KR100922177B1 - Sculpting method using eco-friendly elastic binder - Google Patents
Sculpting method using eco-friendly elastic binder Download PDFInfo
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- KR100922177B1 KR100922177B1 KR1020090044874A KR20090044874A KR100922177B1 KR 100922177 B1 KR100922177 B1 KR 100922177B1 KR 1020090044874 A KR1020090044874 A KR 1020090044874A KR 20090044874 A KR20090044874 A KR 20090044874A KR 100922177 B1 KR100922177 B1 KR 100922177B1
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- elastic binder
- nonwoven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/02—Mountings for pictures; Mountings of horns on plates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/06—Acrylates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
- C04B28/146—Calcium sulfate hemi-hydrate with a specific crystal form alpha-hemihydrate
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/145—Calcium sulfate hemi-hydrate with a specific crystal form
- C04B28/147—Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Nonwoven Fabrics (AREA)
Abstract
본 발명은 친환경 탄성바인더를 이용한 조형물 제조방법에 관한 것으로, 그 목적은 친환경 탄성바인더와 장섬유 부직포를 이용하여, 유해성분의 용출 및 배출을 방지하고, 인체에 무해하며, 우수한 인장강도를 구비한 친환경 탄성바인더를 이용한 조형물 제조방법을 제공하는 것이다. The present invention relates to a method for manufacturing a sculpture using an environmentally friendly elastic binder, the purpose of using an environmentally friendly elastic binder and a long fiber nonwoven fabric, to prevent the dissolution and discharge of harmful components, harmless to the human body, having excellent tensile strength It is to provide a sculpture manufacturing method using an environmentally friendly elastic binder.
본 발명은 친환경 액상바인더에 시멘트 무첨가형 무기질 바인더를 첨가 혼합하여 친환경 탄성바인더를 형성하는 혼합단계와, 친환경 탄성바인더에 장섬유 부직포를 함침시키는 함침단계와, 함침된 부직포를 덧붙이기 형식에 의해 형틀에 부착하여 응결시켜 조형물을 형성하는 성형단계를 포함하도록 되어 있다. The present invention is a mixing step of forming an eco-friendly elastic binder by adding and mixing cement-free inorganic binder with an eco-friendly liquid binder, an impregnation step of impregnating a long-fiber nonwoven fabric in an eco-friendly elastic binder, and adding a type of impregnated nonwoven fabric. It is intended to include a molding step of attaching to the condensation to form a sculpture.
Description
본 발명은 친환경 탄성바인더를 이용한 조형물 제조방법에 관한 것으로, 시멘트가 첨가되지 않은 친환경 탄성바인더가 함침된 장섬유 부직포의 적층에 의해 조형물을 제작하여, 조형물 제작시간을 단축하고, 제작공정을 단순화한 친환경 탄성바인더를 이용한 조형물 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a sculpture using an eco-friendly elastic binder, to produce a molding by laminating a long-fiber nonwoven fabric impregnated with an eco-friendly elastic binder without cement, to shorten the manufacturing time of the sculpture, and to simplify the manufacturing process It relates to a method of manufacturing a sculpture using an environmentally friendly elastic binder.
일반적으로 건축물에는 내부 및 외부의 장식 목적으로 인조바위, 동물모양조형물, 인조나무 등등 여러가지 형태의 조형물이 설치되고 있으며, 이러한 조형물의 소재로, 석재, 목재와 같은 천연소재와, 유리섬유강화플라스틱(FRP), 유리섬유강화시멘트(GRC,Glassfiber Reinforced Cement), 스티로폼, 폴리우레탄 등과 같은 화학적 소재가 사용되고 있다. In general, the building is installed with various types of sculptures such as artificial rock, animal-shaped sculptures, artificial trees, etc. for the internal and external decoration purposes, and as such materials, natural materials such as stone, wood, and glass fiber reinforced plastic ( Chemical materials such as FRP), glass fiber reinforced cement (GRC), styrofoam, polyurethane and the like are used.
이중 유리섬유강화플라스틱(FRP), 유리섬유강화시멘트(GRC,Glassfiber Reinforced Cement)는 천연소재에 비하여 저렴하고, 시공이 간편하며, 내구성이 뛰어나고, 방습, 내식성 등의 특성을 가지고 있어 널리 사용되고 있다. Double glass fiber reinforced plastic (FRP) and glass fiber reinforced cement (GRC) are widely used because they are inexpensive, easy to construct, have excellent durability, moisture resistance, and corrosion resistance compared to natural materials.
그러나, 상기 유리섬유강화플라스틱(FRP), 유리섬유강화시멘트(GRC)은 금형을 통해, 조형물을 제작하도록 되어 있어, 금형제작에 필요한 여러가지 도구 및 재료를 준비하는 작업이 필수적으로 거처야 하고, 금형제작에 따른 비용이 증가되는 문제점이 있었다. However, the glass fiber reinforced plastic (FRP) and glass fiber reinforced cement (GRC) is to produce a molding through a mold, the work of preparing a variety of tools and materials necessary for manufacturing the mold must be a must, There was a problem that the cost of the production increases.
또한, 상기 유리섬유강화플라스틱(FRP), 유리섬유강화시멘트(GRC,Glassfiber Reinforced Cement)에 의해 대형 조형물을 제작할 경우, 대형 조형물은 부피가 거대하여 금형을 통해 한번에 성형하기 곤란하므로, 다수개의 금형을 제작하여 조각으로 분리 성형하여야 하며, 이로 인해 제조공정이 매우 복잡해지게 되고, 조각 성형 후 이를 맞추기 위한 작업시간이 많이 소요될 뿐 만 아니라, 조립시 맞춤작업에 곤란성이 있었다. In addition, when manufacturing a large molding by the glass fiber reinforced plastic (FRP), glass fiber reinforced cement (GRC, Glass Fiber Reinforced Cement), large moldings are bulky and difficult to mold at a time through the mold, a plurality of molds It has to be manufactured and separated into pieces, which makes the manufacturing process very complicated, and it takes a lot of work time to fit the pieces after molding, and also has difficulty in fitting during assembly.
또한, 평판 조형물의 경우, 발포 폴리우레탄 또는 스티로폼이 널리 사용되고 있으나, 발포 폴리우레탄과 스티로폼은 상온에서는 절단 가공을 제외하고는 형상 변형을 위한 가공이 곤란하므로, 조형물을 형성하려면 소재를 용융한 후 다양한 형상을 가지는 금형에 충전하여 완제품을 생성하는데, 금형의 제작으로 인해 생산 비용이 많이 들고 생산성이 크게 저하되는 문제점이 있었다. In addition, foamed polyurethane or styrofoam are widely used in flat moldings, but foamed polyurethane and styrofoam are difficult to process for shape deformation except cutting, at room temperature. Filling a mold having a shape to produce a finished product, there is a problem that the production cost is high due to the production of the mold and the productivity is greatly reduced.
또한, 상기와 같은 유리섬유강화시멘트(GRC,Glassfiber Reinforced Cement) 와 유리섬유강화플라스틱(FRP)를 이용하여 만들기 때문에 친환경적이지 못하고 실내 설치 시 유해성분의 용출 및 VOC 성분을 뿜어내기 때문에 인간에게 해로운 제품이 대부분이다. In addition, since it is made of glass fiber reinforced cement (GRC) and glass fiber reinforced plastic (FRP) as described above, it is not environmentally friendly, and it is harmful to humans because it releases harmful components and elutes VOCs when installed indoors. This is mostly.
특히, 유리섬유강화플라스틱(FRP)의 경우 석면파이버의 사용으로 인해 파괴 시 발암물질이 공기 중에 떠다녀 인체에 유해영향을 끼칠 수 있으며 화재 시 유기성 가스를 분출하기 때문에 인체에 좋지 못한 영향을 주는 등 여러가지 문제점이 있었다. In particular, in case of glass fiber reinforced plastic (FRP), asbestos fiber can cause harmful effects on human body due to the floating of carcinogens in the air when it is destroyed. There were various problems.
본 발명은 상기와 같은 목적을 해소하기 위한 것으로, 그 목적은 친환경 탄성바인더와 장섬유 부직포를 이용하여, 유해성분의 용출 및 배출을 방지하고, 인체에 무해하며, 우수한 인장강도를 구비한 친환경 탄성바인더를 이용한 조형물 제조방법을 제공하는 것이다. The present invention is to solve the above object, the purpose of using an environmentally friendly elastic binder and long fiber nonwoven fabric, to prevent the dissolution and discharge of harmful components, harmless to the human body, with an excellent tensile strength environmentally friendly elastic It is to provide a method for producing a sculpture using a binder.
본 발명의 또다른 목적은 제조공정이 간단하고, 생산비용을 절감할 수 있는 친환경 탄성바인더를 이용한 조형물 제조방법을 제공하는 것이다. Still another object of the present invention is to provide a method for manufacturing a sculpture using an environmentally friendly elastic binder that can simplify the manufacturing process and reduce the production cost.
본 발명의 또다른 목적은 대형의 조형물에도 용이하게 적용가능하고, 불규칙하고 다양항 형상의 곡선창출이 가능하며, 조형물의 형상에 관계없이 적용가능할 뿐 만 아니라, 화재의 위험성이 없는 친환경 탄성바인더를 이용한 조형물 제조방법을 제공하는 것이다. Another object of the present invention is easily applicable to large-sized sculptures, irregular and various curves can be created, not only applicable to the shape of the sculptures, but also an environmentally friendly elastic binder without the risk of fire It is to provide a method for producing a sculpture using.
본 발명의 또다른 목적은 3차원 조형물을 별도의 금형작업없이 신속하게 형성할 수 있는 친환경 탄성바인더를 이용한 조형물 제조방법을 제공하는 것이다. Still another object of the present invention is to provide a method for manufacturing a sculpture using an environment-friendly elastic binder that can quickly form a three-dimensional sculpture without a separate mold operation.
본 발명은 친환경 액상바인더에 시멘트 무첨가형 무기질 바인더를 첨가 혼합하여 친환경 탄성바인더를 형성하는 혼합단계와, 친환경 탄성바인더에 장섬유 부직포를 함침시키는 함침단계와, 함침된 부직포를 덧붙이기 형식에 의해 형틀에 부착하여 응결시켜 조형물을 형성하는 성형단계를 포함하도록 되어 있다. The present invention is a mixing step of forming an eco-friendly elastic binder by adding and mixing cement-free inorganic binder with an eco-friendly liquid binder, an impregnation step of impregnating a long-fiber nonwoven fabric in an eco-friendly elastic binder, and adding a type of impregnated nonwoven fabric. It is intended to include a molding step of attaching to the condensation to form a sculpture.
이와 같이 본 발명은 시멘트 무첨가형 무기질 바인더와 수용성 유기바인더를 복합적으로 사용한 유,무기 복합 제품 및 공법으로써 유해물질의 용출이나 배출이 없고 석면등을 사용하지 않아 인체에 무해하다.As described above, the present invention is an organic-inorganic composite product and a method using a combination of a cement-free inorganic binder and a water-soluble organic binder, and there is no elution or discharge of harmful substances, and it is harmless to the human body because no asbestos is used.
또한, 본 발명은 정섬유 부직포에 친환경 탄성바인더를 함침시킨 후 이를 이용하여 조형물을 성형하도록 되어 있어, GRC보다 약 3배의 높은 인장강도를 가지고 있기 때문에 조형물의 두께를 줄일 수 있으며, 띠형식으로 조형물을 성형하므로, 제작공정이 간단하고 제작기간을 단축할 수 있다. In addition, the present invention is to impregnate the environment-friendly elastic binder into the fibrous nonwoven fabric, and then to mold the molding using it, because it has a tensile strength of about three times higher than the GRC, the thickness of the molding can be reduced, in the form of a strip Since the moldings are molded, the manufacturing process is simple and the production period can be shortened.
또한, 기존에는 인조바위의 경우 2㎡ 이상의 조각조형물을 접합하여 시공함에 있어 무거운 중량으로 인해 인력시공이 불가능하고 크래인등의 대형장비를 동원하여 시공하는 것이 불가피 하였지만 본 발명은 두께를 1/3 정도로 줄일 수 있어, 대형장비 없이 시공이 가능하고 제품의 이동시 가벼운 중량으로 인해 좁은 공간으로 인력으로 이동이 가능하다. In addition, in the case of artificial rock in the past to join the sculpture sculptures of more than 2㎡ It is inevitable to manpower construction due to the heavy weight, and it is inevitable to use large equipment such as crane, but the present invention is about 1/3 thickness Because it can be reduced, it can be installed without large equipment and it can be moved by manpower due to the light weight when moving the product.
또한, 본 발명은 덧붙이기 형식의 다층 겹침에 의해 조형물을 성형하므로, 별도의 금형작업 없이도 신속하게 조형물을 성형할 수 있으며, 불규칙하고 다양한 형상의 곡선창출이 가능하고, 화재의 위험성이 없다. In addition, the present invention, because the molding is molded by the multi-layer overlap of the addition form, it is possible to quickly mold the molding without a separate mold work, irregular and various curves can be created, there is no risk of fire.
또한, 본 발명은 경량골재를 사용하지 않고 무게를 줄여 흡수율이 작고 내구성이 높이며, 탄성과 높은 인장강도를 구비한 탄성바인더를 함침시켜 다층 접합에 의해 조형물을 형성하므로, 완성된 조형물의 크랙발생을 줄일 수 있다. In addition, the present invention by reducing the weight without the use of lightweight aggregate, the absorption rate is small, high durability, and impregnated an elastic binder having elasticity and high tensile strength to form a molded object by the multi-layer bonding, so that the cracks of the finished sculpture Can be reduced.
또한, 본 발명은 대형 조형물에도 쉽게 적용가능할 뿐 만아니라, 성형시간도 매우 짧고 전체적인 조형물의 무게가 가벼워 취급을 용이하게 할 수 있는 등 많은 효과가 있다. In addition, the present invention is not only easily applicable to large moldings, but also has a large effect such that the molding time is very short and the overall weight of the molding can be easily handled.
도 1 은 본 발명에 따른 구성을 보인 블록예시도를 도시한 것으로, 본 발명은 장섬유 부직포에 탄성바인더를 함침시킨 후, 탄성바인더가 함침된 장섬유 부직포를 형틀에 부착 경화시켜 조형물을 형성하도록 되어 있다. Figure 1 shows a block diagram showing the configuration according to the present invention, the present invention after impregnating an elastic binder in a long fiber nonwoven fabric, to form a molding by attaching and curing the long fiber nonwoven fabric impregnated with an elastic binder to the mold It is.
즉, 본 발명은 친환경 액상바인더에 시멘트 무첨가형 무기질 바인더를 첨가 혼합하여 친환경 탄성바인더를 형성하는 혼합단계와, 친환경 탄성바인더에 장섬유 부직포를 함침시키는 함침단계와, 함침된 부직포를 덧붙이기 형식에 의해 형틀에 부착하여 응결시켜 조형물을 형성하는 성형단계를 포함하도록 되어 있다. That is, the present invention is a mixing step of forming an eco-friendly elastic binder by adding and mixing cement-free inorganic binder in an eco-friendly liquid binder, an impregnation step of impregnating a long-fiber nonwoven fabric in an eco-friendly elastic binder, and adding an impregnated nonwoven fabric. It is to include a molding step of forming a sculpture by attaching to the mold by condensation.
또한, 본 발명은 성형된 조형물 다수개를 탄성바인더가 함침된 장섬유 부직포에 의해 연결하여 대형 조형물을 형성하는 대형 조형물 성형단계를 더 포함하도록 되어 있다. In addition, the present invention is to further include a large molding molding step of connecting a plurality of molded moldings by a long fiber nonwoven fabric impregnated with an elastic binder to form a large molding.
상기 혼합단계는 혼합통내에 친환경 액상바인더를 먼저 넣고 이후 시멘트 무첨가형 무기질 바인더를 첨가하여 약 90∼150 초동안 혼합한다. In the mixing step, the eco-friendly liquid binder is first put into the mixing barrel and then the cement-free inorganic binder is added and mixed for about 90 to 150 seconds.
상기 친환경 액상바인더는 수용성 아크릴계 폴리머로써 유리전이온도(Tg)= -60℃ 이상의 것을 사용하고, 점도는 고형분 50% 이상일때 500 cps 이하의 구비한다. 상기와 같은 낮은 유리전이온도(Tg)값을 선택한 것은 폴리머의 특성상 요변성을 높이기 위함이고, 상기 점도는 장섬유 부직포 내로의 침투성을 높이기 위한 것이다. The environmentally friendly liquid binder uses a glass transition temperature (Tg) = -60 ℃ or more as a water-soluble acrylic polymer, the viscosity is provided with less than 500 cps when the solid content is more than 50%. The low glass transition temperature (Tg) value is selected to increase thixotropy in terms of polymer properties, and the viscosity is to increase penetration into a long fiber nonwoven fabric.
상기 무기질 바인더는 속경성 CSA계와 α형 혹은 β형 반수석고를 배합한 시멘트 무첨가형 바인더로써 저탄소 저알카리를 구비하며, 중금속 용출이나 유해성분이 검출되지 않는다.The inorganic binder is a cement-free binder containing a fast-hardening CSA system and an α- or β-type hemihydrate gypsum and has a low carbon low alkali, and heavy metal dissolution and noxious components are not detected.
즉, 상기 무기질 바인더는 속경성 CSA 클링커 65∼88wt%, α형 혹은 β형 반수석고 10∼34wt%, 유동화재 0.1∼2wt%를 포함하도록 되어 있다. That is, the inorganic binder includes 65 to 88 wt% of a fast-hard CSA clinker, 10 to 34 wt% of α- or β-type hemihydrate gypsum, and 0.1 to 2 wt% of a fluidizing agent.
상기 속경성 CSA 클링커는 강도발현과 속경성의 역할을 구비하며, 이와 같은 무기질 바인더는 아래의 [표1]과 같은 특성을 구비하는 것이 바람직하다. The fast-hard CSA clinker has a role of strength expression and fast-hardness, it is preferable that such an inorganic binder has the characteristics shown in Table 1 below.
[표1]Table 1
상기 반수석고는 CaO 60wt% 이상, 압축강도 40㎫ 이상을 구비한다.The hemihydrate gypsum has a CaO of 60 wt% or more and a compressive strength of 40 MPa or more.
상기 유동화재는 나프탈렌계 또는 멜라민계 EH는 폴리카본산계를 첨가하며, 일반 시멘트용 혼화제 KS L 2560에 준하는 것을 첨가한다. The fluidizing agent is naphthalene-based or melamine-based EH is added to the polycarboxylic acid-based, and the addition according to KS L 2560 admixture for general cement.
이때, 상기 친환경 액상바인더와 시멘트 무첨가형 무기질 바인더는 1 : 0.3∼0.5 의 중량비율을 구비한다. 이와 같은 중량비율은 속경성 CSA 클링커와 반수석고 및 액상바인더의 혼합시, 액상바인더내에 함유된 수분에 따른 반수석고의 팽창반응을 억제하기 위한 것으로, 반수석고의 팽창반응이 일어날 경우, 완성된 조형물에 파괴현상이 발생되므로, 적정비율로 배합하여야 한다. At this time, the eco-friendly liquid binder and cement-free inorganic binder has a weight ratio of 1: 0.3 to 0.5. This weight ratio is to suppress the expansion reaction of the hemihydrate gypsum due to the moisture contained in the liquid binder when mixing the fast-hard CSA clinker, hemihydrate gypsum and liquid binder, when the expansion reaction of the hemihydrate gypsum occurs, Fracture phenomenon occurs in the process, so it should be mixed in proper ratio.
또한, 상기 액상바인더와 무기질 바인더는 균일한 혼합을 위하여 약 2분동안 혼합하는 것이 바람직하고, 1 : 0.4 의 중량비율로 혼합하는 것이 바람직하다. 이때의 액상바인더와 무기질 바인더의 혼합은 균일성을 유지하면 되므로, 그 혼합속도에 대해서는 특별히 한정할 필요성은 없다. In addition, the liquid binder and the inorganic binder are preferably mixed for about 2 minutes for uniform mixing, and preferably mixed at a weight ratio of 1: 0.4. Since the mixing of the liquid binder and the inorganic binder at this time only needs to maintain uniformity, the mixing speed is not particularly limited.
상기 장섬유 부직포는 장섬유(FILAMENT)가 단일연속공정에 의해 시트로 형성된 폴리에스터 장섬유 부직포로, 이와 같은 장섬유 부직포는 인장, 인열 강도가 높고, 내마모성이 좋으며, 섬유간 지지력이 탁월하여 장기간 설치하여도 변형 및 물성의 변화가 거의 없다. The long fiber nonwoven fabric is a polyester long fiber nonwoven fabric in which the long fibers (FILAMENT) are formed into a sheet by a single continuous process, and the long fiber nonwoven fabric has a high tensile strength, tear strength, good abrasion resistance, and excellent inter-fiber support. Even if installed, there is almost no deformation and physical property change.
또한, 상기 장섬유 부직포는 각종 합성섬유중 내후성, 내약품성, 내열성(융점:250℃) 등이 가장 우수한 폴리에스터 100％로 구성되어 외부 노출지역, 지하의 어려운 조건하에서도 약해짐이 없이 우수한 기능을 장기간 유지된다. In addition, the long-fiber nonwoven fabric is composed of 100% polyester, the most excellent weather resistance, chemical resistance, heat resistance (melting point: 250 ℃) of various synthetic fibers, excellent function without weakening even under difficult conditions in the external exposure area, underground It is maintained for a long time.
또한, 상기 장섬유 부직포는 폴리에스터 필라멘트가 연속적으로 적층된 구조를 유지하여 수직, 수평 방향으로 우수한 투수성능을 가지고 있어 뛰어난 흡수효과와 미세한 공극을 유지하여 무기바인더와 부착이 뛰어나고 탄성바인더와 거동을 같이하여 요변성을 갖는 조형물을 만들 수 있다.In addition, the long-fiber nonwoven fabric has a structure in which polyester filaments are continuously stacked to have excellent permeability in the vertical and horizontal directions, thereby maintaining excellent absorption effect and fine air gap, and excellent adhesion with inorganic binder, elastic binder and behavior In this way, a sculpture having thixotropic properties can be produced.
상기와 같은 장섬유 부직포는 아래의 [표2]와 같은 물성을 구비한다. The long fiber nonwoven fabric as described above has physical properties as shown in Table 2 below.
[표2][Table 2]
상기 함침단계는 장섬유 부직포를 소정크기로 절단 또는 띠형상으로 절단하고, 이를 탄성바인더에 넣어, 탄성바인더를 함침시킨다. 이때, 장섬유 부직포는 약 90∼150 초동안 함침시키며, 바람직하게는 약 120초 동안 함침시킨다. 이와 같은 함침시간은 장섬유 부직포에 탄성바인더가 충분히 함침되고, 조형물의 성형시 필요한 성형시간을 부여하게 된다. In the impregnation step, the long fiber nonwoven fabric is cut into a predetermined size or cut into a band shape, and the elastic fiber is impregnated into the elastic binder. At this time, the long fiber nonwoven fabric is impregnated for about 90 to 150 seconds, preferably about 120 seconds. Such impregnation time impregnates the long fiber nonwoven fabric with the elastic binder sufficiently, and imparts a molding time necessary for molding the molded product.
상기 성형단계는 형틀에 탄성바인더가 함침된 장섬유 부직포를 다층으로 겹쳐서 덧붙여 경화시키고, 이를 형틀로 부터 분리하여 조형물을 형성한다. 이때, 상기 덧붙이는 장섬유 부직포는 함치된 친환경 탄성바인더가 응결되기 전(30분)에 반드시 후속 작업 즉, 덧붙이는 작업이 들어가야 하며, 그렇지 않을 경우 부착강도가 떨어져 층 분리현상 혹은 박리 현상이 일어날 수 있다. 또한, 경화는 탄성바인더가 응결되는 시간이므로, 특별히 시간을 한정할 필요는 없다.In the forming step, a long fiber nonwoven fabric impregnated with an elastic binder is overlapped with a multilayer and cured, and then separated from the mold to form a molding. In this case, the additional long fiber nonwoven fabric must have a subsequent operation, that is, an addition operation before the condensed eco-friendly elastic binder is condensed (30 minutes), otherwise the adhesion strength is reduced and a layer separation or peeling phenomenon may occur. Can be. In addition, since hardening is the time when an elastic binder solidifies, it does not need to specifically limit a time.
상기 대형 조형물 성형단계는 완성하고자 하는 조형물이 대형일 경우, 다수개의 형틀에 의해 조각 조형물을 각각 성형하고, 상기 성형된 조각 조형물을 연결하여 하나의 대형 조형물을 형성하는 단계로, 조각 조형물과 또다른 조각 조형물을 맞대어 위치시키고, 조각 조형물의 전면 이음부분에 탄성바인더가 함침된 장섬유 부직포 1∼2겹을 부착하며, 조각 조형물의 후면 이음부분에 탄성바인더가 함침된 장섬유 부직포 한겹이상을 부착하여 조각 조형물과 또다른 조각 조형물을 연결한다. The large sculpture molding step is a step of forming a sculpture each by a plurality of molds, when the sculpture to be completed is a large, and connecting the molded sculpture sculpture to form one large sculpture, sculpture sculpture and another Place piece sculptures face to face, attach 1 ~ 2 layers of long fiber nonwoven fabric impregnated with elastic binder to the front joint of the sculpture, and attach one or more layers of long fiber nonwoven fabric impregnated with elastic binder to the back joint of the sculpture Connect the sculpture with another sculpture.
즉, 본 발명에 따른 대형조형물은 다수개의 조각 조형물이 탄성바인더가 함침된 장섬유 부직포에 의해 연결되어 완성되도록 되어 있다. In other words, the large sculpture according to the present invention is to be completed by a plurality of pieces sculptures are connected by a long fiber nonwoven fabric impregnated with an elastic binder.
이하 본 발명을 첨부된 도면에 연계하여 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 2 는 본 발명에 따른 평판 조형물 성형을 보인 예시도를 도시한 것으로, 성형하고자 하는 평판형틀(10)의 크기에 맞게 장섬유 부직포를 절단하고, 이를 친환경 탄성바인더에 함침시킨 다음, 친환경 탄성바인더가 함침된 장섬유 부직포(20)를 초벌바름된 평판형틀(10) 표면에 덧붙이기 형식으로 부착하여, 필요로 하는 조형물(30)을 성형한다. 이때, 조형물의 크기에 따라 장섬유 부직포의 덧붙이는 횟수 를 결정한다. Figure 2 shows an exemplary view showing a flat molding molding according to the present invention, by cutting a long-fiber non-woven fabric according to the size of the
도 3 은 본 발명에 따른 대형 조형물 성형을 보인 예시도를 도시한 것으로, 다수개의 조각형틀에 의해 대형 조형물(40)을 형성하기 위한 조각 조형물(41)을 각각 형성한다. 이때, 상기 조각 조형물(41)은 도 2 의 초형물(30) 성형과 같은 방법에 의해 성형한다. Figure 3 shows an exemplary view showing a large sculpture molding according to the present invention, each forming a
이와 같이 성형된 각각의 조각 조형물(41)들을 탄성바인더가 함침된 장섬유 부직포에 의해 서로 연결하여 하나의 대형 조형물을 형성한다. 이때, 조각 조형물과 조각 조형물은 앞면 이음부분에 1∼2겹의 장섬유 부직포(20a)를 부착하여 연결하고, 후면 이음부분에 1∼4겹의 장섬유 부직포(20b)를 부착하여 조각 조형물과 조각 조형물을 견고하게 연결한다. Each
상기와 같은 방법에 의해 다수개의 조각조형물의 연속연결함으로써, 대형조형물(40)을 형성한다. By the continuous connection of a plurality of sculptures by the method as described above, to form a large sculpture (40).
또한, 본 발명은 도 4 에 도시된 바와 같이, 탄성바인더가 함침된 장섬유 부직포를 띠형상으로 형성하고, 상기 띠형상 장섬유 부직포(20`)를 골조 또는 형틀(10`)에 다수번 감아서 부착하여 함침된 친환경 탄성바인더의 응결에 의해 조형물을 형성할 수 있다. In addition, as shown in FIG. 4, the present invention forms a long fiber nonwoven fabric impregnated with an elastic binder in a band shape, and wound the band-shaped long fiber nonwoven fabric 20 'many times in a frame or frame 10'. It can be formed by the condensation of the environment-friendly elastic binder impregnated by attaching.
즉, 본 발명은 띠형상의 장섬유 부직포에 탄성바인더를 함침시킨 후, 탄성바 인더가 함침된 띠 형상 장섬유 부직포를 형틀 또는 골조에 감아서 응결시켜 조형물을 형성한다. 이때, 조형물의 두께 및 강도는 휘어 감는 횟수에 의해 결정된다. That is, in the present invention, after impregnating an elastic binder to the band-shaped long fiber nonwoven fabric, the band-shaped long fiber nonwoven fabric impregnated with the elastic binder is wound around the mold or frame to form a molded object. At this time, the thickness and strength of the molded object is determined by the number of times to be wound.
이하 본 발명을 실시예에 의해 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail by way of examples.
실시예 1Example 1
고형분 50%, 점도 400 cps 인 수용성 아크릴계 폴리머에, 속경성 CSA 클링커 79wt%, α형 반수석고 20wt%, 유동화재 1wt%로 이루어진 무기질 바인더를 1 : 0.4 의 중량비로 첨가하여 2분동안 혼합하여 친환경 탄성바인더를 형성하고, 상기 친환경 탄성바인더에 장섬유 부직포를 2분동안 함침시킨 후, 이를 꺼내어 평판형틀에 덧붙이기 형식에 의해 두께 6㎜ 를 구비하도록 부착 경화시킨 후, 평판형틀로부터 분리하여 조형물을 성형하였다. A water-soluble acrylic polymer having a solid content of 50% and a viscosity of 400 cps, an inorganic binder composed of 79 wt% of a fast-acting CSA clinker, 20 wt% of α-type hemihydrate gypsum, and 1 wt% of a fluid fire is added at a weight ratio of 1: 0.4, and mixed for 2 minutes. After forming an elastic binder, impregnating the eco-friendly elastic binder with a long fiber nonwoven fabric for 2 minutes, take it out, attach and cure it to have a thickness of 6 mm by adding it to a flat mold, and then separate it from the flat mold. Molded.
또한, 본 발명 조형물의 평판형틀과 동일한 평판형틀에 GRC 및 FRP 를 이용하여 각각 GRC 조형물 및 FRP 조형물을 성형하였으며, 본 발명의 조형물과, GRC 조형물 및 FRP 조형물에 대한 1㎡ 당 무게를 측정하여 대비하였다. 그 결과는 [표3]과 같다. 이때, GRC 조형물 및 FRP 조형물의 성형두께는 각각의 소재를 이용한 조형물의 성형이 가능한 두께이다. In addition, GRC moldings and FRP moldings were molded using GRC and FRP, respectively, on the same flat mold as the flat mold of the present invention, and the weight per 1 m 2 of the moldings of the present invention and the GRC moldings and the FRP moldings were measured. It was. The results are shown in [Table 3]. At this time, the molding thickness of the GRC moldings and FRP moldings is a thickness that can be molded moldings using each material.
[표3]Table 3
상기 [표3]에서와 같이, 본 발명은 GRC 조형물에 비해 얇은 두께의 성형이 가능함을 알 수 있으며, 두께에 따른 무게비율을 고려할 경우, GRC 및 FRP 조형물 보다 경량화를 구비하고 있음을 알 수 있다. As shown in [Table 3], it can be seen that the present invention enables the molding of a thinner thickness than the GRC moldings, and when considering the weight ratio according to the thickness, it can be seen that the GRC and the FRP moldings are lighter. .
실시예 2Example 2
실시예 1 과 같이 본 발명 조형물, GRC 조형물, FRP 조형물을 각각 형성한 후, 이에 대한 휨강도 및 흡수율를 측정하였으며, 그 결과는 [표4]와 같다.As in Example 1, the present invention sculptures, GRC sculptures, and FRP sculptures were formed, respectively, and the flexural strength and water absorption thereof were measured. The results are shown in [Table 4].
[표4]Table 4
상기 [표4]에서와 같이, 본 발명에 따른 조형물이 GRC 조형물 및 FRP 조형물에 비해 우수한 물성을 구비하고 있음을 알 수 있다. As shown in [Table 4], it can be seen that the sculpture according to the present invention has excellent physical properties compared to the GRC sculpture and the FRP sculpture.
본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에 서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다.The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes are within the scope of the claims.
도 1 은 본 발명에 따른 구성을 보인 블록예시도1 is a block diagram showing a configuration according to the present invention
도 2 는 본 발명에 따른 평판 조형물 성형을 보인 예시도Figure 2 is an exemplary view showing a flat molding molding according to the present invention
도 3 은 본 발명에 따른 대형 조형물 성형을 보인 예시도3 is an exemplary view showing a large sculpture molding according to the present invention
도 4 는 본 발명에 따른 또다른 조형물 성형을 보인 예시도Figure 4 is an illustration showing another molding molding according to the present invention
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
(10) : 평판형틀 (10`) : 굴곡형틀(10): Flat die (10`): Bend die
(20,20a,20b): 장섬유 부직포 (20`) : 띠형상 장섬유 부직포(20,20a, 20b): long fiber nonwoven fabric (20`): strip long fiber nonwoven fabric
(30) : 조형물 (40) : 대형조형물(30): sculpture (40): large sculpture
(41) : 조각조형물(41): sculpture
Claims (6)
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| KR1020090044874A KR100922177B1 (en) | 2009-05-22 | 2009-05-22 | Sculpting method using eco-friendly elastic binder |
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| KR101044676B1 (en) * | 2010-12-22 | 2011-06-28 | 석성기업주식회사 | Eco-Friendly Vegetation Block |
| KR101063480B1 (en) | 2010-12-30 | 2011-09-08 | 김순관 | Eco-friendly inorganic binders for the production of sculptures and methods of manufacturing the sculptures using the same |
| CN106671681A (en) * | 2016-11-29 | 2017-05-17 | 重庆知德文化传播有限公司 | Quick cement sculpture forming machine |
| KR101747188B1 (en) * | 2016-12-22 | 2017-06-14 | 유한회사 성광산업 | Manufacturing method for molding for decoration using nature friendly elastic binder |
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| KR20050004518A (en) * | 2003-07-02 | 2005-01-12 | 변경진 | Artificial stone mat block for paving on the ground capable of executing pavement work quickly and simply |
| KR100645033B1 (en) | 2004-06-07 | 2006-11-10 | 정명수 | Method of manufacturing a sculpture using a mold |
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| KR20050004518A (en) * | 2003-07-02 | 2005-01-12 | 변경진 | Artificial stone mat block for paving on the ground capable of executing pavement work quickly and simply |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101044676B1 (en) * | 2010-12-22 | 2011-06-28 | 석성기업주식회사 | Eco-Friendly Vegetation Block |
| KR101063480B1 (en) | 2010-12-30 | 2011-09-08 | 김순관 | Eco-friendly inorganic binders for the production of sculptures and methods of manufacturing the sculptures using the same |
| CN106671681A (en) * | 2016-11-29 | 2017-05-17 | 重庆知德文化传播有限公司 | Quick cement sculpture forming machine |
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| KR101747188B1 (en) * | 2016-12-22 | 2017-06-14 | 유한회사 성광산업 | Manufacturing method for molding for decoration using nature friendly elastic binder |
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