WO1998003565A1 - Multifunctional acid modifiers for acid-containing polymer systems - Google Patents
Multifunctional acid modifiers for acid-containing polymer systems Download PDFInfo
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- WO1998003565A1 WO1998003565A1 PCT/US1997/011724 US9711724W WO9803565A1 WO 1998003565 A1 WO1998003565 A1 WO 1998003565A1 US 9711724 W US9711724 W US 9711724W WO 9803565 A1 WO9803565 A1 WO 9803565A1
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- 239000002253 acid Substances 0.000 title claims abstract description 56
- 229920000642 polymer Polymers 0.000 title claims abstract description 27
- 239000003607 modifier Substances 0.000 title description 3
- 239000000203 mixture Substances 0.000 claims abstract description 60
- 229920005989 resin Polymers 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 23
- 150000003839 salts Chemical class 0.000 claims abstract description 10
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 34
- 230000000704 physical effect Effects 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 13
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 238000006386 neutralization reaction Methods 0.000 claims description 12
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 12
- 239000011734 sodium Substances 0.000 claims description 10
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 9
- 239000005977 Ethylene Substances 0.000 claims description 9
- 150000001336 alkenes Chemical class 0.000 claims description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 239000007795 chemical reaction product Substances 0.000 claims description 7
- 229910052708 sodium Inorganic materials 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 239000001361 adipic acid Substances 0.000 claims description 6
- 235000011037 adipic acid Nutrition 0.000 claims description 6
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical class CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 claims description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 5
- 229910052700 potassium Inorganic materials 0.000 claims description 5
- 239000011591 potassium Substances 0.000 claims description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 150000002500 ions Chemical class 0.000 claims description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 230000003472 neutralizing effect Effects 0.000 claims description 3
- 150000002763 monocarboxylic acids Chemical class 0.000 claims 4
- 229920000554 ionomer Polymers 0.000 description 16
- 239000005035 Surlyn® Substances 0.000 description 15
- 150000007513 acids Chemical class 0.000 description 13
- 239000000539 dimer Substances 0.000 description 7
- 229920003298 Nucrel® Polymers 0.000 description 6
- -1 ethylene Chemical class 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 5
- 239000002952 polymeric resin Substances 0.000 description 5
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 4
- 229940067597 azelate Drugs 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 229910052751 metal Chemical class 0.000 description 3
- 239000002184 metal Chemical class 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000013638 trimer Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- ZWVMLYRJXORSEP-LURJTMIESA-N (2s)-hexane-1,2,6-triol Chemical compound OCCCC[C@H](O)CO ZWVMLYRJXORSEP-LURJTMIESA-N 0.000 description 1
- XLYMOEINVGRTEX-ONEGZZNKSA-N (e)-4-ethoxy-4-oxobut-2-enoic acid Chemical compound CCOC(=O)\C=C\C(O)=O XLYMOEINVGRTEX-ONEGZZNKSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- OFHCOWSQAMBJIW-AVJTYSNKSA-N alfacalcidol Chemical compound C1(/[C@@H]2CC[C@@H]([C@]2(CCC1)C)[C@H](C)CCCC(C)C)=C\C=C1\C[C@@H](O)C[C@H](O)C1=C OFHCOWSQAMBJIW-AVJTYSNKSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- QFYNUCAKHMSPCY-UHFFFAOYSA-L disodium;nonanedioate Chemical compound [Na+].[Na+].[O-]C(=O)CCCCCCCC([O-])=O QFYNUCAKHMSPCY-UHFFFAOYSA-L 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- NKHAVTQWNUWKEO-IHWYPQMZSA-N methyl hydrogen fumarate Chemical compound COC(=O)\C=C/C(O)=O NKHAVTQWNUWKEO-IHWYPQMZSA-N 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- NKHAVTQWNUWKEO-NSCUHMNNSA-N monomethyl fumarate Chemical compound COC(=O)\C=C\C(O)=O NKHAVTQWNUWKEO-NSCUHMNNSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/44—Preparation of metal salts or ammonium salts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/092—Polycarboxylic acids
Definitions
- the present invention generally relates to polycarboxylic acids used as modifiers for acid-containing polymers. More particularly, by introducing polycarboxylic acids into acid-containing polymers and ionomeric resins, the rheological properties of the resins can be modified.
- Ionomeric resins are polymers containing interchain ionic bonding.
- Ionomeric resins are ionic copolymers of an olefin, such as ethylene, and a metal salt of an unsaturated carboxylic acid, such as acrylic acid, methacrylic acid, or maleic acid.
- an additional softening comonomer such as an acrylic ester can also be included to form a terpolymer.
- the pendent ionic groups in the ionomeric resins interact to form ion-rich aggregates contained in a non-polar matrix.
- the ionic copolymers generally comprise one or more ⁇ -olefins and from about 9 to about 30 weight percent of ⁇ , ⁇ -ethylenically unsaturated mono- or dicarboxylic acid, the basic copolymer neutralized with metal ions to
- Suitable olefins for use in preparing the ionomeric resins include ethylene, propylene, butene-1 , hexane-1 , and the like.
- Unsaturated carboxylic acids include acrylic, methacrylic, ethacrylic, ⁇ -chloroacrylic, crotonic, maleic, fumaric, itaconic acids, and the like.
- metal ions such as sodium, zinc, magnesium, lithium, potassium, calcium, etc.
- metal ions such as sodium, zinc, magnesium, lithium, potassium, calcium, etc.
- polycarboxylic acids can be used as additives to modify the physical properties of ionomeric resins.
- the present invention is thus directed to a novel polymeric composition containing a blend
- the present invention also provides a process for modifying the Theological properties of ionomeric polymer resins involving blending the
- ionomers with from about 1 to about 20 pph, per 100 parts of ionomeric polymer resin, of a polycarboxylic acid.
- a preferred class of ionomers are copolymers of alpha-olefins containing, for example, about 2 to about 10, preferably 2 to 6 carbon atoms with from about 0.2 to 50 mol% and, preferably about 3 to 30 mol% of an unsaturated monocarboxylic acid having from about 3 to about 8 carbon atoms, in which up to 70% of the carboxyl groups are neutralized with cations having a valence of 1 to 3.
- the neutralizing cations are metals from Groups IA, IIA, IIA, and the transitions elements of the Periodic Table, e.g., transition elements such as zinc, alkaline earth metals such as calcium and magnesium, and alkali metals such as sodium and potassium.
- the ionomer may have a molecular weight within a wide range as indicated, for example, by a number average
- Suitable alpha-olefins which may be used in the preparation of the contemplated ionomers are ethylene, propylene, butene-1 , pentene-1 , hexene- 1, heptene-1, 3-methylbutene-1 , and 4-methylbutene-1.
- the preferred alpha- olefin is ethylene.
- the alpha, beta-ethylenically unsaturated carboxylic acids which can be copolymerized with the alpha-olefin preferably have 3 to 8 carbon atoms.
- examples of such acids include acrylic acid, methacrylic acid, maleic acid, fumaric acid monoesters of dicarboxylic acids, such as methyl hydrogen maleate, methyl hydrogen fumarate, and ethyl hydrogen fumarate, and maleic anhydride, which is considered to be an acid in the present invention.
- the olefin content of the ionic copoiymer should be at least 50 mol percent, more than one olefin can be employed to provide the hydrocarbon segments of the copoiymer.
- alpha, beta- ethylenically unsaturated carboxylic acid may also be employed.
- any third copolymerizable monomer can be employed in combination with the olefin and the carboxylic acid comonomer.
- Preferred termonomers are vinyl
- esters and acrylates e.g., vinyl alkanoates and alkyl acrylates and methacrylates having up to eight carbon atoms, such as vinyl acetate, vinyl propionate, methyl methacrylate, ethyl acrylate and isobutyl acrylate.
- suitable commercial ionomers are those sold by DuPont Company under the trademark SURLYN ® .
- a particularly preferred ionomer for use in the present invention is the reaction product of ethylene and methacrylic acid.
- the reaction product thus formed preferably has a degree of neutralization of up to 100% of the ionomer,
- the neutralization can be performed using ions selected from the group consisting of sodium, zinc, lithium, aluminum and potassium.
- the polycarboxylic acids which may be employed in the present invention are, in general, those organic acids containing two or more carboxyl (COOH) groups.
- Dibasic acids ranging from succinic acid, i.e., 4 carbon diacids, to dimer acid, i.e., 36 carbon diacids, as well as 54 carbon trimer acids or those of higher functionality may also be used.
- a particularly preferred group of polycarboxylic acids are those selected from the group consisting of adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, dimer acid, and mixtures thereof, including their salts.
- polycarboxylic acids can be combined with ionomeric polymer resins in order to modify their rheological and physical properties. For example, by blending a multifunctional acid with an ionomer, one can modify the ionomer's tensile strength, flex modulus and peel strength.
- a polymeric composition in accordance with the present invention contains a blend of 100 parts by weight of an ionomer resin and from about 1 to about 20 parts by weight, and preferably from about 2 to about 10 parts by weight of a polycarboxylic acid per 100 parts of ionomer resin.
- the ionomer resin is preferably the reaction product of ethylene and methacrylic acid, with the resultant ionomer having a degree of neutralization of up to 100%, and most preferably up to about 70%.
- the polycarboxylic acid is preferably chosen from adipic acid, azelaic acid, sebacic acid, dodecanedioic acid and dimer acid, their salts, and mixtures thereof.
- novel polymeric composition of the invention formed by blending the ionomeric resin with the polycarboxylic acid, as stated above, can have a degree of neutralization of up to about 100% based on the novel polymeric composition as a whole, and preferably up to about 50%.
- Auxiliaries may also be added to the polymeric composition such as, for example, dyes, optical brighteners, additional plasticizers and the like, in order to further alter the physical properties of the composition.
- the polymeric composition of the present invention can be produced from either solution, from a melt phase or by dry blending.
- the ionomeric resins and the polycarboxylic acids are blended in a Banbury type mixer, two-roll mill or extruded.
- the polymeric composition is blended using a twin-screw extruder. The blended polymeric composition can then be formed into slabs or pellets and stored in such a state until molding.
- the present invention utilizes compounding/blending techniques, which are significantly less costly than changing the polymer's chemical structure, to achieve the same variation in physical properties.
- Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties.
- the polymeric compositions were formed by blending
- SURLYN ® 9910 which is a high acid (about 15% by weight) polymer, highly neutralized with zinc, with various polycarboxylic acids, in varying amounts. Their composition and physical properties are listed in Table
- Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties.
- the polymeric compositions were formed by blending 100 parts of NUCREL ® 960, which is a high acid (about 15% by weight) polymer, with various polycarboxylic acids, in varying amounts. Their composition and physical properties are listed in Table 2 below.
- Example 3 Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties.
- the polymeric composition were formed by blending
- the polymeric composition were formed by blending 100 parts of SURLYN ® 8920, which is a high acid (about 15% by weight) polymer, highly neutralized with sodium, with azelaic acid. Their composition and physical properties are listed in Table 4 below.
- Example 5 Polymeric compositions in accordance with the present invention were prepared on a Brabender Plasticorder and compression molded in order to evaluate their physical properties. The polymeric compositions were formed
- composition and melt index are listed in Table 6 below.
- compositions and physical properties are listed in Table 7 below.
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
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- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
A polymer composition comprising: (a) 100 parts by weight of an ionomeric resin; and (b) from about 1 to about 20 parts by weight of a polycarboxylic acid or a salt thereof.
Description
MULTIFUNCTIONAL ACID MODIFIERS FOR ACID-CONTAINING
POLYMER SYSTEMS
Field of the Invention: The present invention generally relates to polycarboxylic acids used as modifiers for acid-containing polymers. More particularly, by introducing polycarboxylic acids into acid-containing polymers and ionomeric resins, the rheological properties of the resins can be modified.
Background of the Invention: Ionomeric resins are polymers containing interchain ionic bonding.
Ionomeric resins are ionic copolymers of an olefin, such as ethylene, and a metal salt of an unsaturated carboxylic acid, such as acrylic acid, methacrylic acid, or maleic acid. In some instances, an additional softening comonomer such as an acrylic ester can also be included to form a terpolymer. The pendent ionic groups in the ionomeric resins interact to form ion-rich aggregates contained in a non-polar matrix.
The ionic copolymers generally comprise one or more α-olefins and
from about 9 to about 30 weight percent of α,β-ethylenically unsaturated mono- or dicarboxylic acid, the basic copolymer neutralized with metal ions to
the extent desired. Suitable olefins for use in preparing the ionomeric resins include ethylene, propylene, butene-1 , hexane-1 , and the like. Unsaturated carboxylic acids include acrylic, methacrylic, ethacrylic, α-chloroacrylic, crotonic, maleic, fumaric, itaconic acids, and the like.
In the ionomeric resins, metal ions, such as sodium, zinc, magnesium, lithium, potassium, calcium, etc., are used to neutralize some portion of the acid groups in the ionic copolymers, resulting in a thermoplastic elastomer exhibiting enhanced properties. While there are currently more than fifty commercial grades of ionomers available from DuPont and Exxon with a wide range of properties which vary according to the type and amount of metal cations, molecular weight, composition of the base resin (i.e. relative content of ethylene and methacrylic and/or acrylic acid groups), the degree of neutralization, etc., and wide number of additive ingredients which may be added to improve various characteristics of the stock compositions, including reinforcing materials such as glass fibers and inorganic fillers, softening agents such as plasticizers, and other compatible ingredients such as antistatic agents, antioxidants, stabilizers, processing acids, etc., a great deal of research continues in order to further enhance the physical/rheological
properties of ionomeric resin polymer systems.
Summary of the Invention:
It has been surprisingly found that polycarboxylic acids can be used as additives to modify the physical properties of ionomeric resins. The present invention is thus directed to a novel polymeric composition containing a blend
of an ionomeric polymer resin and from about 1 to about 20 pph, per 100 parts of ionomeric polymer resin, of a polycarboxylic acid.
The present invention also provides a process for modifying the Theological properties of ionomeric polymer resins involving blending the
ionomers with from about 1 to about 20 pph, per 100 parts of ionomeric polymer resin, of a polycarboxylic acid.
Description of the Invention:
Other than in the operating examples or where otherwise indicated, all numbers expressing quantities of ingredients or reaction conditions are understood as being modified in all instances by the term "about". Any of a wide variety of ionomers may be used in the present invention.
A preferred class of ionomers are copolymers of alpha-olefins containing, for example, about 2 to about 10, preferably 2 to 6 carbon atoms with from about 0.2 to 50 mol% and, preferably about 3 to 30 mol% of an unsaturated monocarboxylic acid having from about 3 to about 8 carbon atoms, in which up to 70% of the carboxyl groups are neutralized with cations having a valence of 1 to 3. Preferably, the neutralizing cations are metals from Groups IA, IIA, IIA, and the transitions elements of the Periodic Table, e.g., transition elements such as zinc, alkaline earth metals such as calcium and magnesium, and alkali
metals such as sodium and potassium. The ionomer may have a molecular weight within a wide range as indicated, for example, by a number average
molecular weight of from about 500 to about 500,000 or a melt index of from about 0.1 to about 1000 g/10 min as determined by ASTM-D-1238. Suitable alpha-olefins which may be used in the preparation of the contemplated ionomers are ethylene, propylene, butene-1 , pentene-1 , hexene- 1, heptene-1, 3-methylbutene-1 , and 4-methylbutene-1. The preferred alpha- olefin is ethylene.
The alpha, beta-ethylenically unsaturated carboxylic acids which can be copolymerized with the alpha-olefin preferably have 3 to 8 carbon atoms. Examples of such acids include acrylic acid, methacrylic acid, maleic acid, fumaric acid monoesters of dicarboxylic acids, such as methyl hydrogen maleate, methyl hydrogen fumarate, and ethyl hydrogen fumarate, and maleic anhydride, which is considered to be an acid in the present invention. Although the olefin content of the ionic copoiymer should be at least 50 mol percent, more than one olefin can be employed to provide the hydrocarbon segments of the copoiymer. Moreover, more than one alpha, beta- ethylenically unsaturated carboxylic acid may also be employed. Additionally, any third copolymerizable monomer can be employed in combination with the olefin and the carboxylic acid comonomer. Preferred termonomers are vinyl
esters and acrylates, e.g., vinyl alkanoates and alkyl acrylates and methacrylates having up to eight carbon atoms, such as vinyl acetate, vinyl propionate, methyl methacrylate, ethyl acrylate and isobutyl acrylate. Examples of suitable commercial ionomers are those sold by DuPont Company
under the trademark SURLYN®.
A particularly preferred ionomer for use in the present invention is the reaction product of ethylene and methacrylic acid. The reaction product thus formed preferably has a degree of neutralization of up to 100% of the ionomer,
and most preferably from up to about 70%. The neutralization can be performed using ions selected from the group consisting of sodium, zinc, lithium, aluminum and potassium.
The polycarboxylic acids which may be employed in the present invention are, in general, those organic acids containing two or more carboxyl (COOH) groups. Dibasic acids ranging from succinic acid, i.e., 4 carbon diacids, to dimer acid, i.e., 36 carbon diacids, as well as 54 carbon trimer acids or those of higher functionality may also be used. A particularly preferred group of polycarboxylic acids are those selected from the group consisting of adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, dimer acid, and mixtures thereof, including their salts.
As mentioned above, it has been surprisingly found that polycarboxylic acids can be combined with ionomeric polymer resins in order to modify their rheological and physical properties. For example, by blending a multifunctional acid with an ionomer, one can modify the ionomer's tensile strength, flex modulus and peel strength.
According to one embodiment, a polymeric composition in accordance with the present invention contains a blend of 100 parts by weight of an ionomer resin and from about 1 to about 20 parts by weight, and preferably
from about 2 to about 10 parts by weight of a polycarboxylic acid per 100 parts of ionomer resin. The ionomer resin is preferably the reaction product of ethylene and methacrylic acid, with the resultant ionomer having a degree of neutralization of up to 100%, and most preferably up to about 70%. The polycarboxylic acid is preferably chosen from adipic acid, azelaic acid, sebacic acid, dodecanedioic acid and dimer acid, their salts, and mixtures thereof.
The novel polymeric composition of the invention formed by blending the ionomeric resin with the polycarboxylic acid, as stated above, can have a degree of neutralization of up to about 100% based on the novel polymeric composition as a whole, and preferably up to about 50%.
Auxiliaries may also be added to the polymeric composition such as, for example, dyes, optical brighteners, additional plasticizers and the like, in order to further alter the physical properties of the composition.
The polymeric composition of the present invention can be produced from either solution, from a melt phase or by dry blending. In this regard, the ionomeric resins and the polycarboxylic acids are blended in a Banbury type mixer, two-roll mill or extruded. In a particularly preferred embodiment of the invention, the polymeric composition is blended using a twin-screw extruder. The blended polymeric composition can then be formed into slabs or pellets and stored in such a state until molding.
It should be noted that while it is known in the art to modify the rheological/physical properties of ionomers by varying the polymer's chemical structure during its polymerization, the present invention utilizes compounding/blending techniques, which are significantly less costly than
changing the polymer's chemical structure, to achieve the same variation in physical properties.
The present invention will be better understood when read in light of the following examples, all of which are intended to be illustrative only and are not meant to limit the scope of the invention. Unless otherwise indicated, percentages are on a weight-by-weight basis.
Example 1
Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties. The polymeric compositions were formed by blending
100 parts of SURLYN® 9910, which is a high acid (about 15% by weight) polymer, highly neutralized with zinc, with various polycarboxylic acids, in varying amounts. Their composition and physical properties are listed in Table
1 below.
Table 1
Example Acid Type PPH Acid Peel Str. Modulus (#/iπch) (Kpsi)
1-1 NONE 0 3.7 47.3
1-2 Adipic 5.3 5.0 29.4
1-3 Azelaic 5.3 4.0 34.7
1-4 Sebacic 5.3 5.7 30.2
1-5 DDDA 5.3 4.7 33.8
1-6 Dimer 5.3 0.4 31.6
1-7 Dimer 9.5 0.3 25.0
Example 2
Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties. The polymeric compositions were formed by blending 100 parts of NUCREL® 960, which is a high acid (about 15% by weight) polymer, with various polycarboxylic acids, in varying amounts. Their composition and physical properties are listed in Table 2 below.
Table 2
Example Acid Type PPH Acid Peel Str. Modulus (#/inch) (Kpsi)
2-1 NONE 0 3.7 13.9
2-2 Adipic 5.3 5.6 16.1
2-3 Azelaic 5.3 6.7 8.6
2-4 Sebacic 5.3 4.1 12.0
2-5 DDDA 5.3 3.1 12.6
2-6 Dimer 5.3 0.8 6.6
Example 3 Polymeric compositions in accordance with the present invention were prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties. The polymeric composition were formed by blending
100 parts of NUCREL® 960 or SURLYN® 9910 with disodium azelate. Their composition and physical properties are listed in Table 3 below.
Table 3
Example Polymer Acid Type PPH Acid Peel Str. Modulus (#/inch) (Kpsi)
3-1 NUCREL® NONE 0 3.7 13.9 960
3-2 NUCREL® Disodium 5.3 4.0 21.4 960 Azelate
3-3 SURLYN® NONE 0 3.7 47.3 9910
3-4 SURLYN® Disodium 5.3 1.6 42.4
9910 Azelate
Example 4 Polymeric compositions in accordance with the present invention were
prepared by twin-screw extrusion and injection molded in order to evaluate their physical properties. The polymeric composition were formed by blending 100 parts of SURLYN® 8920, which is a high acid (about 15% by weight) polymer, highly neutralized with sodium, with azelaic acid. Their composition and physical properties are listed in Table 4 below.
Table 4
Example Acid Type PPH Acid Peel Str. Modulus (#/inch) (Kpsi)
4-1 NONE 0 2.5 46.2
4-2 Azelaic 5.3 3.0 38.0
4-3 Disodium 5.3 2.2 49.5 Azelate
Example 5 Polymeric compositions in accordance with the present invention were prepared on a Brabender Plasticorder and compression molded in order to evaluate their physical properties. The polymeric compositions were formed
by blending 100 parts of NUCREL® 960 with azelaic acid, and then neutralized to 50% total neutralization level using NaOH. The blend compositions and physical properties are listed in Table 5 below.
Table 5
Example Acid Type PPH Acid Peel Str. Modulus (#/inch) (Kpsi)
5-1 NONE 0 Not Run Not Run
5-2 Adipic 4.3 2.8 15.5
5-3 Azelaic 5.7 6.1 18.3
5-4 DDDA 6.8 3.0 25.0
5-5 Brassylic 7.0 2.3 14.7
5-6 Adipic 3.2 2.3 19.0
5-7 Azelaic 4.1 5.5 14.5
5-8 DDDA 5.0 2.3 18.9
5-9 Brassylic 5.4 2.9 15.5
5-10 Dimer 12.6 0.5 15.1
5-11 Dimer 5.5 1.2 18.0
5-12 Trimer 12.6 0.3 14.6
Example 6 Several blends were prepared by melt compounding 100 parts of SURLYN® 8920 or SURLYN® 9910 with various amounts of azelaic acid. Their
composition and melt index are listed in Table 6 below.
Table 6
Example Polymer Acid Type PPH Acid Meltlndex @ 190 C (g/10min)
6-1 SURLYN® NONE 0 1.3 8920
6-2 SURLYN® Disodium 5.3 1.6
8920 Azelate
6-3 SURLYN® Azelaic 0.5 1.6
8920
6-4 SURLYN® Azelaic 2.1 2.3 8920
6-5 SURLYN® Azelaic 5.3 6.1 8920
6-6 SURLYN® NONE 0 1.9
9910
6-7 SURLYN® Azelaic 5.3 7.2 9910
Example 7 Polymeric compositions in accordance with the present invention were prepared on a Brabender Plasticorder and compression molded in order to evaluate their physical properties. The polymeric compositions were formed by blending 100 parts of NUCREL® 960 with azelaic acid, and then neutralized to 60-70% total neutralization level using Na, Mg, Zn and Al. The blend
compositions and physical properties are listed in Table 7 below.
Table 7
Example PPH Cation % Neutr. Peel Str. Modulus
Azelaic (#/inch) (Kpsi)
7-1 16.5 Na 70 1.5 12.3
7-2 16.5 Na 60 5.0
7-3 4.1 Na 60 1.8 15.9
7-4 16.5 Mg 70 4.5 6.0
7-5 16.5 Zn 70 6.6 8.3
7-6 16.5 Al 70 0.5 10.7
Claims
1. A polymer composition comprising:
(a) 100 parts by weight of an acid-containing polymer or ionomeric resin; and
(b) from about 1 to about 20 parts by weight of a polycarboxylic acid or a salt thereof, based on the weight of component (a).
2. The composition of claim 1 wherein the ionomeric resin has a degree of neutralization up to about 100%.
3. The composition of claim 1 wherein component (a) is a reaction product of an olefin having from about 2 to about 10 carbon atoms and an unsaturated monocarboxylic acid having from about 3 to about 8 carbon atoms.
4. The composition of claim 1 wherein the polycarboxylic acid is selected
from the group consisting of adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, dimer acid, their salts, and mixtures thereof.
5. The composition of claim 1 wherein component (a) has a degree of neutralization up to about 70%.
6. The composition of claim 5 wherein component (a) is neutralized with ions selected from the group consisting of sodium, zinc, lithium, aluminum and potassium.
7. The composition of claim 1 wherein component (b) is present in the
polymer composition in an amount of from about 2 to about 10 parts by weight based on the weight of component (a).
8. The composition of claim 3 wherein the olefin is ethylene.
9. The composition of claim 3 wherein the unsaturated monocarboxylic acid is methacrylic acid.
10. A polymeric composition comprising:
(a) 100 parts by weight of an ionomeric resin based on a neutralized reaction product of ethylene and methacrylic acid; and (b) from about 1 to about 20 parts by weight of a polycarboxylic acid selected from the group consisting of adipic acid, azelaic acid, sebacic acid,
dodecanedioic acid, dimer acid and their salts, wherein the polymeric composition has a degree of neutralization of up to about 50%.
11. A process for modifying the physical properties of a polymer composition comprising the steps of:
(a) providing 100 parts by weight of an acid-containing polymer or ionomeric resin;
(b) providing from about 1 to about 20 parts by weight of a polycarboxylic acid or a salt thereof, based on the weight of component (a); (c) blending components (a) and (b) to form a polymer composition; and
(d) neutralizing up to about 100% of the polymer composition.
12. The process of claim 11 wherein the acid-containing polymer or ionomeric resin has a degree of neutralization of up to about 70%.
13. The process of claim 11 wherein the ionomeric resin is a neutralized reaction product of an olefin having from about 2 to about 10 carbon atoms and an unsaturated monocarboxylic acid having from about 3 to about 8 carbon atoms.
14. The process of claim 11 wherein the polycarboxylic acid is selected from the group consisting of adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, and their salts.
15. The process of claim 11 wherein the polymer composition has a degree of neutralization of up to about 50%.
16. The process of claim 11 wherein the polymer composition is neutralized with ions selected from the group consisting of sodium, zinc, lithium, aluminum and potassium.
17. The process of claim 11 wherein component (b) is present in an amount of from about 2 to about 10 parts by weight, based on the weight of component (a).
18. The process of claim 13 wherein the olefin is ethylene.
19. The process of claim 13 wherein the unsaturated monocarboxylic acid is methacrylic acid.
20. A process for modifying the physical properties of a polymer composition comprising the steps of: (a) providing 100 parts by weight of an ionomeric resin based on a neutralized reaction product of ethylene and methacrylic acid;
(b) providing from about 1 to about 20 parts by weight of a polycarboxylic acid selected from the group consisting of adipic acid, azelaic acid, sebacic acid, dodecanedioic acid, their salts, and mixtures thereof, based on the weight of component (a);
(c) blending components (a) and (b) to form a polymer composition; and
(d) neutralizing up to about 50% of the polymer composition.
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US68452896A | 1996-07-19 | 1996-07-19 | |
US08/684,528 | 1996-07-19 |
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WO1998003565A1 true WO1998003565A1 (en) | 1998-01-29 |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1998036003A1 (en) * | 1997-02-18 | 1998-08-20 | E.I. Du Pont De Nemours And Company | Modified-ionomers having improved properties and processability |
WO2000023519A1 (en) * | 1998-10-21 | 2000-04-27 | E.I. Du Pont De Nemours And Company | Highly-resilient thermoplastic elastomer compositions |
US6653382B1 (en) | 1999-10-21 | 2003-11-25 | E. I. Du Pont De Nemours And Company | Highly-neutralized ethylene copolymers and their use in golf balls |
WO2004043155A3 (en) * | 2002-11-12 | 2004-07-01 | Du Pont | Moisture and gas permeable non-porous ionomeric films |
US6777472B1 (en) | 1998-10-21 | 2004-08-17 | E. I. Du Pont De Nemours And Company | Highly-neutralized ethylene copolymers |
US6815480B2 (en) | 1998-10-21 | 2004-11-09 | E. I. Du Pont De Nemours And Company | Highly-resilient thermoplastic elastomer compositions |
US6953820B2 (en) | 1999-10-21 | 2005-10-11 | E. I. Du Pont De Nemours And Company | Highly-neutralized ethylene copolymers and their use in golf balls |
US7335424B2 (en) | 2001-03-29 | 2008-02-26 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
US7405008B2 (en) | 2001-03-29 | 2008-07-29 | Exxonmobil Chemical Patents Inc. | Ionomer laminates and articles formed from ionomer laminates |
CN102549061A (en) * | 2009-10-09 | 2012-07-04 | 三井-杜邦聚合化学株式会社 | Ionomer composition, and moldings and process for production thereof |
JP2012187134A (en) * | 2011-03-08 | 2012-10-04 | Du Pont Mitsui Polychem Co Ltd | Ionomer composition for golf ball material and golf ball |
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US5973046A (en) * | 1997-02-18 | 1999-10-26 | E. I. Du Pont De Nemours And Company | Modified-ionomers having improved properties and processability |
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CN102549061A (en) * | 2009-10-09 | 2012-07-04 | 三井-杜邦聚合化学株式会社 | Ionomer composition, and moldings and process for production thereof |
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EP2487201A4 (en) * | 2009-10-09 | 2013-04-17 | Mitsui Du Pont Polychemical | Ionomer composition, and moldings and process for production thereof |
JP2012187134A (en) * | 2011-03-08 | 2012-10-04 | Du Pont Mitsui Polychem Co Ltd | Ionomer composition for golf ball material and golf ball |
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