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KR20030027478A - Methylmethacrylate-butadiene-styrene copolymer and method for preparing the same - Google Patents

Methylmethacrylate-butadiene-styrene copolymer and method for preparing the same Download PDF

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KR20030027478A
KR20030027478A KR1020010060783A KR20010060783A KR20030027478A KR 20030027478 A KR20030027478 A KR 20030027478A KR 1020010060783 A KR1020010060783 A KR 1020010060783A KR 20010060783 A KR20010060783 A KR 20010060783A KR 20030027478 A KR20030027478 A KR 20030027478A
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butadiene
styrene copolymer
rubber latex
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KR100417070B1 (en
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오주식
노승구
정옥열
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주식회사 엘지화학
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F279/00Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
    • C08F279/02Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
    • C08F279/06Vinyl aromatic monomers and methacrylates as the only monomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/26Crosslinking, e.g. vulcanising, of macromolecules of latex
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers

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Abstract

본 발명은 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물 및 그의 제조방법에 관한 것으로, 특히 디메틸실리콘을 함유하여 제조되어 내충격성, 투명성, 및 가공성이 조화된 염화비닐수지(PVC)의 충격보강제로 사용될 수 있는 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물 및 그의 제조방법을 제공한다.The present invention relates to a methyl methacrylate-butadiene-styrene copolymer composition and a method for producing the same, and particularly, to a polyvinyl chloride resin (PVC) which is made of dimethylsilicone and has impact resistance, transparency and processability. Provided are methylmethacrylate-butadiene-styrene copolymer compositions which can be used, and methods for their preparation.

Description

메틸메타크릴레이트-부타디엔-스티렌 공중합체 및 그의 제조방법 {METHYLMETHACRYLATE-BUTADIENE-STYRENE COPOLYMER AND METHOD FOR PREPARING THE SAME}Methyl methacrylate-butadiene-styrene copolymer and preparation method thereof {METHYLMETHACRYLATE-BUTADIENE-STYRENE COPOLYMER AND METHOD FOR PREPARING THE SAME}

본 발명은 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물 및 그의 제조방법에 관한 것으로, 특히 염화비닐수지 조성물에 사용되어 내충격성, 투명성, 가공성이 조화된 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물 및 그의 제조방법에 관한 것이다.The present invention relates to a methyl methacrylate-butadiene-styrene copolymer composition and a method for preparing the same, and in particular, used in a vinyl chloride resin composition, a methyl methacrylate-butadiene-styrene copolymer composition in which impact resistance, transparency and processability are harmonized. And a method for producing the same.

고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물과 같은 단량체를 그라프트 중합하여 제조하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 점도 20∼1,000 cs인 선형의 디메틸실리콘을 포함하는 내충격성이 우수한 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 관한 것이다.In a method for producing a methyl methacrylate-butadiene-styrene copolymer prepared by graft polymerization of monomers such as alkyl methacrylate, acrylate, and ethylenically unsaturated aromatic compounds to rubber latex, linear having a viscosity of 20 to 1,000 cs. The present invention relates to a method for producing a methyl methacrylate-butadiene-styrene copolymer having excellent impact resistance including dimethylsilicone.

염화비닐수지(PVC:polyvinylchloride)는 염화비닐을 50 중량% 이상 함유하는 중합체로, 투명도는 우수하지만 외부 충격에 대해 매우 약하다는 단점이 있다.Polyvinyl chloride (PVC) is a polymer containing 50% by weight or more of vinyl chloride, which is excellent in transparency but has a disadvantage of being very weak against external impact.

이러한 단점을 보완하기 위한 방법들이 오래 전부터 연구되어 왔으며, 그 예로는 스티렌(styrene)과 부타디엔(butadiene)을 기질로 하는 고무라텍스에 스티렌과 메틸메타크릴레이트(methylmehtacrylate) 같은 단량체(monomer)를 그라프트시켜 투명도를 유지하면서 내충격성을 향상시키는 방법이 알려져 있다.Methods to compensate for this disadvantage have been studied for a long time, for example graft monomers such as styrene and methyl methacrylate on rubber latex based on styrene and butadiene To improve impact resistance while maintaining transparency.

메틸메타크릴레이트-부타디엔-스티렌(MBS:methylmethacrylate-butadiene-styrene) 수지의 물성은 그라프트되는 각 단량체의 함량과 중합방법, 기질로서 사용되는 고무라텍스의 함량과 입경에 의해 영향을 받는다고 알려져 있다. 충격강도를 향상하기 위해 고무라텍스 함량과 입경을 증대시켜야 함은 매우 일반적인 방법이지만, 염화비닐수지와 혼합되어 있는 그라프트 입자의 입경 증대에 따른 광산란 증대는 투명도를 손상할 뿐만 아니라, 과다한 양의 고무를 사용할 경우 그라프트율의 감소로 메틸메타크릴레이트-부타디엔-스티렌 수지와 염화비닐수지의 결합력이 약해져 충격강도가 저하된다는 문제점이 있다.It is known that the properties of methylmethacrylate-butadiene-styrene (MBS) resins are affected by the content of each monomer grafted, the polymerization method, and the content and particle size of the rubber latex used as the substrate. . It is a very common method to increase the rubber latex content and the particle size in order to improve the impact strength, but the increase of light scattering due to the increase of the particle size of the graft particles mixed with the vinyl chloride resin not only impairs the transparency, but also the excessive amount of rubber In the case of using, the bonding strength between the methyl methacrylate-butadiene-styrene resin and the vinyl chloride resin is weakened due to the reduction of the graft rate, thereby lowering the impact strength.

현재까지 투명도를 유지하면서 내충격성을 향상하기 위해 고무입자 함량과 크기, 그라프트 중합방법, 조성 등에 대한 많은 연구가 있어 왔고, 특히 약산성 물질을 투입하여 고무라텍스를 비대화하는 방법, 수용성 전해질을 이용하는 방법, 그리고 수용성 라텍스를 투입하여 고무라텍스를 비대화시켜 충격강도를 향상시키는 방법 등이 일반화되어 왔다. 또한 Will과 Christopher의 유럽공개특허공보 제0,527,605,A1호는 직접 키우는 그로우 아웃(grow-out)과 염의 농도와 산도를 조절하여 부분적인 응집을 통해 키우는 아글로메레이션(agglomeration) 방법으로 입자를 키우는 방법을 개시하고 있으나, 상기에서 제안된 방법에 따라 제조한 메틸메타크릴레이트-부타디엔-스티렌 수지는 투명도와 충격강도의 향상율이 미미하며, 상기의 제조방법은 고무라텍스의 입경 비대화 공정이 복잡하고, 많은 시간이 소요된다는 문제점이 있다.To date, there have been many studies on rubber particle content, size, graft polymerization method, composition, etc. in order to maintain the transparency while improving impact resistance.In particular, a method of enlarging rubber latex by adding a weakly acidic substance and using a water-soluble electrolyte In addition, a method of improving impact strength by enlarging rubber latex by adding water-soluble latex has been generalized. In addition, Will and Christopher's European Patent Publication No. 0,527,605, A1 discloses a method for growing particles by agglomeration, which grows through partial agglomeration by controlling the growth-out and the salt concentration and acidity. However, the methyl methacrylate-butadiene-styrene resin prepared according to the method proposed above has a slight improvement in transparency and impact strength. There is a problem that it takes a lot of time.

본 발명은 상기 종래기술의 문제점을 해결하기 위하여 투명성과 가공성이 우수한 동시에 내충격성이 우수한 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물을 제공한다.The present invention provides a methyl methacrylate-butadiene-styrene copolymer composition excellent in transparency and processability and excellent impact resistance in order to solve the problems of the prior art.

또한 본 발명은 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조에 소요되는 시간이 적고, 제조가 용이한 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법을 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a method for producing a methyl methacrylate-butadiene-styrene copolymer, which requires little time for the preparation of the methyl methacrylate-butadiene-styrene copolymer and is easy to manufacture.

상기 목적을 달성하기 위하여, 본 발명은 고무라텍스, 알킬메타크릴레이트, 아크릴레이트, 에틸렌 불포화 방향족 화합물, 및 선형 디메틸실리콘을 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체를 제공한다.In order to achieve the above object, the present invention provides a methyl methacrylate-butadiene-styrene copolymer comprising rubber latex, alkyl methacrylate, acrylate, ethylenically unsaturated aromatic compound, and linear dimethylsilicone.

또한 본 발명은 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트 중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 그라프트 중합은 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을 첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법을 제공한다.The present invention also provides a method for producing a methyl methacrylate-butadiene-styrene copolymer comprising graft polymerization by adding an alkyl methacrylate, an acrylate, and an ethylenically unsaturated aromatic compound to the rubber latex, the graft polymerization It provides a method for producing a methyl methacrylate-butadiene-styrene copolymer which is carried out by adding linear dimethylsilicon having a viscosity of 20 to 1,000 cs (centistokes).

또한 본 발명은 고무라텍스를 제조하는 단계; 및 상기 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 고무라텍스의 제조가 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을 첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법을 제공한다.In addition, the present invention comprises the steps of preparing a rubber latex; And graft polymerization by adding an alkyl methacrylate, an acrylate, and an ethylenically unsaturated aromatic compound to the rubber latex, the method of producing a methylmethacrylate-butadiene-styrene copolymer comprising: Provided is a method for preparing a methyl methacrylate-butadiene-styrene copolymer which is carried out by adding linear dimethylsilicone having a viscosity of 20 to 1,000 cs (centistokes).

이하 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.

상기 목적을 달성하기 위하여, 본 발명은 고무라텍스, 알킬메타크릴레이트, 아크릴레이트, 에틸렌 불포화 방향족 화합물, 및 선형 디메틸실리콘을 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체를 제공한다.In order to achieve the above object, the present invention provides a methyl methacrylate-butadiene-styrene copolymer comprising rubber latex, alkyl methacrylate, acrylate, ethylenically unsaturated aromatic compound, and linear dimethylsilicone.

상기 선형 디메틸실리콘은 점도가 20∼1,000 cs(centistokes)인 것이 바람직하다.The linear dimethylsilicone preferably has a viscosity of 20 to 1,000 cs (centistokes).

또한 본 발명은 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트 중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 그라프트 중합은 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을 첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법을 제공한다.The present invention also provides a method for producing a methyl methacrylate-butadiene-styrene copolymer comprising graft polymerization by adding an alkyl methacrylate, an acrylate, and an ethylenically unsaturated aromatic compound to the rubber latex, the graft polymerization It provides a method for producing a methyl methacrylate-butadiene-styrene copolymer which is carried out by adding linear dimethylsilicon having a viscosity of 20 to 1,000 cs (centistokes).

또한 본 발명은 고무라텍스를 제조하는 단계; 및 상기 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트 중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 고무라텍스의 제조가 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을 첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법을 제공한다.In addition, the present invention comprises the steps of preparing a rubber latex; And graft polymerization by adding an alkyl methacrylate, an acrylate, and an ethylenically unsaturated aromatic compound to the rubber latex, wherein the preparation of the rubber latex is carried out in the manufacturing method of the methyl methacrylate-butadiene-styrene copolymer. Provided is a method for preparing a methyl methacrylate-butadiene-styrene copolymer which is carried out by adding linear dimethylsilicone having a viscosity of 20 to 1,000 cs (centistokes).

이하 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail.

본 발명의 메틸메타크릴레이트-부타디엔-스티렌 공중합체는 고무라텍스 70∼80 중량부, 알킬메타크릴레이트 5∼25 중량부, 아크릴레이트 0.0001∼5 중량부, 에틸렌 불포화 방향족 화합물 5∼30 중량부, 및 선형 디메틸실리콘 0.001∼1.0 중량부를 포함한다.The methyl methacrylate-butadiene-styrene copolymer of the present invention is 70 to 80 parts by weight of rubber latex, 5 to 25 parts by weight of alkyl methacrylate, 0.0001 to 5 parts by weight of acrylate, 5 to 30 parts by weight of ethylenically unsaturated aromatic compound, And 0.001-1.0 parts by weight of linear dimethylsilicone.

본 발명의 메틸메타크릴레이트-부타디엔-스티렌 공중합체는 고무라텍스 70∼80 중량부에 알킬메타크릴레이트 5∼25 중량부, 아크릴레이트 0.0001∼5 중량부, 및 점도가 20∼1,000 cs인 선형 디메틸실리콘 0.001∼1.0 중량부를 가하여 1 단계 그라프트 중합을 한 후, 여기에 에틸렌 불포화 방향족 화합물 5∼30 중량부를 가하여 2 단계 그라프트 중합하여 제조한다.The methyl methacrylate-butadiene-styrene copolymer of the present invention is 70 to 80 parts by weight of rubber latex, 5 to 25 parts by weight of alkyl methacrylate, 0.0001 to 5 parts by weight of acrylate, and linear dimethyl having a viscosity of 20 to 1,000 cs. One step graft polymerization is performed by adding 0.001 to 1.0 parts by weight of silicon, followed by two step graft polymerization by adding 5 to 30 parts by weight of an ethylenically unsaturated aromatic compound thereto.

또한 다른 방법은 고무라텍스 70∼80 중량부에 알킬메타크릴레이트 5∼25 중량부, 및 아크릴레이트 0.0001∼5 중량부를 가하여 1 단계 그라프트 중합을 한 후, 여기에 에틸렌 불포화 방향족 화합물 5∼30 중량부, 및 점도가 20∼1,000 cs인 선형 디메틸실리콘 0.001∼1.0 중량부를 가하여 2 단계 그라프트 중합하여 제조하는 것이다.In another method, 5 to 25 parts by weight of alkyl methacrylate and 0.0001 to 5 parts by weight of acrylate are added to 70 to 80 parts by weight of rubber latex, followed by one step graft polymerization, and then 5 to 30 parts by weight of ethylenically unsaturated aromatic compound. Part, and 0.001 to 1.0 parts by weight of linear dimethylsilicon having a viscosity of 20 to 1,000 cs is added to prepare by two step graft polymerization.

상기 선형 디메틸실리콘은 선형 디메틸실리콘 고분자를 주성분으로 분자량에 따라 점도 20∼1,000 cs인 것이 바람직하며, 그 함량은 0.001∼1.0 중량부인 것이 바람직하다.The linear dimethylsilicone is preferably a viscosity of 20 to 1,000 cs, depending on the molecular weight of the linear dimethylsilicone polymer, the content is preferably 0.001 to 1.0 parts by weight.

또한 상기 선형 디메틸실리콘은 적정한 점도와 함량이면 어느 단계든 첨가할수 있으며, 함량의 일부는 1 단계 그라프트 중합에 첨가하고 나머지 잔량을 2 단계 그라프트 중합에 첨가하는 방법으로도 사용될 수 있다.In addition, the linear dimethylsilicone may be added to any stage as long as it has an appropriate viscosity and content, and a part of the content may be used as a method of adding the remaining amount to the two-stage graft polymerization.

상기 고무라텍스는 스티렌-부타디엔 고무가 바람직하며, 통상적인 유화중합방법으로 부타디엔 또는 이소프렌을 주성분으로 하고 기타의 비닐단량체를 1∼3 종 포함하여 유화중합시킴으로써 제조할 수 있다. 공중합에 이용할 수 있는 비닐 단량체는 공중합체의 굴절율을 조절하거나 공중합체가 가교결합 구조가 되도록 할 때 사용한다. 공중합에 사용하는 비닐 단량체의 함량과 종류는 원하는 물성정도에 따라서 변경 가능하지만, 통상적으로 최종 공중합체 중에 35 중량% 이하의 범위에서 사용할 수 있다.The rubber latex is preferably styrene-butadiene rubber, and can be prepared by emulsion polymerization including butadiene or isoprene as a main component and one to three other vinyl monomers by a conventional emulsion polymerization method. Vinyl monomers that can be used for copolymerization are used to control the refractive index of the copolymer or to make the copolymer into a crosslinked structure. The content and type of vinyl monomer used in the copolymerization can be changed depending on the desired degree of physical properties, but can usually be used in the range of 35% by weight or less in the final copolymer.

구체적으로는 스티렌-부타디엔 공중합체 고무는Specifically, styrene-butadiene copolymer rubber

ⅰ) 부타디엔 65∼85 중량부; 및V) 65 to 85 parts by weight of butadiene; And

ⅱ) 비닐단량체 5∼35 중량부;Ii) 5 to 35 parts by weight of vinyl monomers;

ⅲ) 필요에 따라, 그라프트 가교제로 사용되는 단량체 0.1∼5 중량부Iii) 0.1 to 5 parts by weight of monomer used as a graft crosslinking agent, if necessary

를 포함하는 것이 바람직하다.It is preferable to include.

상기 스티렌-부타디렌 고무에서 ⅱ)의 비닐단량체는 스티렌, 아크릴로 니트릴, 디비닐벤젠, 알킬아크릴레이트계의 에틸아크릴레이트, 또는 부틸아크릴레이트가 있고, 이들 단량체는 1 종 이상, 주로 두 가지 이상으로 혼합하여 사용한다.The vinyl monomer of ii) in the styrene-butadiene rubber includes styrene, acrylonitrile, divinylbenzene, alkyl acrylate-based ethyl acrylate, or butyl acrylate, and these monomers are one or more, mainly two or more. Mixed to use.

또한 상기 스티렌-부타디렌 고무에서 ⅲ)의 그라프트 가교제는 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 디에틸렌글리콜디메타크릴레이트, 트리에틸렌글리콜디메타크릴레이트, 1,3-부틸렌글리콜디메타크릴레이트, 아릴메타크릴레이트, 및1,3-부틸렌글리콜디아크릴레이트로 이루어진 군으로부터 1 종 이상 선택하여 사용할 수 있고, 0.1∼5.0 중량부로 사용되지만, 염화비닐수지의 투명도 및 내백화의 향상을 위해서 0.1∼2.0 중량부를 사용하는 것이 바람직하다.In addition, the graft crosslinking agent in the styrene-butadiene rubber is divinylbenzene, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, 1,3-butylene glycol di It can be used one or more selected from the group consisting of methacrylate, aryl methacrylate, and 1,3-butylene glycol diacrylate, and is used in 0.1 to 5.0 parts by weight, but the transparency and the whitening of the vinyl chloride resin It is preferable to use 0.1-2.0 weight part for improvement.

또한 본 발명의 메틸메타크릴레이트-부타디엔-스티렌 공중합체는 ⅰ) 부타디엔 65∼85 중량부, 비닐단량체 5∼35 중량부, 및 점도가 20∼1,000 cs인 선형 디메틸 실리콘 0.001∼1.0 중량부를 가하여 제조한 고무라텍스에 알킬메타크릴레이트, 및 아크릴레이트를 가하여 1 단계 그라프트 중합하고, 에틸렌 불포화 방향족 화합물을 가하여 2 단계 그라프트 중합하는 방법으로 제조한다.In addition, the methyl methacrylate-butadiene-styrene copolymer of the present invention is prepared by adding: i) 65 to 85 parts by weight of butadiene, 5 to 35 parts by weight of vinyl monomer, and 0.001 to 1.0 parts by weight of linear dimethyl silicone having a viscosity of 20 to 1,000 cs. An alkyl methacrylate and an acrylate are added to one rubber latex to prepare a one step graft polymerization, and an ethylenically unsaturated aromatic compound is added to prepare a two step graft polymerization.

상기 고무라텍스 제조시 필요에 따라, 그라프트 가교제로 사용되는 단량체 0.1 내지 5 중량부를 첨가할 수 있다.When preparing the rubber latex, 0.1 to 5 parts by weight of the monomer used as the graft crosslinking agent may be added.

본 발명의 제조방법은 그라프트 중합을 2 단계로 순차적으로 시행함으로써 투명도를 유지하면서 충격강도를 향상시킬 수 있다. 또한 고무라텍스의 입경을 비대화시키지 않고도 첨가제에 의해 투명도, 충격강도를 동시에 향상시킬 수 있을 뿐만 아니라, 입경 비대화에 필요한 복잡한 공정, 시간을 절약할 수 있다.The production method of the present invention can improve the impact strength while maintaining the transparency by sequentially performing the graft polymerization in two steps. In addition, transparency and impact strength can be simultaneously improved by additives without increasing the particle size of the rubber latex, as well as saving the complicated process and time required for increasing the particle size.

이하의 실시예 및 비교예를 통하여 본 발명을 더욱 상세하게 설명한다. 단, 실시예는 본 발명을 예시하기 위한 것이지 이들만으로 한정하는 것은 아니다.The present invention will be described in more detail with reference to the following examples and comparative examples. However, an Example is for illustrating this invention and is not limited only to these.

[실시예]EXAMPLE

실시예 1Example 1

(고무라텍스 제조)(Manufacture of rubber latex)

교반기가 장착된 40 L 고압 중합용기에 이온교환수 180 중량부, 첨가제로 완충용액 0.5 중량부, 올레인산칼륨 1.15 중량부, 에틸렌디아민 테트라나트륨초산염 0.0047 중량부, 황산 제 1철 0.003 중량부, 나트륨포름알데히드 설폭실레이트 0.02 중량부, 및 디이소프로필벤젠 하이드로퍼옥사이드 0.11 중량부를 초기 충전시켰다.180 parts by weight of ion-exchanged water in a 40 L high-pressure polymerization vessel equipped with a stirrer, 0.5 parts by weight of a buffer solution as an additive, 1.15 parts by weight of potassium oleate, 0.0047 parts by weight of ethylenediamine tetrasodium acetate, 0.003 parts by weight of ferrous sulfate, sodium form 0.02 parts by weight of aldehyde sulfoxylate and 0.11 parts by weight of diisopropylbenzene hydroperoxide were initially charged.

여기에 1 단계로 부타디엔 23 중량부, 스티렌 17 중량부, 및 디비닐벤젠 0.2 중량부를 투입하여 40 ℃에서 3 시간 동안 중합하고, 2 단계로 부타디엔 53 중량부, 스티렌 6 중량부, 디비닐벤젠 0.8 중량부, 및 올레인산칼륨 0.7, 에틸렌디아민 테트라나트륨초산염 0.002 중량부, 황산 제 1철 0.002 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부, 및 디이소프로필벤젠 하이드로퍼옥사이드 0.05 중량부를 가하고 10 시간 동안 중합한 후, 안정화 유화제로 올레인산칼륨 1.0 중량부를 가하여 입자 크기가 850 Å인 스티렌-부타디엔 고무라텍스를 얻었고, 이의 최종 중합 전환율은 98 %였다.23 parts by weight of butadiene, 17 parts by weight of styrene, and 0.2 parts by weight of divinylbenzene were added thereto in one step to polymerize at 40 ° C. for 3 hours, 53 parts by weight of butadiene, 6 parts by weight of styrene, and 0.8 parts of divinylbenzene in two steps. Parts by weight, and potassium oleate 0.7, 0.002 parts by weight of ethylenediamine tetrasodium acetate, 0.002 parts by weight of ferrous sulfate, 0.01 parts by weight of sodium formaldehyde sulfoxylate, and 0.05 parts by weight of diisopropylbenzene hydroperoxide for 10 hours. After the polymerization, 1.0 part by weight of potassium oleate was added as a stabilizing emulsifier to obtain a styrene-butadiene rubber latex having a particle size of 850 mm 3, and the final polymerization conversion thereof was 98%.

(1 단계 중합)(1 step polymerization)

상기 수득한 고무라텍스 75 중량부(고형분)를 밀폐된 반응기에 투입한 후, 질소를 충전하고 여기에 메틸메타크릴레이트 10 중량부와 에틸아크릴레이트 2 중량부, 및 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부, 및 t-부틸 하이드로퍼옥사이드 0.15 중량부를 첨가하여 40 ℃에서 5 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간 동안 중합하였다.75 parts by weight of the obtained rubber latex (solid) was charged to a closed reactor, and charged with nitrogen, 10 parts by weight of methyl methacrylate and 2 parts by weight of ethyl acrylate, and 0.2 parts by weight of potassium oleate as an additive. 0.01 parts by weight of sodium formaldehyde sulfoxylate, and 0.15 parts by weight of t-butyl hydroperoxide were added to the rubber latex continuously at 40 ° C. for 5 minutes, and then polymerized for 1 hour.

(2 단계 중합)(Two stage polymerization)

상기 1 단계 중합체에 스티렌 13 중량부와 점도 20 cs의 디메틸실리콘(다우코닝 200F) 0.5 중량부, 및 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부, 및 t-부틸 하이드로퍼옥사이드 0.15 중량부를 첨가하여 50 ℃에서 10 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간동안 중합하였다.13 parts by weight of styrene and 0.5 parts by weight of dimethylsilicone (Dow Corning 200F) having a viscosity of 20 cs in the first stage polymer, and 0.2 parts by weight of potassium oleate as an additive, 0.01 parts by weight of sodium formaldehyde sulfoxylate, and t-butyl hydroper 0.15 parts by weight of oxide was added to the rubber latex continuously at 50 ° C. for 10 minutes, and then polymerized for 1 hour.

이상의 방법으로 중합한 결과 투입된 라텍스 단량체의 합과 동일한 100 중량부를 수득할 수 있었다.As a result of the polymerization in the above manner, 100 parts by weight of the same amount of the added latex monomer could be obtained.

실시예 2Example 2

상기 실시예 1의 2단계 중합에서, 점도 100 cs의 디메틸실리콘 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In the two-step polymerization of Example 1, except that 0.5 parts by weight of dimethylsilicone having a viscosity of 100 cs was prepared in the same manner as in Example 1.

실시예 3Example 3

상기 실시예 1의 2단계 중합에서, 점도 1,000 cs의 디메틸실리콘 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In the two-step polymerization of Example 1, it was prepared in the same manner as in Example 1 except that 0.5 parts by weight of dimethylsilicone having a viscosity of 1,000 cs was used.

실시예 4Example 4

상기 실시예 1의 2단계 중합에서, 점도 100 cs의 디메틸실리콘 0.01 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In the two-step polymerization of Example 1, it was prepared in the same manner as in Example 1 except that 0.01 parts by weight of dimethylsilicone having a viscosity of 100 cs was used.

실시예 5Example 5

(고무라텍스 제조)(Manufacture of rubber latex)

교반기가 장착된 40 L 고압 중합용기에 이온교환수 180 중량부, 첨가제로 완충용액 0.5 중량부, 올레인산칼륨 1.15 중량부, 에틸렌디아민 테트라나트륨초산염 0.0047 중량부, 황산 제 1철 0.003 중량부, 나트륨포름알데히드 설폭실레이트 0.02 중량부, 및 디이소프로필벤젠 하이드로퍼옥사이드 0.11 중량부를 초기 충전시켰다.180 parts by weight of ion-exchanged water in a 40 L high-pressure polymerization vessel equipped with a stirrer, 0.5 parts by weight of a buffer solution as an additive, 1.15 parts by weight of potassium oleate, 0.0047 parts by weight of ethylenediamine tetrasodium acetate, 0.003 parts by weight of ferrous sulfate, sodium form 0.02 parts by weight of aldehyde sulfoxylate and 0.11 parts by weight of diisopropylbenzene hydroperoxide were initially charged.

여기에 1 단계로 부타디엔 23 중량부, 스티렌 17 중량부, 및 디비닐벤젠 0.2 중량부를 투입하여 40 ℃에서 3 시간 동안 중합하고, 2 단계로 부타디엔 53 중량부, 스티렌 6 중량부, 디비닐벤젠 0.8 중량부, 점도 100 cs의 디메틸실리콘 0.67 중량부, 및 첨가제로 올레인산칼륨 0.7, 에틸렌디아민 테트라나트륨초산염 0.002 중량부, 황산 제 1철 0.002 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부, 및 디이소프로필벤젠 하이드로퍼옥사이드 0.05 중량부를 가하고 10 시간 동안 중합 후, 안정화 유화제로 올레인산칼륨 1.0 중량부를 가하여 입자 크기가 850 Å인 스티렌-부타디엔 고무라텍스를 얻었고, 이의 최종 중합 전환율은 98 %였다.23 parts by weight of butadiene, 17 parts by weight of styrene, and 0.2 parts by weight of divinylbenzene were added thereto in one step to polymerize at 40 ° C. for 3 hours, 53 parts by weight of butadiene, 6 parts by weight of styrene, and 0.8 parts of divinylbenzene in two steps. Parts by weight, 0.67 parts by weight of dimethylsilicone having a viscosity of 100 cs, and 0.7 parts by weight of potassium oleate, 0.002 parts by weight of ethylenediamine tetrasodium acetate, 0.002 parts by weight of ferrous sulfate, 0.01 parts by weight of sodium formaldehyde sulfoxylate, and diiso After addition of 0.05 parts by weight of propylbenzene hydroperoxide and polymerization for 10 hours, 1.0 parts by weight of potassium oleate was added with a stabilizing emulsifier to obtain a styrene-butadiene rubber latex having a particle size of 850 mm 3, and a final polymerization conversion thereof was 98%.

(1 단계 중합)(1 step polymerization)

상기 수득한 고무라텍스 75 중량부(고형분)를 밀폐된 반응기에 투입한 후, 질소를 충전하고 여기에 메틸메타크릴레이트 10 중량부와 에틸아크릴레이트 2 중량부 및 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부 및 t-부틸 하이드로퍼옥사이드 0.15 중량부를 첨가하여 40 ℃에서 5 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간 동안 중합하였다.75 parts by weight of the obtained rubber latex (solid) was charged to a closed reactor, and charged with nitrogen, and 10 parts by weight of methyl methacrylate, 2 parts by weight of ethyl acrylate and 0.2 parts by weight of potassium oleate as an additive, sodium 0.01 parts by weight of formaldehyde sulfoxylate and 0.15 parts by weight of t-butyl hydroperoxide were added to the rubber latex continuously at 40 ° C. for 5 minutes, and then polymerized for 1 hour.

(2 단계 중합)(Two stage polymerization)

상기 1 단계 중합체에 스티렌 13 중량부와 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부 및 t-부틸 하이드로퍼옥사이드 0.15 중량부를 첨가하여 50 ℃에서 10 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간동안 중합하였다.13 parts by weight of styrene and 0.2 parts by weight of potassium oleate, 0.01 parts by weight of sodium formaldehyde sulfoxylate and 0.15 parts by weight of t-butyl hydroperoxide were added to the first-stage polymer at 50 ° C. for 10 minutes. After the addition, the polymerization was carried out for 1 hour.

실시예 6Example 6

(1 단계 중합)(1 step polymerization)

상기 실시예 1에서 제조한 고무라텍스 75 중량부(고형분)를 밀폐된 반응기에 투입한 후, 질소를 충전하고 여기에 메틸메타크릴레이트 10 중량부와 에틸 아크릴 레이트 2 중량부와 점도 100의 디메틸실리콘 0.5 중량부, 및 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부 및 t-부틸 하이드로퍼옥사이드 0.08 중량부를 첨가하여 40 ℃에서 5 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간 동안 중합하였다.75 parts by weight of the rubber latex prepared in Example 1 (solid) was charged into a sealed reactor, and charged with nitrogen, and 10 parts by weight of methyl methacrylate, 2 parts by weight of ethyl acrylate, and dimethylsilicone having a viscosity of 100. 0.5 parts by weight, and 0.2 parts by weight of potassium oleate, 0.01 parts by weight of sodium formaldehyde sulfoxylate and 0.08 parts by weight of t-butyl hydroperoxide were added to the rubber latex continuously at 40 ° C. for 5 minutes, and then 1 Polymerized for time.

(2 단계 중합)(Two stage polymerization)

상기 1 단계 중합체에 스티렌 13 중량부와 첨가제로 올레인산칼륨 0.2 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부 및 t-부틸 하이드로퍼옥사이드 0.08 중량부를 첨가하여 50 ℃에서 10 분 동안 연속적으로 고무라텍스에 투입한 후, 1 시간 동안 중합하여 제조하였다.13 parts by weight of styrene and 0.2 parts by weight of potassium oleate, 0.01 parts by weight of sodium formaldehyde sulfoxylate and 0.08 parts by weight of t-butyl hydroperoxide were added to the first-stage polymer at 50 ° C. for 10 minutes. After the addition, polymerization was carried out for 1 hour.

[비교예][Comparative Example]

비교예 1Comparative Example 1

상기 실시예 1에서, 디메틸실리콘은 사용하지 않은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In Example 1, dimethylsilicone was prepared in the same manner as in Example 1 except that it was not used.

비교예 2Comparative Example 2

상기 실시예 1에서, 점도 10의 디메틸실리콘 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In Example 1, except that 0.5 parts by weight of dimethylsilicon having a viscosity of 10 was prepared in the same manner as in Example 1.

비교예 3Comparative Example 3

상기 실시예 1에서, 점도 30,000의 디메틸실리콘 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In Example 1, except that 0.5 parts by weight of dimethylsilicon having a viscosity of 30,000 was prepared in the same manner as in Example 1.

비교예 4Comparative Example 4

상기 실시예 1에서, 점도 100의 디메틸실리콘 2.0 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였다.In Example 1, except that 2.0 parts by weight of dimethylsilicon having a viscosity of 100 was used in the same manner as in Example 1.

비교예 5Comparative Example 5

(고무라텍스 제조)(Manufacture of rubber latex)

고무라텍스 제조과정에서 그로우 아웃형태로 제조하였으며, 고압반응기에 이온교환수 180 중량부, 첨가제로 완충용액 1.1 중량부, 올레인산칼륨 0.35 중량부를 사용하였으며, 에틸렌디아민 테트라나트륨초산염 0.0047 중량부, 황산 제 1철 0.003 중량부, 나트륨포름알데히드 설폭실레이트 0.02 중량부 및 디이소프로필벤젠 하이드로퍼옥사이드 0.11 중량부를 초기 충전시켰다.It was manufactured in the form of a glow-out during the rubber latex manufacturing process, 180 parts by weight of ion-exchanged water, 1.1 parts by weight of a buffer solution and 0.35 parts by weight of potassium oleate were used as a high-pressure reactor, 0.0047 parts by weight of ethylenediamine tetrasodium acetate, and No. 1 sulfate. 0.003 parts of iron, 0.02 parts of sodium formaldehyde sulfoxylate and 0.11 parts of diisopropylbenzene hydroperoxide were initially charged.

여기에 1 단계로 부타디엔 23 중량부, 스티렌 17 중량부, 및 디비닐벤젠 0.2 중량부를 투입하여 40 ℃에서 7 시간 동안 중합하고, 2 단계로 부타디엔 53 중량부, 스티렌 6 중량부, 디비닐벤젠 0.8 중량부, 올레인산칼륨 0.7, 에틸렌디아민 테트라나트륨초산염 0.002 중량부, 황산 제 1철 0.002 중량부, 나트륨포름알데히드 설폭실레이트 0.01 중량부 및 디이소프로필벤젠 하이드로퍼옥사이드 0.05 중량부를 가하고 15 시간 동안 중합하였다. 그 다음 안정화 유화제로 올레인산칼륨 1.0 중량부를 가하여 입자 크기가 1900 Å인 스티렌-부타디엔 고무라텍스를 얻었고, 이의 최종 중합 전환율은 95 %였다.23 parts by weight of butadiene, 17 parts by weight of styrene, and 0.2 parts by weight of divinylbenzene were added thereto in one step to polymerize at 40 ° C. for 7 hours, and 53 parts by weight of butadiene, 6 parts by weight of styrene, and 0.8 parts of divinylbenzene in two steps. By weight, potassium oleate 0.7, 0.002 parts by weight of ethylenediamine tetrasodium acetate, 0.002 parts by weight of ferrous sulfate, 0.01 parts by weight of sodium formaldehyde sulfoxylate and 0.05 parts by weight of diisopropylbenzene hydroperoxide were added and polymerized for 15 hours. . 1.0 parts by weight of potassium oleate was then added as a stabilizing emulsifier to obtain a styrene-butadiene rubber latex with a particle size of 1900 mm 3, with a final polymerization conversion of 95%.

(1 단계 중합)(1 step polymerization)

상기 실시예 1과 동일한 방법으로 실시하였다.It carried out in the same manner as in Example 1.

(2 단계 중합)(Two stage polymerization)

상기 실시예 1의 2 단계 중합에서, 디메틸실리콘은 사용하지 않은 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.In the two-step polymerization of Example 1, dimethylsilicone was carried out in the same manner as in Example 1 except that it is not used.

비교예 6Comparative Example 6

(고무라텍스 제조)(Manufacture of rubber latex)

고무라텍스 제조과정 후, 어글로머레이션 방법을 통하여 큰입자의 고무를 제조하였다.After the rubber latex manufacturing process, a large particle of rubber was produced by the agglomeration method.

상기 실시예 1에서 제조한 고무라텍스 75 중량부를 반응기에 취한 후 안정화 유화제로 라우릴산나트륨염 유화제 0.2 중량부를 투입하고, 3 %의 초산 용액 0.05 중량부를 10 분 정도 교반하면서 투입하였다. 이때 고무라텍스는 부분적으로 응집현상이 발생하여 입경이 증대하게 되며 최종입경은 2000 Å이었다. 원하는 입경에 도달 후 2 %의 수산화 나트륨 수용액 0.05 중량부를 가하여 산도를 원상 복구하였다.75 parts by weight of the rubber latex prepared in Example 1 was taken into a reactor, and 0.2 parts by weight of sodium lauryl salt emulsifier was added as a stabilizer, and 0.05 parts by weight of 3% acetic acid solution was added while stirring for about 10 minutes. At this time, the latex of rubber latex partially increased the particle size and the final particle size was 2000 mm 3. After the desired particle size was reached, the acidity was restored to 0.05% by weight of 2% aqueous sodium hydroxide solution.

(1 단계 중합)(1 step polymerization)

상기에서 수득한 입경비대화 고무라텍스를 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 실시하였다.The same procedure as in Example 1 was carried out except that the above-mentioned particle size rubber rubber latex was used.

(2 단계 중합)(Two stage polymerization)

상기 실시예 1의 2 단계 중합에서, 디메틸실리콘은 사용하지 않은 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.In the two-step polymerization of Example 1, dimethylsilicone was carried out in the same manner as in Example 1 except that it is not used.

[실험예]Experimental Example

상기 실시예 1 내지 6 및 비교예 1 내지 6에서 제조한 그라프트 공중합체를 항산화제와 교반하면서 산과 열을 가하여 중합체와 물을 분리시킨 후, 탈수 건조하여 MBS 분말을 수득하였고, 이를 염화비닐수지와 혼합하여 물성을 평가하고, 그 결과를 하기 표 1에 나타내었다.The graft copolymers prepared in Examples 1 to 6 and Comparative Examples 1 to 6 were added with acid and heat while stirring with an antioxidant to separate the polymer and water, followed by dehydration and drying to obtain MBS powder, which was obtained by vinyl chloride resin. The physical properties were evaluated by mixing with, and the results are shown in Table 1 below.

상기 염화비닐수지 마스터배치는 염화비닐수지(중합도 800) 100 중량부, 주석계 열안정제 1.5 중량부, 내부활제 1.0 중량부, 외부활제 0.5 중량부, 가공조제 0.2 중량부, 안료 0.3 중량부를 포함하는 제품으로 고속교반기를 이용하여 130 ℃의 온도에서 충분히 혼합한 후 냉각하여 사용하였다.The vinyl chloride masterbatch includes 100 parts by weight of vinyl chloride resin (polymerization degree 800), 1.5 parts by weight of tin-based heat stabilizer, 1.0 part by weight of internal lubricant, 0.5 part by weight of external lubricant, 0.2 part by weight of processing aid, and 0.3 part by weight of pigment. The product was sufficiently mixed at a temperature of 130 ° C. using a high speed stirrer and cooled.

물성평가Property evaluation

1) 광투과율, 헤이즈 값 - 염화비닐수지의 물성을 평가하기 위해 염화비닐수지 100 중량부에 대하여 7 중량부의 충격보강제를 투입하여 사용하였으며, 190 ℃의 롤(roll)을 이용하여 0.5 ㎜ 두께의 시이트를 제조하고, 가열프레스를 이용하여 3 ㎜ 두께의 시이트를 제조하였다. 상기 제조된 3 ㎜ 시이트는 정교하게 절단하여 ASTM 규격의 광학특성 측정을 위하여 헤이즈메터를 사용하여 광투과율과 헤이즈 값을 측정하였다.1) Light transmittance, haze value-To evaluate the properties of vinyl chloride resin, 7 parts by weight of impact modifier was added to 100 parts by weight of vinyl chloride resin, and 0.5 mm thick using a roll of 190 ° C. The sheet was prepared, and a sheet having a thickness of 3 mm was prepared using a heating press. The prepared 3 mm sheet was exquisitely cut to measure light transmittance and haze value using a haze meter to measure optical properties of ASTM standards.

2) 회전톱날충격강도 - 상기 1)에서 롤 가공하여 얻은 0.5 ㎜ 시이트의 충격강도는 직경 200 ㎜의 단위 인치당 톱날의 개수 6의 회전 톱날을 이용하여 톱날의 회전속도를 변경할 때, 원본 대비 상대적으로 50 % 정도 깨짐이 발생하는 회전수로비교하였다.2) Saw blade impact strength-The impact strength of the 0.5 mm sheet obtained by the roll processing in 1) above is relative to the original when the rotation speed of the saw blade is changed by using the saw blade having the number of saw blades 6 per unit inch of diameter 200 mm. The rotation rate was about 50%.

구분division 투명도transparency 헤이즈Haze 회전톱날충격강도(23 ℃)Saw Blade Impact Strength (23 ℃) 회전톱날충격강도(-10 ℃)Saw Blade Impact Strength (-10 ℃) 기타Etc 실시예 1Example 1 73.073.0 3.23.2 850850 450450 -- 실시예 2Example 2 73.573.5 3.03.0 820820 460460 -- 실시예 3Example 3 72.572.5 3.53.5 850850 430430 -- 실시예 4Example 4 73.673.6 3.03.0 800800 420420 -- 실시예 5Example 5 72.672.6 3.33.3 850850 450450 -- 실시예 6Example 6 73.073.0 3.23.2 850850 450450 -- 비교예 1Comparative Example 1 73.373.3 3.03.0 600600 300300 -- 비교예 2Comparative Example 2 72.472.4 4.24.2 800800 400400 열변색Thermochromic 비교예 3Comparative Example 3 72.572.5 4.34.3 820820 400400 -- 비교예 4Comparative Example 4 70.670.6 6.36.3 730730 400400 투명도저하Reduced transparency 비교예 5Comparative Example 5 68.768.7 7.27.2 850850 480480 투명도저하Reduced transparency 비교예 6Comparative Example 6 70.170.1 6.86.8 900900 500500 투명도저하Reduced transparency

상기 표 1에서 보는 바와 같이, 점도 20∼1,000 cs인 선형의 디메틸실리콘 0.001∼10 중량부로 포함하는 실시예 1 내지 4의 그라프트 공중합체는 비교예 1과 비교하여 내충격성, 투명성, 헤이즈값이 우수함을 알 수 있었다. 또한 실시예 5 또는 6을 통하여, 첨가시점과 관계없이 20∼1,000 cs인 선형의 디메틸실리콘 0.001∼1.0 중량부를 사용할 경우에 투명도를 유지하면서 충격강도를 향상시킴을 알 수 있었다.As shown in Table 1, the graft copolymers of Examples 1 to 4 containing 0.001 to 10 parts by weight of linear dimethylsilicon having a viscosity of 20 to 1,000 cs had higher impact resistance, transparency, and haze value than those of Comparative Example 1. It was found to be excellent. In addition, it can be seen from Example 5 or 6 that the impact strength was improved while maintaining the transparency when using 0.001 to 1.0 parts by weight of linear dimethyl silicone of 20 to 1,000 cs regardless of the addition time.

반면, 점도가 20 cs 미만인 선형의 디메틸실리콘을 포함하는 비교예 2의 경우에는 열안정성의 저하로 변색되는 현상이 발생함을 알 수 있으며, 점도가 30,000 cs인 선형의 디메틸실리콘을 포함하는 비교예 3의 경우 충격강도는 유지되지만, 투명도와 헤이즈값이 저해됨을 확인할 수 있었다. 또한 20∼1,000 cs인 선형의 디메틸실리콘의 함량이 1.0 중량부를 초과하는 비교예 4의 경우 염화비닐수지 조성물의투명도와 헤이즈를 저해함을 비교예 4를 통하여 알 수 있었다.On the other hand, in Comparative Example 2 containing a linear dimethylsilicon having a viscosity of less than 20 cs it can be seen that the phenomenon of discoloration due to a decrease in thermal stability, a comparative example containing a linear dimethylsilicon having a viscosity of 30,000 cs In the case of 3, the impact strength was maintained, but the transparency and the haze value were found to be inhibited. In addition, in the case of Comparative Example 4 in which the linear dimethylsilicon content of 20 to 1,000 cs exceeded 1.0 part by weight, the transparency and the haze of the vinyl chloride resin composition were inhibited through Comparative Example 4.

비교예 5 또는 6을 통하여, 고무라텍스의 입경비대화 방법에 비하여 본 발명은 소량의 첨가제 사용함으로써 입경비대화에 필요한 많은 시간과 복잡한 공정을 단축할 수 있을 뿐만 아니라 투명성, 헤이즈값이 우수함을 확인할 수 있었다.Through Comparative Examples 5 or 6, compared to the method for increasing the size of rubber latex, the present invention was able to confirm that the use of a small amount of additives not only shortened many times and complicated processes required for increasing the size, but also had excellent transparency and haze value. .

이상에서 설명한 바와 같이, 본 발명에 따르면 내충격성, 투명성, 및 가공성이 우수한 메틸메타크릴레이트-부타디엔-스티렌 공중합체 조성물을 제조할 수 있으며, 궁극적으로는 내충격성이 우수한 염화비닐수지를 제조할 수 있다. 또한 고무라텍스의 입경을 비대화시키지 않고도 소량의 첨가제에 의해 투명도, 충격강도를 동시에 향상시킬 수 있을 뿐만 아니라, 입경비대화에 필요한 복잡한 공정, 시간을 절약할 수 있다.As described above, according to the present invention, a methyl methacrylate-butadiene-styrene copolymer composition having excellent impact resistance, transparency, and processability can be prepared, and ultimately, vinyl chloride resin having excellent impact resistance can be prepared. have. In addition, it is possible to improve transparency and impact strength at the same time by adding a small amount of additives without increasing the particle size of the rubber latex, as well as to save the complicated process and time required to increase the particle size.

Claims (10)

고무라텍스 70∼80 중량부, 알킬메타크릴레이트 5∼25 중량부, 아크릴레이트 0.0001∼5 중량부, 에틸렌 불포화 방향족 화합물 5∼30 중량부, 및 선형 디메틸실리콘 0.001∼1.0 중량부를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체.Methyl methacrylate including 70 to 80 parts by weight of rubber latex, 5 to 25 parts by weight of alkyl methacrylate, 0.0001 to 5 parts by weight of acrylate, 5 to 30 parts by weight of ethylenically unsaturated aromatic compound, and 0.001 to 1.0 parts by weight of linear dimethylsilicone. Late-butadiene-styrene copolymer. 제 1 항에 있어서,The method of claim 1, 상기 선형 디메틸실리콘의 점도가 20∼1,000 cs(centistokes)인 메틸메타크릴레이트-부타디엔-스티렌 공중합체.Methyl methacrylate-butadiene-styrene copolymer having a viscosity of 20 to 1,000 cs (centistokes) of the linear dimethylsilicone. 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트 중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 그라프트 중합은 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을 첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.In the method of preparing a methyl methacrylate-butadiene-styrene copolymer comprising the step of graft polymerization by adding alkyl methacrylate, acrylate, and ethylenically unsaturated aromatic compound to the rubber latex, the graft polymerization has a viscosity of 20 A method for producing a methyl methacrylate-butadiene-styrene copolymer, which is carried out by adding linear dimethyl silicone of ˜1,000 cs (centistokes). 제 3 항에 있어서,The method of claim 3, wherein a) 고무라텍스 70∼80 중량부에 알킬메타크릴레이트 5∼25 중량부, 아크릴레a) 5 to 25 parts by weight of alkyl methacrylate and 70 to 80 parts by weight of rubber latex 이트 0.0001∼5 중량부, 및 점도가 20∼1,000 cs인 선형 디메틸실리콘Linear dimethylsilicone having 0.0001-5 parts by weight and a viscosity of 20-1,000 cs 0.001∼1.0 중량부를 가하고 그라프트 중합하여 1 단계 중합체를 제조하Add 0.001 to 1.0 parts by weight and graft polymerization to prepare a one-step polymer. 는 단계; 및The step; And b) 상기 a) 단계에서 제조된 1 단계 중합체에 에틸렌 불포화 방향족 화합물b) an ethylenically unsaturated aromatic compound in the first polymer prepared in step a) 5∼30 중량부를 가하고 그라프트 중합하여 2 단계 중합체를 제조하는 단To prepare a two-stage polymer by adding 5 to 30 parts by weight and graft polymerization system 를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.Method for producing a methyl methacrylate-butadiene-styrene copolymer comprising a. 제 3 항에 있어서,The method of claim 3, wherein a) 고무라텍스 70∼80 중량부에 알킬메타크릴레이트 5∼25 중량부, 및 아크a) 5 to 25 parts by weight of alkyl methacrylate and 70 to 80 parts by weight of rubber latex, and arc 릴레이트 0.0001∼5 중량부를 가하고 그라프트 중합하여 1 단계 중합체를0.0001-5 parts by weight of grate is added and graft polymerization is carried out to obtain the first stage polymer. 제조하는 단계; 및Manufacturing; And b) 상기 a) 단계에서 제조된 1 단계 중합체에 에틸렌 불포화 방향족 화합물b) an ethylenically unsaturated aromatic compound in the first polymer prepared in step a) 5∼30 중량부, 및 점도가 20∼1,000 cs인 선형 디메틸실리콘 0.001∼1.05 to 30 parts by weight, and linear dimethyl silicone having a viscosity of 20 to 1,000 cs 0.001 to 1.0 중량부를 가하고 그라프트 중합하여 2 단계 중합체를 제조하는 단계Adding two parts by weight and graft polymerizing to prepare a two-stage polymer 를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.Method for producing a methyl methacrylate-butadiene-styrene copolymer comprising a. 고무라텍스를 제조하는 단계; 및 상기 고무라텍스에 알킬메타크릴레이트, 아크릴레이트, 및 에틸렌 불포화 방향족 화합물을 가하여 그라프트 중합하는 단계를 포함하는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법에 있어서, 상기 고무라텍스의 제조는 점도가 20∼1,000 cs(centistokes)인 선형 디메틸실리콘을첨가하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.Preparing a rubber latex; And graft polymerization by adding an alkyl methacrylate, an acrylate, and an ethylenically unsaturated aromatic compound to the rubber latex, wherein the preparation of the rubber latex is performed in the manufacturing method of the methyl methacrylate-butadiene-styrene copolymer. A process for producing a methyl methacrylate-butadiene-styrene copolymer, which is carried out by adding linear dimethyl silicone having a viscosity of 20 to 1,000 cs (centistokes). 제 3 항에 있어서, 상기 고무라텍스의 제조가4. The method of claim 3 wherein the manufacture of the rubber latex ⅰ) 부타디엔 65∼85 중량부;V) 65 to 85 parts by weight of butadiene; ⅱ) 비닐단량체 5∼35 중량부; 및Ii) 5 to 35 parts by weight of vinyl monomers; And ⅲ) 점도가 20∼1,000 cs(centistokes)인 선형 디메틸 실리콘 0.001∼1.0 중Iii) in 0.001-1.0 linear dimethyl silicone having a viscosity of 20-1,000 cs (centistokes) 량부Part 를 유화중합하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.A method for producing a methyl methacrylate-butadiene-styrene copolymer by emulsion polymerization. 제 7 항에 있어서, 상기 유화중합은 그라프트 가교제 0.1∼5.0 중량부를 더욱 포함하여 실시되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.8. The method according to claim 7, wherein the emulsion polymerization further comprises 0.1 to 5.0 parts by weight of a graft crosslinking agent. 제 8 항에 있어서, 상기 그라프트 가교제가 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 디에틸렌글리콜디메타크릴레이트, 트리에틸렌글리콜디메타크릴레이트, 1,3-부틸렌글리콜디메타크릴레이트, 아릴메타크릴레이트, 및 1,3-부틸렌글리콜디아크릴레이트로 이루어진 군으로부터 1 종 이상 선택되는 메틸메타크릴레이트-부타디엔-스티렌 공중합체의 제조방법.The method of claim 8, wherein the graft crosslinking agent is divinylbenzene, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, 1,3-butylene glycol dimethacrylate, A method for producing a methyl methacrylate-butadiene-styrene copolymer selected from the group consisting of aryl methacrylate and 1,3-butylene glycol diacrylate. 제 1 항 기재의 메틸메타크릴레이트-부타디엔-스티렌의 공중합체를 포함하는염화비닐수지.The vinyl chloride resin containing the copolymer of methylmethacrylate-butadiene-styrene of Claim 1.
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Opposition date: 20040503

Ip right review request event data comment text: Registration Number : 1004170700000

Opposition reference: 102004500046

Opposition grounds text: . 0417070 .

Opposition extent text: 1,2,3,4,5,6,7,8,9,10

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St.27 status event code: A-5-5-W10-W00-opp-PO1301

Other event data comment text: Opposition Identifier : 102004500046, Opposition Decision Date : 2005-03-03, Registration Number : 1004170700000, Opposition Decision Abstraction : , 417070 4 5 7 9 ., Opposition Matters : 1,2,3,4,5,6,7,8,9,10

G171 Publication of modified document after post-grant opposition [patent]
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St.27 status event code: A-5-5-P10-P19-oth-PG1701

Patent document republication publication date: 20050601

Republication note text: Request for Correction Notice by Objection

Gazette number: 1004170700000

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Not in force date: 20070120

Payment event data comment text: Termination Category : DEFAULT_OF_REGISTRATION_FEE

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Ip right cessation event data comment text: Termination Category : DEFAULT_OF_REGISTRATION_FEE

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St.27 status event code: A-5-5-R10-R18-oth-X000