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JPH0825342A - Mixing stirrer and mixing and stirring method - Google Patents

Mixing stirrer and mixing and stirring method

Info

Publication number
JPH0825342A
JPH0825342A JP16405294A JP16405294A JPH0825342A JP H0825342 A JPH0825342 A JP H0825342A JP 16405294 A JP16405294 A JP 16405294A JP 16405294 A JP16405294 A JP 16405294A JP H0825342 A JPH0825342 A JP H0825342A
Authority
JP
Japan
Prior art keywords
sludge
foam
port
mixing
slurry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16405294A
Other languages
Japanese (ja)
Other versions
JP3494702B2 (en
Inventor
Ryosuke Shimazoe
量輔 島添
Yukio Yamaji
幸雄 山路
Yoshiyuki Ito
良幸 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YOSHINO SEKKO KK
Yoshino Gypsum Co Ltd
Original Assignee
YOSHINO SEKKO KK
Yoshino Gypsum Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YOSHINO SEKKO KK, Yoshino Gypsum Co Ltd filed Critical YOSHINO SEKKO KK
Priority to JP16405294A priority Critical patent/JP3494702B2/en
Publication of JPH0825342A publication Critical patent/JPH0825342A/en
Application granted granted Critical
Publication of JP3494702B2 publication Critical patent/JP3494702B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Producing Shaped Articles From Materials (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

PURPOSE:To supply a different kind of stable slips large in specific gravity difference by simple adjustment using an independent mixer. CONSTITUTION:A powder supply pipe 40 supplying a component to be kneaded, a water supply pipe 42 supplying kneading water, a first foam supply pipe 44 supplying foam to the component to be kneaded in order to adjust the vol. of slip and a third foam supply pipe 41 additionally supplying foam to the slip of an internal region are connected to the upper plate 22 of a mixer 10 so as to mutually leave a predetermined angle interval. The annular wall 23 of the mixer 10 is connected to the upper end part of a slip supply pipe 48 through a hollow connection part 47 and a second foam supply pipe 49 supplying foam to the component to be kneaded is connected to the upper end part of the slip supply pipe 48. A dispensing port 46 is arranged to the annular wall 23 and contains a pair of dispensing ports 46a, 46b. The respective dispensing ports are arranged to the annular wall at positions spaced apart from the connection part at a predetermined angle interval and connected to pipings 12a, 12b. These pipings communicate with a pipeline 12 emitting slip to an edge region.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、混合撹拌機(ミキサ
ー)及び混合撹拌方法に関し、より詳細には、建築用材
料、特に内装材料として広範に普及している石膏ボード
の製造工程に使用される混合撹拌機及び該混合撹拌機に
よる混合撹拌方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mixing stirrer (mixer) and a mixing stirrer, and more particularly to a mixing stirrer which is widely used as a building material, especially as an interior material. The present invention relates to a mixing stirrer and a mixing and stirring method using the mixing stirrer.

【0002】[0002]

【従来の技術】石膏ボードは、防耐火性、遮音性、施工
性及び経済性等から建築用内装材として広く使用されて
いる。かかる石膏ボードは、石膏を主体とする芯を石膏
ボード用原紙で被覆してなる板状体であり、製造に際し
て、焼石膏、接着助剤、硬化促進剤、軽量化を図るため
の泡、その他の添加剤等、更には、混和材及び水とを混
練し、この結果得られた焼石膏スラリー(以下、泥漿と
いう)を上下の石膏ボード用原紙の間に流し込み、板状
に成形し、しかる後、硬化後に粗切断し、強制乾燥後に
製品寸法に切断される。ここに、上記泥漿は、薄型の円
形ミキサーを用いて一般に製造される。かかるミキサー
は一般に、固定された偏平な円形筺体と、該筐体内に回
転可能に配置された回転盤とを有し、筐体の上蓋中心領
域には、複数の混練成分供給口が配置され、筐体外周部
には、混練物を排出する排出口が配設される。また、回
転盤を回転させる回転軸及び該回転軸の駆動装置が、回
転盤に連結される。筺体の上蓋又は上板は、回転盤近傍
まで垂下する複数の上位ピンを備え、回転盤は、回転盤
上に植設され且つ上蓋近傍まで延在する下位ピンを有
し、上下のピンは、半径方向に交互に配置され、混練す
べき上記複数の成分が各供給口を介して回転盤の上方域
に供給される。供給された成分は撹拌混合されつつ、遠
心力の作用によって回転盤上を半径方向外方に移動し、
外周部に配置された排出口から機外に排出される。この
形式の混練機は、ピン型混練機と呼ばれており、この形
式の混練機は、例えば、米国特許(USP)第3,45
9,620号明細書に開示されている。
2. Description of the Related Art Gypsum board is widely used as an interior material for construction because of its fire resistance, sound insulation, workability and economy. The gypsum board is a plate-like body obtained by coating a gypsum-based core with a gypsum board base paper, and during production, calcined gypsum, an adhesion aid, a hardening accelerator, a foam for reducing weight, and the like. Additive, etc., and further kneading the admixture and water, and pouring the resulting calcined gypsum slurry (hereinafter referred to as sludge) between the upper and lower base paper for gypsum board to form a plate, After that, it is roughly cut after curing and cut into product dimensions after forced drying. Here, the sludge is generally manufactured using a thin circular mixer. Such a mixer generally has a fixed flat circular housing and a turntable rotatably arranged in the housing, and a plurality of kneading component supply ports are arranged in the upper lid central region of the housing. A discharge port for discharging the kneaded material is provided on the outer peripheral portion of the housing. Further, a rotary shaft that rotates the rotary disc and a drive device for the rotary shaft are connected to the rotary disc. The upper lid or plate of the housing is provided with a plurality of upper pins that hang down to the vicinity of the turntable, the turntable has lower pins that are planted on the turntable and extend to the vicinity of the top plate, and the upper and lower pins are: The plurality of components to be kneaded, which are alternately arranged in the radial direction, are supplied to the upper region of the rotating disk through the respective supply ports. The components supplied are stirred and mixed, and are moved radially outward on the rotating disk by the action of centrifugal force,
It is discharged out of the machine through a discharge port arranged on the outer peripheral portion. This type of kneader is called a pin-type kneader, and this type of kneader is disclosed, for example, in US Pat.
No. 9,620.

【0003】また、ピン型混練機以外の形式の混練機と
して、例えば、特公昭58─16929号公報に開示さ
れた混練機は、筐体と、該筐体内に配置された回転盤と
を備えており、回転盤の上面には、複数の偏向羽根が配
設される。なお、回転盤の周縁部には、混練材料を外方
に押圧する歯部又は歯形部が形成される。一般に、強制
乾燥工程における石膏ボードでは、石膏ボードの幅方向
中央部分の乾燥速度よりも石膏ボードの縁部分又は縁部
領域の乾燥速度が比較的速い。このため、乾燥過剰によ
る強度低下や接着不良が縁部分に発生し易い。かかる乾
燥過剰の防止対策として、混練された泥漿の一部を、高
速回転する副ミキサーに導入して再撹拌し、泥漿中の泡
を破壊ないし消滅させて該泥漿部分を高比重化し、かく
して得られた高比重の泥漿を石膏ボードの縁部分に相当
する下紙上に流出又は吐出している。
As a kneading machine of a type other than the pin type kneading machine, for example, a kneading machine disclosed in Japanese Patent Publication No. 58-16929 has a housing and a rotary disk arranged in the housing. Therefore, a plurality of deflection blades are arranged on the upper surface of the turntable. In addition, a tooth portion or a tooth-shaped portion that presses the kneaded material outward is formed on the peripheral portion of the rotating disk. Generally, in the gypsum board in the forced drying step, the drying speed of the edge portion or the edge area of the gypsum board is relatively faster than the drying speed of the widthwise central portion of the gypsum board. For this reason, strength reduction and poor adhesion due to excessive drying are likely to occur at the edge portion. As a measure for preventing such overdrying, a part of the kneaded sludge is introduced into a secondary mixer that rotates at high speed and re-stirred to destroy or eliminate the bubbles in the sludge to increase the specific gravity of the sludge part, thus obtained. The obtained high specific gravity sludge is discharged or discharged onto the lower paper corresponding to the edge of the gypsum board.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、このよ
うな副ミキサー方式では、副ミキサーの泥漿は、高速回
転により再混練され、泥漿硬化時間が短縮してしまう。
このため、遅延剤を泥漿に添加して泥漿の硬化時間を意
図的に遅延させなければならない。しかし、硬化時間の
調節及び遅延剤の添加量の調整は、容易に制御し難く、
従って、ミキサーの詰まり又はジャムが時折生じてしま
い、ミキサーの運転停止や、これに伴う生産ラインの停
止を余儀なく強いられている。また、副ミキサーは高速
回転するため、副ミキサーの回転盤等が摩耗し易く、副
ミキサーの保守・点検作業が、かなりの作業上の負担と
なっている。更に、副ミキサーの消泡能力には限界があ
り、安定した所要の高比重を有する泥漿を継続的且つ安
定的に供給し難い。本発明は、かかる点に鑑みてなされ
たものであり、その目的とするところは、比重差の大き
い安定した異種の泥漿を簡単な調整により、しかも、単
独のミキサーによって供給できる混合撹拌機及び混合撹
拌方法を提供することにある。
However, in such a sub-mixer system, the sludge in the sub-mixer is re-kneaded by high-speed rotation, and the sludge hardening time is shortened.
For this reason, a retarder must be added to the sludge to intentionally delay the set time of the sludge. However, it is difficult to easily control the curing time and the amount of retarder added,
Therefore, the mixer is occasionally clogged or jammed, and the operation of the mixer and the production line are accordingly forced to be stopped. Further, since the sub mixer rotates at a high speed, the rotary disk and the like of the sub mixer are easily worn, and the maintenance and inspection work of the sub mixer is a considerable work burden. Furthermore, the defoaming ability of the auxiliary mixer is limited, and it is difficult to continuously and stably supply the slurry having a stable and required high specific gravity. The present invention has been made in view of such a point, and an object thereof is to provide a mixing stirrer and a mixing stirrer that can supply stable and different types of sludge having a large difference in specific gravity by simple adjustment, and by a single mixer. It is to provide a stirring method.

【0005】[0005]

【課題を解決するための手段】本発明は、上記目的を達
成するために、外周に円環壁を有する扁平且つ円形の筺
体と、混練材料を前記筐体内に供給すべく、該筐体の上
板の中央領域に配置された供給口と、前記筺体の外周領
域に配置され、泥漿を連続的に機外に給送する泥漿給送
口と、前記筺体内に回転可能に配置された回転盤と、該
回転盤を回転させる回転駆動装置とを備え、前記混練材
料が前記各供給口を介して前記回転盤の上方域に供給さ
れ、撹拌混合されつつ、遠心力の作用により前記回転盤
上を半径方向外方に移動し、前記泥漿給送口から機外に
給送される混合撹拌機において、前記泥漿の少なくとも
一部を取り出す分取口が前記筺体の外周領域に少なくと
も1つ配置され、該分取口の回転方向下流側且つ前記泥
漿給送口の回転方向上流側の外周領域には、泥漿容積調
整用の泡を外周領域の泥漿に供給する泡供給口が配置さ
れることを特徴とする混合撹拌機を提供する。本発明の
好ましい実施態様においては、前記給送口又は該給送口
と連通する泥漿給送管に第2泡供給口が配置され、第2
泡供給口は、前記給送口から機外に給送される泥漿に対
して泥漿容積調整用の泡を供給する。
In order to achieve the above object, the present invention provides a flat and circular housing having an annular wall on the outer periphery and a kneading material for supplying the kneading material into the housing. A supply port arranged in the central region of the upper plate, a sludge feeding port arranged in the outer circumferential region of the casing for continuously feeding sludge outside the machine, and a rotation rotatably arranged in the casing. And a rotary drive device for rotating the rotary disk, wherein the kneading material is supplied to the upper region of the rotary disk through the supply ports and is agitated and mixed, and the rotary disk is acted by centrifugal force. In a mixing stirrer that moves upward in the radial direction and is fed from the sludge feed port to the outside of the machine, at least one dispensing port for taking out at least a part of the sludge is arranged in an outer peripheral region of the housing. And the rotation direction of the sludge feeding port on the downstream side in the rotation direction of the dispensing port The peripheral region of the upstream side, provides a mixed agitator, characterized in that the foam supply port for supplying the the slip of the outer peripheral region of the foam for mud 漿容 product adjustment is arranged. In a preferred embodiment of the present invention, a second foam supply port is arranged in the feed port or a slurry feed pipe communicating with the feed port,
The foam supply port supplies a foam for adjusting the volume of the sludge to the sludge fed from the supply port to the outside of the machine.

【0006】本発明の更に好ましい実施態様において
は、前記混練材料を供給する供給口の回転方向下流の前
記中央領域に、泥漿容積調整用の泡を供給する第3泡供
給口が少なくとも1つ設けられる。本発明は又、外周に
円環壁を有する扁平且つ円形の筺体と、該筐体の中央領
域に配置された供給口と、筐体の外周領域に位置する泥
漿を連続的に機外に給送する泥漿給送口と、前記筺体内
に回転可能に配置された回転盤と、該回転盤を回転させ
る回転駆動装置とを備えた混合撹拌機を用いる混合撹拌
方法において、混練すべき成分が、前記供給口を介して
前記回転盤の上方域に供給され、該成分は、撹拌混合さ
れつつ、遠心力の作用により前記回転盤上を半径方向外
方に移動し、泥漿調整用の所定量の泡が前記筐体の外周
領域に位置する泥漿に混入され、該泡が混入した泥漿
は、前記泥漿給送口から機外に給送され、前記泡を混入
する前に分取口から泥漿を機外に給送することを特徴と
する混合撹拌方法を提供する。本発明の好ましい実施態
様においては、前記泥漿給送口から機外に給送される泥
漿に泥漿容積調整用の泡が更に供給される。本発明の或
る実施態様において、上記混練材料は、水硬性材料であ
る。なお、混練された泥漿は、石膏ボードの成形方法に
おいては、焼石膏、接着助剤、硬化促進剤、軽量化を図
るための泡、その他の添加剤、更には、混和材及び水等
を一般に含む。
[0006] In a further preferred aspect of the present invention, at least one third foam supply port for supplying foam for adjusting the sludge volume is provided in the central region downstream of the supply port for supplying the kneading material in the rotational direction. To be The present invention also continuously supplies the flat and circular housing having an annular wall on the outer periphery, the supply port arranged in the central region of the casing, and the sludge located in the outer peripheral region of the casing to the outside of the machine. In a mixing and stirring method using a mixing and stirring machine equipped with a slurry feeding port for sending, a rotary disk rotatably arranged in the housing, and a rotary drive device for rotating the rotary disk, the components to be kneaded are , Is supplied to the upper area of the rotary disk through the supply port, and the components are stirred and mixed, and are moved radially outward on the rotary disk by the action of centrifugal force, and a predetermined amount for sludge adjustment is provided. Bubbles are mixed in the slurry located in the outer peripheral region of the housing, and the mixed slurry is fed from the slurry feeding port to the outside of the machine, and the slurry is mixed from the collecting port before mixing the bubbles. There is provided a mixing and stirring method characterized by feeding the mixture to the outside of the machine. In a preferred embodiment of the present invention, bubbles for adjusting the volume of the sludge are further supplied to the sludge fed to the outside of the machine through the sludge feeding port. In one embodiment of the present invention, the kneading material is a hydraulic material. The kneaded sludge is generally used in the method of forming a gypsum board, including calcined gypsum, an adhesion aid, a hardening accelerator, a foam for reducing the weight, other additives, and an admixture and water. Including.

【0007】本発明の好ましい実施態様においては、筺
体の上蓋(上板)に配設される泡供給口は、泡が泥漿中
に均一に混在し且つ消泡が抑制されるように、液体又は
給水供給口の回転方向下流側に位置決めされる。本発明
の他の好適な実施態様においては、複数の歯形部が、筐
体内の中央領域と筐体外周の円環壁との間に配設され、
該歯形部は、回転盤の外周領域に形成される。混練すべ
き成分は、撹拌混合されながら遠心力の作用により回転
盤上を外方に移動し、泥漿は、実質的に混合が完了した
泥漿が滞留する外周領域(以下、泥漿滞留領域という)
から、回転する歯形部の間を通って上記泥漿給送口に導
入される。また、泥漿給送口の位置は、泥漿滞留領域に
位置する筺体の底蓋(下板)又は円環壁の一方又は双方
に配置され、泥漿給送口の数は、目的又は用途、或い
は、設計条件に応じて、適宜設定される。例えば、泥漿
給送口は、1箇所又は2箇所以上、筐体に設けることが
できる。なお、泥漿滞留領域に位置する底蓋又は下板に
泥漿給送口を配置する場合、上記歯形部は回転盤の必須
の構成要素であるが、円環壁に排出口を設ける場合に
は、歯形部を省略することが可能である。
In a preferred embodiment of the present invention, the foam supply port provided in the upper lid (upper plate) of the housing is a liquid or a foam so that the foam is uniformly mixed in the slurry and defoaming is suppressed. It is positioned on the downstream side in the rotation direction of the water supply port. In another preferred embodiment of the present invention, a plurality of toothed portions are arranged between a central region in the housing and an annular wall on the outer circumference of the housing,
The tooth profile is formed in the outer peripheral area of the rotary disk. The components to be kneaded move outward on the rotating disk by the action of centrifugal force while being stirred and mixed, and the sludge is an outer peripheral region where the sludge that has been substantially mixed stays (hereinafter referred to as sludge retention region).
Is introduced into the slurry feed opening through the space between the rotating tooth profiles. Further, the position of the sludge feed port is arranged on one or both of the bottom lid (lower plate) or the annular wall of the housing located in the sludge retention region, and the number of the sludge feed port is the purpose or use, or It is set appropriately according to the design conditions. For example, the slurry feeding port can be provided in the housing at one location or at two or more locations. In addition, when arranging the sludge feeding port in the bottom lid or the lower plate located in the sludge retention area, the tooth profile is an essential component of the rotating disk, but in the case of providing the discharge port on the annular wall, It is possible to omit the tooth profile.

【0008】更に、上記分取口は、泥漿滞留領域に位置
する筺体の部位、即ち、上蓋又は上板、底蓋又は下板、
或いは、円環壁に好ましく配置することができ、また、
分取口の個数は、1箇所に限定されるものではなく、目
的、用途又は設計条件に応じて2ヶ以上設けることがで
きる(但し、分取口を底蓋又は下板に設ける場合には、
回転盤外周に歯形部を形成する必要がある)。分取口か
ら取出した泥漿は、例えば、石膏ボードの縁部芯材(コ
ア)用材料、或いは、石膏ボード用原紙の接着面の塗布
用材料、或いは、石膏ボードの芯材の表層材料又は被覆
材料として、使用することができる。本発明の好ましい
実施態様によれば、筺体の上蓋には、回転盤上面の近傍
まで垂下する環状隔壁が配置され、環状隔壁は、回転盤
の外周の泥漿滞留領域と、回転盤の中央領域とを画成
し、未混合泥漿と混合泥漿とを区分する。この結果、比
重の大きい均一な泥漿が混合撹拌機の外周領域から確実
に得られる。なお、泥漿の使用先又は被供給部が、混合
撹拌機から離間している場合、分取口と連通する管路に
給送又は圧送用ポンプを配設し、該泥漿を泥漿使用部又
は被供給部に圧送しても良い。
Further, the aforesaid dispensing port is a portion of the housing located in the sludge retention area, that is, an upper lid or an upper plate, a bottom lid or a lower plate,
Alternatively, it can be preferably arranged on the annular wall, and
The number of collection ports is not limited to one, but two or more collection ports can be provided depending on the purpose, application or design conditions (however, if the collection ports are provided on the bottom lid or the lower plate). ,
It is necessary to form a tooth profile on the outer circumference of the turntable). The sludge taken out from the collection port is, for example, a material for the edge core material (core) of the gypsum board, a material for coating the adhesive surface of the base paper for the gypsum board, or a surface layer material or coating for the core material of the gypsum board. It can be used as a material. According to a preferred embodiment of the present invention, the upper lid of the housing is provided with an annular partition wall that hangs down to the vicinity of the upper surface of the rotary disk, and the annular partition wall is a sludge retention area on the outer periphery of the rotary disk and a central area of the rotary disk. To define unmixed sludge and mixed sludge. As a result, a uniform sludge having a large specific gravity can be reliably obtained from the outer peripheral area of the mixing stirrer. When the destination of the sludge or the portion to be supplied is separated from the mixing agitator, a pump for feeding or pressure feeding is arranged in a pipe line communicating with the collection port, and the sludge is used or the portion to be supplied. It may be pressure fed to the supply unit.

【0009】また、本発明の混合撹拌機の構成は、従来
のピン型ミキサー、ピンレスミキサー(例えば、羽根型
ミキサー等)のいずれにも適用できる。また、本発明の
混合撹拌機の使用目的は、石膏ボード製造用ミキサーに
限定されるものではなく、他の分野における粉体等の固
形物、液体及び泡の混合撹拌機として使用できる。
Further, the constitution of the mixing stirrer of the present invention can be applied to both conventional pin type mixers and pinless mixers (for example, blade type mixers). Further, the purpose of use of the mixing stirrer of the present invention is not limited to the mixer for producing gypsum board, and it can be used as a mixing stirrer of solid matter such as powder, liquid and foam in other fields.

【0010】[0010]

【作用】泥漿の比重は混水量の要因を除けば、主に泡の
混入量によって決定される。従って、上記構成の混合撹
拌機によれば、泡を混入する前に泥漿を部分的に機外に
導出し、所望の部位、例えば、石膏ボードの下紙のエッ
ジ領域に給送できる。従って、単一の混合撹拌機によ
り、2種類の泥漿、即ち、泡の混入量が少ない高比重の
泥漿と、泡の混入量が多い低比重の泥漿とを所望の如く
供給できる。このような混合撹拌機によれば、高比重の
泥漿を得るために副ミキサーを使用することなく、しか
も、遅延剤を泥漿に添加することなく、泥漿の比重を調
整することができる。従って、従来必要とされていた副
ミキサーの設置を省略することが可能となり、装置又は
機器類の保守・点検作業等が大幅に簡素化される。ま
た、給送口から機外に給送される泥漿に泡を供給する第
2泡供給口を設けることにより、混合撹拌機内の泡混入
量と混合撹拌機外の泡混入量とを比較的自由に調整でき
るので、単一の混合撹拌機により、最高比重と最低比重
との間の任意の比重を有する2種の泥漿を容易に得るこ
とができる。更に、泡を混合撹拌機の中央領域に導入す
ると、泡は、給送口から導出される前に、撹拌作用の衝
撃により、かなり消失するが、上記の如く、泥漿給送口
又は泥漿給送管の泥漿に泡を混入することにより、泡の
使用量を低減させることができる。
[Function] The specific gravity of sludge is mainly determined by the amount of bubbles mixed in, excluding the factor of the amount of mixed water. Therefore, according to the mixing stirrer having the above-mentioned configuration, the sludge can be partially discharged to the outside of the machine before being mixed with bubbles and can be fed to a desired portion, for example, the edge region of the lower paper of the gypsum board. Therefore, it is possible to supply two kinds of sludge, that is, a slurry having a high specific gravity with a small amount of bubbles mixed therein and a slurry having a low specific gravity with a large amount of mixed bubbles, as desired, with a single mixing stirrer. According to such a mixing stirrer, the specific gravity of the sludge can be adjusted without using a sub mixer to obtain the sludge of high specific gravity and without adding a retarder to the sludge. Therefore, it becomes possible to omit the installation of the auxiliary mixer, which has been conventionally required, and the maintenance and inspection work of the device or equipment can be greatly simplified. Further, by providing a second foam supply port for supplying foam to the sludge fed from the supply port to the outside of the machine, the amount of foam mixed inside the mixing agitator and the amount of foam mixing outside the mixing agitator are relatively free. Therefore, it is possible to easily obtain two kinds of sludge having an arbitrary specific gravity between the highest specific gravity and the lowest specific gravity with a single mixing stirrer. Furthermore, when the foam is introduced into the central area of the mixing stirrer, the foam disappears considerably due to the impact of the stirring action before being discharged from the feed opening, but as described above, By incorporating bubbles into the sludge of the tube, the amount of bubbles used can be reduced.

【0011】[0011]

【実施例】以下、添付図面を参照して、本発明の好まし
い実施態様について詳細に説明する。図1は、石膏ボー
ドの成形工程を部分的且つ概略的に示す工程説明図であ
る。石膏ボード用原紙の下紙1が、生産ラインに沿って
搬送される。混合撹拌機又は混練機(以下、ミキサーと
いう)10が、搬送ラインと関連する所定位置、例え
ば、搬送ラインの上方に配置される。焼石膏、接着助
剤、硬化促進剤、添加剤、混和材等の粉体、泡及び液体
(水)がミキサー10に供給され、ミキサー10は、こ
れらの原料を混練し、管路12、14を介して泥漿(焼
石膏スラリー)3を下紙1上に供給する。管路14は、
下紙1の幅員方向中央領域に泥漿3を吐出するように配
管される。他方、管路12は、一対の配管12a、12
bを含み、各配管12a、12bは、下紙1の幅員方向
両端部分(エッジ領域)に泥漿3を夫々吐出する。下紙
1は、泥漿3とともに移送され、一対の成形ローラ1
6、16に達する。上紙2が、上位ローラ16の外周を
部分的に周回して、搬送ライン方向に転向され、転向し
た上紙2は、下紙1上の泥漿に接し、下紙1と実質的に
平行に搬送ライン方向に移送される。かくして、下紙
1、泥漿3及び上紙2からなる3層構造の連続的な積層
体が形成され、該積層体は、硬化しつつ、粗切断ローラ
18、18に達する。粗切断ローラ18、18は、連続
的な積層体を所定長の板体に切断し、かくして、石膏を
主体とする芯を石膏ボード用原紙で被覆してなる板状
体、即ち、石膏ボードの原材料が形成される。粗切断さ
れた積層体は更に、乾燥機に通され、強制乾燥され、し
かる後、所定の製品長に切断され、かくして、石膏ボー
ド製品が製造される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is a process explanatory view partially and schematically showing a molding process of a gypsum board. The lower paper 1 of the gypsum board base paper is conveyed along the production line. A mixing stirrer or kneader (hereinafter referred to as a mixer) 10 is arranged at a predetermined position associated with the transfer line, for example, above the transfer line. Powder such as calcined gypsum, adhesion aid, hardening accelerator, additive, admixture, foam, and liquid (water) are supplied to the mixer 10, and the mixer 10 kneads these raw materials to form the conduits 12, 14 The sludge (calcined gypsum slurry) 3 is supplied onto the lower paper 1 via the. The pipeline 14 is
Piping is provided so that the sludge 3 is discharged to the central region of the lower paper 1 in the width direction. On the other hand, the pipe line 12 includes a pair of pipes 12a, 12
Each of the pipes 12a and 12b including b discharges the sludge 3 to both end portions (edge regions) in the width direction of the lower paper 1. The lower paper 1 is transported together with the sludge 3, and the pair of forming rollers 1
Reach 6,16. The upper paper 2 partially orbits the outer circumference of the upper roller 16 and is turned in the direction of the conveying line. The turned upper paper 2 contacts the sludge on the lower paper 1 and is substantially parallel to the lower paper 1. Transferred in the transport line direction. Thus, a continuous laminate having a three-layer structure composed of the lower paper 1, the slurry 3 and the upper paper 2 is formed, and the laminate reaches the rough cutting rollers 18 while curing. The rough cutting rollers 18 and 18 cut a continuous laminated body into a plate body having a predetermined length, and thus, a plate-like body obtained by coating a gypsum-based core with a gypsum board base paper, that is, a gypsum board. The raw material is formed. The roughly cut laminate is further passed through a dryer and forcedly dried, and then cut into a predetermined product length, thus producing a gypsum board product.

【0012】図2乃至図4は、上記ミキサー10の平面
図、斜視図及び部分破断斜視図である。また、図5は、
ミキサー10の縦断面図であり、図6は、ミキサー10
内に配置された回転円盤の平面図である。図2及び図3
に示すように、ミキサー10は、偏平な円筒状筐体又は
ハウジング20を有し、筐体20は、所定の間隔を隔て
た水平な円盤状の上板又は上蓋22及び下板又は底蓋2
4(以下、上板22、下板24という)と、上板22及
び下板24の外周部分に配置された外周壁又は円環壁2
3とを備える。上板22の中心には、円形開口部25が
形成され、垂直な回転軸30の拡大下端部31が円形開
口部25を貫通している。回転軸30は、回転駆動装
置、例えば、電動モータ(図示せず)に連結される。所
望により、回転軸30と回転駆動装置の出力軸との間に
変速装置、例えば、変速歯車装置又はベルト式変速機等
が介装される。上板22には、混練すべき成分を供給す
る粉体供給管40、混練用水を供給する給水管42、過
大な内圧上昇を規制する内圧調整装置43(破線で示
す)、更には、泥漿の容積を調整するために泡を混練成
分に供給する第1泡供給管44が、互いに所定の角度間
隔を隔てて連結される。更に、内方領域の泥漿に付加的
に泡を供給する第3泡供給管41が上板22に連結され
る。
2 to 4 are a plan view, a perspective view and a partially cutaway perspective view of the mixer 10. In addition, FIG.
FIG. 6 is a vertical sectional view of the mixer 10, and FIG.
It is a top view of the rotating disk arrange | positioned inside. 2 and 3
As shown in FIG. 1, the mixer 10 has a flat cylindrical casing or housing 20, and the casing 20 has a horizontal disc-shaped upper plate or upper cover 22 and a lower plate or bottom cover 2 which are spaced at a predetermined interval.
4 (hereinafter referred to as the upper plate 22 and the lower plate 24) and the outer peripheral wall or the annular wall 2 arranged on the outer peripheral portions of the upper plate 22 and the lower plate 24.
3 and 3. A circular opening 25 is formed at the center of the upper plate 22, and an enlarged lower end portion 31 of a vertical rotating shaft 30 penetrates the circular opening 25. The rotary shaft 30 is connected to a rotary drive device, for example, an electric motor (not shown). If desired, a transmission, for example, a speed change gear device or a belt type transmission is interposed between the rotary shaft 30 and the output shaft of the rotary drive device. On the upper plate 22, a powder supply pipe 40 for supplying components to be kneaded, a water supply pipe 42 for supplying kneading water, an internal pressure adjusting device 43 (shown by a broken line) for controlling an excessive increase in internal pressure, and further The first foam supply pipes 44 for supplying foam to the kneading component to adjust the volume are connected to each other at a predetermined angular interval. Further, a third foam supply pipe 41 for additionally supplying foam to the sludge in the inner region is connected to the upper plate 22.

【0013】円環壁23は、中空の連結部47を介し
て、泥漿給送管48の上端部に連結される。泥漿給送管
48には、混練成分に泡を供給する第2泡供給管49が
連結される。好ましくは、第2泡供給管49は、泥漿に
導入される泡が泥漿内に均一に分布するように、連結部
47の近傍(本例では、泥漿給送管48の上端部)に連
結される。また、分取口46が円環壁23に配設され、
分取口46は、一対の分取口46a、46bを含む。分
取口46a、46bは夫々、連結部47から所定の角度
間隔を隔てた位置にて円環壁23に配置され、配管12
a、12bに夫々連結される。連結部47及び分取口4
6a、46bは、円環壁23の内壁面に開口し、筐体2
0の内部と連通する。分取口46a、46bは、互いに
所定角度αの角度間隔を隔てて配置され、回転方向前方
の分取口46aと泥漿給送管48とは、所定角度βの角
度間隔を隔てて配置される。また、第1泡供給管44
は、分取口46aから所定角度γの間隔を隔てて、角度
βの角度範囲内に位置決めされる。図4及び図5に示す
ように、筐体20内には、回転円盤32が回転可能に配
置される。回転円盤32の中心部が、回転軸30の拡大
下端部31の下端面に固定され、回転円盤32の中心軸
線は、回転軸30の回転軸線と一致する。回転円盤32
は、回転軸30の回転により、矢印Rで示す方向(時計
廻り方向)に回転する。
The annular wall 23 is connected to the upper end of the slurry feeding pipe 48 via a hollow connecting portion 47. A second foam supply pipe 49 for supplying foam to the kneading component is connected to the slurry supply pipe 48. Preferably, the second foam supply pipe 49 is connected to the vicinity of the connecting portion 47 (in this example, the upper end of the slurry supply pipe 48) so that the bubbles introduced into the slurry are uniformly distributed in the slurry. It Further, the sorting port 46 is arranged on the annular wall 23,
The sorting port 46 includes a pair of sorting ports 46a and 46b. The sorting ports 46a and 46b are respectively arranged on the annular wall 23 at positions separated from the connecting portion 47 by a predetermined angular interval, and
a and 12b, respectively. Connection part 47 and collection port 4
6a and 46b are opened on the inner wall surface of the annular wall 23, and
It communicates with the inside of 0. The sorting ports 46a and 46b are arranged at an angle interval of a predetermined angle α, and the sorting port 46a and the sludge feeding pipe 48 located forward of the rotation direction are arranged at a predetermined angle β. . In addition, the first foam supply pipe 44
Are positioned within the angular range of the angle β at a predetermined angle γ from the sorting port 46a. As shown in FIGS. 4 and 5, a rotating disk 32 is rotatably arranged in the housing 20. The center of the rotating disk 32 is fixed to the lower end surface of the enlarged lower end 31 of the rotating shaft 30, and the center axis of the rotating disk 32 coincides with the rotating axis of the rotating shaft 30. Rotating disk 32
Rotates in the direction indicated by arrow R (clockwise direction) by the rotation of the rotary shaft 30.

【0014】筐体20の内部領域は、仮想の境界26に
より内方領域と外周領域とに区画される。但し、上板2
2の下面から垂下する環状隔壁を境界26に沿って筐体
20内に設けても良い。この場合、環状隔壁は、円環壁
23と実質的に同心に配置され、筐体20の内部領域
は、円環壁23の内壁面に固定された耐磨耗性リング2
3aの近傍に位置する外周領域と、筐体20の半径方向
内方に位置する内方領域とに明確に画成される。回転円
盤32の外周領域には、多数の歯形部37が形成され
る。各歯形部37は、図6に示す如く、実質的に回転円
盤20の半径方向に延びる後端縁37aと、該回転方向
に対して所定の角度をなして前方に傾斜した前端縁37
bとを備える。各前端縁37bは、回転方向且つ外方に
被混練流体を押圧又は付勢する。図4乃至図6に示され
るように、各歯形部37上には、2本のピン36が植設
される。また、上記内方領域には、複数のピン38が配
置され、ピン38は、概ね半径方向に延びる複数の列を
なして、回転円盤32の上面に植設される。各ピン列3
8は、拡大下端部31の外周から歯形部37上のピン3
6に向かって延びる湾曲線上に整列配置される。図5に
示すように、上板22から垂下する複数のピン28が、
上板22の半径方向に配列され、各ピン28は、ピン3
8の間に夫々位置決めされる。従って、ピン28は、ピ
ン38が回転方向の移動するとき、ピン28の間の領域
を通過する。なお、ピン28、38は、必要に応じて取
外し可能に回転円盤32及び上板22に固定され、ピン
28、38の本数は、所望により増減し得る。
The inner area of the housing 20 is divided into an inner area and an outer area by a virtual boundary 26. However, the upper plate 2
An annular partition wall that hangs from the lower surface of 2 may be provided in the housing 20 along the boundary 26. In this case, the annular partition wall is arranged substantially concentrically with the annular wall 23, and the inner region of the housing 20 has the wear-resistant ring 2 fixed to the inner wall surface of the annular wall 23.
It is clearly defined by an outer peripheral region located near 3a and an inner region located radially inward of the housing 20. A large number of tooth-shaped portions 37 are formed in the outer peripheral area of the rotating disk 32. As shown in FIG. 6, each tooth profile portion 37 has a rear end edge 37a extending substantially in the radial direction of the rotary disk 20 and a front end edge 37 inclined forward at a predetermined angle with respect to the rotational direction.
b. Each front edge 37b presses or biases the fluid to be kneaded outward in the rotational direction. As shown in FIGS. 4 to 6, two pins 36 are implanted on each tooth 37. Further, a plurality of pins 38 are arranged in the inner region, and the pins 38 are planted on the upper surface of the rotating disk 32 in a plurality of rows extending substantially in the radial direction. Each pin row 3
8 is the pin 3 on the toothed portion 37 from the outer periphery of the enlarged lower end portion 31.
6 are aligned on a curved line extending toward 6. As shown in FIG. 5, a plurality of pins 28 hanging from the upper plate 22
The pins 28 are arranged in the radial direction of the upper plate 22, and
8 are positioned respectively. Therefore, the pins 28 pass through the area between the pins 28 as the pins 38 move in the rotational direction. The pins 28 and 38 are detachably fixed to the rotary disk 32 and the upper plate 22 as needed, and the number of the pins 28 and 38 can be increased or decreased as desired.

【0015】次に、ミキサー10の作動について説明す
る。回転駆動装置の作動により、回転円盤32が矢印R
方向に回転され、ミキサー10で混練すべき成分が、粉
体供給管40を介して供給され、混練用水が、給水管4
2を介して供給される。混練成分及び給水は、ミキサー
10内の内方領域に導入され、撹拌混合されつつ、遠心
力の作用により、回転円盤32上を外方に移動し、境界
26を超えて外周領域に移動する。所要量の泡が、第1
泡供給管44(図2)を介して外周領域に供給され、外
周領域の混練成分に混入する。泡が混入した比較的軽比
重の泥漿は、歯形部37によって外方且つ回転方向前方
に押圧され、連結部47を介して、泥漿給送管48内に
導入される。なお、歯形部37上のピン36は、耐磨耗
性リング23aの内周面に付着した泥漿を掻き落とし、
或いは、削り落とす。泥漿給送管48は、管路14(図
1)と連通しており、比較的軽比重の泥漿は、下紙1の
幅員方向中央領域に吐出する。所望により、第2泡供給
管49を介して泥漿給送管48に所要量の泡が供給さ
れ、泥漿の比重が更に軽比重に調整される。
Next, the operation of the mixer 10 will be described. Due to the operation of the rotary drive, the rotary disk 32 is moved to the arrow R.
The components to be kneaded in the mixer 10 are supplied through the powder supply pipe 40, and the kneading water is supplied to the water supply pipe 4.
2 via. The kneading components and the feed water are introduced into the inner region of the mixer 10, are stirred and mixed, and are moved outward on the rotating disk 32 by the action of the centrifugal force to move beyond the boundary 26 to the outer peripheral region. The required amount of foam is the first
It is supplied to the outer peripheral region via the foam supply pipe 44 (FIG. 2) and mixed with the kneading component in the outer peripheral region. The sludge having a relatively low specific gravity in which bubbles are mixed is pushed outward and forward in the rotational direction by the toothed portion 37, and is introduced into the sludge feeding pipe 48 via the connecting portion 47. The pin 36 on the toothed portion 37 scrapes off the sludge adhered to the inner peripheral surface of the wear resistant ring 23a,
Alternatively, scrape off. The sludge feeding pipe 48 communicates with the pipe line 14 (FIG. 1), and sludge having a relatively light specific gravity is discharged to the widthwise central region of the lower paper 1. If desired, the required amount of bubbles is supplied to the sludge supply pipe 48 via the second foam supply pipe 49, and the specific gravity of the sludge is further adjusted to a light specific gravity.

【0016】外周領域の泥漿は、第1泡供給管44の上
流(回転方向後方)及び連結部47の下流(回転方向前
方)に夫々配置された各分取口46a、46bを介し
て、配管12a、12bに導入され、配管12a、12
bを介して、下紙1(図1)のエッジ領域に吐出する。
分取口46a付近の泥漿は、第1泡供給管44に達する
前の泥漿、即ち、泡が供給される前の泥漿であり、ま
た、分取口46bの泥漿は、泡が混入した後、かなりの
範囲に亘って外周領域を移送され、この結果、相当量の
泡が消失した状態の泥漿である。従って、分取口46
a、46bを介してエッジ領域に給送される泥漿は、比
較的比重が高い。かくして、ミキサー10は、泥漿給送
管48及び管路14を介して比較的低比重の泥漿を下紙
1の中央領域に供給し、分取口46a、46b及び管路
12を介して比較的高比重の泥漿を下紙1の各エッジ領
域に供給する。従って、石膏ボード生産ライン(図1)
により乾燥機に搬送される石膏ボード原材料は、比較的
軽比重の泥漿を中央領域に含み、比較的重比重の泥漿を
エッジ領域に含むので、搬送ライン下流側の強制乾燥機
において均一に乾燥される。以上の如く、ミキサー10
は、連結部47及び泥漿給送管48と、泥漿容積調整用
の泡を導入する第1泡供給管44と、第1泡供給管44
の上流側(回転方向後方)及び連結部47の下流側(回
転方向前方)に夫々配置された一対の分取口46a、4
6bとを備え、泥漿給送管48は、泥漿を下紙1の中央
領域に吐出する管路14と連通し、分取口46a、46
bは、泥漿を下紙1のエッジ領域に吐出する管路12と
連通する。このようなミキサー10によれば、単独のミ
キサーによって低比重の泥漿及び高比重の泥漿を夫々調
整し、石膏ボード生産ラインの所望の部位に各比重の泥
漿を夫々供給できる。また、上記ミキサー10の使用に
より、硬化遅延剤を使用せずに、エッジ領域の硬化を遅
延させることが可能となり、しかも、機器の保守作業等
が大幅に簡素化する。
The sludge in the outer peripheral region is piped through respective collecting ports 46a and 46b arranged upstream of the first foam supply pipe 44 (rear in the rotation direction) and downstream of the connecting portion 47 (front in the rotation direction). Pipes 12a, 12 introduced into 12a, 12b
It is ejected to the edge area of the lower paper 1 (FIG. 1) via b.
The slurry near the dispensing port 46a is the slurry before reaching the first foam supply pipe 44, that is, the slurry before the bubbles are supplied, and the slurry at the dispensing port 46b is after mixing with the bubbles. It is a sludge that has been transported around the perimeter over a considerable area, resulting in the loss of a significant amount of bubbles. Therefore, the collection port 46
The sludge fed to the edge region via a and 46b has a relatively high specific gravity. Thus, the mixer 10 supplies the sludge having a relatively low specific gravity to the central region of the lower paper 1 through the sludge feed pipe 48 and the pipe line 14, and relatively through the sorting ports 46a and 46b and the pipe line 12. A high specific gravity sludge is supplied to each edge area of the lower paper 1. Therefore, gypsum board production line (Fig. 1)
The gypsum board raw material that is conveyed to the dryer by the method contains sludge of relatively light specific gravity in the central area and sludge of relatively heavy specific gravity in the edge area, so it is uniformly dried in the forced dryer on the downstream side of the transfer line. It As mentioned above, the mixer 10
Is a connection part 47 and a sludge feed pipe 48, a first foam supply pipe 44 for introducing foam for adjusting the sludge volume, and a first foam supply pipe 44.
A pair of aliquots 46a, 4 arranged on the upstream side (rotational direction rear side) and the downstream side of the connecting portion 47 (rotational direction front side) respectively.
6b, and the sludge feeding pipe 48 communicates with the pipe line 14 for discharging the sludge to the central region of the lower paper 1 and the sorting ports 46a, 46.
b communicates with the conduit 12 for discharging the sludge to the edge region of the lower paper 1. According to such a mixer 10, it is possible to adjust the sludge having a low specific gravity and the sludge having a high specific gravity by a single mixer and respectively supply the sludge of each specific gravity to a desired portion of the gypsum board production line. In addition, the use of the mixer 10 makes it possible to delay the curing of the edge region without using a curing retarder, and further, the maintenance work of the equipment is greatly simplified.

【0017】また、上記第2泡供給管49を介して泥漿
給送管48内の泥漿に泡を付加的に混入することができ
る。更に、外周領域の泥漿への泡混入は、第1泡供給管
44から投入するだけでもよく、第2泡供給管49から
投入するだけでもよい。なお、上記実施例においては、
ミキサー10は、2つの分取口46a、46bを備えて
いるが、例えば、分取口46bを省略し又は使用せず、
分取口46aと連通する管路12を分岐し、左右のエッ
ジ領域に泥漿を供給することも可能である。また、分取
口を上板22又は下板24に配置しても良い。上記実施
例においては、ミキサー10をピン型ミキサーとして説
明した。しかしながら、当業者には容易に理解し得るよ
うに、本発明の構成は、偏向羽根を備えた羽根型ミキサ
ー等、他の形式のミキサーに対して同様に適用すること
ができる。また、付加的な泡供給管、例えば、内方領域
の泥漿に泡を供給する上記第3泡供給管41をミキサー
10に設け、内方領域の泥漿に泡を付加的に供給するこ
とができる。この場合、得られる異種の泥漿は、共に軽
量であり、しかも、比重差が大きく、特に、軽量石膏ボ
ードを製造するのに適している。更に、上記第3泡供給
管41及び上記第2泡供給管49を介して、中央領域内
の泥漿と泥漿給送管48内の排出泥漿に泡をそれぞれ混
入させることができる。このように第3泡供給管41及
び第2泡供給管49を介して泡を泥漿に混入させ、例え
ば、ミキサー10内の中央領域内の泥漿比重を0.8〜
0.9gr/cm3に設定し且つミキサー10の排出口の泥漿
比重を0.65〜0.70gr/cm3に設定した運転状態
と、中央領域内の泥漿にだけ泡を混入し、排出泥漿の比
重が同じ値になるようにした運転状態とを比較した結
果、泥漿容積調整用の泡の使用量が約50%減少した。
Further, bubbles can be additionally mixed into the sludge in the sludge feeding pipe 48 via the second foam feeding pipe 49. Further, the mixing of bubbles into the sludge in the outer peripheral region may be performed only by inputting from the first foam supply pipe 44 or the second foam supply pipe 49. In the above embodiment,
The mixer 10 includes two dispensing ports 46a and 46b, but for example, the dispensing port 46b may be omitted or not used,
It is also possible to branch the pipe line 12 communicating with the collection port 46a and supply the sludge to the left and right edge regions. Further, the collection port may be arranged on the upper plate 22 or the lower plate 24. In the above embodiments, the mixer 10 has been described as a pin type mixer. However, as one of ordinary skill in the art will readily appreciate, the arrangement of the present invention is equally applicable to other types of mixers, such as vane mixers with deflection vanes. Further, an additional foam supply pipe, for example, the third foam supply pipe 41 for supplying foam to the sludge in the inner region can be provided in the mixer 10 to additionally supply the foam to the sludge in the inner region. . In this case, the obtained different kinds of sludge are both lightweight and have a large difference in specific gravity, and are particularly suitable for manufacturing a lightweight gypsum board. Furthermore, via the third foam supply pipe 41 and the second foam supply pipe 49, it is possible to mix bubbles in the sludge in the central region and the discharged sludge in the sludge feed pipe 48, respectively. In this way, the foam is mixed into the sludge through the third foam supply pipe 41 and the second foam supply pipe 49, and, for example, the sludge specific gravity in the central region of the mixer 10 is 0.8 to
Mixed operating condition the mud漿比heavy set to 0.65~0.70gr / cm 3 of the discharge port of the set and the mixer 10 to 0.9gr / cm 3, only bubbles the slip of the central region, the discharge slip As a result of comparison with the operating state in which the specific gravity of the same was set to the same value, the amount of bubbles used for adjusting the sludge volume was reduced by about 50%.

【0018】[0018]

【効果】以上説明したとおり、本発明の混合撹拌機及び
混合撹拌方法によれば、簡単な調整且つ単独の混合撹拌
機によって、比重差の大きい安定した異種の泥漿を供給
することができる。
As described above, according to the mixing stirrer and the mixing stirrer of the present invention, it is possible to supply stable and different kinds of sludge having a large difference in specific gravity with simple adjustment and a single mixing stirrer.

【図面の簡単な説明】[Brief description of drawings]

【図1】石膏ボードの成形工程を部分的且つ概略的に示
す工程説明図である。
FIG. 1 is a process explanatory view partially and schematically showing a molding process of a gypsum board.

【図2】図1に示すミキサーの平面図である。FIG. 2 is a plan view of the mixer shown in FIG.

【図3】図1に示すミキサーの斜視図である。3 is a perspective view of the mixer shown in FIG. 1. FIG.

【図4】図1に示すミキサーの部分破断斜視図である。4 is a partially cutaway perspective view of the mixer shown in FIG. 1. FIG.

【図5】図1に示すミキサーの縦断面図である。5 is a vertical cross-sectional view of the mixer shown in FIG.

【図6】図2乃至図5に示すミキサー内に配置される回
転円盤の平面図である。
FIG. 6 is a plan view of a rotating disk disposed in the mixer shown in FIGS. 2 to 5.

【符号の説明】[Explanation of symbols]

10 ミキサー 12、14 管路 12a、12b 配管 20 筐体又はハウジング 22 上板又は上蓋 23 円環壁 24 下板又は底蓋 30 回転軸 32 回転円盤 28、36、38 ピン 40 粉体供給管 41 第3泡供給管 42 給水管 44 第1泡供給管 46、46a、46b 分取口 47 連結部 48 泥漿給送管 49 第2泡供給管 R 回転方向 10 Mixer 12, 14 Pipe 12a, 12b Piping 20 Housing or Housing 22 Upper Plate or Upper Lid 23 Annular Wall 24 Lower Plate or Bottom Lid 30 Rotating Shaft 32 Rotating Disc 28, 36, 38 Pin 40 Powder Supply Pipe 41th 3 foam supply pipe 42 water supply pipe 44 first foam supply pipe 46, 46a, 46b collection port 47 connection part 48 sludge supply pipe 49 second foam supply pipe R rotation direction

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 外周に円環壁を有する扁平且つ円形の筺
体と、混練材料を前記筐体内に供給すべく、該筐体の上
板の中央領域に配置された供給口と、前記筺体の外周領
域に配置され、泥漿を連続的に機外に給送する泥漿給送
口と、前記筺体内に回転可能に配置された回転盤と、該
回転盤を回転させる回転駆動装置とを備え、前記混練材
料が前記各供給口を介して前記回転盤の上方域に供給さ
れ、撹拌混合されつつ、遠心力の作用により前記回転盤
上を半径方向外方に移動し、前記泥漿給送口から機外に
給送される混合撹拌機において、 前記泥漿の少なくとも一部を取り出す分取口が前記筺体
の外周領域に少なくとも1つ配置され、該分取口の回転
方向下流側且つ前記泥漿給送口の回転方向上流側の外周
領域には、泥漿容積調整用の泡を外周領域の泥漿に供給
する泡供給口が配置されることを特徴とする混合撹拌
機。
1. A flat and circular casing having an annular wall on the outer periphery, a supply port arranged in a central region of an upper plate of the casing for supplying a kneading material into the casing, and a casing of the casing. A sludge feeding port disposed in an outer peripheral region for continuously feeding sludge to the outside of the machine, a rotary disk rotatably arranged in the housing, and a rotary drive device for rotating the rotary disk, The kneading material is supplied to the upper region of the rotary disk through each of the supply ports, is stirred and mixed, and is moved radially outward on the rotary disk by the action of centrifugal force, from the slurry supply port. In the mixing stirrer fed to the outside of the machine, at least one dispensing port for taking out at least a part of the sludge is arranged in an outer peripheral area of the housing, and the sludge feeding device is located on the downstream side in the rotation direction of the dispensing port. In the outer peripheral area on the upstream side in the direction of rotation of the mouth, bubbles for adjusting the sludge volume are surrounded. Mixing agitator, characterized in that the foam supply port for supplying the mud whey is disposed.
【請求項2】 前記給送口から機外に給送される泥漿に
対して泥漿容積調整用の泡を更に供給する第2泡供給口
を備えることを特徴とする請求項1に記載の混合撹拌
機。
2. The mixing according to claim 1, further comprising a second foam supply port for further supplying a foam for adjusting the volume of the sludge to the sludge fed from the feed port to the outside of the machine. mixer.
【請求項3】 前記第2泡供給口が、前記泥漿給送口と
連通する泥漿給送管に配置されることを特徴とする請求
項2に記載の混合撹拌機。
3. The mixing stirrer according to claim 2, wherein the second foam supply port is arranged in a sludge feed pipe communicating with the sludge feed port.
【請求項4】 前記分取口が、前記円環壁に少なくとも
1つ配置されることを特徴とする特許請求の範囲第1項
に記載の混合撹拌機。
4. The mixing stirrer according to claim 1, wherein at least one of the sorting ports is arranged on the annular wall.
【請求項5】 前記分取口が、前記筐体の上板に少なく
とも1つ配置されることを特徴とする特許請求の範囲第
1項に記載の混合撹拌機。
5. The mixing stirrer according to claim 1, wherein at least one of the dispensing ports is arranged on the upper plate of the housing.
【請求項6】 前記回転盤の外周に複数の歯形部が形成
され、前記分取口が該歯形部の下側に位置する筺体の下
板に少なくとも1つ配置されることを特徴とする特許請
求の範囲第1項に記載の混合撹拌機。
6. A plurality of tooth profile portions are formed on an outer periphery of the rotary disk, and at least one of the sorting ports is arranged on a lower plate of a casing located below the tooth profile portions. The mixing stirrer according to claim 1.
【請求項7】 前記泥漿給送口が、前記分取口から機外
に給送された泥漿の残部を機外に給送するように、前記
筐体の円環壁に少なくとも1つ配置され、泥漿容積調整
用の外部泡供給口が、前記泥漿給送口と連通する泥漿給
送管に配置されることを特徴とする特許請求の範囲第1
項乃至第6項のいずれか1項に記載の混合撹拌機。
7. The at least one sludge feeding port is arranged on an annular wall of the housing so as to feed the rest of the sludge fed from the collecting port to the outside of the machine. The external foam supply port for adjusting the sludge volume is arranged in the sludge feeding pipe communicating with the sludge feeding port.
The mixing stirrer according to any one of items 1 to 6.
【請求項8】 複数の歯形部が前記回転盤の外周に形成
され、前記泥漿給送口が、該歯形部の下側に位置する前
記筐体の下板に少なくとも1つ配置され、該給送口に
は、泥漿容積調整用の外部泡供給口が配置された泥漿給
送管が連結されることを特徴とする特許請求の範囲第1
項乃至第6項のいずれか1項に記載の混合撹拌機。
8. A plurality of tooth profile portions are formed on an outer periphery of the turntable, and at least one of the slurry feeding ports is disposed on a lower plate of the housing located below the tooth profile portions. A sludge feeding pipe in which an external foam feeding port for adjusting the sludge volume is arranged is connected to the feeding port.
The mixing stirrer according to any one of items 1 to 6.
【請求項9】 前記混練材料を供給する供給口の回転方
向下流の前記中央領域に、泥漿容積調整用の泡を更に供
給する第3泡供給口を少なくとも1つ備えることを特徴
とする特許請求の範囲第1項乃至第8項のいずれか1項
に記載の混合撹拌機。
9. The at least one third foam supply port for further supplying a foam volume adjusting foam is provided in the central region downstream of the supply port for supplying the kneading material in the rotation direction. 9. The mixing stirrer according to any one of items 1 to 8 in the range.
【請求項10】 外周に円環壁を有する扁平且つ円形の
筺体と、該筐体の中央領域に配置された供給口と、筐体
の外周領域に位置する泥漿を連続的に機外に給送する泥
漿給送口と、前記筺体内に回転可能に配置された回転盤
と、該回転盤を回転させる回転駆動装置とを備えた混合
撹拌機を用いる混合撹拌方法において、 混練すべき成分が、前記供給口を介して前記回転盤の上
方域に供給され、該成分は、撹拌混合されつつ、遠心力
の作用により前記回転盤上を半径方向外方に移動し、 泥漿調整用の所定量の泡が前記筐体の外周領域に位置す
る泥漿に混入され、該泡が混入した泥漿は、前記泥漿給
送口から機外に給送され、 前記泡を混入する前に分取口から泥漿を機外に給送する
ことを特徴とする混合撹拌方法。
10. A flat and circular casing having an annular wall on the outer periphery, a supply port arranged in the central region of the casing, and a slurry located in the outer peripheral region of the casing are continuously supplied to the outside of the machine. In a mixing and stirring method using a mixing and stirring machine equipped with a slurry feeding port for sending, a rotary disk rotatably arranged in the housing, and a rotary drive device for rotating the rotary disk, the components to be kneaded are , Is supplied to the upper area of the rotary disk through the supply port, the components are stirred and mixed, and are moved radially outward on the rotary disk by the action of centrifugal force, and a predetermined amount for sludge adjustment is provided. Bubbles are mixed in the slurry located in the outer peripheral area of the housing, and the mixed slurry is fed from the slurry feeding port to the outside of the machine, and the slurry is mixed from the collecting port before mixing the bubbles. And a method of mixing and stirring the method.
【請求項11】 前記泥漿給送口から機外に給送される
泥漿に泥漿容積調整用の泡を更に供給することを特徴と
する請求項10に記載の混合撹拌方法。
11. The mixing and stirring method according to claim 10, wherein bubbles for adjusting the volume of the sludge are further supplied to the sludge fed from the sludge feeding port to the outside of the machine.
【請求項12】 前記混練材料を供給する供給口の回転
方向下流の前記中央領域内の泥漿に泥漿容積調整用の泡
を更に供給することを特徴とする請求項10又は11項
に記載の混合撹拌方法。
12. The mixing according to claim 10 or 11, wherein bubbles for adjusting the volume of the slurry are further supplied to the slurry in the central region downstream in the rotation direction of the supply port for supplying the kneading material. Stirring method.
【請求項13】 前記混練材料が水硬性材料であること
を特徴とする請求項10乃至12のいずれか1項に記載
の混合撹拌方法。
13. The mixing and stirring method according to claim 10, wherein the kneading material is a hydraulic material.
JP16405294A 1994-07-15 1994-07-15 Mixing stirrer and mixing stirring method Expired - Lifetime JP3494702B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16405294A JP3494702B2 (en) 1994-07-15 1994-07-15 Mixing stirrer and mixing stirring method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16405294A JP3494702B2 (en) 1994-07-15 1994-07-15 Mixing stirrer and mixing stirring method

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2003031638A Division JP4062439B2 (en) 2003-02-07 2003-02-07 Method for adjusting specific gravity of mud and foam amount control method in gypsum board manufacturing process

Publications (2)

Publication Number Publication Date
JPH0825342A true JPH0825342A (en) 1996-01-30
JP3494702B2 JP3494702B2 (en) 2004-02-09

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ID=15785886

Family Applications (1)

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