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WO1998053033A1 - Highly concentrated paste or gel-like substance for lubricating solutions containing amine, for use in the foodstuff industry - Google Patents

Highly concentrated paste or gel-like substance for lubricating solutions containing amine, for use in the foodstuff industry Download PDF

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Publication number
WO1998053033A1
WO1998053033A1 PCT/EP1998/002848 EP9802848W WO9853033A1 WO 1998053033 A1 WO1998053033 A1 WO 1998053033A1 EP 9802848 W EP9802848 W EP 9802848W WO 9853033 A1 WO9853033 A1 WO 9853033A1
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WO
WIPO (PCT)
Prior art keywords
gel
alkylamine
mixture
paste
acid
Prior art date
Application number
PCT/EP1998/002848
Other languages
German (de)
French (fr)
Inventor
Harald Kluschanzoff
Joachim Sauter
Original Assignee
Henkel-Ecolab Gmbh & Co. Ohg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel-Ecolab Gmbh & Co. Ohg filed Critical Henkel-Ecolab Gmbh & Co. Ohg
Priority to AU77657/98A priority Critical patent/AU7765798A/en
Publication of WO1998053033A1 publication Critical patent/WO1998053033A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/56Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
    • C10M105/68Amides; Imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/56Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
    • C10M105/58Amines, e.g. polyalkylene polyamines, quaternary amines
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • C10M173/02Lubricating compositions containing more than 10% water not containing mineral or fatty oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/02Water
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/123Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms polycarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/124Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms containing hydroxy groups; Ethers thereof
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/129Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/22Acids obtained from polymerised unsaturated acids
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/023Amines, e.g. polyalkylene polyamines; Quaternary amines used as base material
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/04Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/08Amides [having hydrocarbon substituents containing less than thirty carbon atoms]
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/08Amides [having hydrocarbon substituents containing less than thirty carbon atoms]
    • C10M2215/0806Amides [having hydrocarbon substituents containing less than thirty carbon atoms] used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/08Amides [having hydrocarbon substituents containing less than thirty carbon atoms]
    • C10M2215/082Amides [having hydrocarbon substituents containing less than thirty carbon atoms] containing hydroxyl groups; Alkoxylated derivatives
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/10Amides of carbonic or haloformic acids
    • C10M2215/1006Amides of carbonic or haloformic acids used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/24Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
    • C10M2215/26Amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/24Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
    • C10M2215/26Amines
    • C10M2215/265Amines used as base material
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/24Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
    • C10M2215/28Amides; Imides
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/24Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions having hydrocarbon substituents containing thirty or more carbon atoms, e.g. nitrogen derivatives of substituted succinic acid
    • C10M2215/28Amides; Imides
    • C10M2215/285Amides; Imides used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/04Macromolecular compounds from nitrogen-containing monomers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/046Polyamines, i.e. macromoleculars obtained by condensation of more than eleven amine monomers
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/06Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/30Refrigerators lubricants or compressors lubricants
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/32Wires, ropes or cables lubricants
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/34Lubricating-sealants
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/36Release agents or mold release agents
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/38Conveyors or chain belts
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    • C10N2040/40Generators or electric motors in oil or gas winning field
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    • C10N2040/42Flashing oils or marking oils
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    • C10N2040/44Super vacuum or supercritical use
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    • C10N2040/50Medical uses
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    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/01Emulsions, colloids, or micelles

Definitions

  • the present invention relates to a paste-like or gel-like high concentrate for an aqueous lubricant solution based on fatty amines.
  • the invention further relates to a process for the production of the high concentrate and its use for the production of an aqueous lubricant solution as a chain lubricant in the food industry.
  • it is used for the lubrication, cleaning and disinfection of automatic chain and belt lubrication systems used in the filling of foodstuffs, preferably beverages, in glass and plastic bottles, cans, glasses, barrels, beverage containers (KEG), paper and cardboard containers and the like become.
  • plate conveyor belts or other conveyor systems are usually used for the transport of the corresponding containers, which are lubricated with suitable aqueous lubricant preparations via immersion lubrication systems or via automatic belt lubrication systems and kept clean.
  • DE-A-36 31 953 describes a method for lubricating chain-shaped bottle conveyor belts in beverage bottling plants, particularly in breweries, and for cleaning the belts using a liquid cleaning agent, which is characterized in that the chain-shaped bottle conveyor belts are used with belt lubricants based on neutralized primary Lubricates fatty amines, which preferably have 12 to 18 carbon atoms and contain an unsaturated fraction of more than 10%.
  • Rl is a saturated or unsaturated, branched or linear alkyl group with 8 to 22 carbon atoms
  • R ⁇ hydrogen, an alkyl or hydroxyalkyl group having 1 to 4 carbon atoms or
  • A is a linear or branched alkylene group with 1 to 8 carbon atoms
  • A represents a linear or branched alkylene group with 2 to 4 carbon atoms.
  • DE-A-39 05 548 discloses lubricants based on N-alkylated fatty amine derivatives which contain at least one secondary and / or tertiary amine.
  • R is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, which may be replaced by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 0) r or - (CH 2 CH 2 CH 2 0) ⁇ - may be substituted,
  • R 1 represents hydrogen, an alkyl radical having 1 to 4 carbon atoms, a
  • R ⁇ only if M represents a negative charge for hydrogen, an alkyl radical with 1 to 4 carbon atoms, or a hydroxyalkyl radical with 1 to 4 carbon atoms,
  • R 3 is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 1 to 12 carbon atoms, which may be replaced by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 0) r or - (CH 2 CH 2 CH 2 0)! - can be substituted,
  • R 4 represents a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms, which may have at least one amine, imine, hydroxyl, halogen and / or carboxy radical as substituent, a substituted or unsubstituted phenyl radical which may have at least one amine, imine, hydroxyl, halogen, carboxy and / or a linear or branched, saturated or mono- or polyunsaturated alkyl radical with 6 to 22 C atoms as substituents,
  • Hydrogen carbonate, carbonate, phosphate or R ⁇ -COO " stands, wherein R "for hydrogen, a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or alkenyl radical having 2 to 20 C atoms, which may have at least one hydroxyl, amine or imine radical as substituents, or a substituted or unsubstituted phenyl radical, which may have an alkyl radical with 1 to 20 C atoms as a substituent, and
  • R 7 and R ° each independently of one another represent a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or an alkenyl radical having 2 to 20 C atoms, which may have at least one hydroxyl, amine or imine radical as a substituent, or a substituted or unsubstituted phenyl radical which may have an alkyl radical with 1 to 20 C atoms as substituents, M for hydrogen, alkali metal, ammonium, an alkyl radical with 1 to 4 C atoms
  • n is an integer in the range from 1 to 12
  • m is an integer in the range from 0 to 5
  • 1 is a number in the range from 0 to 5, containing alkyldimethylamine oxides and / or Alkyl oligoglycosides as non-ionic surfactants.
  • EP-B-629 234 discloses a lubricant combination consisting of a) one or more compounds of the formula R 1 -N- (CH 2 ) n -COOM
  • R * is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, which can optionally be substituted by -OH, -NH 2 , -NH-, -CO-, halogen or a carboxyl radical,
  • R2 for a carboxyl radical with 2 to 7 carbon atoms
  • M for hydrogen, alkali metal, ammonium, an alkyl radical with 1 to 4 C-
  • Atoms or a benzyl radical and n is an integer in the range from 1 to 6, b) at least one organic carboxylic acid selected from monobasic or polybasic, saturated or mono- or polyunsaturated carboxylic acids having 2 to 22 carbon atoms, c) optionally water and Additives and / or auxiliaries.
  • WO 94/03562 describes a lubricant concentrate based on fatty amines and, if appropriate, customary diluents or auxiliaries or additives, characterized in that it contains at least one polyamine derivative of a fatty amine and / or a salt of such an amine, the proportion of said polyamine derivatives of Fatty amines in the total formulation is 1 to 100% by weight. According to a preferred embodiment of WO 94/03562, this lubricant concentrate contains at least one polyamine derivative of a fatty amine of the general formula
  • R is a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms, the substituents being selected from amino, imino, hydroxy, halogen and carboxy, or a substituted or unsubstituted phenyl radical, where the Substituents are selected from amino, imino, hydroxyl, halogen, carboxy and a linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms;
  • A represents either -NH- or -O-
  • the object of the present invention is to provide lubricant concentrates for lubricant solutions containing amine as chain lubricants in the food industry in the form of paste-like or gel-like high concentrates which have a weight fraction of amine or amine salt of at least 30% by weight.
  • Such high concentrates have, according to the liquid-aqueous concentrates of the prior art, the advantage that substantially less water has to be transported and as a result the transport effort is reduced. This brings economic and ecological advantages.
  • the present invention accordingly relates to a pasty or gel-like high concentrate for amine-containing lubricant solutions as chain lubricants in the food industry, containing at least 30% by weight of one or more alkylamine compounds selected from the groups
  • radicals R each represent: a linear or branched, saturated or mono- or polyunsaturated alkyl radical with 12 to 22 carbon atoms,
  • the paste-like or gel-like high concentrates preferably contain at least 40% by weight of one or more alkylamine compounds from groups A) to E).
  • alkylamine compounds which can be used for the purposes of this invention are all known in the prior art as components of lubricant solutions, as is evident from the literature cited at the beginning.
  • the following radicals are suitable as substituents R: n-hexyl, n-heptyl, n-octyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n- Tridecyl, n-tetradecyl, n-pentadecyl, n-hexadecyl, n-heptadecyl, n-octadecyl, n-nonadecyl, n-eicosyl, n-uneicosyl and n-docosyl and the branched-chain isomers of the alkyl radicals mentioned.
  • R can also mean the corresponding - mono- or poly-unsaturated alkyl radicals, which can also be linear or branched.
  • the radicals mentioned above can also be substituted, one or more amine, imine, hydroxyl, halogen or carboxy groups being suitable as substituents.
  • r and m independently of one another are preferably the numbers 2 or 3.
  • values of 3 are preferred for r and / or m, ie alkylamine derivatives are preferably used Propylene groups.
  • the index p is preferably 1 or 2, so that the amines are acetates or propionates.
  • P in formulas 3a and 3b is preferably 2, in formulas 4a and 4b preferably 1.
  • the alkylamine compounds are used preferably at least partially in salt form.
  • carboxyl ions are preferably chosen.
  • Carboxylate anions R ⁇ COO " are preferred, the radical R 1 being H, CH 3 , C 2 H 5 , CH 2 (OH), CH 3 CH 2 (OH), CO (OH) or such a group that H + X "represents malic acid, tartaric acid, citric acid or an acid from the group HOOC- (CH 2 ) 2 3 4 -COOH. Acetations are particularly preferred.
  • the paste-like or gel-like high concentrates in addition to the alkylamine compounds or their salts, can additionally contain a total of about 0.1 to about 15% by weight of sodium and / or potassium salts of carboxylic acids, preferably carboxylic acids R'-COOH, where R 1 is the has the last meaning given above.
  • the presence of such sodium and / or potassium salts in the lubricant solutions to be prepared from the high concentrates by dilution with water has the advantage that the active substance concentration in the application solutions can be controlled and adjusted by the increased electrical conductivity of the application solutions due to the addition of salt.
  • Auxiliaries and / or additives according to the present invention are in particular nonionic and / or amphoteric surfactants, for example alkoxylated fatty amines, fatty alcohols and alkoxylated fatty alcohols. These surfactants can improve the wetting of the chains and plate conveyor belts, should this be necessary in individual cases. In general, surfactant additives in the range from 0.1 to 15% by weight, based on the total formulation, are sufficient for this.
  • the invention also relates to a method for producing the lubricant concentrates according to the invention.
  • the procedure depends in detail on whether the alkylamine derivatives to be used are available in highly concentrated form or as pure substances or whether they are only available in the form of aqueous solutions. This also depends on whether the additional use of sodium and / or potassium hydroxide is used in the form of an aqueous alkali metal hydroxide solution or in the form of NaOH or KOH granules. If the alkylamine derivative is in the form of an aqueous solution, NaOH or KOH is preferably used in solid form in order not to unnecessarily increase the water content of the mixture.
  • NaOH or KOH in the form of an aqueous alkali metal hydroxide solution can be added to form a paste or gel To maintain the consistency of the end product. For example, you can do the following:
  • the alkylamine derivative or the alkylamine derivatives are introduced as an aqueous solution or as a melt into a kneader or a similarly working mechanical mixing unit, if preheated if a melt is used.
  • a sodium and / or potassium salt-containing end product it is advantageous to add sodium and / or potassium hydroxide as the next component as an aqueous solution or as a solid substance and the mixture by kneading at a temperature between about room temperature and about 60 ° C. to homogenize.
  • the alkylamine derivative and / or the sodium and / or potassium hydroxide has been used as an aqueous solution and this results in a water content which would prevent the formation of a final product containing an alkylamine derivative or its salts of more than 40% by weight , one evaporates - preferably with the application of negative pressure - water to such an extent that the desired final concentration can be reached after adding the remaining components.
  • the acid HX is added at least in an amount sufficient to neutralize the sodium and / or potassium hydroxide present.
  • the alkylamine derivatives are converted to their salts to the desired extent by further acid addition. If one works without sodium and / or potassium hydroxide, the addition of acid directly serves to form the amine salts.
  • the acid addition is preferably controlled so that the temperature of the reaction mixture does not rise above about 60 ° C. due to the heat of neutralization. If the mixing unit has a cooling device, the acid can be added relatively quickly under temperature control. If you work without external cooling, the acid is added in portions and the Cool the reaction mixture with continued stirring between the individual acid additions. E) After the acid addition has ended, the mixture is kneaded at a temperature in the range between about 15 and about 60 ° C. until a uniform paste has formed. An external temperature control is no longer necessary for this, so that the reaction mixture assumes room temperature in the course of this final kneading.
  • reaction mixture is mixed with the acid and homogenized until a uniform paste is obtained.
  • the invention further relates to the use of the paste-like or gel-like high concentrate described for the preparation of an aqueous lubricant solution
  • an aqueous lubricant solution for the lubrication of conveyor belts in the food industry, which are used to transport containers or bottles made of glass, plastic-coated glass, plastics, in particular polyethylene terephthalate, polycarbonate, polypropylene, polyethylene naphthalate or polyvinyl chloride, tinplate or aluminum or of lacquered or plastic-coated containers made of these metals.
  • the paste-like or gel-like high concentrates with water have to be the same as usual for amine-based tape lubricant solutions
  • Application concentrations are diluted. In order to set the amine concentration required on the conveyor belt, this requires a total dilution with water by a factor of between about 1,000 and about 10,000. Since the concentrate paste cannot usually be applied directly to the conveyor belt, it is recommended that it be or to be diluted in two stages to an application concentration of about 0.002 to about 0.1% by weight, in particular to about 0.003 to about 0.05% by weight, of alkylamine derivatives. If you work in two stages, the paste-like or gel-like high concentrate is preferably mixed with so much water in a first step that an aqueous solution containing alkylamine derivative or its salts is in the range from about 1 to about 40% by weight, preferably from about 5 to about 20% by weight is formed.
  • This prediluted solution then has approximately a concentration of the alkylamine derivatives, as is customary in the currently commercially available aqueous belt lubricants ("concentrates").
  • concentrations aqueous belt lubricants
  • these solutions can then be applied to the conveyor belts as usual via automatic belt lubrication systems, with further water being applied to the conveyor belts
  • the application solutions preferably have a content of alkylamine derivatives or their salts in the range from about 0.002 to about 0.1% by weight, in particular in the range from about 0.003 to about 0.05% by weight .
  • the paste or gel can be placed in a mixing vessel for the first dilution step, which is provided with a stirring device and which contains the amount of water required for the first dilution.
  • the paste or gel can be added manually by scooping out a transport bucket or a transport barrel, but preferably automatically by pressing the paste or gel out of the transport container.
  • an aqueous solution of the paste-like or gel-like high concentrate of initially unknown concentration can be rinsed out of the transport container by injecting water into the transport container.
  • the active substance concentration desired after the first dilution step can be set with the aid of the electrical conductivity.
  • the target conductivities are approximately in the range from 0.01 to 10 mS / cm. Values above this require further dilution with water, values below that are concentrated by further addition of concentrate.
  • Glacial acetic acid 100%
  • Paste or gel-like high concentrates of the following were in a kneader
  • the procedure was as follows: first, if desired in the mixture, the water, then the respective solution of the amphoteric surfactant deriphat 160 C and then the potassium hydroxide were introduced into the kneader.
  • the mixture was heated to 40 to 50 ° C and homogenized by kneading. In example 4, 6% by weight of water, based on the end product, was then evaporated off.
  • the further amine components were then added and the mixture was homogenized by kneading.
  • the acid was then added in portions under temperature control so that the temperature of the mixture did not exceed 60.degree. After the acid addition had ended, kneading was continued until a pasty mass was obtained.
  • acetic acid instead of acetic acid, other carboxylic acids such as formic acid, glycolic acid, lactic acid, Oxalic acid and mixtures thereof can be used with one another or with acetic acid.
  • carboxylic acids such as formic acid, glycolic acid, lactic acid, Oxalic acid and mixtures thereof can be used with one another or with acetic acid.

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Abstract

The invention relates to a highly concentrated paste or gel-like substance for lubricating solutions containing amine, for use as chain lubricants in the foodstuff industry. The inventive concentrate contains at least 30 weight percent of one or several alkylamine compounds. The invention also relates to the production of said concentrate and the use thereof to produce an aqueous lubricating solution for lubricating conveyor belts in the foodstuff industry.

Description

"Pasten- oder gelfÖrmiges Hochkonzentrat für aminhaltige Schmiermittellösungen in der Lebensmittelindustrie""Paste or gel-shaped high concentrate for amine-containing lubricant solutions in the food industry"
Die vorliegende Erfindung betrifft ein pasten- oder gelfÖrmiges Hochkonzentrat für eine wäßrige Schmiermittellösung auf Basis von Fettaminen.The present invention relates to a paste-like or gel-like high concentrate for an aqueous lubricant solution based on fatty amines.
Die Erfindung betrifft weiterhin ein Verfahren zur Herstellung des Hochkonzentrats sowie seine Verwendung zur Herstellung einer wäßrigen Schmiermittellösung als Kettengleitmittel in der Lebensmittelindustrie. Insbesondere findet es Verwendung zum Schmieren, Reinigen und Desinfizieren von automatischen Ketten- und Bandschmieranlagen, die beim Abfüllen von Lebensmitteln, vorzugsweise Getränken, in Glas- und Kunststoffflaschen, Dosen, Gläser, Fässer, Getränkecontainer (KEG), Papier- und Pappbehälter und dergleichen eingesetzt werden.The invention further relates to a process for the production of the high concentrate and its use for the production of an aqueous lubricant solution as a chain lubricant in the food industry. In particular, it is used for the lubrication, cleaning and disinfection of automatic chain and belt lubrication systems used in the filling of foodstuffs, preferably beverages, in glass and plastic bottles, cans, glasses, barrels, beverage containers (KEG), paper and cardboard containers and the like become.
In Flaschenkellern und Faßkellern von Getränkebetrieben sowie bei der Abfüllung von Lebensmitteln werden für den Transport der entsprechenden Gefäße üblicherweise Plattentransportbänder oder andere Förderanlagen benutzt, die mit geeigneten wäßrigen Schmiermittelzubereitungen über Tauchschmieranlagen oder über automatische Bandschmiersysteme geschmiert und sauber gehalten werden.In bottle cellars and barrel cellars of beverage companies as well as in the filling of foodstuffs, plate conveyor belts or other conveyor systems are usually used for the transport of the corresponding containers, which are lubricated with suitable aqueous lubricant preparations via immersion lubrication systems or via automatic belt lubrication systems and kept clean.
Während Tauchschmieranlagen kaum Probleme hinsichtlich der anwendungstechnischen Eigenschaften bei der Wahl des Schmiermittels bereiten, sind es Ausfällungen schwerlöslicher Salze und mikrobiologische Ablagerungen, die in den Düsen und Filtern der zentralen Schmieranlagen den kontinuierlichen Betrieb des Abfüllens von Lebensmitteln, insbesondere Getränken, beträchtlich stören können, so daß die Anlagen nach einer gewissen Betriebsdauer abgeschaltet und gereinigt werden müssen. Neben Schmiermitteln auf Seifenbasis werden derzeit hauptsächlich solche auf Basis von Fettaminen verwendet. So beschreibt die DE-A-36 31 953 ein Verfahren zum Schmieren von kettenförmigen Flaschentransportbändern in Getränkeabfüllbetrieben, insbesondere in Brauereien, sowie zum Reinigen der Bänder mittels eines flüssigen Reinigungsmittels, das dadurch gekennzeichnet ist, daß man die kettenförmigen Flaschentransportbänder mit Bandschmiermitteln auf Basis neutralisierter primärer Fettamine, die vorzugsweise 12 bis 18 C-Atome aufweisen und einen ungesättigten Anteil von mehr als 10 % enthalten, schmiert.While immersion lubrication systems pose hardly any problems with regard to the application properties when selecting the lubricant, it is precipitations of poorly soluble salts and microbiological deposits that can considerably disrupt the continuous operation of filling foodstuffs, especially beverages, in the nozzles and filters of the central lubrication systems, so that the systems must be switched off and cleaned after a certain period of operation. In addition to soap-based lubricants, mainly those based on fatty amines are currently used. For example, DE-A-36 31 953 describes a method for lubricating chain-shaped bottle conveyor belts in beverage bottling plants, particularly in breweries, and for cleaning the belts using a liquid cleaning agent, which is characterized in that the chain-shaped bottle conveyor belts are used with belt lubricants based on neutralized primary Lubricates fatty amines, which preferably have 12 to 18 carbon atoms and contain an unsaturated fraction of more than 10%.
Aus der EP-A-0 372 628 sind Fettaminderivate der FormelnFrom EP-A-0 372 628 are fatty amine derivatives of the formulas
-C02H-C0 2 H
Figure imgf000004_0001
Figure imgf000004_0001
als Schmiermittel bekannt, worinknown as a lubricant, wherein
Rl eine gesättigte oder ungesättigte, verzweigte oder lineare Alkylgruppe mit 8 bis 22 C-Atomen;Rl is a saturated or unsaturated, branched or linear alkyl group with 8 to 22 carbon atoms;
R^ Wasserstoff, eine Alkyl- oder Hydroxyalkylgruppe mit 1 bis 4 C-Atomen oderR ^ hydrogen, an alkyl or hydroxyalkyl group having 1 to 4 carbon atoms or
-A-NH2;-A-NH 2 ;
A eine lineare oder verzweigte Alkylengruppe mit 1 bis 8 C-Atomen; undA is a linear or branched alkylene group with 1 to 8 carbon atoms; and
A eine lineare oder verzweigte Alkylengruppe mit 2 bis 4 C-Atomen bedeutet. Darüber hinaus sind aus der DE-A-39 05 548 Schmiermittel auf Basis von N- alkylierten Fettaminderivaten bekannt, die mindestens ein sekundäres und/oder tertiäres Amin enthalten.A represents a linear or branched alkylene group with 2 to 4 carbon atoms. In addition, DE-A-39 05 548 discloses lubricants based on N-alkylated fatty amine derivatives which contain at least one secondary and / or tertiary amine.
Aus der DE-A-42 06 506 sind bekannt:DE-A-42 06 506 discloses:
Seifenfreie Schmiermittel auf der Basis von amphoteren Verbindungen, primären, sekundären und/oder tertiären Aminen und/oder Salzen derartiger Amine der allgemeinen Formel (I), (Ha), (Ilb), (lila), (Illb), (IIIc), (IVa) und (IVb)Soap-free lubricants based on amphoteric compounds, primary, secondary and / or tertiary amines and / or salts of such amines of the general formula (I), (Ha), (Ilb), (purple), (Illb), (IIIc), (IVa) and (IVb)
RJ R J
R-[NH-(CH2)n]m - N - R3 - COOM (I)R- [NH- (CH 2 ) n ] m - N - R 3 - COOM (I)
Figure imgf000005_0001
Figure imgf000005_0001
R4-NH-R5 (Ha)R 4 -NH-R 5 (Ha)
R4-N+H2-R5 X" (Ilb)R 4 -N + H 2 -R 5 X " (Ilb)
R4-NH-(CH2)3NH2 (lila)R 4 -NH- (CH 2 ) 3 NH 2 (purple)
R4-NH-(CH2)3N+H3 x- (IIIb) R 4 -NH- (CH 2 ) 3 N + H 3 x - (IIIb)
R4-N+H2-(CH2)3"N+H3 2Xr (IIIc)R 4 -N + H2- ( CH 2) 3 " N + H3 2Xr (IIIc)
R4-NR7R8 (IVa) und/oder R4-N+HR7R8 X" (IVb)R 4 -NR 7 R 8 (IVa) and / or R 4 -N + HR 7 R 8 X " (IVb)
wobeiin which
R für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 6 bis 22 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, -(CH2CH20)r oder -(CH2CH2CH20)}- substituiert sein kann,R is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, which may be replaced by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 0) r or - (CH 2 CH 2 CH 2 0) } - may be substituted,
R1 für Wasserstoff, einen Alkylrest mit 1 bis 4 C-Atomen, einenR 1 represents hydrogen, an alkyl radical having 1 to 4 carbon atoms, a
Hydroxyalkylrest mit 1 bis 4 C-Atomen oder einen Rest -R^COOMHydroxyalkyl radical with 1 to 4 carbon atoms or a radical -R ^ COOM
R^ nur für den Fall, daß M eine negative Ladung darstellt für Wasserstoff, einen Alkylrest mit 1 bis 4 C-Atomen, oder einen Hydroxyalkylrest mit 1 bis 4 C- Atomen,R ^ only if M represents a negative charge for hydrogen, an alkyl radical with 1 to 4 carbon atoms, or a hydroxyalkyl radical with 1 to 4 carbon atoms,
R3 für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 1 bis 12 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, -(CH2CH20)r oder -(CH2CH2CH20)!- substituiert sein kann,R 3 is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 1 to 12 carbon atoms, which may be replaced by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 0) r or - (CH 2 CH 2 CH 2 0)! - can be substituted,
R4 für einen substituierten oder unsubstituierten, linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C- Atomen, der als Substituenten mindestens einen Amin-, Imin-, Hydroxy-, Halogen- und/oder Carboxyrest aufweisen kann, einen substituierten oder unsubstituierten Phenylrest, der als Substituenten mindestens einen Amin-, Imin-, Hydroxy-, Halogen-, Carboxy- und/oder einen linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C-Atomen aufweisen kann,R 4 represents a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms, which may have at least one amine, imine, hydroxyl, halogen and / or carboxy radical as substituent, a substituted or unsubstituted phenyl radical which may have at least one amine, imine, hydroxyl, halogen, carboxy and / or a linear or branched, saturated or mono- or polyunsaturated alkyl radical with 6 to 22 C atoms as substituents,
R-> für Wasserstoff oder - unabhängig von R4 - für einen Rest R4,R-> for hydrogen or - independently of R 4 - for a radical R 4 ,
X" für ein Anion aus der Gruppe Amidosulfonat, Nitrat, Halogenid, Sulfat,X " for an anion from the group amidosulfonate, nitrate, halide, sulfate,
Hydrogencarbonat, Carbonat, Phosphat oder R^-COO" steht, wobei R" für Wasserstoff, einen substituierten oder unsubstituierten, linearen oder verzweigten Alkylrest mit 1 bis 20 C-Atomen oder Alkenylrest mit 2 bis 20 C- Atomen, die als Substituenten mindestens einen Hydroxy-, Amin- oder Iminrest aufweisen können, oder einen substituierten oder unsubstituierten Phenylrest, der als Substituenten einen Alkylrest mit 1 bis 20 C-Atomen aufweisen kann, steht, undHydrogen carbonate, carbonate, phosphate or R ^ -COO " stands, wherein R "for hydrogen, a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or alkenyl radical having 2 to 20 C atoms, which may have at least one hydroxyl, amine or imine radical as substituents, or a substituted or unsubstituted phenyl radical, which may have an alkyl radical with 1 to 20 C atoms as a substituent, and
R7 und R° jeweils unabhängig voneinander für einen substituierten oder unsubstituierten, linearen oder verzweigten Alkylrest mit 1 bis 20 C- Atomen oder Alkenylrest mit 2 bis 20 C-Atomen, die als Substituenten mindestens einen Hydroxy-, Amin- oder Iminrest aufweisen können, oder einen substituierten oder unsubstituierten Phenylrest, der als Substituenten einen Alkylrest mit 1 bis 20 C-Atomen aufweisen kann, M für Wasserstoff, Alkalimetall, Ammonium, einen Alkylrest mit 1 bis 4 C-R 7 and R ° each independently of one another represent a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or an alkenyl radical having 2 to 20 C atoms, which may have at least one hydroxyl, amine or imine radical as a substituent, or a substituted or unsubstituted phenyl radical which may have an alkyl radical with 1 to 20 C atoms as substituents, M for hydrogen, alkali metal, ammonium, an alkyl radical with 1 to 4 C atoms
Atomen, einen Benzylrest oder eine negative Ladung, n für eine ganze Zahl im Bereich von 1 bis 12, m für eine ganze Zahl im Bereich von 0 bis 5 und 1 für eine Zahl im Bereich von 0 bis 5 steht, enthaltend Alkyldimethylaminoxide und/oder Alkyloligoglycoside als nichtionische Tenside.Atoms, a benzyl radical or a negative charge, n is an integer in the range from 1 to 12, m is an integer in the range from 0 to 5 and 1 is a number in the range from 0 to 5, containing alkyldimethylamine oxides and / or Alkyl oligoglycosides as non-ionic surfactants.
Die EP-B-629 234 offenbart eine Schmiermittelkombination, bestehend aus a) einer oder mehrerer Verbindungen der Formel R1-N-(CH2)n-COOMEP-B-629 234 discloses a lubricant combination consisting of a) one or more compounds of the formula R 1 -N- (CH 2 ) n -COOM
R^R ^
wobeiin which
R* für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 6 bis 22 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, Halogen oder einen Carboxylrest substituiert sein kann,R * is a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, which can optionally be substituted by -OH, -NH 2 , -NH-, -CO-, halogen or a carboxyl radical,
R2 für einen Carboxylrest mit 2 bis 7 C-Atomen,R2 for a carboxyl radical with 2 to 7 carbon atoms,
M für Wasserstoff, Alkalimetall, Ammonium, einen Alkylrest mit 1 bis 4 C-M for hydrogen, alkali metal, ammonium, an alkyl radical with 1 to 4 C-
Atomen oder einen Benzylrest und n für eine ganze Zahl im Bereich von 1 bis 6 steht, b) wenigstens eine organische Carbonsäure ausgewählt aus einbasigen oder mehrbasigen, gesättigten oder einfach oder mehrfach ungesättigten Carbonsäuren mit 2 bis 22 C-Atomen, c) gegebenenfalls Wasser und Zusatz- und/oder Hilfsstoffe.Atoms or a benzyl radical and n is an integer in the range from 1 to 6, b) at least one organic carboxylic acid selected from monobasic or polybasic, saturated or mono- or polyunsaturated carboxylic acids having 2 to 22 carbon atoms, c) optionally water and Additives and / or auxiliaries.
Die WO 94/03562 beschreibt ein Schmiermittelkonzentrat auf Basis von Fettaminen und gegebenenfalls üblichen Verdünnungsmitteln oder Hilfs- bzw. Zusatzstoffen, dadurch gekennzeichnet, daß es mindestens ein Polyaminderivat eines Fettamins und/oder ein Salz eines derartigen Amins enthält, wobei der Anteil der genannten Polyaminderivate von Fettaminen an der Gesamtformulierung 1 bis 100 Gew.-% beträgt. Gemäß einer bevorzugten Ausführungsform der WO 94/03562 enthält dieses Schmiermittelkonzentrat mindestens ein Polyaminderivat eines Fettamins der allgemeinen FormelWO 94/03562 describes a lubricant concentrate based on fatty amines and, if appropriate, customary diluents or auxiliaries or additives, characterized in that it contains at least one polyamine derivative of a fatty amine and / or a salt of such an amine, the proportion of said polyamine derivatives of Fatty amines in the total formulation is 1 to 100% by weight. According to a preferred embodiment of WO 94/03562, this lubricant concentrate contains at least one polyamine derivative of a fatty amine of the general formula
R-A-(CH2)k-NH-[(CH2)rNH]y-(CH2)m-NH2 (H+X")n RA- (CH 2 ) k -NH - [(CH 2 ) r NH] y - (CH 2 ) m -NH 2 (H + X " ) n
wobeiin which
R ein substituierter oder unsubstituierter, linearer oder verzweigter, gesättigter oder einfach oder mehrfach ungesättigter Alkylrest mit 6 bis 22 C-Atomen, wobei die Substituenten ausgewählt sind aus Amino, Imino, Hydroxy, Halogen und Carboxy, oder ein substituierter oder unsubstituierter Phenylrest, wobei die Substituenten ausgewählt sind aus Amino, Imino, Hydroxy, Halogen, Carboxy und einem linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C-Atomen, ist;R is a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms, the substituents being selected from amino, imino, hydroxy, halogen and carboxy, or a substituted or unsubstituted phenyl radical, where the Substituents are selected from amino, imino, hydroxyl, halogen, carboxy and a linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms;
A entweder für -NH- oder für -O- steht,A represents either -NH- or -O-,
X" ein Anion einer anorganischen oder organischen Säure bedeutet, k, 1, m unabhängig voneinander eine ganze Zahl im Bereich von 1 bis 6 ist; y im Falle A = -NH- 0, 1, 2 oder 3 und im Falle A = -O- 1, 2, 3 oder 4 ist, n eine ganze Zahl von 0 bis 6 ist.X "is an anion of an inorganic or organic acid, k, 1, m is independently an integer in the range from 1 to 6; y in the case A = -NH- 0, 1, 2 or 3 and in the case A = - Is O- 1, 2, 3 or 4, n is an integer from 0 to 6.
In den vorstehend referierten Dokumenten werden unterschiedliche Klassen von Alkylaminderivaten beschrieben, die sich als schmierende Komponente in seifenfreien Bandschmiermitteln eignen. Einige dieser Dokumente geben an, daß die Aminkomponente in den Schmiermittelkonzentraten in einem Konzentrationsbereich bis zu 100 Gew.-% vorliegen kann. In den Ausführungsbeispielen werden jedoch keine Schmiermittelkonzentrate angegeben, die mehr als 40 Gew.-% der Aminkomponente enthalten. Gemäß den Produktbeschreibungen stellen diese Schmiermittelkonzentrate klare wäßrige Lösungen dar, die beispielsweise gemäß der EP-B-629 234 eine dynamische Viskosität von weniger als 300 mPas aufweisen. Die Vorliteratur enthält keinen Hinweis darauf, aminbasierte Schmiermittelkonzentrate in Pasten- oder Gelform mit einem Gewichtsanteil an Amin Verbindungen bzw. Aminsalzen von mehr als 40 Gew.-% bereit zu stellen. Weiterhin enthält die Vorliteratur keinen Hinweis darauf, wie derartige Konzentratpasten hergestellt werden können.In the documents referenced above, different classes of alkylamine derivatives are described which are suitable as a lubricating component in soap-free belt lubricants. Some of these documents state that the amine component in the lubricant concentrates can be present in a concentration range up to 100% by weight. However, no lubricant concentrates are specified in the exemplary embodiments, which contain more than 40% by weight of the amine component. According to the product descriptions, these lubricant concentrates are clear aqueous solutions which, for example according to EP-B-629 234, have a dynamic viscosity of less than 300 mPas. The preliminary literature contains no indication that amine-based lubricant concentrates in paste or gel form with a weight fraction of amine compounds or amine salts of more than 40% by weight are available. Furthermore, the preliminary literature contains no indication of how such concentrate pastes can be produced.
Die vorliegende Erfindung stellt sich die Aufgabe, Schmiermittelkonzentrate für aminhaltige Schmiermittellösungen als Kettengleitmittel in der Lebensmittelindustrie in Form pasten- oder gelförmiger Hochkonzentrate zur Verfügung zu stellen, die einen Gewichtsanteil an Amin bzw. Aminsalz von mindestens 30 Gew.-% aufweisen. Derartige Hochkonzentrate haben gemäß den flüssig-wäßrigen Konzentraten des Standes der Technik den Vorteil, daß wesentlich weniger Wasser transportiert werden muß und hierdurch der Transportaufwand sinkt. Dies bringt ökonomische und ökologische Vorteile mit sich.The object of the present invention is to provide lubricant concentrates for lubricant solutions containing amine as chain lubricants in the food industry in the form of paste-like or gel-like high concentrates which have a weight fraction of amine or amine salt of at least 30% by weight. Such high concentrates have, according to the liquid-aqueous concentrates of the prior art, the advantage that substantially less water has to be transported and as a result the transport effort is reduced. This brings economic and ecological advantages.
Die vorliegende Erfindung betrifft demnach ein pasten- oder gelfÖrmiges Hochkonzentrat für aminhaltige Schmiermittellösungen als Kettengleitmittel in der Lebensmittelindustrie, enthaltend mindestens 30 Gew.% einer oder mehrerer Alkylaminverbindungen, ausgewählt aus den GruppenThe present invention accordingly relates to a pasty or gel-like high concentrate for amine-containing lubricant solutions as chain lubricants in the food industry, containing at least 30% by weight of one or more alkylamine compounds selected from the groups
A) R-NH-(CH2)r-NH2 (la) R-NH-(CH2)r-N+H3 X" (lb)A) R-NH- (CH 2 ) r -NH 2 (la) R-NH- (CH 2 ) r -N + H 3 X " (lb)
R-N+H2-(CH2)r-N+H3 2X- (l c)'RN + H 2 - (CH 2 ) r -N + H 3 2X- ( lc ) '
B) R-NH-[(CH2)r-NH]y -(CH2)m -NH2 (2a) R-NH-[(CH2)r-NH]y -(CH2)m -NH2 (H+X")n (2b)B) R-NH - [(CH 2 ) r -NH] y - (CH 2 ) m -NH 2 (2a) R-NH - [(CH 2 ) r -NH] y - (CH 2 ) m -NH 2 (H + X " ) n (2b)
C) R-N-(CH2)p-COOMC) RN- (CH 2 ) p -COOM
(CH2)p-COOM (3a),(CH 2 ) p -COOM (3a),
R-NH-(CH2)p-COOM (3b)R-NH- (CH 2 ) p -COOM (3b)
D) CH3 D) CH 3
R-N0(CH2)P-COOM (4a)R-N0 (CH 2 ) P -COOM (4a)
CH3 CH 3
CH3 CH 3
R-C(0)-NH-(CH2)r-N+-(CH2)p-COOM (4b)RC (0) -NH- (CH 2 ) r -N + - (CH 2 ) p -COOM (4b)
CH3 CH 3
E) R-N(CH3)2 (5)E) RN (CH 3 ) 2 (5)
wobei die Reste R jeweils bedeuten: einen linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 12 bis 22 C-Atomen,where the radicals R each represent: a linear or branched, saturated or mono- or polyunsaturated alkyl radical with 12 to 22 carbon atoms,
X" ein Äquivalent eines Anions aus der Gruppe Amidosulfonat, Nitrat, Halogenid, Sulfat, Hydrogencarbonat, Carbonat, Phosphat oder Carboxylat bedeutet, m, p, r, y unabhängig voneinander eine ganze Zahl im Bereich von 1 bis 6 und n eine ganze Zahl im Bereich von 1 bis 2+y darstellen und M für Wasserstoff oder ein Alkalimetallion steht.X " an equivalent of an anion from the group amidosulfonate, nitrate, halide, sulfate, hydrogen carbonate, carbonate, phosphate or carboxylate means, m, p, r, y independently represent an integer in the range from 1 to 6 and n represent an integer in the range from 1 to 2 + y and M represents hydrogen or an alkali metal ion.
Vorzugsweise enthalten die pasten- oder gelförmigen Hochkonzentrate mindestens 40 Gew.-% einer oder mehrerer Alkylaminverbindungen der Gruppen A) bis E).The paste-like or gel-like high concentrates preferably contain at least 40% by weight of one or more alkylamine compounds from groups A) to E).
Dabei sind die im Sinne dieser Erfindung einsetzbaren Alkylaminverbindungen alle im Stand der Technik als Komponenten von Schmiermittellösungen bekannt, wie aus der einleitend zitierten Literatur hervorgeht. In den vorstehend genannten allgemeinen Formeln 1 bis 3 kommen als Substituenten R somit die folgenden Reste in Frage: n-Hexyl, n-Heptyl, n-Octyl, n-Nonyl, n-Decyl, n-Undecyl, n- Dodecyl, n-Tridecyl, n-Tetradecyl, n-Pentadecyl, n-Hexadecyl, n-Heptadecyl, n- Octadecyl, n-Nonadecyl, n-Eicosyl, n-Uneicosyl und n-Docosyl sowie die ver- zweigtkettigen Isomere der genannten Alkylreste. Anstelle der gesättigten Alkylreste kann R auch die entsprechenden - einfach oder mehrfach - ungesättigten Alkylreste bedeuten, die gleichfalls linear oder verzweigt sein können. Die vorstehend angeführten Reste können auch substituiert sein, wobei als Substituenten eine oder mehrere Amin-, Imin-, Hydroxy-, Halogen- oder Carboxy gruppen in Frage kommen.The alkylamine compounds which can be used for the purposes of this invention are all known in the prior art as components of lubricant solutions, as is evident from the literature cited at the beginning. In the general formulas 1 to 3 mentioned above, the following radicals are suitable as substituents R: n-hexyl, n-heptyl, n-octyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n- Tridecyl, n-tetradecyl, n-pentadecyl, n-hexadecyl, n-heptadecyl, n-octadecyl, n-nonadecyl, n-eicosyl, n-uneicosyl and n-docosyl and the branched-chain isomers of the alkyl radicals mentioned. Instead of the saturated alkyl radicals, R can also mean the corresponding - mono- or poly-unsaturated alkyl radicals, which can also be linear or branched. The radicals mentioned above can also be substituted, one or more amine, imine, hydroxyl, halogen or carboxy groups being suitable as substituents.
In den Formeln stehen r und m unabhängig voneinander vorzugsweise für die Zahlen 2 oder 3. Dabei sind in den Formeln la, lb, lc, 2a, 2b und 4b für r und/oder m Werte von 3 bevorzugt, d. h. man setzt vorzugsweise Alkylaminderivate mit Propylengruppen ein. Der Index p steht vorzugsweise für 1 oder 2, so daß es sich bei den Aminen um Acetate oder um Propionate handelt. Dabei steht p in Formeln 3a und 3b vorzugsweise für 2, in Formeln 4a und 4b vorzugsweise für 1. In den Formeln 2a und 2b bedeutet y vorzugsweise 1, 2 oder 3. Demnach sind Triamine (y =1), Tetraamine (y = 2) und Pentaamine (y = 3) besonders bevorzugt.In the formulas, r and m independently of one another are preferably the numbers 2 or 3. In the formulas la, lb, lc, 2a, 2b and 4b, values of 3 are preferred for r and / or m, ie alkylamine derivatives are preferably used Propylene groups. The index p is preferably 1 or 2, so that the amines are acetates or propionates. P in formulas 3a and 3b is preferably 2, in formulas 4a and 4b preferably 1. In the formulas 2a and 2b, y preferably denotes 1, 2 or 3. Accordingly, triamines (y = 1), tetraamines (y = 2) and pentaamines (y = 3) are particularly preferred.
Da man die Schmiermittelkonzentrate vorzugsweise so einstellt, daß sie nach der erforderlichen Verdünnung mit Wasser auf Anwendungskonzentration einen pH- Wert von etwa 4 bis etwa 8, vorzugsweise von etwa 5 bis etwa 7 und insbesondere im Bereich um 6,5 aufweisen, setzt man die Alkylaminverbindungen vorzugsweise zumindest anteilig in Salzform ein. Als zugehörige Anionen wählt man vorzugsweise Carboxy lationen. Bevorzugt sind Carboxylatanionen R^COO" wobei der Rest R1 steht für H, CH3, C2H5, CH2(OH), CH3CH2(OH), CO(OH) oder für eine solche Gruppe, daß H+X" Äpfelsäure, Weinsäure, Citronensäure oder eine Säure aus der Gruppe HOOC-(CH2)2 3 4-COOH darstellt. Acetationen sind besonders bevorzugt.Since the lubricant concentrates are preferably adjusted so that they have a pH of about 4 to about 8, preferably from about 5 to about 7 and in particular in the range around 6.5 after the required dilution with water to the application concentration, the alkylamine compounds are used preferably at least partially in salt form. As the associated anions, carboxyl ions are preferably chosen. Carboxylate anions R ^ COO " are preferred, the radical R 1 being H, CH 3 , C 2 H 5 , CH 2 (OH), CH 3 CH 2 (OH), CO (OH) or such a group that H + X "represents malic acid, tartaric acid, citric acid or an acid from the group HOOC- (CH 2 ) 2 3 4 -COOH. Acetations are particularly preferred.
Erwünschtenfalls können die pasten- oder gelförmigen Hochkonzentrate außer den Alkylaminverbindungen bzw. deren Salze zusätzlich insgesamt etwa 0,1 bis etwa 15 Gew.-% Natrium- und/oder Kaliumsalze von Carbonsäuren, vorzugsweise von Carbonsäuren R'-COOH enthalten, wobei R1 die vorstehend zuletzt angegebene Bedeutung hat. Die Anwesenheit solcher Natrium- und/oder Kaliumsalze in den aus den Hochkonzentraten durch Verdünnung mit Wasser herzustellenden Schmiermittellösungen hat den Vorteil, daß die Wirkstoffkonzentration in den Anwendungslösungen durch die aufgrund des Salzzusatzes erhöhte elektrische Leitfähigkeit der Anwendungslösungen kontrolliert und eingestellt werden kann. Die Mitverwendung derartiger Natrium- und/oder Kaliumsalze kann aber auch bei der Herstellung der pasten- oder gelförmigen Hochkonzentrate dadurch technische Vorteile bringen, daß man zunächst Alkylaminderivate mit Natrium- und/oder Kaliumhydroxid zu einer homogenen Masse verarbeitet, in die man anschließend, ggf. nach Zusatz von weiteren Alkylaminverbindungen, die gewünschte Säuremenge einarbeitet. Für den vorgesehenen Einsatzzweck der pasten- oder gelförmigen Hochkonzentrate als Bandschmiermittel kann es ausreichend sein, wenn diese Konzentrate nur ein einziges Alkylaminderivat aus den Gruppen A) bis E) enthalten. Vorzugsweise werden jedoch Gemische von Alkylaminderivaten, beispielsweise solchen der verschiedenen Gruppen A), B) und C) eingesetzt. Dabei sind Hochkonzentrate besonders bevorzugt, die ein Gemisch von Alkylaminderivaten der Gruppen B) und C) enthalten.If desired, the paste-like or gel-like high concentrates, in addition to the alkylamine compounds or their salts, can additionally contain a total of about 0.1 to about 15% by weight of sodium and / or potassium salts of carboxylic acids, preferably carboxylic acids R'-COOH, where R 1 is the has the last meaning given above. The presence of such sodium and / or potassium salts in the lubricant solutions to be prepared from the high concentrates by dilution with water has the advantage that the active substance concentration in the application solutions can be controlled and adjusted by the increased electrical conductivity of the application solutions due to the addition of salt. However, the use of such sodium and / or potassium salts can also bring technical advantages in the preparation of paste-like or gel-type high concentrates by first processing alkylamine derivatives with sodium and / or potassium hydroxide into a homogeneous mass, into which one then, if necessary After adding further alkylamine compounds, the desired amount of acid is incorporated. For the intended use of the paste-like or gel-type high concentrates as belt lubricants, it may be sufficient if these concentrates contain only a single alkylamine derivative from groups A) to E). However, mixtures of alkylamine derivatives, for example those from the various groups A), B) and C), are preferably used. High concentrates which contain a mixture of alkylamine derivatives of groups B) and C) are particularly preferred.
Als Hilfs- und/oder Zusatzstoffe gemäß der vorliegenden Erfindung kommen insbesondere nichtionische und/oder amphotere Tenside in Betracht, beispielsweise alkoxylierte Fettamine, Fettalkohole und alkoxylierte Fettalkohole. Diese Tenside können die Benetzung der Ketten und Plattentransportbänder verbessern, sofern dies im Einzelfall erforderlich sein sollte. Im allgemeinen sind Tensid-Zusätze im Bereich von 0,1 bis 15 Gew.-%, bezogen auf die Gesamtformulierung, hierfür ausreichend.Auxiliaries and / or additives according to the present invention are in particular nonionic and / or amphoteric surfactants, for example alkoxylated fatty amines, fatty alcohols and alkoxylated fatty alcohols. These surfactants can improve the wetting of the chains and plate conveyor belts, should this be necessary in individual cases. In general, surfactant additives in the range from 0.1 to 15% by weight, based on the total formulation, are sufficient for this.
Die Erfindung betrifft darüber hinaus ein Verfahren zur Herstellung der erfindungs gemäßen Schmiermittelkonzentrate. Dabei hängt die Verfahrensweise im Detail davon ab, ob die einzusetzenden Alkylaminderivate in hochkonzentrierter Form bzw. als Reinsubstanzen zur Verfügung stehen oder ob diese lediglich in Form wäßriger Lösungen erhältlich sind. Hiervon hängt auch ab, ob man bei der zusätzlichen Verwendung von Natrium- und/oder Kaliumhydroxid dieses in Form einer wäßrigen Alkalilauge oder in Form eines NaOH- oder KOH- Granulats einsetzt. Liegt das Alkylaminderivat als wäßrige Lösung vor, setzt man NaOH oder KOH vorzugsweise in Festform ein, um den Wassergehalt der Mischung nicht unnötig zu erhöhen. Umgekehrt kann es sinnvoll sein, beim Einsatz reiner oder hochkonzentrierter Alkylaminderivate NaOH oder KOH in Form von wäßriger Alkalilauge zuzugeben, um eine pasten- oder gelförmige Konsistenz des Endprodukts zu erhalten. Beispielsweise kann man folgendermaßen vorgehen:The invention also relates to a method for producing the lubricant concentrates according to the invention. The procedure depends in detail on whether the alkylamine derivatives to be used are available in highly concentrated form or as pure substances or whether they are only available in the form of aqueous solutions. This also depends on whether the additional use of sodium and / or potassium hydroxide is used in the form of an aqueous alkali metal hydroxide solution or in the form of NaOH or KOH granules. If the alkylamine derivative is in the form of an aqueous solution, NaOH or KOH is preferably used in solid form in order not to unnecessarily increase the water content of the mixture. Conversely, when using pure or highly concentrated alkylamine derivatives, NaOH or KOH in the form of an aqueous alkali metal hydroxide solution can be added to form a paste or gel To maintain the consistency of the end product. For example, you can do the following:
a) Man gibt das Alkylaminderivat oder die Alkylaminderivate als wäßrige Lösung oder als Schmelze in einen - bei Verwenden einer Schmelze ggf. vorerwärmten - Kneter oder ein ähnlich arbeitendes mechanisches Mischaggregat. b) Falls man ein natrium- und/oder kaliumsalzhaltiges Endprodukt anstrebt, ist es vorteilhaft, als nächste Komponente Natrium- und/oder Kaliumhydroxid als wäßrige Lösung oder als Festsubstanz zuzugeben und die Mischung durch Kneten bei einer Temperatur zwischen etwa Raumtemperatur und etwa 60 °C zu homogenisieren. c) Falls das Alkylaminderivat und/oder das Natrium- und/oder Kaliumhydroxid als wäßrige Lösung eingesetzt wurde und hierdurch ein Wassergehalt vorliegt, der die Bildung eines Endprodukts mit einem Gehalt an Alkylaminderivat bzw. dessen Salzen von mehr als 40 Gew.-% verhindern würde, dampft man nun - vorzugsweise unter Anlegen von Unterdruck - so weit Wasser ab, daß nach Zugabe der restlichen Komponenten die erwünschte Endkonzentration erreicht werden kann. d) Als nächste Komponente gibt man die Säure HX zumindest in einer Menge zu, die ausreicht, um vorhandenes Natrium- und/oder Kaliumhydroxid zu neutralisieren. Durch weitere Säurezugabe setzt man die Alkylaminderivate im gewünschten Ausmaß zu deren Salzen um. Arbeitet man ohne Natrium- und/oder Kaliumhydroxid, dient die Säurezugabe direkt der Bildung der Aminsalze. Unabhängig von der im ganzen zuzusetzenden Säuremenge steuert man die Säurezugabe vorzugsweise so, daß die Temperatur der Reaktionsmischung durch die Neutralisationswärme nicht über etwa 60 °C steigt. Verfügt das Mischaggregat über eine Kühlvorrichtung, kann die Säure unter Temperaturkontrolle vergleichsweise zügig zugegeben werden. Arbeitet man ohne externe Kühlung, gibt man die Säure portionsweise zu und läßt die Reaktionsmischung unter fortgesetztem Rühren zwischen den einzelnen Säurezugaben abkühlen, e) Nach Beendigung der Säurezugabe verknetet man die Mischung bei einer Temperatur im Bereich zwischen etwa 15 und etwa 60 °C so lange, bis eine gleichförmige Paste entstanden ist. Eine externe Temperaturkontrolle ist hierfür nicht mehr erforderlich, so daß im Verlauf dieses abschließenden Verknetens die Reaktionsmischung Raumtemperatur annimmt.a) The alkylamine derivative or the alkylamine derivatives are introduced as an aqueous solution or as a melt into a kneader or a similarly working mechanical mixing unit, if preheated if a melt is used. b) If you are aiming for a sodium and / or potassium salt-containing end product, it is advantageous to add sodium and / or potassium hydroxide as the next component as an aqueous solution or as a solid substance and the mixture by kneading at a temperature between about room temperature and about 60 ° C. to homogenize. c) If the alkylamine derivative and / or the sodium and / or potassium hydroxide has been used as an aqueous solution and this results in a water content which would prevent the formation of a final product containing an alkylamine derivative or its salts of more than 40% by weight , one evaporates - preferably with the application of negative pressure - water to such an extent that the desired final concentration can be reached after adding the remaining components. d) As the next component, the acid HX is added at least in an amount sufficient to neutralize the sodium and / or potassium hydroxide present. The alkylamine derivatives are converted to their salts to the desired extent by further acid addition. If one works without sodium and / or potassium hydroxide, the addition of acid directly serves to form the amine salts. Regardless of the total amount of acid to be added, the acid addition is preferably controlled so that the temperature of the reaction mixture does not rise above about 60 ° C. due to the heat of neutralization. If the mixing unit has a cooling device, the acid can be added relatively quickly under temperature control. If you work without external cooling, the acid is added in portions and the Cool the reaction mixture with continued stirring between the individual acid additions. E) After the acid addition has ended, the mixture is kneaded at a temperature in the range between about 15 and about 60 ° C. until a uniform paste has formed. An external temperature control is no longer necessary for this, so that the reaction mixture assumes room temperature in the course of this final kneading.
Wünscht man ein pasten- oder gelfÖrmiges Hochkonzentrat herzustellen, das eines oder mehrere Alkylaminderivate aus der Gruppe C) zusammen mit solchen aus den Gruppen A) und/oder B) enthält, verfahrt man vorzugsweise nach folgenden Verfahrensschritten :If one wishes to produce a paste-like or gel-like high concentrate which contains one or more alkylamine derivatives from group C) together with those from groups A) and / or B), the procedure is preferably as follows:
a) Man gibt das oder die Alkylaminderivate aus der Gruppe C) als wäßrige Lösung oder als Schmelze in einen Kneter. b) Falls Anwesenheit von Natrium- und/oder Kaliumsalzen im Endprodukt erwünscht ist, gibt man nun KOH wie vorstehend beschrieben zu und homogenisiert. c) Als nächstes versetzt man die Mischung mit dem oder den Alkylaminderivaten der Gruppen A) und/oder B). d) Wie vorstehend beschrieben, dampft man nun erforderlichenfalls Wasser bis zum Erreichen der gewünschten Endkonzentration ab.a) The or the alkylamine derivatives from group C) are added as an aqueous solution or as a melt in a kneader. b) If the presence of sodium and / or potassium salts in the end product is desired, KOH is now added as described above and homogenized. c) Next, the mixture is mixed with the alkylamine or derivatives of groups A) and / or B). d) As described above, water is then evaporated if necessary until the desired final concentration is reached.
Nun versetzt man wie bei der ersten Verfahrensweise unter d) und e) beschrieben die Reaktionsmischung mit der Säure und homogenisiert bis zum Erhalten eines gleichförmigen Paste.Now, as in the first procedure under d) and e), the reaction mixture is mixed with the acid and homogenized until a uniform paste is obtained.
Weiterhin betrifft die Erfindung die Verwendung des beschriebenen pasten- oder gelförmigen Hochkonzentrats zur Herstellung einer wäßrigen Schmiermittellösung zum Schmieren von Transportbändern in der Lebensmittelindustrie, die zum Transport von Gebinden oder Flaschen aus Glas, kunststoffbeschichtetem Glas, Kunststoffen, insbesondere Polyethylenterephthalat, Polycarbonat, Polypropylen, Polyethylennaphthalat oder Polyvinylchlorid, Weißblech oder Aluminium oder von lackierten oder kunststoffbeschichteten Behältern aus diesen Metallen dienen. Dabei müssen die pasten- oder gelförmigen Hochkonzentrate mit Wasser auf die für Bandschmiermittellösungen auf Aminbasis üblichenThe invention further relates to the use of the paste-like or gel-like high concentrate described for the preparation of an aqueous lubricant solution For the lubrication of conveyor belts in the food industry, which are used to transport containers or bottles made of glass, plastic-coated glass, plastics, in particular polyethylene terephthalate, polycarbonate, polypropylene, polyethylene naphthalate or polyvinyl chloride, tinplate or aluminum or of lacquered or plastic-coated containers made of these metals. The paste-like or gel-like high concentrates with water have to be the same as usual for amine-based tape lubricant solutions
Anwendungskonzentrationen verdünnt werden. Um die auf dem Transportband erforderliche Aminkonzentration einzustellen, erfordert dies insgesamt eine Verdünnung mit Wasser um einen Faktor zwischen etwa 1 000 und etwa 10 000. Da man die Konzentratpaste in der Regel nicht unmittelbar auf das Transportband auftragen kann, ist es empfehlenswert, es ein- oder zweistufig auf Anwendungskonzentration von etwa 0,002 bis etwa 0, 1 Gew.-%, insbesondere auf etwa 0,003 bis etwa 0,05 Gew.-% an Alkylaminderivaten zu verdünnen. Arbeitet man zweistufig, versetzt man vorzugsweise in einem ersten Schritt das pasten- oder gelförmige Hochkonzentrat mit so viel Wasser, daß eine wäßrige Lösung mit einem Gehalt an Alkylaminderivat bzw. deren Salzen im Bereich von etwa 1 bis etwa 40 Gew.-%, vorzugsweise von etwa 5 bis etwa 20 Gew.-% entsteht. Diese vorverdünnte Lösung weist dann angenähert eine Konzentration der Alkylaminderivate auf, wie sie in den derzeit handelsüblichen wäßrigen Bandschmiermitteln („Konzentraten") üblich sind. Diese Lösungen können dann wie üblich über automatische Bandschmiersysteme auf die Transportbänder appliziert werden, wobei sie mit weiterem Wasser auf die Endkonzentration verdünnt werden. In dieser Endkonzentration weisen die Anwendungslösungen vorzugsweise einen Gehalt an Alkylaminderivaten bzw. deren Salzen im Bereich von etwa 0,002 bis etwa 0, 1 Gew.-%, insbesondere im Bereich von etwa 0,003 bis etwa 0,05 Gew.-% auf. Wählt man eine zweistufige Verdünnung, kann man für den ersten Verdünnungsschritt die Paste oder das Gel in ein Mischgefaß geben, das mit einer Rühreinrichtung versehen ist und das die zur ersten Verdünnung erforderliche Menge Wasser enthält. Die Zugabe der Paste oder des Gels kann manuell durch Ausschöpfen aus einem Transporteimer oder einem Transportfaß, vorzugsweise jedoch automatisch durch Herauspressen der Paste oder des Gels aus dem Transportgebinde erfolgen. Alternativ hierzu kann man durch Einspritzen von Wasser in das Transportgebinde eine wäßrige Lösung des pasten- oder gelförmigen Hochkonzentrats von zunächst unbekannter Konzentration aus dem Transportgebinde herausspülen. Bei einem natrium- und/oder kaliumsalzhaltigen Produkt läßt sich die nach dem ersten Verdünnungsschritt erwünschte Wirkstoffkonzentration mit Hilfe der elektrischen Leitfähigkeit einstellen. Dabei liegen die Soll-Leitfähigkeiten ungefähr im Bereich von 0,01 bis 10 mS/cm. Darüber liegende Werte erfordern weiteres Verdünnen mit Wasser, darunter liegende Werte Aufkonzentrieren durch weiteren Eintrag von Konzentrat. Application concentrations are diluted. In order to set the amine concentration required on the conveyor belt, this requires a total dilution with water by a factor of between about 1,000 and about 10,000. Since the concentrate paste cannot usually be applied directly to the conveyor belt, it is recommended that it be or to be diluted in two stages to an application concentration of about 0.002 to about 0.1% by weight, in particular to about 0.003 to about 0.05% by weight, of alkylamine derivatives. If you work in two stages, the paste-like or gel-like high concentrate is preferably mixed with so much water in a first step that an aqueous solution containing alkylamine derivative or its salts is in the range from about 1 to about 40% by weight, preferably from about 5 to about 20% by weight is formed. This prediluted solution then has approximately a concentration of the alkylamine derivatives, as is customary in the currently commercially available aqueous belt lubricants ("concentrates"). These solutions can then be applied to the conveyor belts as usual via automatic belt lubrication systems, with further water being applied to the conveyor belts In this final concentration, the application solutions preferably have a content of alkylamine derivatives or their salts in the range from about 0.002 to about 0.1% by weight, in particular in the range from about 0.003 to about 0.05% by weight . If a two-stage dilution is selected, the paste or gel can be placed in a mixing vessel for the first dilution step, which is provided with a stirring device and which contains the amount of water required for the first dilution. The paste or gel can be added manually by scooping out a transport bucket or a transport barrel, but preferably automatically by pressing the paste or gel out of the transport container. Alternatively, an aqueous solution of the paste-like or gel-like high concentrate of initially unknown concentration can be rinsed out of the transport container by injecting water into the transport container. In the case of a product containing sodium and / or potassium salt, the active substance concentration desired after the first dilution step can be set with the aid of the electrical conductivity. The target conductivities are approximately in the range from 0.01 to 10 mS / cm. Values above this require further dilution with water, values below that are concentrated by further addition of concentrate.
Beispiele für die Herstellung erfindungsgemäßer Hochkonzentrate Folgende Chemikalien wurden verwendet:Examples of the production of high concentrates according to the invention The following chemicals were used:
1. Amine:1. Amines:
„Genamin LA 302 D""Genamin LA 302 D"
- Handelsprodukt der Firma Hoechst- Commercial product from Hoechst
- Nomenklatur: Dimethyllaurylamin- Nomenclature: dimethyl laurylamine
- Chemische Formel : R-N(CH3)2 (C12: 70 %; C14: 25 %; C16: 5 %)- Chemical formula: RN (CH 3 ) 2 (C 12 : 70%; C 14 : 25%; C 16 : 5%)
- Klassifizierung: Monoamin- Classification: monoamine
- Aktivsubstanzgehalt: 99 %- Active substance content: 99%
„Duomeen O" (Handelsprodukt der Firma Akzo)"Duomeen O" (commercial product from Akzo)
Nomenklatur: N-Oleyl- 1 ,3-diaminopropanNomenclature: N-oleyl-1,3-diaminopropane
Chemische Formel: R-NH-(CH2)3-NH2; (-R - -C14: 4 %; -Cι6: 12 %; -C18: 82 %Chemical formula: R-NH- (CH 2 ) 3 -NH 2 ; (-R - -C 14 : 4%; -Cι 6 : 12%; -C 18 : 82%
Klassifizierung: DiaminClassification: diamine
Aktivsubstanzgehalt: 100 %Active substance content: 100%
„Amine 640" (oder „Triameen OV") (Handelsprodukt der Firma Akzo)"Amine 640" (or "Triameen OV") (commercial product from Akzo)
Nomenklatur: N-OleylalkyldipropylentriaminNomenclature: N-oleylalkyldipropylenetriamine
Chemische Formel: R-NH-(CH2)3-NH-(CH2)3-NH2; (-R = -C<16: 10 %; -C18: 88 %;Chemical formula: R-NH- (CH 2 ) 3 -NH- (CH 2 ) 3 -NH 2 ; (-R = -C <16 : 10%; -C 18 : 88%;
-C≥20: 2 %)-C ≥20 : 2%)
Klassifizierung: TriaminClassification: triamin
Aktivsubstanzgehalt: 100 %Active substance content: 100%
„Amine 740" (oder „Tetrameen OV")"Amine 740" (or "Tetrameen OV")
- Handelsprodukt der Firma Akzo- Commercial product from Akzo
- Nomenklatur: Oleyltripropylentetraamin- Nomenclature: oleyl tripropylene tetraamine
- Chemische Formel: R -[NH-(CH2)3]3-NH2 (C<16: 10 %; C,8: 88 %) - Klassifizierung: Tetraamin- Chemical formula: R - [NH- (CH 2 ) 3 ] 3 -NH 2 (C <16 : 10%; C, 8 : 88%) - Classification: tetraamine
- Aktivsubstanzgehalt: 100 %- Active substance content: 100%
2. Amphotensid „Deriphat 160 C" (Handelsprodukt der Firma Henkel KGaA) Nomenklatur: Mononatrium-N-lauryl-ß-iminodipropionat2. Amphoteric surfactant "Deriphat 160 C" (commercial product from Henkel KGaA) Nomenclature: monosodium N-lauryl-β-iminodipropionate
Chemische Formel: R-N(-CH2-CH2-COOH)-CH2-CH2-COO]" Na+ (-R = -C12) Klassifizierung: amphoteres Tensid Aktivsubstanzgehalt: 100 %Chemical formula: RN (-CH 2 -CH 2 -COOH) -CH 2 -CH 2 -COO] " Na + (-R = -C 12 ) Classification: amphoteric surfactant Active substance content: 100%
3. Saure Komponenten3. Acid components
Essigsäure, 60 %ig Chemische Formel: CH3-COOHAcetic acid, 60% chemical formula: CH 3 -COOH
Eisessig, 100 %igGlacial acetic acid, 100%
Chemische Formel: CH3-COOH Chemical formula: CH 3 -COOH
Ameisensäure, 85 %ig Chemische Formel: H-COOHFormic acid, 85% chemical formula: H-COOH
Glykolsäure, 60 %igGlycolic acid, 60%
Chemische Formel: CH2(OH)-COOHChemical formula: CH 2 (OH) -COOH
Milchsäure, 80 %igLactic acid, 80%
Chemische Formel: CH3-CH(OH)-COOHChemical formula: CH 3 -CH (OH) -COOH
Oxalsäure, 71 %igOxalic acid, 71%
Chemische Formel: HOOC-COOHChemical formula: HOOC-COOH
4. Basische Komponenten4. Basic components
Natrium- und/oder Kaliumhydroxid, 45 %ig Chemische Formel: NaOH, KOHSodium and / or potassium hydroxide, 45% chemical formula: NaOH, KOH
Natrium- und/oder Kaliumhydroxid, 85 %ig (s) Chemische Formel: NaOH, KOHSodium and / or potassium hydroxide, 85% (s) Chemical formula: NaOH, KOH
Beispiel 1example 1
In einem Kneter wurden 110,0 g Amine 640 vorgelegt und mit 52,8 g Eisessig versetzt. Durch Verkneten ohne Temperaturkontrolle erhielt man eine homogene, gut knetbare Masse des praktisch wasserfreien Aminacetats mit einer zähpastösen110.0 g of amines 640 were placed in a kneader and 52.8 g of glacial acetic acid were added. Kneading without temperature control gave a homogeneous, easily kneadable mass of the practically anhydrous amine acetate with a viscous paste
Konsistenz.Consistency.
Beispiele 2 bis 4Examples 2 to 4
In einem Kneter wurden pasten- oder gelförmige Hochkonzentrate der folgendenPaste or gel-like high concentrates of the following were in a kneader
Zusammensetzung hergestellt Composition made
Figure imgf000022_0001
Figure imgf000022_0001
Dabei wurde folgendermaßen verfahren: In dem Kneter wurde, soweit in der Mischung erwünscht, zunächst das Wasser, anschließend die jeweilige Lösung des Amphotensids Deriphat 160 C und danach das Kaliumhydroxid vorgegeben. Die Mischung wurde auf 40 bis 50 °C erwärmt und durch Kneten homogenisiert. Bei Beispiel 4 wurde nun 6 Gew.-% Wasser bezogen auf das Endprodukt abgedampft. Anschließend wurden die weiteren Aminkomponenten zugegeben und die Mischung durch Kneten homogenisiert. Danach wurde die Säure unter Temperaturkontrolle portionsweise so zugegeben, daß die Temperatur der Mischung 60 °C nicht überstieg. Nach Beendigung der Säurezugabe wurde bis zum Erhalt einer pastösen Masse weiter geknetet.The procedure was as follows: first, if desired in the mixture, the water, then the respective solution of the amphoteric surfactant deriphat 160 C and then the potassium hydroxide were introduced into the kneader. The mixture was heated to 40 to 50 ° C and homogenized by kneading. In example 4, 6% by weight of water, based on the end product, was then evaporated off. The further amine components were then added and the mixture was homogenized by kneading. The acid was then added in portions under temperature control so that the temperature of the mixture did not exceed 60.degree. After the acid addition had ended, kneading was continued until a pasty mass was obtained.
Anstelle der Essigsäure können - ggf. unter Anpassung der Wasserzugabe - auch andere Carbonsäuren wie beispielsweise Ameisensäure, Glykolsäure, Milchsäure, Oxalsäure und deren Mischungen untereinander oder mit Essigsäure verwendet werden. Instead of acetic acid, other carboxylic acids such as formic acid, glycolic acid, lactic acid, Oxalic acid and mixtures thereof can be used with one another or with acetic acid.

Claims

Patentansprüche claims
1. Pasten- oder gelfÖrmiges Hochkonzentrat für aminhaltige1. Paste or gel-like high concentrate for amine-containing
Schmiermittellösungen als Kettengleitmittel in der Lebensmittelindustrie, enthaltend mindestens 30 Gew.% einer oder mehrerer Alkylaminverbindungen, ausgewählt aus den GruppenLubricant solutions as chain lubricants in the food industry, containing at least 30% by weight of one or more alkylamine compounds, selected from the groups
A) R-NH-(CH2)r-NH2 (la) R-NH-(CH2)r-N+H3 X" (lb)A) R-NH- (CH 2 ) r -NH 2 (la) R-NH- (CH 2 ) r -N + H 3 X " (lb)
R-N+H2-(CH2)r-N+H3 2X (l c)>RN + H 2 - (CH 2 ) r -N + H 3 2X ( lc )>
B) R-NH-[(CH2)r-NH]y -(CH2)m -NH2 (2a) R-NH-[(CH2)r-NH]y -(CH2)m -NH2 (H+X')n (2b) ,B) R-NH - [(CH 2 ) r -NH] y - (CH 2 ) m -NH 2 (2a) R-NH - [(CH 2 ) r -NH] y - (CH 2 ) m -NH 2 (H + X ' ) n (2b),
C) R-N-(CH2)p-COOMC) RN- (CH 2 ) p -COOM
(CH2)p-COOM (3a),(CH 2 ) p -COOM (3a),
R-NH-(CH2)p-COOM (3b)R-NH- (CH 2 ) p -COOM (3b)
D) CH3 D) CH 3
R-N+-(CH2)p-COOM (4a)RN + - (CH 2 ) p -COOM (4a)
II.
CH3 CH,CH 3 CH,
R-C(0)-NH-(CH2)r-N+-(CH2)p-COOM (4b)RC (0) -NH- (CH 2 ) r -N + - (CH 2 ) p -COOM (4b)
CH3 CH 3
E) R-N(CH3)2 (5)E) RN (CH 3 ) 2 (5)
wobei die Reste R jeweils bedeuten: einen linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 12 bis 22 C-Atomen,where the radicals R each represent: a linear or branched, saturated or mono- or polyunsaturated alkyl radical with 12 to 22 carbon atoms,
X" ein Äquivalent eines Anions aus der Gruppe Amidosulfonat, Nitrat,X " an equivalent of an anion from the group amidosulfonate, nitrate,
Halogenid, Sulfat, Hydrogencarbonat, Carbonat, Phosphat oder Carboxylat bedeutet, m, p, r, y unabhängig voneinander eine ganze Zahl im Bereich von 1 bis 6 und n eine ganze Zahl im Bereich von 1 bis 2+y darstellen und M für Wasserstoff oder ein Alkalimetallion steht.Halide, sulfate, hydrogen carbonate, carbonate, phosphate or carboxylate means, m, p, r, y independently represent an integer in the range from 1 to 6 and n represent an integer in the range from 1 to 2 + y and M is hydrogen or there is an alkali metal ion.
2. Konzentrat nach Anspruch 1, dadurch gekennzeichnet, daß r und m unabhängig voneinander 2 oder 3 bedeuten.2. Concentrate according to claim 1, characterized in that r and m are independently 2 or 3.
3. Konzentrat nach einem oder beiden der Ansprüche 1 und 2, dadurch gekennzeichnet, daß y 1, 2 oder 3 bedeutet.3. Concentrate according to one or both of claims 1 and 2, characterized in that y means 1, 2 or 3.
4. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß p 1 oder 2 bedeutet. 4. Concentrate according to one or more of claims 1 to 3, characterized in that p is 1 or 2.
5. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß X ein Carboxy latanion R^-COO" bedeutet, wobei der Rest5. Concentrate according to one or more of claims 1 to 4, characterized in that X is a carboxy latanion R ^ -COO " , the rest
R1 steht für H, CH3, C2H5, CH2(OH), CH3CH2(OH), CO(OH) oder für eine solche Gruppe, daß H+X" Äpfelsäure, Weinsäure, Citronensäure oder eine Säure aus der Gruppe HOOC-(CH2)2/3/4-COOH darstellt.R 1 stands for H, CH 3 , C 2 H 5 , CH 2 (OH), CH 3 CH 2 (OH), CO (OH) or for a group such that H + X " malic acid, tartaric acid, citric acid or a Acid from the group HOOC- (CH 2 ) 2/3/4 -COOH represents.
6. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß es mindestens 40 Gew.-% einer oder mehrerer Alkylaminverbindungen ausgewählt aus den Gruppen A) bis E) enthält.6. Concentrate according to one or more of claims 1 to 5, characterized in that it contains at least 40% by weight of one or more alkylamine compounds selected from groups A) to E).
7. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß es zusätzlich insgesamt 0,1 bis 15 Gew.-% Natrium- und/oder Kaliumsalze von Carbonsäuren enthält.7. Concentrate according to one or more of claims 1 to 6, characterized in that it additionally contains a total of 0.1 to 15 wt .-% sodium and / or potassium salts of carboxylic acids.
8. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß es ein Gemisch von Alkylaminderivaten der Gruppen B) und C) enthält.8. Concentrate according to one or more of claims 1 to 7, characterized in that it contains a mixture of alkylamine derivatives of groups B) and C).
9. Konzentrat nach einem oder mehreren der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß es ein Gemisch von Alkylaminderivaten der Gruppen A), B) und C) enthält.9. Concentrate according to one or more of claims 1 to 7, characterized in that it contains a mixture of alkylamine derivatives of groups A), B) and C).
10. Verfahren zur Herstellung der pasten- oder gelförmigen Konzentrate nach einem oder mehreren der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß man a) das oder die Alkylaminderivat(e) als wässrige Lösung oder als Schmelze in eine geeignete Mischvorrichtung gibt, b) gewünschtenfalls Natrium- und/oder Kaliumhydroxid als wässrige Lösung oder als Festsubstanz zugibt und die Mischung homogenisiert, c) erforderlichenfalls Wasser bis zum Erreichen der gewünschten Endkonzentration abdampft, d) die Säure HX in einer Menge, die ausreicht, um vorhandenes Natrium- und/oder Kaliumhydroxid zu neutralisieren und die Alkylaminderivate mindestens teilweise in die protonierte Form zu überführen, so zugibt, daß die Temperatur der Mischung nicht über 60 °C ansteigt und e) die Mischung bei einer Temperatur zwischen 15 und 60 °C solange verknetet, bis eine gleichförmige Paste oder ein gleichförmiges Gel entstanden ist.10. A process for the preparation of the paste-like or gel-like concentrates according to one or more of claims 1 to 7, characterized in that a) the alkylamine derivative (s) are given as an aqueous solution or as a melt in a suitable mixing device, b) if desired Add sodium and / or potassium hydroxide as an aqueous solution or as a solid and homogenize the mixture, c) if necessary, water until the desired is reached Final concentration evaporates, d) the acid HX in an amount sufficient to neutralize the sodium and / or potassium hydroxide present and to convert the alkylamine derivatives at least partially into the protonated form, so that the temperature of the mixture does not exceed 60 ° C. rises and e) the mixture is kneaded at a temperature between 15 and 60 ° C. until a uniform paste or gel has formed.
11. Verfahren zur Herstellung der pasten- oder gelförmigen Konzentrate nach Anspruch 8 oder 9, dadurch gekennzeichnet, daß man a) das oder die Alkylaminderivat(e) aus der Gruppe C) als wässrige Lösung oder als Schmelze in eine geeignete Mischvorrichtung gibt, b) gewünschtenfalls Natrium- und/oder Kaliumhydroxid als wässrige Lösung oder als Festsubstanz zugibt und die Mischung homogenisiert, c) das oder die Alkylaminderivate der Gruppen A) und/oder B) zugibt d) erforderlichenfalls Wasser bis zum Erreichen der gewünschten Endkonzentration abdampft, e) die Säure HX in einer Menge, die ausreicht, um vorhandenes Natrium- und/oder Kaliumhydroxid zu neutralisieren und die Alkylaminderivate mindestens in die einfach protonierte Form zu überführen, so zugibt, daß die Temperatur der Mischung nicht über 60 °C ansteigt und f) die Mischung bei einer Temperatur zwischen 15 und 60 °C solange verknetet, bis eine gleichförmige Paste oder ein gleichförmiges Gel entstanden ist.11. A process for the preparation of the paste-like or gel-like concentrates according to claim 8 or 9, characterized in that a) the alkylamine derivative (s) from group C) is added as an aqueous solution or as a melt to a suitable mixing device, b) if desired, sodium and / or potassium hydroxide is added as an aqueous solution or as a solid and the mixture is homogenized, c) the alkylamine derivative (s) from groups A) and / or B) is added d) if necessary, water is evaporated until the desired final concentration is reached, e) the Acid HX in an amount sufficient to neutralize sodium and / or potassium hydroxide present and at least to convert the alkylamine derivatives into the simply protonated form, so that the temperature of the mixture does not rise above 60 ° C. and f) the mixture knead at a temperature between 15 and 60 ° C until a uniform paste or gel is formed.
12. Verwendung eines pasten- oder gelförmigen Konzentrats nach einem oder mehreren der Ansprüche 1 bis 9 zur Herstellung einer wässrigen Schmiermittellösung zum Schmieren von Transportbändern in der Lebensmittelindustrie, die zum Transport von Gebinden oder Flaschen aus Glas, kunststoffbeschichtetem Glas, Kunststoffen, insbesondere Polyethylenterephthalat Polycarbonat, Polypropylen, Polyethylennaphthalat oder Polyvinylchlorid, Weißblech oder Aluminium oder von lackierten oder kunststoffbeschichteten Behältern aus diesen Metallen dienen, dadurch gekennzeichnet, daß man das Konzentrat vor oder bei dem Aufbringen auf das Transportband mit Wasser insgesamt um einen Faktor 1 000 bis 10 000 verdünnt. 12. Use of a paste or gel-like concentrate according to one or more of claims 1 to 9 for the production of an aqueous lubricant solution for lubricating conveyor belts in the food industry, for the transport of containers or bottles made of glass, plastic-coated glass, plastics, in particular Polyethylene terephthalate polycarbonate, polypropylene, polyethylene naphthalate or polyvinyl chloride, tinplate or aluminum or of lacquered or plastic-coated containers made of these metals, characterized in that the concentrate is diluted with water by a factor of 1,000 to 10,000 before or during application to the conveyor belt .
PCT/EP1998/002848 1997-05-23 1998-05-14 Highly concentrated paste or gel-like substance for lubricating solutions containing amine, for use in the foodstuff industry WO1998053033A1 (en)

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WO2012010197A1 (en) * 2010-07-19 2012-01-26 Ecolab Inc. Solid composition for cleaning, disinfection and lubrication comprising alkylamines
US8492572B2 (en) 2009-06-18 2013-07-23 Akzo Nobel Chemicals International B.V. Liquid fatty amine carboxylate salt composition

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EP0372628A2 (en) * 1988-12-05 1990-06-13 Unilever N.V. Use of aqueous lubricant solutions based on fatty alkyl amines
WO1990010053A1 (en) * 1989-02-23 1990-09-07 Henkel Kommanditgesellschaft Auf Aktien Lubricant and use thereof
WO1993018121A1 (en) * 1992-03-02 1993-09-16 Henkel Kommanditgesellschaft Auf Aktien Surface-active base for non-soap lubricants
WO1993018120A1 (en) * 1992-03-02 1993-09-16 Henkel Kommanditgesellschaft Auf Aktien Lubricants for chain belt conveyors and their use
WO1994003562A1 (en) * 1992-08-03 1994-02-17 Henkel Kommanditgesellschaft Auf Aktien Concentrated lubricant and aqueous lubricant solution based on fatty amines, process for producing them and their use

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EP0372628A2 (en) * 1988-12-05 1990-06-13 Unilever N.V. Use of aqueous lubricant solutions based on fatty alkyl amines
WO1990010053A1 (en) * 1989-02-23 1990-09-07 Henkel Kommanditgesellschaft Auf Aktien Lubricant and use thereof
WO1993018121A1 (en) * 1992-03-02 1993-09-16 Henkel Kommanditgesellschaft Auf Aktien Surface-active base for non-soap lubricants
WO1993018120A1 (en) * 1992-03-02 1993-09-16 Henkel Kommanditgesellschaft Auf Aktien Lubricants for chain belt conveyors and their use
WO1994003562A1 (en) * 1992-08-03 1994-02-17 Henkel Kommanditgesellschaft Auf Aktien Concentrated lubricant and aqueous lubricant solution based on fatty amines, process for producing them and their use

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8492572B2 (en) 2009-06-18 2013-07-23 Akzo Nobel Chemicals International B.V. Liquid fatty amine carboxylate salt composition
WO2012010197A1 (en) * 2010-07-19 2012-01-26 Ecolab Inc. Solid composition for cleaning, disinfection and lubrication comprising alkylamines

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