JPH09258373A - Support for photographic sensitive material - Google Patents
Support for photographic sensitive materialInfo
- Publication number
- JPH09258373A JPH09258373A JP6442496A JP6442496A JPH09258373A JP H09258373 A JPH09258373 A JP H09258373A JP 6442496 A JP6442496 A JP 6442496A JP 6442496 A JP6442496 A JP 6442496A JP H09258373 A JPH09258373 A JP H09258373A
- Authority
- JP
- Japan
- Prior art keywords
- support
- sps
- polymer
- difference
- refractive index
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 14
- 229920010524 Syndiotactic polystyrene Polymers 0.000 claims abstract description 84
- 229920000642 polymer Polymers 0.000 claims description 54
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 49
- 238000001816 cooling Methods 0.000 description 36
- 238000006116 polymerization reaction Methods 0.000 description 21
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 20
- 238000005266 casting Methods 0.000 description 14
- 238000002425 crystallisation Methods 0.000 description 10
- 230000008025 crystallization Effects 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000000576 coating method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 150000003623 transition metal compounds Chemical class 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000009998 heat setting Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 3
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 3
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 2
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229920006125 amorphous polymer Polymers 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 2
- DLKQHBOKULLWDQ-UHFFFAOYSA-N 1-bromonaphthalene Chemical compound C1=CC=C2C(Br)=CC=CC2=C1 DLKQHBOKULLWDQ-UHFFFAOYSA-N 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012772 electrical insulation material Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012685 gas phase polymerization Methods 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- ZEIWWVGGEOHESL-UHFFFAOYSA-N methanol;titanium Chemical compound [Ti].OC.OC.OC.OC ZEIWWVGGEOHESL-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000001225 nuclear magnetic resonance method Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- SQBBHCOIQXKPHL-UHFFFAOYSA-N tributylalumane Chemical compound CCCC[Al](CCCC)CCCC SQBBHCOIQXKPHL-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、シンジオタクチッ
クポリスチレン系支持体に関するものであり、更に詳し
くは、表裏差のない、透明で、表面平坦な、カールの発
生しないシンジオタクチックポリスチレン系支持体に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a syndiotactic polystyrene support, and more specifically, a syndiotactic polystyrene support having no difference between front and back, transparent, flat surface and curl-free. It is about.
【0002】この技術が必要な分野として、支持体を2
次加工して製品とする分野、例としては、写真フイル
ム、レントゲンフイルム、磁気テープ、光磁気ディス
ク、製図用等の塗布プロセス(下引層塗布、乳剤層塗
布、磁性層塗布等)でうまく塗布出来なかったり、スリ
ット、打ち抜きプロセスで寸法精度が狂ったり、カール
による平面性悪化を嫌うもの等に対して適用可能であ
る。As a field requiring this technique, a support is
Successful coating in the field of subsequent processing into products, for example, photographic film, roentgen film, magnetic tape, magneto-optical disk, drawing processes (coating layer coating, emulsion layer coating, magnetic layer coating, etc.) It can be applied to things that cannot be done, slits, dimensional accuracy is changed in the punching process, and flatness deterioration due to curling is disliked.
【0003】[0003]
【従来の技術】シンジオタクチックポリスチレン(以
下、SPSと略称する)支持体は、ポリエチレンテレフ
タレート(以下、PETと略称する)支持体の有する優
れた熱的、機械的、物理的、化学的、光学的特性を併せ
持ち、特に、光学的特性(光線透過率、ヘーズ等)、寸
法安定性等に優れている。従って、SPS系支持体は、
写真感光材料用途(カラー、X−レイ、印刷感材等)、
磁気記録用途(オーディオ、ビデオ、フロッピー等)、
電気用途(コンデンサー、電気絶縁材料等)、蒸着用
途、包装用途等に適している。2. Description of the Related Art A syndiotactic polystyrene (hereinafter abbreviated as SPS) support is an excellent thermal, mechanical, physical, chemical and optical material which a polyethylene terephthalate (hereinafter abbreviated as PET) support has. In addition, it has excellent optical properties (light transmittance, haze, etc.) and dimensional stability. Therefore, the SPS-based support is
Photographic material use (color, X-ray, printing material, etc.),
Magnetic recording applications (audio, video, floppy, etc.),
Suitable for electrical applications (capacitors, electrical insulating materials, etc.), vapor deposition applications, packaging applications, etc.
【0004】しかしながら、SPS系ポリマーは、結晶
性ポリマーであり、どちらかというと非晶性ポリマーに
属する汎用のポリエステルポリマー(PET、ポリエチ
レン−2,6−ナフタレート等)と比較すると、その結
晶化スピードが極めて速く、SPS系支持体製膜のプロ
セス中で、要求される実質非晶の未延伸原反を作製する
ことが出来ないと、SPS系二軸配向熱固定支持体とし
たときに、種々の悪影響を及ぼす。例えば、溶融、押出
されたSPS系ポリマーを、冷却ドラムで冷却、固化し
て非晶性未延伸原反を作製する際に、冷却ドラム面に接
触した面は急冷、固化され非晶状態で透明であるが、冷
却ドラム面に接触していない反対面が、空冷、及びSP
S系ポリマーを介して冷却ドラムで冷却が行われても、
冷却が不十分だと、結果として徐冷されることとなり、
結晶化して白濁する事になる。非晶性ポリマーである汎
用のポリエステルポリマーは、結晶化スピードが遅い
為、かかる現象は起こりにくいが、未延伸原反厚みが数
mmと厚くなると、稀に冷却ドラムに非接触の面が結晶
化して白濁する現象が発生する。このような結晶化現象
が発生すると、二軸配向熱固定支持体としたとき、白
濁してヘイズが大きくなる冷却ドラムに非接触の面側
が結晶化して、表面平坦化が損なわれる支持体厚み方
向に密度勾配が生じ、支持体表裏の結晶化度に差を生
じ、結果として支持体表裏の配向、言い替えれば、厚み
方向の屈折率に差が発生しカールする、といった諸現象
が発生する為、これら現象の発生を防ぐため、種種の工
夫がなされてきている。即ち、未延伸原反作製時、a)
未延伸原反の冷却ドラムに非接触の面側より、冷風を吹
き付け、冷却、固化して、結晶化を抑える、b)冷却ド
ラムを半分冷却浴槽中に浸して、未延伸原反を冷却浴槽
中で、両面より冷却、固化し、結晶化を抑える、c)未
延伸原反を、二つの冷却ドラムの間に挟んで、両面より
冷却、固化し、結晶化を抑える、といった工夫が行われ
ている。However, the SPS polymer is a crystalline polymer, and its crystallization speed is higher than that of a general-purpose polyester polymer (PET, polyethylene-2,6-naphthalate, etc.) which belongs to an amorphous polymer. Is extremely fast, and it is not possible to produce the required substantially amorphous unstretched raw material in the process of forming the SPS-based support film, various types of SPS-based biaxially oriented heat-fixed supports are obtained. Have an adverse effect. For example, when a molten and extruded SPS polymer is cooled and solidified by a cooling drum to produce an amorphous unstretched raw material, the surface in contact with the cooling drum surface is rapidly cooled and solidified to be transparent in an amorphous state. However, the opposite surface that is not in contact with the cooling drum surface is air-cooled and SP
Even if it is cooled by the cooling drum through the S-based polymer,
Insufficient cooling will result in slow cooling,
It will crystallize and become cloudy. A general-purpose polyester polymer, which is an amorphous polymer, has a slow crystallization speed, so this phenomenon is unlikely to occur, but when the unstretched raw fabric thickness is as thick as several mm, the surface not in contact with the cooling drum rarely crystallizes. The phenomenon that it becomes cloudy occurs. When such a crystallization phenomenon occurs, when a biaxially oriented heat-fixed support is used, the haze becomes large and haze becomes large. The surface side that is not in contact with the cooling drum is crystallized, and the surface flatness is impaired. A density gradient occurs in the support, which causes a difference in the crystallinity of the front and back of the support, resulting in an orientation of the front and back of the support, in other words, a difference in the refractive index in the thickness direction and curling, which causes various phenomena. Various measures have been taken to prevent the occurrence of these phenomena. That is, when manufacturing an unstretched raw fabric, a)
Cooling air is blown from the non-contact side of the cooling drum of the unstretched raw fabric to cool, solidify, and suppress crystallization. B) The cooling drum is immersed in half the cooling bath to cool the unstretched raw fabric in the cooling bath. In order to prevent crystallization from cooling and solidifying from both sides, c) an unstretched raw fabric is sandwiched between two cooling drums to cool and solidify from both sides and suppress crystallization. ing.
【0005】SPS系ポリマーは、結晶化スピードが速
いため、上記工夫でも十分結晶化を抑制することが出来
ず、SPS系ポリマーにメチルスチレン等のアルキルス
チレン、クロロメチルスチレン、クロロスチレン等のハ
ロゲン化(アルキル)スチレン、アルコキシスチレン、
ビニル安息香酸エステル等の共重合成分を共重合して、
結晶化を抑制しているが、逆に共重合成分の増加と共
に、SPS系ポリマーが本来有する性質(例えば、機械
的性質等)が損なわれるといった欠点を有する。Since the SPS polymer has a high crystallization speed, it is not possible to sufficiently suppress the crystallization even with the above-mentioned measures, and the SPS polymer is halogenated with alkylstyrene such as methylstyrene, chloromethylstyrene, chlorostyrene or the like. (Alkyl) styrene, alkoxystyrene,
Copolymerize copolymer components such as vinyl benzoate,
Although it suppresses crystallization, it has the drawback that the properties inherent to the SPS polymer (for example, mechanical properties) are impaired as the amount of copolymerization components increases.
【0006】いずれにしろ、SPS系ポリマーが本来有
する諸特性を保持して、かつ上述の現象が発生す
るのを防ぐ必要がある。In any case, it is necessary to maintain the various properties originally possessed by the SPS polymer and prevent the above-mentioned phenomenon from occurring.
【0007】更に、支持体は、生産、輸送、貯蔵といっ
た過程で、コアにロール状に巻いて使用するのが一般的
である。この場合、折角フラットな支持体を作製して
も、ロール状にして保管すると、巻ぐせカールがつい
て、加工時或いは製品として使用するときに種々のトラ
ブルが発生するので、コアより支持体を引き出した際、
カールしてなくて、平坦(フラット)であることが要求
される。Further, the support is generally used by winding it around a core in a process such as production, transportation and storage. In this case, even if a flat support is manufactured, if it is rolled and stored, curling curls will occur and various troubles will occur during processing or when it is used as a product, so pull out the support from the core. When
It is required to be flat without curling.
【0008】この様なロール状に巻いて保管する時に発
生する巻きぐせカールの解消方策として、特願平7−2
21999号に記載の方法、即ち、ロール状に巻かれた
シンジオタクチックポリスチレン系支持体を、40℃以
上ガラス転移温度(Tg℃)以下で、0.1〜1500
時間熱処理することによって、発生した巻きぐせカール
を解消することが出来る。従って、作製時の支持体の平
坦性が、枚葉で使用する場合の重要な因子となってく
る。作製時の支持体の平坦性は、支持体の構造要因によ
って支配され、上述の熱処理によって解消されないもの
であることを知見して本発明に到達したものである。Japanese Patent Application No. 7-2 describes a method for eliminating curling curl that occurs when storing in such a roll.
21999, i.e., a syndiotactic polystyrene-based support wound in a roll form at a temperature of 40 ° C or higher and a glass transition temperature (Tg ° C) or lower of 0.1 to 1500.
The heat treatment for a long time can eliminate the curling curl that has occurred. Therefore, the flatness of the support at the time of production becomes an important factor when using it as a single sheet. The inventors arrived at the present invention by finding that the flatness of the support during production is governed by the structural factors of the support and cannot be eliminated by the heat treatment described above.
【0009】[0009]
【発明が解決しようとする課題】従って、本発明の目的
は、SPS系支持体が有する本来の優れた性質(熱的、
機械的、物理的、化学的性質及び寸法安定性等)を保持
し、かつ透明で、表面平坦性に優れた、カールの少ない
SPS系写真感光材料用支持体を提供しようとするもの
である。SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide the SPS-based support with excellent inherent properties (thermal,
It is intended to provide a support for SPS-based photographic light-sensitive material, which retains mechanical properties, physical properties, chemical properties, dimensional stability and the like), is transparent, has excellent surface flatness, and has little curl.
【0010】[0010]
【課題を解決するための手段】SPS系ポリマーよりな
る未延伸非晶の支持体を、縦・横両方向に配向(延
伸)、熱固定した支持体であって、該支持体表裏の厚み
方向の屈折率の差が、特定数値以下を満足したSPS系
写真感光材料用支持体によって、本発明の課題が達成さ
れたものである。[Means for Solving the Problems] A support obtained by orienting (stretching) an unstretched amorphous support made of an SPS-based polymer in both longitudinal and transverse directions and thermally fixing the support in the thickness direction of the front and back of the support. The object of the present invention is achieved by the support for SPS-based photographic light-sensitive material having a difference in refractive index of not more than a specific value.
【0011】即ち、SPS系ポリマーよりなる未延伸非
晶の支持体を、縦・横両方向に配向(延伸)、熱固定し
た支持体であって、該支持体表裏の厚み方向の屈折率の
差が4×10-3以下のSPS系写真感光材料用支持体に
よって、本発明の課題が達成されたものである。That is, an unstretched amorphous support made of an SPS polymer is oriented (stretched) in both longitudinal and transverse directions and heat-fixed, and the difference in refractive index between the front and back of the support in the thickness direction. The object of the present invention is achieved by the support for SPS-based photographic light-sensitive material having an A of 4 × 10 −3 or less.
【0012】以下に、本発明を更に詳細に説明する。ま
ず本発明のシンジオタクチック系ポリスチレンについて
記す。The present invention will be described in more detail below. First, the syndiotactic polystyrene of the present invention will be described.
【0013】本発明において、シンジオタクチック系ポ
リスチレンとはシンジオタクチックポリスチレン(SP
S)を主成分とするものであり、立体規則性構造(タク
ティシティー)が主としてシンジオタクチック構造、即
ち炭素−炭素結合から形成される主鎖に対して、側鎖で
あるフェニル基や置換フェニル基が交互に反対方向に位
置する立体構造を有するものであり、主鎖の主たる連鎖
が、ラセモ連鎖であるスチレン系重合体、或いは、それ
を含む組成物であり、スチレンの単独重合体であれば、
特開昭62−117708号記載の方法で重合すること
が可能であり、またその他の重合体については、特開平
1−46912号、同1−178505号等に記載され
た方法により重合することにより得ることができる。In the present invention, syndiotactic polystyrene means syndiotactic polystyrene (SP
S) as a main component, and the stereoregular structure (tacticity) is mainly a syndiotactic structure, that is, a phenyl group or a substituted phenyl which is a side chain with respect to the main chain formed from carbon-carbon bonds. A group has a steric structure in which the groups are alternately located in opposite directions, and the main chain of the main chain is a styrene-based polymer which is a racemo chain, or a composition containing the same, which is a styrene homopolymer. If
It is possible to polymerize by the method described in JP-A No. 62-117708, and other polymers can be polymerized by the method described in JP-A Nos. 1-46912 and 1-178505. Obtainable.
【0014】そのタクティシティーは同位体炭素によ
る、核磁気共鳴法(13C−NMR法)により定量され
る。13C−NMR法により測定されるタクティシティー
は、連続する複数個の構成単位の存在割合、例えば2個
の場合はダイアッド、3個の場合はトリアッド、5個の
場合はペンタッドによって示すことができるが、本発明
に言う主としてシンジオタクチック構造を有するスチレ
ン系重合体とは、通常ラセミダイアッドで75%以上、
好ましくは85%以上、若しくはラセミトリアッド60
%以上、好ましくは75%以上、若しくはラセミペンタ
ッド30%以上、好ましくは50%以上であることが好
ましい。The tacticity is quantified by a nuclear magnetic resonance method ( 13 C-NMR method) using isotope carbon. The tacticity measured by the 13 C-NMR method can be indicated by the abundance ratio of a plurality of continuous constitutional units, for example, diad in the case of 2 units, triad in the case of 3 units, and pentad in the case of 5 units. However, the styrene-based polymer mainly having a syndiotactic structure referred to in the present invention is usually a racemic diad of 75% or more,
Preferably 85% or more, or racemic triad 60
% Or more, preferably 75% or more, or racemic pentad 30% or more, preferably 50% or more.
【0015】シンジオタクチックポリスチレン系組成物
を構成する重合体の具体的なモノマーとしては、スチレ
ン、メチルスチレン等のアルキルスチレン、クロロメチ
ルスチレン、クロロスチレン等のハロゲン化(アルキ
ル)スチレン、アルコキシスチレン、ビニル安息香酸エ
ステル等を主成分とする単独もしくは混合物である。Specific monomers of the polymer constituting the syndiotactic polystyrene-based composition include styrene, alkylstyrene such as methylstyrene, halogenated (alkyl) styrene such as chloromethylstyrene and chlorostyrene, alkoxystyrene, A single or a mixture containing vinyl benzoate as a main component.
【0016】本発明のシンジオタクチック構造を有する
ポリスチレン系樹脂は、上記のような原料モノマーを重
合用の触媒として、特開平5−320448号、4頁〜
10頁に記載の(イ)(a)遷移金属化合物及び(b)
アルミノキサンを主成分とするもの、又は(ロ)(a)
遷移金属化合物及び(c)遷移金属化合物と反応してイ
オン性錯体を形成しうる化合物を主成分とするものを用
いて重合して製造することができる。The polystyrene-based resin having a syndiotactic structure of the present invention uses the above-mentioned raw material monomers as a catalyst for polymerization and is disclosed in JP-A-5-320448, p.
(A) Transition metal compound and (b) described on page 10
Those containing aluminoxane as a main component, or (b) (a)
It can be produced by polymerization using a compound containing, as a main component, a transition metal compound and a compound capable of reacting with the transition metal compound (c) to form an ionic complex.
【0017】本発明の支持体に用いられるスチレン系重
合体を製造するには、まず、前記スチレン系単量体を十
分に精製してから上記触媒のいずれかの存在下で重合さ
せる。この際、重合方法、重合条件(重合温度,重合時
間)、溶媒などは適宜選定すればよい。通常は−50〜
200℃、好ましくは30〜100℃の温度において、
1秒〜10時間、好ましくは1分〜6時間程度重合が行
われる。また、重合方法としては、スラリー重合法、溶
液重合法、塊状重合法、気相重合法など、いずれも用い
ることができるし、連続重合、非連続重合のいずれであ
ってもよい。ここで、溶液重合にあっては、溶媒とし
て、例えばベンゼン,トルエン,キシレン,エチルベン
ゼンなどの芳香族炭化水素、シクロペンタン,ヘキサ
ン,ヘプタン,オクタンなどの脂肪族炭化水素などを一
種又は二種以上を組合わせて使用することができる。こ
の場合、単量体/溶媒(体積比)は任意に選択すること
ができる。また、重合体の分子量制御や組成制御は、通
常用いられている方法によって行えばよい。分子量制御
は、例えば水素,温度,モノマー濃度などで行うことが
できる。To produce the styrenic polymer used for the support of the present invention, first the styrenic monomer is thoroughly purified and then polymerized in the presence of any of the above catalysts. At this time, the polymerization method, polymerization conditions (polymerization temperature, polymerization time), solvent, etc. may be appropriately selected. Usually from -50
At a temperature of 200 ° C, preferably 30-100 ° C,
Polymerization is carried out for 1 second to 10 hours, preferably 1 minute to 6 hours. As the polymerization method, any of a slurry polymerization method, a solution polymerization method, a bulk polymerization method, a gas phase polymerization method and the like can be used, and either continuous polymerization or discontinuous polymerization may be used. Here, in solution polymerization, as a solvent, for example, aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene, and aliphatic hydrocarbons such as cyclopentane, hexane, heptane, and octane may be used alone or in combination. It can be used in combination. In this case, the monomer / solvent (volume ratio) can be arbitrarily selected. The molecular weight and composition of the polymer may be controlled by a commonly used method. The molecular weight can be controlled by, for example, hydrogen, temperature, monomer concentration and the like.
【0018】使用されるスチレン系単量体、触媒、溶媒
等の精製、重合釜の洗浄等には、異物を混入させないよ
う、細心の注意を払う必要がある。In the purification of the styrene-based monomer, the catalyst, the solvent, etc. used, the washing of the polymerization kettle, etc., it is necessary to pay close attention not to mix foreign matters.
【0019】重合触媒として(イ)(a)遷移金属化合
物及び(b)アルミノキサンを主成分とするもの、又は
(ロ)(a)遷移金属化合物及び(c)遷移金属化合物
と反応してイオン性錯体を形成しうる化合物を主成分と
するものが使用されるが、上述の(イ)(ロ)はいずれ
も、Ti,Zr,Cr,V,Nb,Ta及びAl金属を
含む。触媒量は微量で、大部分は溶解していて、金属と
して析出してこないが、稀には重合ポリマー中に、或い
は製膜プロセスで、ポリマー押出フイルター材質の金
属、例えば、ブロンズ等と一緒に異物として析出してく
ることがある。Polymerization catalyst (a) (a) transition metal compound and (b) aluminoxane as a main component, or (b) ionic by reacting with (a) transition metal compound and (c) transition metal compound A compound containing a compound capable of forming a complex as a main component is used, and each of the above (a) and (b) contains Ti, Zr, Cr, V, Nb, Ta and Al metal. The amount of the catalyst is very small, and most of it is dissolved and does not precipitate as a metal, but rarely in the polymer, or in the film forming process, together with the metal of the polymer extrusion filter material, such as bronze. May be deposited as foreign matter.
【0020】バッチ式でポリマーを重合し、溶融ポリマ
ーを押出し、ペレットにカットする場合は、外部より異
物(例えば、塵埃)の混入を徹底的に排除しなければな
らない。また、ポリマー重合中に発生が避けられない異
物は、ペレットにカットするプロセスで、メッシュ或い
は製膜フイルターよりは目の粗い金属粉焼結タイプのフ
イルター等で取り除く等の操作を実施しておいたほうが
良い。製膜プロセスで、ポリマー押出時、フイルターで
取り除くとの考えもあるが、完全に除けない場合もある
ので、製膜以前のプロセスで、極力除いておくことが好
ましい。連続重合の場合も同様である。When the polymer is polymerized in a batch system, the molten polymer is extruded and cut into pellets, foreign matter (for example, dust) must be thoroughly excluded from the outside. In addition, foreign substances that cannot be avoided during polymer polymerization were removed by a process of cutting into pellets, using a mesh or a metal powder sintering type filter having a coarser mesh than a film forming filter. Better. It is considered that the polymer is removed by a filter during the film forming process, but it may not be completely removed. Therefore, it is preferable to remove it as much as possible in the process before the film forming. The same applies to continuous polymerization.
【0021】本発明のSPS系フィルムの分子量は、製
膜される限りにおいては制限がないが、重量平均分子量
で、10,000〜3,000,000であることが好
ましく、特には30,000〜1,500,000のも
のが好ましい。またこの時の分子量分布(重量平均分子
量/数平均分子量)は、1.5〜8が好ましい。この分
子量分布については、異なる分子量のものを混合するこ
とにより調整することも可能である。また、本発明の効
果を損なわない程度に、これらと共重合可能な他のモノ
マーを共重合することはかまわない。The molecular weight of the SPS film of the present invention is not limited as long as it is formed, but the weight average molecular weight is preferably 10,000 to 3,000,000, and particularly 30,000. It is preferably from about 1,500,000. The molecular weight distribution (weight average molecular weight / number average molecular weight) at this time is preferably 1.5 to 8. This molecular weight distribution can be adjusted by mixing different molecular weights. In addition, other monomers copolymerizable with these may be copolymerized to the extent that the effects of the present invention are not impaired.
【0022】本発明のSPS系支持体としては、スチレ
ンから作られるSPS単独であることが好ましいが、更
にSPSを含む支持体として、SPSに、主鎖がメソ連
鎖であるアイソタクチック構造を有するスチレン系重合
体(IPS)を混合することにより結晶化速度のコント
ロールが可能であり、より強固な支持体とすることが可
能である。SPSとIPSとを混合する際には、その比
はお互いの立体規則性の高さに依存するが、30:70
〜99:1、好ましくは50:50〜98:2である。The SPS-based support of the present invention is preferably SPS alone prepared from styrene, but as a support further containing SPS, SPS has an isotactic structure whose main chain is a meso-chain. By mixing the styrene polymer (IPS), the crystallization rate can be controlled, and a stronger support can be obtained. When mixing SPS and IPS, the ratio depends on the stereoregularity of each other, but is 30:70.
˜99: 1, preferably 50:50 to 98: 2.
【0023】支持体中には、本発明の目的を妨げない範
囲において、機能性付与のために無機微粒子、酸化防止
剤、UV吸収剤、帯電防止剤、染料、顔料、色素等を含
有させても良い。The support may contain inorganic fine particles, an antioxidant, a UV absorber, an antistatic agent, a dye, a pigment, a dye, etc., in order to impart functionality, within a range not impeding the object of the present invention. Is also good.
【0024】SPS系ポリマーの製膜に用いる重合体
は、好ましくは重量平均分子量が10,000以上、更
に好ましくは30,000以上である。重量平均分子量
が10,000未満のものでは、強度特性や耐熱性に優
れた支持体を得ることができない。重量平均分子量の上
限については、特に限定されるものではないが、1,5
00,000以上では延伸張力の増加に伴う破断の発生
などが生じるため余り好ましくない。The polymer used for forming the SPS polymer film preferably has a weight average molecular weight of 10,000 or more, more preferably 30,000 or more. When the weight average molecular weight is less than 10,000, it is impossible to obtain a support having excellent strength characteristics and heat resistance. The upper limit of the weight average molecular weight is not particularly limited, but 1,5
When it is more than 100,000, it is not preferable because breakage occurs due to an increase in stretching tension.
【0025】本発明では、縦・横両方向に配向、熱固定
した支持体であって、該支持体表裏の厚み方向の屈折率
の差が4×10-3以下であることが必要であり、更に好
ましくは、2×10-3以下であることが良い。該支持体
表裏の厚み方向の屈折率の差の下限は限りなく0に近い
ことが好ましい。In the present invention, the support is oriented and heat-fixed in both longitudinal and transverse directions, and the difference in refractive index between the front and back of the support in the thickness direction must be 4 × 10 -3 or less, More preferably, it is 2 × 10 −3 or less. It is preferable that the lower limit of the difference in the refractive index between the front and the back of the support in the thickness direction is as close to 0 as possible.
【0026】支持体表裏の厚み方向の屈折率の差がこれ
より大きいと、厚み方向の屈折率の大きい側を内側にし
てカールし、平坦な支持体が得られない。If the difference in the refractive index in the thickness direction between the front and back of the support is larger than this, curling is performed with the side with the larger refractive index in the thickness direction being the inside, and a flat support cannot be obtained.
【0027】本発明のSPS系支持体の製造法について
は、支持体表裏の厚み方向の屈折率の差を4×10-3以
下にする方法であれば、特に限定されるものではない。The method for producing the SPS-based support of the present invention is not particularly limited as long as the difference in the refractive index between the front and back of the support in the thickness direction is 4 × 10 −3 or less.
【0028】即ち、周知のSPS系支持体の製造方法に
おいて、押出、キャスト、縦延伸、横延伸、熱固定のい
ずれかの工程で、支持体表裏に温度差をつけない支
持体表裏に冷却速度の差をつけないことにより、支持体
表裏の厚み方向の屈折率に差を付けないことが好まし
い。That is, in the well-known method for producing an SPS-based support, the cooling rate is not applied to the front and back of the support in any of the steps of extrusion, casting, longitudinal stretching, transverse stretching and heat setting. It is preferable not to make a difference in the refractive index in the thickness direction of the front and back of the support by not making a difference.
【0029】例えば、SPS系ポリマーを押出、冷却固
化して未延伸支持体を作製するとき、実質的に無配向
で、結晶性のSPS系ポリマー原料を、ペレット状で、
120〜180℃で、1〜24時間、真空下或いは、常
圧下で、空気又は窒素等の不活性気体雰囲気下で乾燥す
る。目的とする含有水分率は、特に限定されないが加水
分解による機械的強度等の低下を防ぐ観点から、0.0
5%以下、好ましくは0.01%以下、更に好ましくは
0.005%以下で、280〜350℃に溶融、押出
す。二軸配向支持体とした時、支持体表裏の厚み方向の
屈折率に差をつけないためには、片面が10〜40℃の
キャスティングドラム上で冷却固化し、キャスティング
ドラムの反対面も同様に強制空冷して、未延伸支持体表
裏の結晶化度、言い替えれば密度に差を生じさせないよ
うにしてSPS系ポリマー未延伸原反を作製する。For example, when an SPS polymer is extruded and solidified by cooling to prepare an unstretched support, a substantially non-oriented crystalline SPS polymer raw material is pelletized.
It is dried at 120 to 180 ° C. for 1 to 24 hours under vacuum or normal pressure under an atmosphere of inert gas such as air or nitrogen. The target moisture content is not particularly limited, but is 0.0 from the viewpoint of preventing reduction in mechanical strength and the like due to hydrolysis.
5% or less, preferably 0.01% or less, more preferably 0.005% or less, and melt and extrude at 280 to 350 ° C. When a biaxially oriented support is used, in order to make no difference in the refractive index in the thickness direction of the front and back of the support, one side is cooled and solidified on a casting drum of 10 to 40 ° C, and the other side of the casting drum is also the same. An SPS-based polymer unstretched original fabric is produced by forced air cooling so as not to cause a difference in crystallinity between the front and back of the unstretched support, in other words, a density.
【0030】冷却速度の目安は、12℃/秒以上である
のが良いが、支持体表裏の厚み方向の屈折率差が、本発
明の範囲を満足すれば、特に限定されるものではない。
ここで冷却速度とは、溶融ポリマーをキャスティングド
ラム上で冷却、固化する際、ドラムに接触する直前のポ
リマー温度とドラムを離れる時点での支持体温度の差
を、支持体がドラム面に接触する時間で除算したもので
表す。The standard of the cooling rate is preferably 12 ° C./sec or more, but it is not particularly limited as long as the difference in refractive index between the front and back of the support in the thickness direction satisfies the range of the present invention.
Here, the cooling rate is the difference between the temperature of the polymer immediately before contacting the drum and the temperature of the support at the time of leaving the drum when the molten polymer is cooled and solidified on the casting drum, and the support contacts the drum surface. Expressed as divided by time.
【0031】次にこのSPS系ポリマー未延伸支持体を
2軸延伸し、2軸配向させる。SPS系未延伸支持体の
延伸方法として、縦延伸及び横延伸を順に行う逐次2軸
延伸法が好ましく、まず、縦方向に105乃至150℃
{(Tg+10)℃〜(Tg+50)℃}で2.0乃至
5.0倍に延伸した後、横方向に110乃至160℃
{(Tg+15)℃〜(Tg+60)℃}で2.0乃至
5.0倍延伸し、しかる後、170〜270℃で、3秒
から100秒熱固定すると得られる。なお、ここでTg
は、SPS系支持体のガラス転移温度(℃)を表し、お
およそ95〜100℃である。Next, the unstretched SPS polymer support is biaxially stretched and biaxially oriented. As a method for stretching the SPS-based unstretched support, a sequential biaxial stretching method in which longitudinal stretching and transverse stretching are sequentially performed is preferable. First, 105 to 150 ° C. in the longitudinal direction.
110 to 160 ° C in the transverse direction after stretching 2.0 to 5.0 times at {(Tg + 10) ° C to (Tg + 50) ° C}
It is obtained by stretching 2.0 to 5.0 times at {(Tg + 15) ° C. to (Tg + 60) ° C.}, and then heat setting at 170 to 270 ° C. for 3 seconds to 100 seconds. In addition, here Tg
Represents the glass transition temperature (° C.) of the SPS-based support, which is approximately 95 to 100 ° C.
【0032】この時、SPS系支持体は、配向すると共
に、縦及び横方向の屈折率は小さく、厚み方向の屈折率
は大きくなる特性を有しているので、機械的強度を確保
するという観点からは、縦及び横方向の屈折率は、共に
1.585以下、好ましくは、1.580以下であるこ
とが良い。屈折率の下限は特に限定されないが、1.5
50程度である。厚み方向の屈折率は、1.60以上、
好ましくは、1.61以上であることが良い。上限は特
に限定されないが、1.63程度である。At this time, since the SPS-based support is oriented, the refractive index in the longitudinal and lateral directions is small, and the refractive index in the thickness direction is large, so that the mechanical strength is ensured. Therefore, the refractive index in the vertical and horizontal directions is both 1.585 or less, preferably 1.580 or less. The lower limit of the refractive index is not particularly limited, but is 1.5
It is about 50. The refractive index in the thickness direction is 1.60 or more,
Preferably, it is 1.61 or more. The upper limit is not particularly limited, but is about 1.63.
【0033】延伸の過程で、例えば、延伸直前の赤外線
ヒーターの熱量が、支持体表裏で異なっていて、支持体
表裏に温度差がつくと、二軸延伸、熱固定支持体とした
時に、結果的に支持体表裏の厚み方向の屈折率に差が発
生して、フラットな支持体が得られない。横延伸、熱固
定の過程でも、ステンタ上下ノズルの風速或いは、ステ
ンタ上下の設定温度が変わると、同様に支持体表裏の厚
み方向の屈折率に差が発生する。In the process of stretching, for example, the amount of heat of the infrared heater immediately before stretching is different between the front and back of the support, and if there is a temperature difference between the front and back of the support, the results are obtained when the support is biaxially stretched and heat-fixed. As a result, a difference in refractive index between the front and back of the support in the thickness direction occurs, and a flat support cannot be obtained. Even in the process of transverse stretching and heat setting, when the wind speed of the stenter upper and lower nozzles or the set temperature above and below the stenter changes, the difference in the refractive index in the thickness direction between the front and back of the support also occurs.
【0034】延伸は、逐次2軸延伸法のほか、横・縦延
伸の逐次2軸延伸法、横・縦・縦延伸法、縦・横・縦延
伸法等が適用出来ることは云うまでもない。Needless to say, in addition to the sequential biaxial stretching method, the sequential biaxial stretching method of transverse / longitudinal stretching, transverse / longitudinal / longitudinal stretching method, longitudinal / transverse / longitudinal stretching method and the like can be applied. .
【0035】二軸延伸、熱固定支持体とした時に、結果
的に支持体表裏の厚み方向の屈折率の差が4×10-3以
下、好ましく2×10-3以下になれば良い。When a biaxially stretched and heat-fixed support is used, the difference in the refractive index between the front and back of the support in the thickness direction should be 4 × 10 −3 or less, preferably 2 × 10 −3 or less.
【0036】本発明による二軸配向SPS系支持体は、
前述した方法で得られたものだけには限られない。The biaxially oriented SPS-based support according to the present invention comprises:
It is not limited to those obtained by the method described above.
【0037】このようにして得られたSPS系延伸支持
体は、写真感光材料用途(カラー、X−レイ、印刷感材
等)、磁気記録用途(オーディオ、ビデオ、フロッピー
等)、電気用途(コンデンサー、電気絶縁材料等)、蒸
着用途(スタンピング、メタライジング等)に有用に使
用される。その厚さは、特に限定されないが、3〜35
0μm厚さのものに有用であるが、特に支持体厚みが厚
くなると、厚み方向の屈折率差が顕著になるので、50
μm厚さ以上のものに有用である。The SPS-based stretched support thus obtained is used for photographic light-sensitive materials (color, X-ray, printing sensitive material, etc.), magnetic recording (audio, video, floppy, etc.), and electrical (capacitor). , Electrical insulation materials, etc.) and vapor deposition applications (stamping, metallizing, etc.). The thickness is not particularly limited, but is 3 to 35.
It is useful for those having a thickness of 0 μm, but especially when the thickness of the support is increased, the difference in refractive index in the thickness direction becomes remarkable.
It is useful for those with a thickness of μm or more.
【0038】[0038]
【実施例】以下に、実施例を挙げて本発明を更に具体的
に説明するが、本発明はこれらに限定されるものではな
い。以下に支持体の評価方法を示す。The present invention will be described in more detail below with reference to examples, but the present invention is not limited thereto. The evaluation method of the support is shown below.
【0039】(1)厚み方向の屈折率 本発明における二軸配向SPS系支持体は、屈折率をそ
の表、裏面を各々測定し、各々の厚み方向の屈折率を求
めた。(1) Refractive Index in Thickness Direction The biaxially oriented SPS-based support of the present invention was measured for its refractive index on its front and back sides, and the refractive index for each thickness direction was determined.
【0040】なお、支持体の表、裏面を定義する必要か
ら、以下のように取り扱う。即ち、溶融ポリマーをキャ
スティングドラム上で冷却、固化する際、ドラム側に接
する面をD面、その反対面をA面として、D面側で測定
した厚み方向の屈折率をnz(D)、A面側で測定した
厚み方向の屈折率をnz(A)とし、厚み方向の屈折率
の差(Δnz)=nz(D)−nz(A)として示す。
なお屈折率は、アッベの屈折計を用いて、α−ブロモナ
フタレンを中間液として、25℃で測定されるNaのD
線に対する値を示す。Since it is necessary to define the front surface and the back surface of the support, it is handled as follows. That is, when the molten polymer is cooled and solidified on the casting drum, the surface in contact with the drum side is the D surface and the opposite surface is the A surface, and the refractive index in the thickness direction measured on the D surface side is nz (D), A the refractive index in the thickness direction measured at side and nz (a), shown as the difference between the refractive index in the thickness direction (Δn z) = nz (D ) -nz (a).
The refractive index is measured by using an Abbe refractometer, using α-bromonaphthalene as an intermediate liquid, and measuring Na at 25 ° C.
Indicates the value for the line.
【0041】(2)巻きぐせカール 巻きぐせカールとは、コアに巻き付けて置いた後、コア
から解放したときの長さ方向の巻きぐせを示す。二軸配
向SPS系支持体のサンプルサイズが12cm(製造時
の縦方向)×35mm(製造時の横方向)である試料と
しての支持体を、23℃、55%RHの条件下で1日か
けて調湿した後に、直径が10.8mmである巻芯にこ
れをD面を内側にして巻き付け、55℃、20%RHの
雰囲気下で、4時間かけて熱処理を行った。この巻きぐ
せカールテスト条件は、支持体が直径3インチのコアに
巻取られたときの、2年保存後の状態とほぼ対応する。(2) Curling curl Curling curl refers to curling in the longitudinal direction when the curl is released from the core after being wound around the core. A biaxially oriented SPS-based support having a sample size of 12 cm (longitudinal direction during manufacturing) × 35 mm (horizontal direction during manufacturing) was used as a sample at 23 ° C. and 55% RH for 1 day. After controlling the humidity, the core was wound around a core having a diameter of 10.8 mm with the D side inside, and heat-treated for 4 hours in an atmosphere of 55 ° C. and 20% RH. The curl curl test conditions roughly correspond to the condition after 2 years storage when the support was wound on a core having a diameter of 3 inches.
【0042】その後、23℃、55%RHの雰囲気下で
30分かけて放冷した後に、コアから解放し、1分経過
後に、この支持体断片の側面を水平な平面上に立て、D
面側を内側にして発生する巻きぐせカールを+(プラ
ス)として表す。従って、A面側を内側にしてカールす
る場合を−(マイナス)として、巻きぐせカール度を、
1/R(m-1)で表す。このRは、カールした支持体の
曲率半径を表し、単位はm(メートル)である。巻きぐ
せカール度は、最大で直径が10.8mmの巻芯に等し
い時(即ち、曲率半径が、0.0054m)、185.
2(m-1)を示し、最も悪く、支持体がフラットの場
合、曲率半径が無限大となり、カール度は0(m-1)に
なる。従って、カール度の数値が小さければ小さい程良
好であることを示す。Then, after allowing to cool in an atmosphere of 23 ° C. and 55% RH for 30 minutes, it was released from the core, and after 1 minute, the side surface of this support piece was erected on a horizontal plane, and D
The curling curl generated with the surface side inside is expressed as + (plus). Therefore, when curling with the A side as the inside, the curl degree is curled with a minus (-).
It is represented by 1 / R (m -1 ). This R represents the radius of curvature of the curled support, and the unit is m (meter). The curl degree when the curl is equal to that of a winding core having a maximum diameter of 10.8 mm (that is, a radius of curvature of 0.0054 m), 185.
2 (m −1 ), which is the worst and the support has a flat surface, the radius of curvature becomes infinite and the curl degree becomes 0 (m −1 ). Therefore, the smaller the value of the degree of curl, the better.
【0043】また、平坦性評価結果は、以下の基準に従
って評価した。The flatness evaluation results were evaluated according to the following criteria.
【0044】◎:支持体が極めて平坦で、塗布プロセス
(下引層塗布、乳剤層塗布、磁性層塗布等)、スリッ
ト、打ち抜きプロセスで寸法精度が狂うといったことが
全然ないもの ○:同上プロセスで支持体カールが若干気になり、工程
の支持体引き取りテンションを上げ気味にして、問題な
く使用可能なもの ×:支持体カールがきつく、同上プロセスで問題発生
し、使用出来なかったもの。⊚: The support is extremely flat, and the dimensional accuracy is not affected by the coating process (undercoating layer coating, emulsion layer coating, magnetic layer coating, etc.), slitting, punching process. ○: In the same process The curl of the support became a little worrisome, and the support take-up tension in the process was increased to allow it to be used without problems. X: The curl of the support was too tight, a problem occurred in the above process, and the product could not be used.
【0045】実施例1 (1)SPSポリマーの重合 特開平3−131843号に準じてSPSペレットを作
製した。触媒の調整から重合反応までは、全て乾燥アル
ゴン気流下で行った。内容積500mlのガラス性容器
に硫酸銅5水塩(CuSO4・5H2O)17.8g(7
1mmol)精製ベンゼン200ml及びトリメチルア
ルミニウム24mlをいれ、40℃で8時間撹拌して触
媒の調整を行った。これをアルゴン気流下No.3ガラ
スフィルターで濾過して、濾液を凍結乾燥させた。これ
を取り出し、2リットルのステンレス製容器にいれ、こ
の中に更にトリブチルアルミニウム、ペンタシクロペン
タジエチルチタンメトキシドを混合し90℃に加熱し
た。この中に、精製したスチレン及び4−メチルスチレ
ンをそれぞれ1リットル及び75ml入れ、この温度中
で8時間重合反応を続けた。この後室温まで冷却し、1
リットルの塩化メチレンを入れ、更に撹拌しながらナト
リウムメチラートのメタノール溶液を加えて触媒を失活
させた。内容物を20リットルのメタノール中に徐々に
滴下して、更にガラスフィルターで濾過して3回メタノ
ールで洗浄した後、乾燥させた。1,2,4−トリクロ
ルベンゼンを溶媒として、135℃で標準ポリスチレン
で検量したGPCの測定結果から求めたこの重合体の重
量平均分子量は280,000であった。またこの重合
体の融点は、245℃で13C−NMRの測定からも得ら
れた重合体は、シンジオタクチック構造を有することを
確認した。これを押出機でペレット化し必要量を確保し
た。Example 1 (1) Polymerization of SPS polymer SPS pellets were prepared according to JP-A-3-131843. From the preparation of the catalyst to the polymerization reaction, all were carried out under a dry argon stream. In a glass container having an internal volume of 500 ml, 17.8 g of copper sulfate pentahydrate (CuSO 4 .5H 2 O) (7
(1 mmol) 200 ml of purified benzene and 24 ml of trimethylaluminum were added, and the mixture was stirred at 40 ° C. for 8 hours to adjust the catalyst. This was placed under an argon gas flow. After filtering through 3 glass filters, the filtrate was freeze-dried. This was taken out, placed in a 2 liter stainless steel container, and tributylaluminum and pentacyclopentadiethyl titanium methoxide were further mixed therein and heated to 90 ° C. 1 liter and 75 ml of purified styrene and 4-methylstyrene were put therein, and the polymerization reaction was continued at this temperature for 8 hours. After this, cool to room temperature and
The catalyst was deactivated by adding liter of methylene chloride and adding methanol solution of sodium methylate with further stirring. The content was gradually dropped into 20 liters of methanol, filtered through a glass filter, washed with methanol three times, and then dried. The weight average molecular weight of this polymer was 280,000, which was determined from the measurement results of GPC measured with standard polystyrene at 135 ° C. using 1,2,4-trichlorobenzene as a solvent. Further, the melting point of this polymer was 245 ° C., and it was confirmed by measurement of 13 C-NMR that the polymer had a syndiotactic structure. This was pelletized with an extruder to secure the required amount.
【0046】(2)SPS系支持体の製膜 得られたSPS系ポリマーペレットを、150℃で3時
間、窒素雰囲気下で乾燥し、330℃で、Tダイから支
持体状に溶融押出しを行い、支持体シートを静電印加法
により15℃に保持した冷却ドラム上で、キャスティン
グドラムに接する面とキャスティングドラムに接しない
面の冷却速度の差が極力つかないように、キャスティン
グドラム非接触面からも冷却エアをあてながら、急冷固
化せしめて、厚さ約930μmの未延伸支持体を作製し
た。また溶融ポリマーをキャスティングドラム上で急冷
固化せしめる冷却速度は、15℃/秒であった。この未
延伸支持体を、速度差を持ったロール間で、105℃で
縦方向に3.0倍、横方向に3.1倍延伸し、245℃
で、10秒間熱固定し、85℃で10秒冷却後巻き取っ
て、厚さ100μmの二軸配向SPS系支持体を得た。
これに引き続いて、特願平7−221999号明細書に
記載の方法、即ち、ロール状に巻かれたシンジオタクチ
ックポリスチレン系支持体を、85℃、48時間熱処理
して、巻きぐせカールを除去して、この二軸配向SPS
系支持体を前述の測定法に従い、カール度を測定した。(2) Formation of SPS-based support film The obtained SPS-based polymer pellets were dried at 150 ° C. for 3 hours in a nitrogen atmosphere and melt-extruded at 330 ° C. from a T-die into a support-like form. On the cooling drum in which the support sheet is kept at 15 ° C. by the electrostatic application method, from the non-contact surface of the casting drum, the difference in cooling rate between the surface in contact with the casting drum and the surface not in contact with the casting drum is minimized. While applying cooling air, it was rapidly solidified to prepare an unstretched support having a thickness of about 930 μm. The cooling rate at which the molten polymer was rapidly cooled and solidified on the casting drum was 15 ° C / sec. This unstretched support was stretched 3.0 times in the longitudinal direction and 3.1 times in the transverse direction at a temperature of 105 ° C. between rolls having a speed difference of 245 ° C.
Then, it was heat set for 10 seconds, cooled at 85 ° C. for 10 seconds and wound up to obtain a biaxially oriented SPS-based support having a thickness of 100 μm.
Subsequent to this, the method described in Japanese Patent Application No. 7-221999, that is, the syndiotactic polystyrene support wound in a roll is heat treated at 85 ° C. for 48 hours to remove curling curl. Then, this biaxially oriented SPS
The curl degree of the system support was measured according to the above-mentioned measuring method.
【0047】実施例2 (1)SPSポリマーの重合 実施例1と同様にして、SPS系ポリマーを必要量確保
した。Example 2 (1) Polymerization of SPS polymer In the same manner as in Example 1, a required amount of SPS polymer was secured.
【0048】(2)SPS系支持体の製膜 得られたSPS系ポリマーペレットを、150℃で3時
間、窒素雰囲気下で乾燥し、330℃で、Tダイから支
持体状に溶融押出しを行い、支持体シートを静電印加法
により20℃に保持した冷却ドラム上で、キャスティン
グドラムに接する面とキャスティングドラムに接しない
面の冷却速度の差が極力つかないように、キャスティン
グドラム非接触面からも冷却エアをあてながら、急冷固
化せしめて、厚さ約930μmの未延伸支持体を作製し
た。また溶融ポリマーをキャスティングドラム上で急冷
固化せしめる冷却速度は、12℃/秒であった。この未
延伸支持体を、速度差を持ったロール間で、105℃で
縦方向に3.0倍、横方向に3.1倍延伸し、245℃
で、10秒間熱固定し、85℃で10秒冷却後巻き取っ
て、厚さ100μmの二軸配向SPS系支持体を得た。
これに引き続いて、特願平7−221999号明細書に
記載の方法、即ち、ロール状に巻かれたシンジオタクチ
ックポリスチレン系支持体を、85℃、48時間熱処理
して、巻きぐせカールを除去して、この二軸配向SPS
系支持体を前述の測定法に従い、カール度を測定した。(2) Formation of SPS-based support film The obtained SPS-based polymer pellets were dried at 150 ° C. for 3 hours in a nitrogen atmosphere, and melt-extruded at 330 ° C. into a support form from a T-die. On the cooling drum in which the support sheet is kept at 20 ° C. by the electrostatic application method, from the non-contact surface of the casting drum, the difference in cooling rate between the surface contacting the casting drum and the surface not contacting the casting drum is minimized. While applying cooling air, it was rapidly solidified to prepare an unstretched support having a thickness of about 930 μm. The cooling rate at which the molten polymer was rapidly cooled and solidified on the casting drum was 12 ° C / sec. This unstretched support was stretched 3.0 times in the longitudinal direction and 3.1 times in the transverse direction at a temperature of 105 ° C. between rolls having a speed difference of 245 ° C.
Then, it was heat set for 10 seconds, cooled at 85 ° C. for 10 seconds and wound up to obtain a biaxially oriented SPS-based support having a thickness of 100 μm.
Subsequent to this, the method described in Japanese Patent Application No. 7-221999, that is, the syndiotactic polystyrene support wound in a roll is heat treated at 85 ° C. for 48 hours to remove curling curl. Then, this biaxially oriented SPS
The curl degree of the system support was measured according to the above-mentioned measuring method.
【0049】比較例1 (1)SPSポリマーの重合 実施例1と同様にして、SPS系ポリマーを必要量確保
した。Comparative Example 1 (1) Polymerization of SPS Polymer In the same manner as in Example 1, the required amount of SPS polymer was secured.
【0050】(2)SPS系支持体の製膜 得られたSPS系ポリマーペレットを、150℃で3時
間、窒素雰囲気下で乾燥し、330℃で、Tダイから支
持体状に溶融押出しを行い、支持体シートを静電印加法
により15℃の冷却ドラム上で急冷固化して、厚さ約9
30μmの未延伸支持体を作製した。(2) Formation of SPS-based support film The obtained SPS-based polymer pellets were dried at 150 ° C. for 3 hours in a nitrogen atmosphere and melt-extruded at 330 ° C. from a T-die into a support-like form. The support sheet was rapidly cooled and solidified on a cooling drum at 15 ° C. by an electrostatic application method to give a thickness of about 9
An unstretched support of 30 μm was prepared.
【0051】ドラム面側を急冷固化せしめるために、ド
ラム面に接しない面の冷却エアーを止めた。また溶融ポ
リマーをキャスティングドラム上で急冷固化せしめる冷
却速度は、8℃/秒であった。この未延伸支持体を、速
度差を持ったロール間で、105℃で縦方向に3.0
倍、横方向に3.1倍延伸し、245℃で、10秒間熱
固定し、85℃で10秒冷却後巻き取って、厚さ100
μmの二軸配向SPS系支持体を得た。引き続いて、特
願平7−221999号明細書に記載の方法、即ち、ロ
ール状に巻かれたシンジオタクチックポリスチレン系支
持体を、85℃、48時間熱処理して、巻きぐせカール
を除去して、この二軸配向SPS系支持体を前述の測定
法に従い、カール度を測定した。In order to quench and solidify the drum surface side, the cooling air on the surface not in contact with the drum surface was stopped. The cooling rate at which the molten polymer was rapidly cooled and solidified on the casting drum was 8 ° C / sec. This unstretched support was subjected to 3.0% in the machine direction at 105 ° C. between rolls having a speed difference.
Double stretching 3.1 times in the transverse direction, heat setting at 245 ° C for 10 seconds, cooling at 85 ° C for 10 seconds, and winding to obtain a thickness of 100
A μm biaxially oriented SPS-based support was obtained. Subsequently, the method described in Japanese Patent Application No. 7-221999, that is, the syndiotactic polystyrene type support wound in a roll shape is heat treated at 85 ° C. for 48 hours to remove curling curl. The curl degree of this biaxially oriented SPS-based support was measured according to the above-described measuring method.
【0052】比較例2 (1)SPSポリマーの重合 実施例1と同様にして、SPS系ポリマーを必要量確保
した。Comparative Example 2 (1) Polymerization of SPS Polymer In the same manner as in Example 1, the required amount of SPS polymer was secured.
【0053】(2)SPS系支持体の製膜 得られたSPS系ポリマーペレットを、150℃で3時
間、窒素雰囲気下で乾燥し、330℃で、Tダイから支
持体状に溶融押出しを行い、支持体シートを静電印加法
により25℃の冷却ドラム上で急冷固化して、厚さ約9
30μmの未延伸支持体を作製した。(2) Formation of SPS-based support film The obtained SPS-based polymer pellets were dried at 150 ° C. for 3 hours in a nitrogen atmosphere, and melt-extruded at 330 ° C. into a support form from a T-die. The support sheet was rapidly cooled and solidified on a cooling drum at 25 ° C. by an electrostatic application method to give a thickness of about 9
An unstretched support of 30 μm was prepared.
【0054】この未延伸支持体の冷却速度を7℃/秒に
する以外は、実施例1と同じ方法で二軸配向SPS系支
持体を得た。引き続いて、特願平7−221999号明
細書に記載の方法、即ち、ロール状に巻かれたシンジオ
タクチックポリスチレン系支持体を、85℃、48時間
熱処理して、巻きぐせカールを除去して、この二軸延伸
支持体を、前述した測定法に従い、カール度を測定し
た。A biaxially oriented SPS-based support was obtained in the same manner as in Example 1 except that the cooling rate of this unstretched support was 7 ° C./sec. Subsequently, the method described in Japanese Patent Application No. 7-221999, that is, the syndiotactic polystyrene type support wound in a roll shape is heat treated at 85 ° C. for 48 hours to remove curling curl. The curl degree of this biaxially stretched support was measured according to the above-described measuring method.
【0055】比較例3 (1)SPSポリマーの重合 実施例1と同様にして、SPS系ポリマーを必要量確保
した。Comparative Example 3 (1) Polymerization of SPS Polymer In the same manner as in Example 1, a required amount of SPS polymer was secured.
【0056】(2)SPS系支持体の製膜 得られたSPS系ポリマーペレットを、150℃で3時
間、窒素雰囲気下で乾燥し、330℃で、Tダイから支
持体状に溶融押出しを行い、支持体シートを静電印加法
により35℃の冷却ドラム上で急冷固化して、厚さ約9
30μmの未延伸支持体を作製した。(2) Formation of SPS-based support film The obtained SPS-based polymer pellets were dried at 150 ° C. for 3 hours in a nitrogen atmosphere and melt-extruded at 330 ° C. from a T-die into a support-like form. The support sheet was rapidly cooled and solidified on a cooling drum at 35 ° C. by an electrostatic application method to give a thickness of about 9
An unstretched support of 30 μm was prepared.
【0057】この未延伸支持体の冷却速度を5℃/秒に
なるように冷却した。更にこの未延伸支持体を、速度差
を持ったロール間で縦延伸するにあたり、A面側表面温
度が110℃になるように、A面側のみから赤外ヒータ
ーで加熱し、D面側はなりゆきにまかせて、D面側表面
温度が65℃で、縦方向に3.0倍延伸した。得られた
縦方向一軸延伸SPS系支持体は、D面側にカールする
傾向にあった。更にテンターによって、横方向に3.1
倍延伸し、続いて245℃で、10秒間熱固定し、85
℃で10秒冷却後巻き取って、厚さ100μmの二軸配
向SPS系支持体を得た。引き続いて、特願平7−22
1999号明細書に記載の方法、即ち、ロール状に巻か
れたシンジオタクチックポリスチレン系支持体を、85
℃、48時間熱処理して、巻きぐせカールを除去して、
この二軸配向SPS系支持体を前述の測定法に従い、カ
ール度を測定した。The unstretched support was cooled at a cooling rate of 5 ° C./sec. Further, when the unstretched support is longitudinally stretched between rolls having a speed difference, the surface A side is heated by an infrared heater only from the side A so that the surface temperature becomes 110 ° C. The surface temperature of the D side was 65 ° C., and the film was stretched 3.0 times in the machine direction. The obtained longitudinal uniaxially stretched SPS-based support had a tendency to curl to the D surface side. Furthermore, by the tenter, it is 3.1 in the lateral direction.
Double stretching, followed by heat setting at 245 ° C. for 10 seconds, 85
After cooling at 10 ° C. for 10 seconds and winding, a biaxially oriented SPS-based support having a thickness of 100 μm was obtained. Subsequently, Japanese Patent Application No. 7-22
The method described in 1999, that is, a syndiotactic polystyrene-based support wound in a roll is
Heat treatment at ℃ for 48 hours to remove curling curl,
The curl degree of this biaxially oriented SPS-based support was measured according to the above-described measuring method.
【0058】[0058]
【表1】 [Table 1]
【0059】以上の結果から、本発明のフイルムは、平
坦性に極めて優れていることが理解される。From the above results, it is understood that the film of the present invention is extremely excellent in flatness.
【0060】[0060]
【発明の効果】SPSフィルムの表裏の厚み方向の屈折
率の差を4×10-3以下とすることにより、透明で、表
面平坦性に優れた、カールの少ないSPS系写真感光材
料用支持体を得ることができた。EFFECT OF THE INVENTION By setting the difference in refractive index between the front and back sides of the SPS film in the thickness direction to be 4 × 10 −3 or less, the support is transparent, has excellent surface flatness, and has little curl, and is a support for SPS photographic light-sensitive materials. I was able to get
Claims (2)
マーよりなる縦・横両方向に配向、熱固定した支持体で
あって、該支持体表裏の厚み方向の屈折率の差(Δ
nZ)が4×10-3以下であることを特徴とする写真感
光材料用支持体。1. A support comprising a syndiotactic polystyrene-based polymer, which is oriented and heat-fixed in both vertical and horizontal directions, the difference in refractive index (Δ) between the front and back of the support.
n Z ) is 4 × 10 −3 or less, a support for a photographic light-sensitive material.
(ΔnZ)が2×10-3以下であることを特徴とする請
求項1記載の写真感光材料用支持体。2. The support for a photographic light-sensitive material according to claim 1, wherein the difference (Δn Z ) in the refractive index between the front and the back of the support in the thickness direction is 2 × 10 −3 or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6442496A JPH09258373A (en) | 1996-03-21 | 1996-03-21 | Support for photographic sensitive material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6442496A JPH09258373A (en) | 1996-03-21 | 1996-03-21 | Support for photographic sensitive material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09258373A true JPH09258373A (en) | 1997-10-03 |
Family
ID=13257894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6442496A Pending JPH09258373A (en) | 1996-03-21 | 1996-03-21 | Support for photographic sensitive material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09258373A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7182008B2 (en) | 1999-10-01 | 2007-02-27 | Fuji Photo Film Co., Ltd. | Sheet material cutting method for cutting thermal imaging material |
-
1996
- 1996-03-21 JP JP6442496A patent/JPH09258373A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7182008B2 (en) | 1999-10-01 | 2007-02-27 | Fuji Photo Film Co., Ltd. | Sheet material cutting method for cutting thermal imaging material |
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