US3724341A - Method and apparatus for making square bottom bags from thermoplastic web material - Google Patents
Method and apparatus for making square bottom bags from thermoplastic web material Download PDFInfo
- Publication number
- US3724341A US3724341A US3724341DA US3724341A US 3724341 A US3724341 A US 3724341A US 3724341D A US3724341D A US 3724341DA US 3724341 A US3724341 A US 3724341A
- Authority
- US
- United States
- Prior art keywords
- web
- chip
- thermoplastic
- paper web
- bag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 37
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 title description 3
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000009877 rendering Methods 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 241000237858 Gastropoda Species 0.000 abstract description 7
- 239000012815 thermoplastic material Substances 0.000 abstract description 3
- 239000004698 Polyethylene Substances 0.000 abstract description 2
- -1 polyethylene Polymers 0.000 abstract description 2
- 229920000573 polyethylene Polymers 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 description 18
- 238000004891 communication Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000037339 smooth wrinkles Effects 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
- B29C65/305—Electrical means involving the use of cartridge heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
- B29C65/7441—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc for making welds and cuts of other than simple rectilinear form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/749—Removing scrap
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0009—Cutting out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/851—Bag or container making machines
- B29C66/8511—Bag making machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7128—Bags, sacks, sachets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/14—Cutting, e.g. perforating, punching, slitting or trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/60—Uniting opposed surfaces or edges; Taping
- B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
- B31B70/642—Uniting opposed surfaces or edges; Taping by applying heat or pressure using sealing jaws or sealing dies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S493/00—Manufacturing container or tube from paper; or other manufacturing from a sheet or web
- Y10S493/916—Pliable container
- Y10S493/936—Square bottom
Definitions
- the square bottom bag producing mechanism of the present invention is adapted for use with a bag machine which is arranged to produce side weld bags.
- the bag making machine has an unwind stand supporting rollS of suitable thermoplastic web.
- the unwound web passes through a folding board which constrains the web to fold along its longitudinal median, if so called even-edged bags are desired, or along a line spaced from and parallel to the longitudinal median of the web, when it is desired to produce lipped bags.
- the present disclosure will make reference to lipped bags.
- thermoplastic web After the thermoplastic web has been folded it encounters a gusseting mechanism, the details of which are described in detail in the above referenced U.S. application.
- a gusseting mechanism In producing a gusset the margin defined by the longitudinal fold is tucked inwardly between the adjacent panels of the folded web thereby providing at the gusseted portion four layers of web.
- the gusseted portion of the web assumes a shape similar to the letter W. Accordingly at the gusset four layers of web are provided.
- the seal bar is shaped to remove a generally triangular slug or chip from the thermoplastic web and at the same time the molten edges of the cut out portion are brought in forceable contact with a web of paper underlying the thermoplastic web and the seal bar.
- Such action fixes the slug or chip to the web of paper and, as the seal bar is raised, the web of paper is indexed so that a subsequent chip or slug may be welded to the web of paper.
- the slugs removed from the gusset portion of the thermoplastic web assume a shingled array on the web of paper.
- thermoplastic web is moved in step by step fashion between a linear transversely extending seal bar which makes the side welds of the bag with the side weld passing through the intersection of or the apex of the triangular cut out portion of the web.
- the bag is completed and it assumes a configuration substantially identical to that shown in FIG. 14 of Canadian patent 699,592.
- Producing square bottom bags in this manner differs substantially over the methods shown in the reference Canadian patents which in some embodiments shows a seal bar having a Y configuration to produce the side weld simultaneously with an angled sealed portion.
- the present invention provides a convenient method of removing the slugs or chIps and securing them on a web of paper which can be easily disposed of in any suitable container positioned adjacent the bag machine.
- Use of the methods shown in the Canadian patent makes chip removal difficult since the presence of the seal roll for producing the side weld simultaneously with the weld at the bag gusset does not provide space to place a convenient chip or slug removal system.
- thermoplastic web It is a further feature of the present invention to locate the seal barof a square bottom bag attachment a substantial distance from the thermoplastic web whenever the bag machine operation is interrupted. By providing this feature injury to the thermoplastic web, due to the heat generated by the seal bar, is prevented.
- the present invention provides a pneumaticallY operated actuator whose operation is controlled by the control circuit of the bag machine. In the event web development is arrested the pneumatic actuator is pressurized to lift the seal bar approximately 2 inches above the surface of the thermoplastic web.
- FIG. 1 is a perspective of a portion of a bag machine incorporating the square bottom bag attachment of the present invention
- FIG. 2 is an enlarged partial plan view of the attachment shown in FIG. 1,
- FIG. 3 is a elevation with portions broken away, of FIG. 2 taken substantially along the line 3-3,
- FIG. 4 is a longitudinal section taken substantially along the line 44 of FIG. 3,
- FIG. 5 is a fragmentary view illustrating the drive for intermittently feeding the slug-carrying paper web
- FIGS. 6, 7 and 8 show, respectively, the seal bar in its lowered web contacting position, inits raised position during indexing of the thermoplastic web and in the high lift position which occurs when operation of the bag machine is interrupted,
- FIG. 9 is a schematic of the electrical and pneumatic circuit for controlling operation of the square bottom bag attachment
- FIG. 10 is a perspective of a completed bag and
- FIG. I l is an enlarged plan showing removed ships or slugs attached to a portion of the paper web.
- FIG. 1 there is shown a fragmentary portion of a bag machine, generally designated by the numeral 20, which is set up to make side weld bags by providing a linear transversely extending heated seal bar 22 under which is intermittently fed a thermoplastic web TW moved in a direction indicated by the arrow D.
- the bag machine 20 includes side frame members 24 and 26 supporting a square bottom bag attachment 28 which is mounted for transverse and longitudinal adjustment relative to the web TW. The manner in which this is accomplished will be described presently.
- an intermittently rotating seal roll 30 is provided for supporting the web TW and it is mounted for rotation in the side frames 24 and 26.
- the web TW supplied to the bag machine is folded on itself along a line parallel to its longitudinal medIan to define a lower panel LP and a upper panel UP with the lower panel being longer, when measured along a line normal to the direction of web movement, by an amount designated by the letter L indicating the lip of a completed bag.
- the folded web is then subjected to the action of a gusseting mechanism 32 which tucks the folded edge of the web inwardly forming a gusset indicated by the dash line 34.
- a gusseting mechanism 32 For details concerning the construction and operating of the gusseting mechanism 32 reference should be made to the U.S.
- the gusseting mechanism comprises an elongate support member 36, carrying and extending between, gusseting plates 38 thus locating these plates in vertically placed relationship.
- a gusseting wheel 40 is located between the plates 38 and it is supported for rotation with such rotation being occasioned by movement of a web TW.
- Such an arrangement of the gusseting plates 38 and the gusseting wheel 40 constrains the folded edge of the web to tuck inwardly forming the gusset 34.
- the square bottom bag attachment 28 is carried by the side frames 24 and 26 and it is mounted for longitudinal and transverse adjustment relative to the bag machine frame.
- the attachment 28 comprises a frame structure 42 made of transverse bars 44 and 46 interconnected at one end by a cross member 48 and at the other end (FIGS. 4 and by a rotatable unwind shaft 50 and a shaft 52 carrying a feed roll 56.
- the shafts 50 and 52 are rotatably mounted in opposed plates 60 and 62 which are secured to the transverse bars 44 and 46, respectively.
- An elongate shaft 64 carrying pinions 66 and a hand wheel 68 is rotatably supported in the cross member 48 and a short bearing block 70 attached to the transverse bar 46.
- the pinions 66 are in meshing engagement with racks 72 secured to the inner surfaces of the side frame members 24 and 26. From the above described construction it will be readily appreciated that rotation of the hand wheel 68 effects longitudinal movement of the attachment 28.
- each clamp comprises a generally rectangular bar 76 underlying the lower surface of the transverse bars 44 and 46.
- a screw 78 is threaded into each bar 76 and is provided with a hand wheel 80 which when turned in the appropriate direction tightens the end of the screw 78 against the transverse bars 44 and 46 thereby clamping the attachment 28 in the desired position. While the clamping arrangement shown is designed for simplicity of operation andeconomy of manufacture it is to be appreciated that a rack and pinion arrangement such as used for longitudinal adjustment of the attachment can also be provided to effect transverse adjustment.
- a web of paper designated by the letters PW is unwound from a paper roll 82 in the direction indicated by the arrow E and it is directed by idler rolls 84 and 86 to travel over the upper surface of the base plate 74 toward the feed roll 56.
- Supported on the base plate 74 is a generally U shaped bridge member 88 having mounted thereon an upwardly extending post 90 provided with a laterally extending cantilevered portion 92 which together support pneumatic cylinders 94 and 96.
- a box 98 is provided for containing suitable electrical connections the purpose for which will be hereinafter described.
- the rod of the cylinder 96 is secured to a cross head 180 of generally triangular configuration. Attached to and extending downwardly from the cross head 100 are rods 102 carrying at their lower ends a right angle seal bar 104.
- the seal bar is vertically reciprocated by the cylinder 96 in time relation with the intermittent movement of the thermoplastic web TW and it is effective to remove a triangular slug or chip of the thermoplastic web to produce wedge like notches 106 in the web TW as shown in FIG. 1.
- the chip or slug removed by the seal bar 104 is fused onto the paper web PW and such action is illustrated on enlarged scale in FIG. 11.
- four slugs of thermoplastic web are shown. One of them is drawn in solid line and it is indicated by the numeral 108.
- the thermoplastic web is severed by heat and pressure along lines 110 and 112 which intersect and define one angle of the triangular slug or chip 108.
- the margins 110 and 112 are rendered molten by the action of the cutting and sealing bar 104 and since they are brought in firm engagement with the paper web PW, the result is that the chip or slug 108 becomes attached to the web PW.
- thermoplastic web TW Downstream of attachment 28 (to the left as viewed in FIG. 1) it will be observed that the folded and gusseted thermoplastic web TW is provided with a series of the wedge like notches 1-06 defining an apex 114.
- the distance the thermoplastic web is indexed to produce a bag is determined by the distance between the apexeS 114.
- the actllon of the straight cutting and sealing bar 22 is coordinated to sever the web along a line passing through the apex 114. This is shown in FIG. 1 where upstream of the reciprocating seal bar 22 the resulting bags produced by the apparatus are shown and are indicated by the letter B.
- the present invention provides a mechanism, associated with a side weld baging machine, for producing thermoplastic bags which when expanded and filled with product define a square bot-- tom configuration, and that the slugs or chips removed from the thermoplastic web are attached to a disposable paper web thereby providing an economical and commercially acceptable arrangement for disposing the waste product.
- Such an arrangement obviously improves the working conditions of the environment, substantially reduces the possibility of machine malfunction and the cost of maintaining the working environment clean.
- FIGS. 2 through 5 In describing'the specific constructional details of the square bottom bag attachment reference will be made to FIGS. 2 through 5.
- the base plate 74 is provided with a cavity 116 in communication with a conduit 118 connected to an elbow 120.
- the conduit 118 is connected to a vacuum source to establish a value of pressure in the cavity of 116 below atmospheric pressure.
- the use of vacuum serves to hold the paper web PW in firm engagement with a platen 122 overlying the cavity 116. A portion of the paper web is subjected to the action of vacuum by virtue of providing a series of ports 124 in the platen 122. As shown in FIG.
- the ports 124 lie along lines defining a right angle and are closely spaced from the margin of a right angle insert 126 which is made of silicone rubber. It will also be observed from examination of FIG. 2 that the heated sealing and cutting bar 104 lies within the projected area of the insert 126. As is known to those skilled in the art use of silicone rubber allows cutting and sealing of thermoplastic webs without causing sticking of the web On the anvil. The series of holes 124 therefore exert a force on the paper web distributed along lines which are closely adjacent and conform to the shape of the cutting and sealing bar 104. Such a configuration of the ports prevents lifting of the paper web when the seal bar 104 is moved upwardly by the cylinder 96. To assure smooth wrinkle free feeding of the web TW over the insert 126 a deflector plate 127, attached to the base plate 74, is provided. 1
- the mechanism supplying and feeding the paper web PW to the attachment 28 is shown best in FIG. 4.
- Reference to this Figure will reveal that the paper roll 82 is mounted on the unwind shaft 50 and it is associated with a drag brake 130 which serves to restrain rotation of the roll 82 so that some value of tension is always maintained on the paper web PW.
- the web PW engages an idler roll 132 which directs the web below the base plate 74 and thence the web makes contact wIth idler rolls 84 and 86 guiding the web PW to pass over the insert 126 supported in the platen 122.
- the web, PW is then directed around the roll 56 and around a roll 133.
- Rolls 56 and 133 are in contact to thereby provide nip pressure utilized to feed the web PW.
- the rolls 84 and 86 are rotatably mounted in plates 134 and 136 which are in turn suitably fastened to the base plate 74.
- FIG. 4 is a longitudinal section of the attachment 28, it is to be understood that some of the parts are not shown however the parts omitted are duplicates of those illustrated.
- a shaft 137 rotatably supporting the roll 133, is mounted on one end of arms or links 138 (only one of which is shown) while the other end of the links 138 are pivotally supported on a shaft 140 carried by plates 60 and 62.
- the roll 56 is indexed by a mechanism 142 which is operated in time relation with the actuation of the cylinder 96.
- the mechanism 142 comprises a pneumatic actuator 144 secured to a bracket 146 bolted to the plate 62.
- the actuator is supplied with pressure fluid by a conduit 148 which causes the rod 150 of the actuator to project outwardly therefrom while retraction of the rod 150 is occasioned by a spring 152, shown in FIG. 9.
- the end of the rod 150 is pivotally connected to a lever arm 154 by a connector 156 having a pivot bolt 158 extending therethrough.
- the arm 154 provides an input to a clutch 160 which imparts unidirectional rotation to the shaft 52 connected thereto to effect intermittant rotation of the roller 56 each time the actuator 144 is supplied with fluid pressure.
- the particular clutch employed in the practice of this invention is conventional in nature.
- the bag attachment 28 raises the seal bar 104 a substantial distance above the plane in which the ther moplastic web travels whenever the bag machine is stopped for any forseeable reason.
- the manner in which such action is coordinated with the operation of the bag machine will be explained in connection with the showing oF FIG. 9.
- the post 90 is formed with a bore 162 keyed for reception of an elongate key 164.
- a column 166 Slidably mounted within the bore is a column 166 which is rigidly attached, by means of a bolt 168, to the bridge member 88.
- the cylinder 94 includes the usual outwardly extending rod 170 which is rigidly attached to the column 166 by a threaded connection 172. This connection is fixed by a lock nut 174.
- the head end and rod end of the cylinder 94 are supplied by conduits 176 and 178, respectively, which are made of flexible plastic tubing.
- the attachment 28 assumes its high lift position the head end of the cylinder 94 is supplied with pressure fluid through the conduit 176.
- the post 90 and the apparatus carried thereby moves vertically upwardly relative to the column 166. The relationship of parts under these circumstances are shown in FIG. 8.
- the seal bar 104 is provided with an electric heater 180 which is thermostatically controlled to provide sufficient heat to seal and sever the thermoplastic web while maintaining the heat at a level which will prevent burning of the paper web PW.
- the cross head 100 is connected to the rod 182 of the cylinder 96 by a threaded connection 184 and it is also supplied with a lock nut 186.
- the cylinder 96 is connected to conduits 188 and 190 which supply pressure fluid to the head end and rod end thereof, respectively.
- the cylinders 96 actuates the seal bar 104v through a short stroke for bringing the seal bar in engagement with the gusseted portion of the thermoplastic web TW to produce the wedge like notches 106.
- a guide bar 192 is secured to the cantilevered portion 92 of the post 90.
- the bar is slidably received in a closely fitting U-shaped slot 194 formed in the cross head 100.
- FIGS. 6, 7 and 8 there is shown the relationship of structure of the attachment 28 during normal operation of the bag machine and the relationship assumed when the bag machine is stopped.
- the seal bar 104 is in firm engagement with the platen 122 which occurs when a slug or chip is being removed from the thermoplastic web TW and attached to the paper web PW. This is achieved when-the head end of the cylinder 96 is supplied with pressure fluid by a conduit 188 while the conduit 190 connects the rod end of the cylinder 96 to exhaust.
- FIG. 7 the seal bar 104 is shown in its raised position which is assumed when the web TW is indexed.
- FIG. 9 One manner in which the high lift cylinder 94, the stroke cylinder 96 and the actuator 144 may be interconnected electrically and pneumatically is shown in FIG. 9.
- Reference to this Figure will reveal a manually operable selector switch SW1 provided with contacts C1, C2 and C3 which condition the circuit to operate the control valve 196 and a similar control valve 198 for what will be termed normal operation (contacts Cl), actuating the cylinder 94 to raise the post 90 and achieve the high lift condition (contacts C2), and admit pressure fluid to the rod end of cylinder 94 through conduit 178 to lower the post 90 (contact C3).
- ContactS C2 and C3 of switch SW1 are used for purposes of set up and maintenance.
- Power from the main circuit of the bag machine is supplied to the circuit shown in FIG. 9 by lines L1, L2, L3, and L4.
- a switch SW2 in a line 200 is operated by a cam 202 in contact with a follower 204.
- the cam is secured to a shaft 206 connected to the drive train of the bag machine.
- Control valves 196 and 198 are provided with solenoids 208 and 210, respectively, which when energized move spools 212 and 214 to the right (as viewed in FIG. 9) compressing springs 216 and 218.
- Air under pressure is supplied to the fluid circuit by conduit 220 while pressure air is exhausted to the atmosphere from the cylinder 94 by a conduit 222 and from the cylinder 96 and the actuator 144 by a conduit 224.
- the switch SW1 is manually adjusted to electrically connect L2 and L3 to conductors 199 and 200.
- solenoid 208 remains energized thereby maintaining the spool 212 positioned to establish communication of the conduit 178 with the source of pressure fluid admitted by the conduit 220. While in this position the spool 212 connects the head end of the cylinder 94 through the conduit 176 to the exhaust conduit 222 maintaining the post in its lowered position.
- the switch SW2 is opened and closed by the action of the cam 202 and a spring 22. Such action energizes and de-energizes the solenoid 210 causing the spool 214 of the control valve 198 to be reciprocated.
- the spool 214 is shown in the position it assumes when the solenoid 210 is energized. In this position the conduit 188 is in communication with the conduit 220 and the exhaust conduit 224 is in communication with the conduits 148 and 190. Pressure fluid supplied to the cylinder 96 by the conduit 188 forces the cutting and sealing bar 104 in firm engagement with the thermoplastic web removing a slug or chip and fusing the slug or chip onto the paper web.
- the solenoid 210 When the cam 202 and the spring 226 open the switch SW2, the solenoid 210 is de-energized causing the spool 214 to be moved to the left due to the force supplied by the spring 218. With the spool 214 in this position, pressure fluid supplied by the conduit 220 is communicated to the conduit 148 and 190 while conduit 188 is connected to the exhaust conduit 224. It should be noted that the clutch operated by actuator 144 rotates the shaft 52 a limited amount for feeding the paper web PW during the increment of time that the solenoid 210 is de-energized raising the seal bar 104 a limited amount. The valves are tuned so that indexing of the web PW occurs immediately after the seal bar 104 starts lifting.
- the completed bag shown in FIG. 10 is partially expanded to illustrate the shape it assumes at its bottom.
- the bottom panels of the bag are designated as 34a and 34b and are defined by fold 34, folds 34c and 34d and welded edges a and 1121: produced by the cutting and sealing bar 104.
- the web TW is provided with a printing pattern which apthermoplastic web molten by a heated cutting and sealing bar, and bringing said molten portions in firm contact with a paper web to thereby attach the portions of said thermoplastic web to the paper web by virtue of the adhesion occasioned by solidification of such molten portion on the paper web.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Thermal Sciences (AREA)
- Making Paper Articles (AREA)
Abstract
A folded web of thermoplastic material, such as polyethylene, is fed to a bag making machine set up to produce side weld bags. The folded edge of the web encounters a gusseting attachment which forms a reverse fold at this edge. Downstream of the gusseting attachment an apparatus is provided for removing a generally triangular web portion from the gusseted margin of the web by a heated cutting and sealing bar having a configuration corresponding to the removed web portion. During removal of a web portion, hereinafter sometimes referred to as a slug or a chip, areas coming in contact with the cutting and sealing bar are rendered molten. Immediately after removal, the chip is brought in firm contact with a paper web which is located immediately below the thermoplastic web and the molten edges of the chip become attached to the paper web. During each cycle of the bag machine the paper web is indexed to present an additional area for reception of a chip. The chips are attached to the paper web in shingled or overlapping relation. The web portion carrying the waste slugs or chips is fed to any suitable waste receptacle that may be located adjacent the bag machine.
Description
Primary Examiner-Andrew R. Juhasz Assistant Examiner-Leon Gilden Att0rney-F. W. Anderson C Ulllted States Patent [1 1 [111 3,724,341 Hook [451 Apr. 3, 1973 [54] METHOD AND APPARATUS FOR [57] ABSTRACT M; BOTTOM BAGS A folded web of thermoplastic material, such as GM OPLASTIC WEB polyethylene, is fed to a bag making machine set up to MATERIAL produce side weld bags. The folded edge of the web 75 Inventor; Corey Hook, Green Bay, w encounters a gusseting attachment which forms a reverse fold at this edge. Downstream of the gusseting [73] Assign: FMC cmpomfion San Jose Cahf' attachment an apparatus is provided for removing a 22 il d; Man 10, 1971 generally triangular web portion from the gusseted margin of the web by a heated cutting and sealing bar [21] APP! 123102 having a configuration corresponding to the removed Related Application Data web portion. During removal of a web portion, I hereinafter sometimes referred to as a slug or a chip, 1 DWISIOI'I OfSef- 1963, areas coming in contact with the cutting and sealing 3,575990- bar are rendered molten. Immediately after removal, the chip is brought in firm contact with a paper web [52] US. Cl "93/35 R, 93/ 35'SB which is located immediately below the thermoplastic [51] Int. Cl. ..B3lb 1/88 web and the molten edges of the i become [58] held of Search "93/1 33 35 35 tached to the paper web. During each cycle of the bag 93/36 A; 116/261 267 machine the paper web is indexed to present an additional area for reception of a chip. The chips are at- [56] References Cited tached to the paper web in shingled or overlapping UNITED STATES PATENTS relation. The web portion carrying the waste slugs or chips 1s fed to any suitable waste receptacle that may 3,460,441 8/1969 Davis ..93/8 R be located adjacent the bag machine, 3,599,538 8/1971 Piazze ..93/33 H 2 Claims, 11 Drawing Figures PATENTEUMR 3 ma sum 1 [1F 5 PATENTEDAFR 3 I973 SHEET 2 [IF 5 PATENTED APR 3 I975 SHEET 3 OF 5 PATENTED APR 3 I975 SHEET u [1F 5 NI I-W-HFWHI muN-HHHI PATENTED APR 3 I973 SHEET 5 BF 5 METHOD AND APPARATUS FOR MAKING SQUARE BOTTOM BAGS FROM THERMOPLASTIC WEB MATERIAL This is a division of application Ser. No. 779,453, filed Nov. 27, 1968 now U.S. Pat. No. 3,575,090.
SUMMARY OF THE INVENTION A bag machine which can be adapted to utilize the subject matter disclosed in the present application is shown and described in US. application Ser. No. 760,048 filed Sept. 16, 1968 and assigned to the assignee of the present invention. The bag produced by the present invention is shown and described in Canadian Patents 672,445 issued on Oct. 15, 1963 and Patent No. 699,592 issued Dec. 8, 1964. The disclosure of the United States application and the Canadian patents are included hereIn by reference.
The square bottom bag producing mechanism of the present invention is adapted for use with a bag machine which is arranged to produce side weld bags. In making bags of this type the bag making machine has an unwind stand supporting rollS of suitable thermoplastic web. The unwound web passes through a folding board which constrains the web to fold along its longitudinal median, if so called even-edged bags are desired, or along a line spaced from and parallel to the longitudinal median of the web, when it is desired to produce lipped bags. The present disclosure will make reference to lipped bags.
After the thermoplastic web has been folded it encounters a gusseting mechanism, the details of which are described in detail in the above referenced U.S. application. In producing a gusset the margin defined by the longitudinal fold is tucked inwardly between the adjacent panels of the folded web thereby providing at the gusseted portion four layers of web. When viewed in transverse cross section the gusseted portion of the web assumes a shape similar to the letter W. Accordingly at the gusset four layers of web are provided.
After the gusset is formed that margin of the web containing the gusset comes under the influence of a heated reciprocating cutting and sealing bar. The seal bar is shaped to remove a generally triangular slug or chip from the thermoplastic web and at the same time the molten edges of the cut out portion are brought in forceable contact with a web of paper underlying the thermoplastic web and the seal bar. Such action fixes the slug or chip to the web of paper and, as the seal bar is raised, the web of paper is indexed so that a subsequent chip or slug may be welded to the web of paper. The slugs removed from the gusset portion of the thermoplastic web assume a shingled array on the web of paper. Thereafter the thermoplastic web is moved in step by step fashion between a linear transversely extending seal bar which makes the side welds of the bag with the side weld passing through the intersection of or the apex of the triangular cut out portion of the web. After formation of the side weld the bag is completed and it assumes a configuration substantially identical to that shown in FIG. 14 of Canadian patent 699,592.
Accordingly it is one feature of the present invention to provide an apparatus for making square bottom bags from heat sealed thermoplastic material by removing a generally triangular slug or chip from the gusseted portion of such web. Producing square bottom bags in this manner differs substantially over the methods shown in the reference Canadian patents which in some embodiments shows a seal bar having a Y configuration to produce the side weld simultaneously with an angled sealed portion. By performing these steps sequentially the present invention provides a convenient method of removing the slugs or chIps and securing them on a web of paper which can be easily disposed of in any suitable container positioned adjacent the bag machine. Use of the methods shown in the Canadian patent makes chip removal difficult since the presence of the seal roll for producing the side weld simultaneously with the weld at the bag gusset does not provide space to place a convenient chip or slug removal system.
It is a further feature of the present invention to locate the seal barof a square bottom bag attachment a substantial distance from the thermoplastic web whenever the bag machine operation is interrupted. By providing this feature injury to the thermoplastic web, due to the heat generated by the seal bar, is prevented. To achieve this function the present invention provides a pneumaticallY operated actuator whose operation is controlled by the control circuit of the bag machine. In the event web development is arrested the pneumatic actuator is pressurized to lift the seal bar approximately 2 inches above the surface of the thermoplastic web.
It is a further and equally important feature of the present invention to provide a square bottom bag attachment which is easily adjustable longitudinally and transversely of the bag machine in order to accurately locate the seal bar of the square bottom bag attachment.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective of a portion of a bag machine incorporating the square bottom bag attachment of the present invention,
FIG. 2 is an enlarged partial plan view of the attachment shown in FIG. 1,
FIG. 3 is a elevation with portions broken away, of FIG. 2 taken substantially along the line 3-3,
FIG. 4 is a longitudinal section taken substantially along the line 44 of FIG. 3,
FIG. 5 is a fragmentary view illustrating the drive for intermittently feeding the slug-carrying paper web,
FIGS. 6, 7 and 8 show, respectively, the seal bar in its lowered web contacting position, inits raised position during indexing of the thermoplastic web and in the high lift position which occurs when operation of the bag machine is interrupted,
FIG. 9 is a schematic of the electrical and pneumatic circuit for controlling operation of the square bottom bag attachment,
FIG. 10 is a perspective of a completed bag and,
FIG. I l is an enlarged plan showing removed ships or slugs attached to a portion of the paper web.
In FIG. 1 there is shown a fragmentary portion of a bag machine, generally designated by the numeral 20, which is set up to make side weld bags by providing a linear transversely extending heated seal bar 22 under which is intermittently fed a thermoplastic web TW moved in a direction indicated by the arrow D. The bag machine 20 includes side frame members 24 and 26 supporting a square bottom bag attachment 28 which is mounted for transverse and longitudinal adjustment relative to the web TW. The manner in which this is accomplished will be described presently.
Directly below the seal bar 22 an intermittently rotating seal roll 30 is provided for supporting the web TW and it is mounted for rotation in the side frames 24 and 26. The web TW supplied to the bag machine is folded on itself along a line parallel to its longitudinal medIan to define a lower panel LP and a upper panel UP with the lower panel being longer, when measured along a line normal to the direction of web movement, by an amount designated by the letter L indicating the lip of a completed bag. The folded web is then subjected to the action of a gusseting mechanism 32 which tucks the folded edge of the web inwardly forming a gusset indicated by the dash line 34. For details concerning the construction and operating of the gusseting mechanism 32 reference should be made to the U.S. application hereinabove noted. For purpose of the present disclosure, however, it will be observed that the gusseting mechanism comprises an elongate support member 36, carrying and extending between, gusseting plates 38 thus locating these plates in vertically placed relationship. A gusseting wheel 40 is located between the plates 38 and it is supported for rotation with such rotation being occasioned by movement of a web TW. Such an arrangement of the gusseting plates 38 and the gusseting wheel 40 constrains the folded edge of the web to tuck inwardly forming the gusset 34.
Still referring to FIG. 1 it will be observed that the square bottom bag attachment 28 is carried by the side frames 24 and 26 and it is mounted for longitudinal and transverse adjustment relative to the bag machine frame. The attachment 28 comprises a frame structure 42 made of transverse bars 44 and 46 interconnected at one end by a cross member 48 and at the other end (FIGS. 4 and by a rotatable unwind shaft 50 and a shaft 52 carrying a feed roll 56. The shafts 50 and 52 are rotatably mounted in opposed plates 60 and 62 which are secured to the transverse bars 44 and 46, respectively. An elongate shaft 64 carrying pinions 66 and a hand wheel 68 is rotatably supported in the cross member 48 and a short bearing block 70 attached to the transverse bar 46. The pinions 66 are in meshing engagement with racks 72 secured to the inner surfaces of the side frame members 24 and 26. From the above described construction it will be readily appreciated that rotation of the hand wheel 68 effects longitudinal movement of the attachment 28.
To provide for transverse adjustment of the attachment 28 a base plate '74 is slidably mounted on the transverse bars 44 and 46. To lock the base plate in its adjusted transverse position screw clamps 75 are provided. Referring to FIG. 4 it will be observed that each clamp comprises a generally rectangular bar 76 underlying the lower surface of the transverse bars 44 and 46. A screw 78 is threaded into each bar 76 and is provided with a hand wheel 80 which when turned in the appropriate direction tightens the end of the screw 78 against the transverse bars 44 and 46 thereby clamping the attachment 28 in the desired position. While the clamping arrangement shown is designed for simplicity of operation andeconomy of manufacture it is to be appreciated that a rack and pinion arrangement such as used for longitudinal adjustment of the attachment can also be provided to effect transverse adjustment.
A web of paper designated by the letters PW is unwound from a paper roll 82 in the direction indicated by the arrow E and it is directed by idler rolls 84 and 86 to travel over the upper surface of the base plate 74 toward the feed roll 56. Supported on the base plate 74 is a generally U shaped bridge member 88 having mounted thereon an upwardly extending post 90 provided with a laterally extending cantilevered portion 92 which together support pneumatic cylinders 94 and 96. A box 98 is provided for containing suitable electrical connections the purpose for which will be hereinafter described.
The rod of the cylinder 96 is secured to a cross head 180 of generally triangular configuration. Attached to and extending downwardly from the cross head 100 are rods 102 carrying at their lower ends a right angle seal bar 104. The seal bar is vertically reciprocated by the cylinder 96 in time relation with the intermittent movement of the thermoplastic web TW and it is effective to remove a triangular slug or chip of the thermoplastic web to produce wedge like notches 106 in the web TW as shown in FIG. 1. I
The chip or slug removed by the seal bar 104 is fused onto the paper web PW and such action is illustrated on enlarged scale in FIG. 11. Referring to this Figure it will be noted that four slugs of thermoplastic web are shown. One of them is drawn in solid line and it is indicated by the numeral 108. When the cutting and sealing bar 104 is forcibly driven downwardly by the cylinder 96 the thermoplastic web is severed by heat and pressure along lines 110 and 112 which intersect and define one angle of the triangular slug or chip 108. The margins 110 and 112 are rendered molten by the action of the cutting and sealing bar 104 and since they are brought in firm engagement with the paper web PW, the result is that the chip or slug 108 becomes attached to the web PW.
Downstream of attachment 28 (to the left as viewed in FIG. 1) it will be observed that the folded and gusseted thermoplastic web TW is provided with a series of the wedge like notches 1-06 defining an apex 114. The distance the thermoplastic web is indexed to produce a bag is determined by the distance between the apexeS 114. The actllon of the straight cutting and sealing bar 22 is coordinated to sever the web along a line passing through the apex 114. This is shown in FIG. 1 where upstream of the reciprocating seal bar 22 the resulting bags produced by the apparatus are shown and are indicated by the letter B.
According to the above description it should be readilY apparent that the present invention provides a mechanism, associated with a side weld baging machine, for producing thermoplastic bags which when expanded and filled with product define a square bot-- tom configuration, and that the slugs or chips removed from the thermoplastic web are attached to a disposable paper web thereby providing an economical and commercially acceptable arrangement for disposing the waste product. Such an arrangement obviously improves the working conditions of the environment, substantially reduces the possibility of machine malfunction and the cost of maintaining the working environment clean. y
In describing'the specific constructional details of the square bottom bag attachment reference will be made to FIGS. 2 through 5. Referring first to FIGS. 2 and 3 it will be seen that the base plate 74 is provided with a cavity 116 in communication with a conduit 118 connected to an elbow 120. The conduit 118 is connected to a vacuum source to establish a value of pressure in the cavity of 116 below atmospheric pressure. The use of vacuum serves to hold the paper web PW in firm engagement with a platen 122 overlying the cavity 116. A portion of the paper web is subjected to the action of vacuum by virtue of providing a series of ports 124 in the platen 122. As shown in FIG. 2 the ports 124 lie along lines defining a right angle and are closely spaced from the margin of a right angle insert 126 which is made of silicone rubber. It will also be observed from examination of FIG. 2 that the heated sealing and cutting bar 104 lies within the projected area of the insert 126. As is known to those skilled in the art use of silicone rubber allows cutting and sealing of thermoplastic webs without causing sticking of the web On the anvil. The series of holes 124 therefore exert a force on the paper web distributed along lines which are closely adjacent and conform to the shape of the cutting and sealing bar 104. Such a configuration of the ports prevents lifting of the paper web when the seal bar 104 is moved upwardly by the cylinder 96. To assure smooth wrinkle free feeding of the web TW over the insert 126 a deflector plate 127, attached to the base plate 74, is provided. 1
The mechanism supplying and feeding the paper web PW to the attachment 28 is shown best in FIG. 4. Reference to this Figure will reveal that the paper roll 82 is mounted on the unwind shaft 50 and it is associated with a drag brake 130 which serves to restrain rotation of the roll 82 so that some value of tension is always maintained on the paper web PW. From the roll 82 the web PW engages an idler roll 132 which directs the web below the base plate 74 and thence the web makes contact wIth idler rolls 84 and 86 guiding the web PW to pass over the insert 126 supported in the platen 122. The web, PW is then directed around the roll 56 and around a roll 133. Rolls 56 and 133 are in contact to thereby provide nip pressure utilized to feed the web PW. As shown in FIG. 2 the rolls 84 and 86 are rotatably mounted in plates 134 and 136 which are in turn suitably fastened to the base plate 74.
Intermittent feeding of the paper web is necessary since a free or clean aRea of web is necessary in order to fuse a slug or chip thereto as described above. Feeding of the paper web PW will be described in connection with the structure illustrated in FIGS. 4 and 5. Since FIG. 4 is a longitudinal section of the attachment 28, it is to be understood that some of the parts are not shown however the parts omitted are duplicates of those illustrated. In FIG. 4 it will be observed that a shaft 137, rotatably supporting the roll 133, is mounted on one end of arms or links 138 (only one of which is shown) while the other end of the links 138 are pivotally supported on a shaft 140 carried by plates 60 and 62. By this arrangement the weight of arms 138, the roll 133 and the shaft 137 apply nip pressure to the web passing between the rolls 56 and 133.
The roll 56 is indexed by a mechanism 142 which is operated in time relation with the actuation of the cylinder 96. The particular details of the arrangement will be described in connection with FIG. 9. Referring to FIG. 5 it will be seen that the mechanism 142 comprises a pneumatic actuator 144 secured to a bracket 146 bolted to the plate 62. The actuator is supplied with pressure fluid by a conduit 148 which causes the rod 150 of the actuator to project outwardly therefrom while retraction of the rod 150 is occasioned by a spring 152, shown in FIG. 9. The end of the rod 150 is pivotally connected to a lever arm 154 by a connector 156 having a pivot bolt 158 extending therethrough. The arm 154 provides an input to a clutch 160 which imparts unidirectional rotation to the shaft 52 connected thereto to effect intermittant rotation of the roller 56 each time the actuator 144 is supplied with fluid pressure. The particular clutch employed in the practice of this invention is conventional in nature.
In operation when pressure fluid is applied to the conduit 148 the rod 50 is extended to the right, as viewed in FIG. 5, causing rotation of the shaft 52 through the clutch 160. When line 148 is connected to exhaust the spring 152 retracts the rod 150 rotating the arm 154 of the clutch but during this direction of movement no rotation is imparted to the shaft 52 since in this direction of movement the clutch slips. The actuator 144 is extended and retracted in time relation with movement of the thermoplastic web TW such that when the thermoplastic web is indexed the actuator 144 supplied with pressure fluid moving the paper web PW a sufficient amount to receive a subsequent slug or chip.
In accordance with another feature of the present invention the bag attachment 28 raises the seal bar 104 a substantial distance above the plane in which the ther moplastic web travels whenever the bag machine is stopped for any forseeable reason. The manner in which such action is coordinated with the operation of the bag machine will be explained in connection with the showing oF FIG. 9. For the present however the structural arrangement for achieving this result we described with reference to FIG. 4. The post 90 is formed with a bore 162 keyed for reception of an elongate key 164. Slidably mounted within the bore is a column 166 which is rigidly attached, by means of a bolt 168, to the bridge member 88. The cylinder 94 includes the usual outwardly extending rod 170 which is rigidly attached to the column 166 by a threaded connection 172. This connection is fixed by a lock nut 174. The head end and rod end of the cylinder 94 are supplied by conduits 176 and 178, respectively, which are made of flexible plastic tubing. When the attachment 28 assumes its high lift position the head end of the cylinder 94 is supplied with pressure fluid through the conduit 176. Under these circumstances the post 90 and the apparatus carried thereby moves vertically upwardly relative to the column 166. The relationship of parts under these circumstances are shown in FIG. 8.
In FIG. 4 it will be observed that the seal bar 104 is provided with an electric heater 180 which is thermostatically controlled to provide sufficient heat to seal and sever the thermoplastic web while maintaining the heat at a level which will prevent burning of the paper web PW.
The cross head 100 is connected to the rod 182 of the cylinder 96 by a threaded connection 184 and it is also supplied with a lock nut 186. The cylinder 96 is connected to conduits 188 and 190 which supply pressure fluid to the head end and rod end thereof, respectively. The cylinders 96 actuates the seal bar 104v through a short stroke for bringing the seal bar in engagement with the gusseted portion of the thermoplastic web TW to produce the wedge like notches 106.
To prevent misalignment of the seal bar 104 a guide bar 192 is secured to the cantilevered portion 92 of the post 90. The bar is slidably received in a closely fitting U-shaped slot 194 formed in the cross head 100. By this arrangement possible turning action of the seal bar 104 relative to the longitudinal axis of the cylinder 96 is reliably prevented.
In FIGS. 6, 7 and 8 there is shown the relationship of structure of the attachment 28 during normal operation of the bag machine and the relationship assumed when the bag machine is stopped. First referring to FIG. 6 it will be seen that the seal bar 104 is in firm engagement with the platen 122 which occurs when a slug or chip is being removed from the thermoplastic web TW and attached to the paper web PW. This is achieved when-the head end of the cylinder 96 is supplied with pressure fluid by a conduit 188 while the conduit 190 connects the rod end of the cylinder 96 to exhaust. In FIG. 7 the seal bar 104 is shown in its raised position which is assumed when the web TW is indexed. In raising the seal bar 104 the head end of the cylinder 96 is connected to exhaust while the rod end is supplied with pressure fluid by the conduit 190. During normal operation of the square bottom bag attachment 28 pressure fluid is continually supplied to the rod end of the cylinder 94 through the conduit 178 while the head end is connected to exhaust through the conduit 176. In this way the post 90 is held in firm engagement with the supporting bridge member 88. Under these conditions the cylinder 94 may be said to perform the function of a fluid clamp.
When operation of the bag machine is interrupted for any reason the circuit is conditioned to energize a fluid control valve 196 (FIG. 9) to connect the conduit 178 to exhaust and simultaneously therewith connect the conduit 176 to the source of fluid pressure thereby raising the post 90 along the column 66. As will be observed by inspection of FIG. 8, which shows the high lift position, the seal bar 104 is lifted a substantial distance above the surface of the thermoplastic web. This prevents thermal damage to the thermoplastic web.
One manner in which the high lift cylinder 94, the stroke cylinder 96 and the actuator 144 may be interconnected electrically and pneumatically is shown in FIG. 9. Reference to this Figure will reveal a manually operable selector switch SW1 provided with contacts C1, C2 and C3 which condition the circuit to operate the control valve 196 and a similar control valve 198 for what will be termed normal operation (contacts Cl), actuating the cylinder 94 to raise the post 90 and achieve the high lift condition (contacts C2), and admit pressure fluid to the rod end of cylinder 94 through conduit 178 to lower the post 90 (contact C3). ContactS C2 and C3 of switch SW1 are used for purposes of set up and maintenance.
Power from the main circuit of the bag machine is supplied to the circuit shown in FIG. 9 by lines L1, L2, L3, and L4. A switch SW2 in a line 200 is operated by a cam 202 in contact with a follower 204. The cam is secured to a shaft 206 connected to the drive train of the bag machine. Control valves 196 and 198 are provided with solenoids 208 and 210, respectively, which when energized move spools 212 and 214 to the right (as viewed in FIG. 9) compressing springs 216 and 218.
Air under pressure is supplied to the fluid circuit by conduit 220 while pressure air is exhausted to the atmosphere from the cylinder 94 by a conduit 222 and from the cylinder 96 and the actuator 144 by a conduit 224. During normal operation, that is, while web development is in progress, the switch SW1 is manually adjusted to electrically connect L2 and L3 to conductors 199 and 200. Under these circumstances solenoid 208 remains energized thereby maintaining the spool 212 positioned to establish communication of the conduit 178 with the source of pressure fluid admitted by the conduit 220. While in this position the spool 212 connects the head end of the cylinder 94 through the conduit 176 to the exhaust conduit 222 maintaining the post in its lowered position.
During operation of the bag machine the switch SW2 is opened and closed by the action of the cam 202 and a spring 22. Such action energizes and de-energizes the solenoid 210 causing the spool 214 of the control valve 198 to be reciprocated. The spool 214 is shown in the position it assumes when the solenoid 210 is energized. In this position the conduit 188 is in communication with the conduit 220 and the exhaust conduit 224 is in communication with the conduits 148 and 190. Pressure fluid supplied to the cylinder 96 by the conduit 188 forces the cutting and sealing bar 104 in firm engagement with the thermoplastic web removing a slug or chip and fusing the slug or chip onto the paper web.
When the cam 202 and the spring 226 open the switch SW2, the solenoid 210 is de-energized causing the spool 214 to be moved to the left due to the force supplied by the spring 218. With the spool 214 in this position, pressure fluid supplied by the conduit 220 is communicated to the conduit 148 and 190 while conduit 188 is connected to the exhaust conduit 224. It should be noted that the clutch operated by actuator 144 rotates the shaft 52 a limited amount for feeding the paper web PW during the increment of time that the solenoid 210 is de-energized raising the seal bar 104 a limited amount. The valves are tuned so that indexing of the web PW occurs immediately after the seal bar 104 starts lifting.
When the switch SW1 is adjusted to engage contacts C2 solenoids 208 and 210 are de-energized rendering the pressure fluid supplied by the conduit 220 to raise the seal bar 104 and the post 90 to its high lift position. When the switch SW1 is adjusted to make contact with contact C3 the solenoid 208 is energized moving the spool 212 to establish communication between conduits 178 and 220 lowering the post 90. As mentioned above, contacts C2 and C3 are utilized during set up and maintenance of the attachment 28.
The completed bag shown in FIG. 10 is partially expanded to illustrate the shape it assumes at its bottom. The bottom panels of the bag are designated as 34a and 34b and are defined by fold 34, folds 34c and 34d and welded edges a and 1121: produced by the cutting and sealing bar 104. In making bags of this nature the web TW is provided with a printing pattern which apthermoplastic web molten by a heated cutting and sealing bar, and bringing said molten portions in firm contact with a paper web to thereby attach the portions of said thermoplastic web to the paper web by virtue of the adhesion occasioned by solidification of such molten portion on the paper web.
2. The method of claim 1 wherein said portions are attached to the paper web to assume an overlapping or shingled relation.
3 3 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3'724'34l Dated April 1973 Inventofls) HOOK, COREY T.
It is certified that error appears in the above-identified patentand that said Letters Patent are hereby corrected as shown below:
(SEAL) Attest:
McCOY M. GIBSON JR. c. MARSHALL DANN Attesting Officer Commissioner of Patents
Claims (2)
1. A method of attaching waste portions resulting from the manufacture of thermoplastic square bottom bags comprising the steps of rendering portions of the thermoplastic web molten by a heated cutting and sealing bar, and bringing said molten portions in firm contact with a paper web to thereby attach the portions of said thermoplastic web to the paper web by virtue of the adhesion occasioned by solidification of such molten portion on the paper web.
2. The method of claim 1 wherein said portions are attached to the paper web to assume an overlapping or shingled relation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US77945368A | 1968-11-27 | 1968-11-27 | |
| US12310271A | 1971-03-10 | 1971-03-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3724341A true US3724341A (en) | 1973-04-03 |
Family
ID=26821244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US3724341D Expired - Lifetime US3724341A (en) | 1968-11-27 | 1971-03-10 | Method and apparatus for making square bottom bags from thermoplastic web material |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3724341A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070099783A1 (en) * | 2005-10-27 | 2007-05-03 | Rennco, Inc. | Bag forming device |
| US20100242418A1 (en) * | 2009-03-25 | 2010-09-30 | Thurgood Robin G | Vertical Bagging Machine |
| US9302444B1 (en) * | 2014-03-14 | 2016-04-05 | Chicago Tag & Label, Inc. | Label folding apparatus and methods for its use |
| US9409371B1 (en) | 2014-03-14 | 2016-08-09 | Chicago Tag & Label, Inc. | Label folding apparatus and methods for its use |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3460441A (en) * | 1967-11-28 | 1969-08-12 | Paramount Packaging Corp | Thermoplastic bag manufacturing apparatus |
| US3599538A (en) * | 1969-05-07 | 1971-08-17 | Continental Can Co | Three dimensional bag forming method and apparatus |
-
1971
- 1971-03-10 US US3724341D patent/US3724341A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3460441A (en) * | 1967-11-28 | 1969-08-12 | Paramount Packaging Corp | Thermoplastic bag manufacturing apparatus |
| US3599538A (en) * | 1969-05-07 | 1971-08-17 | Continental Can Co | Three dimensional bag forming method and apparatus |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070099783A1 (en) * | 2005-10-27 | 2007-05-03 | Rennco, Inc. | Bag forming device |
| US20100242418A1 (en) * | 2009-03-25 | 2010-09-30 | Thurgood Robin G | Vertical Bagging Machine |
| US7992364B2 (en) | 2009-03-25 | 2011-08-09 | Rennco Llc | Vertical bagging machine |
| US8117806B2 (en) | 2009-03-25 | 2012-02-21 | Rennco Llc | Vertical bagging machine |
| US9302444B1 (en) * | 2014-03-14 | 2016-04-05 | Chicago Tag & Label, Inc. | Label folding apparatus and methods for its use |
| US9409371B1 (en) | 2014-03-14 | 2016-08-09 | Chicago Tag & Label, Inc. | Label folding apparatus and methods for its use |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2815620A (en) | Manufacture of packages with detachable registered printed appendages | |
| US3326097A (en) | Apparatus for forming tube | |
| US3599538A (en) | Three dimensional bag forming method and apparatus | |
| US4717262A (en) | Flat bottom plastic bag and method of making same | |
| US3663338A (en) | Bag machine | |
| US3257256A (en) | Device for welding and cutting thermoplastic webs | |
| US4586318A (en) | Bag forming and bagger apparatus and method | |
| US3575090A (en) | Method and apparatus for making square bottom bags from thermoplastic web material | |
| US6254521B1 (en) | Apparatus for manufacture of a plastic bag with standup bottom wall | |
| GB2146575A (en) | The manufacture of thermoplastic bags | |
| GB2023550A (en) | Apparatus for Making Bags and Depositing Same in Overlapping Formation | |
| US3650449A (en) | Intermittent feeding apparatus for a web of paper or plastics material | |
| US3597895A (en) | Packaging method and machine | |
| US3952480A (en) | Packaging apparatus | |
| US3921506A (en) | Apparatus for the manufacture of dunnage bag liners | |
| CN114620256A (en) | A fully automatic mask packaging machine | |
| US3724341A (en) | Method and apparatus for making square bottom bags from thermoplastic web material | |
| US3681890A (en) | Method of and apparatus for forming packages with tear tabs | |
| CA1109311A (en) | Machine for manufacturing a square or flat bottom bag having movable positions or stations including the use of a mandrel | |
| US3283671A (en) | Bag making machine | |
| US3812769A (en) | Manufacture of plastic bags | |
| GB1142221A (en) | Continuous bag making machine | |
| US3470795A (en) | Method and apparatus for making plastic bags | |
| JPS63281834A (en) | Production machine for vessel | |
| JP3486148B2 (en) | Equipment for manufacturing, filling and closing mesh woven bags |