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KR100245755B1 - A bathtub manufacturing method with unsaturated polyester - Google Patents

A bathtub manufacturing method with unsaturated polyester Download PDF

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Publication number
KR100245755B1
KR100245755B1 KR1019970024052A KR19970024052A KR100245755B1 KR 100245755 B1 KR100245755 B1 KR 100245755B1 KR 1019970024052 A KR1019970024052 A KR 1019970024052A KR 19970024052 A KR19970024052 A KR 19970024052A KR 100245755 B1 KR100245755 B1 KR 100245755B1
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weight ratio
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unsaturated polyester
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polyester resin
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KR19990000909A (en
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박봉환
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박봉환
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K3/00—Baths; Douches; Appurtenances therefor
    • A47K3/02—Baths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00—Use of ingredients characterised by shape
    • C08K7/02—Fibres or whiskers
    • C08K7/04—Fibres or whiskers inorganic
    • C08K7/14—Glass
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00—Use of polyesters or derivatives thereof, as moulding material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

본 발명은 새로운 타잎의 욕조 제법에 관한 것으로, 보다 구체적인 것은 불포화폴리에스테르 수지(비스페놀type) 100에 대하여 저수축제 30-40%(중량비)와 경화제1-2%(중량비), 이형제 4-6%(중량비), 충진제 :!50%(중량비), 안료 약간량, 산화방지제 약간량, 중합방치제 약간량을 배합하고 교반기에서 40분정도 교반한후 혼합기로 옳겨 불포화폴리에스테르수지량에 대하여 100-120%(중량비)에 해당하는 유리섬유(6-l2mm길이)를 넣고 5분 정도 혼합하여 압출기에 투입하여 일정굴기로 압출한 다음 압출물을 나일론 필름으로 피복하여 공기와 차단시키고 30-40℃에서 3일성도 숙성시켜 열경화성형이 가능한 Bulk Molding Compaund로조성하여 이를 일정량 재단하여 욕조 금형에 넣고 유압프레스로 가열압착하므로서 내구성과 강도가 뛰어나고 색상이 미려하며 변색이 없고 내열,내한, 내약품성이 양호한 고품위의 욕조를 얻는 것임.The present invention relates to a new type of tub manufacturing method, more specifically, 30-40% (weight ratio) of low-shrinkant, 1-2% (weight ratio), and release agent of 4-6% with respect to unsaturated polyester resin (bisphenol type) 100 (Weight ratio), Filler:! 50% (weight ratio), some amount of pigment, some amount of antioxidant, some amount of polymerization inhibitor, mix, stir for about 40 minutes in a stirrer, and mix with a mixer. Insert glass fiber (6-l2mm length) corresponding to 120% (weight ratio), mix for about 5 minutes, put it into an extruder, extrude it with a constant roll, cover the extrudate with nylon film, and block it with air. It is also made of Bulk Molding Compaund that can be thermosetted by 3 days of maturation.Then it is cut into a certain amount and put into a bath mold and heated and compressed by hydraulic press, so it has excellent durability, strength, beautiful color, no discoloration, heat resistance and heat resistance. As a result, a high quality bathtub having good chemical resistance is obtained.

Description

불포화폴리에스테르 수지를 주재로한 욕조의 제조방법Manufacturing method of bathtub based on unsaturated polyester resin

본 발명은 불포화폴리에스테르 수지(비스페놀type)에 저수축제와 경화제, 이형제, 안료, 유리섬유, 충진제, 산화방지제, 중합방지제 등을 배합하여 혼합하고 압출한 것을 기밀포장지로 감싸서 일정온도에서 일정기간 숙성시켜 열경화 성형이가능한 Bulk Molding Compaund로 조성하고 이를 계량하여 욕조금형에 넣고 고온고압이 유지되게 가열압착성형하여 제조되는 욕조의 제조방법에 관한 것이다.The present invention is a mixture of a low shrinkage agent, a curing agent, a release agent, a pigment, a glass fiber, a filler, an antioxidant, an polymerization inhibitor, and the like into an unsaturated polyester resin (bisphenol type), and the extruded, wrapped in an airtight wrapping paper and aged at a certain temperature for a certain period of time. The present invention relates to a manufacturing method of a tub manufactured by forming a Bulk Molding Compaund capable of thermosetting molding and weighing the same into a tub mold and thermocompression molding to maintain high temperature and high pressure.

종래의 욕조는 마불 또는 FRP제 욕조가 주로 제조되고 있으나 제법의 특수성으로 인해 수작업의 의존도가 높아 생산성이 떨어지는 문제점이 있었고 제품자체의 강도와 내구성이 비교적 낮고 질감과 색상도 고급스럽지 못한 결점이 있었다.Conventional baths are mainly made of Mabul or FRP baths, but due to the specificity of the manufacturing process, there is a problem of low productivity due to the dependence of manual work, and the strength and durability of the product itself is relatively low, and the texture and color are not high-quality.

본 발명은 이러한 종래의 결점을 개선하여 현대인의 기호에 맞는 질감과 색상을 유지할 수 있고 개구성 및 강도가 높은 고급욕조를 대량 생산할수 있게 제조방법을 개발한 것으로 이를 보다 상세히 설명하면 다음과 같다The present invention has been developed a manufacturing method to improve the above-mentioned shortcomings to maintain the texture and color according to the taste of modern people, and to mass-produce high-quality bathtubs with high openness and strength.

제1도는 본 발명의 제조방법을 표시하는 처리계통도.1 is a processing system diagram showing a manufacturing method of the present invention.

제2도는 본 발명의 제법으로 만들어진 욕조단면도.2 is a cross-sectional view of the bathtub made by the manufacturing method of the present invention.

가) 사용원료A) Raw material used

(1) 주재 ; 불포화폴리에스테르 수지(비스폐놀타입)(1) presidency; Unsaturated Polyester Resin (Bisphenolol Type)

(2) 저수축제 : 열가소성프라스틱 (예 : PE, PS, PMMA, PVAC등)(2) Low storage agent: Thermoplastic plastics (e.g. PE, PS, PMMA, PVAC, etc.)

(3) 경화제 ; 유기과산화물(3) curing agents; Organic peroxide

Figure kpo00002
Figure kpo00002

(5) 안료(5) pigment

(6) 유리섬유 : 6mm, 12mm(6) Glass fiber: 6mm, 12mm

(7) 충진제, 탄산칼슘 4μ, 수산화알미늄 8μ(7) Filler, calcium carbonate 4μ, aluminum hydroxide 8μ

(8) 산화방치제(8) oxidation inhibitor

(9) 중합방지제(9) polymerization inhibitor

나) 제조방법B) Manufacturing method

주재인 불포화폴리에스테르 수지를 100으로 할 때When the main unsaturated unsaturated resin is 100

저수축제 30-4()% ㆍㆍㆍ (중량비)Low Concentrating Agent 30-4 ()%

경화제 1-2% ㆍㆍㆍ(중량비)Curing agent 1-2% ... (weight ratio)

이형제 4-6% ㆍㆍㆍ(중량비)Release agent 4-6% ... (weight ratio)

충진제 250% ㆍㆍㆍ(중량비)Filler 250%

산화방지제 ㆍㆍㆍ 약간량Antioxidant

안료 ㆍㆍㆍ 약간량을Pigment ...

교반기에 넣고 40분 정포 교반하여 배합한 투 혼합기로 옮겨 불포화폴리에스테르수지량에 대하여 100-120%(중량비)정도가 되는 유리섬유를 넣고 5분 정도 혼합한후 압출기에 투입하여 직경 약 10cm정도 굵기로 압출시켜 압풀물을 나일론필름으로 피복하여 공기와 차단시킨후 30-40℃에서 3일정도 숙성시켜 열경화성형재료인 Bulk Molding Compaund를 제조하고(이하 BMC로 명칭함) 이를 욕조 1개성형에 소요되는 량(22 ∼24kg)으로 계량하여 재단한 다음 욕조금형에 투입하고 유압프레스를 작동하여 140℃ 온도와 100kg/㎠의 압력으로 가열압착성형하여 5-6분만에 탈형하여 제품을 얻는다.Put it into a stirrer and mix it with a 40-minute agitator and mix it with a two-mixer. Add 100-120% (weight ratio) of glass fiber to the amount of unsaturated polyester resin, mix it for about 5 minutes, and put it into the extruder. After extruded into a film, cover the puffs with nylon film, block it with air, and mature it at 30-40 ℃ for 3 days to produce a bulk molding compaund, a thermosetting molding material (hereinafter referred to as BMC). After measuring and cutting to the amount (22 ~ 24kg), put into a bath mold, operate the hydraulic press to hot-press molding at 140 ℃ temperature and pressure of 100kg / ㎠ to demould in 5-6 minutes to obtain the product.

한편, 본 발명은 유리섬유를 혼합할 때 별도로 준비한 칼라BMC 약간량을 같이혼합하면 칼라BMC의 투입량에 따라 외관이 마불무늬처럼되는 욕포를 만들수도 있게된다.On the other hand, when the glass fiber is mixed with a small amount of separately prepared color BMC when the glass fiber is mixed, the appearance may be made of a bath that looks like a marbling pattern depending on the amount of the color BMC.

이와 같이된 본 발명은 불포화폴리에스테르 수지를 충진제와 저수축제, 경화제,안료, 이형제 등과 배합하여 40분 정도 교반기에서 혼합하고 혼합기로 옳긴다음 혼합기에서 유리섬유를 투입하고 짧은 시간 혼합을 한 다음 압출기에 투입하여 압출하기 때문에 원료배합을 효과적으로 할 수 있으며 압출물은 직경 약 10cm정도되는 굵기로 압출하여 나일론 필름에 싸서 공기와 차단시킨 후 30-40℃에서 3일정도 숙성시키므로서 열경화 재료인 Bulk Molding Compaund를 조성할 수 있고 이로인해 혼합과정에서 유리섬유가 손상되지 않으면서 유리섬유와 폴리에스테르수지가 친화성을 발휘하게 되고 또한 유리섬유는 그 길이가 6-12mm정도로 가공되어서 혼합되므로 길고 짧은 유리섬유가 수지 내에 혼합되어 보강재의 소임을 충실하게 수행하는 효과를 낼 수 있다.In the present invention, the unsaturated polyester resin is blended with a filler, a low shrinkage agent, a curing agent, a pigment, a mold release agent, and the like, mixed in a stirrer for about 40 minutes, and then mixed with a mixer. Raw materials can be effectively mixed because it is injected and extruded. Extruded products are extruded to a thickness of about 10cm in diameter, wrapped in nylon film, blocked with air, and aged at 30-40 ℃ for 3 days. Compaund can be formed, and thus, glass fiber and polyester resin exhibit affinity without damaging the glass fiber in the mixing process. May be mixed in the resin to effect the faithfully performing the soaking of the reinforcing material.

따라서, 본 발명은 불포화폴리에스테르 수지를 열경화성형재료로 조성하여 가열압착성형으로 욕조를 제조하기 때문에 원료를 욕조 금형 내에 넣고 유압프레스로1 40"C온도와 100kg/㎠ 압력으로 가열압착하여 5-6분 이내에 성형을 완성할 수 있어서 기존의 마불 욕조나 FRP욕조와 같은 욕조에 비하여 생산성을 엄청나게 향상시킬 수 있고 이렇게 제조된 제품은 내열ㆍ내한ㆍ내약품성이 양호함은 물론이고 내구성과 강도가 뛰어날 뿐 아니라 생상과 질감이 변하지 않는 우수한 욕조를 만들 수 있고 색상도 다양하게 조성할 수 있어서 상품가치가 높은 고급욕조를 만들 수 있는 것이다.Therefore, in the present invention, since the unsaturated polyester resin is composed of a thermosetting molding material to prepare a bath by heat compression molding, the raw material is placed in a bath mold and heat-pressed at a pressure of 1 40 "C and 100 kg / cm 2 by a hydraulic press. Molding can be completed within 6 minutes, which greatly improves the productivity compared to conventional bathtubs such as Mabul baths or FRP baths. The manufactured products are excellent in heat resistance, cold resistance and chemical resistance, as well as excellent durability and strength. In addition, it is possible to make an excellent bathtub that does not change its appearance and texture, and to create a variety of colors to create a high-quality bathtub with high product value.

Claims (1)

불포화폴리에스테르 수지(비스페놀type)량을 100으로 하였을 때 저수축제 30-40%(중량비), 경화제1-2%(중량비), 이형제 4-6%(중량비), 충진제 250%(중량비), 얀료 약간량, 산화방지제 약간량, 중합방지제 약간량을 배합하여 교반기에 넣고 40분정도 교반한후 혼합기로 옮겨 불포화폴리에스테르수지량에 대하여 100-120%(중량비)에 해당하는 유리섬유를 넣고 5분 정도 혼련하고 압출기에 튜입하여 압출시키는 혼합공정과 혼합된 압출물을 나일론필름으로 피복하여 공기를 차단한 상태에서 3일정도 30-40℃로 숙성시키는 숙성공정을 통해 불포화 폴리에스테르 수지를 열경화성형재료인 Bulk Molding Compaund로 제조하고 이를 계량하여 욕조금형에 넣고 유압프레스를 사용하여 140℃에서 100kg/㎠ 압력으로 가열압착성형한후 5-6분 후에 탈형하는 것을 특징으로 하는 불포화폴리에스테르 수지를 주재로한 욕조의 제조방법.When the amount of unsaturated polyester resin (bisphenol type) is 100, a low shrinkage agent 30-40% (weight ratio), a curing agent 1-2% (weight ratio), a release agent 4-6% (weight ratio), a filler 250% (weight ratio), and a dye Add a little amount, a little amount of antioxidant and a little amount of antioxidant, put it in the stirrer and stir for about 40 minutes, and then move to the mixer to add 100-120% (weight ratio) of glass fiber to the amount of unsaturated polyester resin. Thermosetting molding material of unsaturated polyester resin through the mixing process of kneading and inserting into the extruder and the aging process of coating the mixed extrudate with nylon film and aging at 30-40 ℃ for 3 days while blocking air. Polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polyunsaturated polymer A method for producing a bathtub's Termini resin to preside.
KR1019970024052A 1997-06-09 1997-06-09 A bathtub manufacturing method with unsaturated polyester Expired - Fee Related KR100245755B1 (en)

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Publication number Priority date Publication date Assignee Title
KR101355485B1 (en) * 2012-03-27 2014-02-12 이종순 A method of panel for concrete mold and concrete mold thereof

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JPS60255420A (en) * 1984-05-31 1985-12-17 Dainippon Ink & Chem Inc Preparation of plastic molded product having marble pattern

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
JPS60255420A (en) * 1984-05-31 1985-12-17 Dainippon Ink & Chem Inc Preparation of plastic molded product having marble pattern

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101355485B1 (en) * 2012-03-27 2014-02-12 이종순 A method of panel for concrete mold and concrete mold thereof

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