JPH08293752A - Surface mount electronic parts and manufacture of the same - Google Patents
Surface mount electronic parts and manufacture of the sameInfo
- Publication number
- JPH08293752A JPH08293752A JP12093195A JP12093195A JPH08293752A JP H08293752 A JPH08293752 A JP H08293752A JP 12093195 A JP12093195 A JP 12093195A JP 12093195 A JP12093195 A JP 12093195A JP H08293752 A JPH08293752 A JP H08293752A
- Authority
- JP
- Japan
- Prior art keywords
- electrodes
- substrate
- electrode
- electronic component
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000758 substrate Substances 0.000 claims abstract description 103
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910000679 solder Inorganic materials 0.000 claims description 70
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000005476 soldering Methods 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 description 27
- 230000001070 adhesive effect Effects 0.000 description 27
- 239000003990 capacitor Substances 0.000 description 23
- 239000000463 material Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 9
- 239000000919 ceramic Substances 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- 238000007639 printing Methods 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
- 239000004332 silver Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 239000012212 insulator Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007772 electrode material Substances 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000002999 depolarising effect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- MOFOBJHOKRNACT-UHFFFAOYSA-N nickel silver Chemical compound [Ni].[Ag] MOFOBJHOKRNACT-UHFFFAOYSA-N 0.000 description 1
- 239000010956 nickel silver Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/341—Surface mounted components
- H05K3/3431—Leadless components
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
Abstract
Description
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は表面実装型電子部品およ
びその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface mount electronic component and a method for manufacturing the same.
【0002】[0002]
【従来の技術】従来、表面実装型の圧電発振子として、
図1に示すものが知られている。この圧電発振子は、取
付電極2,3を形成したアルミナ基板1に圧電素子4を
搭載し、その上からアルミナ製キャップ5を被せ、接着
剤6で封止する構造となっている。上記取付電極2,3
は表裏面に帯状に形成されており、表裏の取付電極2,
3は側縁部に形成された端面電極7,8によって互いに
接続されている。端面電極7,8はアルミナ基板1の側
縁部に形成された凹溝1a,1bの内面に形成されてい
る。上記凹溝1a,1bは、表裏の取付電極2,3を接
続するための端面電極7,8の形成、および回路基板へ
の半田付け時のフィレット確保という2つの目的のため
に設けられる。2. Description of the Related Art Conventionally, as a surface mount type piezoelectric oscillator,
The one shown in FIG. 1 is known. This piezoelectric oscillator has a structure in which a piezoelectric element 4 is mounted on an alumina substrate 1 on which mounting electrodes 2 and 3 are formed, an alumina cap 5 is covered over the piezoelectric element 4, and an adhesive 6 is used for sealing. Attachment electrodes 2 and 3 above
Are formed in strips on the front and back surfaces, and the mounting electrodes 2,
3 are connected to each other by end face electrodes 7 and 8 formed on the side edges. The end surface electrodes 7 and 8 are formed on the inner surfaces of the concave grooves 1a and 1b formed on the side edges of the alumina substrate 1. The concave grooves 1a and 1b are provided for two purposes of forming end face electrodes 7 and 8 for connecting the attachment electrodes 2 and 3 on the front and back sides and securing a fillet when soldering to a circuit board.
【0003】[0003]
【発明が解決しようとする課題】ところで、一般に印刷
による電極形成には銀(Ag)が使用されるが、従来で
はアルミナ基板1の表裏面の取付電極2,3および端面
電極7,8の材料として、実装半田付け時の銀食われを
防ぐために、AgPd(Pd含有量0.5〜20%)を
用いていた。By the way, silver (Ag) is generally used for forming electrodes by printing. Conventionally, the material for the attachment electrodes 2 and 3 and the end face electrodes 7 and 8 on the front and back surfaces of the alumina substrate 1 is used. As the above, AgPd (Pd content: 0.5 to 20%) is used to prevent silver erosion during mounting and soldering.
【0004】しかしながら、銀にパラジウム(Pd)を
加えることで半田付き性が悪くなり、フィレットの高さ
が目標値を満足できない場合があった。また、半田付け
性の向上と銀食われ防止のために、銀の上にメッキを施
す方法もあるが、この方法ではコスト上昇を招くという
問題があった。また、キャップ5をアルミナ基板1へ接
着するための接着剤6が凹溝1a,1bへ流れ込むと、
半田付き性が低下する。これを防止するため、アルミナ
基板1のサイズをキャップ5よりかなり大きくする必要
があり、製品の小型化が困難であった。However, the addition of palladium (Pd) to silver deteriorates the solderability, and the height of the fillet may not satisfy the target value. In addition, there is a method of plating on silver in order to improve solderability and prevent silver from being eaten away, but this method has a problem of increasing cost. Further, when the adhesive 6 for bonding the cap 5 to the alumina substrate 1 flows into the concave grooves 1a and 1b,
Solderability deteriorates. In order to prevent this, it is necessary to make the size of the alumina substrate 1 considerably larger than that of the cap 5, which makes it difficult to reduce the size of the product.
【0005】そこで、本発明の目的は、安価でかつ実装
時の半田付け性を改善できる表面実装型電子部品および
その製造方法を提供することにある。他の目的は、基板
サイズを小さくでき、小型化を図ることができる表面実
装型電子部品およびその製造方法を提供することにあ
る。Therefore, an object of the present invention is to provide a surface mount type electronic component which is inexpensive and can improve solderability at the time of mounting, and a manufacturing method thereof. Another object of the present invention is to provide a surface mount type electronic component which can reduce the size of the substrate and can be miniaturized, and a manufacturing method thereof.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するた
め、請求項1に記載の発明は、絶縁基板の表裏面に複数
の取付電極が形成され、表裏いずれかの取付電極上に電
子部品素子が搭載され、絶縁基板の側縁部に厚み方向に
のびる複数の凹溝が形成され、これら凹溝の内面に表裏
の取付電極を互いに導通させる端面電極が形成され、こ
れら端面電極上に溶融半田層が形成された表面実装型電
子部品である。上記電子部品において、電子部品素子と
して圧電素子を用い、絶縁基板としてアルミナ基板を用
い、アルミナ基板の上に圧電素子を覆うキャップを接着
してもよい。また、電子部品素子として圧電素子を用
い、絶縁基板として両側縁に凹溝を形成した方形のアル
ミナ基板を用いた場合、このアルミナ基板に第1と第2
の取付電極とその間に第3の電極とを形成し、第1の取
付電極と第3の電極との間、および第2の取付電極と第
3の電極との間に容量部を形成してもよい。さらに、こ
れら3個の電極を凹溝の内面に形成された端面電極とそ
れぞれ導通するようにアルミナ基板の側縁部へ引き延ば
し、さらにアルミナ基板の上に圧電素子を覆うキャップ
を接着してもよい。請求項4に記載の発明は、絶縁基板
に電子部品素子を搭載した表面実装型電子部品の製造方
法において、絶縁性のマザー基板に、複数のスルーホー
ルを形成する工程、上記マザー基板の表裏面に複数の取
付電極を形成する工程、上記スルーホールの内面に表裏
の取付電極を導通させる端面電極を形成する工程、上記
マザー基板の表裏いずれかの取付電極上に電子部品素子
を搭載する工程、上記スルーホールに半田ペーストを埋
め込む工程、上記スルーホールに埋め込まれた半田ペー
ストを溶融させる工程、および上記マザー基板を溶融半
田が付着したスルーホールの部位で分断し、絶縁基板と
する工程とを含む。なお、スルーホールに埋め込まれた
半田ペーストを溶融させた後、マザー基板の分断前に、
マザー基板にエアーを吹きつけて溶融半田に穴を開け、
溶融半田をスルーホールの内周面に寄せる工程を追加し
てもよい。In order to achieve the above object, the invention according to claim 1 has a plurality of mounting electrodes formed on the front and back surfaces of an insulating substrate, and an electronic component element on either of the front and back mounting electrodes. Is mounted, a plurality of recessed grooves extending in the thickness direction are formed on the side edge portion of the insulating substrate, end face electrodes for electrically connecting the front and back mounting electrodes to each other are formed on the inner surfaces of these recessed grooves, and the molten solder is formed on these end face electrodes. It is a surface mount electronic component in which a layer is formed. In the above electronic component, a piezoelectric element may be used as the electronic component element, an alumina substrate may be used as the insulating substrate, and a cap covering the piezoelectric element may be bonded onto the alumina substrate. Further, when a piezoelectric element is used as the electronic component element and a rectangular alumina substrate having concave grooves formed on both side edges is used as the insulating substrate, the first and second alumina substrates are used.
A mounting electrode and a third electrode therebetween, and a capacitance section is formed between the first mounting electrode and the third electrode and between the second mounting electrode and the third electrode. Good. Further, these three electrodes may be extended to the side edges of the alumina substrate so as to be electrically connected to the end face electrodes formed on the inner surface of the groove, and a cap covering the piezoelectric element may be bonded onto the alumina substrate. . According to a fourth aspect of the present invention, in a method of manufacturing a surface mount electronic component in which an electronic component element is mounted on an insulating substrate, a step of forming a plurality of through holes on an insulating mother substrate, the front and back surfaces of the mother substrate. A step of forming a plurality of mounting electrodes, a step of forming an end face electrode for conducting the front and back mounting electrodes on the inner surface of the through hole, a step of mounting an electronic component element on one of the front and back mounting electrodes of the mother substrate, Including a step of embedding a solder paste in the through hole, a step of melting the solder paste embedded in the through hole, and a step of dividing the mother substrate at a portion of the through hole to which the molten solder adheres to form an insulating substrate . In addition, after melting the solder paste embedded in the through holes and before dividing the mother board,
Blow air to the mother board to make holes in the molten solder,
A step of bringing the molten solder to the inner peripheral surface of the through hole may be added.
【0007】[0007]
【作用】本発明の電子部品によれば、絶縁基板の側縁部
に形成された凹溝の内面に端面電極が形成され、この端
面電極上に溶融半田層が形成されているので、実装時に
半田が溶融半田層と良好に密着し、十分なフィレットの
高さを確保できる。そのため、半田付け性が良好とな
る。また、本発明の製造方法によれば、マザー基板の段
階のスルーホール内に半田ペーストを埋め込み、この半
田を溶融させた後、マザー基板を分割するようにしたの
で、凹溝の内面に効率よく溶融半田層を形成できる。According to the electronic component of the present invention, the end surface electrode is formed on the inner surface of the groove formed in the side edge portion of the insulating substrate, and the molten solder layer is formed on the end surface electrode. The solder adheres well to the molten solder layer, and a sufficient fillet height can be secured. Therefore, solderability becomes good. Further, according to the manufacturing method of the present invention, since the solder paste is embedded in the through holes at the stage of the mother substrate and the solder is melted, the mother substrate is divided, so that the inner surface of the groove is efficiently formed. A molten solder layer can be formed.
【0008】本発明は圧電部品に限らず、表面実装型で
あれば、他の電子部品(例えば抵抗ネットワーク、コン
デンサネットワークなど)にも適用できる。本発明にお
いて、圧電素子としては圧電発振子、水晶発振子、圧電
フィルタ、LTフィルタ、セラミックディスクリミネー
タ、トラップ素子、SAW素子などを含む。また、絶縁
基板としては、アルミナ基板のほか、ガラス基板、ガラ
スエポキシ基板などを含む。さらに、キャップとしては
アルミナ製キャップや金属キャップを用いることができ
る。The present invention is not limited to piezoelectric components, but can be applied to other electronic components (for example, resistor networks, capacitor networks, etc.) as long as they are surface-mounted. In the present invention, the piezoelectric element includes a piezoelectric oscillator, a crystal oscillator, a piezoelectric filter, an LT filter, a ceramic discriminator, a trap element, a SAW element and the like. The insulating substrate includes a glass substrate, a glass epoxy substrate, etc. in addition to the alumina substrate. Further, an alumina cap or a metal cap can be used as the cap.
【0009】[0009]
【実施例】図2は本発明の第1実施例である表面実装型
圧電発振子を示す。この圧電発振子は、絶縁基板10
と、発振子素子20と、キャップ30とで構成されてい
る。基板10はアルミナセラミックスをシート成形ある
いはタブレット成形した厚み0.3〜0.7mmの長方
形状の薄板であり、その長辺の両側縁部には厚み方向に
のびる4個の凹溝11,12が形成されている。基板1
0の表裏面には2本の帯状の取付電極13,14が形成
されており、凹溝11,12の内面には端面電極15,
16が形成されている。基板10の表裏面に形成された
取付電極13,14は端面電極15,16を介して接続
されている。凹溝11,12の内面に形成された端面電
極15,16上には、図3のように、溶融半田層17,
18(符号18は図示せず)が形成されている。FIG. 2 shows a surface mount piezoelectric oscillator according to a first embodiment of the present invention. This piezoelectric oscillator includes an insulating substrate 10
And an oscillator element 20 and a cap 30. The substrate 10 is a rectangular thin plate having a thickness of 0.3 to 0.7 mm formed by sheet-molding or tablet-molding alumina ceramics, and has four concave grooves 11 and 12 extending in the thickness direction on both side edges of its long sides. Has been formed. Board 1
Two strip-shaped attachment electrodes 13 and 14 are formed on the front and back surfaces of 0, and end surface electrodes 15 and 15 are formed on the inner surfaces of the concave grooves 11 and 12.
16 are formed. The mounting electrodes 13 and 14 formed on the front and back surfaces of the substrate 10 are connected to each other via the end surface electrodes 15 and 16. On the end surface electrodes 15 and 16 formed on the inner surfaces of the concave grooves 11 and 12, as shown in FIG.
18 (reference numeral 18 is not shown) is formed.
【0010】取付電極13,14の上には、発振子素子
20が導電性接着剤や半田のような導電性と接着性とを
併せ持つ材料19によって接着固定されている。この実
施例の発振子素子20は公知の厚みすべり振動モード発
振子であり、図4のように、圧電セラミックスまたは圧
電単結晶からなる圧電基板21の表面の一端側から約2
/3の領域に渡って電極22が形成され、裏面の他端側
から約2/3の領域に渡って電極23が形成されてい
る。両電極22,23の一端部は圧電基板21を間にし
てその中間部位で対向し、振動部を構成している。この
振動部は基板10と接触しないように、導電性接着剤1
9の厚みによって一定の空間が確保されている。上記電
極22,23の他端部22a,23aは圧電基板21の
端面を経て他面側まで回り込んでいる。上記のように導
電性接着剤19で接着することにより、発振子素子20
の電極22,23はそれぞれ取付電極13,14と電気
的に導通する。なお、発振子素子20の電極パターンは
上記のものに限らず、図5のようなパターンであっても
よい。図5において、図4と同一部分には同一符号を付
して説明を省略する。On the mounting electrodes 13 and 14, the oscillator element 20 is adhered and fixed by a material 19 having both conductivity and adhesiveness such as a conductive adhesive or solder. The oscillator element 20 of this embodiment is a known thickness-shear vibration mode oscillator, and as shown in FIG. 4, the piezoelectric substrate 21 made of piezoelectric ceramics or piezoelectric single crystal has a surface of about 2 mm from one end side.
The electrode 22 is formed over the region of / 3 and the electrode 23 is formed over the region of about 2/3 from the other end side of the back surface. One ends of the two electrodes 22 and 23 face each other at an intermediate portion with the piezoelectric substrate 21 interposed therebetween to form a vibrating portion. The conductive adhesive 1 so that this vibrating part does not come into contact with the substrate 10.
A certain space is secured by the thickness of 9. The other ends 22a and 23a of the electrodes 22 and 23 extend around the end surface of the piezoelectric substrate 21 to the other surface side. By bonding with the conductive adhesive 19 as described above, the resonator element 20
The electrodes 22 and 23 are electrically connected to the mounting electrodes 13 and 14, respectively. The electrode pattern of the oscillator element 20 is not limited to the above, and may be a pattern as shown in FIG. 5, the same parts as those in FIG. 4 are designated by the same reference numerals and the description thereof will be omitted.
【0011】キャップ30は、発振子素子20を覆うよ
うに基板10上に接着剤25によって接着されている。
キャップ30は金属板を縦断面U字形に深絞り形成した
ものであるが、圧印加工やダイキャスト加工を用いても
よい。キャップ30の材質としては、アルミニウム,ア
ルミニウム合金(A−5000系),洋白(Ni・Cu
合金),42Ni−Fe合金が用いられるが、他の材料
を用いてもよい。接着剤25としては、耐熱性や耐薬品
性からエポキシ系,エポキシ−アクリレート系,シリコ
ーン系の接着剤が考えられるが、金属製キャップ30と
の接着性とコスト面からエポキシ系接着剤が望ましい。
なお、圧電セラミック材料よりなる発振子素子20の場
合、高温下でディポールする性質があるが、エポキシ系
接着剤は通常200℃以下で硬化するため、発振子素子
20がディポールする恐れはない。The cap 30 is adhered to the substrate 10 with an adhesive 25 so as to cover the oscillator element 20.
Although the cap 30 is formed by deep drawing a metal plate in a U-shaped vertical cross section, coining or die casting may be used. As the material of the cap 30, aluminum, aluminum alloy (A-5000 series), nickel silver (Ni · Cu)
Alloy), 42Ni-Fe alloy is used, but other materials may be used. As the adhesive 25, epoxy-based, epoxy-acrylate-based, and silicone-based adhesives can be considered from the viewpoint of heat resistance and chemical resistance, but the epoxy-based adhesive is preferable from the viewpoint of adhesiveness with the metal cap 30 and cost.
The oscillator element 20 made of a piezoelectric ceramic material has a property of depolarizing at a high temperature, but since the epoxy adhesive is usually cured at 200 ° C. or lower, the oscillator element 20 is not likely to depolate.
【0012】次に、上記実施例の圧電発振子の製造方法
を説明する。まず、図6に示すようなマザー基板10A
を準備する。マザー基板10Aには予めスルーホール1
1A,12Aが一列に並ぶように形成されている。この
マザー基板10Aの表裏面の互いに対向する位置に、帯
状の取付電極13,14を形成し、スルーホール11
A,12Aの内面にも、表裏の取付電極13,14を接
続する端面電極15,16を形成する。これら電極11
〜14の形成には、スパッタリング、蒸着、印刷、溶射
など公知の方法を用いることができるが、この実施例で
は、Ag/Pd系の電極材料(Pd含有量:0.5〜2
0%)を5〜20μmの厚みに印刷し、800〜900
℃/1時間で焼成した。Next, a method of manufacturing the piezoelectric oscillator of the above embodiment will be described. First, a mother substrate 10A as shown in FIG.
To prepare. Through hole 1 is previously formed on the mother board 10A.
1A and 12A are formed in a line. The strip-shaped attachment electrodes 13 and 14 are formed on the front and back surfaces of the mother substrate 10A at positions facing each other, and the through holes 11 are formed.
End face electrodes 15 and 16 connecting the front and back attachment electrodes 13 and 14 are also formed on the inner surfaces of A and 12A. These electrodes 11
Known methods such as sputtering, vapor deposition, printing, and thermal spraying can be used for forming Nos. 14 to 14, but in this example, an Ag / Pd-based electrode material (Pd content: 0.5 to 2) is used.
0%) to a thickness of 5 to 20 μm, and 800 to 900
Firing was performed at ° C / 1 hour.
【0013】次に、スルーホール11A,12A内に半
田ペースト17Aを埋め込む(図7(A)参照)。この
半田ペースト17Aは、半田とフラックスとの混合物で
あり、メタル印刷、スクリーン印刷、ディスペンス等の
方法で埋め込まれる。次に、図8のように、マザー基板
10A上に発振子素子20を搭載するとともに、キャッ
プ30を接着する。なお、図8では1個のキャップ30
のみを示したが、マザー基板10A上には破線CLで囲
まれた各素子部分に発振子素子20およびキャップ30
がそれぞれ接着される。Next, the solder paste 17A is embedded in the through holes 11A and 12A (see FIG. 7A). The solder paste 17A is a mixture of solder and flux, and is embedded by a method such as metal printing, screen printing, or dispensing. Next, as shown in FIG. 8, the oscillator element 20 is mounted on the mother substrate 10A, and the cap 30 is bonded. In addition, in FIG. 8, one cap 30
However, only the oscillator element 20 and the cap 30 are provided on the mother substrate 10A at each element portion surrounded by the broken line CL.
Are glued together.
【0014】次に、このマザー基板10Aをリフロー半
田付け装置に挿入し、スルーホール11A,12Aに埋
め込まれた半田ペースト17Aを溶融させる。この時、
溶融半田17は、図7(B)のように表面張力によりス
ルーホール11A,12Aを膜状に閉じ、溶融半田17
がスルーホール11A,12Aから流れ落ちる恐れがな
い。次に、半田が溶融した状態のマザー基板10Aの上
からエアーを吹きつけ、溶融半田17に穴を開ける(図
7(C)参照)。これにより、溶融半田17は表面張力
によりスルーホール11A,12Aの内面に引き寄せら
れ、端面電極15,16上に環状にかつ均等な厚みで密
着する。Next, the mother board 10A is inserted into a reflow soldering apparatus to melt the solder paste 17A embedded in the through holes 11A and 12A. This time,
As shown in FIG. 7B, the molten solder 17 closes the through holes 11A and 12A in a film shape by the surface tension,
There is no possibility that the water will flow down from the through holes 11A and 12A. Next, air is blown from above the mother substrate 10A in the state where the solder is melted to make a hole in the molten solder 17 (see FIG. 7C). As a result, the molten solder 17 is attracted to the inner surfaces of the through holes 11A and 12A due to the surface tension, and adheres to the end surface electrodes 15 and 16 in an annular shape with a uniform thickness.
【0015】半田が固化した後、図8の破線CLに従っ
てマザー基板10Aを分断し、図2に示す圧電発振子を
得る。即ち、マザー基板10Aがスルーホール11A,
12Aの位置で分断されるため、スルーホール11A,
12Aは凹溝11,12となる。分断時において、半田
層17,18は、図7(B)のような膜状ではなく図7
(C)のようにスルーホール11A,12Aの内面に引
き寄せられた状態となっているので、分断時に半田が欠
落したりせず、マザー基板10Aとともに半田も精度よ
く分断される(図7(D)参照)。After the solder is solidified, the mother substrate 10A is divided according to the broken line CL in FIG. 8 to obtain the piezoelectric oscillator shown in FIG. That is, the mother board 10A has through holes 11A,
Since it is divided at the position of 12A, the through hole 11A,
12A becomes concave grooves 11 and 12. At the time of cutting, the solder layers 17 and 18 are not in the film shape as in FIG.
As shown in FIG. 7C, since the solder is pulled toward the inner surfaces of the through holes 11A and 12A, the solder does not drop during the cutting, and the solder is accurately separated together with the mother board 10A (FIG. 7D. )reference).
【0016】上記製造方法では、スルーホール11,1
2に半田ペースト17Aを埋め込んだ後、マザー基板1
0Aに発振子素子20およびキャップ30を接着し、そ
の後で半田ペースト17Aを溶融するようにしたが、こ
れに代えて、マザー基板10Aに発振子素子20および
キャップ30を接着した後、スルーホール11,12に
半田ペースト17Aを埋め込み、その後、半田ペースト
17Aを溶融してもよい。さらに、スルーホール11,
12に半田ペースト17Aを埋め込み、この半田ペース
ト17Aを溶融した後で、マザー基板10Aに発振子素
子20およびキャップ30を接着してもよい。In the above manufacturing method, the through holes 11, 1
Mother board 1 after embedding solder paste 17A in 2
Although the oscillator element 20 and the cap 30 are bonded to 0A and then the solder paste 17A is melted after that, instead of this, the oscillator element 20 and the cap 30 are bonded to the mother substrate 10A, and then the through hole 11 is formed. , 12 may be filled with the solder paste 17A, and then the solder paste 17A may be melted. In addition, through holes 11,
It is also possible to embed the solder paste 17A in 12 and melt the solder paste 17A, and then bond the oscillator element 20 and the cap 30 to the mother substrate 10A.
【0017】図9は上記実施例の圧電発振子を回路基板
Pに実装した状態を示す。図から明らかなように、基板
10の端面電極15上に予め半田層17が形成されてい
るので、この半田層17と実装時の半田Sとの密着性が
よく、十分な高さhを持つフィレットを確保することが
できる。なお、図9では半田層17が半田Sと溶融しな
い例を示したが、一体に溶融してもよい。また、キャッ
プ30の接着剤25が凹溝11内に多少流れ込んでも、
凹溝11の内面には既に半田層17が形成されているの
で、半田付け性が低下する恐れがない。その結果、基板
10を必要以上に大きくする必要がなく、製品の小型化
が容易となる。FIG. 9 shows a state in which the piezoelectric oscillator of the above embodiment is mounted on the circuit board P. As is clear from the figure, since the solder layer 17 is formed in advance on the end surface electrode 15 of the substrate 10, the solder layer 17 and the solder S at the time of mounting have good adhesion and have a sufficient height h. The fillet can be secured. Although FIG. 9 shows an example in which the solder layer 17 does not melt with the solder S, it may melt together. In addition, even if the adhesive 25 of the cap 30 slightly flows into the concave groove 11,
Since the solder layer 17 has already been formed on the inner surface of the groove 11, there is no fear that the solderability will deteriorate. As a result, it is not necessary to make the substrate 10 larger than necessary, and the product can be easily downsized.
【0018】図10は本発明にかかる電子部品の第2実
施例を示す。この実施例は、コルピッツ型発振回路に用
いられる1個の発振子素子Oと2個のコンデンサC1 ,
C2とを備えた容量内蔵型発振子であり、その電気回路
は図11のようになる。FIG. 10 shows a second embodiment of the electronic component according to the present invention. In this embodiment, one oscillator element O used in a Colpitts type oscillation circuit and two capacitors C 1 ,
This is a built-in capacitor type oscillator including C 2 and its electric circuit is as shown in FIG.
【0019】基板40は、第1実施例と同様に、アルミ
ナセラミックスよりなり、基板40の表面中央部には第
1容量電極41が形成され、表面両端部には2個の取付
電極42,43が形成されている。基板40の裏面にも
同様の形状の電極41〜43が形成されている。上記電
極41〜43の両端部は、基板40の両側縁部に形成さ
れた凹溝40a〜40cまで引き出され、凹溝40aの
内面に形成された端面電極44〜46を介して表裏の電
極41〜43が互いに導通している。なお、図10には
図示しないが、凹溝40a〜40cの内面、つまり端面
電極44〜46上には図3と同様の溶融半田層が形成さ
れている。Similar to the first embodiment, the substrate 40 is made of alumina ceramics, the first capacitance electrode 41 is formed at the center of the surface of the substrate 40, and the two mounting electrodes 42, 43 are provided at both ends of the surface. Are formed. The electrodes 41 to 43 having the same shape are formed on the back surface of the substrate 40. Both ends of the electrodes 41 to 43 are drawn to the recessed grooves 40a to 40c formed on both side edges of the substrate 40, and the front and back electrodes 41 are formed via the end surface electrodes 44 to 46 formed on the inner surface of the recessed groove 40a. ~ 43 are in conduction with each other. Although not shown in FIG. 10, a molten solder layer similar to that in FIG. 3 is formed on the inner surfaces of the concave grooves 40a to 40c, that is, on the end surface electrodes 44 to 46.
【0020】上記基板40の第1容量電極41上、およ
びキャップ接着部に相当する部位上には、誘電体層47
が一定厚みにかつ同時に形成されている。誘電体層47
の厚みは、目的とする容量値によって異なるが、電極4
1〜43による凹凸を緩和し、かつ後述するキャップ5
5と電極41〜43との間の十分な絶縁性が確保される
ような厚みに設定される。この実施例の誘電体層47
は、第1容量電極41を覆う容量部47aとキャップ接
着部に対応する枠状の接着部47bとを連続的に形成し
たものであるが、容量部47aと接着部47bとを分離
してもよい。A dielectric layer 47 is formed on the first capacitance electrode 41 of the substrate 40 and on the portion corresponding to the cap bonding portion.
Are formed at a constant thickness and at the same time. Dielectric layer 47
The thickness of the electrode depends on the target capacitance value, but
Cap 5 which alleviates irregularities due to 1 to 43 and is described later
5 is set to a thickness that ensures sufficient insulation between the electrodes 5 and the electrodes 41 to 43. The dielectric layer 47 of this embodiment
In the above, the capacitor part 47a covering the first capacitor electrode 41 and the frame-shaped adhesive part 47b corresponding to the cap adhesive part are continuously formed. However, even if the capacitor part 47a and the adhesive part 47b are separated from each other. Good.
【0021】上記誘電体層47の上には、2個の第2容
量電極48,49がスパッタリング、蒸着、印刷、溶射
など公知の方法で形成される。これら容量電極48,4
9は、その主要部が容量部47aを間にして第1容量電
極41と対向しており、一部が窓穴47cを介してそれ
ぞれ取付電極42,43と導通する。On the dielectric layer 47, two second capacitance electrodes 48 and 49 are formed by a known method such as sputtering, vapor deposition, printing and thermal spraying. These capacitance electrodes 48, 4
The main portion of 9 is opposed to the first capacitance electrode 41 with the capacitance portion 47a in between, and some of them are electrically connected to the attachment electrodes 42 and 43 through the window hole 47c.
【0022】第2容量電極48,49の上には、導電性
接着剤のような導電性と接着性の機能を併せ持つ材料5
7によって発振子素子50が接着固定されている。この
実施例の発振子素子50も、第1実施例と同様の厚みす
べり振動モードの発振子素子である。即ち、圧電基板5
1の表面の一端側から約2/3の領域に渡って電極52
が形成され、裏面の他端側から約2/3の領域に渡って
電極53が形成されている。両電極52,53の一端部
は圧電基板51を間にしてその中間部位で対向し、振動
部を構成しており、この振動部は導電性接着剤57の厚
みによって第2容量電極48,49と接触しないように
一定の空間が確保されている。上記電極52,53の他
端部52a,53aは圧電基板51の端面を経て他面側
まで回り込んでいる。上記のように導電性接着剤57で
接着することにより、発振子素子50の電極52,53
はそれぞれ第2容量電極48,49と電気的に導通す
る。On the second capacitance electrodes 48 and 49, a material 5 having both conductive and adhesive functions such as a conductive adhesive is used.
The oscillator element 50 is adhesively fixed by 7. The oscillator element 50 of this embodiment is also a thickness-shear vibration mode oscillator element similar to that of the first embodiment. That is, the piezoelectric substrate 5
The electrode 52 extends from one end of the surface of No. 1 to about 2/3 of the area.
Is formed, and the electrode 53 is formed over the area of about 2/3 from the other end side of the back surface. One end of each of the electrodes 52 and 53 faces the piezoelectric substrate 51 at an intermediate portion thereof to form a vibrating portion, and the vibrating portion is formed by the thickness of the conductive adhesive 57. A certain space is secured so as not to come into contact with. The other ends 52a and 53a of the electrodes 52 and 53 extend around the end surface of the piezoelectric substrate 51 to the other surface side. By bonding with the conductive adhesive 57 as described above, the electrodes 52, 53 of the oscillator element 50 are bonded.
Are electrically connected to the second capacitance electrodes 48 and 49, respectively.
【0023】キャップ55は、上記発振子素子50を覆
うように基板40上に接着剤56によって接着される。
キャップ55の材料としては、第1実施例と同様の材料
を用いた。接着剤56も、第1実施例と同様の材料を用
い、キャップ55の開口部底面に塗布した後、誘電体層
47の上に接着し、硬化させた。The cap 55 is adhered to the substrate 40 by an adhesive 56 so as to cover the oscillator element 50.
As the material of the cap 55, the same material as in the first embodiment was used. The adhesive 56 is also made of the same material as in the first embodiment, applied to the bottom surface of the opening of the cap 55, and then adhered onto the dielectric layer 47 and cured.
【0024】この実施例の場合も、製造に際し、図12
のような多数のスルーホール58を有するマザー基板4
0Aを使用する。このマザー基板40Aの表裏面に容量
電極41、取付電極42,43を印刷などの公知の方法
で形成するとともに、スルーホール58の内面に端面電
極44〜46を形成する。電極材料としては第1実施例
と同様のものを使用する。その後、スルーホール58の
中に半田ペースト59を埋め込み、マザー基板40A上
への誘電体層47の形成、第2容量電極48,49の形
成、発振子素子50の搭載、キャップ55の接着などを
順次行う。図13はこの状態を示す。その後、半田ペー
スト59をリフローさせるとともに、この溶融した半田
に図7(B)と同様にエアーを吹きつけ、穴を開ける。
これにより、溶融半田がスルーホール58の内面に環状
に付着する。その後、マザー基板40Aをスルーホール
58上の破線CLで分断することにより、図10のよう
な容量内蔵型発振子を得る。Also in the case of this embodiment, in the manufacturing process, as shown in FIG.
Mother board 4 having a large number of through holes 58 such as
Use 0A. Capacitor electrodes 41 and attachment electrodes 42 and 43 are formed on the front and back surfaces of this mother substrate 40A by a known method such as printing, and end face electrodes 44 to 46 are formed on the inner surface of the through hole 58. The same electrode material as in the first embodiment is used. After that, a solder paste 59 is embedded in the through hole 58, and the dielectric layer 47 is formed on the mother substrate 40A, the second capacitance electrodes 48 and 49 are formed, the oscillator element 50 is mounted, and the cap 55 is bonded. Perform sequentially. FIG. 13 shows this state. Then, the solder paste 59 is reflowed, and air is blown to the melted solder in the same manner as in FIG. 7B to make a hole.
As a result, the molten solder adheres to the inner surface of the through hole 58 in a ring shape. After that, the mother substrate 40A is divided by the broken line CL on the through hole 58 to obtain a capacitance built-in oscillator as shown in FIG.
【0025】図14は本発明にかかる圧電部品の第3実
施例を示す。この実施例も、第2実施例と同様の容量内
蔵型発振子である。第2実施例では、容量部を形成する
ために基板40上に誘電体層47および第2容量電極4
8,49を形成したが、この実施例では別体のコンデン
サ素子を用いている。FIG. 14 shows a third embodiment of the piezoelectric component according to the present invention. This embodiment is also an oscillator with a built-in capacitor similar to the second embodiment. In the second embodiment, the dielectric layer 47 and the second capacitance electrode 4 are formed on the substrate 40 to form the capacitance portion.
8 and 49 are formed, this embodiment uses a separate capacitor element.
【0026】基板60は、第1実施例と同様に、アルミ
ナセラミックスよりなり、基板60の中央部と両端部の
表裏面には3個の取付電極61〜63が形成されてい
る。取付電極61〜63の端部は、基板60の両側縁部
に形成された凹溝60a〜60cまで引き出され、凹溝
60a〜60cの内面に形成された端面電極64〜66
を介して表裏の取付電極61〜63が互いに導通してい
る。凹溝60a〜60cの内面、つまり端面電極64〜
66上には図3と同様の溶融半田層(図示せず)が形成
されている。上記基板60の上面でかつ上記電極61〜
63の上側には、キャップ接着部に相当する枠形の絶縁
体層67が一定厚みに形成されている。Similar to the first embodiment, the substrate 60 is made of alumina ceramics, and three attachment electrodes 61 to 63 are formed on the front and back surfaces of the central portion and both ends of the substrate 60. The end portions of the attachment electrodes 61 to 63 are drawn to the concave grooves 60a to 60c formed on both side edge portions of the substrate 60, and the end surface electrodes 64 to 66 formed on the inner surfaces of the concave grooves 60a to 60c.
The attachment electrodes 61 to 63 on the front and back sides are electrically connected to each other through. Inner surfaces of the concave grooves 60a to 60c, that is, the end surface electrodes 64 to
A molten solder layer (not shown) similar to that in FIG. 3 is formed on 66. The upper surface of the substrate 60 and the electrodes 61 to
On the upper side of 63, a frame-shaped insulator layer 67 corresponding to the cap bonding portion is formed with a constant thickness.
【0027】上記基板60上には、導電性接着剤のよう
な導電性と接着性の機能を併せ持つ材料90〜92によ
って、発振子素子70とコンデンサ素子60とを積層一
体化したものが接着固定されている。この実施例の発振
子素子70も、第1実施例と同様の厚みすべり振動モー
ドの発振子素子である。即ち、図15に示すように、圧
電基板71の表面の一端側から約2/3の領域に渡って
電極72が形成され、裏面の他端側から約2/3の領域
に渡って電極73が形成されている。電極72,73の
一端部は圧電基板71を間にしてその中間部位で対向
し、振動部を構成している。上記電極72,73の他端
部72a,73aは圧電基板71の両端面を経て他面側
まで回り込んでいる。On the substrate 60, a material in which the oscillator element 70 and the capacitor element 60 are laminated and integrated by a material 90 to 92 having a conductive and adhesive function such as a conductive adhesive is fixedly adhered. Has been done. The oscillator element 70 of this embodiment is also a thickness-shear vibration mode oscillator element similar to that of the first embodiment. That is, as shown in FIG. 15, the electrode 72 is formed from one end side of the surface of the piezoelectric substrate 71 to a region of about 2/3, and the electrode 73 is formed from the other end of the back surface to a region of about 2/3. Are formed. One ends of the electrodes 72, 73 oppose each other with the piezoelectric substrate 71 interposed therebetween at an intermediate portion thereof to form a vibrating portion. The other ends 72a and 73a of the electrodes 72 and 73 extend around both end surfaces of the piezoelectric substrate 71 to the other surface side.
【0028】また、コンデンサ素子80は、図16に示
すように、発振子素子70と同長,同幅の誘電体基板
(例えばセラミックス基板)81の表面に、両端から中
央に向かって延びる2個の個別電極82,83を形成
し、裏面には上記個別電極82,83と対向する1個の
共通電極84を形成したものであり、個別電極82,8
3と共通電極84との対向部で2個の容量部が形成され
る。なお、個別電極82,83の端部82a,83a
は、誘電体基板81の両端面を経て裏面側まで回り込ん
でいる。Further, as shown in FIG. 16, two capacitor elements 80 extend from both ends toward the center on the surface of a dielectric substrate (for example, a ceramic substrate) 81 having the same length and width as the oscillator element 70. Individual electrodes 82, 83 are formed, and one common electrode 84 facing the individual electrodes 82, 83 is formed on the back surface.
Two capacitive parts are formed at the facing part of 3 and the common electrode 84. The end portions 82a, 83a of the individual electrodes 82, 83
Wrap around to the back surface side through both end surfaces of the dielectric substrate 81.
【0029】発振子素子70の裏面とコンデンサ素子8
0の表面は、その両端部で導電性接着剤のような導電性
と接着性の機能を併せ持つ材料93,94によって、接
着固定されている。この時、発振子素子70の振動部と
コンデンサ素子80との間には、材料93,94の厚み
によって所定の振動空間が形成される。このようにし
て、発振子素子70の一方の電極73とコンデンサ素子
80の一方の個別電極82とが接続され、他方の電極7
2と他方の個別電極83とが接続される。なお、発振子
素子70の表面の両端部上には、樹脂などからなる周波
数調整用のダンピング材95,96が塗布されている。The back surface of the oscillator element 70 and the capacitor element 8
The surface of 0 is adhered and fixed at both ends by materials 93 and 94 having a conductive and adhesive function such as a conductive adhesive. At this time, a predetermined vibration space is formed between the vibrating portion of the oscillator element 70 and the capacitor element 80 due to the thickness of the materials 93 and 94. In this way, one electrode 73 of the oscillator element 70 and one individual electrode 82 of the capacitor element 80 are connected, and the other electrode 7
2 and the other individual electrode 83 are connected. Damping materials 95 and 96 made of resin or the like for frequency adjustment are applied to both ends of the surface of the oscillator element 70.
【0030】発振子素子70とコンデンサ素子80とを
接着一体化した後、コンデンサ素子80の裏面側を材料
90〜92によって基板60に接着すると、コンデンサ
素子80の一方の個別電極82の端部82aが取付電極
61に、他方の個別電極83の端部83aが取付電極6
3に、共通電極84が取付電極62にそれぞれ接続され
る。After the oscillator element 70 and the capacitor element 80 are integrally bonded, the back surface side of the capacitor element 80 is bonded to the substrate 60 with the materials 90 to 92, and the end portion 82a of one individual electrode 82 of the capacitor element 80 is bonded. Is the attachment electrode 61, and the end portion 83a of the other individual electrode 83 is the attachment electrode 6
3, the common electrode 84 is connected to the attachment electrode 62, respectively.
【0031】キャップ100は、上記発振子素子70お
よびコンデンサ素子80を覆うように基板60上に接着
剤101によって接着される。キャップ100の材料と
しては、第1実施例と同様の材料を用いた。接着剤10
1も、第1実施例と同様の材料を用い、キャップ100
の開口部底面に塗布した後、絶縁体層67の上に接着
し、硬化させた。The cap 100 is adhered to the substrate 60 with an adhesive 101 so as to cover the oscillator element 70 and the capacitor element 80. As the material of the cap 100, the same material as in the first embodiment was used. Adhesive 10
1 also uses the same material as in the first embodiment, and uses the cap 100
After being applied to the bottom surface of the opening of the above, it was adhered on the insulator layer 67 and cured.
【0032】この実施例の場合も、製造方法は図12,
13とほぼ同様である。即ち、図17のような多数のス
ルーホール68を有するマザー基板60Aを準備し、こ
のマザー基板60Aの表裏面に取付電極61〜63を印
刷などの公知の方法で形成するとともに、スルーホール
68の内面に端面電極64〜66を形成する。その後、
スルーホール68の中に半田ペースト69を埋め込み、
マザー基板60A上への絶縁体層67の形成、発振子素
子70およびコンデンサ素子80の搭載、キャップ10
0の接着などを順次行う。図18はこの状態を示す。そ
の後、半田ペースト69をリフローさせるとともに、こ
の溶融した半田にエアーを吹きつけ、穴を開ける。これ
により、溶融半田がスルーホール68の内面に環状に付
着する。その後、マザー基板60Aをスルーホール68
に沿って分断することにより、図14のような容量内蔵
型発振子を得る。Also in the case of this embodiment, the manufacturing method is as shown in FIG.
It is almost the same as 13. That is, a mother substrate 60A having a large number of through holes 68 as shown in FIG. 17 is prepared, the attachment electrodes 61 to 63 are formed on the front and back surfaces of this mother substrate 60A by a known method such as printing, and the through holes 68 are formed. The end surface electrodes 64-66 are formed on the inner surface. afterwards,
The solder paste 69 is embedded in the through hole 68,
Formation of the insulator layer 67 on the mother substrate 60A, mounting of the oscillator element 70 and the capacitor element 80, the cap 10
Adhesion of 0 and the like are sequentially performed. FIG. 18 shows this state. Then, the solder paste 69 is reflowed, and air is blown to the melted solder to make a hole. As a result, the molten solder adheres to the inner surface of the through hole 68 in a ring shape. After that, the mother board 60A is set to the through hole 68.
By dividing along the line, a capacitor built-in type oscillator as shown in FIG. 14 is obtained.
【0033】[0033]
【発明の効果】以上の説明で明らかなように、本発明に
よれば、絶縁基板の側縁部に形成された凹溝の内面に端
面電極が形成され、この端面電極上に半田層が形成され
ているので、実装時の半田付け性が良好となり、十分な
高さのフィレットを形成できる。特に、半田層は半田ペ
ーストではなく溶融半田であるから、端面電極への密着
性がよく、半田食われを防ぐため端面電極の材料として
AgPdを用いても、半田付き性が悪化しない。しか
も、端面電極上にメッキを施す必要もなく、安価に構成
できる。また、キャップを基板へ接着する場合、その接
着剤が凹溝へ流れ込むと、半田付き性が低下するが、本
発明では凹溝の内面に半田層が形成されているので、多
少の接着剤が凹溝へ流れ込んでも半田付け性を低下させ
ない。そのため、基板のサイズを大きくする必要がな
く、製品の小型化が容易となる。また、本発明の製造方
法によれば、マザー基板の段階のスルーホール内に半田
ペーストを埋め込み、この半田を溶融させた後、マザー
基板を分割するようにしたので、凹溝の内面に簡単に溶
融半田層を形成できる。As is apparent from the above description, according to the present invention, the end face electrode is formed on the inner surface of the groove formed in the side edge portion of the insulating substrate, and the solder layer is formed on the end face electrode. Therefore, the solderability at the time of mounting becomes good, and a fillet having a sufficient height can be formed. In particular, since the solder layer is a molten solder rather than a solder paste, it has good adhesion to the end face electrodes, and the solderability does not deteriorate even if AgPd is used as the material of the end face electrodes to prevent solder erosion. Moreover, there is no need to plate the end face electrodes, and the structure can be constructed at low cost. Further, when the cap is adhered to the substrate, if the adhesive flows into the groove, the solderability is deteriorated. However, in the present invention, since the solder layer is formed on the inner surface of the groove, some adhesive may It does not deteriorate the solderability even if it flows into the groove. Therefore, it is not necessary to increase the size of the substrate, and the product can be easily downsized. Further, according to the manufacturing method of the present invention, since the solder paste is embedded in the through hole at the stage of the mother substrate and the solder is melted, the mother substrate is divided, so that the inner surface of the concave groove can be easily formed. A molten solder layer can be formed.
【図1】従来の表面実装型圧電発振子の分解斜視図であ
る。FIG. 1 is an exploded perspective view of a conventional surface mount piezoelectric oscillator.
【図2】本発明の第1実施例である表面実装型圧電発振
子の分解斜視図である。FIG. 2 is an exploded perspective view of the surface mount piezoelectric oscillator according to the first embodiment of the present invention.
【図3】図2のIII-III 線断面図である。3 is a sectional view taken along line III-III in FIG.
【図4】図2の圧電発振子に用いられる発振子素子の表
裏面図である。FIG. 4 is a front and back view of an oscillator element used in the piezoelectric oscillator of FIG.
【図5】発振子素子の他の例の表裏面図である。FIG. 5 is a front and back view of another example of the oscillator element.
【図6】図2の圧電発振子を製造するためのマザー基板
の斜視図である。FIG. 6 is a perspective view of a mother substrate for manufacturing the piezoelectric oscillator of FIG.
【図7】図2の圧電発振子における溶融半田層を形成す
る方法を示す説明図である。FIG. 7 is an explanatory diagram showing a method of forming a molten solder layer in the piezoelectric oscillator of FIG.
【図8】図6のマザー基板のスルーホールに半田ペース
トを埋め込み、かつマザー基板にキャップを接着した状
態の斜視図である。8 is a perspective view showing a state in which a solder paste is embedded in a through hole of the mother board of FIG. 6 and a cap is adhered to the mother board.
【図9】図2の圧電発振子を回路基板に実装した時の断
面図である。9 is a sectional view of the piezoelectric oscillator of FIG. 2 mounted on a circuit board.
【図10】本発明の第2実施例である容量内蔵型圧電発
振子の分解斜視図である。FIG. 10 is an exploded perspective view of a built-in capacitor type piezoelectric oscillator according to a second embodiment of the present invention.
【図11】図10に示された圧電発振子の回路図であ
る。11 is a circuit diagram of the piezoelectric oscillator shown in FIG.
【図12】図12の圧電発振子を製造するためのマザー
基板の斜視図である。FIG. 12 is a perspective view of a mother substrate for manufacturing the piezoelectric oscillator of FIG.
【図13】図12のマザー基板のスルーホールに半田ペ
ーストを埋め込み、かつマザー基板にキャップを接着し
た状態の斜視図である。13 is a perspective view showing a state in which a solder paste is embedded in a through hole of the mother board of FIG. 12 and a cap is adhered to the mother board.
【図14】本発明の第3実施例である容量内蔵型圧電発
振子の分解斜視図である。FIG. 14 is an exploded perspective view of a built-in capacitor type piezoelectric oscillator according to a third embodiment of the present invention.
【図15】図14の圧電発振子に用いられる発振子素子
の表裏面図である。15 is a front and back view of an oscillator element used in the piezoelectric oscillator of FIG.
【図16】図14の圧電発振子に用いられるコンデンサ
素子の表裏面図である。16 is a front and back view of a capacitor element used in the piezoelectric oscillator of FIG.
【図17】図14の圧電発振子を製造するためのマザー
基板の斜視図である。17 is a perspective view of a mother substrate for manufacturing the piezoelectric oscillator of FIG.
【図18】図17のマザー基板のスルーホールに半田ペ
ーストを埋め込み、かつマザー基板にキャップを接着し
た状態の斜視図である。18 is a perspective view showing a state in which a solder paste is embedded in a through hole of the mother board of FIG. 17 and a cap is attached to the mother board.
10 基板 11,12 凹溝 13,14 取付電極 15,16 端面電極 17,18 溶融半田層 20 圧電素子 30 キャップ 10 Substrate 11,12 Recessed groove 13,14 Mounting electrode 15,16 End surface electrode 17,18 Melted solder layer 20 Piezoelectric element 30 Cap
Claims (5)
され、表裏いずれかの取付電極上に電子部品素子が搭載
され、絶縁基板の側縁部に厚み方向にのびる複数の凹溝
が形成され、これら凹溝の内面に表裏の取付電極を互い
に導通させる端面電極が形成され、これら端面電極上に
溶融半田層が形成されていることを特徴とする表面実装
型電子部品。1. A plurality of mounting electrodes are formed on the front and back surfaces of an insulating substrate, an electronic component element is mounted on one of the front and back mounting electrodes, and a plurality of concave grooves extending in the thickness direction are formed on the side edges of the insulating substrate. An end surface electrode is formed on the inner surface of these recesses for electrically connecting the front and back mounting electrodes to each other, and a molten solder layer is formed on these end surface electrodes.
いて、 上記電子部品素子は圧電素子であり、 上記絶縁基板はアルミナ基板であり、 このアルミナ基板の上には、圧電素子を覆うキャップが
接着されていることを特徴とする表面実装型電子部品。2. The surface mount electronic component according to claim 1, wherein the electronic component element is a piezoelectric element, the insulating substrate is an alumina substrate, and a cap covering the piezoelectric element is provided on the alumina substrate. A surface-mount type electronic component characterized by being bonded.
いて、 上記電子部品素子は圧電発振子素子であり、 上記絶縁基板は両側縁に凹溝を形成した方形のアルミナ
基板であり、 このアルミナ基板には第1と第2の取付電極とその間に
第3の電極が形成されるとともに、第1の取付電極と第
3の電極との間、および第2の取付電極と第3の電極と
の間に容量部が形成され、 上記3個の電極は上記凹溝の内面に形成された端面電極
とそれぞれ導通するようにアルミナ基板の側縁部へ引き
延ばされ、 アルミナ基板の上には、圧電素子を覆うキャップが接着
されていることを特徴とする表面実装型電子部品。3. The surface mount electronic component according to claim 1, wherein the electronic component element is a piezoelectric oscillator element, and the insulating substrate is a rectangular alumina substrate having concave grooves formed on both side edges. The alumina substrate is provided with first and second attachment electrodes and a third electrode therebetween, and between the first attachment electrode and the third electrode and between the second attachment electrode and the third electrode. And a capacitance portion is formed between the three electrodes, and the three electrodes are extended to the side edge portion of the alumina substrate so as to be electrically connected to the end face electrodes formed on the inner surface of the concave groove. Is a surface-mounted electronic component characterized in that a cap covering the piezoelectric element is bonded.
装型電子部品の製造方法において、 絶縁性のマザー基板に、複数のスルーホールを形成する
工程、 上記マザー基板の表裏面に複数の取付電極を形成する工
程、 上記スルーホールの内面に表裏の取付電極を導通させる
端面電極を形成する工程、 上記マザー基板の表裏いずれかの取付電極上に電子部品
素子を搭載する工程、 上記スルーホールに半田ペーストを埋め込む工程、 上記スルーホールに埋め込まれた半田ペーストを溶融さ
せる工程、および上記マザー基板を溶融半田が付着した
スルーホールの部位で分断し、絶縁基板とする工程とを
含む表面実装型電子部品の製造方法。4. A method of manufacturing a surface mount type electronic component in which an electronic component element is mounted on an insulating substrate, the step of forming a plurality of through holes in an insulating mother substrate, a plurality of attachments on the front and back surfaces of the mother substrate. A step of forming an electrode, a step of forming an end surface electrode for conducting the front and back mounting electrodes on the inner surface of the through hole, a step of mounting an electronic component element on one of the front and back mounting electrodes of the mother board, a through hole A surface mount type electronic device including a step of embedding a solder paste, a step of melting the solder paste embedded in the through hole, and a step of cutting the mother substrate at a portion of the through hole to which the molten solder adheres to form an insulating substrate. Manufacturing method of parts.
せた後、マザー基板の分断前に、マザー基板にエアーを
吹きつけて溶融半田に穴を開け、溶融半田をスルーホー
ルの内周面に寄せる工程を含むことを特徴とする表面実
装型電子部品の製造方法。5. The manufacturing method according to claim 4, wherein after the solder paste embedded in the through holes is melted and before the mother substrate is divided, air is blown to the mother substrate to form holes in the molten solder. A method of manufacturing a surface mount electronic component, comprising the steps of opening and bringing molten solder to an inner peripheral surface of a through hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12093195A JP3261926B2 (en) | 1995-04-21 | 1995-04-21 | Method for manufacturing surface mount electronic components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12093195A JP3261926B2 (en) | 1995-04-21 | 1995-04-21 | Method for manufacturing surface mount electronic components |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08293752A true JPH08293752A (en) | 1996-11-05 |
| JP3261926B2 JP3261926B2 (en) | 2002-03-04 |
Family
ID=14798523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12093195A Expired - Fee Related JP3261926B2 (en) | 1995-04-21 | 1995-04-21 | Method for manufacturing surface mount electronic components |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3261926B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6570262B1 (en) | 1999-04-02 | 2003-05-27 | Murata Manufacturing Co., Ltd. | Mother substrate and electronic component utilizing the mother substrate |
| DE10016064B4 (en) * | 1999-04-02 | 2006-05-11 | Murata Mfg. Co., Ltd., Nagaokakyo | Substrate, single substrate and method of making the same |
-
1995
- 1995-04-21 JP JP12093195A patent/JP3261926B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6570262B1 (en) | 1999-04-02 | 2003-05-27 | Murata Manufacturing Co., Ltd. | Mother substrate and electronic component utilizing the mother substrate |
| US6835601B2 (en) | 1999-04-02 | 2004-12-28 | Murata Manufacturing Co., Ltd | Mother substrate, substrate element, and method for manufacturing the same |
| DE10016064B4 (en) * | 1999-04-02 | 2006-05-11 | Murata Mfg. Co., Ltd., Nagaokakyo | Substrate, single substrate and method of making the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3261926B2 (en) | 2002-03-04 |
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