WO2003066749A1 - Revetements intumescents durcissables par rayonnement - Google Patents
Revetements intumescents durcissables par rayonnement Download PDFInfo
- Publication number
- WO2003066749A1 WO2003066749A1 PCT/GB2003/000520 GB0300520W WO03066749A1 WO 2003066749 A1 WO2003066749 A1 WO 2003066749A1 GB 0300520 W GB0300520 W GB 0300520W WO 03066749 A1 WO03066749 A1 WO 03066749A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- composition according
- weight
- intumescent
- photo
- acrylates
- Prior art date
Links
- 230000005855 radiation Effects 0.000 title claims abstract description 26
- 238000000576 coating method Methods 0.000 title description 47
- 239000008199 coating composition Substances 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 39
- 239000003999 initiator Substances 0.000 claims abstract description 33
- 231100000489 sensitizer Toxicity 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims description 72
- 239000004615 ingredient Substances 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 26
- 239000004593 Epoxy Substances 0.000 claims description 18
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 18
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 16
- -1 aromatic urethane acrylates Chemical class 0.000 claims description 16
- 150000003254 radicals Chemical class 0.000 claims description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 239000002253 acid Substances 0.000 claims description 11
- 241000894007 species Species 0.000 claims description 11
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 10
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 10
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 10
- 239000007789 gas Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 239000002667 nucleating agent Substances 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 125000002091 cationic group Chemical group 0.000 claims description 7
- 239000003063 flame retardant Substances 0.000 claims description 7
- 229920000877 Melamine resin Polymers 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 claims description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 5
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 4
- 229910000077 silane Inorganic materials 0.000 claims description 4
- 125000002348 vinylic group Chemical group 0.000 claims description 4
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 3
- 244000028419 Styrax benzoin Species 0.000 claims description 3
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 3
- 229960002130 benzoin Drugs 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 150000002334 glycols Chemical class 0.000 claims description 3
- 235000019382 gum benzoic Nutrition 0.000 claims description 3
- 150000002734 metacrylic acid derivatives Chemical class 0.000 claims description 3
- 125000005395 methacrylic acid group Chemical group 0.000 claims description 3
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 claims description 3
- AUONHKJOIZSQGR-UHFFFAOYSA-N oxophosphane Chemical group P=O AUONHKJOIZSQGR-UHFFFAOYSA-N 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims description 3
- PJAKWOZHTFWTNF-UHFFFAOYSA-N (2-nonylphenyl) prop-2-enoate Chemical group CCCCCCCCCC1=CC=CC=C1OC(=O)C=C PJAKWOZHTFWTNF-UHFFFAOYSA-N 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 claims description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 150000001540 azides Chemical class 0.000 claims description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 2
- 239000012965 benzophenone Substances 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- IUTYMBRQELGIRS-UHFFFAOYSA-N boric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OB(O)O.NC1=NC(N)=NC(N)=N1 IUTYMBRQELGIRS-UHFFFAOYSA-N 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 2
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 2
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 claims description 2
- 229920006305 unsaturated polyester Polymers 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims 1
- 239000011574 phosphorus Substances 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 239000011248 coating agent Substances 0.000 description 32
- 229910000831 Steel Inorganic materials 0.000 description 31
- 239000010959 steel Substances 0.000 description 31
- 239000000758 substrate Substances 0.000 description 24
- 238000009472 formulation Methods 0.000 description 11
- 238000001035 drying Methods 0.000 description 8
- 239000002987 primer (paints) Substances 0.000 description 8
- 239000000080 wetting agent Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229920001169 thermoplastic Polymers 0.000 description 6
- 239000004416 thermosoftening plastic Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical class OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 2
- 125000000746 allylic group Chemical group 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000012952 cationic photoinitiator Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical class [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 235000012254 magnesium hydroxide Nutrition 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000008347 soybean phospholipid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- MXRGSJAOLKBZLU-UHFFFAOYSA-N 3-ethenylazepan-2-one Chemical compound C=CC1CCCCNC1=O MXRGSJAOLKBZLU-UHFFFAOYSA-N 0.000 description 1
- ZMDDERVSCYEKPQ-UHFFFAOYSA-N Ethyl (mesitylcarbonyl)phenylphosphinate Chemical compound C=1C=CC=CC=1P(=O)(OCC)C(=O)C1=C(C)C=C(C)C=C1C ZMDDERVSCYEKPQ-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- WURBFLDFSFBTLW-UHFFFAOYSA-N benzil Chemical compound C=1C=CC=CC=1C(=O)C(=O)C1=CC=CC=C1 WURBFLDFSFBTLW-UHFFFAOYSA-N 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- BOXSCYUXSBYGRD-UHFFFAOYSA-N cyclopenta-1,3-diene;iron(3+) Chemical class [Fe+3].C=1C=C[CH-]C=1.C=1C=C[CH-]C=1 BOXSCYUXSBYGRD-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012954 diazonium Substances 0.000 description 1
- 150000001989 diazonium salts Chemical class 0.000 description 1
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 150000004675 formic acid derivatives Chemical class 0.000 description 1
- 239000012949 free radical photoinitiator Substances 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical class I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000019612 pigmentation Effects 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- HQUQLFOMPYWACS-UHFFFAOYSA-N tris(2-chloroethyl) phosphate Chemical compound ClCCOP(=O)(OCCCl)OCCCl HQUQLFOMPYWACS-UHFFFAOYSA-N 0.000 description 1
- 238000002211 ultraviolet spectrum Methods 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/18—Fireproof paints including high temperature resistant paints
Definitions
- the present invention relates to radiation curable intumescent coatings.
- Intumescent coating compositions are commonly used to protect structural steel components in buildings.
- Such intumescent coatings contain various ingredients which, when exposed to heat, react together to produce an insulating foam known as 'intumescent char'.
- This char greatly reduces the rate of heating experienced by the steel, thus prolonging the integrity of the steel and extending the time taken for a building to collapse, thereby allowing additional time for safe evacuation of a building.
- steel is known to lose half of its load bearing capacity at around
- a steel structure will gradually heat up, the rate of heating being dependent upon the specific dimensions of the steel substrates used in the structure.
- the rate of heating of a given steel substrate is dependent upon the Hp/A value of the section where Hp is the perimeter of the steel substrate when viewed in cross-section, and A is, the cross sectional area of the steel substrate.
- the configuration of steel components can also influence the rate of heating. Therefore, a steel substrate with a large perimeter (Hp) will receive more heat than one with a small perimeter. However, the greater the cross sectional area (A), the more heat the steel substrate can absorb. Thus, a large relatively thin steel substrate having a high Hp/A value will heat up more quickly than a thicker steel substrate having a lower Hp/A value.
- the thickness of coating that is applied may depend upon the Hp/A value of the steel, its configuration, and the level of fire protection required (typically 30 minutes to 2 hours). These variables mean that the thickness of coating applied can vary from 250 ⁇ m to 5mm. Typically, an intumescent coating designed for cellulosic fire conditions is applied at a coating thickness that, in a fire situation, will swell to between 25 to 50 times the original coating thickness.
- Intumescent coatings designed for cellulosic fire protection tend to be based on thermoplastic acrylic and vinylic resins which also include a relatively high proportion of organic solvent to facilitate application to a steel substrate.
- such coatings are inherently slow drying. This is a particular problem when coating thicknesses of up to 2mm may be applied to the steel substrate in a single coat.
- Stringent legislation governing organic solvent emissions has lead to greater use of water-based resins but slow drying remains a problem.
- intumescent coatings were applied to steel substrates on-site during the construction phase of a building.
- coating compositions have been developed using more volatile solvents. However, these can still take up to 24 hours to become sufficiently dry to be handled without damaging the coating.
- the use of ovens can reduce drying times, though these are expensive to operate, and due to the thermoplastic nature of the coatings it is necessary for cooling to occur prior to handling in order to prevent damage.
- Intumescent coatings exist that are based on thermosetting resin systems. These tend to be two-pack epoxy systems which contain little if any solvent relative to thermoplastic intumescent coatings and as such have considerably shorter drying times. However, it is necessary to apply a much thicker coating to the steel substrate in order to achieve a comparable level of fire protection as would be obtained with a thermoplastic coating and therefore, may not be deemed economical.
- the present invention has been made from a consideration of this problem.
- an intumescent coating composition wherein the coating composition comprises a resin system together with at least one photo-initiator and/or sensitiser, said photo-initiator and/or sensitiser serving to initiate curing of the intumescent coating composition when exposed to actinic radiation
- steel substrates that are coated with the coating composition of the present invention 'dry to handle' much more rapidly than prior art intumescent materials. Drying times of around 24 hours, or even longer, are reduced to around 2 minutes, although this varies slightly in accordance with the thickness of the coating. Therefore, significant time spent waiting for coated steel substrates to dry is eliminated, as is the use of costly ovens and therefore the cooling time associated therewith.
- the resin system preferably constitutes from 20% to 70% by weight of the coating composition, and most preferably from 35% to 45% by weight of the coating composition.
- the resin system of the present invention generally comprises one or more oligomers and/or monomers, the former being relatively high in molecular weight and viscosity, and the latter being relatively low in molecular weight and viscosity.
- These materials are selected in such a manner as to take into account various parameters such as adhesion of the composition to a substrate (both as a dry film and under fire conditions), application viscosity, flexibility, hardness and water sensitivity.
- These materials in the context of the present invention will cure by way of exposure to actinic radiation in the presence photo-initiators and/or photosensitisers.
- the oligomers that may be employed usually have a degree of unsaturation present, preferably by way of ethylenically unsaturated bonds and more preferably these unsaturated bonds will be present as ⁇ - ⁇ ethylenically unsaturated carboxylate ester groups.
- Suitable species include but are not limited to any of the following groups:- acrylates, methacrylates, unsaturated polyesters, unsaturated polyamides, vinyls (such as vinyl esters), olefins, unsaturated ketones, azides and halogen modified saturated polymers or any combination thereof.
- the functionality of these species may vary from 1 to 6, preferably from 1 to 2, and is most preferably 1 i.e. mono-functional.
- Mono-functional oligomers generally give rise to a cured polymer coating that is thermoplastic in nature. Such coatings tend to have the required flow properties during a fire situation, thus enabling a good depth of char to be produced.
- the oligomer(s) of the resin system are acrylic and suitable species include any of, but are not limited to, epoxy acrylates (aromatic or aliphatic), aromatic epoxy acrylates, acrylated oil epoxy acrylates, novalac epoxy acrylates, aliphatic epoxy acrylates, urethane acrylates (aromatic and aliphatic), polyester acrylates, amine modified polyether acrylates, silane acrylates, silicone acrylates and acrylic acrylates or any combination thereof.
- the acrylate oligomers are aromatic epoxy acrylates and most preferably monofunctional aromatic epoxy acrylates.
- the acrylate oligomers preferably have molecular weights from 300 to about 10000.
- free radical cure monomers that may be employed generally have a degree of unsaturation and include, but are not limited to species which include any of the following groups:- acrylic, methacrylic, vinylic or allylic.
- Suitable vinylic species include, but are not limited to any of styrene, vinyl ethers, vinyl acetate, vinyl pyrrolidone and vinyl caprolactam and combinations thereof.
- Suitable methacrylic species include, but are not limited to any of alkyl methacrylates, glycol methacrylates, diol methacrylates and ethoxylated/propoxylated methacrylates any combination thereof.
- Suitable allylic species include, but are not limited to allyl cyanurates and allyl ethers and combinations thereof.
- the monomer(s) of the resin system are acrylic species and include, but are not limited to any of the following:- aromatic, aliphatic and cycloaliphatic acrylates, alkoxylated acrylates, acrylate, esters of alcohol or glycols, ether acrylates and acrylic acid.
- the acrylate monomer is a long chain aliphatic acrylate monomer or an alkoxylated acrylate monomer and most preferably a long chain aliphatic monofunctional acrylate such as isodecyl or lauryl acrylate or a monofunctional alkoxylated acrylate monomer.
- the acrylate monomers preferably have functionality of from 1 to 5, preferably from 1 to 2 and most preferably of 1 i.e. monofunctional. Mono-functional monomers assist in the maintenance of thermoplasticity within the cured coating.
- the acrylate monomers may have a molecular weight of from about 100 to about 1200.
- the alkoxylated acrylate monomer is preferably ethoxylated or propoxylated. More specifically, the most preferred acrylate monomer is ethoxylated nonyl phenol acrylate.
- the monomer component(s) is used primarily to reduce the viscosity of the intumescent coating composition. However, excess monomer can result in lower durability and poor cure, particularly at the surface of the intumescent coating composition.
- the cationic cure oligomer(s) that may be included in the present invention preferably include, but are not limited to any of:- cycloaliphatic epoxies, aromatic epoxies, epoxy novolacs, hydroxyl functional compounds such as alcohols, glycols, polyether/polyester polyols, epoxidised polybutadienes and vinyls or any combination thereof.
- the functionality of the species may be monofunctional or they may be multifunctional.
- the monomers used preferably include, but are not limited to any of: vinyl ethers, oxetanes, and cycloaliphatic epoxies or any combination thereof.
- the oligomer component(s) preferably constitute from 75 to 100% by weight of the resin system.
- the monomer component(s) preferably constitutes from 0% to 25% by weight of the resin component composition and more preferably from 5% to 15% by weight of the resin.
- the resin system should be capable of being cured by radiation comprising ultra-violet and near-visible radiation having an output in the range of from 200nm to 450nm and more preferably from 350nm to 450nm. Such radiation may be obtained using a gallium doped metal halide lamp. Most preferably the resin system should be capable of being cured by ultra-violet radiation via a free radical mechanism.
- photo-initiators and/or sensitisers are required in order to facilitate cure in the radiation sensitive oligomers and monomers. These should be selected on the basis of the mechanism of the curing process and on other parameters such as pigmentation and thickness of the coating to be cured.
- the free radicals are generated by two mechanisms following two different pathways, i.e. unimolecular or bimolecular pathways.
- the photo-initiators of the present invention react unimolecularly, the reaction involving an ⁇ -cleavage step.
- Suitable photo-initators for free radical curing which may be used alone or in combination, preferably include any of the following:- ⁇ -hydroxy ketones, phosphine oxides, ⁇ -amino ketones, benzoin and derivatives, benzil ketals, benzoin ethers, acetophenone and derivatives, phenylglycoxylates, formates, benzophenone and derivatives and thioxanthone and derivatives.
- the photo-initiators for free radical curing of the present invention are phosphine oxides, examples of which include bis(2,4,6-trimethyl benzoyl)-phenyl phosphine oxide, (2,4,6-trimethyl benzoyl)-diphenyl phosphine oxide and (2,4,6- trimethyl benzoyl)- ethoxyphenyl phosphine oxide and ⁇ -hydroxy ketones, examples of which include 2-hydroxy-2-methyl-l-phenyl-(propan-l-one and 1-hydroxy- cyclohexyl-phenyl-ketone.
- phosphine oxides examples of which include bis(2,4,6-trimethyl benzoyl)-phenyl phosphine oxide, (2,4,6-trimethyl benzoyl)-diphenyl phosphine oxide and (2,4,6- trimethyl benzoyl)- ethoxyphenyl phosphine oxide and ⁇ -hydroxy ketones, examples of which include 2-hydroxy
- the most preferred photo-initiators of the present invention are bis(2,4,6- trirnethylbenzoyl)-phenyl phosphine oxide and 2-hydroxy-2-methyl-l-phenyl-propan- 1-one.
- the liquid 2-hydroxy-2-methyl-l-phenyl-propan-l-one can be used as a solvent for any of the solid phosphine oxide photo-initiators mentioned above thereby facilitating easy incorporation of such photo-initiators.
- the photo-initiators that may be used in the present invention preferably include, but are not limited to any of ferrocenium salts, onium salts, triarylsulphonium salts, hexafluoroantimonate salts, iodonium salts and diazonium salts or combinations of any the said materials.
- An oniurn salt photo-initiator may optionally be used as a cationic photo- initiator even where the predominant curing mechanism is via a free radical route due to the fact that di-vinyl ether is capable of being cured by both the free radical and cationic mechanisms.
- the total level of the photo-initiator(s) used preferably constitutes from 0.1 % to 8% by weight of the resin component and more preferably from 0.5% to 5% by weight of the resin component. If employed, the cationic photo-initiator should preferably be used with the free radical photo-initiator(s) at a ratio of between 1.3:3.1 by weight.
- the level of inclusion of the photo-initiator(s) may depend on the photo-initiator(s) employed for example where the composition of the present invention comprises bis(2,4,6-trimethyl benzoyl)-phenyl phosphine oxide, the said photo-initiator preferably constitutes from 0.T% to 5% by weight of the resin component and more preferably from 0.25% to 2% by weight of the resin component.
- composition of the present invention comprises a mixture of photo- initiators, namely bis(2,4,6-trirnethyl benzoyl)-phenyl phosphine oxide and 2- hydroxy-2-methyl-l-phenyl-propan-2-one
- the said mixture preferably constitutes from 0.1% to 10%) by weight of the resin component and more preferably from 1% to 4% by weight of the resin component.
- the intumescent coating compositions of the present invention also contain intumescent ingredients that can react together in the presence of heat from a fire to form a protective insulating intumescent char.
- the intumescent ingredients should also ideally be of low solubility to ensure that the coating is as durable as possible.
- the solubility of the intumescent ingredients should be less than lOg per 100ml of water, and preferably less than lg per 100ml of water.
- the intumescent ingredients preferably constitute from 30% to 80% by weight of the coating composition and more preferably from 45% to 70% by weight of the coating composition.
- the intumescent ingredients preferably comprise at least one acid source, at least one carbon source, and at least one gas source (spumific) together with a nucleating agent.
- the acid source decomposes to produce acid which then, proceeds to react with the carbon source to yield large amounts of carbon.
- the gas source decomposes to produce gas which results in the bubbling or swelling of the coating The combined action of the acid and the gas results in the formation of an intumescent char or foam.
- Suitable acid sources include, for example, melamine phosphate, magnesium sulphate and any boric acid or any combination thereof.
- ammonium polyphosphate may also be used which can be coated or uncoated. Coating ammonium polyphosphate reduces its solubility in water, resulting in improved durability. Furthermore, coating ammonium polyphosphate can result in lower viscosity of the coating due to a reduction in the resin absorbing properties of the ammonium polyphosphate.
- the coating may be, for example, epoxy, melamine formaldehyde or silane.
- the most preferred acid source is ammonium polyphosphate, and is ideally coated with melamine formaldehyde or silane.
- the acid source preferably constitutes from 30% to 80% by weight of the intumescent ingredients and more preferably from 35% to 65% by weight of the intumescent ingredients.
- Suitable carbon sources include, for example, polyhydric alcohols such as pentaerythritol, di-pentaerythritol, tri-pentaerythritol, starch and expandable graphite.
- the preferred carbon sources are pentaerythritol, di-pentaerythritol and combinations thereof.
- the carbon source preferably constitutes from 5% to 30% by weight of the intumescent ingredients are more preferably from 5% to 25% by weight of the intumescent ingredients.
- Suitable gas sources include, for example, melamine, melamine phosphate, melamine borate, melamine cyanurate, tris-(hydroxyethyl) isocyanurate (THEIC), ammonium polyphosphate and chlorinated paraffin.
- the preferred gas source is melamine.
- the gas source preferably constitutes from 5% to 35%) by weight of the intumescent ingredients.
- nucleating agents are an important preferred ingredient since they promote sites for the intumescent char to form.
- These materials are generally inert, inorganic materials and may include, for example, silica, silicates, mica and bentonite clay.
- the preferred nucleating agent is silica.
- Titanium dioxide has been traditionally used as a nucleating agent in intumescent coating compositions, particularly since it also provides colour to the coating.
- titanium dioxide has a high refractive index (RI) and as such absorbs radiation throughout the entire ultra-violet spectrum. Therefore, the use of titanium dioxide in the present invention would prevent the ultra-violet component of the actinic radiation reaching the resin component giving rise to poor curing of the coating.
- Silica has a low RI and as such is relatively transparent to UV radiation.
- the nucleating agent of the present invention has an RI below 1.6 and more preferably an RI of below 1.5.
- the nucleating agent preferably constitutes from 1% to 25% by weight of the intumescent ingredients and more preferably from 5% to 15% by weight of the intumescent ingredients.
- the intumescent ingredients of the present invention preferably have a particle size below 100 microns in order to obtain satisfactory dispersion in the coating.
- wetting agents may be added to the coating composition to facilitate dispersion.
- These agents may be either reactive or non- reactive.
- reactive wetting agents for free radical systems contain ethylenically unsaturated bonds and thus can co-react with the ethylenically unsaturated bonds of the resin component.
- Non-reactive wetting agents do not contain reactive groups that can react with any other ingredients, and particularly those of the resin component.
- Suitable wetting agents include, for example, proprietary acrylate wetting agents, polysiloxanes, ethoxylates and soya lecithin.
- the preferred wetting agent is soya lecithin.
- the wetting agent constitutes from 0% to 2% by weight of the coating composition.
- Further additional additives may be optionally included in the intumescent coating composition of the present invention which include, for example, at least one flame retardant to aid char formation, at least one metal salt to improve char characteristics, and at least one fibre filler to strengthen the char and prevent char degradation.
- Suitable flame retardants include, for example, compounds containing either phosphoprus, chlorine, bromine or nitrogen or combinations thereof. Specific examples include ammonium polyphosphate, triphenyl phosphate, tricresyl phosphate, chlorinated paraffin, tris-(2-chloroethyl) phosphate and tris-(2-hydroxyethyl) isocyanurate. Further possible flame retardants include inorganic compounds such as aluminium and magnesium hydroxides.
- the flame retardant preferably constitutes from 0% to 80% by weight of the intumescent ingredients.
- Suitable metal salts which include, for example zinc borate, zinc stannate, aluminium hydroxide, magnesium hydroxide and antimony oxide and mixtures thereof.
- the preferred metal salts are zinc borate and aluminium hydroxide.
- the metal salt(s) preferably constitute from 0% to 10% by weight of the intumescent ingredients.
- Suitable fibre fillers include, for example, silica fibre, ceramic fibre and proprietary intumescent fibre.
- the fibre filler(s) preferably constitute from 0% to 10% by weight of the intumescent ingredients.
- the coating composition may be cured by the use of an arrangement of flood-lamps, moveable lamps or by passing the coated steel substrate through a tunnel lined with appropriate lamps. Lamps having an output from 100W to 2000W are preferable.
- a method comprising the use of actinic radiation to cure an intumescent coating composition
- an intumescent coating composition comprising a resin system together with at least one photo- initiator and/or sensitiser, said photo-initiator and/or sensitiser serving to initiate curing of the intumescent coating composition.
- the coated steel substrate may be exposed to the radiation for between 30 seconds and 5 minutes, and at a distance from the radiation source of between 10cm and 2m.
- Filters may be employed to limit the output of the lamp to 350nm and above.
- the amount of radiation required to cure the intumescent coating compositions increases with increasing thickness of coating applied, thus it should be appreciated that a very large number of combinations of lamp output, dwell times and distances from the light source are possible.
- the third aspect of the present invention there is provided a method for the production of the intumescent coating composition described herein.
- This method preferably includes the steps:- mixing the intumescent ingredient(s) with the resin system and adding the photo-initiator(s) and/or sensitisers to the mixture,
- the coating composition of the present invention is applied to the steel substrate by methods well known to those skilled in the art, for example, airless spray, brush, roller, trowel and dipping. Preferably application will occur by airless spray.
- Airless spray methods require the use of airless spray pumps having a ratio of 45:1 or greater, and preferably 60:1 and a minimum air pressure of greater than 60psi and preferably 80psi.
- the compositions are preferably sprayed using a tip size ranging from 0.021 inch to 0.035 inch.
- the coating, airless spray pump, and other equipment may be pre-heated prior to application use to a temperature of from 40°C to 90°C. The exact temperature is dependent on the viscosity of the coating composition.
- the coating composition of the present invention may be applied in liquid form to steel substrates up to several metres in length with a gauge thickness typically ranging from 5mm to 30mm whereby the thickness provides adequate fire protection for at least 30 minutes.
- Suitable primers include, for example, those based on epoxy, modified epoxy (such as modified with PVB) polyurethane, acrylic, vinyl and chlorinated rubber. Primers based on epoxy are preferred.
- the primer may be based on radiation cured technology, to minimise the drying time of the primer and enable a rapid process.
- These coatings may be based on either free radical or cationic curing technology or a combination of the two.
- Primers based on free radical curing resin systems such as epoxy acrylate, urethane acrylate and polyester acrylate are preferred.
- the thickness of the primer can vary from 15 microns to 250 microns. Preferably the thickness should be in the range from 25 microns to 100 microns.
- a topcoat may also be applied to the cured intumescent coating compositions of the present invention particularly to provide colour to exposed steelwork.
- a topcoat if correctly formulated will also enhance the durability of the intumescent coating compositions.
- a clear sealer may also be suitable.
- Suitable topcoats include, for example, those based on epoxy, polyurethane, alkyd, acrylic, vinyl and chlorinated rubber. Topcoats based on polyurethane are preferred. Additionally, as with the primer, the topcoat may be based on radiation cured technology. Radiation cured topcoats based on urethane acrylate are preferred. In order that the present invention may be more readily understood specific examples thereof are set out below:- Example Formulation A:
- thermoplastic acrylic and solvent based intumescent material which has been included for comparison purposes.
- Formulations A and B are manufactured by high speed dispersion (e.g. Greaves mixer) by first adding oligomer, monomer, photo-initiator and wetting agent and stirring well. The intumescent pigments are then added to this blend, stirring well until fully dispersed.
- high speed dispersion e.g. Greaves mixer
- Formulations A, B and C were applied by drawdown onto 0.8mm thick, 150mm x 100mm sheet steel panels which had been sandblasted to ensure adequate adhesion of the coating. A thickness of 1.2mm was produced in each case. A gap of approximately 15mm wide was left uncoated along the 100mm side of the panel.
- Formulations A and B were subjected to UV light from a gallium doped bulb using a filter which screens out wavelengths below 350nm.
- the panel was placed 20cm from the light source and exposed to the light for a period of 2 mins. This gives a total energy output of 1.8 Jem “2 for UW light and 2.6 Jem "2 for UNA light. These coatings were left for 1 hour prior to testing for their insulative properties.
- Formulation C was applied and then left to dry for 3 days at 35°C so that the solvent could be eliminated from the coating.
- the formulations were tested by means of application of a Meker burner onto the centre of the coated side of each panel, the burner being at a distance of 5cm from the panel.
- the temperature at centre of the uncoated back of each panel was measured in order to assess the insulative properties of each coating.
- An uncoated panel was included as a control in order to demonstrate the rate at which bare steel will heat during the same conditions.
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Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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AU2003208399A AU2003208399A1 (en) | 2002-02-09 | 2003-02-07 | Radiation curable intumescent coatings |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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GB0203106.0 | 2002-02-09 | ||
GB0203106A GB0203106D0 (en) | 2002-02-09 | 2002-02-09 | Ultra-violet curable intumescent coatings |
Publications (1)
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WO2003066749A1 true WO2003066749A1 (fr) | 2003-08-14 |
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PCT/GB2003/000520 WO2003066749A1 (fr) | 2002-02-09 | 2003-02-07 | Revetements intumescents durcissables par rayonnement |
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AU (1) | AU2003208399A1 (fr) |
GB (1) | GB0203106D0 (fr) |
WO (1) | WO2003066749A1 (fr) |
Cited By (11)
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WO2005000975A1 (fr) * | 2003-06-24 | 2005-01-06 | W. & J. Leigh & Co., | Compositions de revetement intumescentes |
EP1659157A1 (fr) | 2004-11-23 | 2006-05-24 | Heinrich Horacek | revêtement en poudre intumescent |
JP2010533781A (ja) * | 2007-07-20 | 2010-10-28 | エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング | 改善された金属付着を有する膨潤性コーティングのための樹脂系 |
JP2010533782A (ja) * | 2007-07-20 | 2010-10-28 | エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング | 改善した金属付着を有するコーティング処方物 |
CN103725150A (zh) * | 2013-12-23 | 2014-04-16 | 安徽省金盾涂料有限责任公司 | 一种新型耐火涂料 |
WO2014090105A1 (fr) * | 2012-12-14 | 2014-06-19 | 中盈长江国际新能源投资有限公司 | Revêtement résistant au feu dilatable à base d'eau pour structure en acier et procédé de préparation s'y rapportant |
CN104673022A (zh) * | 2015-03-11 | 2015-06-03 | 江苏欣安新材料技术有限公司 | 一种超薄耐候钢结构防火涂料及其制备工艺 |
CN105778752A (zh) * | 2016-03-25 | 2016-07-20 | 无锡南理工科技发展有限公司 | 一种光固化阻燃性水性涂料的制备方法 |
CN105778751A (zh) * | 2016-03-25 | 2016-07-20 | 无锡南理工科技发展有限公司 | 紫外光固化阻燃性水性涂料 |
CN108504257A (zh) * | 2018-03-01 | 2018-09-07 | 广东至诚化学工业有限公司 | 一种耐高温防火涂料及其制备方法 |
WO2020079401A1 (fr) * | 2018-10-18 | 2020-04-23 | Advanced Insulation Limited | Mélange durcissable pour fournir un matériau de revêtement intumescent |
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CN113249028A (zh) * | 2021-06-08 | 2021-08-13 | 快思瑞科技(上海)有限公司 | 水性紫外光固化涂料及其制备方法 |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO2005000975A1 (fr) * | 2003-06-24 | 2005-01-06 | W. & J. Leigh & Co., | Compositions de revetement intumescentes |
US8784705B2 (en) | 2003-06-24 | 2014-07-22 | W. & J. Leigh & Co. | Intumescent coating compositions |
EP1659157A1 (fr) | 2004-11-23 | 2006-05-24 | Heinrich Horacek | revêtement en poudre intumescent |
JP2010533781A (ja) * | 2007-07-20 | 2010-10-28 | エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング | 改善された金属付着を有する膨潤性コーティングのための樹脂系 |
JP2010533782A (ja) * | 2007-07-20 | 2010-10-28 | エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング | 改善した金属付着を有するコーティング処方物 |
WO2014090105A1 (fr) * | 2012-12-14 | 2014-06-19 | 中盈长江国际新能源投资有限公司 | Revêtement résistant au feu dilatable à base d'eau pour structure en acier et procédé de préparation s'y rapportant |
CN103725150A (zh) * | 2013-12-23 | 2014-04-16 | 安徽省金盾涂料有限责任公司 | 一种新型耐火涂料 |
CN104673022A (zh) * | 2015-03-11 | 2015-06-03 | 江苏欣安新材料技术有限公司 | 一种超薄耐候钢结构防火涂料及其制备工艺 |
CN105778752A (zh) * | 2016-03-25 | 2016-07-20 | 无锡南理工科技发展有限公司 | 一种光固化阻燃性水性涂料的制备方法 |
CN105778751A (zh) * | 2016-03-25 | 2016-07-20 | 无锡南理工科技发展有限公司 | 紫外光固化阻燃性水性涂料 |
CN108504257A (zh) * | 2018-03-01 | 2018-09-07 | 广东至诚化学工业有限公司 | 一种耐高温防火涂料及其制备方法 |
CN108504257B (zh) * | 2018-03-01 | 2020-06-02 | 广东至诚化学工业有限公司 | 一种耐高温防火涂料及其制备方法 |
WO2020079401A1 (fr) * | 2018-10-18 | 2020-04-23 | Advanced Insulation Limited | Mélange durcissable pour fournir un matériau de revêtement intumescent |
KR20210079285A (ko) * | 2018-10-18 | 2021-06-29 | 어드밴스드 인설레이션 리미티드 | 발포성 내화도료 재료를 제공하는 경화성 혼합물 |
CN113272391A (zh) * | 2018-10-18 | 2021-08-17 | 先进绝缘有限公司 | 可固化以提供膨胀型涂料材料的混合物 |
US12031059B2 (en) | 2018-10-18 | 2024-07-09 | Advanced Innergy Ltd | Mixture curable to provide an intumescent coating material |
KR102833213B1 (ko) | 2018-10-18 | 2025-07-14 | 어드밴스드 이너지 리미티드 | 팽창성 도료 재료를 제공하는 경화성 혼합물 |
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GB0203106D0 (en) | 2002-03-27 |
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