US20030032735A1 - Solid cyanoacrylate adhesive composition and method for its use - Google Patents
Solid cyanoacrylate adhesive composition and method for its use Download PDFInfo
- Publication number
- US20030032735A1 US20030032735A1 US09/895,931 US89593101A US2003032735A1 US 20030032735 A1 US20030032735 A1 US 20030032735A1 US 89593101 A US89593101 A US 89593101A US 2003032735 A1 US2003032735 A1 US 2003032735A1
- Authority
- US
- United States
- Prior art keywords
- cyanoacrylate
- adhesive composition
- composition
- adhesive
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 103
- 239000007787 solid Substances 0.000 title claims abstract description 63
- FGBJXOREULPLGL-UHFFFAOYSA-N ethyl cyanoacrylate Chemical compound CCOC(=O)C(=C)C#N FGBJXOREULPLGL-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims description 37
- 239000004830 Super Glue Substances 0.000 title abstract description 38
- 229920001651 Cyanoacrylate Polymers 0.000 claims abstract description 55
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000000178 monomer Substances 0.000 claims abstract description 31
- 229920000642 polymer Polymers 0.000 claims abstract description 28
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 239000000654 additive Substances 0.000 claims abstract description 11
- 239000002998 adhesive polymer Substances 0.000 claims abstract 6
- 230000001070 adhesive effect Effects 0.000 claims description 95
- 239000000853 adhesive Substances 0.000 claims description 94
- -1 η-propyl Chemical group 0.000 claims description 55
- 229920001577 copolymer Polymers 0.000 claims description 24
- 229920001610 polycaprolactone Polymers 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 11
- NLCKLZIHJQEMCU-UHFFFAOYSA-N cyano prop-2-enoate Chemical class C=CC(=O)OC#N NLCKLZIHJQEMCU-UHFFFAOYSA-N 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 150000003983 crown ethers Chemical class 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 239000003814 drug Substances 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 150000007513 acids Chemical class 0.000 claims description 5
- 239000000975 dye Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- YFHICDDUDORKJB-UHFFFAOYSA-N trimethylene carbonate Chemical class O=C1OCCCO1 YFHICDDUDORKJB-UHFFFAOYSA-N 0.000 claims description 5
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 claims description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 4
- 125000001494 2-propynyl group Chemical group [H]C#CC([H])([H])* 0.000 claims description 4
- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 4
- 125000000304 alkynyl group Chemical group 0.000 claims description 4
- 239000003242 anti bacterial agent Substances 0.000 claims description 4
- 229940088710 antibiotic agent Drugs 0.000 claims description 4
- 239000004599 antimicrobial Substances 0.000 claims description 4
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 claims description 4
- 125000000853 cresyl group Chemical group C1(=CC=C(C=C1)C)* 0.000 claims description 4
- 125000000392 cycloalkenyl group Chemical group 0.000 claims description 4
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 4
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 4
- 229940079593 drug Drugs 0.000 claims description 4
- JJJFUHOGVZWXNQ-UHFFFAOYSA-N enbucrilate Chemical compound CCCCOC(=O)C(=C)C#N JJJFUHOGVZWXNQ-UHFFFAOYSA-N 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 4
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 4
- QRWOVIRDHQJFDB-UHFFFAOYSA-N isobutyl cyanoacrylate Chemical compound CC(C)COC(=O)C(=C)C#N QRWOVIRDHQJFDB-UHFFFAOYSA-N 0.000 claims description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 claims description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 4
- 125000005394 methallyl group Chemical group 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 4
- 239000003605 opacifier Substances 0.000 claims description 4
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 claims description 4
- 239000002304 perfume Substances 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims 7
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims 3
- 230000000996 additive effect Effects 0.000 claims 3
- 239000000470 constituent Substances 0.000 claims 3
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims 3
- 230000001737 promoting effect Effects 0.000 claims 3
- 125000004205 trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 claims 3
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical class O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 claims 3
- 239000007788 liquid Substances 0.000 description 13
- 230000000717 retained effect Effects 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 239000003102 growth factor Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 5
- 210000001519 tissue Anatomy 0.000 description 5
- 0 *OC(=O)C(=C)C#N Chemical compound *OC(=O)C(=C)C#N 0.000 description 4
- TTZXVKNKPLJIIX-UHFFFAOYSA-N COCCCCCC(C)=O Chemical compound COCCCCCC(C)=O TTZXVKNKPLJIIX-UHFFFAOYSA-N 0.000 description 4
- 206010052428 Wound Diseases 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 230000009974 thixotropic effect Effects 0.000 description 3
- VPVXHAANQNHFSF-UHFFFAOYSA-N 1,4-dioxan-2-one Chemical compound O=C1COCCO1 VPVXHAANQNHFSF-UHFFFAOYSA-N 0.000 description 2
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 208000002847 Surgical Wound Diseases 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000003073 embolic effect Effects 0.000 description 2
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 2
- 239000012633 leachable Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- IJVRPNIWWODHHA-UHFFFAOYSA-N 2-cyanoprop-2-enoic acid Chemical class OC(=O)C(=C)C#N IJVRPNIWWODHHA-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- 208000022211 Arteriovenous Malformations Diseases 0.000 description 1
- 206010003226 Arteriovenous fistula Diseases 0.000 description 1
- 239000004255 Butylated hydroxyanisole Substances 0.000 description 1
- 239000004322 Butylated hydroxytoluene Substances 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical class [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 102000018386 EGF Family of Proteins Human genes 0.000 description 1
- 108010066486 EGF Family of Proteins Proteins 0.000 description 1
- 102000018233 Fibroblast Growth Factor Human genes 0.000 description 1
- 108050007372 Fibroblast Growth Factor Proteins 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- 108060003100 Magainin Proteins 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002246 antineoplastic agent Substances 0.000 description 1
- 229940041181 antineoplastic drug Drugs 0.000 description 1
- 230000005744 arteriovenous malformation Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000008468 bone growth Effects 0.000 description 1
- 235000019282 butylated hydroxyanisole Nutrition 0.000 description 1
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
- 229940043253 butylated hydroxyanisole Drugs 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 229940095259 butylated hydroxytoluene Drugs 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- VTJUKNSKBAOEHE-UHFFFAOYSA-N calixarene Chemical class COC(=O)COC1=C(CC=2C(=C(CC=3C(=C(C4)C=C(C=3)C(C)(C)C)OCC(=O)OC)C=C(C=2)C(C)(C)C)OCC(=O)OC)C=C(C(C)(C)C)C=C1CC1=C(OCC(=O)OC)C4=CC(C(C)(C)C)=C1 VTJUKNSKBAOEHE-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000002288 cocrystallisation Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 229940096890 d&c violet no. 2 Drugs 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000010102 embolization Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229940053009 ethyl cyanoacrylate Drugs 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical compound COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 1
- 210000000987 immune system Anatomy 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000002540 macrophage Anatomy 0.000 description 1
- 150000002691 malonic acids Chemical class 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 210000001616 monocyte Anatomy 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- TVRGPOFMYCMNRB-UHFFFAOYSA-N quinizarine green ss Chemical compound C1=CC(C)=CC=C1NC(C=1C(=O)C2=CC=CC=C2C(=O)C=11)=CC=C1NC1=CC=C(C)C=C1 TVRGPOFMYCMNRB-UHFFFAOYSA-N 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920005573 silicon-containing polymer Chemical class 0.000 description 1
- LJFWQNJLLOFIJK-UHFFFAOYSA-N solvent violet 13 Chemical compound C1=CC(C)=CC=C1NC1=CC=C(O)C2=C1C(=O)C1=CC=CC=C1C2=O LJFWQNJLLOFIJK-UHFFFAOYSA-N 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
- C09J167/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
Definitions
- This invention relates to cyanoacrylate adhesives, and more particularly to cyanoacrylate adhesives which are solid at room temperature and are able to liquefy at higher than room temperature and to polymerize to form adhesive bonds or adhesive coatings.
- the adhesive compositions are in a form, which is particularly easy to be applied in industrial or consumer applications, as well to skin or living tissue.
- the adhesives are useful in bonding or coating of metals, plastics, wood, rubbers, composite materials, and living tissue. They are also useful in medical applications, including but not limited to, wound and surgical incision closure, medical device fixation, sealants and void fillers, embolic agents and other general medical applications.
- the invention also relates to the method of obtaining the solid cyanoacrylate compositions and to the method of delivering a solid cyanoacrylate adhesive composition to one or more substrates by the means of a suitable dispenser, joining two or more substrates together and bringing the them to a temperature above room temperature, if the substrates are not already at a temperature above room temperature, which transforms the adhesive into a liquid form, whereby the adhesive polymerizes to form a strong adhesive bond.
- the invention further relates to the method of delivering a solid cyanoacrylate adhesive composition by means of a suitable dispenser to a substrate where the solid adhesive transforms itself into a viscous liquid under the influence of the temperature of the substrate and polymerizes to form a coating.
- the invention also relates to suitable dispensers for solid cyanoacrylate adhesives.
- Liquid cyanoacrylate compositions have long been known in the art as excellent adhesives. They have found wide application as industrial and structural adhesives. They have also found wide application in the consumer market for repair of household items and in the hobby sector for assembly and repair. Due to their unique ability to bond living tissue, liquid cyanoacrylate compositions have found application in medicine for closing wounds and incisions, especially in cases where suturing does not provide satisfactory results. Cyanoacrylate compositions have also found life-saving application for embolization of arterio-venous malformations and aneurysms.
- the current invention provides a cyanoacrylate adhesive composition which is in a new undiscovered form.
- the adhesives of the present invention are preferably in a solid form at room temperature and below room temperature. Room temperature is considered the interval from about 15° C. to about 37° C., and more preferably from about 15° C. to about 25° C. This makes the application of the adhesive very easy and well controlled.
- the application is similar to applying other solid non-cyanoacrylate adhesives molded in a stick-shape.
- Containers similar to the ones used to store and apply solid non-cyanoacrylate adhesives, wherein the adhesives is contained in a stick shape and is controllably pushed out of the container, are deemed suitable for storage and application of the adhesives of the present invention.
- the adhesive is preferably activated when the temperature of the substrate reaches a temperature above room temperature, which temperature renders the adhesive in liquid form.
- the liquefied adhesive spreads and wets the underlying substrate surface and can polymerize as a typical cyanoacrylate adhesive.
- the joint assembly can be made before or after the liquification of the adhesive. Assembly before liquification of the adhesive can be particularly advantageous.
- the liquidification and polymerization of the adhesive can be induced by bringing the joint to a temperature above room temperature, i.e., to temperature higher than 25° C. and preferably higher than 30° C.
- the necessary heating can be achieved by any of the known means of heating by thermal, IR, UV or microwave radiation.
- the necessary heating can be achieved by simply holding the joint between one's fingers or hands, with body heat being sufficient to liquefy the adhesive and initiate its polymerization.
- the adhesive composition of the present invention is used as a coating the same procedure applies as heat generated by contact with the body or by thermal, IR, UV or microwave radiation in industrial applications is used to liquefy the adhesive composition, rendering it easily polymerizable.
- the solid cyanoacrylate compositions of the present invention can contain a biodegradable or bioabsorbable component.
- 6,224,622 are particularly suitable for inclusion into the solid cyanoacrylate adhesives of the present invention, which patent is incorporated herein by reference.
- Medical applications of the adhesives of the present invention include, but are not limited to, wound closure (including surgical incisions and other wounds), adhesives for medical devices (including implants), sealants and void fillers in human and animal medical application, and embolic agents.
- One embodiment of the present invention is directed to a method for making a cyanoacrylate adhesive composition which is in a solid form at room temperature by dissolving into a cyanoacrylate monomer or a mixture of cyanoacrylate monomers one or more solidifying polymers or copolymers at elevated temperature, then leaving the solution for a sufficient period of time at room temperature or below room temperature to form a solid at room temperature.
- the cyanoacrylate monomers are preferably selected from the group consisting of alkyl 2-cyanoacrylates, alkenyl 2-cyanoacrylates, alkoxyalkyl 2-cyanacrylates, and carboalkoxyalkyl 2-cyanoacrylates.
- the alkyl group of the one or more cyanoacrylates preferably has 1 to 16 carbon atoms.
- the solidifying polymer or copolymers is preferably but is not limited to, poly( ⁇ -caprolactone).
- Another embodiment is directed to a solid cyanoacrylate adhesive composition made by this method.
- a further embodiment is directed to a solid cyanoacrylate adhesive composition which forms a bioabsorbable adhesive.
- Another embodiment is directed to containers suitable for storage and dispensing of the solid cyanoacrylate adhesive composition in this invention.
- Yet another embodiment of this invention is the method of applying a cyanoacrylate adhesive composition in solid form, liquefying it and curing it to form an adhesive bond or adhesive coating.
- a further embodiment of the present invention is the use of the solid cyanoacrylate adhesive compositions for joining and coating in industrial, consumer and medical (including surgical) applications.
- the present invention is directed to cyanoacrylate adhesive compositions which are in solid form at room temperature, and which combine the versatility and speed of action of cyanoacrylates as adhesives, sealants and coatings with a friendly form for handling and applying the product.
- the solid cyanoacrylate adhesive compositions of this invention include a cyanoacrylate component. Typically, and preferably, within such component is at least one cyanoacrylate monomer of the formula
- R represents a C 1-16 alkyl, cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl or aryl group, carbalkoxy alkyl, any of which may be optionally substituted, or interrupted, with non-basic groups, such as oxo, halo, silicone and ether oxygen, provided they do not interfere with the stability and functioning of the monomer as a commercially acceptable adhesive.
- R may preferably be selected from the group consisting of a methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, pentyl, neo-pentyl, hexyl, n-octyl, 2-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl, trifluorethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxyethyl, and 2-propoxyethyl.
- Methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl 2-cyanoacrylate and iso-butyl 2-cyanoacrylate are particularly desirable monomers for use in these inventive compositions.
- a mixture of two or more of these cyanoacrylate monomers can be used.
- the solid cyanoacrylate adhesive compositions of this invention include a polymer or copolymer component which is dissolved in the cyanoacrylate component, and the resultant homogeneous composition is capable of solidifying at or below room temperature, and remains in solid form at room temperature.
- the solidifying polymer or copolymer component is preferably, but is not limited to, poly( ⁇ -caprolactone) and copolymers of ⁇ -caprolactone with one or more other polymers, containing at least in part the following chemical structure
- compositions are Tone Polyol P-767-E and Tone Polymer P-767 Pellets, manufactured by Union Carbide, which is now part of Dow Chemical.
- concentration of the solidifying polymer (s) and/or co-polymer(s) in the adhesive composition should be sufficient to solidify the overall composition at room temperature and will generally range from about 2% to about 60% by weight of the adhesive composition, but are preferably from about 8% to about 30% by weight of the adhesive composition.
- the solid cyanoacrylate adhesives of the present invention may be stabilized against premature polymerization with anionic and free-radical polymerization inhibitors.
- Anionic polymerization inhibitors known in the art include, but are not limited to, soluble acidic gases (for example sulfur dioxide, sulfur trioxide, hydrogen fluoride), and phosphoric, carboxylic and organic sulphonic acids, and combinations thereof.
- Free-radical polymerization inhibitors include, but are not limited to, hydroquinone, t-butyl catechol, hydroxyanisole, butylated hydroxyanisole, butylated hydroxytoluene, and p-methoxyphenol.
- the solid cyanoacrylate adhesives of the present invention may also contain bio-absorbable monomers, polymers and copolymers. Particularly suitable are copolymers derived from glycolide, lactide, ⁇ -caprolactone, dioxanone and trimethylene carbonate monomers, or copolymers derived from cyanoacrylate monomers and glycolide, lactide, ⁇ -caprolactone, dioxanone or trimethylene carbonate monomers.
- the compositions and method of preparation of these bio-absorbable materials, as well as their incorporation into a cyanoacrylate adhesive are described in detail in U.S. Pat. No. 6,224,622, which patent is incorporated herein by reference. Therefore, the solid cyanoacrylate adhesives of the present invention can be made bioabsorbable by following the teachings of the above mentioned patent.
- the solid cyanoacrylate adhesives of the present invention may further contain any additives necessary to impart desired properties to the adhesives, such as viscosity and thixotropy in liquid state, toughness, surface insensitivity, plasticity, heat resistance, color, smell, and/or X-ray opacity.
- Suitable thixotropic agents include treated fumed silicas.
- Suitable viscosity regulators include methylmethacrylate polymers.
- Suitable tougheners include acrylic elastomers, acrylonitrile copolymer elastomers, fluoro elastomers, graft and block copolymers.
- Suitable compounds which impart surface insensitivity include crown ethers, sila crown ethers and calixarenes.
- Suitable plasticizers include esters of dibasic acids such as sebasic, malonic, and phthalic acids.
- the perfumes, dyes, pigments and X-ray opacifiers used in the compositions should be cyanoacrylate-compatible in order not to adversely affect the stability or performance of the compositions.
- dyes contemplated for use in the present invention include, but are not limited to, D&C Violet No. 2, D&C Green No. 6, carbon black and bone black.
- the adhesives of the present invention may also optionally include anti-microbial agents, antibiotics, growth-promoting factors, anti-cancer drugs, immune system enhancing drugs, and leachable inorganic fillers.
- growth factors contemplated for use in the adhesives of the present invention include, but are not limited to, fibroblast growth factors, bone growth factors, epidermal growth factors, platelet derived growth factors, macrophage derived growth factors, alveoral derived growth factors, monocyte derived growth factors, magainin, and so forth.
- Inorganic leachable fillers contemplated for use in the adhesives of the present invention include, but are not limited to, tricalcium phosphate, hydroxyapatite, calcium carbonate, and calcium chloride.
- the adhesive compositions of the present invention can be heat sterilized by following the teachings of UK Pat. GB 2306469 (U.S. Pat. No. 6,136,326), which patent is incorporated herein by reference.
- the cyanoacrylate adhesive compositions of the present invention can be prepared, as noted, by dissolving into a cyanoacrylate monomer or a mixture of cyanoacrylate monomers one or more solidifying polymers and copolymers at elevated temperature, and leaving the solution for a pre-determined period of time at room temperature or below room temperature in order to form a solid at room temperature.
- Containers suitable for holding and dispensing these cyanoacrylate will preferably be made of a material which is non-reactive with the solid cyanoacrylate composition, like polymers and copolymers of ethylene, propylene, butylene and fluorinated alkenes.
- the adhesive will be preferably stored in a solid, stick-like shape, and will be dispensed from the container in a controlled way by the action of a screw-type or a plunger-type mechanism.
- Another suitable package form will be an “adhesive pencil”, where the solid cyanoacrylate composition of the present invention is formed into a rod shape and enclosed into a skin of suitable polymer material, like polymers and copolymers of ethylene, propylene, butylene and fluorinated alkenes or silicone polymers and copolymers, which can be peeled or cut from the adhesive solid.
- suitable polymer material like polymers and copolymers of ethylene, propylene, butylene and fluorinated alkenes or silicone polymers and copolymers, which can be peeled or cut from the adhesive solid.
- the cyanoacrylates of this invention should be applied in sold form, then liquefied with heat and cured to form an adhesive bond, adhesive coating or adhesive seal. Rubbing the adhesive of the present invention onto the surface to be coated or bonded deposits the required amount of the adhesive.
- the adhesive is activated when the temperature of the substrate reaches a temperature above room temperature, which temperature renders the adhesive in liquid form.
- the liquid adhesive spreads and wets the underlying substrate surface and can polymerize as a typical cyanoacrylate adhesive.
- the joint assembly can be made before or after the liquidification of the adhesive. Especially advantageous from the point of ease of application is the assembly before the liquification of the adhesive.
- the liquification and polymerization of the adhesive can be induced by bringing the joint to temperature above room temperature, i.e. to temperature higher than about 25° C. and preferably higher than about 30° C. Industrially this can be achieved by any of the known means of heating by thermal, IR, UV or microwave radiation. In home consumer repair environment or hobby model building environment this can be achieved by simply holding the joint between one's fingers or hands, the body heat being sufficient to liquefy the adhesive and initiate its polymerisation.
- the adhesive composition of the present invention is used as a coating the same procedure applies as heat generated by contact with the body or by thermal, IR, UV or microwave radiation in industrial applications is used to liquefy the adhesive composition, which renders it easily polymerizable.
- the temperature at which the solid cyanoacrylate compositions of the present invention liquefy can be adjusted to suit the application requirements. This is achieved by varying the ratio of cyanoacrylate monomer(s) to the solidifying polymer(s) and/or copolymer(s) or by adjusting the identity of the solidifying polymer(s) or copolymer(s).
- the liquefying temperature can be less than room temperature or much higher than room temperature. It can vary from about 10° C. to about 60° C. for most applications and even in a wider range if that is necessary.
- the liquefying temperature is in the range of about 30° C. to about 45° C., more preferably from about 20° C. to about 40° C. and most preferably from about 25° C. to about 40° C. Substantially no polymerization of the adhesive occurs until the adhesive composition is liquefied, preferably after application to the substrate.
- the properties of the cyanoacrylate compositions of the present invention make it especially suitable for use in medical applications. After controlled and easy application onto skin or other living soft or hard tissue, the adhesive quickly liquefies and bonds the surfaces or forms an adhesive coating
- the solid cyanoacrylate composition of this invention provide for improved stability and shelf life when compared to liquid, thixotropic or paste cyanoacrylate adhesive compositions. It is not clearly understood, but it is possible, without implying any restrictions on the scope of the invention, that the restricted mobility of the cyanoacrylate molecules in the solid adhesive compositions of the present invention renders the compositions extremely storage stable at room temperature, without any loss of their adhesive properties.
- compositions prepared according to Example 1 are stored in high density polyethylene bottles at room temperature. Their appearance and adhesive performance is measured after given period of time. The results are presented in Table 2.
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Abstract
A solid cyanoacrylate adhesive composition is disclosed which can be applied to a substrate in solid form and which polymerizes into an adhesive polymer upon liquifying. Preferably the solid cyanoacrylate composition liquefies at temperatures slightly above room temperature and polymerizes upon liquification. ξ-caprolactones are used as a solidifying polymer with cyanoacrylate monomers and other additives to form the solid cyanoacrylate adhesive composition. The solid cyanoacrylate adhesive composition is easy to apply, especially stable in solid form and is capable of use in a variety of industrial, consumer and medical applications.
Description
- This invention relates to cyanoacrylate adhesives, and more particularly to cyanoacrylate adhesives which are solid at room temperature and are able to liquefy at higher than room temperature and to polymerize to form adhesive bonds or adhesive coatings. The adhesive compositions are in a form, which is particularly easy to be applied in industrial or consumer applications, as well to skin or living tissue. The adhesives are useful in bonding or coating of metals, plastics, wood, rubbers, composite materials, and living tissue. They are also useful in medical applications, including but not limited to, wound and surgical incision closure, medical device fixation, sealants and void fillers, embolic agents and other general medical applications. The invention also relates to the method of obtaining the solid cyanoacrylate compositions and to the method of delivering a solid cyanoacrylate adhesive composition to one or more substrates by the means of a suitable dispenser, joining two or more substrates together and bringing the them to a temperature above room temperature, if the substrates are not already at a temperature above room temperature, which transforms the adhesive into a liquid form, whereby the adhesive polymerizes to form a strong adhesive bond. The invention further relates to the method of delivering a solid cyanoacrylate adhesive composition by means of a suitable dispenser to a substrate where the solid adhesive transforms itself into a viscous liquid under the influence of the temperature of the substrate and polymerizes to form a coating. The invention also relates to suitable dispensers for solid cyanoacrylate adhesives.
- Liquid cyanoacrylate compositions have long been known in the art as excellent adhesives. They have found wide application as industrial and structural adhesives. They have also found wide application in the consumer market for repair of household items and in the hobby sector for assembly and repair. Due to their unique ability to bond living tissue, liquid cyanoacrylate compositions have found application in medicine for closing wounds and incisions, especially in cases where suturing does not provide satisfactory results. Cyanoacrylate compositions have also found life-saving application for embolization of arterio-venous malformations and aneurysms.
- One of the major disadvantages for all of the above applications is the low viscosity of the adhesives. Their runniness requires either special dispensing equipment or particular skill and training of the user for their proper administration.
- A variety of attempts have been made to overcome the known disadvantages that result from the runniness of cyanoacrylate adhesive compositions. Various polymer additives have been disclosed to adjust the viscosity of cyanoacrylate preparations. In this regard, please refer to U.S. Pat. Nos. 2,765,332; 2,794,788; 3,527,841; 3,282,773; 3,692,752; 3,836,377; 4,038,345; and 4,102,945, the teachings each of which are incorporated by reference in their entirety. The polymer additives discussed, however, have not satisfactorily resolved the runniness related disadvantages since only relatively minor adjustments to the viscosity are achieved and in some cases the proposed additives interfere with the quality of the adhesive bond.
- Others have attempted to increase the viscosity of cyanoacrylate adhesive preparations by modifying the cyanoacrylate itself and/or by adding modified cyanoacrylates to the adhesive composition. For example, U.S. Pat. No. 3,564,078 discloses the use of poly(ethyl 2-cyanoacrylate) as a component of cyanoacrylate compositions. However, these compositions have also proven to be unsatisfactory solutions to these problems.
- The use of fillers has also been proposed as a method for adjusting the viscosity of cyanoacrylate preparations. According to U.S. Pat. No. 4,105,715, finely divided organic powders such as polycarbonates, polyvinylidene fluorides, polyethylenes, and other polymeric powders are proposed as additives for cyanoacrylates. U.S. Pat. Nos. 3,663,501; 3,607,542; 4,533,422; and U.S. Reissue Pat. No. Re. 32,889 propose the addition of various inert inorganic materials such as silica, quartz, alumina, calcium and metal salts to cyanoacrylate preparations as fillers. Again, although these additives can form thixotropic compositions, they are generally unsatisfactory to resolve the runniness problem since they provide relatively ineffective adjustments to viscosity and have a tendency to interfere with the quality of the bond.
- In addition to runniness, the stability and shelf life of cyanoacrylate adhesive preparations can also be less than optimum, particularly when some of the foregoing additives are used. A series of U.S. patents comprising U.S. Pat. Nos. 5,514,371; 5,514,372; 5,532,867; 5,575,997; 5,582,834; and 6,203,802 describe the inclusion of certain formaldehyde scavengers in the cyanoacrylate composition. These formaldehyde scavengers can be encapsulated in microcapsules comprised of polycaprolactone.
- Although the above cited art has suggested methods for altering the viscosity of cyanoacrylate preparations, they have either achieved relatively moderate viscosity increases such that the preparations remain runny or they have created thixotropic cyanoacrylate adhesives which produce less desirable bonding characteristics. Thus, the need remains for a cyanoacrylate adhesive preparation which is not runny and has the excellent bonding characteristics of typical cyanoacrylates. It is an object of this invention to produce cyanoacrylate adhesive compositions which solve the runniness problem while at the same time provide the excellent bonding characteristics of typical cyanoacrylates.
- The current invention provides a cyanoacrylate adhesive composition which is in a new undiscovered form. The adhesives of the present invention are preferably in a solid form at room temperature and below room temperature. Room temperature is considered the interval from about 15° C. to about 37° C., and more preferably from about 15° C. to about 25° C. This makes the application of the adhesive very easy and well controlled. The application is similar to applying other solid non-cyanoacrylate adhesives molded in a stick-shape. Containers similar to the ones used to store and apply solid non-cyanoacrylate adhesives, wherein the adhesives is contained in a stick shape and is controllably pushed out of the container, are deemed suitable for storage and application of the adhesives of the present invention. Rubbing the adhesive of the present invention onto the surface to be coated or bonded deposits the required amount of the adhesive. The adhesive is preferably activated when the temperature of the substrate reaches a temperature above room temperature, which temperature renders the adhesive in liquid form. The liquefied adhesive spreads and wets the underlying substrate surface and can polymerize as a typical cyanoacrylate adhesive. The joint assembly can be made before or after the liquification of the adhesive. Assembly before liquification of the adhesive can be particularly advantageous. The liquidification and polymerization of the adhesive can be induced by bringing the joint to a temperature above room temperature, i.e., to temperature higher than 25° C. and preferably higher than 30° C. Industrially the necessary heating can be achieved by any of the known means of heating by thermal, IR, UV or microwave radiation. In the home repair environment or hobby model building environment the necessary heating can be achieved by simply holding the joint between one's fingers or hands, with body heat being sufficient to liquefy the adhesive and initiate its polymerization. When the adhesive composition of the present invention is used as a coating the same procedure applies as heat generated by contact with the body or by thermal, IR, UV or microwave radiation in industrial applications is used to liquefy the adhesive composition, rendering it easily polymerizable.
- These properties of the cyanoacrylate compositions of the present invention make it especially suitable for use in medical applications. After controlled and easy application onto skin or other living soft or hard tissue, the adhesives quickly liquefy and bond the surfaces or form an adhesive coating. Sterilization of these solid cyanoacrylate adhesive compositions, when used in medicine, is advantageous and the method taught in UK Patent GB 2306469 is particularly suitable and is incorporated herein by reference. The solid cyanoacrylate compositions of the present invention can contain a biodegradable or bioabsorbable component. The bioabsorbable cyanoacrylate compositions described in U.S. Pat. No. 6,224,622 are particularly suitable for inclusion into the solid cyanoacrylate adhesives of the present invention, which patent is incorporated herein by reference. Medical applications of the adhesives of the present invention include, but are not limited to, wound closure (including surgical incisions and other wounds), adhesives for medical devices (including implants), sealants and void fillers in human and animal medical application, and embolic agents.
- One embodiment of the present invention is directed to a method for making a cyanoacrylate adhesive composition which is in a solid form at room temperature by dissolving into a cyanoacrylate monomer or a mixture of cyanoacrylate monomers one or more solidifying polymers or copolymers at elevated temperature, then leaving the solution for a sufficient period of time at room temperature or below room temperature to form a solid at room temperature. The cyanoacrylate monomers are preferably selected from the group consisting of alkyl 2-cyanoacrylates, alkenyl 2-cyanoacrylates, alkoxyalkyl 2-cyanacrylates, and carboalkoxyalkyl 2-cyanoacrylates. The alkyl group of the one or more cyanoacrylates preferably has 1 to 16 carbon atoms. The solidifying polymer or copolymers is preferably but is not limited to, poly(ξ-caprolactone).
- Another embodiment is directed to a solid cyanoacrylate adhesive composition made by this method. A further embodiment is directed to a solid cyanoacrylate adhesive composition which forms a bioabsorbable adhesive. Another embodiment is directed to containers suitable for storage and dispensing of the solid cyanoacrylate adhesive composition in this invention. Yet another embodiment of this invention is the method of applying a cyanoacrylate adhesive composition in solid form, liquefying it and curing it to form an adhesive bond or adhesive coating. A further embodiment of the present invention is the use of the solid cyanoacrylate adhesive compositions for joining and coating in industrial, consumer and medical (including surgical) applications. Other embodiments and advantages of the invention are set forth in part in the description which follows, and in part, will be obvious from this description, or may be learned from the practice of the invention.
- As embodied and broadly described herein, the present invention is directed to cyanoacrylate adhesive compositions which are in solid form at room temperature, and which combine the versatility and speed of action of cyanoacrylates as adhesives, sealants and coatings with a friendly form for handling and applying the product.
-
- where R represents a C1-16 alkyl, cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl or aryl group, carbalkoxy alkyl, any of which may be optionally substituted, or interrupted, with non-basic groups, such as oxo, halo, silicone and ether oxygen, provided they do not interfere with the stability and functioning of the monomer as a commercially acceptable adhesive.
- For instance, R, may preferably be selected from the group consisting of a methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, pentyl, neo-pentyl, hexyl, n-octyl, 2-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl, trifluorethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxyethyl, and 2-propoxyethyl. Methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl 2-cyanoacrylate and iso-butyl 2-cyanoacrylate are particularly desirable monomers for use in these inventive compositions. Of course, as stated above, a mixture of two or more of these cyanoacrylate monomers can be used.
- The solid cyanoacrylate adhesive compositions of this invention include a polymer or copolymer component which is dissolved in the cyanoacrylate component, and the resultant homogeneous composition is capable of solidifying at or below room temperature, and remains in solid form at room temperature. The exact physical structure of the solid cyanoacrylate compositions of the present invention is not clearly understood at present, but could involve, without implying any restrictions on the scope of the invention, crystallization of the dissolved polymer or copolymer, co-crystallization with the cyanoacrylate monomer, or interaction between the crystallized polymer or copolymer and the cyanoacrylate monomer which immobilizes the monomer, an array of possible amorphous structures below their melting point as well as a combination of amorphous, crystalline and even liquid states.
-
- Particularly suitable, commercially available grades of poly(ξ-caprolactone) are Tone Polyol P-767-E and Tone Polymer P-767 Pellets, manufactured by Union Carbide, which is now part of Dow Chemical. The concentration of the solidifying polymer (s) and/or co-polymer(s) in the adhesive composition should be sufficient to solidify the overall composition at room temperature and will generally range from about 2% to about 60% by weight of the adhesive composition, but are preferably from about 8% to about 30% by weight of the adhesive composition.
- The solid cyanoacrylate adhesives of the present invention may be stabilized against premature polymerization with anionic and free-radical polymerization inhibitors. Anionic polymerization inhibitors known in the art include, but are not limited to, soluble acidic gases (for example sulfur dioxide, sulfur trioxide, hydrogen fluoride), and phosphoric, carboxylic and organic sulphonic acids, and combinations thereof. Free-radical polymerization inhibitors include, but are not limited to, hydroquinone, t-butyl catechol, hydroxyanisole, butylated hydroxyanisole, butylated hydroxytoluene, and p-methoxyphenol.
- The solid cyanoacrylate adhesives of the present invention may also contain bio-absorbable monomers, polymers and copolymers. Particularly suitable are copolymers derived from glycolide, lactide, ξ-caprolactone, dioxanone and trimethylene carbonate monomers, or copolymers derived from cyanoacrylate monomers and glycolide, lactide, ξ-caprolactone, dioxanone or trimethylene carbonate monomers. The compositions and method of preparation of these bio-absorbable materials, as well as their incorporation into a cyanoacrylate adhesive are described in detail in U.S. Pat. No. 6,224,622, which patent is incorporated herein by reference. Therefore, the solid cyanoacrylate adhesives of the present invention can be made bioabsorbable by following the teachings of the above mentioned patent.
- The solid cyanoacrylate adhesives of the present invention may further contain any additives necessary to impart desired properties to the adhesives, such as viscosity and thixotropy in liquid state, toughness, surface insensitivity, plasticity, heat resistance, color, smell, and/or X-ray opacity. Suitable thixotropic agents include treated fumed silicas. Suitable viscosity regulators include methylmethacrylate polymers. Suitable tougheners include acrylic elastomers, acrylonitrile copolymer elastomers, fluoro elastomers, graft and block copolymers. Suitable compounds which impart surface insensitivity include crown ethers, sila crown ethers and calixarenes. Suitable plasticizers include esters of dibasic acids such as sebasic, malonic, and phthalic acids. The perfumes, dyes, pigments and X-ray opacifiers used in the compositions should be cyanoacrylate-compatible in order not to adversely affect the stability or performance of the compositions. For example, dyes contemplated for use in the present invention include, but are not limited to, D&C Violet No. 2, D&C Green No. 6, carbon black and bone black.
- The adhesives of the present invention may also optionally include anti-microbial agents, antibiotics, growth-promoting factors, anti-cancer drugs, immune system enhancing drugs, and leachable inorganic fillers. For example, growth factors contemplated for use in the adhesives of the present invention include, but are not limited to, fibroblast growth factors, bone growth factors, epidermal growth factors, platelet derived growth factors, macrophage derived growth factors, alveoral derived growth factors, monocyte derived growth factors, magainin, and so forth. Inorganic leachable fillers contemplated for use in the adhesives of the present invention include, but are not limited to, tricalcium phosphate, hydroxyapatite, calcium carbonate, and calcium chloride.
- The adhesive compositions of the present invention can be heat sterilized by following the teachings of UK Pat. GB 2306469 (U.S. Pat. No. 6,136,326), which patent is incorporated herein by reference.
- The cyanoacrylate adhesive compositions of the present invention, can be prepared, as noted, by dissolving into a cyanoacrylate monomer or a mixture of cyanoacrylate monomers one or more solidifying polymers and copolymers at elevated temperature, and leaving the solution for a pre-determined period of time at room temperature or below room temperature in order to form a solid at room temperature.
- Containers suitable for holding and dispensing these cyanoacrylate will preferably be made of a material which is non-reactive with the solid cyanoacrylate composition, like polymers and copolymers of ethylene, propylene, butylene and fluorinated alkenes. The adhesive will be preferably stored in a solid, stick-like shape, and will be dispensed from the container in a controlled way by the action of a screw-type or a plunger-type mechanism. Another suitable package form will be an “adhesive pencil”, where the solid cyanoacrylate composition of the present invention is formed into a rod shape and enclosed into a skin of suitable polymer material, like polymers and copolymers of ethylene, propylene, butylene and fluorinated alkenes or silicone polymers and copolymers, which can be peeled or cut from the adhesive solid.
- The cyanoacrylates of this invention should be applied in sold form, then liquefied with heat and cured to form an adhesive bond, adhesive coating or adhesive seal. Rubbing the adhesive of the present invention onto the surface to be coated or bonded deposits the required amount of the adhesive. The adhesive is activated when the temperature of the substrate reaches a temperature above room temperature, which temperature renders the adhesive in liquid form. The liquid adhesive spreads and wets the underlying substrate surface and can polymerize as a typical cyanoacrylate adhesive. The joint assembly can be made before or after the liquidification of the adhesive. Especially advantageous from the point of ease of application is the assembly before the liquification of the adhesive. The liquification and polymerization of the adhesive can be induced by bringing the joint to temperature above room temperature, i.e. to temperature higher than about 25° C. and preferably higher than about 30° C. Industrially this can be achieved by any of the known means of heating by thermal, IR, UV or microwave radiation. In home consumer repair environment or hobby model building environment this can be achieved by simply holding the joint between one's fingers or hands, the body heat being sufficient to liquefy the adhesive and initiate its polymerisation. When the adhesive composition of the present invention is used as a coating the same procedure applies as heat generated by contact with the body or by thermal, IR, UV or microwave radiation in industrial applications is used to liquefy the adhesive composition, which renders it easily polymerizable.
- It should be noted that the temperature at which the solid cyanoacrylate compositions of the present invention liquefy can be adjusted to suit the application requirements. This is achieved by varying the ratio of cyanoacrylate monomer(s) to the solidifying polymer(s) and/or copolymer(s) or by adjusting the identity of the solidifying polymer(s) or copolymer(s). The liquefying temperature can be less than room temperature or much higher than room temperature. It can vary from about 10° C. to about 60° C. for most applications and even in a wider range if that is necessary. Preferably the liquefying temperature is in the range of about 30° C. to about 45° C., more preferably from about 20° C. to about 40° C. and most preferably from about 25° C. to about 40° C. Substantially no polymerization of the adhesive occurs until the adhesive composition is liquefied, preferably after application to the substrate.
- The properties of the cyanoacrylate compositions of the present invention make it especially suitable for use in medical applications. After controlled and easy application onto skin or other living soft or hard tissue, the adhesive quickly liquefies and bonds the surfaces or forms an adhesive coating
- It has been found that the solid cyanoacrylate composition of this invention provide for improved stability and shelf life when compared to liquid, thixotropic or paste cyanoacrylate adhesive compositions. It is not clearly understood, but it is possible, without implying any restrictions on the scope of the invention, that the restricted mobility of the cyanoacrylate molecules in the solid adhesive compositions of the present invention renders the compositions extremely storage stable at room temperature, without any loss of their adhesive properties.
- The following examples are offered to illustrate the invention, and should not be viewed as limiting the scope of the invention.
- Commercial ethyl cyanoacrylate monomer, Anacure 3020, available from Chemence Ltd, UK is heated to and maintained at 55-70° C. Under mixing poly(ε-caprolactone), (Tone Polyol P-767-E, Union Carbide)is added in portions until each portion is completely dissolved. The obtained homogeneous solutions are cooled down to room temperature and their viscosity is measured. Surprisingly, after allowing some of the solutions to cool for 24 hours to room temperature they turn into homogeneous solids. Some of these solids when placed between the fingers convert to liquids and quickly bond the skin. Some require higher than body temperature to liquefy and polymerize. The results are summarised in Table 1.
TABLE 1 Viscosity Appearance after 24 h at No Composition* at 20° C. room temperature Liquefies at 1 100% ECA 3 cP Clear liquid — 2 95.24% ECA; 100 cP Clear viscous liquid — 4.76% PCL 3 91.24% ECA; 220 cP White, wax-like solid Body 8.76% PCL temperature 4 85.12% ECA; 840 cP White, wax-like solid Body 14.88% PCL temperature 5 80.00% ECA; More than White, wax-like solid Body 20.00% PCL 1000 cP temperature 6 70.00% ECA; More than White, wax-like solid 40° C. 30.00% PCL 1000 cP 7 50.00% ECA; More than White, wax-like solid 43° C. 50.00% PCL 1000 cP - Compositions prepared according to Example 1 are stored in high density polyethylene bottles at room temperature. Their appearance and adhesive performance is measured after given period of time. The results are presented in Table 2.
TABLE 2 Appearance Adhesive Adhesive after 2 Appearance properties properties after 4 No Composition* years after 4 years after 2 years years 1 100% ECA Polymerized — None — solid 2 91.24% ECA; White, White, wax- Retained Retained 8.76% PCL wax-like like solid solid 3 85.12% ECA; White, White, wax- Retained Retained 14.88% PCL wax-like like solid solid 4 80.00% ECA; White, White, wax- Retained Retained 20.00% PCL wax-like like solid solid 5 70.00% ECA; White, White, wax- Retained Retained 30.00% PCL wax-like like solid solid 6 50.00% ECA; White, White, wax- Retained Retained 50.00% PCL wax-like like solid solid - Other embodiments and uses of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein, including all U.S. and foreign patents and patent applications, that are specifically and entirely incorporated by reference. It is intended that the specification and examples be considered exemplary only, with the true scope and spirit of the invention indicated by the following claims.
Claims (33)
1. An adhesive composition which comprises at least one cyanoacrylate monomer and at least one solidifying polymer, wherein the adhesive composition is capable of polymerizing to form an adhesive polymer and wherein, before such polymerizing, the adhesive composition has a liquifying point within a specified temperature range and wherein the specified temperature range is from about 10° C. to about 60° C. and wherein such polymerizing does not substantially occur until the adhesive composition is liquefied.
2. A composition according to claim 1 wherein the specified temperature range is from about 30° C. to about 45° C.
3. A composition according to claim 1 where in the specified temperature range is from about 20° C. to about 40° C.
4. A composition according to claim 1 where in the specified temperature range is from about 25° C. to about 40° C.
5. A composition according to claim 1 wherein the cyanoacrylate monomer has the following structural formula:
Where R represents a substituted or unsubstituted constituent group selected from the group consisting of alkyl, cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl, aryl, and carbalkoxy alkyl groups.
6. A composition according to claim 1 wherein R is selected from the group consisting of methyl, ethyl, η-propyl, isopropyl, η-butyl, isobutyl, pentyl, neo-pentyl, hexyl, η-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl, trifluoroethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxy ethyl and 2-propoxethyl.
7. A composition according to claim 1 wherein the cyanoacrylate monomer is selected from the group consisting of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl 2-cyanoacrylate, and isobutyl 2-cyanoacrylate.
8. A composition according to any one of claims 1, 2, 3, 4, 5, 6 or 7 wherein the solidifying polymer comprises a poly(ε-caprolactone).
10. A composition according to claim 9 wherein the composition also comprises a bioabsorbable material selected from the group consisting of monomers or oligomers of glycolides, lactides, ε-caprolactones, dixoanone, trimethylene carbonates, and copolymers of any of the foregoing with cyanoacrylates.
11. A composition according to claim 9 wherein the composition also comprises an additive selected form the group consisting of acrylates, methacrylates, acrylonitrile copolymers, crown ethers, sila crown ethers, calizarenes, esters of diabasic acids, perfumes, dyes, pigments, x-ray opacifiers, antimicrobial agents, antibiotics, growth promoting factors, drugs and fillers.
12. A method for adhering two or more surfaces together, said method comprising:
a) applying to at least one surface an adhesive composition which comprises at lease one cyanoacrylate monomer and at least one solidifying polymer, wherein the adhesive composition is applied to said at least one surface in a solid form to create a layer of the adhesive composition on said at least one surface, wherein the adhesive composition is capable of polymerizing to form an adhesive polymer, and such polymerizing does not substantially occur until the adhesive composition is liquefied;
b) bringing the surfaces to be adhered into contact with each other such that the layer of adhesive composition is between the surfaces to be adhered; and
c) heating the layer of the adhesive composition such that the layer liquefies and polymerizes into an adhesive polymer.
13. A method according to claim 12 wherein the adhesive composition liquefies at a temperature in the range of from about 10° C. to about 60° C.
14. A method according to claim 12 wherein the adhesive composition liquefies at a temperature in the range of from about 20° C. to about 40° C.
15. A method according to claim 12 wherein the adhesive composition liquefies at a temperature in the range of from about 25° C. to about 40° C.
16. A method according to claim 12 wherein the cyanoacrylate monomer has the following structural formula:
where R represents a substituted or unsubstituted constituent group selected from the group consisting of alkyl, cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl, aryl, and carbalkoxy alkyl groups.
17. A method according to claim 12 wherein R is selected from the group consisting of methyl, ethyl, η-propyl, isopropyl, η-butyl, isobutyl, pentyl, neo-pentyl, hexyl, η-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl, trifluoroethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxy ethyl and 2-propoxyethyl.
18. A method according to claim 12 wherein the cyanoacrylate monomer is selected from the group consisting of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl 2-cyanoacrylate, and isobutyl 2-cyanoacrylate.
19. A method according to any one of claims 12, 13, 14, 15, 16, 17 or 18 wherein the solidifying polymer comprises a poly(ε-caprolactone).
21. A method according to claim 20 wherein the composition also comprises a bioabsorbable material selected from the group consisting of monomers or oligomers of glycolides, lactides, ε-caprolactones, dixoanone, trimethylene carbonates, and copolymers of any of the foregoing with cyanoacrylates.
22. A method according to claim 20 wherein the composition also comprises an additive selected form the group consisting of acrylates, methacrylates, acrylonitrile copolymers, crown ethers, sila crown ethers, calizarenes, esters of diabasic acids, perfumes, dyes, pigments, x-ray opacifiers, antimicrobial agents, antibiotics, growth promoting factors, drugs and fillers.
23. A method for coating a substrate with an adhesive coating, said method comprising:
a) applying to said substrate an adhesive composition which comprises at least one cyanoacrylate monomer and at least one solidifying polymer, wherein the adhesive composition is applied to said substrate in a solid form to create a layer of the adhesive composition on said substrate, wherein the adhesive composition is capable of polymerizing to form an adhesive polymer, and wherein such polymerizing does not substantially occur until the adhesive composition is liquefied; and
b) applying heat to the layer of the adhesive composition such that the layer liquefies and polymerizes into an adhesive polymer.
24. A method according to claim 23 wherein the adhesive composition liquefies at a temperature in the range of from 10° C. to about 60° C.
25. A method according to claim 23 wherein the adhesive composition liquefies at a temperature in the range of from 20° C. to about 40° C.
26. A method according to claim 23 wherein the adhesive composition liquefies at a temperature in the range of from 25° C. to about 40° C.
27. A method according to claim 23 wherein the cyanoacrylate monomer has the following structural formula:
where R represents a substituted or unsubstituted constituent group selected from the group consisting of alkyl, cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl, aryl, and carbalkoxy alkyl groups.
28. A method according to claim 23 wherein R is selected from the group consisting of methyl, ethyl, η-propyl, isopropyl, η-butyl, isobutyl, pentyl, neo-pentyl, hexyl, η-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl, trifluoroethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxy ethyl and 2-propoxyethyl.
29. A method according to claim 23 wherein the cyanoacrylate monomer is selected from the group consisting of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl 2-cyanoacrylate, and isobutyl 2-cyanoacrylate.
30. A method according to any one of claims 23, 24, 25, 26, 27, 28 or 29 wherein the solidifying polymer comprises a poly(ε-caprolactone).
32. A method according to claim 31 wherein the composition also comprises a bioabsorbable material selected from the group consisting of monomers or oligomers of glycolides, lactides, ε-caprolactones, dixoanone, trimethylene carbonates, and copolymers of any of the foregoing with cyanoacrylates.
33. A method according to claim 31 wherein the composition also comprises an additive selected form the group consisting of acrylates, methacrylates, acrylonitrile copolymers, crown ethers, sila crown ethers, calizarenes, esters of diabasic acids, perfumes, dyes, pigments, x-ray opacifiers, antimicrobial agents, antibiotics, growth promoting factors, drugs and fillers.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/895,931 US20030032735A1 (en) | 2001-06-29 | 2001-06-29 | Solid cyanoacrylate adhesive composition and method for its use |
PCT/US2002/018696 WO2003002679A1 (en) | 2001-06-29 | 2002-06-11 | Solid dyanoacrylate adhesive composition and method for its use |
EP02742036A EP1401977A4 (en) | 2001-06-29 | 2002-06-11 | Solid dyanoacrylate adhesive composition and method for its use |
US10/428,696 US6797107B1 (en) | 2001-06-29 | 2003-05-02 | Solid cyanoacrylate adhesive composition and method for its use |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US09/895,931 US20030032735A1 (en) | 2001-06-29 | 2001-06-29 | Solid cyanoacrylate adhesive composition and method for its use |
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US10/428,696 Continuation US6797107B1 (en) | 2001-06-29 | 2003-05-02 | Solid cyanoacrylate adhesive composition and method for its use |
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US20030032735A1 true US20030032735A1 (en) | 2003-02-13 |
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US09/895,931 Abandoned US20030032735A1 (en) | 2001-06-29 | 2001-06-29 | Solid cyanoacrylate adhesive composition and method for its use |
US10/428,696 Expired - Lifetime US6797107B1 (en) | 2001-06-29 | 2003-05-02 | Solid cyanoacrylate adhesive composition and method for its use |
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US10/428,696 Expired - Lifetime US6797107B1 (en) | 2001-06-29 | 2003-05-02 | Solid cyanoacrylate adhesive composition and method for its use |
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US (2) | US20030032735A1 (en) |
EP (1) | EP1401977A4 (en) |
WO (1) | WO2003002679A1 (en) |
Cited By (2)
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US20050042266A1 (en) * | 2003-08-21 | 2005-02-24 | Closure Medical Corporation | Cyanoacrylate compositions containing anti-microbial agent |
US20080220045A1 (en) * | 2005-11-28 | 2008-09-11 | Shalaby Shalaby W | Self-setting polymeric cyanoacrylate composites |
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US7393339B2 (en) | 2003-02-21 | 2008-07-01 | C. R. Bard, Inc. | Multi-lumen catheter with separate distal tips |
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US9421297B2 (en) | 2014-04-02 | 2016-08-23 | Adhezion Biomedical, Llc | Sterilized compositions of cyanoacrylate monomers and naphthoquinone 2,3-oxides |
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JPH07116409B2 (en) * | 1987-05-02 | 1995-12-13 | 株式会社バイオマテリアルユニバ−ス | Surgical adhesive composition |
US5550172A (en) * | 1995-02-07 | 1996-08-27 | Ethicon, Inc. | Utilization of biocompatible adhesive/sealant materials for securing surgical devices |
JP3412039B2 (en) * | 1998-02-12 | 2003-06-03 | 株式会社ビーエムジー | Surgical adhesive composition |
US6310166B1 (en) * | 1999-08-12 | 2001-10-30 | Closure Medical Corporation | Sterilized cyanoacrylate solutions containing thickeners |
-
2001
- 2001-06-29 US US09/895,931 patent/US20030032735A1/en not_active Abandoned
-
2002
- 2002-06-11 WO PCT/US2002/018696 patent/WO2003002679A1/en not_active Application Discontinuation
- 2002-06-11 EP EP02742036A patent/EP1401977A4/en not_active Withdrawn
-
2003
- 2003-05-02 US US10/428,696 patent/US6797107B1/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20050042266A1 (en) * | 2003-08-21 | 2005-02-24 | Closure Medical Corporation | Cyanoacrylate compositions containing anti-microbial agent |
US20080220045A1 (en) * | 2005-11-28 | 2008-09-11 | Shalaby Shalaby W | Self-setting polymeric cyanoacrylate composites |
US8076388B2 (en) * | 2005-11-28 | 2011-12-13 | Poly-Med, Inc. | Self-setting polymeric cyanoacrylate composites |
Also Published As
Publication number | Publication date |
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WO2003002679A1 (en) | 2003-01-09 |
EP1401977A1 (en) | 2004-03-31 |
US6797107B1 (en) | 2004-09-28 |
EP1401977A4 (en) | 2005-07-27 |
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