JPH0768318B2 - Multi-layered acrylic polymer - Google Patents
Multi-layered acrylic polymerInfo
- Publication number
- JPH0768318B2 JPH0768318B2 JP1336628A JP33662889A JPH0768318B2 JP H0768318 B2 JPH0768318 B2 JP H0768318B2 JP 1336628 A JP1336628 A JP 1336628A JP 33662889 A JP33662889 A JP 33662889A JP H0768318 B2 JPH0768318 B2 JP H0768318B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- polymer
- acrylic polymer
- minutes
- monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920000058 polyacrylate Polymers 0.000 title claims description 39
- 239000000203 mixture Substances 0.000 claims description 58
- 229920000642 polymer Polymers 0.000 claims description 35
- 239000000178 monomer Substances 0.000 claims description 25
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 24
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 5
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 5
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 125000005394 methallyl group Chemical group 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- 239000001530 fumaric acid Substances 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- 229920000178 Acrylic resin Polymers 0.000 description 23
- 239000004925 Acrylic resin Substances 0.000 description 23
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 22
- 238000000034 method Methods 0.000 description 19
- 229920001169 thermoplastic Polymers 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 13
- 239000004416 thermosoftening plastic Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 12
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 11
- -1 allyl ester Chemical class 0.000 description 9
- 239000004816 latex Substances 0.000 description 9
- 229920000126 latex Polymers 0.000 description 9
- 241001093575 Alma Species 0.000 description 7
- RZMWTGFSAMRLQH-UHFFFAOYSA-L disodium;2,2-dihexyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCC RZMWTGFSAMRLQH-UHFFFAOYSA-L 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 229920000800 acrylic rubber Polymers 0.000 description 2
- 239000012986 chain transfer agent Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000010556 emulsion polymerization method Methods 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 2
- 239000012966 redox initiator Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical class [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- HBTYDDRQLQDDLZ-UHFFFAOYSA-N butyl prop-2-enoate;2-ethylhexyl prop-2-enoate Chemical compound CCCCOC(=O)C=C.CCCCC(CC)COC(=O)C=C HBTYDDRQLQDDLZ-UHFFFAOYSA-N 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Graft Or Block Polymers (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、多層構造アクリル系重合体に関するものであ
って、さらに詳しくは、熱可塑性アクリル樹脂とブレン
ドして、透明性、耐衝撃性およびヘイズの温度依存性に
優れた熱可塑性アクリル樹脂組成物を得るために用いら
れる多層構造アクリル系重合体に関するものである。TECHNICAL FIELD The present invention relates to a multi-layered acrylic polymer, and more specifically, it is blended with a thermoplastic acrylic resin to provide transparency, impact resistance and The present invention relates to a multi-layered acrylic polymer used for obtaining a thermoplastic acrylic resin composition having excellent haze temperature dependence.
[従来の技術] 一般に熱可塑性アクリル樹脂の耐衝撃性を改良する手段
として、いわゆるエラスマー成分を導入することが行わ
れている。ここで、ジエン系エラトマーを導入すること
は、耐候性に劣るという点で屋外用途に対する方法とし
ては適当でない。[Prior Art] Generally, a so-called elastomer component is introduced as a means for improving the impact resistance of the thermoplastic acrylic resin. Here, the introduction of a diene-based eratomer is not suitable as a method for outdoor use because it has poor weather resistance.
耐候性を低下させることなく耐衝撃性を付与するため
に、アクリル系エラストマーの導入が種々検討されてい
る。特にアクリル系エラストマーとして、多層構造を有
するアクリル系重合体を用いた例が多数提案されてい
る。Various introductions of acrylic elastomers have been studied in order to impart impact resistance without lowering weather resistance. In particular, many examples using an acrylic polymer having a multilayer structure as an acrylic elastomer have been proposed.
例えば、3層もしくは4層以上の多層構造粒状複合体と
熱可塑性重合体とのブレンドによって透明性を損なわず
に耐衝撃性を改良したもの(特公昭55-27576号)、3層
構造を基本とし、かつこれらの各層間にほぼ定率で変化
する濃度勾配をもった中間層を有するもの(特公昭58-1
694号、特公昭59-36645号)、3層構造を基本とし、中
央軟質層と最外層の間に一層以上の中間層を有するもの
(特公昭59-36646号、特公昭63-8983号)、軟−硬−軟
−硬の4層構造を有するもの(特公昭62-41241号)など
が提案されている。しかしながらこれらの方法は、耐応
力白化性の改良に関しては確かに効果が認められるもの
の、透明性および又はヘイズの温度依存性に劣る、ある
いは、耐衝撃性が不足するという問題点があった。For example, the impact resistance is improved without impairing the transparency by blending a three-layer or four-layer or more multi-layer structure granular composite and a thermoplastic polymer (Japanese Patent Publication No. 55-27576). And having an intermediate layer having a concentration gradient that changes at a substantially constant rate between these layers (Japanese Patent Publication No. 58-1
694, JP-B-59-36645) Basically a three-layer structure with one or more intermediate layers between the central soft layer and the outermost layer (JP-B-59-36646, JP-B-63-8983) , A soft-hard-soft-hard four-layer structure (Japanese Patent Publication No. 62-41241) and the like have been proposed. However, although these methods are certainly effective in improving the stress whitening resistance, they have a problem that transparency and / or haze temperature dependency is poor, or impact resistance is insufficient.
また、第2層(軟質層)の重合時に、重合率が60〜90重
量%の時点で第3層(硬質層)単量体混合物の添加・重
合を開始したもの(特開昭59-202213)、第2層(軟質
層)を形成するモノマー混合物を15〜30重量%未反応の
まま残存させ、第3層モノマー混合物を重合して組成が
漸次変化する層を形成させたもの(特開昭63-27516)が
提案されている。しかしながら、これらの方法では、耐
衝撃性および耐候性は改良されるものの透明性に劣って
いた。Also, during polymerization of the second layer (soft layer), addition and polymerization of the monomer mixture of the third layer (hard layer) was started at a polymerization rate of 60 to 90% by weight (JP-A-59-202213). ), The monomer mixture forming the second layer (soft layer) is left unreacted in an amount of 15 to 30% by weight, and the third layer monomer mixture is polymerized to form a layer having a gradual change in composition (Japanese Patent Application Laid-Open No. 2004-242242). 63-27516) has been proposed. However, although these methods improve impact resistance and weather resistance, they are inferior in transparency.
[発明が解決しようとする課題] このように、これまで透明性や耐候性などのアクリル樹
脂が持つ好ましい特性を保持したままで耐衝撃性を改良
する目的で、多層構造を有するアクリル系重合体を改質
剤としてブレンドし、熱可塑性アクリル樹脂組成物とす
る多くの提案がなされてきた。しかしながら、これまで
の提案では、耐衝撃性や耐応力白化性はかなり改善され
るものの、透明性やヘイズの温度依存性に関しては、な
お十分に満足しうるものではなかった。[Problems to be Solved by the Invention] As described above, an acrylic polymer having a multilayer structure for the purpose of improving impact resistance while maintaining desirable properties of acrylic resins such as transparency and weather resistance. Have been proposed as a thermoplastic acrylic resin composition by blending as a modifier. However, in the proposals so far, although the impact resistance and the stress whitening resistance are considerably improved, the transparency and the temperature dependence of the haze are still not sufficiently satisfactory.
本発明の目的は、このような従来の多層構造アクリル系
重合体の有する欠点を改良し、アクリル樹脂本来の優れ
た透明性、流動加工性を有する上に耐衝撃性に優れ、ヘ
イズの温度依存性の低減されたアクリル樹脂組成物を提
供することにある。The object of the present invention is to improve the drawbacks of such a conventional multi-layered acrylic polymer, excellent transparency of the acrylic resin, excellent flow resistance and excellent impact resistance, temperature dependence of haze. An object of the present invention is to provide an acrylic resin composition having reduced properties.
[課題を解決するための手段] 本発明者らは、耐衝撃性アクリル樹脂組成物の透明性、
耐衝撃性を改良するために鋭意検討を重ねた結果、特定
の構造を有する多層構造アクリル系重合体を用いること
によって前記の目的を達成しうることを見出し、この知
見に基づいて本発明を完成するに至った。[Means for Solving the Problems] The present inventors have made the transparency of the impact-resistant acrylic resin composition,
As a result of extensive studies to improve impact resistance, it was found that the above object can be achieved by using a multi-layered acrylic polymer having a specific structure, and the present invention was completed based on this finding. Came to do.
即ち、本発明は、 (a)メチルメタクリレート90〜99重量%、アルキル基
の炭素数が1〜8のアルキルアクリレート1〜10重量%
及びこれらと共重合可能なα,β−不飽和カルボン酸の
アリル、メタリル、またはクロチルエステルから選ばれ
る少なくとも1種からなるグラフト結合性単量体0.01か
ら0.3重量%からなる単量体混合物を重合して得られる
最内硬質層重合体25〜45重量%、 (b)上記最内硬質層重合体存在下に、n−ブチルアク
リレート70〜90重量%、スチレン10〜30重量%及びこれ
らと共重合可能なα,β−不飽和カルボン酸のアリル、
メタリル、またはクロチルエステルから選ばれる少なく
とも1種からなるグラフト結合性単量体1.5から3.0重量
%からなる単量体混合物を重合して得られる軟質層重合
体35〜45重量%、 (c)上記最内硬質層および軟質層からなる重合体の存
在下に、メチルメタクリレート90〜99重量%、アルキル
基の炭素数が1〜8であるアルキルアクリレート1〜10
重量%からなる単量体混合物を重合して得られる最外硬
質層重合体20〜30重量%とからなり、 (d)軟質層重合体/(最内硬質層重合体+軟質層重合
体)の重量比が0.45〜0.57であり (e)平均粒子径が0.2〜0.3μmである、多層構造アク
リル系重合体であって、さらに当該多層構造アクリル系
重合体をアセトンにより分別した場合に、 (f)グラフト率が20〜40重量%であり、 (g)当該アセトン不溶部の引張り弾性率が 1000〜4000Kg/cm2、であることを特徴とする多層構造ア
クリル系重合体、に関するものである。That is, the present invention comprises: (a) 90 to 99% by weight of methyl methacrylate and 1 to 10% by weight of alkyl acrylate having an alkyl group having 1 to 8 carbon atoms.
And a monomer mixture consisting of 0.01 to 0.3% by weight of a graft-bonding monomer consisting of at least one kind of allyl, methallyl or crotyl ester of an α, β-unsaturated carboxylic acid copolymerizable therewith. 25-45% by weight of the innermost hard layer polymer obtained by (b) 70-90% by weight of n-butyl acrylate, 10-30% by weight of styrene, and An allyl of a polymerizable α, β-unsaturated carboxylic acid,
35 to 45% by weight of a soft layer polymer obtained by polymerizing a monomer mixture of 1.5 to 3.0% by weight of a graft-bonding monomer of at least one selected from methallyl or crotyl ester, (c) the above In the presence of a polymer composed of an innermost hard layer and a soft layer, 90 to 99% by weight of methyl methacrylate, an alkyl acrylate having 1 to 8 carbon atoms in the alkyl group, and 1 to 10
20 to 30% by weight of the outermost hard layer polymer obtained by polymerizing a monomer mixture consisting of 1% by weight, (d) soft layer polymer / (innermost hard layer polymer + soft layer polymer) (E) a multilayer structure acrylic polymer having an average particle diameter of 0.2 to 0.3 μm and further fractionating the multilayer structure acrylic polymer with acetone, f) a graft ratio of 20 to 40% by weight, and (g) a multilayered acrylic polymer characterized in that the acetone insoluble portion has a tensile elastic modulus of 1000 to 4000 Kg / cm 2 . .
本発明における多層構造アクリル系重合体は、メチルメ
タクリレート、アルキル基の炭素数が1〜8であるアル
キルアクリレート、芳香族ビニル単量体、多官能性架橋
剤から成る多層構造アクリル系重合体である。The multi-layered acrylic polymer in the present invention is a multi-layered acrylic polymer composed of methyl methacrylate, an alkyl acrylate having an alkyl group having 1 to 8 carbon atoms, an aromatic vinyl monomer, and a polyfunctional crosslinking agent. .
本発明における多層構造アクリル系重合体は、最内硬質
層重合体25〜45重量%、好ましくは30〜37重量%、軟質
層重合体35〜45重量%および最外硬質層重合体20〜30重
量%の3層構造から成る。これらの範囲を逸脱した場合
は耐衝撃性および/またはヘーズの温度依存性に劣る。The multilayer structure acrylic polymer in the present invention is the innermost hard layer polymer 25 to 45% by weight, preferably 30 to 37% by weight, the soft layer polymer 35 to 45% by weight and the outermost hard layer polymer 20 to 30. It is composed of a three-layer structure of weight%. When it deviates from these ranges, the impact resistance and / or the temperature dependence of haze are poor.
さらに軟質層重合体/(最内硬質層重合体+軟質層重合
体)の重量比は0.45〜0.57であり、好ましくは0.50〜0.
55であることを特徴とする。ここで軟質層重合体/(最
内硬質層重合体+軟質層重合体)の重量比が0.45未満の
場合は、得られる熱可塑性アクリル樹脂組成物は耐衝撃
性に劣り、0.57を越える場合にはヘイズの温度依存性に
劣る。Furthermore, the weight ratio of soft layer polymer / (innermost hard layer polymer + soft layer polymer) is 0.45 to 0.57, preferably 0.50 to 0.
It is characterized by being 55. Here, when the weight ratio of soft layer polymer / (innermost hard layer polymer + soft layer polymer) is less than 0.45, the resulting thermoplastic acrylic resin composition is inferior in impact resistance, and when it exceeds 0.57. Has poor temperature dependence of haze.
さらに、本発明における多層構造アクリル系重合体をア
セトン分別して測定されるグラフト率は20〜40%であ
り、好ましくは20〜30%である。グラフト率が20%未満
の場合には、得られる熱可塑性アクリル樹脂組成物は耐
衝撃性とヘイズの温度依存性に劣り、30%を越える場合
には、耐衝撃性に劣る。Further, the graft ratio measured by fractionating the multi-layer structure acrylic polymer in the present invention with acetone is 20 to 40%, preferably 20 to 30%. If the graft ratio is less than 20%, the resulting thermoplastic acrylic resin composition is inferior in impact resistance and temperature dependency of haze, and if it exceeds 30%, the impact resistance is inferior.
上記の軟質層重合体/(最内硬質層重合体+軟質層重合
体)の重量比およびグラフト率において特定の範囲を設
定したことにより、本発明の多層構造アクリル系重合体
をアクリル樹脂とブレンドして熱可塑性アクリル樹脂組
成物を得た場合、耐衝撃性とヘイズの温度依存性の両者
とも高い水準を達成しうることが可能となったと考えら
れる。The multilayer structure acrylic polymer of the present invention is blended with an acrylic resin by setting a specific range in the above-mentioned soft layer polymer / (innermost hard layer polymer + soft layer polymer) weight ratio and graft ratio. When a thermoplastic acrylic resin composition is obtained in this way, it is considered that both impact resistance and temperature dependence of haze can attain high levels.
本発明における多層構造アクリル系重合体は、逐次多段
重合によって製造されるが、重合方法としては乳化重合
法を用いるのが望ましい。しかし特にこれに限定される
ことは無く、軟質層までを乳化重合後、最外硬質層重合
時に懸濁系へ転換させる乳化懸濁重合法などによっても
製造しうる。The multi-layered acrylic polymer in the present invention is produced by sequential multi-stage polymerization, and it is preferable to use an emulsion polymerization method as a polymerization method. However, the method is not particularly limited to this, and the emulsion can also be produced by an emulsion suspension polymerization method in which after the emulsion polymerization up to the soft layer, it is converted into a suspension system during the outermost hard layer polymerization.
ここで、アルキル基の炭素数が1〜8であるアルキルア
クリレートとしては、メチルアクリレート、エチルアク
リレート、n−ブチルアクリレート2−エチルヘキシル
アクリルレート等が挙げられるがn−ブチルアクリルレ
ートが好ましく用いられる。Here, examples of the alkyl acrylate having an alkyl group having 1 to 8 carbon atoms include methyl acrylate, ethyl acrylate, and n-butyl acrylate 2-ethylhexyl acrylate, and n-butyl acrylate is preferably used.
芳香族ビニル化合物としては、スチレンおよび置換スチ
レン誘導体が挙げられ、スチレンが好ましい。Examples of aromatic vinyl compounds include styrene and substituted styrene derivatives, with styrene being preferred.
本発明における多層構造アクリル系重合体の最内硬質層
および軟質層重合体を形成するにあたって用いられるグ
ラフト結合性単量体としては、異なる官能基を有する多
官能性単量体、例えば、アクリル酸、メタクリル酸、マ
レイン酸、フマル酸のアリルエステル等が挙げられ、ア
リルメタクリレートが好ましく用いられる。The graft-linking monomer used in forming the innermost hard layer and soft layer polymer of the multi-layer structure acrylic polymer in the present invention is a polyfunctional monomer having different functional groups, for example, acrylic acid. , Methacrylic acid, maleic acid, allyl ester of fumaric acid, etc., and allyl methacrylate is preferably used.
さらに、軟質層重合体を形成するにあたっては上記グラ
フト結合性単量体と共に、多官能架橋性単量体を併用す
ることもできる。この多官能架橋性単量体としては、ジ
ビニル化合物、ジアリル化合物、ジアクリル化合物、ジ
メタクリル化合物などの一般に知られている架橋剤が使
用できるが、ジアリル化合物が好ましく用いられる。こ
のような多官能架橋性単量体は、軟質層を形成するため
の単量体混合物に3重量%以下混合して重合に供され
る。ここで、該多官能架橋性単量体の使用量が3重量%
を超えると、多層構造アクリル系重合体のアクリル樹脂
に対する衝撃強度付与効果が低下してしまうので好まし
くない。Further, in forming the soft layer polymer, a polyfunctional crosslinking monomer may be used in combination with the above graft-bonding monomer. As the polyfunctional crosslinking monomer, a generally known crosslinking agent such as a divinyl compound, a diallyl compound, a diacrylic compound or a dimethacrylic compound can be used, but a diallyl compound is preferably used. Such a polyfunctional crosslinkable monomer is mixed in a monomer mixture for forming the soft layer in an amount of 3% by weight or less and then subjected to polymerization. Here, the amount of the polyfunctional crosslinkable monomer used is 3% by weight.
If it exceeds, the effect of imparting impact strength to the acrylic resin of the multi-layered acrylic polymer decreases, which is not preferable.
また、最外硬質層を形成する際に、多層構造アクリル系
重合体の熱可塑性アクリル樹脂との相容性を向上させる
ため、適当な連鎖移動剤を用いて分子量を調節すること
が好ましい。ここで、連鎖移動剤としては、メルカプト
基を1個または2個以上含有する化合物が挙げられる
が、アルキルメルカプタンが一般に用いられ、n−オク
チルメルカプタンが好ましい。In addition, when forming the outermost hard layer, it is preferable to adjust the molecular weight by using a suitable chain transfer agent in order to improve the compatibility of the multilayer structure acrylic polymer with the thermoplastic acrylic resin. Examples of the chain transfer agent include compounds containing one or two or more mercapto groups. Alkyl mercaptans are generally used, and n-octyl mercaptan is preferable.
本発明の多層構造アクリル系重合体の平均粒子径は、0.
2〜0.3μmであり、0.23〜0.27μmが好ましい。平均粒
子径が0.2μm未満の場合には、得られる熱可塑性アク
リル樹脂組成物は耐衝撃性に劣り、0.3μmを越える場
合には、透明性に劣る。The average particle diameter of the multilayer structure acrylic polymer of the present invention is 0.
2 to 0.3 μm, preferably 0.23 to 0.27 μm. When the average particle size is less than 0.2 μm, the resulting thermoplastic acrylic resin composition is inferior in impact resistance, and when it exceeds 0.3 μm, inferior in transparency.
本発明に多層構造アクリル系重合体をアセトン分別した
際の不溶部の引張弾性率は、1000〜4000Kg/cm2である。
弾性率が1000Kg/cm2未満の場合には、得られる熱可塑性
アクリル樹脂組成物はヘイズの温度依存性に劣り4000Kg
/cm2を越える場合には、耐衝撃性に劣る。The tensile modulus of the insoluble portion when the multi-layered acrylic polymer is fractionated with acetone in the present invention is 1000 to 4000 Kg / cm 2 .
When the elastic modulus is less than 1000 Kg / cm 2 , the resulting thermoplastic acrylic resin composition is inferior in temperature dependence of haze 4000 Kg
If it exceeds / cm 2 , the impact resistance is poor.
本発明の多層構造アクリル系重合体の製造には先に述べ
たように乳化重合法を用いることが有利であるが、各層
の重合体又は共重合体を形成させるための適切な重合温
度は、各層とも30〜120℃、好ましくは、50〜100℃の範
囲で選ばれる。さらに、このような多層構造重合体を形
成させるためには、各単量体或は単量体混合物を逐次添
加して反応させることによって該重合体を形成するのが
可能な、いわゆるシード重合法を用いることが有利であ
る。この際、第2層目以降の重合を行う場合に、新たな
粒子が生成しないような条件を選ぶ必要があるが、これ
は用いる乳化剤の量を臨界ミセル濃度未満にすることに
よって実現することができる。また新たな粒子生成の有
無は、電子顕微鏡による観察によって確認することがで
きる。Although it is advantageous to use an emulsion polymerization method as described above for the production of the multilayer structure acrylic polymer of the present invention, a suitable polymerization temperature for forming the polymer or copolymer of each layer is Each layer is selected in the range of 30 to 120 ° C, preferably 50 to 100 ° C. Further, in order to form such a multilayer structure polymer, it is possible to form the polymer by sequentially adding and reacting each monomer or a mixture of monomers, a so-called seed polymerization method. It is advantageous to use At this time, when carrying out the polymerization of the second and subsequent layers, it is necessary to select the conditions such that new particles are not formed, but this can be realized by making the amount of the emulsifier used below the critical micelle concentration. it can. Whether or not new particles are generated can be confirmed by observation with an electron microscope.
乳化重合に用いられる乳化剤については、特に制限は無
く、従来慣用されているものの中から任意のものを選ぶ
ことができる。例えば、長鎖アルキルカルボン酸塩、ス
ルホコハク酸アルキルエステル塩、アルキルベンゼンス
ルホン酸塩などが挙げられる。The emulsifier used in emulsion polymerization is not particularly limited, and any one can be selected from those conventionally used. Examples thereof include long-chain alkylcarboxylic acid salts, sulfosuccinic acid alkyl ester salts, and alkylbenzene sulfonic acid salts.
また、この際用いられる重合開始剤については特に制限
は無く、通常用いられている水溶性の過硫酸塩、過ホウ
酸塩などの無機系開始剤を単独で或は亜硫酸塩、チオ硫
酸塩などを併用してレドックス開始剤系として用いるこ
ともできる。さらに油溶性の有機過酸化物/第1鉄塩、
有機過酸化物/ソジウムスルホキシレートのようなレド
ックス開始剤系も用いることができる。The polymerization initiator used at this time is not particularly limited, and a commonly used inorganic initiator such as water-soluble persulfate or perborate alone or sulfite or thiosulfate can be used. Can also be used in combination as a redox initiator system. Furthermore, oil-soluble organic peroxide / ferrous iron salt,
Redox initiator systems such as organic peroxide / sodium sulfoxylate can also be used.
このような重合方法によって得られる多層構造アクリル
系重合体は、ポリマーラテックスの状態から公知の方法
によって、塩析、洗浄、乾燥等の処理を行うことによ
り、粒子状固形物として得られる。The multi-layered acrylic polymer obtained by such a polymerization method is obtained as a particulate solid by subjecting the state of the polymer latex to a treatment such as salting out, washing and drying by a known method.
本発明の多層構造アクリル系重合体を熱可塑性アクリル
樹脂と溶融混練することによって、熱可塑性アクリル樹
脂組成物を製造することができるここで用いる熱可塑性
アクリル樹脂は、公知の重合方法、例えば、塊状重合、
溶液重合、懸濁重合乳化重合などのいずれの方法で得ら
れたものでも良い。A thermoplastic acrylic resin composition can be produced by melt-kneading the multi-layered acrylic polymer of the present invention with a thermoplastic acrylic resin. The thermoplastic acrylic resin used here is a known polymerization method, for example, a block. polymerization,
Those obtained by any method such as solution polymerization and suspension polymerization may be used.
多層構造アクリル系重合体の該組成物における比率は5
〜40重量部が好ましく、5重量部未満の場合は、耐衝撃
性が不足し、40重量部を越える場合には、色調に劣る。The ratio of the multi-layered acrylic polymer in the composition is 5
The amount is preferably up to 40 parts by weight, and when it is less than 5 parts by weight, the impact resistance is insufficient, and when it exceeds 40 parts by weight, the color tone is poor.
アクリル樹脂組成物を製造するために混練する際に、安
定剤、滑剤、染料、顔料等を必要に応じて添加すること
ができる。When kneading to produce the acrylic resin composition, stabilizers, lubricants, dyes, pigments and the like can be added as necessary.
このようにして得られたアクリル樹脂組成物を射出成形
又は押出成形することにより、透明性、耐衝撃性に優
れ、ヘイズの温度依存性の低減された成形品を得ること
ができる。By injection-molding or extrusion-molding the acrylic resin composition thus obtained, it is possible to obtain a molded article which is excellent in transparency and impact resistance and has reduced haze temperature dependency.
さらに、本発明の多層構造アクリル系重合体はメチルメ
タクリレート以外のアルキルメタクリレート、スチレ
ン、スチレン誘導体、アクリロニトリル、メタクリロニ
トリル、塩化ビニル、塩化ビニリデン等の単独あるいは
共重合体、さらに、ポリカーボネート、ポリアミド、ポ
リエステル等とブレンドして用いることもできる。Furthermore, the multi-layered acrylic polymer of the present invention is a homo- or copolymer of alkyl methacrylate other than methyl methacrylate, styrene, styrene derivative, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, etc., and further polycarbonate, polyamide, polyester. It can also be used by blending with the above.
[実施例] 以下、実施例により本発明をさらに詳細に説明するが、
本発明はこれにより何ら制限を受けるものでは無い。な
お、実施例・比較例における測定は以下の方法もしくは
測定機器を用いて行った。Izod衝撃強度;ASTM D256 ヘイズ;積分球式ヘイズメーターを使用して、厚さ3mm
の試験片の70℃におけるヘイズを測定した。結果を下記
のランクで示した。[Examples] Hereinafter, the present invention will be described in more detail with reference to Examples.
The present invention is not limited by this. The measurements in Examples and Comparative Examples were performed using the following methods or measuring instruments. Izod impact strength; ASTM D256 haze; 3mm thickness using integrating sphere haze meter
The haze of the test piece at 70 ° C. was measured. The results are shown in the ranks below.
A ヘイズ 5%未満 B 〃 10%未満 C 〃 15%未満 D 〃 15%以上 平均粒子径;多層構造アクリル系重合体のラテックスを
サンプリングして、固形分50ppmになるように水で希釈
し、分光光度計を用いて波長550nmでの吸光度を測定し
た。この値から、透過型電子顕微鏡写真よりラテックス
粒子径を計測したサンプルについて同様に吸光度を測定
して作成した検量線を用いて、平均粒子径を求めた。A haze less than 5% B 〃 less than 10% C 〃 less than 15% D 〃 more than 15% Average particle size; Multilayer acrylic polymer latex is sampled, diluted with water to a solid content of 50 ppm, and spectroscopically measured. Absorbance at a wavelength of 550 nm was measured using a photometer. From this value, the average particle size was determined using a calibration curve prepared by similarly measuring the absorbance of a sample in which the latex particle size was measured from a transmission electron micrograph.
グラフト率;乾燥したパウダー状の多層構造アクリル系
重合体約1.00gを精秤し(W1)、アセトン30mlを加え室
温で一晩静置後、2時間振とうする。5℃、20000rpmに
て30分間遠心分離する。振とう後、上澄み液をデカンテ
ーションして除いた後、新たにアセトン30mlを加え室温
で1時間振とうする。振とう後、5℃、20000rpmにて30
分間遠心分離する。上澄み液をデカンテーションして除
き、一晩風乾する。100℃、4時間真空乾燥し、デシケ
ーター内で室温まで冷却後、残留物の重量を秤量する
(W2)。次式により、アセトン不溶部(wt%)を算出す
る(X)。Graft ratio: About 1.00 g of a dry powdery multi-layered acrylic polymer was precisely weighed (W 1 ), 30 ml of acetone was added, and the mixture was left standing overnight at room temperature and shaken for 2 hours. Centrifuge at 20000 rpm for 30 minutes at 5 ° C. After shaking, the supernatant was decanted off, 30 ml of acetone was newly added, and the mixture was shaken at room temperature for 1 hour. After shaking, 30 at 5 ° C, 20000 rpm
Centrifuge for minutes. The supernatant is decanted off and air dried overnight. After vacuum drying at 100 ° C. for 4 hours and cooling to room temperature in a desiccator, the weight of the residue is weighed (W 2 ). The acetone insoluble portion (wt%) is calculated by the following formula (X).
多層構造アクリル系重合体における、最内硬質層重合体
および軟質層重合体の重量%をそれぞれAおよびBとし
て、次式により、グラフト率(wt%)を算出する。 Graft ratio (wt%) is calculated by the following formula, where A and B are the weight% of the innermost hard layer polymer and the soft layer polymer in the multilayer structure acrylic polymer, respectively.
引張弾性率;アセトン分別で得られた不溶部を150℃で
圧縮成形してフィルムを作製し、これから幅15±0.5m
m、厚み0.50±0.05mm長さ100±1mmの試験片を作製し
た。引張試験機を用いてチャック間距離50mm、引張速度
50mm/minで測定した。 Tensile elastic modulus; Insoluble part obtained by acetone fractionation is compression molded at 150 ° C to make a film, from which width 15 ± 0.5m
A test piece having a thickness of 0.50 ± 0.05 mm and a length of 100 ± 1 mm was prepared. Distance between chucks is 50 mm and tensile speed is measured using a tensile tester.
It was measured at 50 mm / min.
また、実施例及び比較例において用いた略号は以下の化
合物を示す。The abbreviations used in Examples and Comparative Examples represent the following compounds.
MMA;メチルメタクリレート BA;n−ブチルアクリレート St;スチレン MA;メチルアクリレート ALMA;アリルメタクリレート PEGDA;ポリエチレングリコールジアクリレート(分子量
200又は600) n-OM;n−オクチルメルカプタン HMBT;2−(2′−ヒドロキシ−5′−メチルフェニル)
ベンゾトリアゾール 実施例1 内容積10lの還流冷却器付反応器に、イオン交換水6860m
l、ジヘキシルスルホコハク酸ナトリウム13.7gを投入
し、250rpmの回転数で攪拌しながら、窒素雰囲気下75℃
に昇温し、酸素の影響が事実上無い状態にした。MMA; methyl methacrylate BA; n-butyl acrylate St; styrene MA; methyl acrylate ALMA; allyl methacrylate PEGDA; polyethylene glycol diacrylate (molecular weight
200 or 600) n-OM; n-octyl mercaptan HMBT; 2- (2'-hydroxy-5'-methylphenyl)
Benzotriazole Example 1 Ion-exchanged water 6860 m was placed in a reactor with a reflux condenser having an internal volume of 10 l.
l, 13.7 g of sodium dihexyl sulfosuccinate was added, and the mixture was stirred at a rotation speed of 250 rpm while stirring at 75 ° C under a nitrogen atmosphere.
The temperature was raised to 0, and there was virtually no effect of oxygen.
MMA907g、BA33g、HMBT0.28g及びALMA0.93gからなる混合
物(I−1)のうち222gを一括添し、5分後に過硫酸ア
ンモニウム0.22gを添加した。その40分後から(I−
1)の残りの719gを20分間かけて連続的に添加し、添加
終了後さらに60分間保持した 次に、過硫酸アンモニウム1.01gを添加した後BA1067g、
St219g、HMBT0.39g ALMA27.3gからなる混合物(I−
2)を140分間かけて連続的に添加し、添加終了後さら
に180分間保持した。222 g of the mixture (I-1) consisting of MMA907g, BA33g, HMBT0.28g and ALMA0.93g were added all at once, and after 5 minutes, 0.22g of ammonium persulfate was added. 40 minutes later (I-
The remaining 719 g of 1) was continuously added over 20 minutes, and after the addition was completed, it was held for another 60 minutes. Then, after adding 1.01 g of ammonium persulfate, BA1067 g,
A mixture of St219g, HMBT0.39g ALMA27.3g (I-
2) was continuously added over 140 minutes, and after the addition was completed, it was kept for 180 minutes.
次に、過硫酸アンモニウム0.30gを添加した後MMA730g、
BA26.5g、HMBT0.22g n−OM0.76g6らなる混合物(I−
3)を40分間かけて連続的に添加し、添加終了後95℃に
昇温し30分間保持した。Next, after adding 0.30 g of ammonium persulfate, 730 g of MMA,
BA26.5g, HMBT0.22g n-OM0.76g6 mixture (I-
3) was continuously added over 40 minutes, and after the addition was completed, the temperature was raised to 95 ° C. and kept for 30 minutes.
このようにして得られたラテックスを、少量採取し、吸
光度法により平均粒子径を求めたところ0.25μmであっ
た。A small amount of the latex thus obtained was sampled, and the average particle size was determined by absorptiometry.
残りのラテックスを3重量%硫酸ナトリウム温水溶液中
へ投入して、塩析・凝固させ、次いで、脱水・洗浄を繰
り返したのち乾燥し、多層構造アクリル系重合体(I)
を得た。The remaining latex was poured into a 3% by weight aqueous solution of sodium sulfate to salt out and coagulate, and then dehydration and washing were repeated, followed by drying to obtain a multilayer structure acrylic polymer (I).
Got
多層構造アクリル系重合体(I)をアセトン分別し、グ
ラフト率を測定したところ、23%であった。また、アセ
トン不溶部をコンプレッション成形して引張弾性率を測
定したところ、2500Kg/cm2であった。The multi-layered acrylic polymer (I) was fractionated with acetone and the graft ratio was measured to be 23%. Also, the acetone insoluble portion was subjected to compression molding and the tensile elastic modulus was measured, and it was found to be 2500 Kg / cm 2 .
この多層構造アクリル系重合体(I)30重量部とMMA/MA
共重合体(II)[MMA/MA=94/6重量比、ηsp/C=0.70dl
/g(0.30g/dlクロロホルム溶液、25℃)]70重量部とを
ヘンシェルミキサーにて20分間混合した後、30mmベント
付2軸押出機(ナカタニ機械(株)製、A型)を用いて
260℃にてペレット化した。得られたペレットをインラ
インスクリュー射出成形機(東芝機械(株)製、IS-75S
型)を用いて成形温度250℃、射出圧力900kgf/cm2、金
型温度50℃の条件で所定の試験片を作製し、物性測定を
行った。30 parts by weight of this multi-layered acrylic polymer (I) and MMA / MA
Copolymer (II) [MMA / MA = 94/6 weight ratio, η sp /C=0.70dl
/ g (0.30 g / dl chloroform solution, 25 ° C)] 70 parts by weight were mixed with a Henschel mixer for 20 minutes, and then a 30 mm vented twin-screw extruder (type A manufactured by Nakatani Machinery Co., Ltd.) was used.
Pelletized at 260 ° C. In-line screw injection molding machine (TOSHIBA MACHINE CO., LTD. IS-75S)
Using a mold, predetermined test pieces were prepared under the conditions of a molding temperature of 250 ° C., an injection pressure of 900 kgf / cm 2 and a mold temperature of 50 ° C., and physical properties were measured.
得られた樹脂組成物は、透明性、ヘイズの温度依存性に
優れ、かつ耐衝撃性も良好であった。結果を表−1に示
す。The obtained resin composition was excellent in transparency and haze temperature dependency, and also had good impact resistance. The results are shown in Table-1.
実施例2 実施例1において、(I−1)を構成する混合物を、MM
A1075g、BA39g、HMBT0.33g、ALMA1.11gから成るものと
し、(I−2)を構成する混合物を、BA1173g、St241
g、HMBT0.43g、ALMA30.0gから成るものとし、さらに
(I−3)を構成する混合物をMMA608g、BA22g、HMBT0.
18g、n-OM0.63gから成るものとする以外は実施例1と全
く同様に実施した。結果を表−1に示す。Example 2 In Example 1, the mixture constituting (I-1) was added to MM
A1075g, BA39g, HMBT0.33g, ALMA1.11g, and the mixture constituting (I-2) is BA1173g, St241
g, HMBT0.43 g, ALMA30.0 g, and the mixture constituting (I-3) was MMA608 g, BA22 g, HMBT0.
The same procedure as in Example 1 was carried out except that 18 g and n-OM 0.63 g were used. The results are shown in Table-1.
実施例3 実施例1において、(I−1)を構成する混合物を、MM
A1047g、BA67g、HMBT0.33g、ALMA1.11gから成るものと
し、(I−2)を構成する混合物を、BA1058g、St228
g、HMBT0.39g、ALMA27.3g及びPEGDA(分子量200)2.5g
から成るものとし、さらに(I−3)を構成する混合物
をMMA711g、BA45g、HMBT0.22g、n-OM0.76gから成るもの
とする以外は実施例1と全く同様に実施した。結果を表
−1に示す。Example 3 In Example 1, the mixture constituting (I-1) was added to MM
A1047g, BA67g, HMBT0.33g, ALMA1.11g, and the mixture constituting (I-2) is BA1058g, St228
g, HMBT0.39g, ALMA27.3g and PEGDA (molecular weight 200) 2.5g
Was carried out in the same manner as in Example 1, except that the mixture constituting (I-3) was composed of MMA711g, BA45g, HMBT0.22g, and n-OM0.76g. The results are shown in Table-1.
実施例4 実施例1において、(I−1)を構成する混合物を、MM
A1075g、BA39g、HMBT0.33g、ALMA1.11gから成るものと
する以外は、実施例1と全く同様に実施した。結果を表
−1に示す。Example 4 In Example 1, the mixture constituting (I-1) was added to MM
The same procedure as in Example 1 was carried out except that A1075 g, BA39 g, HMBT0.33 g and ALMA1.11 g were used. The results are shown in Table-1.
実施例5 実施例4において、(I−3)を構成する混合物を、MM
A854g、BA31g、HMBT0.26g、n-OM0.89gから成るものとす
る以外は、実施例4と全く同様に実施した。結果を表−
1に示す。Example 5 In Example 4, the mixture constituting (I-3) was added to MM
The same procedure as in Example 4 was performed, except that A854g, BA31g, HMBT0.26g, and n-OM0.89g were used. Table of results
Shown in 1.
実施例6 実施例5において、(I−1)を構成する混合物を、MM
A1161g、BA42g、HMBT0.36g、ALMA0.35gから成るものと
する以外施例5と全く同様に実施した。結果を表−1に
示す。Example 6 In Example 5, the mixture constituting (I-1) was added to MM
The same procedure as in Example 5 was performed except that A1161g, BA42g, HMBT0.36g and ALMA0.35g were used. The results are shown in Table-1.
実施例7 実施例3において、ジヘキシルスルホコハク酸ナトリウ
ムの使用量を20.6gとした以外は、実施例3と全く同様
に実施した。結果を表−1に示した。Example 7 The procedure of Example 3 was repeated except that the amount of sodium dihexylsulfosuccinate used was 20.6 g. The results are shown in Table-1.
比較例1 内容積10lの還流冷却器付反応器に、イオン交換水6000m
l、ジヘキシルスルホコハク酸ナトリウム12gを投入し、
250rpmの回転数で攪拌しながら、窒素雰囲気下70℃に昇
温し、酸素の影響が事実上無い状態にした。過硫酸アン
モニウム1.6gを添加した後、MMA928g、BA56g、HMBT0.24
g及びALMA2.4gからなる混合物(I−1)を60分間かけ
て連続的に添加し、添加終了後さらに30分間保持した。
このようにして生成した重合体ラテックスを40℃に冷却
した後、St28gを加え60分間攪拌した。次にBA112g、HMB
T0.08g、ALMA1.2g及びPEGDA(分子量600)1.2gからなる
混合物(I−2)を加え、さらに60分間攪拌した。Comparative Example 1 A reactor with a reflux condenser having an internal volume of 10 l was charged with 6000 m of ion-exchanged water.
l, 12g of sodium dihexyl sulfosuccinate was added,
While stirring at a rotation speed of 250 rpm, the temperature was raised to 70 ° C. under a nitrogen atmosphere to virtually eliminate the influence of oxygen. After adding ammonium persulfate 1.6g, MMA928g, BA56g, HMBT0.24
A mixture (I-1) consisting of g and 2.4 g of ALMA was continuously added over 60 minutes, and the mixture was kept for 30 minutes after the addition was completed.
The polymer latex thus produced was cooled to 40 ° C., St 28 g was added, and the mixture was stirred for 60 minutes. Next BA112g, HMB
A mixture (I-2) consisting of T0.08 g, ALMA 1.2 g and PEGDA (molecular weight 600) 1.2 g was added, and the mixture was further stirred for 60 minutes.
次に、このラテックスを70℃に昇温し、過硫酸アンモニ
ウム1.6gを添加した後、BA236g、St56g、HMBT0.16g、AL
MA2.8g及びPEGDA(分子量600)2.8gからなる混合物(I
−3)を100分間かけて連続的に添加し、添加終了後さ
らに60分間保持した。Next, this latex was heated to 70 ° C., and after adding 1.6 g of ammonium persulfate, BA236g, St56g, HMBT0.16g, AL
A mixture of 2.8 g MA and 2.8 g PEGDA (molecular weight 600) (I
-3) was continuously added over 100 minutes, and the addition was continued for another 60 minutes.
最後に、MMA916g、BA68g、n-OM2.8g及びHMBT0.32gから
なる混合物(I−4)を20分間かけて連続的に添加し、
添加終了後さらに30分間保持し、次いで、95℃に昇温し
1時間保持した。Finally, a mixture (I-4) consisting of MMA916g, BA68g, n-OM2.8g and HMBT0.32g was continuously added over 20 minutes,
After the addition was completed, the temperature was maintained for another 30 minutes, then the temperature was raised to 95 ° C. and the temperature was maintained for 1 hour.
以下は実施例1と同様にして実施した。The subsequent steps were performed in the same manner as in Example 1.
比較例2 実施例1と同様の反応器に、イオン交換水6860ml、ジヘ
キシルスルホコハク酸ナトリウム13.72gを投入し、250r
pmの回転数で攪拌しながら、窒素雰囲気下70℃に昇温し
た。Comparative Example 2 A reactor similar to that of Example 1 was charged with 6860 ml of ion-exchanged water and 13.72 g of sodium dihexylsulfosuccinate, and 250 r
While stirring at a rotation speed of pm, the temperature was raised to 70 ° C. under a nitrogen atmosphere.
過硫酸アンモニウム0.74gを添加した。10分後から、MMA
238g、BA16.3g及びALMA0.64gからなる混合物(I−1)
を10分間かけて連続的に添加し、添加終了後さらに30分
間保持した。0.74 g of ammonium persulfate was added. 10 minutes later, MMA
Mixture (I-1) consisting of 238 g, BA 16.3 g and ALMA 0.64 g
Was continuously added over 10 minutes, and after addition was completed, it was held for 30 minutes.
次に、過硫酸アンモニウム2.85gを添加した。10分後か
ら、BA1443g、St338g及びALMA18.9gからなる混合物(I
−2)を140分間かけて連続的に添加し、添加終了後さ
らに150分間保持した。Then 2.85 g of ammonium persulfate was added. After 10 minutes, a mixture consisting of BA1443g, St338g and ALMA18.9g (I
-2) was continuously added over 140 minutes, and it was held for 150 minutes after the addition was completed.
次に、過硫酸アンモニウム1.22gを添加した。10分後か
ら、MMA718g、BA45.8g及びn-OM2.29gからなる混合物
(I−3)を50分間かけて連続的に添加し、添加終了後
さらに70分間保持した。Next, 1.22 g of ammonium persulfate was added. After 10 minutes, a mixture (I-3) consisting of MMA718g, BA45.8g and n-OM2.29g was continuously added over 50 minutes, and after the addition was completed, the mixture was kept for 70 minutes.
このようにして得られたラテックスを実施例1と同様に
処理し、混練、成形、評価を実施した。The latex thus obtained was treated in the same manner as in Example 1, and kneaded, molded and evaluated.
比較例3 比較例2において、(I−1)の添加時間を20分間と
し、また、最後に95℃に昇温して60分間保持した以外
は、比較例3と全く同様にして実施した。Comparative Example 3 Comparative Example 3 was carried out in the same manner as Comparative Example 3 except that the addition time of (I-1) was changed to 20 minutes, and finally the temperature was raised to 95 ° C. and maintained for 60 minutes.
比較例4 実施例1と同様の反応器に、イオン交換水6860ml、ジヘ
キシルスルホコハク酸ナトリウム13.7gを投入し、250rp
mの回転数で攪拌しながら、窒素雰囲気下75℃に昇温
し、酸素の影響が事実上無い状態にした。Comparative Example 4 The same reactor as in Example 1 was charged with 6860 ml of ion-exchanged water and 13.7 g of sodium dihexyl sulfosuccinate, and 250 rpm
While stirring at a rotation speed of m, the temperature was raised to 75 ° C. under a nitrogen atmosphere, and the effect of oxygen was virtually eliminated.
過硫酸アンモニウム0.22gを添加した後、MMA746g、BA1
0、HMBT0.23g、及びALMA0.38gからなる混合物(I−
1)を、60分間かけて連続的に添加し、添加終了後さら
に、60分間保持した。After adding ammonium persulfate 0.22g, MMA746g, BA1
0, HMBT 0.23 g, and ALMA 0.38 g (I-
1) was continuously added over 60 minutes, and after the addition was completed, it was kept for 60 minutes.
次に、過硫酸アンモニウム0.96gを添加した後BA990g、S
t232g、HMBT0.37g、ALMA13.0g及びPEDGA(分子量200)
1.59gからなる混合物(I−2)を130分間かけて連続的
に添加し、添加終了後さらに180分間保持した。Next, after adding 0.96 g of ammonium persulfate, BA990 g, S
t232g, HMBT0.37g, ALMA13.0g and PEDGA (molecular weight 200)
The mixture (I-2) consisting of 1.59 g was continuously added over 130 minutes, and the mixture was kept for 180 minutes after the addition was completed.
次に、過硫酸アンモニウム0.29gを添加した後MMA711g、
BA9g、HMBT0.22g及びn-OM1.44gからなる混合物(I−
3)を40分間かけて連続的に添加し、添加終了後さらに
60分間保持した。次いで、95℃に昇温し分間保持した。Next, after adding 0.29 g of ammonium persulfate, MMA711 g,
A mixture consisting of BA9g, HMBT0.22g and n-OM1.44g (I-
3) is continuously added over 40 minutes, and after the addition is completed,
Hold for 60 minutes. Then, the temperature was raised to 95 ° C. and held for a minute.
このようにして得られたラテックスを実施例1と同様に
処理し、混練、成形、評価を実施した。The latex thus obtained was treated in the same manner as in Example 1, and kneaded, molded and evaluated.
比較例5 実施例3において、(I−2)を構成する混合物におけ
るALMAを6.8gとする以外は、実施例3と全く同様に実施
した。Comparative Example 5 The procedure of Example 3 was repeated, except that the amount of ALMA in the mixture constituting (I-2) was changed to 6.8 g.
比較例6 実施例3において、(I−2)を構成する混合物におけ
るALMAを41.7gとする以外は、実施例3と全く同様に実
施した。結果を表−1に示す。Comparative Example 6 The procedure of Example 3 was repeated, except that ALMA in the mixture constituting (I-2) was changed to 41.7 g. The results are shown in Table-1.
比較例7 実施例1において、ジオクチルスルホコハク酸ナトリウ
ムを27.4g使用し、(I−1)を分割せずに20分間かけ
て連続的に添加した以外は、実施例1と全く同様に実施
した。Comparative Example 7 The same procedure as in Example 1 was carried out except that 27.4 g of sodium dioctylsulfosuccinate was used in Example 1 and (I-1) was continuously added over 20 minutes without division.
これらの比較例における試験片の物性評価結果を表−1
に示す。Table 1 shows the physical property evaluation results of the test pieces in these comparative examples.
Shown in.
このように、本発明の範囲を逸脱した場合には耐衝撃性
およびヘイズの温度依存性に優れた組成物を得ることが
できない。As described above, when the content deviates from the range of the present invention, a composition excellent in impact resistance and haze temperature dependence cannot be obtained.
[発明の効果] 本発明によれば、従来の多層構造アクリル系重合体の有
する欠点を改良し、アクリル樹脂本来の優れた透明性や
成形加工性を有する上に、耐衝撃性、及びヘイズの温度
依存性に優れたアクリル樹脂組成物を提供することがで
きる。 [Advantages of the Invention] According to the present invention, the drawbacks of the conventional multi-layered acrylic polymer are improved, and the acrylic resin has excellent transparency and molding processability, and also has impact resistance and haze. An acrylic resin composition having excellent temperature dependence can be provided.
Claims (2)
%、アルキル基の炭素数が1〜8のアルキルアクリレー
ト1〜10重量%及びこれらと共重合可能なα,β−不飽
和カルボン酸のアリル、メタリル、またはクロチルエス
テルから選ばれる少なくとも1種からなるグラフト結合
性単量体0.01から0.3重量%からなる単量体混合物を重
合して得られる最内硬質層重合体25〜45重量%、 (b)上記最内硬質層重合体存在下に、n−ブチルアク
リレート70〜90重量%、スチレン10〜30重量%及びこれ
らと共重合可能なα,β−不飽和カルボン酸のアリル、
メタリル、またはクロチルエステルから選ばれる少なく
とも1種からなるグラフト結合性単量体1.5から3.0重量
%からなる単量体混合物を重合して得られる軟質層重合
体35〜45重量%、 (c)上記最内硬質層および軟質層からなる重合体の存
在下に、メチルメタクリレート90〜99重量%、アルキル
基の炭素数が1〜8である単量体混合物を重合して得ら
れる最外硬質層重合体20〜30重量%とからなり、 (d)軟質層重合体/(最内硬質層重合体+軟質層重合
体)の重量比が0.45〜0.57であり、 (e)平均粒子径が0.2〜0.3μmである、多層構造アク
リル系重合体であって、さらに当該多層構造アクリル系
重合体をアセトンにより分別した場合に、 (f)グラフト率が20〜40重量%であり、 (g)当該アセトン不溶部の引っ張り弾性率が1000〜40
00kg/cm2、であることを特徴とする多層構造アクリル系
重合体。(A) 90 to 99% by weight of methyl methacrylate, 1 to 10% by weight of an alkyl acrylate having an alkyl group having 1 to 8 carbon atoms, and allyl of an α, β-unsaturated carboxylic acid copolymerizable therewith. 25 to 45% by weight of the innermost hard layer polymer obtained by polymerizing a monomer mixture consisting of 0.01 to 0.3% by weight of a graft-bonding monomer consisting of at least one selected from the group consisting of methallyl, and crotyl ester. b) 70 to 90% by weight of n-butyl acrylate, 10 to 30% by weight of styrene, and allyl of an α, β-unsaturated carboxylic acid copolymerizable therewith, in the presence of the innermost hard layer polymer.
35 to 45% by weight of a soft layer polymer obtained by polymerizing a monomer mixture of 1.5 to 3.0% by weight of a graft-bonding monomer of at least one selected from methallyl or crotyl ester, (c) the above The outermost hard layer weight obtained by polymerizing a monomer mixture having 90 to 99% by weight of methyl methacrylate and an alkyl group having 1 to 8 carbon atoms in the presence of a polymer composed of an innermost hard layer and a soft layer. And (d) the soft layer polymer / (innermost hard layer polymer + soft layer polymer) has a weight ratio of 0.45 to 0.57, and (e) an average particle diameter of 0.2 to A multi-layered acrylic polymer having a thickness of 0.3 μm, and when the multi-layered acrylic polymer is further fractionated with acetone, (f) the graft ratio is 20 to 40% by weight, and (g) the acetone Tensile elastic modulus of insoluble part is 1000-40
A multi-layered acrylic polymer characterized in that it is 00 kg / cm 2 .
タクリル酸、マレイン酸、フマル酸のアリルエステルか
ら選ばれる少なくとも1種である特許請求の範囲第1項
記載の多層構造アクリル系重合体。2. The multi-layered acrylic polymer according to claim 1, wherein the graft-bonding monomer is at least one selected from allyl esters of acrylic acid, methacrylic acid, maleic acid and fumaric acid. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1336628A JPH0768318B2 (en) | 1989-12-27 | 1989-12-27 | Multi-layered acrylic polymer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1336628A JPH0768318B2 (en) | 1989-12-27 | 1989-12-27 | Multi-layered acrylic polymer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03199213A JPH03199213A (en) | 1991-08-30 |
| JPH0768318B2 true JPH0768318B2 (en) | 1995-07-26 |
Family
ID=18301123
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1336628A Expired - Fee Related JPH0768318B2 (en) | 1989-12-27 | 1989-12-27 | Multi-layered acrylic polymer |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0768318B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017086275A1 (en) | 2015-11-20 | 2017-05-26 | 旭化成株式会社 | Methacrylic resin, methacrylic resin composition, film, and production method |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3472308B2 (en) * | 1995-04-14 | 2003-12-02 | 旭化成株式会社 | Impact resistant methacrylic resin |
| EP0745622A1 (en) * | 1995-05-24 | 1996-12-04 | Imperial Chemical Industries Plc | Impact modified (meth)acrylic polymers |
| JP3602262B2 (en) * | 1996-05-23 | 2004-12-15 | 三菱レイヨン株式会社 | A multilayer acrylic polymer, a method for producing the same, a method for producing a methacrylic resin composition using the polymer, and a resin composition thereof. |
| JP3198075B2 (en) | 1997-06-09 | 2001-08-13 | 三菱レイヨン株式会社 | Multilayer acrylic polymer and methacrylic resin composition using the same |
| DE10043868A1 (en) * | 2000-09-04 | 2002-04-04 | Roehm Gmbh | PMMA molding compounds with improved impact resistance |
| JP4242207B2 (en) * | 2003-05-28 | 2009-03-25 | 株式会社クラレ | Method for producing a film comprising an acrylic resin composition |
| JP5153117B2 (en) * | 2006-10-25 | 2013-02-27 | 旭化成ケミカルズ株式会社 | Resin base for ball game machines |
| JP5323587B2 (en) * | 2009-06-03 | 2013-10-23 | 旭化成ケミカルズ株式会社 | Composite sheet for bullet ball gaming machine base and bullet ball gaming machine base |
| JP2012052054A (en) * | 2010-09-03 | 2012-03-15 | Kaneka Corp | Resin composition and molded product thereof |
| JP5721789B2 (en) * | 2013-07-22 | 2015-05-20 | 旭化成ケミカルズ株式会社 | Composite sheet for bullet ball machine base |
| WO2020138501A1 (en) * | 2018-12-28 | 2020-07-02 | 株式会社クラレ | Multilayer-structured polymer particle, and thermoplastic resin composition, molded body, and film including same |
| JP7497229B2 (en) * | 2020-06-29 | 2024-06-10 | 株式会社クラレ | Acrylic resin composition |
| JP7497228B2 (en) * | 2020-06-29 | 2024-06-10 | 株式会社クラレ | Acrylic resin composition |
-
1989
- 1989-12-27 JP JP1336628A patent/JPH0768318B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017086275A1 (en) | 2015-11-20 | 2017-05-26 | 旭化成株式会社 | Methacrylic resin, methacrylic resin composition, film, and production method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03199213A (en) | 1991-08-30 |
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