部を
加えてキトサンを膨潤させた後、氷酢酸0.2重量部と
、イオン交換水23.8重量部を加え、キトサン酢酸塩
水溶液を作成した。別途、セルロース微粉体として、ダ
イセル化学工業(株)製セリッシュ(α−セルロース9
6%のDPグレード、水に対する固形分25重量%、登
録商標)を用いた。なお、このセルロース微粉体1重量
部に対して11.5部のイオン交換水を加えた後、家庭
用ミキサで5分間撹拌することにより均一な懸濁液を作
成した。After adding 25 parts by weight of ion-exchanged water to 1 part by weight of this chitosan to swell the chitosan, 0.2 parts by weight of glacial acetic acid and 23.8 parts by weight of ion-exchanged water were added to prepare a chitosan acetate aqueous solution. . Separately, as cellulose fine powder, Selish (α-cellulose 9) manufactured by Daicel Chemical Industries, Ltd.
A DP grade of 6%, 25% solids by weight of water (trademark) was used. After adding 11.5 parts of ion-exchanged water to 1 part by weight of this fine cellulose powder, a uniform suspension was prepared by stirring for 5 minutes using a household mixer.
次いで、キトサン酢酸塩水溶液を撹拌しながらセルロー
ス微粉体水懸濁液を加えて均一に混合し。Next, while stirring the chitosan acetate aqueous solution, the cellulose fine powder aqueous suspension was added and mixed uniformly.
不織布の処理液とした。なお、混合に際し2両液の相溶
性は良好であり、混合液は長期の静置に対しても凝集沈
降することもなく安定であった。セルロースとキトサン
の混合重量比は、それぞれの液容量比を変更することに
より調節した。また。It was used as a treatment liquid for nonwoven fabric. In addition, upon mixing, the compatibility of the two liquids was good, and the mixed liquid was stable without agglomeration and sedimentation even when left standing for a long period of time. The mixing weight ratio of cellulose and chitosan was adjusted by changing the respective liquid volume ratios. Also.
不織布に塗布する付着量の調節は、処理液濃度を変更す
ることにより実施した。The amount of coating applied to the nonwoven fabric was adjusted by changing the concentration of the treatment liquid.
抗菌性は、シェイクフラスコ法(繊維製品衛生加工協議
会認定の抗菌効果試験方法)により菌減少率(%)を測
定することにより評価した。抗菌耐久性は、中性洗剤に
て10回洗濯後の不織布の菌減少率を測定することによ
り耐洗濯性を1石油系及びハロゲン系洗浄剤にてクリー
ニング処理を行った後の不織布の菌減少率を測定するこ
とにより耐クリーニング性を、またウォータージェット
ニードル処理後不織布の菌減少率を測定することにより
耐水性を評価した。なお、前記評価に当たっテハ、使用
菌株としてに、 pneumoniae ATCC43
52を用いた。Antibacterial properties were evaluated by measuring the bacterial reduction rate (%) using the shake flask method (an antibacterial effect testing method certified by the Textile Sanitation Processing Council). Antibacterial durability was determined by measuring the bacterial reduction rate of the nonwoven fabric after washing it 10 times with a neutral detergent. The cleaning resistance was evaluated by measuring the ratio, and the water resistance was evaluated by measuring the bacteria reduction rate of the nonwoven fabric after water jet needle treatment. In addition, in the above evaluation, the bacterial strain used was Pneumoniae ATCC43.
52 was used.
親木性は、濾紙上に重ねて水平に静置した不織布面上1
cmの高さから滴下した10滴のイオン交換水の内、
吸水した滴数を百分率で求めて評価した。Tree parentness is measured on the nonwoven fabric side placed horizontally on a filter paper.
Of the 10 drops of ion exchange water dropped from a height of cm,
Evaluation was made by determining the number of absorbed drops as a percentage.
なお、イオン交換水は50−のビュウレットから°1秒
間に1滴の割合で滴下した。The ion-exchanged water was dropped from a 50-mm burette at a rate of 1 drop per 1 second.
不織布の引張り強力は、 JIS L−1096に記載
のストリップ法に準じ2幅30111111.長さ10
0 mtnの試験片から最大引張り強力を測定して求め
た。The tensile strength of the nonwoven fabric is 2 widths 30111111 according to the strip method described in JIS L-1096. length 10
The maximum tensile strength was determined from a 0 mtn test piece.
実施例1
融点が128℃、メルトインデックスが80 g /
10分のポリエチレン重合体Aと、融点が258℃、固
有粘度が0.70のポリエステル重合体Bを複合紡糸孔
200孔を有する紡糸口金4錘から紡出し1重合体Aを
鞘成分1重合体Bを芯成分とする芯鞘複合型長繊維を紡
出した。単孔吐出量は1重合体A。Example 1 Melting point: 128°C, melt index: 80 g/
A 10-minute polyethylene polymer A and a polyester polymer B having a melting point of 258°C and an intrinsic viscosity of 0.70 are spun from 4 spinnerets having 200 composite spinning holes, and 1 polymer A is used as a sheath component 1 polymer. A core-sheath composite type long fiber containing B as a core component was spun. Single hole discharge amount is 1 polymer A.
B共に0.6g/分(成分Aと成分Bの重量比は1:1
)とした。紡出された長繊維糸条を冷却した後、紡糸口
金下120 cmの位置に配設された8個のエアーサッ
カに通して吸引、延伸し、 3000m/分の速度で引
き取り、帯電装置により強制的に帯電させて繊維を開繊
し、30m/分の速度で移動するウェブコンベア面上に
堆積させてウェブを得た。0.6 g/min for both B (weight ratio of component A and component B is 1:1)
). After the spun long fiber yarn is cooled, it is sucked and drawn through eight air suckers placed 120 cm below the spinneret, taken off at a speed of 3000 m/min, and forced by a charging device. The fibers were opened by electrostatically charging and deposited on the surface of a web conveyor moving at a speed of 30 m/min to obtain a web.
次に、得られたウェブに圧接面積率15%1表面加熱温
度123℃のエンボスロールを使用し、線圧力30kg
/cmで熱接着処理を施して不織布とした。得られた不
織布は、目付けが30g/m’、経方向の引張り強力が
4.7 kg/ 3 cm、横方向の引張り強力が3、
5 kg/ 3 amであった。Next, an embossing roll with a pressure contact area ratio of 15% and a surface heating temperature of 123°C was applied to the obtained web, and a line pressure of 30 kg was applied.
/cm to obtain a nonwoven fabric. The obtained nonwoven fabric has a basis weight of 30 g/m', a longitudinal tensile strength of 4.7 kg/3 cm, a transverse tensile strength of 3,
It was 5 kg/3 am.
次に、前記ロール状に巻き取った複合型長繊維不織布に
キトサン酢酸塩水溶液とセルロース微粉体水懸濁液との
混合処理液を塗付した。塗付は。Next, a mixed treatment solution of an aqueous chitosan acetate solution and an aqueous suspension of cellulose fine powder was applied to the composite long fiber nonwoven fabric wound into a roll. As for the painting.
別途バットドライ機を用い、所定濃度に調製した混合処
理液に浸漬した後、線圧力4.0kg/cmのニップロ
ーラで絞り9次いで温度120℃の熱風循環乾燥機にて
乾燥熱処理した後、ロール状に巻き取った。処理速度は
10m/分であった。なお、処理液を塗布するに際して
は、前記処理原液にイオン交換水を加えて濃度を変更し
、キトサンとセルロース微粉体とからなる複合体の付着
量の異なる長繊維不織布(実施例1−1〜実施例1−1
2)を採取した。Using a separate vat dryer, it was immersed in a mixed treatment solution prepared to a predetermined concentration, squeezed with a nip roller at a linear pressure of 4.0 kg/cm, and then subjected to dry heat treatment in a hot air circulation dryer at a temperature of 120°C. I wound it up. The processing speed was 10 m/min. In addition, when applying the treatment solution, ion-exchanged water was added to the treatment solution to change the concentration, and long fiber nonwoven fabrics (Examples 1-1 to Example 1-1
2) was collected.
比較例1
キトサン酢酸塩水溶液とセルロース微粉体の水懸濁液と
の混合処理液の代りにイオン交換水を噴霧塗布した以外
は、実施例1と全く同様な方法で処理した。Comparative Example 1 A treatment was performed in exactly the same manner as in Example 1, except that ion-exchanged water was sprayed instead of the mixed treatment solution of an aqueous chitosan acetate solution and an aqueous suspension of fine cellulose powder.
実施例1−1〜1−12で得た長繊維不織布のキトサン
対セルロースの混合重量比、キトサンとセルロースとか
らなる複合体の付着量、シェイクフラスコ菌減少率、親
水性の結果を、また、キトサン対セルロースの重量比が
1:0.2.かつキトサンとセルロースとからなる複合
体の付着量が80.5XIO−3g/m’の不織布を用
いて石油系洗浄剤及びハロゲン系洗浄剤でクリーニング
処理した不織布(実施例1〜13及び1−14)、また
、同様に水圧600ホント/平方インチ及び1400ポ
ンド/平方インチでそれぞれ4回ウォータージェットニ
ードル処理を施した不織布(実施例1−15及び1−1
6)及び比較例工の菌減少率、親水性の結果を第1表に
示す。The results of the mixed weight ratio of chitosan to cellulose, the adhesion amount of the composite consisting of chitosan and cellulose, the shake flask bacterial reduction rate, and the hydrophilicity of the long fiber nonwoven fabrics obtained in Examples 1-1 to 1-12, The weight ratio of chitosan to cellulose is 1:0.2. A nonwoven fabric having a composite adhesion amount of chitosan and cellulose of 80.5XIO-3 g/m' was cleaned with a petroleum-based detergent and a halogen-based detergent (Examples 1 to 13 and 1-14). ), and nonwoven fabrics (Examples 1-15 and 1-1) that were similarly treated with water jet needles four times at water pressures of 600 lbs/in 2 and 1400 lbs/in 2 respectively.
Table 1 shows the bacterial reduction rate and hydrophilicity results for 6) and Comparative Example.
第1表から明らかなように、実施例1−6〜1−8及び
実施例1−10−1−12のキトサンとセルロースとか
らなる複合体が一定量以上固着された不織布は、菌減少
率が極めて高いものであるとともに10回洗濯後の菌減
少率も高く、かつ親水性を有するものであった。また、
実施例1−13及び1−14のクリーニング処理後の不
織布及び実施例1−15及び1−16のウォータージェ
ットニードル処理後の不織布は、いずれも高い菌減少率
を有し。As is clear from Table 1, the nonwoven fabrics to which a certain amount or more of the composites of chitosan and cellulose of Examples 1-6 to 1-8 and Example 1-10-1-12 were fixed had a higher bacteria reduction rate. It had an extremely high bacteria reduction rate after 10 washes, and was hydrophilic. Also,
The nonwoven fabrics of Examples 1-13 and 1-14 after the cleaning treatment and the nonwoven fabrics of Examples 1-15 and 1-16 after the water jet needle treatment both had high bacteria reduction rates.
かつ親木性も保持するものであった。It also maintained its parentage.
実施例2
融点が128℃、メルトインデックスが80g/10分
のポリエチレン重合体へと、融点が258℃、固有粘度
が0.70のポリエステル重合体Bを複合紡糸孔200
孔を有する紡糸口金4錘から紡出し1重合体Aを鞘成分
1重合体Bを芯成分とする芯鞘複合型長繊維を紡出した
。単孔吐出量は重合体A、 B共に0.6g/分(成分
Aと成分Bの重量比は1:1)とした。紡出された長繊
維糸条を冷却した後。Example 2 A polyester polymer B with a melting point of 258°C and an intrinsic viscosity of 0.70 was added to a polyethylene polymer with a melting point of 128°C and a melt index of 80 g/10 minutes through a composite spinning hole 200.
A core-sheath composite type long fiber was spun from four spindles having holes, with one polymer A as a sheath component and one polymer B as a core component. The single-hole discharge rate was 0.6 g/min for both polymers A and B (weight ratio of component A and component B was 1:1). After cooling the spun long fiber yarn.
紡糸口金下120 C[l+の位置に配設された8個の
エアーサッカに通して吸引、延伸し、 3000rn/
分の速度で引き取り、帯電装置により強制的に帯電させ
て繊維を開繊し、30m/分の速度で移動するウェブコ
ンベア面上に堆積させてウェブを得た。次に。The spinneret was sucked and drawn through eight air suckers placed at 120 C[l+] below the spinneret, and 3000 rn/
The fibers were taken out at a speed of 30 m/min, opened by forcibly charging with a charging device, and deposited on the surface of a web conveyor moving at a speed of 30 m/min to obtain a web. next.
ウェブに圧接面積率15%9表面加熱温度123℃のエ
ンボスロールを使用し、線圧力30kg/amで熱接着
処理を施して不織布とした。Using an embossing roll with a pressure contact area ratio of 15%9 and a surface heating temperature of 123° C., the web was thermally bonded at a linear pressure of 30 kg/am to obtain a nonwoven fabric.
次に、所定濃度のキトサン酢酸塩水溶液とセルロース微
粉体の水懸濁液との混合処理液を噴霧塗付した後、線圧
4kg/cmのニップローラを通過させた。次いで、不
織布を加熱温度120℃の熱風循環型乾燥器を通過させ
て乾燥熱処理を行った後。Next, a mixed treatment solution of a chitosan acetate aqueous solution of a predetermined concentration and an aqueous suspension of cellulose fine powder was sprayed and applied, and then passed through a nip roller with a linear pressure of 4 kg/cm. Next, the nonwoven fabric was subjected to a dry heat treatment by passing through a hot air circulation dryer at a heating temperature of 120°C.
ロール状に巻き取った。得られた不織布は、目付けが3
0g/m’、経方向の引張り強力が5.2 kg/ 3
cm、横方向の引張り強力が3.’8kg/ 3 cm
であった。It was wound up into a roll. The obtained nonwoven fabric has a basis weight of 3
0g/m', longitudinal tensile strength is 5.2 kg/3
cm, horizontal tensile strength is 3. '8kg/3cm
Met.
比較例2
キトサン酢酸塩水溶液とセルロース微粉体の水懸濁液と
の混合処理液の代りにイオン交換水を噴霧塗付した以外
は、実施例2と同様にして、目付けが30g/m’、経
方向の引張り強力が5.1 kg/ 3cm、横方向の
引張り強力が3.7 kg/ 3 cmの不織布を得た
。Comparative Example 2 A treatment was carried out in the same manner as in Example 2, except that ion-exchanged water was sprayed instead of the mixed treatment solution of a chitosan acetate aqueous solution and an aqueous suspension of cellulose fine powder, with a basis weight of 30 g/m', A nonwoven fabric having a tensile strength in the warp direction of 5.1 kg/3 cm and a tensile strength in the transverse direction of 3.7 kg/3 cm was obtained.
実施例3
融点が128℃、メルトインデックスが80 g/10
分のポリエチレン重合体Aと、融点が258℃、固有粘
度が0.70のポリエステル重合体Bを複合紡糸孔20
0孔を有する紡糸口金4錘から紡出し9重合体Aを鞘成
分1重合体Bを芯成分とする芯鞘複合型長繊維を紡糸し
た。単孔吐出量は重合体A、 B共に0.6g/分く成
分Aと成分Bの重量比は1:l)とした。紡出された長
繊維糸条を冷却した後。Example 3 Melting point: 128°C, melt index: 80 g/10
Polyethylene polymer A with a melting point of 258°C and a polyester polymer B with an intrinsic viscosity of 0.70 are mixed into a composite spinning hole 20.
A core-sheath composite type long fiber was spun from four spindles having 0 holes, with nine polymers A as a sheath component and one polymer B as a core component. The single-hole discharge rate was 0.6 g/min for both polymers A and B, and the weight ratio of component A and component B was 1:1). After cooling the spun long fiber yarn.
表面温度が75℃の加熱ローラ群により250 m/分
の速度で引き取り、この加熱ローラ群と表面温度が90
℃の加熱ローラ群の間で倍率4.0で延伸した。It is taken up at a speed of 250 m/min by a group of heating rollers with a surface temperature of 75°C.
It was stretched between a group of heating rollers at a magnification of 4.0.
次いで、延伸繊維糸条を16個のエアーサッカに通して
吸引し、帯電装置により強制的に帯電させて繊維を開繊
し、10m/分の速度で移動するウェブコンベア面上に
堆積させてウェブを得2次に、ウェブに圧接面積率15
%2表面加熱温度123℃のエンボスロールを使用し、
線圧力30kg/cmで熱接着処理を施して不織布とし
た。Next, the drawn fiber yarn is sucked through 16 air suckers, forcibly charged with a charging device to open the fibers, and deposited on the surface of a web conveyor moving at a speed of 10 m/min to form a web. Next, the pressure contact area ratio on the web is 15
%2Using an embossing roll with a surface heating temperature of 123℃,
A nonwoven fabric was prepared by thermal bonding treatment at a linear pressure of 30 kg/cm.
次に、所定濃度のキトサン酢酸塩水溶液とセルロース微
粉体の水懸濁液との混合処理液を噴霧塗付した後、線圧
4. Okg / cmのニップローラを通過させた。Next, a mixed treatment solution of a chitosan acetate aqueous solution of a predetermined concentration and an aqueous suspension of cellulose fine powder was applied by spraying, and then a linear pressure of 4. Passed through nip rollers of Okg/cm.
次いで、不織布を加熱温度12Ct’の熱風循環型乾燥
機を通過させて乾燥した後、ロール状に巻き取った。得
られた不織布は、目付けが30g/m″、経方向の引張
り強力が6.5 kg/ 3 cm、横方向の引張り強
力が4.3 kg/ 3 cmであった。Next, the nonwoven fabric was dried by passing through a hot air circulation dryer at a heating temperature of 12 Ct', and then wound up into a roll. The obtained nonwoven fabric had a basis weight of 30 g/m'', a longitudinal tensile strength of 6.5 kg/3 cm, and a transverse tensile strength of 4.3 kg/3 cm.
比較例3
キトサン酢酸塩水溶液とセルロースの水懸濁液との混合
処理液の代りにイオン交換水を噴霧塗付した以外は、実
施例3と同様にして、目付け30g/m゛、経方向の引
張り強力が6.2 kg/ 3 cm、横方向の引張り
強力が4.2 kg/ 3 cmの不織布を得た。Comparative Example 3 The same procedure as in Example 3 was carried out, except that ion-exchanged water was sprayed instead of the mixed treatment solution of chitosan acetate aqueous solution and cellulose aqueous suspension. A nonwoven fabric with a tensile strength of 6.2 kg/3 cm and a transverse tensile strength of 4.2 kg/3 cm was obtained.
実施例4
オクテン−1を5重量%含有し、密度が0.937g
/ cnf 、 メルトインデックスが25g/10分
の線状低密度ポリエチレン重合体を紡糸孔200孔を有
する丸型紡糸口金4錘から紡出し、前記重合体単一成分
からなる長繊維を紡出した。単孔吐出量は。Example 4 Contains 5% by weight of octene-1 and has a density of 0.937g
/cnf, a linear low-density polyethylene polymer having a melt index of 25 g/10 min was spun from four round spinnerets having 200 spinning holes, and a long fiber consisting of a single component of the polymer was spun. Single hole discharge amount.
1.2g/分とした。紡出された長繊維糸状を冷却した
後、紡糸口金下100 cmの位置に配設された8個の
エアーサッカに通して吸引、延伸し、 4500m/分
の速度で引き取り、帯電装置により強制的に帯電させて
繊維を開繊し、30m/分の速度で移動するウェブコン
ベア面上に堆積させウェブを得た。It was set to 1.2 g/min. After cooling the spun filament thread, it is sucked and stretched through eight air suckers placed 100 cm below the spinneret, taken out at a speed of 4500 m/min, and forced by a charging device. The fibers were opened by being electrically charged and deposited on the surface of a web conveyor moving at a speed of 30 m/min to obtain a web.
次に、得られたウェブに圧接面積率15%9表面加熱温
度123℃のエンボスロールを使用し、線圧力30kg
/cmで熱接着処理を施して不織布とした。Next, an embossing roll with a pressure contact area ratio of 15%9 and a surface heating temperature of 123°C was applied to the obtained web, and a line pressure of 30 kg was applied.
/cm to obtain a nonwoven fabric.
次に、所定濃度のキトサン酢酸塩水溶液とセルロース微
粉体の水懸濁液との混合処理液を噴霧塗付した後、線圧
4. Okg / cmのニップローラを通過させた。Next, a mixed treatment solution of a chitosan acetate aqueous solution of a predetermined concentration and an aqueous suspension of cellulose fine powder was applied by spraying, and then a linear pressure of 4. Passed through nip rollers of Okg/cm.
次いで、不織布を加熱温度120℃の熱風循環型乾燥器
を通過させて乾燥した後、ロール状に巻き取った。得ら
れた不織布は、目付けが30g/ ml、経方向の引張
り強力が2.8 kg/ 3 cm、横方向の引張り強
力が2.1 kg/ 3 cmであった。Next, the nonwoven fabric was dried by passing through a hot air circulation dryer at a heating temperature of 120°C, and then wound up into a roll. The obtained nonwoven fabric had a basis weight of 30 g/ml, a tensile strength in the warp direction of 2.8 kg/3 cm, and a tensile strength in the transverse direction of 2.1 kg/3 cm.
比較例4
キトサン酢酸塩水溶液とセルロースの水懸濁液との混合
処理液の代りにイオン交換水を噴霧塗付した以外は、実
施例4と同様にして、目付け30g/コ、経方向の引張
り強力が3.0 kg/ 3 cm、横方向の引張り強
力が2.3 kg/ 3 cmであった。Comparative Example 4 Same as Example 4, except that ion-exchanged water was sprayed instead of the mixed treatment solution of chitosan acetate aqueous solution and cellulose aqueous suspension, and the fabric weight was 30 g/co, and the tension in the warp direction was applied. The strength was 3.0 kg/3 cm, and the tensile strength in the lateral direction was 2.3 kg/3 cm.
実施例2〜4で得た長繊維不織布のキトサン対セルロー
スの混合重量比、キトサンとセルロースとからなる複合
体の付着量、シェイクフラスコ菌減少率、親水性の結果
、及び比較例2〜4で得た長繊維不織布の菌減少率、親
水性の結果を第1表に示す。The mixed weight ratio of chitosan to cellulose of the long fiber nonwoven fabrics obtained in Examples 2 to 4, the adhesion amount of the composite consisting of chitosan and cellulose, the shake flask bacterial reduction rate, the hydrophilicity results, and the results of Comparative Examples 2 to 4. Table 1 shows the results of the bacteria reduction rate and hydrophilicity of the obtained long fiber nonwoven fabric.
第1表から明らかなように、実施例2〜4のキトサンと
セルロースとからなる複合体が付着された不織布は、1
0回の洗濯にもかかわらず菌減少率が極めて高く、かつ
100%の親水性を有するものであった。As is clear from Table 1, the nonwoven fabrics to which the composites of chitosan and cellulose of Examples 2 to 4 were attached were
Despite being washed 0 times, the bacteria reduction rate was extremely high, and it had 100% hydrophilicity.
第1表 キトサンとセルロースとからなる複合体の不織
布に対する付着量と、シェークフラスコ菌減少率、親水
性の結果(発明の効果)
本発明の親水性を有する抗菌抗カビ防臭性不織布は、前
記構成を採るものであり、耐久性に富む抗菌性、抗カビ
性、防臭性及び永続親水性を有する。しかも、キチンの
脱アセチル化物とセルロース微粉体を用いているので、
無毒性であるとともに使用に際してカブレ等人体への影
響を生じることもなく、極めて安全性が高い。Table 1 Amount of adhesion of a composite of chitosan and cellulose to a nonwoven fabric, shake flask bacteria reduction rate, and hydrophilicity results (effects of the invention) The antibacterial, antifungal, and deodorizing nonwoven fabric having hydrophilic properties of the present invention has the above-mentioned structure. It has highly durable antibacterial, antifungal, deodorizing, and permanent hydrophilic properties. Moreover, since it uses deacetylated chitin and fine cellulose powder,
It is non-toxic and does not cause any effects on the human body such as rash when used, making it extremely safe.
したがって2本発明の親水性を有する抗菌抗カビ防臭性
不織布は、一般衣料材、医療衛生材、寝装材用の素材と
して好適に使用することができる。Therefore, the hydrophilic antibacterial, antifungal, and deodorizing nonwoven fabric of the present invention can be suitably used as a material for general clothing, medical hygiene materials, and bedding materials.
また、抗菌耐久性と永続親水性を兼ね備えているため、
ディスポーザブルの用途ばかりでなく耐久性が要求され
る用途にも好適に使用することができる。In addition, it has both antibacterial durability and permanent hydrophilicity, so
It can be suitably used not only for disposable applications but also for applications requiring durability.
特許出願人 ユニチカ株式会社
手続補正書(自発)
平成3年2月12日
1、事件の表示
特願平2〜319533号
2、発明の名称
親水性を有する抗菌抗カビ防臭性不織布3、補正をする
者
事件との関係 特許出願人
住 所 兵庫県尼崎市東本町1丁目50番地名称(45
0)ユニチカ株式会社
〒541
住 所 大阪市中央区久太部町四丁目1番3号名称ユニ
チカ株式会社特許部
\−
5、補正の内容
(1)明細書第15頁第19行のro、6g/分」を「
0.3g/分」と訂正する。Patent applicant Unitika Co., Ltd. Procedural amendment (voluntary) February 12, 1991 1, Case indication Patent application No. 2-319533 2, Title of invention Antibacterial, anti-mold, deodorizing nonwoven fabric with hydrophilic properties 3, Amendment Relationship with the case involving the person who filed the patent application Patent applicant address 1-50 Higashihonmachi, Amagasaki City, Hyogo Prefecture Name (45
0) Unitika Co., Ltd. 541 Address 4-1-3 Kutabe-cho, Chuo-ku, Osaka Name Unitika Co., Ltd. Patent Department \- 5 Contents of amendment (1) Specification page 15 line 19 ro, 6g / minute” to “
0.3g/min”.
(2)明細書第19頁第1行のro、6g/分」を「0
.3g/分」と訂正する。(2) Change “ro, 6g/min” to “0” on page 19, line 1 of the specification.
.. 3g/min”.
(3)明細書第20頁第13行のro、6g/分」を「
0.1g/分」と訂正する。(3) "ro, 6g/min" on page 20, line 13 of the specification
0.1g/min”.
(4)明細書第22頁第5行のrl、2g/分」を「0
.9g/分」と訂正する。(4) Change "rl, 2g/min" to "0" on page 22, line 5 of the specification.
.. 9g/min”.
Claims (1)
、キチンの脱アセチル化物とセルロース微粉体とからな
る複合体が不織布に固着されていることを特徴とする親
水性を有する抗菌抗カビ防臭性不織布。(1) A nonwoven fabric made of long fibers of a thermoplastic polymer, which has hydrophilic antibacterial and antifungal properties and is characterized by having a composite made of deacetylated chitin and fine cellulose powder fixed to the nonwoven fabric. Odor-resistant non-woven fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2319533A JPH04194079A (en) | 1990-11-21 | 1990-11-21 | Antibacterial, mildew-proofing and deodorizing nonwoven fabric having hydrophilicity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2319533A JPH04194079A (en) | 1990-11-21 | 1990-11-21 | Antibacterial, mildew-proofing and deodorizing nonwoven fabric having hydrophilicity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04194079A true JPH04194079A (en) | 1992-07-14 |
Family
ID=18111307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2319533A Pending JPH04194079A (en) | 1990-11-21 | 1990-11-21 | Antibacterial, mildew-proofing and deodorizing nonwoven fabric having hydrophilicity |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04194079A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000072014A (en) * | 2000-06-28 | 2000-12-05 | 김수현 | Antibacterial, deodorized cotton flour manufacturing and surface treatment method |
| KR100457702B1 (en) * | 1997-07-21 | 2005-04-06 | 주식회사 휴비스 | Process for producing antimicrobial polyester fabric |
| JP2012187448A (en) * | 2011-03-08 | 2012-10-04 | Fujifilm Corp | Method for manufacturing harmful substance removing material, and harmful substance removing material |
| CN110522560A (en) * | 2019-08-16 | 2019-12-03 | 华南理工大学 | A kind of natural antibacterial gauze and its preparation method and application |
-
1990
- 1990-11-21 JP JP2319533A patent/JPH04194079A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100457702B1 (en) * | 1997-07-21 | 2005-04-06 | 주식회사 휴비스 | Process for producing antimicrobial polyester fabric |
| KR20000072014A (en) * | 2000-06-28 | 2000-12-05 | 김수현 | Antibacterial, deodorized cotton flour manufacturing and surface treatment method |
| JP2012187448A (en) * | 2011-03-08 | 2012-10-04 | Fujifilm Corp | Method for manufacturing harmful substance removing material, and harmful substance removing material |
| CN110522560A (en) * | 2019-08-16 | 2019-12-03 | 华南理工大学 | A kind of natural antibacterial gauze and its preparation method and application |
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