WO1997015783A1 - Automated damping port rodder - Google Patents
Automated damping port rodder Download PDFInfo
- Publication number
- WO1997015783A1 WO1997015783A1 PCT/US1995/014015 US9514015W WO9715783A1 WO 1997015783 A1 WO1997015783 A1 WO 1997015783A1 US 9514015 W US9514015 W US 9514015W WO 9715783 A1 WO9715783 A1 WO 9715783A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- port
- plunger
- damper
- plate
- damping
- Prior art date
Links
- 238000013016 damping Methods 0.000 title claims abstract description 25
- 230000033001 locomotion Effects 0.000 claims abstract description 15
- 238000011084 recovery Methods 0.000 claims abstract description 11
- 239000000126 substance Substances 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims 4
- 239000003381 stabilizer Substances 0.000 claims 2
- 230000003213 activating effect Effects 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 claims 1
- 239000013618 particulate matter Substances 0.000 claims 1
- 241001062472 Stokellia anisodon Species 0.000 description 3
- 239000003517 fume Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L13/00—Construction of valves or dampers for controlling air supply or draught
- F23L13/10—Construction of valves or dampers for controlling air supply or draught having a compound movement involving both sliding and pivoting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/14—Pull-through rods
Definitions
- the present invention relates to kraft chemical recovery boilers and more particularly to the air intake ports of such boilers.
- the present invention relates to the maintenance of such air ports to facilitate the improved efficiency of such boilers.
- the present invention relates to apparatus for damping selected ones ofthe primary, secondary, or tertiary air ports of the boiler such that automated rodding apparatus may be employed to clear the port on a scheduled or as needed basis.
- the Particulator Carryover Monitoring System manufactured by Quadtek, Inc. uses an infrared camera which is installed in the upper furnace facing the superheater tubes in a region in which the air flow patterns are constant, avoiding recirculation zones.
- the video signal from the upper furnace camera is digitized under the control of a computer which counts particles that cross a horizontal hne in the middle ofthe monitor screen.
- the Particulator's image processor superimposes two (2) arrows on the monitor which defines the line that the computer scans. The particles that pass between the arrows are counted.
- the accumulated particle counts are displayed in counts per second (CPS) and counts per minute (CPM).
- a typical recovery boiler operating at a constant firing rate shows significant carryover fluctuation on an hourly basis.
- the hourly increases are be ⁇ eved to be associated with manual primary air port rodding.
- the average primary air pressure without continuous rodding was 3.4" H 2 O with an average deviation of .5" H 2 O.
- primary air pressure was reduced to an average of 2.53" H 2 O with an average standard deviation of .145" H 2 O.
- the primary air accounts for approximately sixty (60) percent ofthe combustion air. As the ports experience smelt build-up, the air flow rate changes by as much as ten (10) percent. When the smelted ports are manually rodded on two (2) hour intervals the boiler experiences a surge of primary air. This surge can cause particulate from the char bed to be entrained into the flue gas because ofthe sweeping action ofthe primary air over the char bed and leads to increased carryover and char bed shape changes. The surges in primary air were eliminated during continuous manual port rodding resulting in a substantial reduction in carryover and a stabilization ofthe primary air pressure.
- Another object ofthe invention is to provide an automated damper mechanism which retracts to a non-interfering position upon actuation of an associated rodding mechanism and returns to a preset damping position upon retraction of the rodding mechanism.
- the present invention uses a pivotally mounted damper to cover the port and provide damping to the boiler furnace.
- the damper is aligned with and superjacent the rodding mechanism and is supported intermediate the port and the pivotal mounting by a linkage which raises and lowers the damper responsive to linear motion ofthe rodding mechanism.
- FIG. 1 is a perspective view ofthe apparatus
- Fig. 2 is a sectional view of a wind box ofa boiler adjacent a port depicting the apparatus in retracted position with the damper proximal the port and depicting in phantom the position ofthe damper and rodding mechanism when actuated;
- Fig. 3 is a side elevational view ofthe apparatus with the damper shown partially in section and in the port damping position;
- Fig. 4 is a side elevational view ofthe apparatus as in Fig. 3 with the rodding mechanism in mid-stroke;
- Fig. 5 is a side elevational view ofthe apparatus as in Fig. 3 with the rodding mechanism extending within the port;
- Fig. 6 is a perspective view of a multi-port system;
- Fig. 7 is a side elevational view of a prior art damper in section.
- FIG. 1 the invention is amenable to integration into existing recovery boilers and is a system which will be readily installed.
- the invention is depicted with a mounting flange 11, which has formed therein a plurality of apertures 12, through which a plurality of fasteners 13 such as rivets or bolts may extend.
- the fasteners 13 are used to mount the invention to a wind box 14 of a recovery boiler.
- the wind box is an air conduit or manifold type structure on the exterior ofthe boiler through which air is delivered to the ports of the boiler and is usually fabricated from sheet metal of appropriate grade and thickness.
- FIG. 2 the boiler wall is depicted in part at 16 with the boiler port at 17, and a port sleeve 18 extending outwardly from the boiler wall 16.
- Flange 11 has affixed thereto, externally ofthe wind box 14, a suitable linear actuator 19, preferably a pneumatic cylinder having a piston rod 20 which is extendible and retractable responsive to a remote source of supply connected by appropriate valves and fittings as is well known in the art.
- Conduits 21 and 22 provide the needed communication with the remote source for actuation ofthe rod 20.
- Extending within the wind box 14, concentric with the rod 20 is a piston rod sleeve 23. It is to be understood the that the actuator may be connected to the mounting flange 11 by conventional means and that the rod 20 ofthe actuator is to be of sufficient length to extend through the sleeve 23 when in the retracted position.
- the free end ofthe rod 23 has affixed thereto a plunger assembly 26, which includes an inclined cleaning tip 27, oriented cooperatively with the dimensions of the boiler port 17. That is to say, if the boiler port 17 is substantially vertically oriented having an elongated shape then the cleaning tip 27 is similarly shaped and oriented.
- the plunger assembly includes a depending leg 28 and an extension leg 29, with the depending leg at a fixed angle relative to the extension leg 29, which is aligned with the rod 20.
- Affixed to the depending leg 28 at a lower end thereof is a guide rod 31 which extends parallel to the rod 20 through an opening 32 in the flange 11.
- a guide tube 33 which is concentric with guide rod 31 and receives the guide rod 31 in sliding relation therewithin.
- an adjustment tube 34 Externally of flange 11 and affixed thereto is an adjustment tube 34, which is also concentric with opening 32 and coaxial with guide rod 31, such that the rod 31 is constrained to reciprocate axially within the guide tube and the adjustment tube 34.
- Adjustment tube 34 is externally threaded at the end thereof distal the flange 11, and an adjustment nut 36 threadedly engaged thereon.
- Nut 36 is actually in the form ofa closed end cylinder and is of sufficient length to extend coaxially about adjustment tube 34 for several inches depending upon the degree of engagement ofthe threads thereon.
- Guide rod 31 is of sufficient length to abut the closed end ofthe adjustment nut 36 when ever the nut is engaged on the adjustment tube 34.
- a set of bearings 41 which in turn rotatably support a shaft 42 within wind box 14 subjacent rod sleeve 23 and above aperture 32.
- Damper assembly 43 includes a pair of elongated side members 44 and 46 which may be plates or walls or may be tubular or spar-like in construction. The side members are pivotally connected to the shaft 42 and extend from the flange inwardly within the wind box 14 toward the boiler wall. Affixed to side members distal the shaft 42 is a damper plate 47 which is similar in shape to the damper plates ofthe prior art in that it may be arcuate dimensioned such that it will obscure the boiler port 17 in the manner ofa conventional damper. A top member 48 or plate may be affixed to side members 44 and 46 and plate 47 to form a damper shroud or to provide reinforcement to the assembly.
- damping plate 47 is movably supported proximal the port 17 or an associated port sleeve 18.
- Support and movement relative to the boiler port is provided by a pair of damper links 51 and 52 which are individually mounted to side members 44 and 46 by pivot pins 53 and 54.
- the lower ends ofthe damper links are pivotally mounted to depending leg 28 by a pin 56.
- the location of pins 53-56 on the associated structures and the length ofthe links 51 & 52 are selected such that when the rod 20 is retracted to its rest position the damper assembly 43 is supported on the links at its lowermost position. At this position it should also be noted that guide rod 31 is in its fully retracted position and abuts adjustment nut 36.
- Variation of the degree of engagement ofthe nut 36 will vary the retraction of guide rod 31 from within the wind box thus serving to vary the rest position of rod 20 and puncher assembly 26. In as much as the links 51 and 52 are supported on the puncher assembly, such variation will result in the damper plate 47 being supported in its rest position at a corresponding open or "damping" relationship with the port 17. Accordingly, adjustment nut and sleeve may be calibrated and appropriately marked to enable an operator to adjust the damping position ofthe damper from the exterior ofthe wind box.
- links 51 and 51 Of critical importance in selecting the length and mounting position of links 51 and 51 is the relative position of damping plate 47 and cleaning tip 27 as the tip reaches the throat ofthe port or sleeve 18 as shown in Fig. 4.
- the links must be mounted such that linear movement ofthe tip toward the port causes the damper assembly to pivot upwardly about shaft 42 to provide clearance for the tip to enter the port and dislodge any smelt accumulation therein as shown in Fig. 5.
- Retraction ofthe rod 20 and tip 27 returns the assembly to its lowered damping position with the guide rod 31 and nut 34 serving as the retraction stop.
- Fig. 6 depicts an embodiment wherein a pair of adjacent ports are damped by a common damping assembly 43' and individual cleaning tips 27' and 27" are moved into and out of registry with the ports for cleaning.
- a common actuator 19' urges the components through their respective motions with a pair of guide rods 31' and 31" providing stability and a variable stop.
- either embodiment may be controlled automatically by a timer such that rodding occurs on a regular interval and that a computer system may be provided to monitor the furnace for such factors as carryover, fume, and pressure differential and to actuate the apparatus to clear the ports responsive to preset threshold measurements thereof.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Air-Flow Control Members (AREA)
Abstract
A device for unplugging air ports on chemical recovery boilers. Chemical recovery boilers are typically used for recovery of black liquor, but are periodically shutdown due to excessive build-up of carryover on air intake ports. Damping ports allow variation in air input to improve boiler efficiency, but are susceptible to port pluggage. Therefore, boilers utilize various rodding devices to unplug the air ports. The instant invention combines an automatic rodding system within an air damper to boost efficiency of the boiler. The invention uses a pivotally mounted damper (43) to cover the port (18) and provide damping to the boiler furnace. The damper (43) is aligned with and superjacent the rodding mechanism (26) and is supported intermediate the port (18) and the pivotal mounting by a linkage (51, 52) which raises and lowers the damper (43) responsive to linear motion of the rodding mechanism (26).
Description
DESCRIPTION
Automated Damping Port Rodder
Technical Field
The present invention relates to kraft chemical recovery boilers and more particularly to the air intake ports of such boilers. In even greater particularity, the present invention relates to the maintenance of such air ports to facilitate the improved efficiency of such boilers. In still greater particularity the present invention relates to apparatus for damping selected ones ofthe primary, secondary, or tertiary air ports of the boiler such that automated rodding apparatus may be employed to clear the port on a scheduled or as needed basis.
Background Art Many black liquor recovery boilers experience problems with unscheduled shutdowns due to excessive build-up on the heat transfer surfaces of carryover or fiime particles. The carryover particles are black liquor droplets entrained by the combustion gases carried into the upper furnace. The fume particles are formed from the condensation of sodium and related compounds, which in turn are emitted in gaseous form from the burning liquid droplets or smelt bed. Generally, plugging in the superheater and boiler bank is normally formed by deposits of carryover rather than fume. Thus, the quantity of carryover present in the upper furnace has a significant impact on the pluggage rate.
The Particulator Carryover Monitoring System manufactured by Quadtek, Inc. uses an infrared camera which is installed in the upper furnace facing the superheater tubes in a region in which the air flow patterns are constant, avoiding recirculation zones. The video signal from the upper furnace camera is digitized under the control of a computer which counts particles that cross a horizontal hne in the middle ofthe monitor screen. The Particulator's image processor superimposes two (2) arrows on the monitor which defines the line that the computer scans. The particles that pass between the arrows are counted. The accumulated particle counts are displayed in counts per second (CPS) and counts per minute (CPM).
A typical recovery boiler operating at a constant firing rate shows significant
carryover fluctuation on an hourly basis. The hourly increases are beϋeved to be associated with manual primary air port rodding. The average primary air pressure without continuous rodding was 3.4" H2O with an average deviation of .5" H2O. During continuous manual rodding, primary air pressure was reduced to an average of 2.53" H2O with an average standard deviation of .145" H2O.
The primary air accounts for approximately sixty (60) percent ofthe combustion air. As the ports experience smelt build-up, the air flow rate changes by as much as ten (10) percent. When the smelted ports are manually rodded on two (2) hour intervals the boiler experiences a surge of primary air. This surge can cause particulate from the char bed to be entrained into the flue gas because ofthe sweeping action ofthe primary air over the char bed and leads to increased carryover and char bed shape changes. The surges in primary air were eliminated during continuous manual port rodding resulting in a substantial reduction in carryover and a stabilization ofthe primary air pressure.
Thus, although the advantages of automatic rodding are known, the practice of automatic rodding is not universal and has been impeded by the necessity to provide dampers in the air flow path through an associated wind box to the boiler ports. The known dampers are as shown in Fig. 7 ofthe drawings submitted herewith and are such that the automatic rodding devices are incompatible with automatic damping. That is to say in known damped systems, the rodding must be performed in a manual or at best semi automated mode because, as seen in Fig. 7 the operator, manually or with an actuator A, must move the damper D using lever L from intermediate the boiler port P and the access port R in the wind box W to enable the rodding device to gain access to the port P for cleaning. Alternatively the damper must be positioned distal the port and thus loses some of its efficiency by virtue of its remote location.
Disclosure of Invention It is the principal object ofthe invention to enable the continuous automated rodding of boiler ports wherein a damper is positioned adjacent the port.
Another object ofthe invention is to provide an automated damper mechanism which retracts to a non-interfering position upon actuation of an associated rodding mechanism and returns to a preset damping position upon retraction of the rodding mechanism.
It is the ultimate object of the invention to operatively combine the damping
mechanism and rodding mechanism to improve the efficiency ofthe recovery boiler and to reduce the carryover particulate content.
These and other objects of the invention and advantages derived thereby are accomplished through the novel combination of elements which link the damper and the rodding mechanism. As set out more specifically hereinafter, the present invention uses a pivotally mounted damper to cover the port and provide damping to the boiler furnace. The damper is aligned with and superjacent the rodding mechanism and is supported intermediate the port and the pivotal mounting by a linkage which raises and lowers the damper responsive to linear motion ofthe rodding mechanism.
Brief Description Of The Drawings Apparatus embodying features of my invention are depicted in the accompanying drawings which form a portion of this disclosure and wherein: Fig. 1 is a perspective view ofthe apparatus;
Fig. 2 is a sectional view ofa wind box ofa boiler adjacent a port depicting the apparatus in retracted position with the damper proximal the port and depicting in phantom the position ofthe damper and rodding mechanism when actuated;
Fig. 3 is a side elevational view ofthe apparatus with the damper shown partially in section and in the port damping position;
Fig. 4 is a side elevational view ofthe apparatus as in Fig. 3 with the rodding mechanism in mid-stroke;
Fig. 5 is a side elevational view ofthe apparatus as in Fig. 3 with the rodding mechanism extending within the port; Fig. 6 is a perspective view of a multi-port system; and
Fig. 7 is a side elevational view of a prior art damper in section.
Best Mode for Carrying Out the Invention Referring to the drawings for a clearer understanding, it may be seen in Fig. 1, that the invention is amenable to integration into existing recovery boilers and is a system which will be readily installed. In Fig.'s 1 & 2, the invention is depicted with a mounting flange 11, which has formed therein a plurality of apertures 12, through which a plurality of fasteners 13 such as rivets or bolts may extend. The fasteners 13 are used to mount
the invention to a wind box 14 of a recovery boiler. As is well known the wind box is an air conduit or manifold type structure on the exterior ofthe boiler through which air is delivered to the ports of the boiler and is usually fabricated from sheet metal of appropriate grade and thickness. Prior art wind boxes included rodding ports in alignment with the boiler ports such that a long rod could be manually inserted through the wind box to clean the boiler port, hence the term "rodding" refers to such a cleaning action. In Fig. 2 the boiler wall is depicted in part at 16 with the boiler port at 17, and a port sleeve 18 extending outwardly from the boiler wall 16.
Flange 11 has affixed thereto, externally ofthe wind box 14, a suitable linear actuator 19, preferably a pneumatic cylinder having a piston rod 20 which is extendible and retractable responsive to a remote source of supply connected by appropriate valves and fittings as is well known in the art. Conduits 21 and 22 provide the needed communication with the remote source for actuation ofthe rod 20. Extending within the wind box 14, concentric with the rod 20 is a piston rod sleeve 23. It is to be understood the that the actuator may be connected to the mounting flange 11 by conventional means and that the rod 20 ofthe actuator is to be of sufficient length to extend through the sleeve 23 when in the retracted position. The free end ofthe rod 23 has affixed thereto a plunger assembly 26, which includes an inclined cleaning tip 27, oriented cooperatively with the dimensions of the boiler port 17. That is to say, if the boiler port 17 is substantially vertically oriented having an elongated shape then the cleaning tip 27 is similarly shaped and oriented. In the embodiment of Fig.'s 1-5 the plunger assembly includes a depending leg 28 and an extension leg 29, with the depending leg at a fixed angle relative to the extension leg 29, which is aligned with the rod 20. Affixed to the depending leg 28 at a lower end thereof is a guide rod 31 which extends parallel to the rod 20 through an opening 32 in the flange 11. Affixed to the flange 11 concentric with opening 32 and extending within the wind box 14 is a guide tube 33 which is concentric with guide rod 31 and receives the guide rod 31 in sliding relation therewithin. Externally of flange 11 and affixed thereto is an adjustment tube 34, which is also concentric with opening 32 and coaxial with guide rod 31, such that the rod 31 is constrained to reciprocate axially within the guide tube and the adjustment tube 34.
Adjustment tube 34 is externally threaded at the end thereof distal the flange 11, and an adjustment nut 36 threadedly engaged thereon. Nut 36 is actually in the form ofa closed end cylinder and is of sufficient length to extend coaxially about adjustment tube 34 for
several inches depending upon the degree of engagement ofthe threads thereon. Guide rod 31 is of sufficient length to abut the closed end ofthe adjustment nut 36 when ever the nut is engaged on the adjustment tube 34.
Supported on the flange 11 is a set of bearings 41 which in turn rotatably support a shaft 42 within wind box 14 subjacent rod sleeve 23 and above aperture 32.
Shaft 42 lies in a plane peφendicular to the travel of rod 20 and supports on its outer ends a damper assembly 43. Damper assembly 43 includes a pair of elongated side members 44 and 46 which may be plates or walls or may be tubular or spar-like in construction. The side members are pivotally connected to the shaft 42 and extend from the flange inwardly within the wind box 14 toward the boiler wall. Affixed to side members distal the shaft 42 is a damper plate 47 which is similar in shape to the damper plates ofthe prior art in that it may be arcuate dimensioned such that it will obscure the boiler port 17 in the manner ofa conventional damper. A top member 48 or plate may be affixed to side members 44 and 46 and plate 47 to form a damper shroud or to provide reinforcement to the assembly.
As shown in Fig.'s 2-5, damping plate 47 is movably supported proximal the port 17 or an associated port sleeve 18. Support and movement relative to the boiler port is provided by a pair of damper links 51 and 52 which are individually mounted to side members 44 and 46 by pivot pins 53 and 54. The lower ends ofthe damper links are pivotally mounted to depending leg 28 by a pin 56. The location of pins 53-56 on the associated structures and the length ofthe links 51 & 52 are selected such that when the rod 20 is retracted to its rest position the damper assembly 43 is supported on the links at its lowermost position. At this position it should also be noted that guide rod 31 is in its fully retracted position and abuts adjustment nut 36. Variation of the degree of engagement ofthe nut 36 will vary the retraction of guide rod 31 from within the wind box thus serving to vary the rest position of rod 20 and puncher assembly 26. In as much as the links 51 and 52 are supported on the puncher assembly, such variation will result in the damper plate 47 being supported in its rest position at a corresponding open or "damping" relationship with the port 17. Accordingly, adjustment nut and sleeve may be calibrated and appropriately marked to enable an operator to adjust the damping position ofthe damper from the exterior ofthe wind box.
Of critical importance in selecting the length and mounting position of links 51 and 51 is the relative position of damping plate 47 and cleaning tip 27 as the tip reaches
the throat ofthe port or sleeve 18 as shown in Fig. 4. The links must be mounted such that linear movement ofthe tip toward the port causes the damper assembly to pivot upwardly about shaft 42 to provide clearance for the tip to enter the port and dislodge any smelt accumulation therein as shown in Fig. 5. Retraction ofthe rod 20 and tip 27 returns the assembly to its lowered damping position with the guide rod 31 and nut 34 serving as the retraction stop.
Fig. 6 depicts an embodiment wherein a pair of adjacent ports are damped by a common damping assembly 43' and individual cleaning tips 27' and 27" are moved into and out of registry with the ports for cleaning. A common actuator 19' urges the components through their respective motions with a pair of guide rods 31' and 31" providing stability and a variable stop.
It should be understood that either embodiment may be controlled automatically by a timer such that rodding occurs on a regular interval and that a computer system may be provided to monitor the furnace for such factors as carryover, fume, and pressure differential and to actuate the apparatus to clear the ports responsive to preset threshold measurements thereof.
While varied forms ofthe invention have been described and illustrated, it is to be understood that the invention may be varied, within the scope ofthe claims, without departing from the spirit of the invention. Changes and innovations of this type are deemed to be circumscribed by the scope ofthe invention, except as the same may be necessarily limited by the claims.
Claims
1. An apparatus to be used in a chemical recovery boiler for cleaning and damping air intake ports of said boiler, said apparatus characterized by: (a) means for iteratively urging a reciprocating plunger through at least one boiler port;
(b) means for damping said boiler port; and
(c) means connecting said damping means and said plunger for automatically displacing said damping means relative to said port responsive to reciprocating motion of said plunger.
2. Apparatus as defined in claim 1 wherein said means for urging is characterized by: a linear actuator operatively connected to said plunger, guide means mounted for reciprocal concomitant and parallel motion with said plunger for maintaining alignment of said plunger with said port; and control means for advancing and retracting said linear actuator responsive to a predetermined signal.
3. Apparatus as defined in claim 2 wherein said control means is characterized by a timer operatively connected to a source of actuating fluid and said actuator to advance and retract said actuator at predetermined intervals.
4. Apparatus as defined in claim 2 wherein said control means is characterized by means for detecting particulate matter entrained in combustible gases in said boiler, means for quantifying the number of particles detected per unit of time and means for activating said linear actuator responsive to a quantity of particles detected per unit of time in excess ofa threshold level.
5. Apparatus as defined in claim 1 wherein said means for urging is characterized by a linear actuator operatively connected to said plunger and guide means for maintaining alignment of said plunger with said port.
6. Apparatus as defined in claim 5 wherein said guide means is characterized by a rod slidably mounted within a sleeve fixedly mounted relative to said boiler parallel to the reciprocal motion of said plunger and a fixed link rigidly affixing said plunger to an end of said guide rod distal said sleeve.
7. Apparatus as defined in claim 6 wherein said damping means is characterized by a damper plate sized to be coextensive with the size of said port and means for mounting said plate for arcuate motion about an axis perpendicular to the movement of said reciprocating plunger, such that said plate is movable selectively to a clear position and a closed position.
8. Apparatus as defined in claim 7 wherein said connecting means is characterized by a link pivotally connected at a first and to said guide rod and pivotally connected at a second end to said mounting means such that concomitant reciprocal motion of said guide rod with said plunger urges said mounting means and port plate along an arcuate path about said axis.
9. Apparatus as defined in claim 8 wherein said mounting means is characterized by a rigid shroud affixed to said plate and pivotally symmetrical distal said plate on pin supported along said axis.
10. Apparatus as defined in claim 7 further characterized by means affixed to said sleeve for selectively limiting the retraction of said guide rod such that said damping plate is selectively positioned relative to said port when said actuator is retracted.
11. In a chemical recovery boiler having a plurality of ports therein for supplying air to a furnace therein, said ports receiving air through a wind box, an improved apparatus for cleaning and damping selected one of said pluraUty of ports characterized by: (a) a reciprocating plunger assembly associated with each selected port mounted to said wind box and moving normal to said port;
(b) a damper pivotally mounted to said wind box proximal said plunger; and
(c) connecting means operatively connecting said damper to said plunger assembly for concomitant movement of said damper relative to said port responsive to reciprocal movement of said plunger assembly such that said damper and said plunger are mutually exclusively positioned proximal said port.
12. The apparatus as defined in claim 11 wherein said plunger is further characterized by being mounted to said wind box by a mounting flange having an aperture therethrough to accommodate said plunger, said mounting flange also having formed thereon a sleeve for receiving therein a pivot pin aligned peφendicular to the direction of motion of said plunger, said pivot pin supporting said damper.
13. The apparatus as defined in claim 11 wherein said damper is characterized by a damper plate of sufficient size to obscure said port when placed in registry therewith and support members rigidly affixed to and extending from said damper plate to a pivotal connection with said wind box, said damping plate, support members and pivotal connection being positioned such that pivotal motion about said connection moves said damping plate between a port closed position and a port clear position.
14. Apparatus as defined in claim 13 wherein said connecting means is further characterized by being pivotally connected between said support members and said plunger assembly distal said pivotal connection thereof to said wind box.
15. Apparatus as defined in claim 14 wherein said support members define a shroud including a top plate connected to the upper marginal edge of said damper plate and overlaying said plunger assembly, a pair of opposing side plates connected to opposing vertical marginal edges of said damper plate and to opposing longitudinal edges of said top plate and being spaced apart on either side of said plunger assembly, said side plates being pivotally supported distal said damper plate and supported by said connecting means proximal said damper plate.
16. Apparatus as defined in claim 13 wherein said plunger assembly is characterized by at least one puncher including a cleaning tip sized and oriented to pass through said port and substantially dislodge any occluding matter therefrom, a punching rod affixed at one end to said cleaning tip and coaxially to a linear actuator at an opposite end said linear actuator being mounted to said wind box and extending externally thereof.
17. Apparatus as defined in claim 16 wherein said plunger assembly is further characterized by:
(a) a guide rod slidably mounted in a guide sleeve extending through said wind box parallel to said punching rod and said linear actuator;
(b) a stabilizer link rigidly connecting said punching rod and said guide rod; and
(c) means for adjusting the length of travel of said guide rod within said sleeve operably mounted to said sleeve externally of said wind box.
18. Apparatus as defined in claim 17, wherein said connecting means is characterized by a rigid link pivotally connected at one end to said stabilizer link subjacent said punching rod and extending upwardly to a second end pivotally connected to said supporting members such that retraction of said Unear actuator causes said damper plate to be supported on said link in a closed port position intermediate said cleaning tip and said port and such that extension of said linear actuator causes said link to raise said damper plate to a port clear position above the line of travel of said cleaning tip.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/304,402 US5531189A (en) | 1994-09-12 | 1994-09-12 | Automated damping port rodder |
PCT/US1995/014015 WO1997015783A1 (en) | 1994-09-12 | 1995-10-27 | Automated damping port rodder |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/304,402 US5531189A (en) | 1994-09-12 | 1994-09-12 | Automated damping port rodder |
PCT/US1995/014015 WO1997015783A1 (en) | 1994-09-12 | 1995-10-27 | Automated damping port rodder |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1997015783A1 true WO1997015783A1 (en) | 1997-05-01 |
Family
ID=26789852
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/014015 WO1997015783A1 (en) | 1994-09-12 | 1995-10-27 | Automated damping port rodder |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO1997015783A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1327822A3 (en) * | 2002-01-10 | 2004-03-03 | Andritz Oy | Cleaning device for cleaning air ports of a furnace |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5070823A (en) * | 1991-01-24 | 1991-12-10 | The Babcock & Wilcox Company | Port rodder with anti-drift feature |
US5307745A (en) * | 1992-09-23 | 1994-05-03 | Anthony-Ross Company | Removable damper for chemical recovery furnace |
US5351631A (en) * | 1992-09-23 | 1994-10-04 | Anthony-Ross Company | Removable damper for chemical recovery furnace |
-
1995
- 1995-10-27 WO PCT/US1995/014015 patent/WO1997015783A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5070823A (en) * | 1991-01-24 | 1991-12-10 | The Babcock & Wilcox Company | Port rodder with anti-drift feature |
US5307745A (en) * | 1992-09-23 | 1994-05-03 | Anthony-Ross Company | Removable damper for chemical recovery furnace |
US5351631A (en) * | 1992-09-23 | 1994-10-04 | Anthony-Ross Company | Removable damper for chemical recovery furnace |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1327822A3 (en) * | 2002-01-10 | 2004-03-03 | Andritz Oy | Cleaning device for cleaning air ports of a furnace |
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