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WO1996034023A1 - Procede de fabrication de copolymeres d'olefine a groupes fonctionnels, et polymeres obtenus par ce procede - Google Patents

Procede de fabrication de copolymeres d'olefine a groupes fonctionnels, et polymeres obtenus par ce procede Download PDF

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Publication number
WO1996034023A1
WO1996034023A1 PCT/FI1996/000222 FI9600222W WO9634023A1 WO 1996034023 A1 WO1996034023 A1 WO 1996034023A1 FI 9600222 W FI9600222 W FI 9600222W WO 9634023 A1 WO9634023 A1 WO 9634023A1
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WO
WIPO (PCT)
Prior art keywords
functional groups
olefin
ethylene
polymerization
containing functional
Prior art date
Application number
PCT/FI1996/000222
Other languages
English (en)
Inventor
Päivi Aaltonen
Barbro LÖFGREN
Jukka Seppälä
Original Assignee
Borealis A/S
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Borealis A/S filed Critical Borealis A/S
Priority to AU54014/96A priority Critical patent/AU5401496A/en
Publication of WO1996034023A1 publication Critical patent/WO1996034023A1/fr

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/04—Monomers containing three or four carbon atoms
    • C08F210/06—Propene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/02—Ethene

Definitions

  • the invention relates to a method for the polymerization of olefins and monomers ining functional groups.
  • the linking of monomers which contain functional groups to a hydrocarbon polymer chain signifies the creating of a usable method for the modification of the chemical and physical properties of olefins.
  • monomers containing functional groups it is possible to improve properties such as adhesion, dyeability, printability and permeability.
  • a functional group provides a possibility for graft copolymerization and thereby for uses such as compatibilization of blends containing poly olefins.
  • the Ziegler-Natta catalyst system is commonly used in the polymerization and copolyme ⁇ rization of olefins, but one of the major limitations of these conventional catalysts is that they are not suited for use in conjunction with monomers containing polar monomers.
  • Ziegler-Natta catalysts rather form a complex with the electron pair of a heteroatom, and thus in polymerization they rapidly deactivate the active centers by forming a stable complex with the functional group. In other words, the catalysts are poisoned in the presence of functional groups.
  • the conventional method for the manufacture of olefins containing functional groups has been high-pressure polymerization by using free radical catalysts.
  • polymeri- zations of this type it is possible to link highly different groups to olefins.
  • the high- pressure process typically yields products having a low density.
  • Patent applications DE 3227331 and DE 1185816 also relate to free radical polymerization at high pressure and temperature. The more a polar compound resembles alpha-olefin, the greater its potential to be polymerized by the same active centers as olefins.
  • this non-desirable mutual interaction can be minimized by certain methods, such as (a) by isolating the double bond from the heteroatoms by means of a longer hydrocarbon chain; (b) by adding a steric barrier around the heteroatom; (c) by decreasing the electron donor character of the heteroatom, for example, by linking to it or in its vicinity a group which attracts elect ⁇ rons; (d) by selecting catalyst components which are inert to functional groups; (e) by precomplexing the functional monomer by using a Lewis acid; or (f) by using a polar solvent which becomes polarized with the active center but allows the polymerization of the vinyl monomer.
  • US patent publication 5.286.800 discloses the polymerization of comonomers containing functional groups with alpha-olefins. In these polymerizations there are used borane monomers which are converted, by reactions after the polymerization step, into poly- olefins which contain functional groups.
  • An object of the present invention is to provide a novel method for the manufacture of copolymers of olefins and monomers containing functional groups. Furthermore, one object of the invention is a method in which the catalyst system has in the presence of a polar group as high an activity as possible. One object of the invention is also to provide a method for the copolymerization of olefins in which the copolymerization with a polar comonomer takes place in one step, without any pretreatment or after-modification. One further object according to the invention is the manufacture of functional polyolefins in which the molar masses remain relatively high and the molar mass distributions are wide. According to the invention it has been observed that, if metallocene catalysts are used, it is, surprisingly, possible to polymerize olefins and monomers containing functional groups in one step and without any after-treatment.
  • the method according to the invention for the manufacture of olefin copolymers containing functional groups by polymerizing an olefin containing 2-5 carbon atoms with a monomer containing a functional group, at an elevated temperature and in the presence of a catalyst which polymerizes the olefin is characterized in that the catalyst used is a metallocene catalyst.
  • the olefin used in the manufacture of copolymers according to the invention consists of olefins containing 2-6 carbon atoms.
  • ethylene or propylene is used, but olefins having a longer carbon chain, such as 1-butene, pentene and 1-hexene, can be used just as well.
  • the catalyst used is a metallocene-type catalyst.
  • the metallocene may be a metallocene of any type.
  • suitable metallocene compounds are compounds having the formula (Cp) m R n MR' 0 X p , where Cp is an unsubstituted or substituted and/or fused homo- or heterocyclopentadienyl, R is a group containing 1-4 carbon atoms which serves as a link between two Cp rings, M is a transition metal belonging to group 4A, 5A or 6A (Hub- bard), R' is a C,-C 2 hydrocarbyl or a hydrocarboxy group, and X is a halogen, m being 1-3, n being 0 or p being 0-3, and the sum n+o+p corresponding to the state of oxidation of the transition metal M.
  • the transition metal is preferably zirconium or hafnium, most preferably zirconium.
  • suitable metallocene compounds include, among others, bis(n-butylcyclopentadienyl) zirconium dichloride, 1 ,2-ethylene-bis(indenyl) zir ⁇ conium dichloride, and 1 ,2-ethylene-bis(indenyl) hafnium dichloride.
  • the polymerization activity of the catalyst can also be enhanced using activators such as alumoxane.
  • activators such as alumoxane.
  • One method is to add the alumoxane to the metallocene compound before, simultaneously with, or after the metallocene.
  • Another method is to introduce the activator directly into the polymerization reactor.
  • Suitable activators include alumoxane compounds having the formula R-(Al(R)-O) n -AlR 2 or (-Al(R)-O-) m , where n is 1-40, m is 3-40, and R is a C,-C 8 alkyl group. Preferably R is a methyl group.
  • the support used may be any porous or inert support, such as silica or alumina or mixtures thereof.
  • the polymerization can be carried out by any method, for example by slurry polymerizati ⁇ on or gas phase polymerization.
  • the polymerization may be carried out, for example, at a temperature of 60-100 °C and under a pressure of 1-100 bar.
  • the partial pressure of olefin in the reactor may vary within a range of 1-3 bar and the amount of comonomer within a range of 0.5-10 mmol.
  • Bis(n-butylcyclopentadienyl) zirconium dichloride, l,2-ethylene-bis(indenyl) zirconium dichloride, l,2-ethylene-bis(indenyl) hafnium dichloride and methyl alumoxane (MAO) were all of a commercial grade and were not purified separately.
  • the polymerization- grade ethylene and propylene, and the n-heptane and toluene serving as the medium were purified by feeding them via a column series to remove any residual moisture and oxygen.
  • the comonomers 2-methyl-3-butenol and 5-hexen-l-ol were of a commercial grade and they were purified by drying and nitrogenation.
  • Ethylene copolymerizations were carried out in an autoclave of 0.5 dm 3 at temperatures of both 60 °C and 80 °C for 40 minutes, the reaction medium used being n-heptane.
  • the medium n-heptane (350 cm 3 ) was introduced into a vacuumized and nitrogenated reactor equipped with a stirrer.
  • the rotation velocity of the stirrer was all the time 400 5 rotations per minute.
  • MAO cocatalyst
  • ethylene was fed into the reactor.
  • Ethylene consumption was monitored by means of a mass flow controller. After equilibrium had been reached, polymerization was started by pumping the catalyst into the reactor.
  • the partial pressure of ethylene or propylene was maintained constant (2.5 bar ethylene pressure) by means of an electronic pressure controller and a solenoid valve, and the reactor temperature was maintained constant. The conversion was maintained low in order that it could be assumed that the conversion in the reactor was constant. At 40 minutes, reactor pressure was released and the polymer product was washed with a solution of ethanol and hydrochloric acid and was dried.
  • compositions of the copolymers of ethylene and functional monomers were deter- mined by using a JEOL NMR spectrometer.
  • the melting points and enthalpies were determined from the peak of the DSC curve by using a Perkin Elmer DSC-7 instrument.
  • the DSC measurements were carried out by reheating the sample to 180 °C at heating rates of 2 and 10 °C/min.
  • the molar masses and the molar mass distributions were measured using a Waters type ALC/GPC 150 instrument in which there had been installed 3 TOSOH mixed-bed columns in which the polystyrene barrier limit was 4 x 10 8 at a temperature of 135 °C.
  • the solvent used was 1,2,4-trichlorobenzene having a flow rate of 1.0 ml/min.
  • Ethylene was copolymerized with various comonomers containing functional groups.
  • the functional monomers used were 2-methyl-3-buten-2-ol and 5-hexen-l-ol.
  • the catalyst used was a bis(n-butyldicyclopentadienyl) zirconium dichloride/MAO combination. The polymerization conditions and the properties of the product are shown in Table 1. Table 1
  • Propylene copolymerizations were carried out by the same procedure as the ethylene copolymerizations, except that the medium was used in an amount of 300 cm 3 , the polymerization time was 60 minutes and the polymerization temperatures were 30 °C and 60 °C, and the propylene overpressure was 3.0 bar. Both 1 ,2-ethylene-bis(indenyl) zirconium dichloride and l,2-ethylene-bis(indenyl) hafnium dichloride were used as cata ⁇ lysts. The results are shown in Tables 2 and 3. Table 2 Catalyst l,2-ethylene-bis(indenyl) zirconium dichloride

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)

Abstract

L'invention concerne un procédé pour la fabrication de copolymères d'oléfine à groupes fonctionnels, qui repose sur la polymérisation d'une oléfine ayant entre 2 et 5 atomes de carbone et d'un monomère à groupe fonctionnel. L'opération est effectuée à température élevée en présence d'un catalyseur de type métallocène qui polymérise l'oléfine.
PCT/FI1996/000222 1995-04-25 1996-04-23 Procede de fabrication de copolymeres d'olefine a groupes fonctionnels, et polymeres obtenus par ce procede WO1996034023A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU54014/96A AU5401496A (en) 1995-04-25 1996-04-23 A method for manufacturing olefin copolymers containing func tional groups and polymers obtained by the method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI951970A FI951970A7 (fi) 1995-04-25 1995-04-25 Olefiinipolymeerit, jotka sisältävät polaarisia ryhmiä, ja menetelmä niiden valmistamiseksi
FI951970 1995-04-25

Publications (1)

Publication Number Publication Date
WO1996034023A1 true WO1996034023A1 (fr) 1996-10-31

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Country Status (3)

Country Link
AU (1) AU5401496A (fr)
FI (1) FI951970A7 (fr)
WO (1) WO1996034023A1 (fr)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999029744A1 (fr) * 1997-12-04 1999-06-17 The University Of Western Ontario Initiateurs destines a la polymerisation carbocationique d'olefines
EP1408077A1 (fr) * 2002-10-09 2004-04-14 Borealis Technology Oy Composition de polymères contenant une nanocharge
US7279536B2 (en) 2002-09-20 2007-10-09 Exxonmobil Chemical Patents Inc. Polymer production at supercritical conditions
US7319125B2 (en) 2002-09-20 2008-01-15 Exxonmobil Chemical Patents Inc. Supercritical polymerization process and polymers produced therefrom
WO2009123663A1 (fr) 2007-12-20 2009-10-08 Exxonmobil Chemical Patents Inc. Polypropylène isotactique produit à partir d'un procédé de polymérisation en milieu supercritique
US7741420B2 (en) 2004-07-14 2010-06-22 Exxonmobil Chemical Patents Inc. Polymer production at supercritical conditions
US7910637B2 (en) 2007-09-13 2011-03-22 Exxonmobil Research And Engineering Company In-line blending of plasticizers with a base polymer
US7910679B2 (en) 2007-12-20 2011-03-22 Exxonmobil Research And Engineering Company Bulk homogeneous polymerization process for ethylene propylene copolymers
US7928162B2 (en) 2007-09-13 2011-04-19 Exxonmobil Research And Engineering Company In-line process for producing plasticized polymers and plasticized polymer blends
US8080610B2 (en) 2007-03-06 2011-12-20 Exxonmobil Research And Engineering Company Monomer recycle process for fluid phase in-line blending of polymers
US8138269B2 (en) 2007-12-20 2012-03-20 Exxonmobil Research And Engineering Company Polypropylene ethylene-propylene copolymer blends and in-line process to produce them
US8143352B2 (en) 2006-12-20 2012-03-27 Exxonmobil Research And Engineering Company Process for fluid phase in-line blending of polymers
US8916173B2 (en) 2013-03-08 2014-12-23 Crucell Holland B.V. Acellular pertussis vaccine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0092070A2 (fr) * 1982-04-06 1983-10-26 BASF Aktiengesellschaft Copolymères d'éthylène et de 3-méthyl-3-buténol-1
EP0552945A2 (fr) * 1992-01-23 1993-07-28 Mitsui Petrochemical Industries, Ltd. Procédé de préparation de polyoléfines

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0092070A2 (fr) * 1982-04-06 1983-10-26 BASF Aktiengesellschaft Copolymères d'éthylène et de 3-méthyl-3-buténol-1
EP0552945A2 (fr) * 1992-01-23 1993-07-28 Mitsui Petrochemical Industries, Ltd. Procédé de préparation de polyoléfines

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6268446B1 (en) 1997-12-04 2001-07-31 The University Of Western Ontario Initiators for carbocationic polymerization of olefins
US6495647B2 (en) 1997-12-04 2002-12-17 The University Of Western Ontario Initiators for carbocationic polymerization of olefins
AU762070B2 (en) * 1997-12-04 2003-06-19 University Of Western Ontario, The Initiators for carbocationic polymerization of olefins
WO1999029744A1 (fr) * 1997-12-04 1999-06-17 The University Of Western Ontario Initiateurs destines a la polymerisation carbocationique d'olefines
US7354979B2 (en) 2002-09-20 2008-04-08 Exxonmobil Chemical Patents Inc. Polymer production at supercritical conditions
US7807769B2 (en) 2002-09-20 2010-10-05 Exxonmobil Chemical Patents Inc. Isotactic polypropylene produced from supercritical polymerization process
US7279536B2 (en) 2002-09-20 2007-10-09 Exxonmobil Chemical Patents Inc. Polymer production at supercritical conditions
US7319125B2 (en) 2002-09-20 2008-01-15 Exxonmobil Chemical Patents Inc. Supercritical polymerization process and polymers produced therefrom
EP1408077A1 (fr) * 2002-10-09 2004-04-14 Borealis Technology Oy Composition de polymères contenant une nanocharge
WO2004033549A1 (fr) * 2002-10-09 2004-04-22 Borealis Technology Oy Composition polymere comprenant des nanocharges
US7741420B2 (en) 2004-07-14 2010-06-22 Exxonmobil Chemical Patents Inc. Polymer production at supercritical conditions
US8143352B2 (en) 2006-12-20 2012-03-27 Exxonmobil Research And Engineering Company Process for fluid phase in-line blending of polymers
US8080610B2 (en) 2007-03-06 2011-12-20 Exxonmobil Research And Engineering Company Monomer recycle process for fluid phase in-line blending of polymers
US7910637B2 (en) 2007-09-13 2011-03-22 Exxonmobil Research And Engineering Company In-line blending of plasticizers with a base polymer
US7928162B2 (en) 2007-09-13 2011-04-19 Exxonmobil Research And Engineering Company In-line process for producing plasticized polymers and plasticized polymer blends
WO2009123663A1 (fr) 2007-12-20 2009-10-08 Exxonmobil Chemical Patents Inc. Polypropylène isotactique produit à partir d'un procédé de polymérisation en milieu supercritique
US7910679B2 (en) 2007-12-20 2011-03-22 Exxonmobil Research And Engineering Company Bulk homogeneous polymerization process for ethylene propylene copolymers
US8138269B2 (en) 2007-12-20 2012-03-20 Exxonmobil Research And Engineering Company Polypropylene ethylene-propylene copolymer blends and in-line process to produce them
US8916173B2 (en) 2013-03-08 2014-12-23 Crucell Holland B.V. Acellular pertussis vaccine

Also Published As

Publication number Publication date
FI951970A0 (fi) 1995-04-25
FI951970L (fi) 1996-10-26
AU5401496A (en) 1996-11-18
FI951970A7 (fi) 1996-10-26

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