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KR102697693B1 - Hybrid security bulletproof product using carbon nanotube sheets - Google Patents

Hybrid security bulletproof product using carbon nanotube sheets Download PDF

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KR102697693B1
KR102697693B1 KR1020240008524A KR20240008524A KR102697693B1 KR 102697693 B1 KR102697693 B1 KR 102697693B1 KR 1020240008524 A KR1020240008524 A KR 1020240008524A KR 20240008524 A KR20240008524 A KR 20240008524A KR 102697693 B1 KR102697693 B1 KR 102697693B1
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bulletproof
carbon nanotube
sheet
fabric sheet
bulletproof fabric
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이종욱
박남규
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(주)대산플랜트
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00Personal protection gear
    • F41H1/02Armoured or projectile- or missile-resistant garments; Composite protection fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B32B5/262Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer
    • B32B5/263Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a woven fabric layer next to one or more woven fabric layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00Armour; Armour plates
    • F41H5/02Plate construction
    • F41H5/04Plate construction composed of more than one layer
    • F41H5/0471Layered armour containing fibre- or fabric-reinforced layers
    • F41H5/0485Layered armour containing fibre- or fabric-reinforced layers all the layers being only fibre- or fabric-reinforced layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • B32B2571/02Protective equipment defensive, e.g. armour plates or anti-ballistic clothing

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품에 관한 것이다. 보다 상세하게는, 방탄 성능은 유지하면서 경량화 가능하도록 하고, 탄소나노튜브시트와 탄소나노튜브시트 간을 결합시키기 위해 친환경 바인더를 적용함으로써 인체에 무해하고, 악취 발생을 최소화한 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품에 관한 것이다.
이를 위해 본 발명은 복수 개가 중첩되어 사용되는 제1 방탄직물시트; 복수 개가 중첩되어 사용되고, 탄소나노튜브시트와 결합되는 제2 방탄직물시트; 복수 개가 중첩되어 사용되고, 제1 방탄직물시트와 제2 방탄직물시트 사이에 결합되는 제1 탄소나노튜브시트를 포함하는 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품.
The present invention relates to a hybrid bulletproof product for security purposes using a carbon nanotube sheet. More specifically, the present invention relates to a hybrid bulletproof product for security purposes using a carbon nanotube sheet that is lightweight while maintaining bulletproof performance, and is harmless to the human body and minimizes odor by using an eco-friendly binder to bind carbon nanotube sheets together.
To this end, the present invention provides a hybrid bulletproof product for security purposes using carbon nanotube sheets, including: a first bulletproof fabric sheet used in multiple overlapping manners; a second bulletproof fabric sheet used in multiple overlapping manners and combined with a carbon nanotube sheet; and a first carbon nanotube sheet used in multiple overlapping manners and combined between the first bulletproof fabric sheet and the second bulletproof fabric sheet.

Description

탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품{Hybrid security bulletproof product using carbon nanotube sheets}Hybrid security bulletproof product using carbon nanotube sheets {Hybrid security bulletproof product using carbon nanotube sheets}

본 발명은 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품에 관한 것이다. 보다 상세하게는, 방탄 성능은 유지하면서 경량화 가능하도록 하고, 탄소나노튜브시트와 탄소나노튜브시트 간을 결합시키기 위해 친환경 바인더를 적용함으로써 인체에 무해하고, 악취 발생을 최소화한 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품에 관한 것이다.The present invention relates to a hybrid bulletproof product for security purposes using a carbon nanotube sheet. More specifically, the present invention relates to a hybrid bulletproof product for security purposes using a carbon nanotube sheet that is lightweight while maintaining bulletproof performance, and is harmless to the human body and minimizes odor by using an eco-friendly binder to bind carbon nanotube sheets together.

세계적으로 경량 방탄복에 대한 수요가 꾸준히 요구되어 있으며, 기존에 사용 중인 방탄복의 무게를 줄이고 방탄 성능을 유지하기 위한 연구개발이 추진되고 있는 추세이다. There is a steady demand for lightweight bulletproof vests worldwide, and research and development is being conducted to reduce the weight of existing bulletproof vests while maintaining their bulletproof performance.

최근 미국을 비롯한 전 세계적인 방탄복 개발 추세는 uni-directional fabric, multi-layer/axial fabric 등 전통적인 직물 형태 이외의 고성능 소재 적용을 통하여 경량화 및 박형화하는 방향으로 진행되고 있다. Recently, the global development trend of bulletproof vests, including those in the United States, is moving toward lighter and thinner forms by applying high-performance materials other than traditional fabric types, such as uni-directional fabric and multi-layer/axial fabric.

종래의 방탄복으로는 multi-layer/axial fabric 을 단독 또는 복합화함으로써 면밀도 5.0kg/m2∼6.0kg/m2 수준의 방탄복을 제시하고 있으나, 소재 자체가 매우 뻣뻣하고, 고가라는 단점이 있어 이를 해결할 수 있는 방탄 소재 개발을 위하여 집중적인 연구개발이 이루어지고 있다. Conventional bulletproof vests have been made by using multi-layer/axial fabrics alone or in combination to provide a bulletproof vest with an area density of 5.0 kg/ m2 to 6.0 kg/ m2 . However, the material itself is very stiff and expensive, so intensive research and development is being conducted to develop bulletproof materials that can solve these issues.

한편, 탄소나노튜브시트는 현재까지 알려진 가장 가벼운 방탄소재이며, 미국 등에서는 이미 탄소나노튜브시트의 양산화에 성공하여 다양한 분야에 적용 연구를 선행하고 있다. Meanwhile, carbon nanotube sheets are the lightest bulletproof material known to date, and countries such as the United States have already succeeded in mass producing carbon nanotube sheets and are conducting research on their application in various fields.

그러나, 국내에서는 탄소나노튜브시트에 관한 연구가 기초 연구 수준에 머물러 있으며 양산화를 통한 다양한 실용화 연구개발이 시급한 실정이다. However, in Korea, research on carbon nanotube sheets remains at the basic research level, and various practical research and development through mass production are urgently needed.

선행기술문헌 : KR 등록특허공보 제10-0629461호(2006.10.02.공고)Prior art document: KR Patent Registration No. 10-0629461 (announced on October 2, 2006)

본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, 방탄 성능은 유지하면서 경량화 가능한 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품을 제공하는 데 그 목적이 있다.The present invention has been made to solve the above problems, and its purpose is to provide a hybrid bulletproof product for security purposes that uses a carbon nanotube sheet that can be made lightweight while maintaining bulletproof performance.

상기 목적을 달성하기 위해 안출된 본 발명에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품은 복수 개가 중첩되어 사용되는 제1 방탄직물시트; 복수 개가 중첩되어 사용되고, 탄소나노튜브시트와 결합되는 제2 방탄직물시트; 복수 개가 중첩되어 사용되고, 제1 방탄직물시트와 제2 방탄직물시트 사이에 결합되는 제1 탄소나노튜브시트를 포함한다. In order to achieve the above object, a hybrid bulletproof product using a carbon nanotube sheet according to the present invention comprises: a first bulletproof fabric sheet used in multiple overlapping manners; a second bulletproof fabric sheet used in multiple overlapping manners and combined with the carbon nanotube sheets; and a first carbon nanotube sheet used in multiple overlapping manners and combined between the first bulletproof fabric sheet and the second bulletproof fabric sheet.

또한, 제2 방탄직물시트와 결합되고, 복수개가 중첩되어 사용되는 제2 탄소나노튜브시트; 제2 탄소나노튜브시트와 결합되고, 복수개가 중첩되어 사용되는 제3 방탄직물시트를 더 포함하고, 제1 방탄직물시트, 제2 방탄직물시트, 제3 방탄직물시트는 UHMWPE(Ultra High Molecular Weight Polyethylene) 소재, 아라미드(aramid) 직물 중 선택된 1종 이상인 것을 포함한다. In addition, the second carbon nanotube sheet is combined with the second bulletproof fabric sheet and is used in multiple overlapping manner; the third bulletproof fabric sheet is combined with the second carbon nanotube sheet and is used in multiple overlapping manner, and the first bulletproof fabric sheet, the second bulletproof fabric sheet, and the third bulletproof fabric sheet include at least one selected from UHMWPE (Ultra High Molecular Weight Polyethylene) material and aramid fabric.

또한, 복수 개의 탄소나노튜브시트가 겹쳐져 결합될 때, 각 탄소나노튜브시트 간에는 에폭시(epoxy)계 및 폴리에스터(polyester)계 바인더를 이용하여 탄소나노튜브시트와 또 다른 탄소나노튜브시트 간을 결착시키는 것을 포함한다. In addition, when a plurality of carbon nanotube sheets are overlapped and combined, an epoxy-based and polyester-based binder is used between each carbon nanotube sheet to bind the carbon nanotube sheet to another carbon nanotube sheet.

본 발명에 의하면 방탄 성능은 유지하면서 경량화 가능하도록 하는 데 그 효과가 있다. According to the present invention, the effect is to enable weight reduction while maintaining bulletproof performance.

또한, 본 발명에 의하면 민수분야인 경호요원, 특수임무대원의 필수방호장비인 방탄복 및 방탄 가방을 경량화함으로써 신체반응능력, 활동성 및 민첩성 향상 등 개인 임무 수행 능력을 증대시킬 수 있도록 하는 데 그 효과가 있다.In addition, according to the present invention, bulletproof vests and bulletproof bags, which are essential protective equipment for security guards and special mission agents in the civilian field, are made lighter, thereby increasing individual mission performance capabilities such as improved physical response ability, activity, and agility.

또한, 본 발명에 의하면 탄소나노튜브시트와 탄소나노튜브시트 간을 결합시키기 위해 친환경 바인더를 적용함으로써 인체에 무해하고, 악취 발생을 최소화하는 데 그 효과가 있다. In addition, according to the present invention, by applying an eco-friendly binder to bind carbon nanotube sheets together, it is effective in being harmless to the human body and minimizing the generation of unpleasant odor.

도 1은 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄가방의 구조를 설명하기 위한 도면,
도 2는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄복의 구조를 설명하기 위한 도면,
도 3 내지 도 4는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄복의 사격테스트 결과를 나타낸 도면,
도 5는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄가방의 사격테스트 결과를 나타낸 도면이다.
Figure 1 is a drawing for explaining the structure of a bulletproof bag among hybrid bulletproof products for security that apply carbon nanotube sheets according to a preferred embodiment of the present invention.
Figure 2 is a drawing for explaining the structure of a bulletproof vest among hybrid bulletproof products for security that apply carbon nanotube sheets according to a preferred embodiment of the present invention.
Figures 3 and 4 are drawings showing the results of a shooting test of a bulletproof vest among hybrid bulletproof products for security that use carbon nanotube sheets according to preferred embodiments of the present invention.
FIG. 5 is a drawing showing the results of a shooting test of a bulletproof bag among hybrid bulletproof products for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention.

이하, 본 발명의 바람직한 실시예를 첨부된 도면들을 참조하여 상세히 설명한다. 우선 각 도면의 구성 요소들에 참조 부호를 부가함에 있어서, 동일한 구성 요소들에 대해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 부호를 가지도록 하고 있음에 유의해야 한다. 또한, 본 발명을 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다. 또한, 이하에서 본 발명의 바람직한 실시예를 설명할 것이나, 본 발명의 기술적 사상은 이에 한정하거나 제한되지 않고 당업자에 의해 변형되어 다양하게 실시될 수 있음은 물론이다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings. First, when adding reference symbols to components of each drawing, it should be noted that the same components are given the same symbols as much as possible even if they are shown in different drawings. In addition, when describing the present invention, if it is determined that a specific description of a related known configuration or function may obscure the gist of the present invention, the detailed description thereof will be omitted. In addition, although preferred embodiments of the present invention will be described below, it should be understood that the technical idea of the present invention is not limited thereto and can be modified and implemented in various ways by those skilled in the art.

도 1은 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄가방의 구조를 설명하기 위한 도면이고, 도 2는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄복의 구조를 설명하기 위한 도면이며, 도 3 내지 도 4는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄복의 사격테스트 결과를 나타낸 도면이고, 도 5는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄가방의 사격테스트 결과를 나타낸 도면이다.FIG. 1 is a drawing for explaining the structure of a bulletproof bag among hybrid bulletproof products for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention, FIG. 2 is a drawing for explaining the structure of a bulletproof vest among hybrid bulletproof products for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention, FIGS. 3 and 4 are drawings showing the results of a shooting test of a bulletproof vest among hybrid bulletproof products for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention, and FIG. 5 is a drawing showing the results of a shooting test of a bulletproof bag among hybrid bulletproof products for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention.

기존의 방탄직물시트만을 사용하는 방탄복은 면밀도 5.0kg/m2 이상이 되어야 방탄 성능을 발휘하였으나, 본 발명에 따른 방탄 제품은 기존 방탄복 대비 면밀도가 20~26% 감소하여도 방탄 효과가 발휘될 수 있다는 장점이 있다. Existing bulletproof vests using only bulletproof fabric sheets exhibited bulletproof performance only when the area density was 5.0 kg/ m2 or higher, but the bulletproof product according to the present invention has the advantage of exhibiting bulletproof effects even when the area density is reduced by 20 to 26% compared to existing bulletproof vests.

각 구성요소를 상세히 설명하기로 한다. Let's explain each component in detail.

도 1 내지 도 2를 참조하면, 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품은 제1 방탄직물시트(10), 제1 탄소나노튜브시트(20), 제2 방탄직물시트(30), 제2 탄소나노튜브시트(40), 제3 방탄직물시트(50)를 포함하여 구성된다. Referring to FIGS. 1 and 2, a hybrid bulletproof product for security purposes using a carbon nanotube sheet according to a preferred embodiment of the present invention comprises a first bulletproof fabric sheet (10), a first carbon nanotube sheet (20), a second bulletproof fabric sheet (30), a second carbon nanotube sheet (40), and a third bulletproof fabric sheet (50).

여기서, 방탄제품은 방탄복, 방탄 가방을 포함한다. 다만, 상기 제품 군으로 한정하는 것은 아니다. Here, bulletproof products include bulletproof vests and bulletproof bags, but are not limited to the above product groups.

제1 방탄직물시트(10)는 복수 개가 중첩되어 전면제로 사용되고, 비강도, 비강성이 우수하며, 충격에너지 흡수력이 뛰어나 강한 충격을 흡수할 수 있는 기능이 구비된다. The first bulletproof fabric sheet (10) is used as a frontal layer by overlapping multiple pieces, and has excellent specific strength and rigidity, and has excellent impact energy absorption capacity, so it has the function of absorbing strong impact.

일 실시예로서, 제1 방탄직물시트(10)는 단방향(UD) 초고분자량폴리에틸렌(UHMWPE, Ultra High Molecular Weight Polyethylene) 또는 아라미드 직물 중 선택된 1종 이상인 것을 특징으로 한다. As an example, the first bulletproof fabric sheet (10) is characterized by being at least one selected from unidirectional (UD) ultra-high molecular weight polyethylene (UHMWPE) or aramid fabric.

제1 탄소나노튜브시트(20)는 높은 강도와 높은 탄성을 가지며, 복수 개가 중첩되어 사용되고, 제1 방탄직물시트(10)와 아래에서 서술될 제2 방탄직물시트(30) 사이에 결합된다. The first carbon nanotube sheet (20) has high strength and high elasticity, and is used in multiple layers, and is bonded between the first bulletproof fabric sheet (10) and the second bulletproof fabric sheet (30) described below.

제1 탄소나노튜브시트(20)는 8 플라이(ply) 내지 20 플라이(ply)로 이루어지며, 보다 바람직하게는 탄소나노튜브시트(30)는 8 플라이(ply) 내지 10 플라이(ply)로 이루어진다. The first carbon nanotube sheet (20) is made of 8 to 20 plies, and more preferably, the carbon nanotube sheet (30) is made of 8 to 10 plies.

또한, 제1 탄소나노튜브시트(20)는 1단 내지 5단으로 적층되어 형성된다. Additionally, the first carbon nanotube sheet (20) is formed by stacking in 1 to 5 layers.

제2 방탄직물시트(30)는 복수 개가 중첩되어 중간재 또는 후면재로 사용되고, 일측면이 제1 탄소나노튜브시트(20)와 결합된다. The second bulletproof fabric sheet (30) is used as an intermediate material or a backing material by overlapping multiple pieces, and one side is combined with the first carbon nanotube sheet (20).

일 실시예로서, 제2 방탄직물시트(30)는 단방향(UD) 초고분자량폴리에틸렌(UHMWPE, Ultra High Molecular Weight Polyethylene) 또는 아라미드 직물 중 선택된 1종 이상인 것을 특징으로 한다. As an example, the second bulletproof fabric sheet (30) is characterized by being at least one selected from among unidirectional (UD) ultra-high molecular weight polyethylene (UHMWPE) or aramid fabrics.

제2 탄소나노튜브시트(40)는 일측면은 제2 방탄직물시트(30)와 결합되고, 타측면은 제3 방탄직물시트(50)과 결합되고, 적어도 1개 이상 중첩되어 사용된다. The second carbon nanotube sheet (40) is combined with the second bulletproof fabric sheet (30) on one side and with the third bulletproof fabric sheet (50) on the other side, and is used with at least one or more overlapping layers.

제3 방탄직물시트(50)는 제2 탄소나노튜브시트(40)의 일측면과 결합되고, 복수 개가 중첩되어 사용되고, 후면재로 사용된다. The third bulletproof fabric sheet (50) is combined with one side of the second carbon nanotube sheet (40), and is used in multiple overlapping configurations, and is used as a backing material.

일 실시예로, 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품은 제1 방탄직물시트(10), 제1 탄소나노튜브시트(20), 제2 방탄직물시트(30)가 순차적으로 적층되며, 탄소나노튜브시트와 단방향(UD) UHMWPE(Ultra High Molecular Weight Polyethylene)로 구성된 하이브리드 적층 구조를 형성한다.In one embodiment, a hybrid bulletproof product using a carbon nanotube sheet according to a preferred embodiment of the present invention comprises a first bulletproof fabric sheet (10), a first carbon nanotube sheet (20), and a second bulletproof fabric sheet (30) sequentially laminated to form a hybrid laminated structure composed of a carbon nanotube sheet and unidirectional (UD) UHMWPE (Ultra High Molecular Weight Polyethylene).

예컨대, 방탄가방인 경우, 제1 실시예에 따른 구조를 지니고, 제1 방탄직물시트, 제1 탄소나노튜브시트, 제2 방탄직물시트는 UHMWPE UD(단방향), 탄소나노튜브시트, UHMWPE UD(단방향) 순으로 적층된 구조로 이루어진다. For example, in the case of a bulletproof bag, it has a structure according to the first embodiment, and the first bulletproof fabric sheet, the first carbon nanotube sheet, and the second bulletproof fabric sheet are laminated in the order of UHMWPE UD (unidirectional), carbon nanotube sheet, and UHMWPE UD (unidirectional).

상기 방탄가방은 전면 및 후면을 구성하는 제1 방탄직물시트와 제2 방탄직물시트가 각각 UHMWPE UD(단방향)가 복수 개 겹쳐져 이용되고,(예컨대, 전면 및 후면에 각 4장씩), 전면과 후면이 대칭된 구조로 방호 설계가 이루어지는 것을 특징으로 한다. 이러한 구조는 전면과 후면 어느 쪽으로도 방호가 가능하다는 장점이 있다. The bulletproof bag is characterized in that the first bulletproof fabric sheet and the second bulletproof fabric sheet constituting the front and back are each made of multiple overlapping UHMWPE UD (unidirectional) sheets (e.g., four sheets each on the front and back), and the protection design is made with a symmetrical structure on the front and back. This structure has the advantage of providing protection on either the front or the back.

제2 실시예로, 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품은 제1 방탄직물시트(10), 제1 탄소나노튜브시트(20), 제2 방탄직물시트(30), 제2 탄소나노튜브시트(40), 제3 방탄직물시트(50)가 순차적으로 적층되며, 아라미드(aramid) 직물, 탄소나노튜브시트, 단방향(UD) UHMWPE(Ultra High Molecular Weight Polyethylene)으로 구성된 하이브리드 적층 구조를 형성한다. In a second embodiment, a hybrid bulletproof product using a carbon nanotube sheet according to a preferred embodiment of the present invention is formed by sequentially laminating a first bulletproof fabric sheet (10), a first carbon nanotube sheet (20), a second bulletproof fabric sheet (30), a second carbon nanotube sheet (40), and a third bulletproof fabric sheet (50), thereby forming a hybrid laminated structure composed of an aramid fabric, a carbon nanotube sheet, and unidirectional (UD) UHMWPE (Ultra High Molecular Weight Polyethylene).

예컨대, 방탄복인 경우, 제2 실시예에 따른 구조를 지니며, 제1 방탄직물시트는 아라미드(aramid)직물 5층, 제1 탄소나노튜브시트는 8 플라이(ply) 1층 및 9 플라이(ply) 1층, 제2 방탄직물시트는 아라미드(aramid) 직물 2층, 제2 탄소나노튜브시트는 10 플라이(ply) 1층, 제3 방탄직물시트는 UHMWPE UD(단방향 초고분자량 폴리에틸렌) 2층으로 적층된 구조로 이루어진다. For example, in the case of a bulletproof vest, it has a structure according to the second embodiment, and the first bulletproof fabric sheet is laminated with a structure in which the first aramid fabric sheet is laminated with 5 layers of aramid fabric, the first carbon nanotube sheet is laminated with 1 layer of 8 plies and 1 layer of 9 plies, the second bulletproof fabric sheet is laminated with 2 layers of aramid fabric, the second carbon nanotube sheet is laminated with 1 layer of 10 plies, and the third bulletproof fabric sheet is laminated with 2 layers of UHMWPE UD (unidirectional ultra-high molecular weight polyethylene).

방탄직물시트(10,30,50) 및 탄소나노튜브시트(20,40)는 프레스에 의해 압착을 수행함으로써 적층 시 직물 층 간의 공기층을 감소시키고, 전체 중량 및 두께를 최소화할 수 있도록 하며, 후면 변형 및 직물 변형을 최소화할 수 있도록 한다. Bulletproof fabric sheets (10, 30, 50) and carbon nanotube sheets (20, 40) are pressed by a press to reduce the air layer between fabric layers during lamination, minimize the overall weight and thickness, and minimize rear deformation and fabric deformation.

본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품은 제1 방탄직물시트(10), 제1 탄소나노튜브시트(20), 제2 방탄직물시트(30), 제2 탄소나노튜브시트(40), 제3 방탄직물시트(50)가 적층된 구조로서, 3.6 kg/m2~3.86 kg/m2의 면밀도 중량을 가지는 것을 특징으로 한다. A hybrid bulletproof product using a carbon nanotube sheet according to a preferred embodiment of the present invention has a structure in which a first bulletproof fabric sheet (10), a first carbon nanotube sheet (20), a second bulletproof fabric sheet (30), a second carbon nanotube sheet (40), and a third bulletproof fabric sheet (50) are laminated, and is characterized by having an area density weight of 3.6 kg/m 2 to 3.86 kg/m 2 .

종래의 방탄직물(방탄복)은 방탄직물시트를 40층 이상 단순 적층한 구조로 형성되어 고중량이고, 두께가 두껍고, 후면 변형에 대한 저항이 낮았다. Conventional bulletproof fabrics (bulletproof vests) are formed by simply laminating 40 or more layers of bulletproof fabric sheets, and are therefore heavy, thick, and have low resistance to rear deformation.

기존의 방탄직물시트만을 사용하는 방탄복은 면밀도 5.0kg/m2 이상이 되어야 방탄 성능을 발휘하였으나, 본 발명에 따른 방탄 제품은 기존 방탄복 대비 면밀도가 20~26% 감소하여도 방탄 효과가 발휘될 수 있다는 장점이 있다. Existing bulletproof vests using only bulletproof fabric sheets exhibited bulletproof performance only when the area density was 5.0 kg/ m2 or higher, but the bulletproof product according to the present invention has the advantage of exhibiting bulletproof effects even when the area density is reduced by 20 to 26% compared to existing bulletproof vests.

또한, 본 발명에 따른 방탄 제품은 방탄 성능 면에서도 NIJ Standard 0101.06 기준 Level Ⅲ-A(시험탄두:.44 Magnum & .357 SIG)를 만족시킬 수 있다. In addition, the bulletproof product according to the present invention can satisfy NIJ Standard 0101.06 Level Ⅲ-A (test warhead: .44 Magnum & .357 SIG) in terms of bulletproof performance.

탄소나노튜브시트(20,40)는 복수 개가 겹쳐져 결합될 때, 각 탄소나노튜브시트 간 바인더를 이용하여 탄소나노튜브시트와 또 다른 탄소나노튜브시트 간을 결착시켜 탄소나노튜브시트 사이의 계면 결합력을 향상시킬 수 있도록 한다. When multiple carbon nanotube sheets (20, 40) are overlapped and combined, a binder is used between each carbon nanotube sheet to bind the carbon nanotube sheet to another carbon nanotube sheet, thereby improving the interfacial bonding strength between the carbon nanotube sheets.

탄소나노튜브시트(20,40)는 8 플라이(ply) 내지 20 플라이(ply)를 격자로 겹쳐 친환경 바인더 용액에 침지하고, 롤러를 이용하여 일정 압력으로 가압하여 과량의 용매를 짜준 후 잔여 용매를 제거하고, 150~160℃의 경화조건에서 경화처리하여 제조된 것을 특징으로 한다. Carbon nanotube sheets (20, 40) are characterized by being manufactured by immersing 8 to 20 plies in a grid shape, immersing them in an eco-friendly binder solution, applying pressure at a certain level using a roller to squeeze out excess solvent, removing the remaining solvent, and then curing under curing conditions of 150 to 160°C.

여기서, 바인더는 에폭시(epoxy)계, 폴리에스터(polyester)계 수지를 이용한다. 에폭시(epoxy)계 수지 및 폴리에스터계(polyester) 수지는 에탄올을 포함하는 알코올 류 중 선택된 1종을 단독 사용하거나 1종 이상을 혼합한 용매와 교반되어 준비된다. Here, the binder uses an epoxy-based resin or a polyester-based resin. The epoxy-based resin and the polyester-based resin are prepared by using only one selected from alcohols including ethanol or by mixing with a solvent containing one or more types.

종래에는 탄소나노튜브시트을 적층하기 위해, 탄소나노튜브시트 간을 결착시키는 데 있어서, 폴리아크릴나이트릴(PAN) 바인더를 적용하였고, 폴리아크릴나이트릴 바인더를 적용하는데 있어 사용되는 용매로서, DMF(Dimethylformamide) 용매를 이용하였다. 그러나, 종래에 이용한 DMF 용매는 매우 독성이 강하고, 잔류 용매 제거에 고온으로 처리해야 하거나 VOC(Volatile Organic Compound) 발생 등의 문제가 야기되는 문제점이 있었다. In the past, in order to laminate carbon nanotube sheets, a polyacrylonitrile (PAN) binder was applied to bind the carbon nanotube sheets together, and a DMF (Dimethylformamide) solvent was used as a solvent used in applying the polyacrylonitrile binder. However, the DMF solvent used in the past had problems such as being highly toxic, requiring high-temperature treatment to remove residual solvent, and causing problems such as the generation of VOC (Volatile Organic Compound).

반면, 본 발명에서 바인더 용액 제조시 용매로서 이용되는 알코올류는 제작공정과 최종제품에 있어 인체에 무해한 환경으로 구축될 수 있는 장점이 있다. On the other hand, alcohols used as solvents in the manufacture of the binder solution in the present invention have the advantage of being able to be constructed as an environment harmless to the human body in the manufacturing process and the final product.

본 발명은 미국 NIJ standard 0101.06 기준 Level ⅢA 등급의 연성 방탄복(soft armor)의 무게(내장 기준)를 20% 이상 감량한 민수용 방탄복을 실용화할 수 있도록 한다. The present invention enables the commercialization of a civilian bulletproof vest that reduces the weight (based on internal components) by at least 20% of a Level ⅢA grade soft armor according to the US NIJ standard 0101.06.

도 5는 본 발명의 바람직한 실시예에 따른 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품 중 방탄가방의 사격테스트 결과를 나타낸 도면으로, 미국 NIJ Standard 0108.01 Type ⅢA(시험탄두 : .44 magnum) 등급 기준의 방탄 테스트를 진행하였으며, 상기 기준 방탄 테스트를 통과하였고, 면밀도 중량이 2.143kg/m2 으로, 기준 면밀도 대비 17.3% 감량하였음을 확인할 수 있다. FIG. 5 is a drawing showing the results of a shooting test of a bulletproof bag among hybrid bulletproof products for security purposes using carbon nanotube sheets according to a preferred embodiment of the present invention. The bulletproof test was conducted based on the US NIJ Standard 0108.01 Type ⅢA (test bullet: .44 magnum) grade standard, and it can be confirmed that the test passed the standard bulletproof test and the area density weight was 2.143 kg/ m2 , which is a 17.3% reduction compared to the standard area density.

이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위 내에서 다양한 수정, 변경 및 치환이 가능할 것이다. 따라서, 본 발명에 개시된 실시예 및 첨부된 도면들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시예 및 첨부된 도면에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.The above description is merely an illustrative description of the technical idea of the present invention, and those skilled in the art will appreciate that various modifications, changes, and substitutions may be made without departing from the essential characteristics of the present invention. Accordingly, the embodiments disclosed in the present invention and the accompanying drawings are not intended to limit the technical idea of the present invention but to explain it, and the scope of the technical idea of the present invention is not limited by these embodiments and the accompanying drawings. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within a scope equivalent thereto should be interpreted as being included in the scope of the rights of the present invention.

10 - 제1 방탄직물시트
20 - 제1 탄소나노튜브시트
30 - 제2 방탄직물시트
40 - 제2 탄소나노튜브시트
50 - 제3 방탄직물시트
10 - 1st bulletproof fabric sheet
20 - First carbon nanotube sheet
30 - 2nd bulletproof fabric sheet
40 - Second carbon nanotube sheet
50 - 3rd bulletproof fabric sheet

Claims (3)

복수 개가 중첩되어 사용되는 제1 방탄직물시트;
복수 개가 중첩되어 사용되고, 탄소나노튜브시트와 결합되는 제2 방탄직물시트;
복수 개가 중첩되어 사용되고, 제1 방탄직물시트와 제2 방탄직물시트 사이에결합되는 제1 탄소나노튜브시트;
를 포함하고,
제2 방탄직물시트와 결합되고, 복수개가 중첩되어 사용되는 제2 탄소나노튜브시트;
제2 탄소나노튜브시트와 결합되고, 복수개가 중첩되어 사용되는 제3 방탄직물시트
를 더 포함하며,
제1 방탄직물시트, 제2 방탄직물시트, 제3 방탄직물시트는
UHMWPE(Ultra High Molecular Weight Polyethylene) 소재, 아라미드(aramid)직물 중 선택된 1종 이상인 것
을 포함하며,
복수 개의 탄소나노튜브시트가 겹쳐져 결합될 때, 각 탄소나노튜브시트 간에는 에폭시(epoxy)계 및 폴리에스터(polyester)계 바인더를 이용하여 탄소나노튜브시트와 또 다른 탄소나노튜브시트 간을 결착시키는 것
을 포함하며,
제1 탄소나노튜브시트와 제2 탄소나노튜브시트는
8 플라이(ply) 내지 20 플라이(ply)를 격자로 겹쳐 상기 바인더와 에탄올을 포함하는 알코올 류가 혼합된 용액에 침지하고, 롤러를 이용하여 가압하고, 150℃~160℃의 경화조건에서 경화처리되며,
방탄제품 중 방탄 가방은
제1 방탄직물시트, 제1 탄소나노튜브시트, 제2 방탄직물시트가 순차적으로 적층되며,
제1 방탄직물시트는 UHMWPE UD(Ultra High Molecular Weight Polyethylene Uni-Directional)이며, 제2 방탄직물시트는 UHMWPE UD(Ultra High Molecular Weight Polyethylene Uni-Directional) 이고,
전면을 구성하는 제1 방탄직물시트와 후면을 구성하는 제2 방탄직물시트가 각각 복수 개 겹쳐져 전면과 후면이 대칭된 구조로 방호 설계가 이루어지고,
방탄제품 중 방탄복은
제1 방탄직물시트, 제1 탄소나노튜브시트, 제2 방탄직물시트, 제2 탄소나노튜브시트, 제3 방탄직물시트가 순차적으로 적층되며,
제1 방탄직물시트는 아라미드 직물이고, 제2 방탄직물시트는 아라미드 직물이며, 제3 방탄직물시트는 UHMWPE UD(Ultra High Molecular Weight Polyethylene Uni-Directional)로 이루어지는 것
을 포함하는 탄소나노튜브시트를 적용한 하이브리드 경호용 방탄제품.














First bulletproof fabric sheet used in multiple overlapping manner;
A second bulletproof fabric sheet, which is used in multiple overlapping manners and combined with a carbon nanotube sheet;
A first carbon nanotube sheet, which is used in a multiple-overlapping manner and is bonded between the first bulletproof fabric sheet and the second bulletproof fabric sheet;
Including,
A second carbon nanotube sheet combined with a second bulletproof fabric sheet and used in multiple overlapping configurations;
A third bulletproof fabric sheet combined with a second carbon nanotube sheet and used in multiple overlapping configurations
Including more,
The first bulletproof fabric sheet, the second bulletproof fabric sheet, and the third bulletproof fabric sheet
At least one selected from UHMWPE (Ultra High Molecular Weight Polyethylene) material and aramid fabric
Including,
When multiple carbon nanotube sheets are overlapped and combined, an epoxy-based and polyester-based binder is used between each carbon nanotube sheet to bind the carbon nanotube sheet to another carbon nanotube sheet.
Including,
The first carbon nanotube sheet and the second carbon nanotube sheet
8 to 20 plies are overlapped in a grid shape, immersed in a solution containing the binder and alcohol including ethanol, pressed using a roller, and cured under curing conditions of 150°C to 160°C.
Among bulletproof products, bulletproof bags are
The first bulletproof fabric sheet, the first carbon nanotube sheet, and the second bulletproof fabric sheet are sequentially laminated.
The first bulletproof fabric sheet is UHMWPE UD (Ultra High Molecular Weight Polyethylene Uni-Directional), and the second bulletproof fabric sheet is UHMWPE UD (Ultra High Molecular Weight Polyethylene Uni-Directional).
The first bulletproof fabric sheet forming the front and the second bulletproof fabric sheet forming the back are each overlapped in multiples to form a symmetrical structure on the front and back, and the protective design is made.
Among bulletproof products, bulletproof vests are
The first bulletproof fabric sheet, the first carbon nanotube sheet, the second bulletproof fabric sheet, the second carbon nanotube sheet, and the third bulletproof fabric sheet are sequentially laminated.
The first bulletproof fabric sheet is made of aramid fabric, the second bulletproof fabric sheet is made of aramid fabric, and the third bulletproof fabric sheet is made of UHMWPE UD (Ultra High Molecular Weight Polyethylene Uni-Directional).
A hybrid bulletproof product using carbon nanotube sheets containing














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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140130220A (en) * 2006-04-26 2014-11-07 디에스엠 아이피 어셋츠 비.브이. Multilayered material sheet and process for its preparation
JP2020516494A (en) * 2017-04-12 2020-06-11 リンテック・オヴ・アメリカ,インコーポレイテッド Multilayer composite containing heat-shrinkable polymer and nanofiber sheet
KR102134696B1 (en) * 2019-05-17 2020-07-16 (주)대산플랜트 Hybrid armor with carbon nanotube sheet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140130220A (en) * 2006-04-26 2014-11-07 디에스엠 아이피 어셋츠 비.브이. Multilayered material sheet and process for its preparation
JP2020516494A (en) * 2017-04-12 2020-06-11 リンテック・オヴ・アメリカ,インコーポレイテッド Multilayer composite containing heat-shrinkable polymer and nanofiber sheet
KR102134696B1 (en) * 2019-05-17 2020-07-16 (주)대산플랜트 Hybrid armor with carbon nanotube sheet

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