KR100427953B1 - Board and Board composition and manufacturing method using vegetational grinding materials and clay - Google Patents

Abstract

The present invention relates to various plate materials and plate compositions using vegetation crushed wood and clay, and more specifically, to affinity with human beings and disposal when used as furniture or building interior materials using plate materials as natural materials. It is intended to decompose in the soil, and it is related to various boards and plate compositions using vegetation crushed and clay, which are environmentally friendly, natural circulation, and can be composted upon disposal.

An object of the present invention is a plate material using a vegetation crushed and algae adhesive made of natural materials such as rice straw and barley straw, straw, grass (leaf), wood (leaf) and so on so that it can be decomposed into the soil without pollution of the environment It is to provide a plate composition and a manufacturing method.

The present invention for achieving the above object is a process for seating papers and textiles; Applying a composition comprising a mixture of vegetation powder, clay, seaweed adhesive, functional adhesive, and reinforcing material at a weight ratio of 40 to 65:10 to 40:10 to 20:10 to a predetermined thickness; Placing a grid-like framework on the applied paper or textiles; Filling a composition comprising a mixture of vegetation powder, clay, seaweed adhesive, functional adhesive, and reinforcing material at a weight ratio of 40 to 65:10 to 40:10 to 20:10 to a predetermined thickness; Placing the paper or fabric on the upper surface of the lattice frame when the composition is filled to a predetermined thickness; Repeating the preceding step as necessary to form a multilayer and molding the same; It consists of a process of pressing / forming by drying with a press, wherein the functional adhesive is composed of rice grass, ginkgo pulverized, paulownia pulverized, the reinforcing material is any one of the bark of fine cotton, hemp, manila hemp The above selection is characterized.

Description

Board and board composition and manufacturing method using vegetation and clay

The present invention relates to a variety of boards and plate compositions and methods for producing the same using vegetation (grass) wood and grass made of grass (trees), trees (leaves), rice straw, barley straw, straw, etc. growing in the mountains and fields, and more specifically It is made of natural materials, so that it can be decomposed from soil when used as furniture or interior / exterior materials, and decomposed in soil when discarded. It can be used as environmentally friendly, natural circulation, and high quality compost. The present invention relates to various plate materials and plate compositions using clay and a method of manufacturing the same.

Various plate materials that have been used in the past are gypsum board, gypsum tex, and synthetic resin material manufactured by mixing wood powder and chips with chemical adhesives and pressing plate and gypsum to make a proper thickness, and then attaching paperboard on the back Various materials, such as plate material manufactured by molding, have been developed and are widely used.

Among these boards, gypsum board is injected into the plaster between the surface paper and the backing paper, which is obtained by mixing natural plaster and phosphate gypsum at a certain temperature, and the sludge obtained by mixing the adhesive composition, the accelerator, the bubble generator, and other additives with water. It is manufactured by drying, and it has insulation, insulation, and fire protection, but it is harmful to human body due to chemicals in the manufacturing process, especially glass fiber and rock wool, which are partially contained in gypsumtex, are not only harmful to human body but also natural when disposed. Will pollute.

In addition, in the case of plate and synthetic resin plate made of wood powder and chips, it is used for various purposes such as interior materials and furniture materials because of its high strength and easy processing, but it has the functions of fire prevention, insect repellent, moisture proof, insulation, and cold insulation. In particular, when it is disposed of after use, it may cause soil and water pollution when decomposed in nature due to its composition materials and chemical adhesives, and it is a flammable material, which is a toxic gas generated in a fire. As well as bringing harmful ingredients into the air in the normal time to pollute the indoor air of the house and living space, there has been a closure to harm the health.

Accordingly, the present invention solves the above-mentioned general defects, and in the case of disposal of the plate, such as clay and rice straw and barley straw, straw, grass (leaf), tree (leaf), etc. The plate made of vegetation grinds and seaweed adhesives and functional adhesives are flame retardant materials, which can prevent human damage in the event of a fire, dramatically reduce property damage, and keep indoor air of houses and living spaces clean and clean even in daily life. The purpose of the present invention is to provide a plate, a plate composition, and a method of manufacturing the same, which are of great help in maintaining a healthy and healthy human life.

1 is a process diagram of the present invention

Figure 2 is another process diagram of the present invention

In order to achieve the above object, the present invention mixes vegetation powder, clay, algae adhesive and functional adhesive, and reinforcing material at a weight ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10 and enters the hopper. And a step of taking out the mixed composition contained in the hopper and passing it through a pair of rollers to form an appropriate size, and passing the mixed composition between the rollers heated to 100 to 300 ° C. while the feeder After positioning the fabrics, and pressing the molding, and the completion of the previous step is characterized in that it comprises a step of cutting the plate material using the vegetation powder and clay to an appropriate size. Here, the weight ratio is mixed with the reinforcing material Each component to be expressed in parts by weight, 10 to 40 parts by weight of clay, seaweed adhesive and functional adhesive with respect to 40 to 65 parts by weight of the reinforcing material Means that the mixing portion 10 to 20 parts by weight of reinforcing material 5 - 10 wt.

This is described in detail by expressing the mixed components of the material in weight%, 50 to 80% by weight of the powdered or various types of peeling and chips of vegetation, and 100 to 200 mesh (there is no need to limit to the standard). Clay and water were mixed and homogenized by mixing 20-50 wt% of clay prepared by mixing 50:50 weight ratio, or the vegetation powder 40 ~ of powder or various shapes of peeling and chips. 65 wt%, 15-30 wt% of clay prepared by mixing 100-200 mesh of clay and water at a weight ratio of 60:40, and 4 wt% of seaweed and water at a weight ratio of 40:60. 15 to 20% by weight of the seaweed adhesive prepared by boiling for 8 hours and 5 to 10% by weight of the reinforcing material are mixed and homogenized to form a hard plate composition, and the soft or hard plate composition thus prepared is placed in the hopper. I put it and put it through a pair of rollers Paper and fabrics are placed on the upper and lower sides drawn to the appropriate thickness by passing through rollers heated at 100 to 300 ° C, and then press-molded and cut into standard to dry products.

If the present invention will be described in detail according to the implementation process as follows.

Example 1

[Step 1] (Plant Grinding Process)

Dried rice straw, barley straw, straw, ginkgo (leaves), paulownia (leaves), etc. are pulverized and formed into fine particles of 50-200 mesh (not necessarily limited to the same standard), powdered or peeled into various shapes. Plant chips of wood chips.

[2nd process] (clay composition process)

Clay of 100-200 mesh (no need to be limited to the same standard) and water (ocher, diatomaceous earth, elvan, etc.) and water are mixed and kneaded in a weight ratio of 60:40 to mature 5 to 20 days to form clay.

[Step 3] (Seaweed Adhesive Composition Process) Seaweed (seaweed, kelp, green seaweed, etc.) and water are added at a weight ratio of 40: 60, put in a pot and boiled for 4 to 8 hours, then the residue is removed and 60 to 80 ° C is removed. To form a seaweed adhesive.

[Fourth Step] (Functional Adhesive Manufacturing Process) Building materials, furniture materials and boards that require insulation function will be made of a plate made by mixing mainly straw straw crushing material that has a function of dissipating warmth. 60 to 80: 10 to 20: 10 to rice grass with a function to make, 50 to 200 mesh (not to be limited to the standard) ginkgo (leaf) pulverized, and paulownia (leaf) pulverized The building materials, furniture materials, and boards that are manufactured and used at a weight ratio of 20 and require cooling function are made of a plate which is mainly mixed with barley straw crushed or wheat straw crushed which has a function of releasing chill. Barley powder with the function of releasing chills, ginkgo (leaf) crushed in the state of 50-200 mesh (not limited to the same standard), and paulownia crushed (leaf) pulverized 60-80: 10 20 to 10 to 20 by weight And that for the barley flour may be used instead of full-wheat pool. In the present invention, the plate material for conditioning according to the type of the functional adhesive I may be each made of a plate material banyong.

[Fifth Step] (Step of Reinforcing Material Composition) A reinforcing material is formed by cutting cotton wool in a state of 5 to 50 mm or by cutting the shell of hemp and manila hemp in a state of 5 to 50 mm.

Among the reinforcing materials, cotton wool has excellent hygroscopicity, warmth and elasticity, so it has abundant resilience, and when it is contained with water, it has a property of being hardened and hardened. The hemp is a hemp fabric with high strength, electricity and heat as a good conductor, and water absorption or divergence. It is known as a material that increases strength when it is fast and wet, and increases the strength of the material not only in the wet condition but also in the dry condition. By selecting any one of the reinforcing materials, the vegetation powder, clay, adhesive When mixed with, it is possible to improve the bonding strength of the materials by the agglomeration and entanglement by the moisture, the plate produced by mixing the reinforcing material is improved the bonding strength to minimize the phenomenon of easily broken or bent by external force It becomes possible.

[Step 6] (Soft Material Composition Process)

The vegetation powder of the first process and the clay of the second process are mixed and homogenized in a weight ratio of 50 to 80:20 to 50 to form a material composition of the soft plate material. Here, the total weight of the mixture of the vegetation powder and the clay A functional adhesive may be added to form a flexible plate material by adding a functional adhesive at a ratio of 10 to 30% by weight.

[7th process] (hard material composition process)

The weight fraction 40-65: 10-40: 10-20: 5 of the vegetation powder of the 1st process, the clay of the 2nd process, the seaweed adhesive of the 3rd process, the functional adhesive of the 4th process, and the reinforcement material of the 5th process It is mixed to be homogeneous to ˜10 to form a material composition of the hard plate material.

[Step 8] (plate manufacturing process)

The rolled paper rolls of the upper and lower sides of the flexible sheet material composition of the sixth step or the hard sheet material composition of the seventh step are accommodated in a hopper and passed between a pair of rollers and drawn out to an appropriate thickness, as in a conventional gypsum board manufacturing process Place the fabric fabric and pass it between the rollers heated to 100 ~ 300 ℃ and cut it to the standard, or place the paper or fabric on the upper / lower both sides of the soft plate composition of the 6th process or the hard plate composition of the 7th process. Each composition is filled on the upper and lower sides of the frame, and paper or fabrics are placed on both upper and lower sides of the frame, and press-molded at an appropriate pressure at an appropriate temperature with a roller or a press to produce a plate.

[Ninth process] (drying and commercialization process)

The plate material of the 8th process is made into a product through the hot air drying or drying furnace.

Example 2

A composition comprising a mixture of vegetation grinds, clays, seaweed adhesives and functional adhesives, and reinforcing materials at a ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10 is introduced into the hopper, and the mixed composition contained in the hopper is taken out. Place a color steel plate or veneer, wood peeling, lumber board, plywood, etc. on the upper / lower surface or one side that is passed through a pair of rollers and drawn out to an appropriate thickness, and press-molded with a roller or a press for a predetermined time. After drying, cutting to an appropriate size completes the production of various boards using vegetation grinds and clay.

Example 3

A composition comprising a mixture of vegetation grinds, clays, seaweed adhesives and functional adhesives, and reinforcing materials at a ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10 is introduced into the hopper, and the mixed composition stored in the hopper is taken out. If necessary, the mixed composition may be drawn out, and then the frame may be settled and then press-molded by press or the like. Here, the frame is a material that can be used as a reinforcement material in the manufacture of a plate, such as bamboo, wood, wire, aluminum, etc. It is used to prevent durability and warpage of sheet products according to the purpose of plate.

Subsequently, the feeder or fabrics are placed on the upper / lower surface or one side of the drawn composition, and then passed through a pair of rollers to be molded to an appropriate size. Apply the composition made of vegetation grind and clay, seaweed adhesive and functional adhesive, reinforcing material to both sides or one side of the plate to a predetermined thickness, and then place the color steel sheet on both sides or one side of the plate and press it using roller or press After molding and drying, the production of colored steel sheet using the vegetation ground and clay is completed.

In the present invention, when using rice straw, which generates warmth as a raw material, the warmth is strong, and barley straw and straw, which generate cold air, have a strong cold, and in the case of ginkgo biloba (leaf), the functions of antibacterial and insect repellent In particular, the green leaves of ginkgo biloba absorb (shield) radioactivity (radium) generated from ocher, and in the case of paulownia (leaves), it has a function of moisture-proof so that functional plates can be manufactured according to raw materials. do.

In addition, in the case of clay, it has a function of fire control while maintaining moisture control function and heat insulation and insulation as a porous material, and in the case of seaweed adhesive, vegetation crushed material by viscous function extracted by natural material Good affinity with clay, excellent adhesion and no harm to human body, functional grass containing rice grass has the effect of warming, functional grass containing barley flour and flour grass has cooling effect, and these functional grass also have It is good for health and nature, and in the case of reinforcing material cotton wool, hemp or manila hemp, it will reinforce the toughness of the plate and increase strength.

In the present invention, in the case of a plate made of a soft material, the strength is weak but easy to process such as cutting, easy to use as a ceiling or interior material of construction, and in the case of a hard material, the strength is strong and robust to use as a plate for a door or furniture It becomes possible.

In addition, the present invention is made of natural materials when discarded after use is easy to decompose in soil and has the function of composting when decomposed.

In addition, the present invention is to manufacture a plate material by embedding the frame of the appropriate standard and compression molding by a method such as a press when manufacturing a plate material of a soft material or a hard material, it is possible to manufacture a more robust plate material.

In addition, by using the manufacturing method of the present invention, if you manufacture a substitute material, cylinder, polygonal column of a plate used in furniture, such as polygonal wood, circular rafters, various types of plastering materials, cabinets to show a variety of shapes and patterns It can be used as a functional indoor and outdoor decorative material.

Therefore, the present invention as described above can not only obtain a flame retardant plate safe from the danger of fire, but also as a material of interior / exterior materials or furniture of the building, it is flame retardant, thereby preventing human injury and preventing property damage in case of fire. It can reduce the loss of statues, and livestock raised in buildings can be protected from fire damage and useful for human life.The material keeps the air in houses and living spaces clean and clean, providing a healthy living environment for humans. It helps to maintain the body, and uses environmentally friendly materials such as vegetation grinds made of grass and leaves growing in mountains and fields, and seaweeds growing in the sea and clay obtained from nature. Waste can be used as good compost in rice fields and fields, Due to the nature-friendly circulation, it is possible to drastically prevent soil pollution caused by construction waste, greatly contribute to maintaining the sustainable development of our environment, and also has an excellent economic effect. Therefore, the cooling plate and heating plate can be manufactured, respectively, so that the cooling effect and the warming effect can be further improved according to the intended use. Especially, by selecting and mixing among fiber cotton, hemp, and manila hemp as reinforcing materials, There is an advantage to improve the bonding strength.

Claims (21)

In the composition of the plate material consisting of vegetation ground, clay, adhesive, reinforcing material, The vegetation powder, clay, adhesive, reinforcing material is mixed in a weight ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10, The adhesive is composed of a seaweed adhesive and a functional glue, rice grass, ginkgo crushed, paulownia crushed, The reinforcing material is a variety of plate composition using vegetation powder and clay, characterized in that any one or more selected from the bark of cotton wool, hemp, manila hemp. delete delete Plate made of the composition of claim 1. delete delete A step of seating cotton or silk, which are papers or textiles that generate warmth; The weight ratio of 40-65: 10-10-40: 10-10-20: 5-10 with vegetation grinds, clays, algae adhesives and functional adhesives, and reinforcing materials mainly made of rice straw generating warmth on the paper, cotton or silk. Coating the composition mixed with the resin; Placing a lattice frame on the upper surface of the tributary, cotton or pongee to which the composition is applied; The process of filling the grid-like framework by mixing vegetation powder, clay, algae adhesive and functional adhesive, and reinforcing materials prepared mainly by the rice straw in a weight ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10 and; Placing the feeder, cotton or silk on the upper surface of the lattice frame in a predetermined thickness; A composition comprising a mixture of vegetation powder, clay, algae adhesive, functional adhesive, and reinforcing material mainly prepared from barley straw or straw that generates cold air in a weight ratio of 40 to 65:10 to 40:10 to 20: 5 to 10, respectively. Applying a coating to a predetermined thickness; Placing a grid-like framework on the top surface of the applied paper or cotton or silk; Lattice by mixing vegetation powder, clay, algae adhesive, functional adhesive, and reinforcing material mainly made of barley straw or straw that generates cold air in a weight ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10, respectively. Filling the mold frame; Placing a ramie or burlap, which is a tributary or woven fabric, which generates cold on the upper surface when the grid is filled with a predetermined thickness; When the whole process is completed is made of a process of pressing / molding and drying the press, The functional adhesive is composed of rice grass, ginkgo pulverized, paulownia pulverized, the reinforcing material is a vegetation pulverized and clay characterized in that at least one selected from the bark of fine cotton, hemp, manila hemp Various plate manufacturing method using. A step of seating papers or textiles; Applying a composition comprising a mixture of vegetation powder, clay, seaweed adhesive, functional adhesive, and reinforcing material at a weight ratio of 40 to 65:10 to 40:10 to 20:10 to a predetermined thickness; Placing a grid-like framework on the applied paper or textiles; Filling a composition comprising a mixture of vegetation powder, clay, seaweed adhesive, functional adhesive, and reinforcing material at a weight ratio of 40 to 65:10 to 40:10 to 20:10 to a predetermined thickness; Placing the paper or fabric on the upper surface of the lattice frame when the composition is filled to a predetermined thickness; Repeating the preceding step as necessary to form a multilayer and molding the same; It consists of a process of drying by pressing / molding with a press, The functional adhesive is composed of rice grass, ginkgo pulverized, paulownia pulverized, the reinforcing material is a vegetation pulverized and clay characterized in that at least one selected from the bark of fine cotton, hemp, manila hemp Various plate manufacturing method using. Plate manufactured by the manufacturing method of claim 7 or 8. The method of claim 4, wherein Plate manufactured by adhering paper or textiles on both upper and lower surfaces of the plate. delete delete Injecting a composition comprising a mixture of vegetation powder, clay, seaweed adhesive and functional adhesive, and reinforcing material at a weight ratio of 40 to 65:10 to 40:10 to 20:10 to a hopper; Extracting the mixed composition contained in the hopper, and then placing a skeleton to settle the mixed composition; Placing the paper or fabrics on the upper / lower surface or one surface of the mixed composition in which the frame is placed, and then passing through a pair of rollers to form / dry the sheet into an appropriate size plate; When the pre-process is completed, apply the plants, clay, algae adhesive and functional adhesive on both sides or one side of the dried plate, and place the color steel sheet, and then press / roller or press to bond / mold, and then dry Consisting of The functional adhesive is composed of barley flour, ginkgo pulverized, paulownia pulverized, and the reinforcing material is a vegetation pulverized, characterized in that at least any one selected from fine cotton wool, hemp, shell of manila hemp; Various plate manufacturing method using clay. Plate manufactured by the manufacturing method of claim 13. In the composition of the plate material consisting of vegetation ground, clay, adhesive, reinforcing material, The vegetation powder, clay, adhesive, reinforcing material is mixed in a weight ratio of 40 to 65: 10 to 40: 10 to 20: 5 to 10, The adhesive is composed of barley flour, ginkgo crushed tree, paulownia pulverized product as seaweed and functional adhesive, The reinforcing material is a variety of plate composition using vegetation powder and clay, characterized in that any one or more selected from the bark of cotton wool, hemp, manila hemp. Plate made of the composition of claim 15. The method of claim 16, Plate manufactured by adhering paper or textiles on both upper and lower surfaces of the plate. The vegetation powder, which is composed of powder or various types of peels and chips, is mixed in a weight ratio of 50 to 80:20 to 50, and the clay in which the powdered clay and water are mixed at a ratio of 60 to 40 is mixed. Functional adhesive is mixed in a ratio of 10 to 30% by weight based on the total weight of the mixture of clay, The functional adhesive is a variety of plate composition using vegetation ground and clay, characterized in that consisting of rice grass, ginkgo crushed, paulownia crushed. The vegetation powder, which is composed of powder or various types of peels and chips, is mixed in a weight ratio of 50 to 80:20 to 50, and the clay in which the powdered clay and water are mixed at a ratio of 60 to 40 is mixed. Functional adhesive is mixed in a ratio of 10 to 30% by weight based on the total weight of the mixture of clay, The functional adhesive, barley flour, ginkgo pulverized, paulownia pulverized, characterized in that composed of a variety of plate materials and vegetation ground and clay composition. 20. A plate made of the composition of claim 18 or 19. The method of claim 20, Plate manufactured by adhering paper or textiles on both upper and lower surfaces of the plate.