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KR101616082B1 - Veneer tray and manufacturing method thereof - Google Patents

Veneer tray and manufacturing method thereof Download PDF

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Publication number
KR101616082B1
KR101616082B1 KR1020150158934A KR20150158934A KR101616082B1 KR 101616082 B1 KR101616082 B1 KR 101616082B1 KR 1020150158934 A KR1020150158934 A KR 1020150158934A KR 20150158934 A KR20150158934 A KR 20150158934A KR 101616082 B1 KR101616082 B1 KR 101616082B1
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South Korea
Prior art keywords
veneer
tray
manufacturing
nonwoven fabric
mold
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Korean (ko)
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한용희
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한용희
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G23/00—Other table equipment
    • A47G23/06—Serving trays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065—Positioning or centering articles in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688—Coating articles provided with a decoration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/04—Modelling plastic materials, e.g. clay
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065—Positioning or centering articles in the mould
    • B29C2045/14155—Positioning or centering articles in the mould using vacuum or suction

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

본 발명은 무늬목 쟁반 및 이의 제조 공법에 관한 것으로서, 상세하게는 배면에 부직포가 접합된 무늬목을 진공 금형에 투입하여 흡착시킨 상태에서 진공 금형 내부에 플라스틱 원료를 사출하여 무늬목을 인서트시킴으로써 제조 시간을 단축하고, 제조 단가를 낮출 수 있도록 하는 무늬목 쟁반 및 이의 제조 공법에 관한 것이다.More particularly, the present invention relates to a veneer tray and a method of manufacturing the same, and more particularly, to a veneer tray and a method of manufacturing the same, and more particularly, to a veneer tray and a method of manufacturing the same wherein a veneer with a nonwoven fabric bonded to a back surface thereof is introduced into a vacuum mold, And lowering the manufacturing cost, and a method of manufacturing the same.

Description

무늬목 쟁반 및 이의 제조 공법{VENEER TRAY AND MANUFACTURING METHOD THEREOF}{VENEER TRAY AND MANUFACTURING METHOD THEREOF}

본 발명은 무늬목 쟁반 및 이의 제조 공법에 관한 것으로서, 상세하게는 배면에 부직포가 접합된 무늬목을 진공 금형에 투입하여 흡착시킨 상태에서 진공 금형 내부에 플라스틱 원료를 사출하여 무늬목을 인서트시킴으로써 제조 시간을 단축하고, 제조 단가를 낮출 수 있도록 하는 무늬목 쟁반 및 이의 제조 공법에 관한 것이다.More particularly, the present invention relates to a veneer tray and a method of manufacturing the same, and more particularly, to a veneer tray and a method of manufacturing the same, and more particularly, to a veneer tray and a method of manufacturing the same wherein a veneer with a nonwoven fabric bonded to a back surface thereof is introduced into a vacuum mold, And lowering the manufacturing cost, and a method of manufacturing the same.

일반적으로 쟁반은 음식물이 들어 있는 그릇이나 찻잔을 지지하고 이동하기 위한 주방용품으로써 일반 가정 및 음식점 등의 다양한 업소에서 널리 사용되고 있다.Generally, a tray is a kitchen appliance for supporting and moving a bowl or a mug containing food, and is widely used in a variety of shops such as general households and restaurants.

그리고 쟁반의 재질은 금속류, 목재류 그리고 플라스틱류를 사용하고 있으며, 특히 플라스틱으로 이루어진 쟁반은 제조하기 용이하고 그 가격이 다른 재질에 비하여 월등히 저렴하기 때문에 근래에는 다른 종류에 비하여 널리 보급되고 있는 추세이다.The material of the tray is made of metal, wood and plastic. Particularly, the tray made of plastic is more easily manufactured than the other kinds of materials because its price is much lower than other materials.

한편, 플라스틱 쟁반의 경우 품질과 외관미를 높이기 위하여 표면에 다양한 문양의 전사인쇄를 하거나 모양지를 코팅하여 된 것이 주종을 이루고 있으나, 심미감이 낮기 때문에 무늬목을 이용한 쟁반이 출원되어 게시되었다.On the other hand, in case of plastic tray, a variety of patterns are printed on the surface in order to improve the quality and appearance, and the pattern is coated. However, since the aesthetic feeling is low, a tray using a veneer was filed and published.

이러한 무늬목 쟁반과 그 제조방법(국내 공개특허공보인 10-2015-0066177)은 쟁반 모형의 형틀을 갖춘 프레스 금형에 멜라민 수지를 넣고 가열 및 압축성형 하여 반제품의 쟁반을 형성하고, 상기 반제품의 쟁반 표면에 멜라민 수지가 함침된 천연 무늬목을 접합되게 프레스 금형으로 재차 가열 압축성형하되 상기 무늬목을 가압하는 금형의 상부형틀 전면에 미세하고 조밀한 간격으로 쐐기 형태의 홈을 길게 형성하여 상기 홈에 상응하는 위치마다 무늬목의 표면에 그 나무결과 일치되는 방향으로 미세한 돌기를 돌출되게 하여 천연 목재의 질감을 부여한다.Such a veneer tray and a manufacturing method thereof (domestic patent publication 10-2015-0066177) insert a melamine resin into a press mold having a tray model mold to form a tray of semifinished product by heating and compression molding, And a wedge-shaped groove is formed on the entire surface of the upper mold of the mold for pressurizing the veneer to form a wedge-shaped groove at an interval corresponding to the groove, The surface of the veneer is projected with fine protrusions in the direction matching with the result of the wood to give a texture of natural wood.

그러나, 이러한 종래의 무늬목 쟁반과 그 제조방법은 멜라닌 수지를 함침시킨 무늬목과 반제품으로 제작된 쟁반을 프레스 금형으로 가열 압축성형하기 때문에 제조 과정이 복잡하고, 이로 인해 제조 시간과 원가가 상승되는 문제점이 있다.However, such a conventional veneer tray and its manufacturing method are complicated in manufacturing process because a tray made of veneer and semi-finished product impregnated with melanin resin is heat-compression-molded into a press die, have.

국내 공개특허공보인 10-2015-006617710-2015-0066177

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 배면에 부직포가 접합된 무늬목을 진공 금형에 투입하여 흡착시킨 상태에서 진공 금형 내부에 플라스틱 원료를 사출하여 무늬목을 인서트시킴으로써 제조 시간을 단축하고, 제조 단가를 낮출 수 있도록 하는 무늬목 쟁반 및 이의 제조 공법을 제공하는데 그 목적이 있다.SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an object of the present invention to shorten the manufacturing time by inserting a plastic material into a vacuum mold while inserting a veneer, And to provide a veneer tray and a method of manufacturing the same.

상기와 같은 목적을 달성하기 위한 본 발명의 특징은,According to an aspect of the present invention,

일정 형태로 재단된 박판 무늬목의 배면에 부직포를 부착하는 배접 공정과; 쟁반 형상의 공간부가 형성된 진공 금형을 형개시키고, 상기 공간부의 저면에 상기 부직포가 부착된 무늬목을 진공 흡착시키는 진공 흡착 공정과; 상기 진공 금형을 형폐한 다음 배합된 플라스틱 원료를 사출기에서 상기 진공 금형의 공간부 내로 사출한 후 냉각하여 상면에 상기 무늬목이 인서트된 무늬목 쟁반을 제조하는 사출 공정; 및 상기 진공 금형에서 상기 무늬목 쟁반을 배출한 다음 상기 무늬목 쟁반의 무니목 표면에 우레탄 논슬립 코팅액을 도포하여 우레탄 논슬립 코팅층을 형성하는 코팅 공정으로 이루어지는 것을 특징으로 한다.A step of attaching a nonwoven fabric to the back side of the laminated veneer cut in a predetermined form; A vacuum adsorption step of forming a vacuum mold having a tray-shaped space part and vacuum-adsorbing the laminated wood having the nonwoven fabric on the bottom surface of the space part; An injection step of molding the plastic mold after the vacuum mold is closed, injecting the plastic raw material into the space of the vacuum mold from an injection machine and cooling the plastic mold material to produce a veneer tray having the veneer inserted thereon; And a coating step of discharging the veneer tray from the vacuum mold, and then applying a urethane non-slip coating liquid to the surface of the moon neck of the veneer tray to form a urethane non-slip coating layer.

여기에서, 상기 배접 공정은 상기 부직포를 상기 무늬목의 일면에 접착제로 접착한다.Here, in the above bonding step, the nonwoven fabric is bonded to one side of the laminated wood with an adhesive.

여기에서 또한, 상기 진공 흡착 공정은 상기 무늬목에 배접된 부직포가 상기 플라스틱 원료와 열접합되도록 상기 부직포가 상면에 위치한다.Here, in the vacuum adsorption step, the nonwoven fabric is positioned on the upper surface so that the nonwoven fabric bonded to the veneer is thermally bonded to the plastic raw material.

본 발명의 다른 특징은,According to another aspect of the present invention,

상기의 무늬목 쟁반 제조 공법에 의해 제조된 무늬목 쟁반을 특징으로 한다.And a veneer tray manufactured by the above-described veneer tray manufacturing method.

상기와 같이 구성되는 본 발명인 무늬목 쟁반 및 이의 제조 공법에 따르면, 배면에 부직포가 접합된 무늬목을 진공 금형에 투입하여 흡착시킨 상태에서 진공 금형 내부에 플라스틱 원료를 사출하여 무늬목을 인서트시킴으로써 제조 시간을 단축하고, 제조 단가를 낮출 수 있다.According to the veneer tray and the manufacturing method of the present invention having the above-described structure, the veneer with the nonwoven fabric bonded to the back surface is put in a vacuum mold and is adsorbed, and the plastic material is injected into the vacuum mold to insert the veneer, And the manufacturing cost can be lowered.

또한, 무늬목 상면에 논슬립 코팅층을 형성함으로써 그릇, 컵 등을 사용시 미끄럼을 방지하여 안정성을 확보할 수 있다.In addition, by forming a non-slip coating layer on the top surface of the laminated wood, it is possible to prevent slip when using a bowl, a cup, and the like to ensure stability.

도 1은 본 발명에 따른 무늬목 쟁반의 구성을 나타낸 사시도이다.
도 2는 도 1의 단면도이다.
도 3은 본 발명에 따른 무늬목 쟁반의 제조 방법을 설명하기 위한 공정도이다.
도 4a 내지 도 4b는 본 발명에 따른 무늬목 쟁반의 제조 방법을 설명하기 위한 설명도이다.1 is a perspective view illustrating a configuration of a veneer tray according to the present invention.
2 is a cross-sectional view of Fig.
3 is a process diagram for explaining a method of manufacturing a veneer tray according to the present invention.
4A to 4B are explanatory diagrams illustrating a method of manufacturing a veneer tray according to the present invention.

이하, 본 발명에 따른 무늬목 쟁반의 구성을 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the structure of a veneer tray according to the present invention will be described in detail with reference to the accompanying drawings.

하기에서 본 발명을 설명함에 있어, 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략할 것이다. 그리고 후술되는 용어들은 본 발명에서의 기능을 고려하여 정의된 용어들로서 이는 사용자, 운용자의 의도 또는 관례 등에 따라 달라질 수 있다. 그러므로 그 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다.In the following description of the present invention, detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. The following terms are defined in consideration of the functions of the present invention, and these may be changed according to the intention of the user, the operator, or the like. Therefore, the definition should be based on the contents throughout this specification.

도 1은 본 발명에 따른 무늬목 쟁반의 구성을 나타낸 사시도이고, 도 2는 도 1의 단면도이다.FIG. 1 is a perspective view showing the construction of a veneer tray according to the present invention, and FIG. 2 is a sectional view of FIG. 1.

도 1 및 도 2를 참조하면, 본 발명에 따른 무늬목 쟁반(10)은 상면에 천연 재질의 무늬목(11)이 인서트되고, 무늬목(11)의 상면에 우레탄 논슬립 코팅액을 도포하여 우레탄 논슬립 코팅층(13)이 형성된다.1 and 2, a veneer tray 10 according to the present invention has a veneer 11 of natural material inserted on its top surface and a urethane non-slip coating liquid applied on the top surface of the veneer 11 to form a urethane non- Is formed.

이때, 무늬목(11)은 사각, 원형, 라운드 등의 일정 형태로 재단된 박판 무늬목의 배면에 부직포(11a)를 접착제로 접착하여 무늬목(11)이 파손되는 것을 방지하고, 인서트시 합성수지와 열접착하도록 한다.At this time, the veneer 11 is formed by bonding a nonwoven fabric 11a to the back side of a thin veneer cut in a predetermined shape such as a square, round, round or the like by adhesive to prevent the veneer 11 from being broken, .

이하, 본 발명에 따른 무늬목 쟁반의 제조 방법을 첨부된 도면을 참조하여 상세하게 설명하면 다음과 같다.Hereinafter, a method of manufacturing a veneer tray according to the present invention will be described in detail with reference to the accompanying drawings.

도 3은 본 발명에 따른 무늬목 쟁반의 제조 방법을 설명하기 위한 공정도이고, 도 4a 내지 도 4b는 본 발명에 따른 무늬목 쟁반의 제조 방법을 설명하기 위한 설명도이다.FIG. 3 is a process diagram for explaining a method for manufacturing a veneer tray according to the present invention, and FIGS. 4a to 4b are explanatory diagrams for explaining a method for manufacturing a veneer tray according to the present invention.

《배접 공정-S1》&Quot; Insulation process-S1 "

먼저, 도 4a에 도시된 바와 같이 사각 형태로 재단된 박판 무늬목(11)의 배면에 부직포(11a)를 부착한다. 이때, 부직포(11a)는 무늬목(11)의 일면에 접착제로 접착한다.First, as shown in FIG. 4A, the nonwoven fabric 11a is attached to the rear surface of the thin laminated wood 11 cut in a rectangular shape. At this time, the nonwoven fabric 11a is adhered to one side of the veneer 11 with an adhesive.

《진공 흡착 공정-S2》&Quot; Vacuum Adsorption Process-S2 "

그리고, 도 4b에 도시된 바와 같이 쟁반 형상의 공간부(1a)가 형성된 진공 금형(1)을 형개시키고, 공간부(1a)의 저면에 부직포(11a)가 부착된 무늬목(11)을 진공 흡착시킨다. 이때, 무늬목(11)에 배접된 부직포(11a)가 플라스틱 원료와 열접합되도록 부직포(11a)가 상면에 위치한다.4B, the vacuum mold 1 having the tray-shaped space portion 1a is opened and the veneer 11 having the nonwoven fabric 11a attached to the bottom surface of the space portion 1a is vacuum-adsorbed . At this time, the nonwoven fabric 11a is placed on the upper surface so that the nonwoven fabric 11a bonded to the vignette 11 is thermally bonded to the plastic raw material.

《사출 공정-S3》&Quot; Injection process-S3 "

계속해서, 도 4c에 도시된 바와 같이 진공 금형(1)을 형폐한 다음 배합된 플라스틱 원료를 사출기(3)에서 진공 금형(1)의 공간부(1a) 내로 사출한 후 냉각하여 상면에 무늬목(11)이 인서트된 무늬목 쟁반(10)을 제조한다.Subsequently, as shown in Fig. 4C, the vacuum mold 1 is closed, and the plastic raw material thus compounded is injected from the injection machine 3 into the space 1a of the vacuum mold 1 and then cooled to form a pattern 11) is inserted into the tray 10 of the present invention.

《사출 공정-S4》&Quot; Injection process-S4 "

이어서, 진공 금형(1)에서 무늬목 쟁반(10)을 배출한 다음 무늬목 쟁반(10)의 무니목(11) 표면에 우레탄 논슬립 코팅액을 도포하여 우레탄 논슬립 코팅층(13)을 형성한다.Subsequently, the veneer trays 10 are discharged from the vacuum mold 1, and a urethane non-slip coating liquid is applied to the surface of the moon neck 11 of the veneer tray 10 to form a urethane non-slip coating layer 13.

본 발명은 다양하게 변형될 수 있고 여러 가지 형태를 취할 수 있으며 상기 발명의 상세한 설명에서는 그에 따른 특별한 실시 예에 대해서만 기술하였다. 하지만 본 발명은 상세한 설명에서 언급되는 특별한 형태로 한정되는 것이 아닌 것으로 이해되어야 하며, 오히려 첨부된 청구범위에 의해 정의되는 본 발명의 정신과 범위 내에 있는 모든 변형물과 균등물 및 대체물을 포함하는 것으로 이해되어야 한다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It is to be understood, however, that the invention is not to be limited to the specific forms thereof, which are to be considered as being limited to the specific embodiments, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. .

1 : 진공 금형 1a : 공간부
3 : 사출기 10 : 무늬목 쟁반
11 : 무늬목 11a : 부직포
13 : 논슬립 코팅층1: Vacuum mold 1a: Space part
3: Injection machine 10: Veneer tray
11: wood veneer 11a: nonwoven fabric
13: Non-slip coating layer

Claims (4)

사각, 원형, 라운드중 어느 하나의 형태로 재단된 박판 무늬목의 배면에 상기 무늬목이 파손되는 것을 방지하고, 인서트시 합성수지와 열접착되도록 부직포를 접착제로 접착하여 부착하는 배접 공정과;
쟁반 형상의 공간부가 형성된 진공 금형을 형개시키고, 상기 공간부의 저면에 상기 부직포가 부착된 무늬목을 진공 흡착시키되, 상기 무늬목에 배접된 부직포가 플라스틱 원료와 열접합되도록 상기 부직포가 상면에 위치시키는 진공 흡착 공정과;
상기 진공 금형을 형폐한 다음 배합된 플라스틱 원료를 사출기에서 상기 진공 금형의 공간부 내로 사출한 후 냉각하여 상면에 상기 무늬목이 인서트된 무늬목 쟁반을 제조하는 사출 공정; 및
상기 진공 금형에서 상기 무늬목 쟁반을 배출한 다음 상기 무늬목 쟁반의 무니목 표면에 우레탄 논슬립 코팅액을 도포하여 우레탄 논슬립 코팅층을 형성하는 코팅 공정으로 이루어지는 것을 특징으로 하는 무늬목 쟁반 제조 공법.A welding process for preventing the veneer from being damaged on the back surface of the thin laminated veneer cut in any one of square, circular and round shapes and adhering the nonwoven fabric with an adhesive so as to be thermally adhered to the synthetic resin during the insert;
A nonwoven fabric according to any one of claims 1 to 3, wherein a vacuum mold having a tray-shaped space portion is opened, a veneer to which the nonwoven fabric is adhered is vacuum-adsorbed on the bottom surface of the space portion, A process;
An injection step of molding the plastic mold after the vacuum mold is closed, injecting the plastic raw material into the space of the vacuum mold from an injection machine and cooling the plastic mold material to produce a veneer tray on which the veneer is inserted; And
And a coating step of discharging the veneer tray from the vacuum mold and applying a urethane non-slip coating liquid to the surface of the veneer of the veneer tray to form a urethane non-slip coating layer. 삭제delete 삭제delete 제 1 항의 무늬목 쟁반 제조 공법에 의해 제조된 무늬목 쟁반.A veneer tray manufactured by the method of manufacturing the veneer tray of claim 1.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220064703A (en) 2020-11-12 2022-05-19 김정의 Tray with cotton fablic

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200334795Y1 (en) * 2003-09-09 2003-12-06 손봉두 Non-slip tray

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200334795Y1 (en) * 2003-09-09 2003-12-06 손봉두 Non-slip tray

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220064703A (en) 2020-11-12 2022-05-19 김정의 Tray with cotton fablic

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