WO1992013004A1 - Procede et dispositif pour la fabrication d'un produit contenant de l'amidon et/ou au moins un derive d'amidon - Google Patents
Procede et dispositif pour la fabrication d'un produit contenant de l'amidon et/ou au moins un derive d'amidon Download PDFInfo
- Publication number
- WO1992013004A1 WO1992013004A1 PCT/EP1992/000152 EP9200152W WO9213004A1 WO 1992013004 A1 WO1992013004 A1 WO 1992013004A1 EP 9200152 W EP9200152 W EP 9200152W WO 9213004 A1 WO9213004 A1 WO 9213004A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cavity
- starch
- gelled
- steam
- mixture
- Prior art date
Links
- 229920002472 Starch Polymers 0.000 title claims abstract description 132
- 239000008107 starch Substances 0.000 title claims abstract description 130
- 235000019698 starch Nutrition 0.000 title claims abstract description 130
- 235000019426 modified starch Nutrition 0.000 title claims abstract description 62
- 229920000881 Modified starch Polymers 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 68
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 230000008569 process Effects 0.000 title claims description 19
- 239000000463 material Substances 0.000 claims abstract description 176
- 239000000203 mixture Substances 0.000 claims abstract description 119
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 72
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 34
- 239000002028 Biomass Substances 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims description 64
- 238000005266 casting Methods 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 23
- 229920000856 Amylose Polymers 0.000 claims description 20
- 229920000877 Melamine resin Polymers 0.000 claims description 20
- 239000004604 Blowing Agent Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 19
- 230000009969 flowable effect Effects 0.000 claims description 17
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 15
- 239000004640 Melamine resin Substances 0.000 claims description 11
- 239000003570 air Substances 0.000 claims description 11
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 9
- 238000005187 foaming Methods 0.000 claims description 9
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 9
- 239000012080 ambient air Substances 0.000 claims description 8
- 239000004202 carbamide Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 239000004606 Fillers/Extenders Substances 0.000 claims description 6
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 6
- 239000008103 glucose Substances 0.000 claims description 6
- 239000001913 cellulose Substances 0.000 claims description 5
- 229920002678 cellulose Polymers 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- -1 phosphate acid Chemical class 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 239000010902 straw Substances 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 238000009751 slip forming Methods 0.000 claims description 4
- 229920001747 Cellulose diacetate Polymers 0.000 claims description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000004571 lime Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000010454 slate Substances 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 claims description 2
- 239000005997 Calcium carbide Substances 0.000 claims description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 229910019142 PO4 Inorganic materials 0.000 claims description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 229920000159 gelatin Polymers 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000019322 gelatine Nutrition 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 2
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 2
- 239000011707 mineral Substances 0.000 claims description 2
- 235000010755 mineral Nutrition 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 239000010452 phosphate Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 239000001632 sodium acetate Substances 0.000 claims description 2
- 235000017281 sodium acetate Nutrition 0.000 claims description 2
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 44
- 239000006260 foam Substances 0.000 abstract description 23
- 238000007906 compression Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 53
- 239000010408 film Substances 0.000 description 25
- 239000007788 liquid Substances 0.000 description 15
- 238000001816 cooling Methods 0.000 description 12
- 238000009750 centrifugal casting Methods 0.000 description 11
- 239000000654 additive Substances 0.000 description 10
- 241000196324 Embryophyta Species 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- 239000000499 gel Substances 0.000 description 8
- 238000004806 packaging method and process Methods 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 235000013339 cereals Nutrition 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 230000002349 favourable effect Effects 0.000 description 6
- 235000013305 food Nutrition 0.000 description 6
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 6
- 239000013502 plastic waste Substances 0.000 description 6
- 229920002261 Corn starch Polymers 0.000 description 5
- 239000008120 corn starch Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 239000011888 foil Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 239000005022 packaging material Substances 0.000 description 5
- 229920001592 potato starch Polymers 0.000 description 5
- 235000014676 Phragmites communis Nutrition 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000001879 gelation Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000003380 propellant Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 235000013311 vegetables Nutrition 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
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- 235000002595 Solanum tuberosum Nutrition 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
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- 238000009826 distribution Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 229940015043 glyoxal Drugs 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000013067 intermediate product Substances 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 235000011837 pasties Nutrition 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 244000273256 Phragmites communis Species 0.000 description 2
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- 239000000969 carrier Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
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- 239000003063 flame retardant Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
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- 238000010521 absorption reaction Methods 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
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- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
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- 235000014510 cooky Nutrition 0.000 description 1
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- 235000005822 corn Nutrition 0.000 description 1
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- 230000032050 esterification Effects 0.000 description 1
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- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000003864 humus Substances 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004643 material aging Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001007 puffing effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 241001478887 unidentified soil bacteria Species 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000012866 water-soluble synthetic resin Substances 0.000 description 1
- 229920006186 water-soluble synthetic resin Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3402—Details of processes or apparatus for reducing environmental damage or for working-up compositions comprising inert blowing agents or biodegradable components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
- C08B30/16—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L3/00—Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2003/00—Use of starch or derivatives as moulding material
Definitions
- the invention relates to a method and a device for producing a starch and / or a product containing at least one starch derivative.
- Starch-based products can be used, for example, to replace plastic products and generally have the advantage over them that they are better and / or less polluting and, in particular, are biodegradable and, moreover, are difficult to ignite.
- the starch is a temperature of 80 ° C to 240 ° C in the interior of the extruder press.
- the inevitable conveyance between successive turns of the helical rib of the screw impedes the simultaneous mixing of the starch with the added additives.
- relatively high shear forces are exerted on the mixture present in the interior of the extruder press by the movement of the screw, there is a risk that the mixture will clump in the interior of the extruder press. This creates a homogeneous
- Distribution of additives in the mixture additionally hampers and also makes it difficult to keep the pressure of the mixture constant when it is pressed out of the interior of the extruder press. This in turn has the disadvantage that it is practically not possible, especially when producing large objects, to produce them with a homogeneous density.
- the known method can hardly be used to produce larger, crystal-clear objects for which a homogeneous distribution of the crosslinking agent in the mixture is a prerequisite.
- foils cannot be produced by injection molding, as are desired as intermediate or end products for various purposes.
- a process known from EP-A-0 087 847 for producing foamed, gelled starch products a material consisting of starch and / or starch derivatives and water is mixed in an extruder press together with a crosslinking agent and a blowing agent, at temperatures heated and extruded from 60 ° C to 220 ° C. Strands formed during extrusion can then be subdivided into foam cores with a grain size of 3 cm to 5 cm, which act as binders for foods or carriers of odor and
- Flavor components as well as packaging material to protect fragile objects.
- the mixture formed in the interior of the extruder press contains blowing agent and has the relatively high temperature already mentioned in the extruder press, puffing and foam formation with simultaneous solidification occur already in the interior of the extruder press and in the outlet which normally consists of a nozzle. the gelatinized mixture. Because the mixture is already foaming in the extruder press, it can only expand and expand a little more after flowing out through the outlet of the extruder press. If a sheet-like or strand-like article is produced by continuous extrusion as an intermediate or end product, its maximum cross-sectional dimensions are at most only slightly larger than the cross-sectional dimensions of the passage of the nozzle of the extruder press.
- this method enables the production of foamed products only, but not the production of non-porous products, such as transparent films. Since, as already mentioned, a homogeneous distribution of the crosslinking agent in the mixture is the prerequisite for transparent products, the process known from EP-A-0 087 847, even if no blowing agent was added, would be trans for the production Parent products are not suitable, since a crosslinking agent added to the mixture before it enters the extruder press is also not homogeneously distributed in the mixture.
- the method known from EP-A-0 087 847 also has the disadvantage that the starch and the water are only mixed with one another when they are introduced into the extruder press. In such a mixing process, the starch granules cannot swell or only swell slightly, which in turn prevents the crosslinking agent from being incorporated into the molecular structure of the starch and thus preventing the crosslinking agent from being homogeneously distributed.
- the object on which the invention is based is therefore to create a method and a device for the optional production of pore-free, for example transparent and also crystal-clear or foamed and porous starch products, the Disadvantages of the known methods and devices are to be remedied.
- the aim is to completely dissolve the starch during the manufacturing process both in the manufacture of a non-porous and in the manufacture of a porous product and to form a product which has the most homogeneous density, structure and crosslinking possible. Accordingly, when producing a non-foamed product, the aim is to ensure that it is actually completely non-porous and, if necessary, can be transparent and, for example, even transparent and crystal-clear.
- the material When producing a foamed product, it should also be possible for the material to be able to foam and expand if necessary after flowing out of a cavity in which it was gelled. Furthermore, it should be possible for the pressure of the die to be as constant as possible when passing through an outlet or when it is pressed into a casting mold and to have the intended size as precisely as possible, so that the or each resulting object is as precise as possible the intended shape, the intended dimensions and / or has a homogeneous density.
- a material which contains starchy biomass and / or pure starch and / or at least one starch derivative and normally water and / or alcohol can be fed into a conveying and / or pressing device introduced and pressurized, mixed, compressed, moved in it with a movable conveying and / or pressing member and pressed through an outlet of the conveying and / or pressing device from the interior thereof into the cavity of a gelling and / or mixing chamber , possibly mixed with additives and heated, melted and gelled by adding steam.
- the material or the starch-containing biomass and / or starch and / or the starch derivative is normally in a particulate state when introduced into the interior of the conveying and / or pressing device and namely consists, for example, of already swollen particles or grains. Furthermore, when the material is introduced into the interior of the conveying and / or pressing device, it preferably contains neither a crosslinking agent nor a blowing agent.
- the conveying and / or pressing process taking place in the conveying and / or pressing device causes the material to heat up. If necessary, this can be additionally heated or possibly cooled in the interior of the conveying and / or pressing device by means of a heating and / or cooling device and brought to a favorable, relatively low temperature.
- the starch and / or the starch derivative of the material used - depending on the type of product to be produced - can contain at most little or relatively much amylose. At least if the material contains little or no amylose, the temperature of the material in the entire interior of the conveying and / or pressing device is expediently less than 60 ° C., preferably at least 30 ° C. and for example 40 ° C. to 55 ° C.
- the temperature in the interior of the conveying and / or pressing device is set to a favorable, relatively low value in the manner described above and the material introduced into the interior is advantageously both free of crosslinking agents and free of blowing agents, this can be achieved when it is introduced
- the starch and / or starch derivative particles normally present in the interior of the conveying and / or pressing device lose their connection and disintegrate during the conveying and / or pressing process taking place, without any appreciable gelation taking place, without the starch and / or the at least one starch derivative clumps and without the material foaming. When the material is compressed and compressed, its viscosity also decreases again.
- an extruder or screw press with a cylindrical chamber which delimits an elongated inner space and has an inlet at one end and an outlet at the other end is used as the conveying and / or pressing device.
- a rotatable, axially non-displaceable screw can be arranged in the chamber as a conveying and / or pressing member, it being possible for there to be several of these.
- the material can from the interior of the conveyor and / or pressing device by a, preferably nozzle-shaped outlet, which forms a constriction, is introduced via a check valve into the cavity delimited by a chamber, namely pressed into it.
- the chamber is, for example, cylindrical and has a gelling and / or mixing chamber of a gelling and / or
- At least one feed line can also open into the cavity, which feed line forms an inlet for introducing a crosslinking and / or blowing agent and / or possibly other additives. Furthermore, a plurality of openings for introducing water vapor and / or alcohol vapor preferably open into the cavity.
- the temperature in the cavity mentioned is preferably greater than the temperature in the interior of the conveying and / or pressing device and, depending on the type of material and the product to be produced, is preferably at least 80 ° C., normally at least 100 ° C., expediently at least 140 ° C, for example even at least 150 ° C or at least 160 ° C and for example at most about 240 ° C.
- the cavity is preferably sealed gas-tight to the environment, so that the material in the cavity can be kept under a pressure that is greater than the ambient air pressure.
- the pressure in the cavity is preferably at least 50 kPa and preferably at most 1.5 MPa greater than the ambient air pressure and can accordingly - measured absolutely - preferably at least 0.15 MPa and, for example
- the material present in the cavity is preferably heated at least in part and, for example, completely by the water and / or alcohol vapor supplied, which is preferably overheated.
- the steam preferably has a temperature of more than 100 ° C., suitably at least 120 ° C., preferably at least 140 ° C, preferably at most 240 ° C and for example 150 ° C to 200 ° C temperature.
- the steam is preferably introduced into the cavity in such a way that at least a part - for example the largest part - is dissolved by it as steam or gas in the material. At least a part of the steam introduced into the material, namely preferably most of it, and possibly all of the steam introduced into the material should then be removed from the material again.
- a steam separator it is also possible to completely or partially extract the water and / or alcohol vapor from the material if it flows out through an outlet, the pressure of the material drops to the ambient air pressure and the material also comes into contact with the ambient air.
- the steam supplied in the cavity mentioned can partially or completely condense when flowing through a line connecting the cavity to the said outlet, so that the substance forming the vapor is partially or completely in the liquid state when the material flows out of the outlet and separates as a liquid from the gelled material.
- the material can be processed in the preferably existing extruder or screw press or at least in the first half of the path through which the material travels in a relatively dry state.
- the material can be quasi homogeneous, pasty
- a crosslinking agent and / or a blowing agent and possibly at least one other additive can be added to the gelling and / or mixing chamber in the cavity of the gelling and / or mixing chamber.
- the water and / or alcohol vapor can supply thermal energy to the material in the cavity and distribute it evenly in the material.
- at least part of the water and / or alcohol vapor in the cavity can be converted into a liquid and absorbed by the material.
- the liquid brought into the material in this way is evenly distributed in the material.
- the flowable material present in the cavity is therefore heated, melted and gelled evenly by the water and / or alcohol vapor and the stirring.
- the supply of water and / or alcohol vapor in particular prevents the flowable material from partially clumping in the cavity of the gelling and / or mixing chamber and from being deposited on the inner walls of the cavity.
- the flowable, gelled, and preferably additive-containing material formed in the cavity is also referred to below as a mixture and can be in a more or less warm state under the influence of that produced by a conveying and / or pressing device and / or by the steam Pressure through a closed cross-section line, which can be heated or cooled if necessary, and an existing steam separator, for example, are pressed out of an outlet.
- the outlet can be formed, for example, by a slot die, a casting head or a profile tool.
- the profile tool has at least one passage through which it passes continuously to extrude the pressed mixture.
- the mixture formed in the cavity mentioned is preferably continuously discharged from this cavity and, for example, continuously formed into an intermediate or end product when and / or after it flows out of an outlet, for example rolled with a rolling mill to form a sheet forming a film.
- the gelled mixture can also be fed to a conveyor belt through an outlet, for example in the form of a slot die.
- the gelled mixture can have approximately the same temperature during the shaping as during gelling in the cavity mentioned, the temperature during the shaping being, for example, up to about 220 ° C.
- the starch-based material can also be plastically deformed at lower temperatures, at most about 120 ° C., expediently about 20 ° C. to 80 ° C. and preferably 40 ° C. to 70 ° C., and for example to give films or other materials ⁇ term strands are rolled and / or drawn and / or cast into molded parts.
- the gelled mixture flowing out, for example, via a steam separator is therefore allowed to cool down for a certain period of time after the gelling and can then be shaped into the desired objects. If necessary, the mixture formed in the cavity mentioned can flow out between this and the shaping process with a heating and / or cooling device for one Shaping optimal temperature can be brought.
- starch is produced in large quantities by plants.
- by-products or waste products are obtained which consist entirely or partly of starch and / or starch derivatives.
- a starchy plant is, for example, reed, in particular the Chinese reed that grows freely in China and other Asian countries and contains about 40% to 50% by weight of starch. Italian reeds also contain quite a bit of starch.
- potatoes or - more precisely, potato tubers - rice grains, wheat grains, corn kernels and peas contain a lot of starch.
- the straw obtained during the harvest of various cereals also contains some starch.
- the plants and parts of plants mentioned usually contain water and other substances, in particular cellulose, in addition to the starch.
- the material consisting of starchy biomass and / or starch and / or at least one starch derivative can be procured and made available in a simple, inexpensive and environmentally friendly manner.
- a material which preferably contains starch and / or at least one starch derivative which, apart from the water normally contained in vegetable raw materials, is as pure as possible is.
- the material should then, in particular, also be as free as possible from cellulose and other vegetable constituents which can cause clouding or coloring.
- a non-porous or porous To produce a product that only needs to have a small translucency or that can or should be opaque and / or colored, a particulate material can be used that, in addition to at least one starch and / or at least one starch derivative, also cellulose and / or contains other herbal ingredients.
- the material can then contain, for example, a biomass that has reeds and / or straw that has been processed into small particles by cutting and / or by grinding and / or grinding. Since straw, in particular, contains only relatively little starch, this biomass can be mixed with another starch-rich material, for example more or less pure potato starch.
- Any starch derivative present in the material can be formed, for example, by esterification and / or etherification and / or oxidation and / or by partial hydrolytic degradation of starch.
- a material with starch and / or at least one starch derivative which contains little or no amylose can be used for many purposes.
- Such a material, such as potato starch, is available at particularly low cost and is also relatively easy to gel.
- waterproof products are to be produced and in particular if they are very thin in cross-section in at least one direction and have, for example, a thin film, a thin-walled container or a thin thread
- at least one component of the said Contains a relatively large amount of amylose.
- the material can, for example, have a starch-rich starch - for example corn starch - and / or a starch derivative - for example slightly esterified corn starch - which, based on its own weight, has at least 30% by weight or even contains at least 35% by weight of amylose.
- the proportion of this amylose-rich starch or the amylose-rich starch derivative in the total material consisting of starch and / or at least one starch derivative is preferably at least 1% by weight, preferably at most 60% by weight, suitably at least 3% by weight and Expediently at most 20% by weight and for example at least 6% by weight to at most about 15% by weight.
- the proportion of amylose in the total material consisting of starch and / or at least one starch derivative can accordingly be at least 0.3% by weight, suitably at least about 1% by weight and for example at least about 2% by weight.
- the material contains a lot of amylose, it should be heated in the cavity mentioned for gelling to a temperature which is preferably at least 140 ° C. and even better, for example at least 150 ° C. and for example up to about 180 ° C. or even up to about Is 200 ° C.
- a material containing starchy biomass and / or more or less pure starch and / or at least one starch derivative is preferably introduced into a mixer in a particulate state, ie as a granulate and / or granular and / or powdery bulk material and in this preferably at ambient temperature - ie without heating - and therefore normally at a temperature of about 20 ° C. and less than 30 ° C. with water and / or alcohol serving as solvent and / or dispersing agent and possibly with extenders and / or others Mixed materials.
- the biomass, starch and / or starch derivative particles can be, for example, with at least one rotatable Stirrer formed mixing tool are moved. The particles swell due to the absorption of water and / or alcohol, which also increases the viscosity of the material.
- the starch produced by plants has a certain moisture, the water content of starch freshly obtained from plants, for example potatoes, typically being about 15 to 25% by weight. If the starch or a starch derivative is obtained from plants which have been stored for a long time and / or have already been pretreated in some way and / or as a by-product of any industrial processing, the water content can also be smaller or larger.
- the amount of water and / or alcohol added during mixing can be matched to the already existing water content of the starch or starch derivative in such a way that the total amount of water and / or alcohol present in the material is at least 2% by weight and at most 60 % By weight and preferably 10% by weight to 35% by weight.
- the material can normally contain water as a solvent and / or dispersing agent.
- water as a solvent and / or dispersing agent.
- alcohol instead of water to the material and possibly even that already in to replace the water present in the vegetable starch with alcohol, because the film or the object otherwise produced then dries faster.
- amylose-rich material If an amylose-rich material is gelled, it can this may even be introduced into the cavity used for gelling in a completely dry state, ie without water and without alcohol. In this case, in addition to water vapor and / or alcohol vapor, water and / or alcohol in the liquid state may also be added to the material in the cavity mentioned.
- the crosslinking agent which is at least normally still added to the gelled starch material in the cavity can, for example, have melamine resin and / or melamine and / or urea and / or formaldehyde and / or urotropin and / or glyoxal and / or glucose.
- a melamine resin formed from melamine and formaldehyde, which serves as a crosslinking agent, can be dissolved in the material, for example as a particulate material - for example as granules - or dissolved in formaldehyde and thus added in the liquid state.
- the properties of the products subsequently created, ie objects, can be adapted to the intended use.
- the resistance or - seen the other way round - the rate of rotting can be controlled by the type and amount of the crosslinking agent added. For example, if starch left in its natural state is placed on or in a humus soil, it rots relatively quickly under the influence of soil bacteria.
- resistance to rotting can be increased, for example, by admixing and metering in a crosslinking agent which reduces water solubility, such as melamine resin or melamine or urea or glyoxal, for example by appropriate metering of the melamine resin and / or or melamine content and / or urea content, depending on requirements, even with a thin flexible film, a shelf life and durability of at least 5 years or at least 10 years or, if necessary can be guaranteed for even more years.
- a crosslinking agent which reduces water solubility such as melamine resin or melamine or urea or glyoxal
- the total proportion of crosslinking agent in particular when using amylose-free or at least low amylose starting materials, is in many cases for example at most 1% by weight or even only at most 0.1% by weight of the more or less dry material containing starch and / or at least one starch derivative .
- rotting is still possible in a natural environment, only then it takes longer.
- the material as crosslinking agent is preferably melamine resin and / or melamine and / or urea, and preferably additionally glucose attached.
- the crosslinking agent content can then be at least 10% by weight and up to 30% by weight of the more or less dry or even water and / or alcohol-containing material introduced into the gelling cavity.
- the melamine resin - and / or melamine and / or urea fraction - based on the total starch and / or at least one starch derivative and water and / or alcohol-containing material introduced into the gelling cavity - preferably at least 10% by weight and preferably not more than 15% by weight.
- the proportion of glucose - based on the material mentioned - can preferably be at least 2% by weight and preferably at most 12% by weight.
- additives can also be added to the material later in the gelling cavity can be added to achieve certain properties of the products.
- at least one additive for additionally reducing the water solubility and / or at least one hardener can be added.
- starch-based products are inherently flame-retardant and poorly flammable, it is possible, for example, to additionally add at least one flame-retardant substance.
- At least one dye can also be added to color the otherwise normally colorless products.
- the objects formed from the gel are dried by heating to accelerate the setting and solidification process, so that at least a part of the water and / or. Originally present as a solution and / or dispersion liquid is dried Alcohol escapes. If, as mentioned, compact, pore-free and / or transparent objects, for example foils, are to be produced, their drying can be carried out, for example, at least in part by irradiation with infrared light.
- a film If a film is produced, it can, for example, be irradiated simultaneously from both sides - that is, for example, from above and from below in the case of a film running along a horizontal plane.
- the outermost layers When drying by infrared light irradiation, the outermost layers are first heated and dried, so that the liquid withdrawal proceeds from the outside inwards. This promotes the formation of largely non-porous, clear and even transparent films or other objects.
- the gelled mixture can be fed, for example, through an outlet, for example as a slot die, to a rolling device or a device with a conveyor and / or casting belt and at least one shaping tool , that is formed by a wedge and / or knife-like scraper.
- a rolling device or a device with a conveyor and / or casting belt and at least one shaping tool that is formed by a wedge and / or knife-like scraper.
- suitable profile tools it is also possible to continuously produce strands and webs with any other profiles - for example, tubes or hoses - by rolling processes, extrusion and / or extrusion and other shaping methods.
- the widths and thicknesses of the foils or tapes or the other cross-sectional dimensions in any way of profiled strands can of course be determined as required by appropriate dimensioning of the profile tool used.
- At least one flavor and / or smell substance can be added to a material used to produce a film, for example to keep moths and possibly other insects or other animals away. Such a film can then be used to form a sack or container for storing clothes.
- Transparent films or tapes based on starch can furthermore be used as writing and / or image carriers for so-called bright room or "overhead” projectors.
- Solc foils or tapes are often used only once and for a short time and then thrown away, so that degradability with such foils or tapes that is environmentally friendly is also very advantageous.
- the gelled starch mixture are first continuously formed into a sheet. This can then - for example before it is completely dry and solidified - be shaped in a shaping device into spatial shaped parts, such as containers.
- Such molded parts can be used, for example, as packaging material for foods such as vegetables, meat or chocolates.
- polyethylene starch can be added to the starch and / or at least one starch derivative material when it is introduced into a conveying and / or pressing device or at the latest when gelling.
- the polyethylene oxide can be added to the rest of the material, for example in dissolved form.
- the proportion of polyethylene oxide in the total starch and / or mixture containing at least one starch derivative is preferably at most 30% by weight and, for example, 0.5 to 5% by weight.
- a small amount of at least one other water-soluble synthetic resin can be added to the mixture. Its proportion in the mixture can be, for example, 0.5 to 4.5% by weight.
- Objects molded from polyethylene oxide material have a relatively smooth surface. If the material, for example for shaping at least one object in a flowable or semi-solid state, is shaped with at least one tool and / or at least one device, for example rolled with rollers and possibly additionally formed with a forming device or cast into a casting mold, the added polyethylene oxide acts against sticking the material to the tool or device. Furthermore, the surface of such an object can be provided with at least one pattern that is linear and / or punctiform depressions.
- depressions can be embossed with at least one, for example, heated embossing roller or with a heated embossing stamp into the material which has already been formed into an object by rolling or casting or the like, but is not yet completely solidified. Instead, the depressions can possibly be burned in with a laser or produced by a shrinking process or by machining.
- the depths of the depressions and / or their spacings from one another are at most 0.01 mm, better than 0.001 mm and for example only 1 nm to 10 n
- a layer of polyethylene oxide can be applied to an object which consists of a starchy material without polyethylene oxide. It is also possible to apply a starch mixture containing polyethylene oxide to a surface of an object, such as paper, wood or textile fabric. Finally, there is also the possibility of applying a thin metallic layer to at least one area of the surface of a starch and / or at least one starch derivative, for example by vapor deposition. In this way, objects with smooth surfaces can be formed, which can subsequently also be provided with fine, line-shaped or punctiform depressions.
- Patterns with depressions of the type mentioned produce by diffraction and
- Objects with such patterns for example characters and / or at least one image, can be formed, for example, as packaging material, as a container for food or possibly as securities or tickets.
- the gelled mixture can also be continuously formed into threads which can be dried by hot air treatment and further processed, for example, into cords and ropes or into cotton-like starch products.
- foamed starch products can have sizes and shapes which can be selected within wide limits.
- larger foam bodies can be produced for packaging devices or fragile objects or structural masses for backdrop construction and for interior decorations.
- the gelled mixtures containing the starch and / or at least starch derivative can be irradiated with microwaves in a dryer after a more or less extensive preforming and partial foaming with an advantageous embodiment of the method.
- the preliminary product in the dryer is then progressively heated and dried in it by the microwaves from the inside out.
- the bubbles which form during the evaporation of water and / or alcohol cause the gel to foam and thereby further deform and become porous.
- foam products it is also possible, for example, to produce small foamed foam granules which can be used as packaging material by injecting the gelled mixture dropwise into a hot air stream.
- a blowing agent can be added to the material before the foaming process.
- This can, for example, consist of at least one salt, for example a metal carbonate, such as lime or calcium carbide, and / or an inorganic acid, for example hydrochloric or phosphoric acid, and / or an organic acid, for example citric acid, and / or hydrogen peroxide and / or aluminum oxide and / or cement.
- the amount of propellant added can contain at least about 0.01% by weight, at most about 20% by weight and, for example, about 0.1% by weight to 5% by weight of the water and / or alcohol, in the mixed state for gelation serving cavity brought material.
- the percentages can be based on the amount of starch material and / or at least one starch derivative, or on the amount of this material, water and / or alcohol, normally containing a crosslinking agent and possibly additional substances be introduced into the cavity of the gelling and / or mixing chamber. So that any added blowing agent does not already cause foaming and gumming of the material in the press used for homogenization, the blowing agent is advantageously added to the gelling material only in the cavity of the gelling and / or mixing chamber.
- a foam strand formed by foaming can then be formed into desired objects in an even more or less flowable state by rolling, pressing or casting or the like, or in pieces in a more or less soft or solidified state using a separating device, such as plates or chips, be separated.
- Starch foam products or articles can have a minimum of about 5 mg / cm 3, a maximum of about 600 mg / cm3 and
- the starch-foam articles produced can depend on the production process, the composition, and the like
- Shape and the dimensions are dimensionally stable, hard and rigid, that is to say they cannot be elastically compressible.
- it is also possible to produce film-like or band-shaped foam articles which, although not, or at least are not highly elastically compressible, but are nevertheless bendable.
- foam products can be produced that are elastically compressible at least to a limited extent.
- porous starch-based objects there is the possibility of adding sweeteners and / or flavorings and / or spices and / or nutrients of any kind to the production.
- Products of this type can then be used, for example, for packaging foodstuffs and / or as plates, drinking cups or the like, and can then be consumed.
- Porous starch foam articles with additives of the type mentioned can also be provided as actual foodstuffs and, for this purpose, can also be fried in oil, for example, so that crispy stems and cookies for nibbling are produced.
- foam products there is also the possibility, for example, of adding acetyl anhydride and / or sodium acetate and / or cellulose diacetate to the material, and possibly also adding a small amount of diatomaceous earth, acetic acid and / or glycerol.
- acetyl anhydride and / or sodium acetate and / or cellulose diacetate to the material, and possibly also adding a small amount of diatomaceous earth, acetic acid and / or glycerol.
- the foam products become tougher and more stable and can be deformed before their final solidification without destroying the pores.
- Such a product can have, for example, 0.5% by weight to 5% by weight of cellulose diacetate, 0.5% by weight to 3.5% by weight of diatomaceous earth and a maximum of 0.075% by weight of glycerol.
- the glycerin has the property of a plasticizer and prevents the starchy material from clumping together.
- Liquid starch products can also be produced. Products of this type, for example as impregnating or coating materials, can be sprayed or sprayed onto the objects to be coated as required using a spray device operated with compressed air.
- the starch-based coating materials that can be produced by this method can be used in the processing of cardboard, paper and wood and as a more environmentally friendly replacement product for protective wax layers in road vehicles. Due to their pore-filling properties, these products are also suitable for mixing with water-soluble paints and / or other conventional impregnating agents.
- extenders to the starch material, such as water-soluble gelatin, plastic waste, quartz sand, lime, cement, slate dust, ceramic dust, stone dust and / or cellulose-containing materials, such as sawdust, sawdust, paper or straw, the latter - such as already mentioned - can also contain a little starch.
- These extenders can be used together with the starch and / or with at least one material containing a starch derivative as well as water and / or alcohol by means of a conveyor and / or press device or an extruder or screw press, or directly into the cavity of the gelling agent. and / or mixing chamber and are added to the starch material at the latest in this cavity.
- the material containing the extender can foamed and porous or non-porous and flexible as well as easily formable or rigid starch products are produced.
- Extending agents can be added to the starch material granulated plastic waste, preferably consisting of polyvinyl chloride and polyethylene.
- the proportion of plastic waste can be, for example, 5% by weight to 95% by weight of the mixture consisting of starch and / or at least one starch derivative and the plastic waste.
- glucose can be added to the plastic-starch mixture.
- the objects produced according to this process can be further processed and screwed together well by machining operations such as sawing and drilling. These very water and acid resistant items can e.g. can be used in the construction industry as switching and underwater components as well as guard rails.
- both a blowing agent-free and a blowing agent-containing mixture can be produced and through an outlet into one
- the gelled mixture contains a blowing agent, it can still be in a largely non-foamed state when it flows into the channel and can only be foamed in the channel.
- the method according to the invention therefore enables the production of pore-free and foamed, porous webs which have a large width in comparison with the width of the outlet.
- the mixture can also be intermittent into one Casting mold or alternately into different casting molds and, for example, pressed into them. The or each casting mold can be closed on all sides or open at the top. In the same way as when introducing the mixture into a channel, it is possible to produce relatively large objects, for example foam sheets used for packaging large apparatus.
- a screw-type piston press or a piston press can also be used to feed the starchy mixture into the gelling cavity, which acts as a pressing member has a rotatable and axially displaceable screw piston in its cylindrical chamber or an axially displaceable piston.
- FIG. 1 shows a schematic representation of a device for producing a non-porous, film-forming web
- FIG. 2 shows a schematic representation of part of a variant of a device for producing molded parts by means of a forming device
- FIG. 3 shows a schematic illustration of part of a variant of a device for producing molded parts by means of a centrifugal casting device
- FIG. 4 shows a schematic representation of part of a variant of a device for producing pore-free threads by means of a centrifuge and
- FIG. 5 shows a schematic representation of part of a variant of a device for producing foam articles.
- the device shown in FIG. 1 for producing a sheet forming a film from a flowable material has a feed system 1.
- This has a memory 3 which contains a material 5 which consists of starch containing some water.
- the memory 3 is connected to a mixer 15 via a metering device 11.
- the reservoir 7 is connected to the mixer 15 via a metering device 13.
- the metering device 11 has, for example, a worm and a drive device for driving it, while the metering device 13 is formed, for example, by a pump and a valve.
- the mixer 15 has a container and approximately at least one mechanical tool that can be moved in it with a drive device.
- the Au ⁇ gang de ⁇ mixer 15 is connected via a, for example, a screw and a driving device au f facing metering device 17 to the inlet 19 of a F ⁇ rder- and / or pressing device 21st
- the conveying and / or pressing device 21 is designed as a press, namely as a screw press.
- This has an elongated chamber 23, the wall of which, as the main part, has a cylindrical jacket with a horizontal axis 25 and which delimits an interior space 27.
- an inlet 19 opens into the cavity 27.
- the chamber 23 may also have two additional inlets, not shown in FIG.
- the two additional inlets if any, open - in relation to the conveying direction of the conveying and / or pressing device 21 - in the rear half and namely even in the rear third of the interior 27 in these.
- the liquid inlet can be connected to the reservoir 7 via a line 28 and a metering device 14 formed by a pump and a valve.
- a conveying and / or pressing member 30, namely a screw is axially immovably mounted, which with a motor and, for example, also a
- Gear device drive device 31 can be rotated about the axis 25.
- the jacket is provided at least in a partial region of its length with a heating and / or cooling device 33, which has, for example, a pipe coil for passing a heating or cooling fluid through it.
- the jacket is enclosed by an outer jacket serving as thermal insulation 35.
- the outlet 29 of the conveying and / or pressing device 21 is connected to a check valve 37.
- This has a passage 37a delimited by a preferably heat-insulating wall 37b and a movable locking element 37c which is formed, for example, by a spring-loaded flap.
- a gelling and / or mixing device 38 has a gelling and / or mixing chamber 43 with, for example, an elongated, cylindrical, vertical jacket and two
- the inside of the wall consists essentially of metal, for example it is provided with a thermal insulation (not shown) and delimits a cavity 39.
- the gelling and / or mixing device 38 also has a mechanism with at least one rotating in the cavity 39 about the vertical axis of the jacket Stirrer 41 and a drive device serving to rotate this, which is formed, for example, by an electric motor and a transmission.
- the gelling and / or mixing chamber 43 is provided at its one upper end with an inlet 43a and at its other lower end with an outlet 43b.
- the inlet 43a is connected to the outlet of the check valve 37.
- a steam feed line 45 opens into the cavity 39 at at least one steam supply opening and is preferably provided with a steam distributor which opens into the hollow space 39 when there are several steam supply openings distributed over the wall of the chamber 43.
- the steam feed line 45 is connected, for example, via a valve to a part 47a of a steam source 47.
- the already mentioned, possibly existing steam inlet of the chamber 23 of the conveying and / or pressing device 21 can be connected to a part 47b of the steam source 47 via a steam feed line 46, for example having a valve.
- This has at least one boiler and possibly at least one pump in order to generate steam - namely overheated and tensioned water vapor - and to feed it into the cavity 39 and possibly into the interior 27.
- the cavity 39 is still connected to a feed device 49.
- This has a reservoir 53 for storing a crosslinking agent 51 and possibly a reservoir 59 which serves for storing a diluent and / or solvent and / or dispersion agent 57 for the crosslinking agent 51.
- the feed device 49 also has a metering device 55 which is formed, for example, by at least one pump and two valves and has at least one feed line opening into the cavity 39.
- the feed system 1, the conveying and / or pressing device 21, the steam source 49 and the feed device 49 together form feed means around the cavity 39 different materials, in particular the starch and / or at least one material containing starch derivative as well as water and / or alcohol feed.
- the Chamber 43 can possibly also be provided with a normally closed safety pressure relief valve, for example a rupture disc.
- the outlet 43b of the cavity 39 is connected to a line 61 which is closed in cross section and which has a heating and cooling device 63 and a thermal insulation and through which the flowable, gelled starch mixture formed in the cavity 39 can be pressed out of the cavity 39.
- the end of the line 61 facing away from the cavity 39 forms an outlet 71 of the part of the device used to form and gel the starch and / or at least one starch derivative mixture.
- the outlet 71 is designed, for example, as a slot die, but may also have an outlet opening that is circular in cross section.
- outlet 71 Arranged after outlet 71 is a system for molding, drying and solidifying the gelled mixture, which flows out of outlet 71.
- the system has conveying and / or shaping means which are formed by a rolling device with a plurality of rolls 73, namely heated calender rolls arranged in pairs. It should be noted that two pairs of such rollers 73 are shown schematically in FIG. 1, but that more or fewer such rollers may also be present as required.
- a dryer 75 Arranged after the rollers 73 is a dryer 75, which has a carrier 77 consisting of a glass plate and permeable to infrared light and two infrared light emitters 79, 81, one of which is mounted below the carrier 77 and the other above it, and separated from the carrier 77 by a free space.
- the metering devices 11, 13 feed the mixer 15 from the reservoir 3 and from the reservoir 7 a material 5 or water 9 consisting of starch.
- a material 5 or water 9 consisting of starch.
- starch for example, 25 kg of starch, for example moist, no, or at most only a little .mylose, potato starch with a water content of approximately 20% by weight and additionally 0.5 kg of water are continuously added per batch.
- the feed to the mixer 15 can also take place continuously instead of in batches.
- the moist starch is mixed in the mixer 15 with the additional water.
- the starch / water mixture 91 formed in the mixer which can also be regarded as a dispersion, is preferably fed continuously through the metering device 17 to the inlet 19 of the conveying and / or pressing device 21 and passes through this into the interior 27 of the chamber 23.
- the rotating screw forming the conveying and / or pressing member 30 conveys the mixture 91 in the interior 27 from the inlet 19 to the outlet 29 and compresses and homogenizes the mixture.
- the mixture 91 is heated by the conveying, pressing and compression process and heated or cooled with the heating and cooling device 33, so that the mixture 91 in the interior 27 is less than 60 ° C. and for example 40 ° C. to 50 ° C has a temperature.
- the resulting pasty material is pressed through the outlet 29 and through the check valve 37 into the cavity 39.
- the hot starch material is added for gelation and mixing, the steam being supplied from the steam source part 47a at a temperature of preferably 150 ° C to 200 ° C and for example 160 ° C to 190 ° C.
- the feed device 49 feeds the crosslinking agent 51 to the cavity 39.
- the crosslinking agent 51 for example melamine resin, is metered by the metering device 55 and continuously the starch in the cavity 39 fed.
- the crosslinking agent can also be added, for example, with diluent and / or solution and / or dispersion agent 57 consisting of water.
- the mixture containing water, starch and crosslinking agent and contained in the cavity 39 is heated and gelled therein by the steam to a temperature above the temperature in the interior 27 of the conveying and / or pressing device 21, the steam cooling slightly can.
- the temperature of the mixture in cavity 39 can be, for example, about 150 ° C to 180 ° C.
- the steam and the mixture pressed into the cavity 39 through the inlet 43a generate a pressure in the cavity which is above the atmospheric pressure in the vicinity, the absolute value of which is expediently 0.3 MPa to 2.5 MPa and namely typically about 0. Is 8 MPa to 1.2 MPa. Since the steam gives off energy to the mixture, some of the steam in the cavity can possibly condense to liquid water. This can also be absorbed by the gel formed in the cavity. However, the remaining, preferably the largest part of the steam supplied remains in the cavity 39 preferably as steam - ie in the gaseous state.
- the starch mixture can be mixed during the gelation by the stirrer 41 rotatably arranged in the cavity 39.
- the stirrer 41 is designed and driven in such a way that, in comparison to the compression and the gravitational forces generated by the conveying and / or pressing member 30 consisting of a screw, it produces at most a small compression and at most small gravitational forces . Furthermore, the stirrer 41 also produces no or, in comparison, only a screw, at most a very small and in any case no inevitable conveyance.
- the au ⁇ a conveying and / or pressing device 21 consisting of a screw press and the pressure generated by the water vapor in the cavity 39
- the flowable, gelled starch mixture through the outlet 43f of the cavity 39 is continuously through the line 61 closed in cross section and to the For example, outlets 71 consisting of a slot die are pressed out.
- the system used to form, dry and solidify the mixture comprising the rollers 73 and the dryer 75, may be relatively far away from the gelling and / or mixing device 38, so that the line 61 may be up to can be several meters long.
- the heating and / or cooling device 63 the gelled mixture flowing through the line 61 can be brought to a temperature which is favorable for further processing and shaping and which depends on the composition of the mixture and the type of further processing. If, for example, a relatively thin film is to be produced, it is advantageous if the mixture from the outlet 71 is fed to the first pair of rollers 73 used for further processing at a temperature, for example, of about 60 ° C. to 70 ° C.
- the temperature mentioned can be lower and be, for example, about 40 ° C. to 55 ° C. or up to 60 ° C. If the mixture cools down to such a temperature in the range from 40 ° C. to 70 ° C. when the line 61 is passed through, the vapor contained in the mixture can condense to liquid water. However, this water is then at most still bound to a small extent by the mixture consisting of a gel and can drip out of the outlet 71 when the mixture flows out. If necessary, line 61 and / or outlet 71 can also be used with a water separator and / or water collector (not shown) for separating and / or Collect the water not bound by the gel.
- This web is already somewhat dried during the rolling and is then transported over the carrier 77 of the dryer 75 consisting of a glass plate and between the two emitters 79, 81.
- the web 95 or film is irradiated from below through the glass plate and from above with infrared light and thereby further dried and solidified.
- the conveying means 83 which have at least one pair of rollers, pull the web through the dryer 75 and transport it further, and they can also smooth the web.
- the now dry, flexible web 95 or film forming the object produced can then be wound up on a roll or further processed in some way in order to form, for example, bags, pockets or wall parts of a container.
- the film 95 can be pore-free and, for example, translucent and even completely transparent and crystal-clear.
- a dye or the like is added to the mixture when it is introduced into the conveying and / or pressing device 21 and / or through the feed device 49 in the cavity 39, a tinted, only partially transparent or an opaque film can also be produced.
- a starch or a starch derivative which contains a lot of amylose can be added to the mixture to be gelled, as already mentioned in the introduction contains.
- part of the potato starch fed from the feed system 1 through the inlet 19 to the interior 27 of the conveying and / or pressing device 21 can be replaced by amylose-rich corn starch or an amylose-rich corn starch derivative.
- the material supplied through the inlet 19 should then preferably contain relatively little water.
- the water content - based on the weight of the material introduced through the inlet 19 into the interior 27 of the conveying and / or pressing device 21 - is at most 10% by weight and, for example, about 5% by weight to 8% by weight .% is.
- the starting material containing, for example, potato starch and corn starch already has a water content that lies above the previously specified, favorable range, no water is supplied to the mixer 15 from the reservoir. If necessary, the starting material can even be dried before being introduced into the interior 27.
- the relatively dry grains or other particles of starch and / or a starch derivative can then be ground and reduced in size in the beginning part of the interior 27 of the screw press forming the conveying and / or pressing device 21.
- the mixture can possibly remain in this relatively dry state up to the outlet 29 and until it enters the cavity 39.
- the amount of water required for gelling can only be supplied to the material in the cavity 39 in the form of the water vapor supplied by the steam source 47 and / or in liquid form from the supply device 49.
- the mixture can then have a higher temperature, which may be more than 60 ° C.
- the amount and temperature of the steam introduced into the interior 27 through the steam feed line 46 is preferably such that the temperature of the mixture is lower in the end region of the interior 27 than later in the cavity 39.
- the temperature of the mixture is in the end region of the interior 27 of the conveying and / or pressing device 21, preferably less than 140 ° C. and, for example, about 100 ° C. to 130 ° C.
- the mixture with the aid of the feed device 49 in the cavity 39 is preferably - as already mentioned in the introduction - glucose and melamine resin and / or melamine and / or urea added.
- the device partially shown in FIG. 2 has a gelling and / or mixing device 138 with a gelling and / or mixing chamber 143 delimiting a cavity 139, the inlet 143a connected to a conveying and / or pressing device (not shown) and an outlet 143b and in which a stirrer 141 is arranged.
- the cavity 139 is also via a steam feed line 145 with a steam source 147 and with a feed device corresponding to the feed device 49 149, of which only a part of the feed line is shown.
- These parts and the parts not shown in FIG. 2 can be of the same or similar design as in the device described with reference to FIG. 1.
- the device shown in FIG. 2 differs from the device according to FIG.
- outlets 143b are sealed with a steam separator 165 through the line 161, which is closed in cross section and provided with a heating and / or cooling device 163 connected is.
- This is provided with an overpressure valve arranged on its ceiling, preferably manually adjustable, forming a steam outlet 167 and has an opening in its bottom, which is connected to an outlet 167, which is designed, for example, as a pouring head and / or slot die.
- the conveyor and / or casting belt 171 is arranged under the outlet 169.
- a shaping tool 173 consisting of a knife-like scraper, the distance of which from the belt 171 can preferably be adjusted, is arranged above this - in relation to its conveying direction - after the outlet 169.
- conveying means 175 and a shaping device 177 are present.
- This has a die 181 delimiting a mold cavity 179, the edges of which surround the mold cavity and span a plane and are preferably provided with an elastically deformable, for example, possibly rubber-elastic seal 182.
- the shaping device also has a pressing part 183, which can be pressed against the die 181 with an adjusting device or raised by the latter.
- the cavity 139 can continuously enter from its gelling and / or mixing device 138 through the inlet 143a Starch and / or material containing at least one starch derivative can be supplied.
- This can be gelled analogously in the cavity 139 with the supply of a crosslinking agent and steam, as was explained in the description of FIG. 1.
- the resulting mixture can then be pressed through the line 161, the steam separator 165 and the outlet 169 onto the conveyor belt and / or casting belt 171.
- the mixture is preferably so hot that the steam supplied to it in the cavity 139 is still partly in a gaseous state in the steam separator and that the mixture has a relatively high, for example 80 ° C. to 120 ° C. ° C flows out of the outlet 169 and reaches the conveyor and / or casting belt 171.
- the mixture can be used to achieve a favorable
- the temperature in the steam separator 165 and, when flowing out of the outlet 169, can be heated or cooled in the line 161 with the heating and / or cooling device 163 if necessary.
- the steam separator 165 at least part of the steam present in the mixture escapes via this
- Pressure relief valve of the steam outlet 167 The pressure relief valve in the cavity of the steam separator 165 maintains a pressure which is higher than the atmospheric pressure in the environment and which presses the gelled mixture out through the outlet 169.
- the mixture flowing continuously from the outlet 169 onto the conveyor and / or casting belt 171 is transported away from the outlet 169 by the belt.
- the shaping tool 173 smoothes the mixture, which still forms a readily deformable web 195, and brings it to an adjustable layer thickness.
- the preformed, sheet-like web 195 is then fed to the shaping device 177 by the transport means 175.
- the pressing part 183 is first lifted off the die 181.
- the pressing part 183 is pressed against the die 181 and thereby presses the web 195 against the mold Seal 182 indicates that the web seals mold cavity 179 tightly from the environment.
- a vacuum is now created in the mold cavity with the suction and blowing device 185.
- the section of the web 195 located in the shaping device 177 is thereby shaped into a spatial, for example container and / or shell-shaped molded part 197.
- the pressing part 183 is lifted off the die 181.
- the molded part 197 can then be ejected from the mold cavity 179 by an air blast generated by the suction and blowing device 185.
- the section of the web 195 located in the forming device 177 temporarily comes to a standstill for the forming process. However, the mixture can nevertheless be continuously led out of the outlet 169 and processed into a web 195, the web 195 then temporarily, for example during the shaping process between the conveyor and / or casting belt 171 and the shaping device 177, a loop which serves to compensate can form.
- the cutting means arranged in relation to the transport direction at or after the forming device 177, the finished molded parts 197 can be separated from the web.
- the molded parts 197 produced can have a relatively small wall thickness in comparison to their size and, for example, as
- Containers for food such as vegetables, fruits, milk products, meat and the like are used. If necessary, the containers can be closed with a flat film after the introduction of the 1 -food. Otherwise, the molded parts can be made transparent, clear and colorless or only translucent, tinted or opaque, as desired.
- the device that is partially visible in FIG. 3 is designed and has the same or similar design as the device described with reference to FIGS. 1 and 2 inter alia a gelling and / or mixing device 238 with a cavity 239 bounded by a gelling and / or mixing chamber, an inlet 243a, an outlet 243b and a stirrer 241 arranged in the cavity 239.
- the chamber here has a horizontal axis around the the
- Stirrer 241 is rotatable.
- the inlet 243a is in turn connected to a conveyor and / or pressing device, not shown.
- the cavity 239 is also in turn connected via a steam supply line 245 to a steam source 247 and to a line of a supply device 249.
- the outlet 243b is connected via a line 261 provided with a heating and / or cooling device 263 to the inlet 266 of a steam separator 265, which has a steam outlet 267 with a pressure relief valve and an outlet 269 for the gelled mixture.
- the device according to FIG. 3 also has a centrifugal casting device 271 with a rotor which can be rotated by a drive device (not shown).
- the rotor carries at least one casting mold 273 and, for example, a plurality of casting molds 273, the or each casting mold being fastened detachably and interchangeably.
- the outlet 269 of the steam separator 265 is connected to the inlet of the centrifugal casting device 271 via a line and a shut-off device shown as a valve.
- This inlet can be formed, for example, by a rotary leadthrough or rotary coupling that seals the connection between the gas separator and the centrifugal casting device tightly against the surroundings, so that the mixture can still be pressed into the casting device with an air pressure above the surrounding area.
- the inlet of the pouring device can also be open to the environment, so that the pressure of the mixture when flowing into the centrifugal casting device is approximately equal to the ambient air pressure.
- the device containing a starch and / or a starch derivative When operating the part shown in FIG. the device containing a starch and / or a starch derivative is gelled continuously in the cavity 239 and then pressed through the steam separator 265 and fed to the centrifugal casting device 271.
- the temperature of the mixture in the steam separator should in turn be so high that a large part of the steam supplied in the cavity 239 and not bound by the gelled mixture is still in a gaseous state and steam can be discharged through the steam outlet 267.
- non-porous objects such as translucent moldings or hollow bodies
- the centrifugal force is used to produce molded parts from the mixture containing starch, the speed of rotation having to be so great that gravity is eliminated.
- the shut-off device present between the outlet 269 and the centrifugal casting device 271 is temporarily closed during the removal of the molded parts.
- the steam separator 265 may possibly not only serve to separate steam, but also as a buffer or expansion tank for the gelled mixture in order to intermittently discharge the mixture continuously supplied to it from the cavity 239. However, there is also the possibility of providing a separate buffer or expansion tank after the steam separator.
- the outlet 269 can be connected to a branch with two or more branch lines, each of which has a shut-off device and is each connected to a centrifugal casting device.
- the vapor from the cavity 39 can be separator 265 supplied mixture are alternately fed to the various centrifugal casting devices.
- the gelled mixture can flow out at least approximately continuously from the outlet of the steam separator and be introduced alternately in succession into different centrifugal casting devices.
- the device partially shown in FIG. 4 is partially identical or similar to the devices described with reference to FIGS. 1 to 3 and has a line 361 which is provided with a heating and / or cooling device 363 and the cavity one Gelling and / or mixing device, not shown, connects to the inlet 366 of a steam separator 365.
- This has a steam outlet 367 with a pressure relief valve and an outlet 369 for the gelled mixture.
- a rotatable, preferably heatable centrifuge 371 is connected to the outlet 369 of the steam separator 365 via a shut-off device shown as a valve.
- This centrifuge 371 has a chamber 373, the wall 375 of which has a plurality of hair nozzles 377, through which the gelled mixture is pressed out when the centrifuge is rotating, so that several threads 395 are formed at the same time.
- These threads can be dried by hot air treatment and, for example, braided and / or twisted into a cord and / or a rope.
- a cotton-like product is formed from the threads 395, so that filler material or packaging material can be used.
- At least one mineral salt for example in the form of slate dust, stone dust, ceramic dust, phosphate acid and / or calcium carbonate, is preferably added to the starting material at the latest in the cavity of the gelling and / or mixing device.
- a heated centrifuge for producing the threads 395 there is also the possibility of a stationary tool serving as a shaping tool Use multi-hole nozzle. The gelled mixture is pressed and / or sucked through the multi-hole nozzle, so that several threads are created at the same time.
- the device partially shown in FIG. 5 is largely the same or similar to the device described with reference to FIGS. 1 to 4 and in particular has a conveyor and / or pressing device, not shown, which has an extruder or screw press with a chamber and in the interior of which an axis rotatable, serving as a conveying and / or pressing member, is formed.
- a gelling and / or mixing device 438 has a gelling and / or mixing chamber 443 which delimits a cavity 439 and has an inlet 443a and an outlet 443b. At least one stirrer 441 of an agitator is arranged in the cavity 439.
- the outlet of the conveyor and / or pressing device, not shown, is connected to the inlet 443a via a check valve, also not shown.
- a steam source 447 is connected to the latter via a steam feed line 445, a valve and preferably via a steam distributor with a plurality of openings opening into the cavity 439.
- a feed device 449 designed similarly to the feed device 49 is connected to the cavity 439 and has, for example, a reservoir 453, a reservoir 459 and a dosing device with at least one pump and valves.
- In the reservoir 453 is a mixture chert 451 Gespe i, the ⁇ note a crosslinking agent and contains a propellant.
- the reservoir 453 can also be provided with a rotatable mixing tool (not shown) in order to homogeneously mix the said components of the mixture 451 with one another.
- the reservoir 459 in turn contains a diluent and / or solution and / or dispersant 457, which for example contains water or possibly additionally or instead of this alcohol.
- the outlet 443b of the gelling and / or mixing chamber 443 is connected via a line 461 provided with a heating and / or cooling device 463 to the inlet 466 of a steam separator 465, which has a steam outlet 467 with a pressure relief valve and an outlet 469 for the
- This is designed, for example, as a casting head with an outlet opening which is circular in cross section or as a slot die and opens into a groove 471.
- the line 461 should be as short as possible. If space is possible, the outlet 443b may possibly be connected practically directly to the steam separator 465. Likewise, the outlet opening of the outlet 469 should be as close as possible to the steam separator 465.
- connection that connects the gelling and / or mixing chamber 443 to the steam separator 465 is intended to form a constriction between the cavities of the chamber and the steam separator, i.e. transverse to the flow direction of the mixtures have a narrower cross section than the two cavities mentioned, so that they are delimited from one another.
- the channel 471 passes through a dryer 473 which has a microwave radiator 475.
- the bottom of the trough 471 can possibly also be provided with conveying means, not shown, for example at least one conveyor belt and / or conveyor roller.
- the inlet (not shown) of the conveyor and / or pressing device consisting of a screw press is charged, for example, with the same or a similar material as was explained for the device according to FIG .
- the material introduced into the screw press should in particular still contain no blowing agent and preferably also no crosslinking agent.
- the material is homogenized in the screw press by the rotating screw forming the conveying and / or pressing member to a pasty mass. This is then added in cavity 439 to a crosslinking agent, for example melamine resin and a blowing agent, namely citric acid or another mixture containing 451, the amount of blowing agent being, for example, approximately 1% by weight of the mixture formed in cavity 439 .
- the various components of the mixture are homogeneously mixed with one another in the cavity 439 analogously to the previously described devices and gelled under the action of the steam supplied from the steam source 447.
- the gelled mixture - ie the material containing starch and / or a starch derivative and a propellant - is then pressed into the steam separator 465 by the pressure generated by the screw and by the steam, in which at least a large part of it in the mixture existing steam is derived.
- the mixture or the flowable material then passes through the outlet 469 into the channel 471. There the mixture or the material comes into contact with the ambient air and can expand freely.
- the mixture can - depending on its flowability and the dimensions of the outlet 469 and the channel 471 - be more or less shaped by the outlet and / or the channel, so that the channel may serve as a casting mold to some extent.
- the mixture or the material then moves in the channel in the form of a viscous liquid and / or a semi-solid strand into the dryer 473 and is heated therein by the microwaves generated by the microwave radiator 475.
- the material containing a blowing agent foams and solidifies into a solid object, namely a porous foam sheet 495, which can still be separated into pieces, for example.
- the conveying and / or pressing devices designed as screw presses can be loaded with the material to be processed in all the devices described with reference to FIGS. 1 to 5 in such a way that they can be homogenized continuously. In the same way, the materials in all of these devices can be pressed continuously through the cavity of the gelling and / or mixing chamber and thereby gelled therein.
- the methods which can be carried out by means of the various devices enable economical production of objects or products based on starch and, in particular, can also be carried out largely or completely automatically without any problems.
- the gelling and / or mixing chamber can, for example, also be provided with a heating device which has, for example, a heating coil or an electrical heating element.
- a heating device which has, for example, a heating coil or an electrical heating element. The mixture contained in the chamber and flowing through it can then be heated both by the steam supplied and by the heating device.
- the gelling and / or mixing chamber may possibly be provided with fixed baffles or the like instead of with a rotating stirrer in order to ensure thorough mixing of the starch pressed through the chamber and / or a starch derivative as well as material containing water and / or alcohol to cause components supplied to the chamber.
- the line arranged between the conveying and / or pressing device and the gelling and / or mixing chamber can be omitted, so that the pasted material pressed out of the interior of the conveying and / or pressing device directly into the cavity of the gelling and / or mixing chamber.
- the dryer having infrared light emitters can possibly be omitted from the device shown in FIG. 1.
- the web or film can then possibly be dried exclusively by the heated rollers 175 or by them and by a warm air dryer.
- the device for the production of porous foam products partially shown in FIG. 5 and its operation can be modified such that the crosslinking agent and the blowing agent are stored in separate reservoirs, then dosed by at least one dosing device and by a common one Line or through ⁇ eparate lines are fed to the cavity of the gelling and / or mixing chamber.
- the conveying and / or pressing device 21 may possibly consist of a screw or extruder press of a different type of device which is suitable for containing the starch and / or at least one starch derivative as well as water and / or alcohol while overcoming the steam to press the pressure generated in the cavity of the gelling and / or mixing chamber into it.
- the conveying and / or pressing device can, for example, be designed in the manner of pumps as are known for pumping sludge and other dispersions.
- the device can possibly also be designed for injection molding.
- the outlet of the gelling and / or mixing chamber via the steam separator or without an intermediate steam separator and / or via a compensating valve and buffer container can be connected to a screw or screw piston or piston press which is suitable to intermittently press or inject the mixture formed in the cavity into a casting mold.
- the conveying and / or pressing device 21 consisting of a screw press for injection molding can also be operated intermittently or replaced by a screw screw press.
- Material containing water and / or alcohol is then pressed intermittently through the cavity of the gelling and / or mixing device.
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Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CH24091 | 1991-01-25 | ||
CH240/91-1 | 1991-01-25 |
Publications (1)
Publication Number | Publication Date |
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WO1992013004A1 true WO1992013004A1 (fr) | 1992-08-06 |
Family
ID=4182485
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP1992/000152 WO1992013004A1 (fr) | 1991-01-25 | 1992-01-24 | Procede et dispositif pour la fabrication d'un produit contenant de l'amidon et/ou au moins un derive d'amidon |
Country Status (5)
Country | Link |
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EP (1) | EP0522126A1 (fr) |
JP (1) | JPH05505211A (fr) |
AU (1) | AU1167692A (fr) |
CA (1) | CA2079095A1 (fr) |
WO (1) | WO1992013004A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1996030186A1 (fr) * | 1995-03-31 | 1996-10-03 | Vertis B.V. | Procede et appareil de fabrication de produits biodegradables, et produits biodegradables |
DE10062848C1 (de) * | 2000-12-11 | 2002-04-04 | Biop Biopolymer Gmbh | Wasserformbeständiges, thermoplastisches Stärkematerial, Verfahren zu dessen Herstellung und dessen Verwendung |
CN103554280A (zh) * | 2013-11-14 | 2014-02-05 | 山东奥诺能源科技有限公司 | 一种生产变性淀粉的设备及方法 |
EP4596587A1 (fr) * | 2024-02-01 | 2025-08-06 | BVG Bauer Verfahrenstechnik GmbH | Dispositif et procédé de traitement thermique continu d'un état d'amidon aqueux |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4121874B2 (ja) | 2002-03-13 | 2008-07-23 | 日世株式会社 | 生分解性成形物の製造方法およびそれに用いる成形型 |
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US3169083A (en) * | 1961-03-09 | 1965-02-09 | American Maize Prod Co | Continuous conversion of starch |
CH433736A (de) * | 1963-10-23 | 1967-04-15 | Department Of Agriculture And | Verfahren zur Herstellung von Folien aus amylosehaltigem Material |
EP0087847A1 (fr) * | 1982-02-25 | 1983-09-07 | Zetmeelbedrijven De Bijenkorf B.V | Procédé pour préparer des produits d'amidon gélatinisé sous forme d'une mousse |
EP0326517A1 (fr) * | 1988-01-25 | 1989-08-02 | Warner-Lambert Company | Procédé de préparation d'amidon destructuré |
EP0327505A2 (fr) * | 1988-02-03 | 1989-08-09 | Warner-Lambert Company | Matériau polymériques fabriqués à partir d'amidon déstructuré et d'au moins un matériau polymérique synthétique thermoplastique |
EP0333674A2 (fr) * | 1988-03-16 | 1989-09-20 | COMER S.p.A. | Cuiseur à vapeur pour amidon |
EP0376201A1 (fr) * | 1988-12-30 | 1990-07-04 | National Starch and Chemical Investment Holding Corporation | Produits faconnés qui sont biodégradables et procédé pour leur préparation |
-
1992
- 1992-01-24 EP EP92903229A patent/EP0522126A1/fr not_active Withdrawn
- 1992-01-24 WO PCT/EP1992/000152 patent/WO1992013004A1/fr not_active Application Discontinuation
- 1992-01-24 CA CA002079095A patent/CA2079095A1/fr not_active Abandoned
- 1992-01-24 AU AU11676/92A patent/AU1167692A/en not_active Abandoned
- 1992-01-24 JP JP4503497A patent/JPH05505211A/ja active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3169083A (en) * | 1961-03-09 | 1965-02-09 | American Maize Prod Co | Continuous conversion of starch |
CH433736A (de) * | 1963-10-23 | 1967-04-15 | Department Of Agriculture And | Verfahren zur Herstellung von Folien aus amylosehaltigem Material |
EP0087847A1 (fr) * | 1982-02-25 | 1983-09-07 | Zetmeelbedrijven De Bijenkorf B.V | Procédé pour préparer des produits d'amidon gélatinisé sous forme d'une mousse |
EP0326517A1 (fr) * | 1988-01-25 | 1989-08-02 | Warner-Lambert Company | Procédé de préparation d'amidon destructuré |
EP0327505A2 (fr) * | 1988-02-03 | 1989-08-09 | Warner-Lambert Company | Matériau polymériques fabriqués à partir d'amidon déstructuré et d'au moins un matériau polymérique synthétique thermoplastique |
EP0333674A2 (fr) * | 1988-03-16 | 1989-09-20 | COMER S.p.A. | Cuiseur à vapeur pour amidon |
EP0376201A1 (fr) * | 1988-12-30 | 1990-07-04 | National Starch and Chemical Investment Holding Corporation | Produits faconnés qui sont biodégradables et procédé pour leur préparation |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1996030186A1 (fr) * | 1995-03-31 | 1996-10-03 | Vertis B.V. | Procede et appareil de fabrication de produits biodegradables, et produits biodegradables |
NL9500632A (nl) * | 1995-03-31 | 1996-11-01 | Vertis Bv | Werkwijze en inrichting voor het vervaardigen van biodegradeerbare producten, en biodegradeerbare producten. |
US6251318B1 (en) | 1995-03-31 | 2001-06-26 | Vertis B.V. | Process and apparatus for manufacturing biodegradable products |
CN1105004C (zh) * | 1995-03-31 | 2003-04-09 | 维尔蒂斯公司 | 用于制备可生物降解产品的方法和装置以及可生物降解产品 |
DE10062848C1 (de) * | 2000-12-11 | 2002-04-04 | Biop Biopolymer Gmbh | Wasserformbeständiges, thermoplastisches Stärkematerial, Verfahren zu dessen Herstellung und dessen Verwendung |
CN103554280A (zh) * | 2013-11-14 | 2014-02-05 | 山东奥诺能源科技有限公司 | 一种生产变性淀粉的设备及方法 |
EP4596587A1 (fr) * | 2024-02-01 | 2025-08-06 | BVG Bauer Verfahrenstechnik GmbH | Dispositif et procédé de traitement thermique continu d'un état d'amidon aqueux |
Also Published As
Publication number | Publication date |
---|---|
EP0522126A1 (fr) | 1993-01-13 |
JPH05505211A (ja) | 1993-08-05 |
CA2079095A1 (fr) | 1992-07-26 |
AU1167692A (en) | 1992-08-27 |
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