WO1992011844A1 - Stabilization of proteins by cationic biopolymers - Google Patents
Stabilization of proteins by cationic biopolymers Download PDFInfo
- Publication number
- WO1992011844A1 WO1992011844A1 PCT/US1991/009771 US9109771W WO9211844A1 WO 1992011844 A1 WO1992011844 A1 WO 1992011844A1 US 9109771 W US9109771 W US 9109771W WO 9211844 A1 WO9211844 A1 WO 9211844A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- protein
- polycation
- composition
- release
- poly
- Prior art date
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- 125000002091 cationic group Chemical group 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 38
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Classifications
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- A61K47/51—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent
- A61K47/56—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being an organic macromolecular compound, e.g. an oligomeric, polymeric or dendrimeric molecule
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- A61K47/50—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates
- A61K47/51—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent
- A61K47/62—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient the non-active ingredient being chemically bound to the active ingredient, e.g. polymer-drug conjugates the non-active ingredient being a modifying agent the modifying agent being a protein, peptide or polyamino acid
- A61K47/64—Drug-peptide, drug-protein or drug-polyamino acid conjugates, i.e. the modifying agent being a peptide, protein or polyamino acid which is covalently bonded or complexed to a therapeutically active agent
- A61K47/645—Polycationic or polyanionic oligopeptides, polypeptides or polyamino acids, e.g. polylysine, polyarginine, polyglutamic acid or peptide TAT
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1652—Polysaccharides, e.g. alginate, cellulose derivatives; Cyclodextrin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/14—Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
- A61K9/16—Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
- A61K9/1605—Excipients; Inactive ingredients
- A61K9/1629—Organic macromolecular compounds
- A61K9/1658—Proteins, e.g. albumin, gelatin
Definitions
- This invention is in the field of delivery systems for pharmaceutical agents and is especially related to methods for the stabilization of proteins using cationic polymers.
- Sustained release devices have been developed over the past several years based on a broad range of technologies, directed to the delivery of a wide selection of pharmaceutical agents.
- the physical formats for such devices include use of microparticles, slabs or similar macroscopic systems designed for implantation, gels and emulsions, and other preparations conceived to preserve the active agent in the delivery system for an extended period of time.
- the mechanism of release from matrix-type sustained release devices is generally understood to occur by hindered diffusion of the active agent through the carrier matrix, or by erosion of the matrix over time resulting in the liberation of the incorporated active agent. These processes are not mutually exclusive, and both mechanisms may be simultaneously active in the case of a given system.
- sustained release devices have been used for the delivery of protein pharmaceutical agents, primarily as a result of the availability of recombinant proteins which have been developed for therapeutic applications in a wide variety of pathological conditions.
- Development of such systems creates greater challenges to overcome than in the case of low molecular weight drugs and pharmaceutically active substances, since proteins inherently have only marginal conformational stability, and can frequently be susceptible to conditions or processes which result in inactivation or denaturation.
- the structural alterations in proteins leading to inactivation need not involve changes in the covalent structure of the protein, but can be entirely the consequence of disruption of an extensive system of noncovalent interactions which are responsible for the preservation of the native three dimensional structure of the protein. This is the basis for the greater lability of proteins.
- sustained release devices exacerbate the potential for the inactivation of protein active agents. These include the fact that large amounts of solid protein are introduced into the delivery system (either as pure preparations or mixed with additives and excipients), and that the physical attributes of the delivery systems themselves may present interfaces which promote denaturation. Hydrating the solid protein under physiological conditions in vivo results in formation of a protein gel or a highly concentrated solution of the protein. Under these circumstances it is quite possible for the protein to become aggregated or denatured due to interactions with neighboring molecules or upon exposure to the interface with the delivery system.
- proteins have been formulated with excipients intended to stabilize the protein in the milieu of the pharmaceutical product. It has long been known that a variety of low molecular weight compounds have the effect of preserving the activity of proteins and enzymes in solution. These include simple salts, as described by P. H. von Hippel and K.-Y. Wong, "Neutral Salts: the Generality of Their Effects on the Stability of Macromolecular Conformations", Science 145, 577-580 (1964), buffer salts and polyhydroxylated compounds such as glycerol, mannitol, sucrose and polyethylene glycols, K. Gekko and S. N.
- thermodynamic effects require high concentrations of the cosolute in order to be effective. Under certain conditions, high concentrations of polysaccharides may even lead to phase separation of the protein.
- low molecular weight excipients have high solubilities and high diffusion coefficients, so that they are depleted from the delivery device considerably more rapidly than the active agent. The beneficial effects of the excipient are therefore transient, occurring only in the initial stages of the duration of the release of the protein. This condition leaves the protein pharmaceutical still within the sustained release device, prone to inactivation due to intermolecular aggregation and interaction with the surface of the device.
- the end result is the release of the active agent with retention of biological activity, with a high cumulative yield, over a sustained period of time.
- the polycation-protein complex itself serves as a depot for release of the protein active agent, rather than a polymeric matrix.
- the complexing polyelectrolyte is both biocompatible and biodegradable. Examples are provided demonstrating complex formation (for example, between erythropoietin and chitosan) and enhanced stability and release from polymeric devices of proteins (such as Factor YH£).
- Figure 1 is the percent erythropoietin (EPO) released from poly(DL-lactide-co-glycolide) (50:50) microspheres in 50 mM sodium phosphate pH 7.3 at 37°C, for EPOxhitosan ratios, expressed as percents of total solids, of 12:7, 6:10 and 17:0 over time (days).
- EPO erythropoietin
- Figure 2 is a graph of the cumulative units of Factor VHI activity released per mg of poly (lactic acid) microspheres, containing either poly(arginine) (2 mg/ml) complexed with Factor VHI at 30% loading, over time (days) or Factor VHI in NaCl-CaCl--glycine buffer.
- Figure 3 is a graph of the percent cumulative release over time (days) for bovine serum albumin (BSA):sucrose (5:5) (light squares); BSA:protamine (5:5) (triangles); and BSA (dark squares), all at 10% by weight loading.
- BSA bovine serum albumin
- the biologically active agent is a protein or peptide (including natural, recombinant, synthetic, high and low molecular weight proteins or peptides). It could also be a nucleic acid, a polysaccharide, a carbohydrate or derivatives thereof, a low molecular weight organic molecule or pharmacological agent.
- Complex formation between proteins and biological polycations can be used for proteins whose isoelectric point (pi) is acidic or neutral, as well as any protein having acidic side chains clustered together on the surface of the protein when it is in its native, active conformation. Proteins with acidic or neutral pi values have a preponderance of acidic over basic side chains in their structures.
- the polycation has the capability of binding several molecules of protein per molecule of polycation. If the protein is also polyvalent in binding sites for the polycation, the complex will likely aggregate or precipitate, in analogy to the antigen-antibody precipitin reaction. If the protein is monovalent for the polycation the complex will remain soluble, presumably as a complex comprised of many protein molecules bound to each polycation molecule. The complexed protein is stabilized relative to the case of the absence of the polycation, both in aqueous solution or suspension, and when incorporated into sustained release devices.
- the polycation must be biocompatible and, preferably, biodegradable.
- a variety of polycations can be used. Simple polyamino acids such as poly(lysine) or poly(arginine) are useful materials. Their molecular weights should be 4,000 daltons or greater, preferably about 50,000 or greater.
- Protamine is another useful polycation. Chitosan is useful primarily for acidic proteins, since it precipitates at pH values greater than about 6.5. Other biological polycations are also applicable for the purposes of this invention.
- the weight ratio of protein to polycation can be in the range 1:1000 (when the protein has a very high biological activity per unit weight, so that the overall dosing requirement is low) to 20:1 (in the converse situation).
- the preferred range for the weight ratio will be 1:100 to 10:1.
- the pH at which the complex is formed will affect the process.
- the overall state of charge of the protein will be a function of pH, since proteins are polya pholytes.
- the pH must be one at which the protein retains full biological activity, which is a property unique to each protein.
- the pH may also affect the charge on the polycation in certain cases, or, as with chitosan, actually affect its solubility.
- release devices incorporating these complexes will experience pH values approximating physiological pH.
- sustained release systems containing protein- polycation complexes differs little from the processes currently used for incorporating protein formulations.
- Liquid formulations can be employed in the manufacture of sustained release microspheres in conventional solvent evaporation procedures.
- Solid formulations typically prepared as lyophilized solids from the liquid, can also be used.
- solid preparations of protein-poly cation formulations can be micronized, i.e., fragmented to produce particles in the size range from less than 1 micrometer to about 5 micrometers, using the procedures outlined by Gombotz, et al., in U.S. Serial No. 07/345,684 filed May 1, 1989, the teachings of which are incorporated herein, summarized as follows.
- the biologically active molecule is first dissolved in a solvent that can be lyophilized to form a solution having a concentration ranging from approximately 0.1 to 25% (w/v).
- the solvent may be pure water or can be buffered to a particular pH or ionic strength.
- the solvent may also be organic.
- the solution may contain the biologically active molecule alone, mixtures of two or more types of biologically active molecules alone, mixtures of biologically active molecules and stabilizers, or any combination thereof.
- the composition should be suspended in a medium in which not only the solvent but also the buffer salts are volatile under conditions of lyophilization. Examples of buffers removed by lyophilization include ammonium bicarbonate and other volatile ammonium salts.
- the solution is then atomized into a low temperature liquified gas using any one of several devices, such as ultrasonic nozzles, pressure nozzles, pneumatic nozzles and rotary nozzles.
- the liquified gas can be liquid argon (-185.6°C), liquid nitrogen (-195.8 °C), liquid oxygen (- 182.9°C) or any other gas that results in the immediate freezing of the atomized particles into frozen particles. Oxygen is not preferred for proteins since it is explosive and may also cause oxidation of the protein.
- the liquified gas is removed by evaporation at a temperature at which the solvent remains frozen, leaving behind frozen particles.
- the frozen solvent is removed from the particles by lyophilization to yield porous particles. These particles can vary in diameter depending on the technique used for their atomization, but generally range from approximately 10 to 50 micrometers.
- Polymers that can be used to form the microspheres include bioerodible polymers such as poly (lactic acid), poly(lactic-co-glycolic acid), poly(caprolactone), polycarbonates, polyamides, polyanhydrides, polyamino acids, polyortho esters, polyacetals, polycyanoacrylates and degradable polyurethanes,and non-erodible polymers such as polyacrylates, ethylene-vinyl acetate and othei acyl substituted cellulose acetates and derivatives thereof, non- erodible polyurethanes, polystyrenes, polyvinyl chloride, polyvinyl fluoride, poly(vinyl imidazole), chlorosulphonated polyolefins, and polyethylene oxide.
- bioerodible polymers such as poly (lactic acid), poly(lactic-co-glycolic acid), poly(caprolactone), polycarbonates, polyamides, polyanhydrides, polyamino acids, polyortho
- the method of Gombotz, et al. is summarized as follows. Polymer and agent to be encapsulated in solution or dispersion are atomized using an ultrasonic device into a liquified gas which overlays a bed of frozen non-solvent. The microspheres are immediately frozen by the liquified gas. The solvent is slowly removed from these spheres as they thaw and sink onto and then into very cold non-solvent which extracts the solvent as it and the spheres thaw, leaving microspheres containing the encapsulated agent.
- the liquified gas can be liquid argon (-185.6°C), liquid nitrogen (-195.8 °C), liquid oxygen (-182.9°C) or any other gas that results in the immediate freezing of the atomized particles into frozen spheres.
- the product microspheres have been shown to exhibit sustained release in vitro and in vivo with a broad variety of proteins and enzymes.
- the loadings of the active formulation of the protein-polycation complex in such sustained release systems can be from 5 to 50% (w/w), preferably in the range 10-40%.
- Release of the protein active agent from microspheres containing protein-polycation complexes can occur according to one of several mechanisms.
- dissociation of the protein from the complex would occur only in situ in the domain of the sustained delivery system.
- the free protein diffuses out of the device, while the polycation remains behind.
- the polycation presumably is still bound in a network of the protein-polycation complex (in the case of proteins that are polyvalent for the polycation), or bound to other protein molecules (in the case of proteins that are monovalent for the polycation). In either case, it is likely that die diffusion coefficient of the polycation molecule is much lower than that of the free protein, so that it remains within the device.
- the protein-polycation complex diffuses out of the sustained delivery device into the release sink. It then undergoes dissociation to release the protein active agent into the medium.
- free (i.e., uncomplexed) molecules of protein and polycation leave the sustained release device independently and possibly simultaneously. They remain uncomplexed to the extent permitted by the law of mass action. In reality, it is likely that a combination of these effects is operative.
- the association constant for the formation of the complex should be relatively high, a property which may be achieved by virtue of cooperativity in the process of forming the complex.
- a consequence of having a high association constant is that the concentration of free protein will remain relatively low. Under such conditions, when the release mechanism is governed by diffusion, the rate of release can be diminished because the flux is proportional to the concentration gradient established between the inner and outer phases. With a low concentration of protein established in the inner phase, the rate of diffusion will be low.
- the concentration of polycation should be relatively low, so that the active agent is the prevalent component by weight in the formulation, if so desired. This is readily achievable because the high association constant ensures that most or all of the polycation participates in complex formation.
- the molecular weight of the polycation should be relatively high, so that its diffusion coefficient will be low. In this way the active agent will be preferentially depleted from the matrix or depot prior to the polycation.
- Example 1 Formation of a complex between bovine serum albumin and chitosan.
- chitosan 1 g was dissolved in 100 ml of 1 % acetic acid. The pH of the resulting solution was 3.0. The solution was titrated with sodium hydroxide to pH of 6.0, avoiding precipitation and gel formation by the chitosan. This is termed neutralized chitosan.
- bovine serum albumin (BSA) was dissolved in 1.0 ml 5 mM ammonium bicarbonate. 20 microliter aliquots of neutralized chitosan were added to the BSA, as well as to a buffer blank. A thick cloudy precipitate formed with the BSA, which was more profound and extensive than that observed with buffer alone. The latter is ascribed to pH-induced precipitation of chitosan. Centrifugation was used to determine whether precipitation occurred in the liquid supernatant with successive additions of chitosan. Generation of incremental turbidity ended at about the point where 200 microliters of the chitosan solution had been added to the BSA, corresponding to 2.0 mg chitosan.
- BSA bovine serum albumin
- Example 2 Formation of a complex between bovine hemoglobin and chitosan.
- Example 3 Preparation of and in vitro release from PLGA microspheres containing the erythropoietin-chitosan complex. Chitosan acetate at pH 5 was used to dissolve recombinant human erythropoietin (EPO) with varying ratios of chitosan:EPO.
- EPO human erythropoietin
- microspheres were subjected to in vitro release studies at 37°C, using the following release buffer: 50 mM sodium phosphate, 0.9% NaCl, 2% (w/v) ovalbumin, pH 7.2.
- release buffer 50 mM sodium phosphate, 0.9% NaCl, 2% (w/v) ovalbumin, pH 7.2.
- the release results are shown in Figure 1. It is evident that, as compared to the absence of chitosan, incorporation of the polycation profoundly reduces the burst effect upon the release of EPO from the microspheres.
- Example 4 Preparation and in vitro release of PLA microspheres containing the Factor VIII-poly(arginine) complex.
- Human recombinant Factor VIII was reconstituted to 200 units/ml in 0.2 M NaCl, 0.55 M glycine, 0.005 M CaCl 2 , 12 mg/ml human serum albumin.
- polyarginine [(Arg)J was added to this solution.
- the solution was subjected to a change in composition of the buffer to 0.1 M proline, 2.5 M CaCl-, pH 7.35 by passing the reconstituted mixture through a Sephadex R G-25 column equilibrated with the proline - CaCl- solution.
- the product was then micronized according to the procedure of Gombotz, et al., in U.S. Serial No. 07/345,684, and incorporated into microspheres comprised of poly(lactic acid) as the carrier matrix, at a loading of the formulated Factor VHI preparation of 30% (w/w) using the procedure described by Gombotz, et al. in U.S. Serial No. 07/345,143.
- This preparation is referred to as "poly(arginine)" in Figure 2.
- a similar microsphere preparation was made using human recombinant Factor VIII reconstituted to 100 units/ml in 0.1 M NaCl, 0.275 M glycine, 0.0025 M CaCl-, 6 mg/ml human serum albumin. This preparation was similarly incorporated into PLA microspheres at 30% loading. This preparation is referred to as "NaCl-Glycine" in Figure 2.
- the two microsphere preparations were subjected to in vitro release experiments at 37 °C, by immersing approximately 10 mg of microspheres in 1.0 ml aliquots of a release buffer consisting of 0.1 M NaCl, 0.1 M glycine, 10 mM HEPES, 2.5 mM CaC ⁇ , 2 mg/ml human serum albumin, pH 7.2 in a 1.5 ml microfuge tube, and agitated gently. Fresh aliquots of release medium were applied for each time point. The activity was assayed using the Coatest* kit for Factor VIII produced by Kabi Vitrum and distributed by Helena Laboratories, Inc.
- a globulin-free preparation of bovine serum albumin (BSA) obtained from Sigma Chemical Co. was mixed 1:1 (w:w) with sucrose or with protamine sulfate.
- the resulting solutions, as well as a solution of BSA alone, were micronized according to Gombotz, et al., as described in U.S. Serial No. 07/345,684.
- the protein-excipient formulations were incorporated into microspheres of copoly(DL-lactide,glycolide) (50:50) following the procedures of Gombotz, et al., U.S. Serial No. 07/345,143, with total loadings of 10% by weight.
- These microspheres were placed in 20 mM sodium phosphate, 0.15 M sodium chloride, 1.5 mM sodium azide, pH 7.5, at 37 C to measure in vitro release.
- the cumulative release over 68 days is shown in Figure 3.
- the surge in release that occurs between about days 20 and 28 is ascribed to degradation of the polymer matrix, exposing fresh reservoirs of protein for release to the medium.
- the results show that incorporation of protamine sulfate gives enhanced release characteristics as compared to the incorporation of an equal amount of sucrose.
- the extent of release in the first hour, termed the burst is diminished, and the steady, near-zero- order release of protein is sustained for a longer duration.
- the burst release is the lowest of the three cases shown, but the degradation phase releases a large fraction of the protein over a relatively short period of time; further release continues for the remainder of the time period considered.
- the incorporation of protamine sulfate leads to the most monotonic release of rotein after the burst.
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Priority Applications (2)
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AU91652/91A AU653771B2 (en) | 1991-01-03 | 1991-12-31 | Stabilization of proteins by cationic biopolymers |
JP4503421A JPH07503700A (en) | 1991-01-03 | 1991-12-31 | Protein stabilization with cationic biopolymers |
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US63732591A | 1991-01-03 | 1991-01-03 | |
US637,325 | 1991-01-03 |
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WO1992011844A1 true WO1992011844A1 (en) | 1992-07-23 |
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PCT/US1991/009771 WO1992011844A1 (en) | 1991-01-03 | 1991-12-31 | Stabilization of proteins by cationic biopolymers |
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EP (1) | EP0565618A4 (en) |
JP (1) | JPH07503700A (en) |
AU (1) | AU653771B2 (en) |
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WO (1) | WO1992011844A1 (en) |
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US4931287A (en) * | 1988-06-14 | 1990-06-05 | University Of Utah | Heterogeneous interpenetrating polymer networks for the controlled release of drugs |
US4931288A (en) * | 1979-03-21 | 1990-06-05 | Lloyds Bank Plc | Controlled release compositions (II) |
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ES2054815T3 (en) * | 1987-09-08 | 1994-08-16 | Takeda Chemical Industries Ltd | INSOLUBILIZED CYTOKINES IN WATER. |
JP2827287B2 (en) * | 1988-07-05 | 1998-11-25 | 武田薬品工業株式会社 | Sustained release microcapsules containing water-soluble drugs |
GB8904370D0 (en) * | 1989-02-25 | 1989-04-12 | Cosmas Damian Ltd | Liquid delivery compositions |
US5019400A (en) * | 1989-05-01 | 1991-05-28 | Enzytech, Inc. | Very low temperature casting of controlled release microspheres |
-
1991
- 1991-12-31 CA CA002099376A patent/CA2099376A1/en not_active Abandoned
- 1991-12-31 WO PCT/US1991/009771 patent/WO1992011844A1/en not_active Application Discontinuation
- 1991-12-31 JP JP4503421A patent/JPH07503700A/en active Pending
- 1991-12-31 EP EP19920903702 patent/EP0565618A4/en not_active Withdrawn
- 1991-12-31 AU AU91652/91A patent/AU653771B2/en not_active Ceased
Patent Citations (3)
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US4931288A (en) * | 1979-03-21 | 1990-06-05 | Lloyds Bank Plc | Controlled release compositions (II) |
US4883669A (en) * | 1985-02-25 | 1989-11-28 | Rutgers, The State University Of New Jersey | Transdermal absorption dosage unit for estradiol and other estrogenic steroids and process for administration |
US4931287A (en) * | 1988-06-14 | 1990-06-05 | University Of Utah | Heterogeneous interpenetrating polymer networks for the controlled release of drugs |
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Also Published As
Publication number | Publication date |
---|---|
CA2099376A1 (en) | 1992-07-04 |
AU653771B2 (en) | 1994-10-13 |
JPH07503700A (en) | 1995-04-20 |
EP0565618A4 (en) | 1994-06-29 |
EP0565618A1 (en) | 1993-10-20 |
AU9165291A (en) | 1992-08-17 |
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